04 Actuator Engl
04 Actuator Engl
04 Actuator Engl
Actuator
Jan_06
HydroCOM Actuator
Actuator components
Valve Valve Housing Housing
Oil Oil inlet inlet Solenoid Solenoid valve valve High High pressure pressure piston piston Oil Oil outlet outlet
Jan_06
HydroCOM Actuator
Soft touch damper: Reduces closing impact speed of suction valve sealing element
Jan_06
HydroCOM Actuator
valve seat
control piston
coil
1.4.4
Jan_06
HydroCOM Actuator
Oil
Cylinder Oil return from circular groove O-ring High pressure piston
Jan_06
HydroCOM Actuator
Valve piston
Spring Max. hydraulic pressure in actuator during unloading > hydraulic unit operating pressure => Check valve required
Jan_06
HydroCOM Actuator
Inlet strainer KY2007 Solex nozzle: specifically engineered for each application. (Dia 0.3 to 1.0 mm)
Solex nozzle
Jan_06
HydroCOM Actuator
return spring
throttle piston
Jan_06
HydroCOM Actuator
Throttle piston
ut oi l o
Return spring Stroke of throttle piston
Jan_06
HydroCOM Actuator
Jan_06
HydroCOM Actuator
10
Valve housing
Working Oil, Cooling Oil and Oil Leakage
Oil
Please note: Picture shows old actuator version. Design details differ from version 2001.
anchor plate of
solenoid valve
Jan_06
HydroCOM Actuator
11
Leakage oil
Jan_06
HydroCOM Actuator
12
Jan_06
HydroCOM Actuator
13
Pressure sensor
Soldered connections
Jan_06
HydroCOM Actuator
14
Seal housing
dynamic seals static seals guides wiper ring
flare connection
Jan_06
HydroCOM Actuator
15
Seal housing
Gasket between valve & seal housing
latest design: Gasket old design: O-Ring
Jan_06
HydroCOM Actuator
16
Jan_06
HydroCOM Actuator
17
Viton (FPM)
Fluorsilicone (FVMQ)
Simriz (FFKM)
Jan_06
HydroCOM Actuator
18
Jan_06
Jan_06
HydroCOM Actuator
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Bus Address
01 EF 2
34 5
67
8 9A
Jan_06
Bus Address
1
Jan_06
B CD
ON
HydroCOM Actuator
21
Address Coding
+5 3 2 1 0 +5 3 2 1 0 +5 3 2 1 0 +5 3 2 1 0
ATTENTION: do not use a RC-Module on a HydroCOM 4.0 Electric housing use the internal resistor switch
HydroCOM Actuator
22
Coax connector
Temperature Sensor
Jan_06
HydroCOM Actuator
23
Ex-Certificates
HydroCOM is certified for ATEX, FM, CSA, Japanese standard:
ATEX US FM CSA Ex II 2G EEx de IIB + H2 T4 AEx de IIB + H2 T4 Class 1, Div. 1, Group B, C, D, T4 Class 1, Div. 1, Group A, B, C, D, T4
Japan
Ex de IIB + H2 T4
Two types types of electric housings: de: flameproof, increased safety (ATEX) d: flameproof (FM Div. 1)
Jan_06
HydroCOM Actuator
24
Oil outlet G 3/8 female (old version: M14x1,5) Venting to ambient Leakage oil G 1/8 Flare line G 1/8
Jan_06
HydroCOM Actuator
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Valve housing:
2 hour leakage test at 150 bar
Valve housing:
High pressure dynamic test at 8000N: Criteria: 10mm travel of high pressure piston must take at least 4s
8000N
Jan_06 HydroCOM Actuator 26
Following parts must be in accordance with the partlist for the compressor and actuator the spare actuator is intended to be used: - Solex Nozzle (diameter) - Soft touch damper: length of throttle piston - Seal housing design / sealing materials - Is integrated oil pressure sensor required? - Correct bus address - Termination yes/no (must be set for last actuator on the bus)
Jan_06
HydroCOM Actuator
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