PIL 180 Control System Life-Cycle Support
PIL 180 Control System Life-Cycle Support
PIL 180 Control System Life-Cycle Support
Production
System Architecture Phase Comment
Span
Relay Relay Based Pre 1990 5 End of Life
Turbotronic 2
st PLC 5/15; 1771 I/O 1990 –1993 5 End of Life
1 Generation
ControlLogix Processor;
Turbotronic 4 2003 – present 1 Current Production
ControlNet 1.5; Flex I/O
APPENDIX
Table 3. Control Systems Support Capabilities
1 2
Replacement Engineering 3 4
System Upgrades Retrofits
Components Support
Relay
Discontinued
Turbotronic 1 Not Available Not Available Full Control
In most instances, System Retrofit
direct replacement Strongly
Turbotronic 1.5 components are not Recommended
available
Turbotronic 2 Limited Upgrades
1st Generation Engineering avail- Available (Table 5)
able for specific
Turbotronic 2 projects but no
2nd Generation Available updating of stan-
dard designs Full Control
Replacement Limited and System Retrofit
Turbotronic 3 Components
Major upgrades Available
may be new,
remanufactured, or available
Turbotronic 3 MX Engineering avail- (Table 6)
functionally equiva- able for specific
lent subject to sup-
projects and stan-
plier capability.
Turbotronic 4 dard designs are Not Applicable
maintained
Notes:
1. Replacement Components: Individual components within the control system.
2. Engineering Support:
a. Specific Projects: Engineering to support the execution of a specific customer project.
b. Standard Design: Engineering to maintain standard designs with enhancements, correc-
tions, and new development activities. See Table 4.
4. Retrofits: Complete replacement of the existing control system with a current production sys-
tem. Typically includes some rewiring of the existing package skid.
1 2
Turbotronic Version Safety Performance
3
3MX 9
4 9 9
Notes:
5
Turbotronic 1 4 TT2000 6
Compressor 2 3 Uprate ASC
Version BOP Starter Replace-
Re-Stage Values Values
ment
1.5 9 9
2 (1st Gen.) 9 9 9 9 9
2 (2nd Gen.) 9 9 9 9 9 9
3 9 9 9 9 9 9
3MX 9 9 9 9 9 9
4 9 9 9 9 9
Notes:
2. BOP: Software modifications resulting from changes to BOP – may require additional BOP in-
strumentation and control console hardware upgrades.
5. TT2000 Replacement: Replace display system computer with TT2000 compatible system.
6. ASC: Software modifications resulting from changes to the existing Anti-Surge Control (ASC)
system.
1 3 4 5 6 7
Turbotronic Fuel 2 Vibration TT2000 Major New New
Version SoLoNOx
System Monitoring Upgrade Driven Functions ASC
1.5
st
2 (1 Gen.)
2 (2nd Gen.) 9
3.0 9 9
3MX 9 9 9 9 9 9 9
4.0 9 9 9 9 9 9
Notes:
1. Fuel System: Software, hardware and instrumentation modifications in support of electronic
fuel valve (EFV) upgrade, dual fuel conversions, and safety enhancement. EFV with embed-
ded schedule available for relay control systems only. EFV with 24 VDC actuators available
for standard combustion engines only.
4. TT2000 Upgrade: Replacement of the TT2000 display system with current TT4000 Human
Machine Interface – HMI.
5. Major Driven: Significant modifications to the control system in support of changes to the
driven equipment.
6. New Functions: Programming new functionality for customized BOP logic, or to add control
system options, such as, process control, performance maps, etc.
7. New ASC: Upgrading straight-line to third order polynomial Anti-Surge Control (ASC) system
algorithms.