Lennox Kca090s4bn2y

INSTALLATION
INSTRUCTIONS
Litho U.S.A.
2012
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage,
personal injury or loss of life. Installation and service must be performed by a qualified installer, service agency or the gas supplier
CAUTION
Danger of sharp metallic edges. Can cause injury.
Take care when servicing unit to avoid accidental
contact with sharp edges.
2, 21/2, 3, 4, 5, 6 and 71/2 Ton
Table Of Contents
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Arrangements . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping and Packing List . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Duct Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rigging Unit For Lifting . . . . . . . . . . . . . . . . . . . . . . .
Horizontal Air Discharge . . . . . . . . . . . . . . . . . . . . . .
Condensate Drains . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Test Gas Piping . . . . . . . . . . . . . . . . . . . . .
KGA/KCA024
KGA/KCA030
KGA/KCA036
KGA/KCA048
KGA/KCA060
KGA/KCA072
KGA/KCA090
Page 2
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Page 8
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GAS AND COOLING PACKAGED UNITS

50600101
4/2012
Supersedes 9/2011
High Altitude Derate . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .
Blower Operation and Adjustments . . . . . . . . . . . .
Cooling StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Heat StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating Operation and Adjustments . . . . . . . . . . . .
Electric Heat StartUp . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 9
Page 9
Page 10
Page 29
Page 31
Page 32
Page 33
Page 33
RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE
TG SHOWN
04/12
*2P0412*
50600101
*P506001-01*
KGA/KCA024, 030, 036, 048, 060, 072, & KG 090 DIMENSIONS in. Gas heat section shown
55/8
(143)
AA
161/4
(413)
11
(279)
18
(457)
BB
5 (102)
7 (178)
BOTTOM
RETURN
AIR
OPENING
29
(737)
BOTTOM
SUPPLY
AIR
OPENING
47 (1192)
BASE
20
(508) CENTER
OF
GRAVITY
253/4 (654)
024 thru 072
383/4 (984) 090
FF
65/8
(168)
DD
261/2
(673)
91/2
(241)
CC
BOTTOM
CONDENSATE
OUTLET
EE
BOTTOM POWER ENTRY
3 X 8 (76 X 203)
TOP VIEW (Base)

831/4 (2115) 024 thru 072
961/4 (2445) 090
1 (25)
47 (1192)
BASE
END VIEW
353/8 (899) 024 thru 060

433/8 (1102) 072 / 090
387/8 (987) 024 thru 060

467/8 (1191) 072 / 090
45
(1143)
ELECTRICAL
INLET
FLUE/VENT
OUTLET
GAS
INLET
CONDENSATE
OUTLET
(EITHER SIDE)
31/2 (89)
LIFTING HOLES
(For rigging)
15
(381)
51/2
(140)
261/2
(673)
27
(686)
851/4 (2165) 024 thru 072 BASE
981/4 (2496) 090 BASE
SIDE VIEW
191/2
(495)
20
(508)
FORKLIFT SLOTS
(Front, Back and
Blower End)
Page 2
183/8
(467)
11
(279)
2 (51)
29
(737)
51/2 HORIZONTAL HORIZONTAL 51/2

RETURN AIR (140)
(140) SUPPLY AIR
OPENING
OPENING
(Without Economizer)
BACK VIEW
KGA/KCA024, 030, 036, 048, 060, 072, 090
1 (25)
KGA024, 030, 036, 048, 060, 072, & KG 090 PARTS ARRANGEMENT
FILTERS (4)
024, 030, 036, 048,

060:16 X 20 X 2"
072, 090: 20 X 20 X 2"
EVAPORATOR
COIL
BLOWER
MOTOR
TXV
TB1 LOW VOLTAGE

TERMINAL BLOCK
CONDENSER
FAN
ECONOMIZER
(OPTIONAL)
BLOWER
CONDENSER
COIL
CONDENSATE
DRAIN
COMBUSTION
AIR INDUCER
BURNERS
GAS VALVE
COMPRESSOR
KCA024, 030, 036, 048, 060, 072, & KC 090 PARTS ARRANGEMENT
FILTERS (4)
024, 030, 036, 048,

060:16 X 20 X 2"
072, 090: 20 X 20 X 2"
EVAPORATOR
COIL
TXV
BLOWER
MOTOR
TB1 LOW VOLTAGE

TERMINAL BLOCK
CONDENSER
FAN
ECONOMIZER
(OPTIONAL)
BLOWER
CONDENSER
COIL
CONDENSATE
DRAIN
ELECTRIC HEAT
(Optional)
COMPRESSOR
Page 3
50600101
4/2012
Shipping and Packing List
UNIT CLEARANCES
Package 1 of 1 contains:
1 Assembled unit
Check unit for shipping damage. Receiving party should
contact last carrier immediately if shipping damage is found.
General
D
These instructions are intended as a general guide

and do not supersede local codes in any way.
Authorities having jurisdiction should be consulted
before installation.
FIGURE 1
The KG units are available in three heating inputs. The KC

cooling packaged rooftop unit is the same basic design as
the KG unit except for the heating section. Optional electric
heat is available for KC units. KG and KC units have identical
refrigerant circuits with respective 2, 21/2, 3, 4, 5 and 6 ton
cooling capacities. In addition, KG/KC units are available with
71/2 tons of cooling.
Availability of units and options varies by brand.
Requirements
NOTICE
Roof Damage!
This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil, causing the
rubber to swell. Bubbles in the rubber roofing
material can cause leaks. Protect the roof surface
to avoid exposure to refrigerant and oil during
service and installation. Failure to follow this notice
could result in damage to roof surface.
WARNING
Electric shock hazard and danger of
explosion. Can cause injury, death or
product or property damage. Turn off
gas and electrical power to unit before
performing any maintenance or
servicing operations on the unit. Follow
lighting instructions attached to unit
when putting unit back into operation
and after service or maintenance.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs and HCFCs) as of July 1,
1992. Approved methods of recovery, recycling or
reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.
See figure 1 for unit clearances.
A
in.(mm)
B
in.(mm)
C
in.(mm)
D
in.(mm)
Top
Clearance
Service
Clearance
48*
(1219)
36
(914)
36
(914)
36
(914)
Unobstructed
Clearance to
Combustibles
36
(914)
1
(25)
1
(25)
1
(25)
Unobstructed
Minimum Operation Clearance
36
(914)
36
(914)
36
(914)
36
(914)
Unobstructed
*KC 090 unit A dimension is 36" (1219mm).

Note Entire perimeter of unit base requires support when elevated above
mounting surface.
1 Service Clearance Required for removal of serviceable parts.
Clearance to Combustibles Required clearance to combustible material
(gas units).
Minimum Operation Clearance Required clearance for proper unit operation.
Use of this unit as a construction heater or air conditioner

is not recommended during any phase of construction.
Very low return air temperatures, harmful vapors and
operation of the unit with clogged or misplaced filters will
damage the unit.
If this unit has been used for heating or cooling of
buildings or structures under construction, the following
conditions must be met or the warranty will be void:
A room thermostat must control the unit. The use of
fixed jumpers that will provide continuous heating or
cooling is not allowed.
A prefilter must be installed at the entry to the return
air duct.
The return air duct must be provided and sealed to
the unit.
Return air temperature range between 55F (13C)
and 80F (27C) must be maintained.
Air filters must be replaced and prefilters must be
removed upon construction completion.
The input rate and temperature rise must be set per
the unit rating plate.
The heat exchanger, components, duct system, air
filters and evaporator coil must be thoroughly
cleaned following final construction cleanup.
The unit operating conditions (including airflow,
cooling operation, ignition, input rate, temperature
rise and venting) must be verified according to these
installation instructions.
Page 4
KGA/KCA024, 030, 036, 048, 060, 072, 090
1Unit
Clearance
3 Top of support slab should be approximately 4"

(102mm) above the finished grade and located so no
runoff water from higher ground can collect around
the unit.
4 Units require support along all four sides of unit base.
Supports must be constructed of steel or suitably
treated wood materials.
Unit Support
In downflow discharge installations, install the unit on a
noncombustible surface only. Unit may be installed on
combustible surfaces when used in horizontal discharge
applications or in downflow discharge applications when
installed on a T1CURB or K1CURB roof mounting frame.
KG/KC 024, 030, 036, 048, 060 and 072 units are
installed on T1CURB frames. KG/KC 090 units are
installed on K1CURB frames.
NOTE Securely fasten roof frame to roof per local codes.
ADownflow Discharge Application
Roof Mounting with T1CURB or K1CURB
1 The T1CURB/K1CURB roof mounting frame must be
installed, flashed and sealed in accordance with the
instructions provided with the frame.
Duct Connection
All exterior ducts, joints and openings in roof or building
walls must be insulated and weatherproofed with
flashing and sealing compounds in accordance with
applicable codes. Any duct passing through an
unconditioned space must be insulated.
CAUTION
2 The T1CURB/K1CURB roof mounting frame should

be square and level to 1/16" per linear foot (5mm per
linear meter) in any direction.
In downflow applications, do not drill or punch

holes in base of unit. Leaking in roof may occur if
unit base is punctured.
3 Duct must be attached to the roof mounting frame

and not to the unit; supply and return plenums must
be installed before setting the unit.
Rigging Unit For Lifting
Installers Roof Mounting Frame

Many types of roof frames can be used to install the unit
depending upon different roof structures. Items to keep
in mind when using the building frame or supports are:
1 The base is fully enclosed and insulated, so an
enclosed frame is not required.
2 The frames or supports must be constructed with
noncombustible materials and should be square and
level to 1/16" per linear foot (5mm per linear meter)
in any direction.
Rig unit for lifting by attaching four cables to holes in unit

base rail. See figure 2.
1 Detach wooden base protection before rigging.
2 Remove all six base protection brackets before
setting unit.
3 Connect rigging to the unit base using both holes in
each corner.
4 All panels must be in place for rigging.
5 Place field-provided H-style pick in place just above
top edge of unit. Frame must be of adequate
strength and length. (Hstyle pick prevents damage
to unit.)
3 Frame or supports must be high enough to prevent

any form of moisture from entering unit.
Recommended minimum frame height is 14"
(356mm).
4 Duct must be attached to the roof mounting frame
and not to the unit. Supply and return plenums must
be installed before setting the unit.
5 Units require support along all four sides of unit base.
Supports must be constructed of steel or suitably
treated wood materials.
RIGGING
UNIT
KG
KC
*WEIGHT
LBS.
870
820
KG.
395
372
LIFTING POINT SHOULD

BE DIRECTLY ABOVE
CENTER OF GRAVITY
CAUTION Do not
walk on unit.
*Maximum weight with all available installed accessories.

IMPORTANT ALL
PANELS MUST BE IN
PLACE FOR RIGGING.
NOTEWhen installing a unit on a combustible surface for

downflow discharge applications, a T1CURB/K1CURB
roof mounting frame is required.
BHorizontal Discharge Applications
1 Units which are equipped with an optional
economizer and installed in horizontal airflow
applications must use a horizontal conversion kit.
2 Specified installation clearances must be maintained
when installing units. Refer to figure 1.
Page 5
FIGURE 2
50600101
4/2012
Horizontal Air Discharge
Condensate Drains
Unit is shipped with panels covering the horizontal supply

and return air openings. Remove horizontal covers and
place over downflow openings for horizontal air discharge.
See figure 3. Secure in place with sheet metal screws.
Units Equipped With An Optional Economizer
1 Remove the horizontal supply air cover and position
over the downflow supply air opening. Secure with
sheet metal screws.
2 Leave the horizontal return air cover in place.
3 Locate the separately ordered horizontal air
discharge kit. Place the kit panel over the downflow
return air opening.
4 Remove and retain the barometric relief dampers and
lower hood.
5 Install return air duct beneath outdoor air intake. See
figure 4. Install barometric relief damper in lower
hood and install in ductwork as shown in figure 4.
Make drain connection to the drain coupling provided on

unit. Older model units have a 3/4" N.P.T. coupling and
newer model units have a 1" N.P.T. coupling.
Note The drain pan is made with a glass reinforced
engineered plastic capable of withstanding typical joint
torque but can be damaged with excessive force. Tighten
pipe nipple hand tight and turn an additional quarter turn.
A trap must be installed between drain connection and an
open vent for proper condensate removal. See figure 5 or
6. It is sometimes acceptable to drain condensate onto
the roof or grade; however, a tee should be fitted to the
trap to direct condensate downward. The condensate line
must be vented. Check local codes concerning
condensate disposal. Refer to pages 1 and 2 for
condensate drain location.
CAULK AROUND CONDENSATE COUPLING
UNIT SUPPLY AND RETURN AIR OPENINGS

HORIZONTAL
RETURN AIR
OPENING
CONDENSATE SIDE DRAIN CONNECTION
HORIZONTAL
SUPPLY AIR
OPENING
NOTE Allow clearance to

open doors when installing
condensate piping.
Minimum Pitch
1" (25 mm) per
10 (3 m) of line
DOWNFLOW
RETURN AIR
OPENING
DOWNFLOW
SUPPLY AIR
OPENING
FIGURE 3
UNIT
OPEN VENT
MOUNTING
FRAME
FIGURE 5
CONDENSATE BOTTOM DRAIN CONNECTION
HORIZONTAL RETURN AIR DUCTWORK

WITH ECONOMIZER
UNIT
UNIT
DRAIN PAN
CAULK AROUND
CONDENSATE COUPLING
OPEN VENT
HORIZONTAL
RETURN AIR
DUCT
MOUNTING
FRAME
Minimum Pitch
1" (25 mm) per 10
(3 m) of line
INSTALL BAROMETRIC RELIEF DAMPERS

AND HOOD IN RETURN AIR DUCT
FIGURE 6
FIGURE 4
Page 6
KGA/KCA024, 030, 036, 048, 060, 072, 090
Units are shipped with the drain coupling facing the front
of the unit. Condensate can be drained from the back or
bottom of the unit with the following modifications. The
unit can be installed in either downflow or horizontal air
discharge regardless of condensate drain location.
3 Make sure the cap over the unit bottom drain hole is
secure.
4 Rotate the drain pan until the downward slope is
toward the back of the unit. Slide the drain pan back
into the unit. Be careful not to dislodge the cap over
the bottom drain hole.
Rear Drain Connection

1 Remove the condensate drain mullion. See figure 7.
Remove the two panels on each side of the mullion.
5 From the back side of the unit, pull the drain pan
coupling through the rear condensate opening.
6 Replace the condensate drain mullion.
Bottom Drain Connection
1 Remove the condensate drain mullion. See figure 7.
2 Lift the front edge of the drain pan and slide pan out
of unit. See figure 9.
3 Turn the drain pan upside down and drill a pilot hole
through the bottom of the drain pan in the center of the
coupling. See figure 10.
CONDENSATE
DRAIN MULLION
BOTTOM CONDENSATE DRAIN

CAUTION: Be careful not to
damage the coupling threads
when drilling the hole.
FIGURE 7
If the unit has hinged panels, two hinge screws must
be removed in addition to the mullion screws. See
figure 8.
DRILL A PILOT
HOLE IN CENTER
OF COUPLING
UNITS WITH HINGED PANELS
CONDENSATE
DRAIN MULLION
After drilling the pilot

hole, drill a 7/8" hole from
the inside of the pan.
REMOVE
TWO
SCREWS
FIGURE 10
4 From the inside of the pan, use a VariBit bit to
enlarge the hole to 7/8". Do not damage coupling
threads.
FIGURE 8
2 Lift the front edge of the drain pan and slide pan out
of unit. See figure 9.
5 Remove the cap over the unit bottom drain hole.

6 Slide the drain pan back into the unit.
REMOVE DRAIN PAN
7 From the back side of the unit, pull the drain pan
coupling through the rear condensate opening.
8 From the front side of the unit, move the drain pan
until the bottom coupling settles into the unit bottom
drain opening. Once in place, check to make sure the
coupling is still positioned through the rear
condensate drain hole.
9 Use a fieldprovided 3/4" plug to seal side drain
connection.
DRAIN PAN
10 Replace the condensate drain mullion.
FIGURE 9
Page 7
50600101
4/2012
Connect Gas Piping (Gas Units)
BOTTOM ENTRY GAS PIPING COMPLETED
Before connecting fieldprovided piping, check with gas

company or authorities having jurisdiction for local code
requirements. When installing gas supply piping, length
of run from gas meter must be considered in determining
pipe size for 0.5" w.c. (.12kPa) maximum pressure drop.
Do not use supply pipe smaller than unit gas connection.
Operating pressures at the unit gas connection must be
as shown in table 1.
TABLE 1
OPERATING PRESSURE AT GAS CONNECTION w.c.
Natural Gas
024090
TO GAS
VALVE
GROUND
JOINT UNION
STREET
ELBOW
7" NIPPLE
LP / Propane Gas
Min.
Max.
Min.
Max.
4.5
10.5
11
13
TO GAS
SUPPLY
21/2" NIPPLE
MANUAL MAIN
SHUTOFF VALVE
When making piping connections a drip leg should be

installed on vertical pipe runs to serve as a trap for
sediment or condensate. A 1/8" N.P.T. plugged tap is
located on gas valve for test gauge connection. Refer to
Heating StartUp section for tap location. Install a ground
joint union between the gas control manifold and the
main manual shutoff valve. See figure 11 for gas supply
piping entering outside the unit. Figure 12 shows
complete bottom gas entry piping.
Compounds used on threaded joints of gas piping shall be
resistant to the action of liquified petroleum gases.
OUTSIDE OF UNIT GAS PIPE CONNECTION

TO GAS
VALVE
DRIP LEG
Grommets for both gas pipe openings are field provided.
FIGURE 12
Pressure Test Gas Piping (Gas Units)

When pressure testing gas lines, the gas valve must
be disconnected and isolated. Gas valves can be
damaged if subjected to more than 0.5 psig (3.48kPa).
See figure 13.
NOTECodes may require that manual main shutoff valve
and union (furnished by installer) be installed in gas line
external to unit. Union must be of the ground joint type.
After all connections have been made, check all piping
connections for gas leaks. Also check existing unit gas
connections up to the gas valve; loosening may occur
during installation. Use a leak detection solution or other
preferred means. Do not use matches candles or other
sources of ignition to check for gas leaks.
CAUTION
GROUND
JOINT UNION
Some soaps used for leak detection are corrosive

to certain metals. Carefully rinse piping thoroughly
after leak test has been completed. Do not use
matches, candles, flame or othe sources of ignition
to check for gas leaks.
TO GAS
SUPPLY
WARNING
Danger of explosion. Can cause injury
or product or property damage. Do not
use matches, candles, flame or other
sources of ignition to check for leaks.
DRIP LEG
GAS PIPING
SUPPORT
MANUAL MAIN
SHUTOFF VALVE
(REFER TO
LOCAL CODES)
FIGURE 11
NOTEIn case emergency shut down is required, turn off

the main manual shutoff valve and disconnect main
power to unit. These devices should be properly labeled
by the installer.
Page 8
KGA/KCA024, 030, 036, 048, 060, 072, 090
Locate thermostat approximately 5 feet (1524mm)

above the floor in an area with good air circulation at
average temperature. Avoid locating the room
thermostat where it might be affected by:
drafts or dead spots behind doors and in corners
hot or cold air from ducts
radiant heat from sun or appliances
concealed pipes and chimneys
PRESSURE TEST GAS LINE
MANUAL MAIN
SHUTOFF VALVE
GAS VALVE
BControl Wiring
1 Route thermostat cable or wires from subbase to
control area above compressor (refer to unit
dimensions to locate bottom and side power entry).
CAP
FIGURE 13
High Altitude Derate

Locate the high altitude conversion sticker in the unit
literature bag. Fill out the conversion sticker and affix next
to the unit nameplate.
Refer to table 2 for high altitude adjustments.
TABLE 2
HIGH ALTITUDE DERATE
Altitude Ft.*
20004500
4500 And Above
IMPORTANT Unless field thermostat wires are rated for

maximum unit voltage, they must be routed away from
line voltage wiring. Use wire ties located near the lower
left corner of the controls hat section to secure
thermostat cable.
Use18 AWG wire for all applications using remotely
installed
electromechanical
and
electronic
thermostats.
2 Install thermostat assembly in accordance with
instructions provided with thermostat.
3 Connect thermostat wiring to TB1 terminal board on
the lower side of the controls hat section. Wire as
shown in figure 14 for electromechanical and
electronic thermostats. If using other temperature
control devices or energy management systems see
instructions and wiring diagram provided by
manufacturer.
Gas Manifold Pressure

See Unit Nameplate
Derate 2% / 1000 Ft. Above Sea Level
*Units installed at 02000 feet do not need to be modified.

NOTE - This is the only permissible derate for these units.
Electrical Connections
POWER SUPPLY
Do not apply power or close disconnect switch until
installation is complete. Refer to startup directions.
Refer closely to unit wiring diagram.
Refer to unit nameplate for minimum circuit ampacity
and maximum fuse size.
1 1Units are factorywired for 230,460,575 volt supply.
For 208V supply, remove the insulated terminal cover
from the 208V terminal on the control transformer.
Move the wire from the transformer 240V terminal to
the 208V terminal. Place the insulated terminal cover
on the unused 240V terminal.
2 Route power through the bottom power entry area.
On KG units, connect power wiring to L1, L2 and L3
on the top of K1 in control area above compressor.
On KC units, route power wiring to TB2. Secure
power wiring with factoryinstalled wire ties
provided in control box. See unit wiring diagram.
24 VOLT FIELD WIRING WITH ELECTRONIC AND

ELECTROMECHANICAL THERMOSTATS
CONTROL WIRING
AThermostat Location
Room thermostat mounts vertically on a standard 2" X 4"
handy box or on any nonconductive flat surface.
IMPORTANTTerminal connections at the wall plate or

subbase must be made securely. Loose control wire
connections may allow unit to operate but not with proper
response to room demand.
TB1
NOT ALL TERMINALS

ARE FOUND ON ALL
THERMOSTATS
Jumper terminals R and
OC when thermostat has
no night setback terminals.
A2 THERMOSTAT
Note On electromechanical thermostats set anticipator at 0.1 amps.
FIGURE 14
Page 9
50600101
4/2012
BDetermining Unit CFM Direct Drive Blowers
Blower Operation and Adjustments

2 and 21/2 ton units are equipped with direct drive
blowers only. 3, 4 and 5 ton units are equipped with either
direct drive or belt drive blowers. 6 and 71/2 ton units are
available with belt drive blowers only.
IMPORTANT
Three phase scroll compressors must be phased
sequentially for correct compressor and blower
rotation. Follow COOLING STARTUP" section of
installation instructions to ensure proper compressor and blower operation.
ABlower Operation
Initiate blower demand at thermostat according to
instructions provided with thermostat. Unit will cycle on
thermostat demand. The following steps apply to
applications using a typical electromechanical
thermostat.
1 The following measurements must be made with air

filters in place.
2 With all access panels in place, measure static
pressure external to unit (from supply to return). Add
any additional air resistance for options and
accessories shown in table 18.
3 Use figure 15 to determine the factory set blower
speed.
4 Use tables 4 through 6, the measured static
pressure and the factoryset blower speed to
determine CFM. If CFM is lower or higher than the
design specified CFM, move the leads as shown in
figure 16 for 208/230 volt units and figure 17 for
460/575 volt units. Refer to table 21 or 22 for
minimum airflow when electric heat is installed.
BLOWER SPEED FACTORY SETTINGS
036 Units
1 Blower operation is manually set at the thermostat

subbase fan switch. With fan switch in ON position,
blowers will operate continuously.
1
2
3
4
2 With fan switch in AUTO position, the blowers will

cycle with demand. Blowers and entire unit will be off
when system switch is in OFF position.
024, 030, &

048 Units
Com
Hi
Med
Low*
1
2
3
4
060 Units
Com
Hi
Med*
Low
1
2
3
4
Com
Hi
Low*
Unused
*Factory Setting
FIGURE 15
FIELDADJUSTABLE BLOWER SPEEDS DIRECT DRIVE 208/230V

HIGH SPEED ALL UNITS
TERMINAL 1
REMAINS AT
COMMON
L1Terminal COM
L2Terminal HIGH
LOW SPEED
024, 030, 036, 048, UNITS
L1Terminal COM
L2Terminal LOW
1COM
2HI
3MED
4LOW
1COM
2HI
3MED
4LOW
MEDIUM SPEED
024, 030, 036, 048 UNITS
L1Terminal COM
L2Terminal MED
LOW SPEED
060 UNITS
SPEED
TAPS
L1Terminal COM
L2Terminal LOW
1COM
2HI
3LOW
4
1COM
2HI
3MED
4LOW
FIGURE 16
Page 10
KGA/KCA024, 030, 036, 048, 060, 072, 090
FIELDADJUSTABLE BLOWER SPEEDS

DIRECT DRIVE 460/575V
TAPE BACK AND SECURE
UNUSED ISOLATION LEAD
TO CAPACITOR WIRES.
HIGH SPEED
L1Terminal COM
L2Terminal HI
LOW SPEED 036, 048 UNITS
Do not park
isolation lead
MEDIUM SPEED 036, 048 UNITS
L1Terminal COM
L2Terminal LOW
Park isolation
lead into
terminal HI
1COM
2HI
3MED
4LOW
1COM
2HI
3MED
4LOW
L1Terminal COM
L2Terminal MED
Park isolation
lead into
terminal HI
LOW SPEED 060 UNITS

L1Terminal COM
L2Terminal LOW
1COM
2HI
3MED
4LOW
1COM
2HI
3LOW
4
Park isolation
lead into
terminal HI
FIGURE 17
2 To increase belt tension
CDetermining Unit CFM Belt Drive Blowers
Slide blower motor downward to tighten the belt. This
1 The following measurements must be made with air
increases the distance between the blower motor and
filters in place.
the blower housing.
2 With all access panels in place, measure static
pressure external to unit (from supply to return).
3 To loosen belt tension
Slide blower motor upward to loosen the belt. This
decreases the distance between the blower motor
and the blower housing.
3 Measure the indoor blower wheel RPM.

4 Referring to tables 7 through 17, use static pressure
and RPM readings to determine unit CFM. Use table
18 when installing units with any of the options or
accessories listed. Refer to table 21 or 22 for
minimum airflow when electric heat is installed.
5 The blower RPM can be adjusted at the motor pulley.
Loosen Allen screw and turn adjustable pulley
clockwise to increase CFM. Turn counterclockwise to
decrease CFM. See figure 19. Do not exceed
minimum and maximum number of pulley turns as
shown in table 3.
DBlower Belt Adjustment
4 Tighten four bolts securing motor base to the

mounting frame.
TABLE 3
MINIMUM AND MAXIMUM PULLEY ADJUSTMENT
Maximum life and wear can be obtained from belts only

if proper pulley alignment and belt tension are
maintained. Tension new belts after a 2448 hour
period of operation. This will allow belt to stretch and
seat grooves. Make sure blower and motor pulley are
aligned as shown in figure 18.
1 Loosen four bolts securing motor base to mounting
frame. See figure 19.
Page 11
Belt
Min. Turns Open
Maxi. Turns Open
A Section
No minimum
PULLEY ALIGNMENT
ALIGNED
MOTOR
PULLEY
BLOWER
PULLEY
BELT
NOT ALIGNED
FIGURE 18
50600101
4/2012
BLOWER ASSEMBLY
TO INCREASE CFM
TO DECREASE CFM
LOOSEN ALLEN SCREW &

TURN PULLEY CLOCKWISE
TURN PULLEY
COUNTERCLOCKWISE
SIDE VIEW
LOOSEN ALLEN
SCREW TO
ADJUST CFM
MOTOR
ALLEN
SCREW
PULLEY
TO INCREASE BELT TENSION

1Loosen four bolts securing motor base to mounting
frame.
2Slide the motor downward to tighten the belt.
3Tighten four bolts on motor base.
LOOSEN FOUR BOLTS AND

SLIDE BLOWER MOTOR
DOWNWARD TO TIGHTEN BELT
FIGURE 19
EBlower Belt Adjustment M Volt Units With 3 HP
Blowers Equipped With A Belt Tensioner
1 Remove blower belt.
3 Measure belt deflection force. For a used belt, the

deflection force should be 5 lbs. (35kPa). A new belt
deflection force should be 7 lbs. (48kPa).
A force below these values indicates an
undertensioned belt. A force above these values
indicates an overtensioned belt.
2 Remove bracket from blower housing. See figure 21.

3 Remove the screw from the back side of the bracket.
4 Move the tensioner to the appropriate adjustment
hole and reinstall screw.
5 Replace bracket.
6 Replace blower belt. See figure 22.
FCheck Belt Tension Units Not Equipped With A
Belt Tensioner
GFieldFurnished Blower Drives

For fieldfurnished blower drives, use tables 7 through 17
to determine BHP and RPM required. Reference table 19
for drive component manufacturers numbers and table 20
to determine the drive kit number.
MEASURE BELT TENSION
Overtensioning belts shortens belt and bearing life.

Check belt tension as follows:
1 Measure span length X. See figure 20.
2 Apply perpendicular force to center of span (X) with
enough pressure to deflect belt 1/64" for every inch
of span length or 1.5mm per 100mm of span length.
Example: Deflection distance of a 40" span would be
40/64" or 5/8".
Example: Deflection distance of a 400mm span
would be 6mm.
Page 12
KGA/KCA024, 030, 036, 048, 060, 072, 090
FORCE
DEFLECTION 1/64" PER INCH OF SPAN
OR 1.5mm PER 100mm OF SPAN
FIGURE 20
INSTALL BELT
ADJUST BELT TENSIONER

MAXIMUM
TENSION
INDICATOR SHOULD BE
BETWEEN MINIMUM AND
MAXIMUM TENSION LINES
DRIVER
1 TENSIONER
PULLEY
MINIMUM
TENSION
DRIVEN
PULLEY
BRACKET
TENSIONER
TIGHTEST
BELT
POSITION
FACTORYSET
POSITION
ROTATE DRIVEN
PULLEY TO SEAT BELT
TIGHTER
BELT
POSITION
FIGURE 21
FIGURE 22
Page 13
50600101
4/2012
TABLE 4
DIRECT DRIVE BLOWER PERFORMANCE
External Static
Pressure (in. w.g.) 208 VOLTS
High
Medium
2 and 2.5 Ton Standard Efficiency (DownFlow)
0.0
1255
985
0.1
1240
965
0.2
1225
940
0.3
1210
910
0.4
1185
870
0.5
1150
825
0.6
1100
775
0.7
1035
715
0.8
940
0.9
815
1.0
2 and 2.5 Ton Standard Efficiency (Horizontal)

0.0
1190
935
0.1
1175
915
0.2
1160
890
0.3
1145
860
0.4
1125
825
0.5
1090
785
0.6
1045
735
0.7
980
680
0.8
890
0.9
775
1.0
2 and 2.5 Ton Standard Efficiency (DownFlow)

0.0
1230
975
0.1
1220
940
0.2
1205
910
0.3
1185
880
0.4
1155
845
0.5
1115
800
0.6
1060
750
0.7
985
685
0.8
890
0.9
770
1.0
2 and 2.5 Ton Standard Efficiency (Horizontal)

0.0
1165
925
0.1
1155
895
0.2
1140
865
0.3
1125
835
0.4
1095
800
0.5
1055
760
0.6
1005
710
0.7
935
650
0.8
845
0.9
730
1.0
Air Volume (cfm) at Various Blower Speeds

230 VOLTS
Low
High
Medium
Low
KGA024S and KGA030S
860
1420
1150
920
830
1410
1120
910
790
1400
1095
890
745
1390
1065
860
695
1365
1030
820
1335
985
770
1280
935
715
1210
865
1115
780
990
830
KGA024S and KGA030S

815
1345
1090
875
785
1335
1065
865
750
1330
1035
845
705
1315
1010
815
660
1295
975
775
1265
935
730
1215
885
675
1150
820
1055
740
935
785
KCA024S and KCA030S

845
1425
1125
910
815
1395
1110
875
775
1375
1085
845
730
1350
1055
815
680
1320
1010
780
1280
955
740
1225
895
690
1150
830
1050
755
920
680
760
KCA024S and KCA030S

800
1350
1065
865
770
1325
1055
830
735
1300
1030
800
695
1280
1000
770
645
1250
955
740
1215
905
700
1160
850
655
1090
785
995
720
875
645
720
Page 14
KGA/KCA024, 030, 036, 048, 060, 072, 090
TABLE 5
External Static
High
Medium
Low
3 and 4 Ton Standard Efficiency (DownFlow)
0.0
1965
1640
1150
0.1
1905
1595
1150
0.2
1855
1545
1130
0.3
1810
1500
1095
0.4
1755
1455
1035
0.5
1690
1405
965
0.6
1610
1350
875
0.7
1515
1290
775
0.8
1385
1220
0.9
1225
1150
1.0
1025
3 and 4 Ton Standard Efficiency (Horizontal)

0.0
1860
1565
1095
0.1
1805
1510
1090
0.2
1755
1465
1075
0.3
1710
1420
1035
0.4
1660
1370
985
0.5
1595
1320
910
0.6
1510
1260
825
0.7
1400
1190
720
0.8
1255
1100
0.9
1065
990
1.0
830
3 and 4 Ton Standard Efficiency (DownFlow)

0.0
1990
1625
1145
0.1
1935
1595
1145
0.2
1885
1565
1130
0.3
1830
1530
1095
0.4
1775
1485
1050
0.5
1710
1425
980
0.6
1630
1350
900
0.7
1540
1255
800
0.8
1425
1140
0.9
1285
1000
1.0
1125
3 and 4 Ton Standard Efficiency (Horizontal)

0.0
1890
1545
1090
0.1
1830
1515
1090
0.2
1780
1480
1070
0.3
1730
1445
1040
0.4
1675
1400
995
0.5
1610
1340
930
0.6
1530
1260
845
0.7
1420
1160
745
0.8
1290
1025
0.9
1120
865
1.0
910

230 VOLTS
460/575 VOLTS
High
Medium
Low
High
Medium
Low
KGA036S and KGA048S
2145
1845
1330
2070
1755
1220
2070
1785
1325
2020
1700
1220
2010
1735
1300
1970
1645
1205
1955
1680
1260
1920
1595
1180
1895
1625
1200
1865
1545
1135
1830
1570
1130
1795
1495
1075
1745
1510
1045
1715
1450
1000
1635
1445
945
1615
1410
910
1490
1370
1490
1375
1310
1290
1340
1360
1075
1150
KGA036S and KGA048S

2030
1755
1265
2055
1765
1260
1960
1695
1255
1990
1700
1245
1900
1640
1235
1935
1640
1230
1850
1585
1195
1875
1590
1200
1790
1535
1140
1815
1545
1160
1720
1475
1070
1745
1495
1095
1630
1410
980
1660
1440
1005
1510
1330
880
1555
1375
885
1350
1230
1425
1295
1140
1110
1260
1200
875
1055
KCA036S and KCA048S

2175
1825
1330
2100
1735
1220
2100
1790
1320
2050
1705
1215
2040
1755
1300
2000
1665
1205
1980
1710
1265
1945
1625
1180
1915
1660
1215
1885
1575
1145
1850
1595
1150
1815
1520
1095
1765
1510
1070
1735
1450
1025
1660
1405
975
1640
1375
940
1535
1280
1530
1285
1375
1120
1405
1185
1180
1260
KCA036S and KCA048S

2060
1740
1265
2085
1745
1260
1990
1700
1255
2020
1700
1240
1930
1660
1230
1960
1660
1225
1870
1615
1200
1900
1620
1205
1810
1565
1150
1835
1575
1170
1740
1500
1090
1760
1515
1115
1650
1410
1010
1680
1440
1035
1535
1295
905
1580
1340
915
1385
1150
1460
1210
1195
965
1320
1045
960
1155
Page 15
50600101
4/2012
TABLE 6
External Static
High
5 Ton Standard Efficiency (DownFlow)
0.0
2230
0.1
2205
0.2
2175
0.3
2145
0.4
2110
0.5
2065
0.6
2015
0.7
1950
0.8
1875
0.9
1780
1.0
1675
5 Ton Standard Efficiency (Horizontal)
0.0
2110
0.1
2075
0.2
2040
0.3
2000
0.4
1950
0.5
1900
0.6
1835
0.7
1765
0.8
1685
0.9
1595
1.0
1495
0.0
2140
0.1
2110
0.2
2080
0.3
2045
0.4
2005
0.5
1965
0.6
1910
0.7
1845
0.8
1765
0.9
1675
1.0
1565
0.0
2030
0.1
1990
0.2
1950
0.3
1905
0.4
1860
0.5
1805
0.6
1740
0.7
1670
0.8
1590
0.9
1500
1.0
1395
Low

230 VOLTS
460/575 VOLTS
High
Low
High
1670
1680
1685
1685
1670
1650
1615
1565
1495
1410
2410
2380
2350
2315
2270
2215
2155
2085
2000
1900
1785
1950
1945
1930
1915
1890
1860
1815
1755
1685
1595
2240
2175
2130
2095
2070
2040
2010
1960
1900
1810
1690
1615
1625
1625
1610
1590
1555
1505
1450
1375
1295
2280
2245
2205
2155
2100
2040
1965
1890
1800
1700
1595
1885
1880
1860
1835
1800
1750
1695
1625
1545
1460
2305
2260
2215
2170
2120
2065
2005
1935
1855
1755
1645
1655
1650
1645
1635
1615
1590
1555
1500
1435
1350
2315
2280
2245
2205
2160
2105
2045
1970
1885
1785
1665
1935
1910
1885
1860
1830
1790
1745
1685
1615
1525
2155
2085
2035
2000
1970
1940
1905
1855
1790
1700
1580
1600
1595
1585
1565
1535
1495
1450
1390
1320
1240
2190
2150
2105
2055
2000
1935
1865
1785
1695
1600
1485
1870
1850
1820
1780
1735
1685
1625
1560
1485
1400
2215
2165
2120
2070
2020
1965
1900
1830
1750
1650
1535
Page 16
KGA/KCA024, 030, 036, 048, 060, 072, 090
Low
KGA060S
1730
1725
1725
1725
1720
1705
1675
1630
1560
1465
KGA060S
1815
1825
1820
1805
1775
1735
1680
1615
1535
1445
KCA060S
1715
1695
1685
1675
1660
1640
1610
1565
1495
1405
KCA060S
1800
1796
1780
1750
1715
1670
1615
1550
1475
1385
TABLE 7
BELT DRIVE BLOWER PERFORMANCE
0.10 to 0.80 in. w.g.
Air
Volume
0.10
0.20
(cfm)
RPM BHP RPM BHP
Field Furnished
900
500
0.10
605 0.15
1000
535
0.15
630 0.20

External Static (in.w.g.)
0.30
0.40
0.50
0.60
RPM BHP RPM BHP RPM BHP RPM BHP
Low Static Drive Kit A01
705 0.25
790
0.30
870
0.40
945 0.50
720 0.25
805
0.35
885
0.45
955 0.55
KGA/KCA036S
0.70
RPM BHP
1010
0.60
0.80
RPM BHP
Kit 5
1075 0.75
1100
570
0.15
655
0.20
740
0.30
820
0.40
895
0.45
970
0.60
1020
1035
0.65
0.70
1085
1095
0.80
0.80
1200
605
0.20
1300
1400
640
0.25
685
715
0.25
0.30
765
790
0.35
0.35
840
865
0.40
0.45
915
930
0.50
0.55
980
1000
0.60
0.65
1045
1060
0.75
0.80
1110
1120
0.85
0.90
680
720
0.30
0.35
750
785
0.35
0.40
820
850
0.45
0.50
885
910
0.50
0.55
955
975
0.60
0.65
1015
1035
0.70
0.80
1080
1095
0.85
0.90
1135
1155
0.95
1.05
1500
0.90 to 1.60 in. w.g.

Air
Volume
0.90
(cfm)
RPM BHP
High Static
900
1135 0.85
1000 1145 0.90

1.0
1.10
1.20
1.30
Drive Kit A05
1190 1.00 1245 1.10 1295 1.25 1345 1.40
1200 1.05 1255 1.15 1305 1.30 1355 1.45
KGA/KCA036S
1.40
1.50
RPM BHP RPM BHP
Field Furnished
1390 1.55 1435 1.70
1.60
RPM BHP
1480
1.85
1100
1200
1300
1155
1165
1180
0.95
1.00
1.05
1210
1225
1235
1.10
1.15
1.20
1265
1275
1285
1.20
1.25
1.30
1315
1325
1340
1.35
1.40
1.50
1365
1375
1385
1.50
1.55
1.65
1400
1410
1425
1435
1.60
1.65
1.75
1.80
1445
1455
1470
1480
1.75
1.80
1.90
1.95
1490
1500
1510
1525
1.90
1.95
2.05
2.15
1400
1500
1195
1210
1.10
1.15
1245
1260
1.25
1.30
1300
1315
1.40
1.45
1350
1360
1.55
1.60
1400
1410
1.70
1.75
1445
1455
1.85
1.95
1490
1500
2.05
2.10
1535
1545
2.20
2.30
0.10 to 0.80 in. w.g.

Air
Volume
0.10
0.20
(cfm)
RPM BHP RPM BHP
Field Furnished
900
490
0.10
580 0.15
1000
525
0.10
610 0.15

0.30
0.40
0.50
0.60
665 0.20
745 0.25
815
0.30
880
0.40
KGA/KCA036S
0.70
RPM BHP
0.80
RPM BHP
940
0.45
1000
0.55
690
0.25
760
0.30
830
0.35
895
0.45
955
0.50
1010
0.60
1100
1200
1300
560
600
635
0.15
0.20
0.25
640
670
0.20
0.25
710
740
0.25
0.30
780
805
0.30
0.35
850
870
0.40
0.45
910
930
0.45
0.50
970
985
0.55
0.60
1025
1040
0.65
0.70
705
0.30
770
0.35
830
0.40
890
0.50
950
0.55
1005
0.65
1055
0.75
1400
1500
675
715
0.30
0.35
740
775
0.35
0.40
800
830
0.40
0.45
860
885
0.50
0.55
915
940
0.55
0.60
970
995
0.65
0.70
1025
1045
0.70
0.80
1075
1095
0.80
0.90
0.90 to 1.60 in. w.g.

Air
Volume
0.90
(cfm)
RPM BHP
High Static
900
1055 0.60
1000 1065 0.65
1100
1080 0.70

1.0
1.10
1.20
1.30
Drive Kit A05
1105 0.70 1155 0.80 1205 0.90 1250 0.95
1115 0.75 1165 0.85 1215 0.95 1260 1.05
1130 0.80 1175 0.90 1225 1.00 1270 1.10
KGA/KCA036S
1.40
RPM BHP
1.50
RPM BHP
1295
1305
1315
1.05
1.15
1.20
1335
1345
1.15
1.20
1.60
RPM BHP
Field
1375 1.25
1385 1.30
1200
1300
1090
1105
0.75
0.80
1140
1155
0.85
0.90
1190
1205
0.95
1.00
1235
1250
1.05
1.10
1280
1295
1.15
1.25
1325
1335
1.25
1.35
1355
1365
1375
1.30
1.35
1.45
1395
1405
1415
1.40
1.45
1.55
1400
1500
1125
1145
0.90
1.00
1170
1190
1.00
1.05
1220
1235
1.10
1.15
1265
1280
1.20
1.30
1305
1320
1.30
1.40
1350
1365
1.40
1.50
1390
1405
1.50
1.60
1430
1440
1.65
1.70
Page 17
50600101
4/2012
TABLE 8
0.10 to 0.80 in. w.g.
Air
Volume
0.10
0.20
(cfm) RPM BHP RPM BHP
Field Furnished
1200
600
0.20
680 0.25
1300
640
0.20
710 0.25
1400
675
0.25
745 0.30
1500
715
0.30
780 0.35
1600
755
0.35
815 0.45
1700
795
0.45
850 0.50
1800
835
0.50
885 0.60
1900
880
0.60
925 0.65
2000
920
0.70
965 0.75
0.90 to 1.60 in. w.g.
Air
Volume
0.90
(cfm)
RPM BHP
High Static
1200
1140 0.85
1300
1155 0.90
1400
1170 0.95
1500
1185 1.00
1600 1205 1.10
1700 1220 1.15
1800 1245 1.25
1900 1265 1.35
2000 1290 1.45

1.00
1.10
1.20
1.30
Drive Kit A06
1195 0.95 1245 1.05 1295 1.20 1340 1.30
1205 1.00 1260 1.10 1305 1.25 1350 1.35
1220 1.05 1270 1.15 1320 1.30 1365 1.40
1235 1.10 1285 1.25 1335 1.35 1380 1.50
1255 1.20 1300 1.30 1350 1.45 1395 1.60
1270 1.25 1320 1.40 1365 1.55 1410 1.65
1290 1.35 1335 1.50 1380 1.60 1425 1.75
1310 1.45 1355 1.60 1400 1.70 1440 1.85
1330 1.55 1375 1.70 1420 1.80 1460 1.95
0.10 to 0.80 in. w.g.

Air
Volume
0.10
0.20
Field Furnished
1200
590
0.20
665 0.25
1300
630
0.20
695 0.25
1400
670
0.25
730 0.30
1500
710
0.35
765 0.40
1600
750
0.40
800 0.45
1700
790
0.45
840 0.50
1800
830
0.55
875 0.60
1900
870
0.65
915 0.70
2000
915
0.75
955 0.80
0.90 to 1.60 in. w.g.
Air
Volume
0.90
(cfm)
RPM BHP
Kit A02
1200
1105 0.75
1300
1115 0.80
1400
1130 0.85
1500
1145 0.90
1600
1165 1.00
1700
1185 1.10
1800 1205 1.15
1900 1225 1.25
2000 1250 1.40

0.30
0.40
0.50
RPM BHP RPM BHP RPM BHP
755 0.30
830
0.35
900
0.45
780 0.35
850
0.40
915
0.50
810 0.40
875
0.45
940
0.55
840 0.45
900
0.50
960
0.60
870 0.50
930
0.60
985
0.65
905 0.55
960
0.65 1015 0.75
940 0.65
990
0.75 1045 0.80
975 0.75 1025 0.80 1075 0.90
1010 0.85 1055 0.90 1105 1.00
1.0
RPM BHP
High Static
1155 0.85
1165 0.90
1180 0.95
1195 1.00
1210 1.10
1230 1.20
1250 1.25
1270 1.35
1295 1.50
KGA/KCA048S
0.60
RPM BHP
0.70
RPM BHP
0.80
RPM BHP
965
980
1000
1020
1045
1070
1095
1120
1150
1025
1040
1060
1080
1100
1120
1145
1170
1195
1085
1100
1115
1135
1150
1170
1195
1220
1245
0.55
0.60
0.65
0.70
0.75
0.85
0.90
1.00
1.10
Page 18
KGA/KCA024, 030, 036, 048, 060, 072, 090
0.75
0.80
0.85
0.90
0.95
1.05
1.15
1.20
1.35
KGA/KCA048S
1.40
RPM BHP
1.50
RPM BHP
1385
1395
1410
1425
1435
1450
1465
1485
1500
1430
1440
1455
1465
1480
1495
1510
1525
1540
1.40
1.50
1.55
1.65
1.70
1.80
1.90
2.00
2.10

0.30
0.40
0.50
0.60
735 0.30
805 0.35
870
0.40
930 0.50
760 0.35
825 0.40
890
0.45
950 0.55
790 0.40
850 0.45
910
0.50
970 0.60
820 0.45
880 0.50
935
0.60
990 0.65
855 0.50
910 0.60
960
0.65 1015 0.75
890 0.60
940 0.65
990
0.75 1040 0.80
925 0.65
970 0.75 1020 0.80 1065 0.90
960 0.75 1005 0.85 1050 0.90 1095 1.00
995 0.85 1040 0.95 1080 1.00 1125 1.10
1.10
1.20
1.30
Drive Kit A06
1205 0.95 1255 1.05 1300 1.15
1215 1.00 1265 1.10 1310 1.20
1230 1.05 1275 1.15 1320 1.25
1245 1.15 1290 1.25 1335 1.35
1260 1.20 1305 1.30 1345 1.40
1275 1.30 1320 1.40 1360 1.50
1295 1.40 1335 1.50 1380 1.60
1315 1.50 1355 1.60 1395 1.70
1335 1.60 1375 1.70 1415 1.80
0.65
0.70
0.75
0.80
0.85
0.95
1.00
1.10
1.20
1.55
1.60
1.70
1.75
1.85
1.95
2.05
2.15
2.25
1.60
RPM BHP
Field
1470 1.65
1480 1.75
1495 1.80
1510 1.90
1520 2.00
1535 2.05
1550 2.15
1565 2.30
1580 2.40
KGA/KCA048S
0.70
RPM BHP
0.80
RPM BHP
990
1010
1025
1045
1065
1090
1115
1140
1165
1050
1065
1080
1095
1115
1135
1160
1185
1210
0.55
0.65
0.70
0.75
0.80
0.90
1.00
1.10
1.20
0.65
0.70
0.75
0.85
0.90
1.00
1.10
1.20
1.30
KGA/KCA048S
1.40
RPM BHP
1.50
RPM BHP
1.60
RPM BHP
1340
1355
1365
1375
1390
1405
1420
1435
1455
1385
1395
1405
1420
1430
1445
1460
1475
1490
1425
1435
1450
1460
1470
1485
1500
1515
1530
1.25
1.30
1.40
1.45
1.55
1.60
1.70
1.80
1.95
1.35
1.40
1.50
1.55
1.65
1.75
1.85
1.95
2.05
1.45
1.55
1.60
1.70
1.75
1.85
1.95
2.10
2.20
TABLE 9
0.10 to 0.80 in. w.g.
Air
Volume
0.10
0.20
Field Furnished
1600
765
0.35
820 0.40
1700
805
0.45
855 0.50
1800
850
0.50
895 0.55
1900
890
0.60
935 0.65
2000
935
0.70
975 0.75
2100
975
0.80 1015 0.85
2200 1020 0.90 1055 0.95
2300 1060 1.00 1095 1.10

0.30
0.40
0.50
870 0.45
925
0.55
975
0.60
905 0.55
955
0.60 1005 0.65
945 0.60
990
0.70 1035 0.75
980 0.70 1025 0.75 1070 0.85
1020 0.80 1060 0.85 1100 0.95
1055 0.90 1095 0.95 1135 1.05
1095 1.00 1135 1.10 1170 1.15
1135 1.15 1170 1.20 1210 1.30
2400 1105 1.15 1140 1.20

0.90 to 1.60 in. w.g.
Air
Volume
0.90
1.00
(cfm)
RPM BHP RPM BHP
Drive Kit A03
1600
1165 0.85 1210 0.95
1700
1190 0.95 1235 1.05
1800 1215 1.05 1255 1.10
1900 1240 1.15 1280 1.20
2000 1265 1.25 1305 1.30
2100 1295 1.35 1335 1.45
2200 1325 1.50 1360 1.55
2300 1355 1.60 1390 1.70
2400
1385
1.75
1420
1.85
0.10 to 0.80 in. w.g.

Air
Volume
0.10
0.20
Field Furnished
1600
750
0.35
805 0.40
1700
790
0.45
845 0.50
1800
830
0.50
880 0.55
1900
870
0.60
920 0.65
2000
910
0.70
955 0.75
2100
955
0.80
995 0.85
2200
995
0.90 1035 0.95
2300 1035 1.00 1075 1.10
2400 1080 1.15 1115 1.25
0.90 to 1.60 in. w.g.
Air
Volume
0.90
1.00
(cfm)
RPM BHP RPM BHP
Drive Kit
High Static
A03
1600 1200 1.05 1250 1.20
1700 1220 1.15 1270 1.25
1800 1240 1.20 1285 1.35
1900 1260 1.30 1305 1.45
2000 1280 1.40 1325 1.55
2100 1305 1.50 1350 1.65
2200 1330 1.65 1375 1.75
2300 1360 1.80 1400 1.90
2400 1385 1.90 1425 2.05
KGA/KCA060S
0.60
RPM BHP
0.70
RPM BHP
1025
1055
1080
1115
1145
1175
1210
1245
0.65
0.75
0.80
0.90
1.00
1.10
1.25
1.35
1175 1.30 1210 1.35 1245 1.45

1.10
1.20
1.30
High Static Drive Kit A07
1255 1.05 1295 1.10 1335 1.20
1275 1.10 1315 1.20 1355 1.30
1295 1.20 1335 1.30 1375 1.40
1320 1.30 1360 1.40 1395 1.50
1345 1.40 1380 1.50 1420 1.60
1370 1.55 1405 1.60 1445 1.70
1395 1.65 1435 1.75 1470 1.85
1425 1.80 1460 1.90 1495 2.00
1280
1.50
1075
1100
1125
1155
1185
1215
1250
1280
1315
1455
1.95
1490
2.05
1520
2.15
0.80
RPM BHP
0.70 1120 0.80

0.80 1145 0.85
0.90 1170 0.95
1.00 1200 1.05
1.10 1225 1.15
1.20 1255 1.25
1.30 1285 1.40
1.45 1320 1.55
1.60 1350 1.70
KGA/KCA060S
1.40
RPM BHP
1.50
RPM BHP
1.60
RPM BHP
1375
1395
1415
1435
1455
1480
1505
1530
1.30
1.35
1.45
1.60
1.70
1.80
1.95
2.10
1555
2.25
1415
1430
1450
1470
1490
1515
1535
1560
1585
1450
1470
1485
1505
1525
1550
1570
1595
1620
1.35
1.45
1.55
1.65
1.80
1.90
2.05
2.20
2.35
1.45
1.55
1.65
1.75
1.90
2.00
2.15
2.30
2.45

0.30
0.40
0.50
865 0.50
925
0.55
980
0.65
900 0.55
955
0.65 1010 0.75
930 0.65
985
0.70 1035 0.80
965 0.75 1015 0.80 1065 0.90
1005 0.85 1050 0.90 1095 1.00
1040 0.95 1085 1.00 1130 1.10
1075 1.05 1120 1.15 1160 1.20
1115 1.15 1155 1.25 1195 1.35
1155 1.30 1190 1.40 1230 1.50
1.10
1.20
1.30
Drive Kit A07
0.60
RPM BHP
0.70
RPM BHP
1040
1065
1090
1115
1145
1175
1205
1235
1270
1095
1115
1140
1165
1190
1220
1245
1275
1310
1.40
RPM BHP
1.50
RPM BHP
1.60
RPM BHP
1300
1315
1335
1350
1370
1390
1415
1440
1465
1440
1455
1470
1485
1500
1515
1535
1555
1580
1485
1495
1510
1525
1540
1555
1575
1595
1615
1525
1540
1550
1565
1580
1595
1615
1630
1650
1.30
1.40
1.45
1.55
1.65
1.75
1.90
2.05
2.20
1350
1365
1380
1395
1415
1435
1455
1480
1500
1.45
1.50
1.60
1.70
1.80
1.90
2.00
2.15
2.30
Page 19
1395
1410
1425
1440
1455
1475
1495
1515
1540
1.55
1.65
1.75
1.85
1.90
2.05
2.15
2.30
2.45
KGA/KCA060S
0.75
0.80
0.90
1.00
1.10
1.20
1.30
1.45
1.60
1.70
1.80
1.90
1.95
2.05
2.20
2.30
2.45
2.60
0.80
RPM BHP
0.85 1150 0.95

0.90 1170 1.05
1.00 1190 1.10
1.10 1210 1.20
1.20 1235 1.30
1.30 1260 1.40
1.40 1290 1.55
1.55 1320 1.65
1.70 1345 1.80
KGA/KCA060S
1.85
1.90
2.00
2.10
2.20
2.30
2.45
2.60
2.75
50600101
2.00
2.10
2.15
2.25
2.35
2.50
2.60
2.75
2.90
4/2012
BLOWER DATA - BELT DRIVE - DOWNFLOW - KGA072

BLOWER TABLE INCLUDES RESISTANCE FOR BASE UNIT ONLY WITH DRY INDOOR COIL AND AIR FILTERS IN PLACE.
FOR ALL UNITS ADD:
1 - Any factory installed options air resistance (heat section, economizer, wet coil, etc.).
2 - Any field installed accessories air resistance (duct resistance, diffuser, etc.).
See page 28 for blower motors and drives and wet coil and options/accessory air resistance data.
External Static - in. w.g.
Air
Volume
cfm
RPM
BHP
RPM
1900
857
0.41
892
0.45
2000
879
0.47
913
0.52
0.10
0.20
BHP
0.30
RPM
0.40
0.50
0.60
0.70
BHP
RPM
BHP
RPM
BHP
RPM
BHP
927
0.50
962
0.55
999
0.60
1036
0.65
948
0.56
984
0.61
1020
0.67
1058
0.72
Field Furnished
RPM
0.80
BHP
RPM
BHP
1074
0.69
1112
0.73
1096
0.76
1134
0.80
Kit A04
2100
900
0.53
935
0.58
970
0.63
1007
0.69
1044
0.74
1081
0.79
1119
0.84
1157
0.88
2200
922
0.60
958
0.65
994
0.71
1031
0.76
1068
0.82
1106
0.87
1143
0.91
1180
0.95
2300
947
0.67
983
0.73
1020
0.79
1057
0.85
1094
0.90
1131
0.95
1168
1.00
1205
1.03
2400
974
0.76
1010
0.82
1047
0.88
1084
0.94
1120
0.99
1157
1.04
1193
1.08
1230
1.12
2500
1002
0.85
1039
0.91
1075
0.97
1112
1.03
1148
1.08
1184
1.13
1220
1.17
1257
1.21
2600
1032
0.95
1068
1.01
1105
1.07
1141
1.13
1177
1.17
1213
1.22
1248
1.26
1284
1.31
2700
1062
1.05
1099
1.11
1136
1.17
1172
1.22
1207
1.27
1242
1.32
1277
1.37
1312
1.43
2800
1094
1.16
1131
1.22
1167
1.27
1202
1.32
1237
1.38
1271
1.43
1305
1.49
1339
1.56
2900
1127
1.26
1163
1.32
1198
1.38
1233
1.44
1267
1.50
1300
1.56
1334
1.64
1367
1.71
Air
Volume
cfm
RPM
1900
1150
0.90
BHP
1.00
RPM
BHP
1.10
RPM
1.20
BHP
RPM
BHP
1.30
RPM
BHP
1.40
RPM
BHP
1.50
RPM
Kit A04
0.77
1188
0.81
1227
0.85
1.60
BHP
RPM
BHP
Kit A08
1267
0.88
1303
0.92
1333
0.97
1360
1.02
1392
1.06
2000
1172
0.84
1210
0.88
1248
0.92
1286
0.96
1321
1.00
1350
1.05
1377
1.10
1409
1.14
2100
1195
0.91
1233
0.95
1269
1.00
1306
1.04
1339
1.09
1367
1.14
1395
1.19
1426
1.23
2200
1218
0.99
1255
1.03
1290
1.09
1324
1.14
1356
1.19
1385
1.24
1413
1.28
1444
1.32
2300
1242
1.07
1277
1.13
1310
1.20
1343
1.26
1374
1.30
1403
1.34
1432
1.38
1464
1.42
2400
1267
1.16
1300
1.23
1332
1.31
1364
1.37
1394
1.41
1423
1.45
1453
1.48
1484
1.53
2500
1292
1.26
1324
1.34
1355
1.42
1387
1.48
1417
1.52
1445
1.56
1475
1.59
1506
1.64
2600
1318
1.38
1350
1.46
1380
1.55
1411
1.60
1440
1.64
1469
1.68
1498
1.71
1529
1.76
2700
1345
1.51
1376
1.60
1406
1.68
1436
1.73
1465
1.77
1493
1.80
1523
1.84
1553
1.88
2800
1372
1.65
1403
1.74
1433
1.82
1462
1.86
1490
1.90
1519
1.93
1548
1.97
1578
2.01
2900
1399
1.80
1430
1.89
1460
1.96
1489
2.00
1516
2.03
1544
2.06
1573
2.10
1603
2.14
Page 20
BLOWER DATA - BELT DRIVE - HORIZONTAL - KGA072

FOR ALL UNITS ADD:
Air
Volume
cfm
RPM
BHP
RPM
BHP
1900
796
0.38
837
0.43
878
2000
833
0.43
870
0.48
907
0.10
0.20
0.30
RPM
BHP
0.40
0.50
0.60
0.70
RPM
BHP
RPM
BHP
RPM
BHP
RPM
0.48
918
0.53
958
0.58
997
0.62
1036
0.54
943
0.59
980
0.64
1018
0.69
1055
Field Furnished
BHP
0.80
RPM
BHP
0.67
1074
0.71
0.73
1093
0.77
Kit A04
2100
864
0.50
897
0.55
931
0.60
966
0.65
1002
0.71
1038
0.76
1075
0.80
1113
0.83
2200
887
0.57
920
0.62
953
0.67
988
0.73
1024
0.78
1060
0.83
1097
0.87
1135
0.90
2300
909
0.64
942
0.70
976
0.75
1011
0.81
1046
0.86
1083
0.91
1120
0.95
1157
0.98
2400
931
0.72
965
0.78
999
0.83
1035
0.89
1071
0.94
1108
0.99
1144
1.03
1181
1.07
2500
955
0.80
989
0.86
1024
0.92
1061
0.98
1097
1.03
1133
1.08
1170
1.11
1205
1.15
2600
981
0.90
1016
0.96
1052
1.01
1088
1.07
1124
1.12
1160
1.16
1195
1.20
1230
1.25
2700
1009
0.99
1044
1.05
1080
1.11
1116
1.16
1152
1.21
1187
1.26
1221
1.30
1254
1.35
2800
1038
1.10
1073
1.16
1109
1.21
1145
1.26
1180
1.31
1214
1.36
1247
1.40
1279
1.46
2900
1068
1.20
1104
1.26
1139
1.31
1174
1.36
1208
1.41
1240
1.47
1273
1.52
1304
1.58
Air
Volume
cfm
RPM
1900
1112
0.90
BHP
1.00
RPM
BHP
1.10
RPM
BHP
1.20
RPM
BHP
1.30
RPM
1.40
BHP
RPM
BHP
1.50
RPM
BHP
Kit A04
0.74
1151
0.77
1190
0.81
1228
0.84
1.60
RPM
BHP
Kit A08
1265
0.88
1301
0.92
1335
0.97
1367
1.01
2000
1131
0.80
1170
0.83
1208
0.87
1245
0.91
1281
0.96
1316
1.00
1349
1.04
1380
1.09
2100
1151
0.87
1189
0.90
1227
0.94
1263
0.99
1298
1.04
1331
1.08
1363
1.13
1394
1.17
2200
1173
0.94
1210
0.98
1246
1.02
1281
1.07
1315
1.12
1347
1.17
1379
1.22
1409
1.26
2300
1195
1.02
1231
1.06
1266
1.11
1300
1.16
1333
1.22
1364
1.27
1395
1.32
1424
1.36
2400
1217
1.10
1252
1.15
1286
1.20
1319
1.26
1351
1.32
1382
1.38
1411
1.43
1440
1.48
2500
1240
1.20
1274
1.25
1307
1.31
1339
1.37
1370
1.43
1400
1.49
1428
1.55
1457
1.59
2600
1264
1.30
1297
1.35
1329
1.42
1360
1.49
1389
1.55
1418
1.61
1446
1.67
1475
1.72
2700
1287
1.40
1319
1.47
1350
1.54
1380
1.61
1409
1.68
1437
1.74
1465
1.79
1493
1.84
2800
1311
1.52
1342
1.59
1373
1.66
1402
1.74
1430
1.8
1457
1.87
1485
1.92
1513
1.97
2900
1335
1.65
1366
1.72
1395
1.79
1424
1.87
1451
1.94
1478
2.00
1505
2.05
1533
2.09
Page 21
BLOWER DATA - BELT DRIVE - KCA072 - DOWNFLOW

FOR ALL UNITS ADD:
Air
Volume
cfm
RPM
BHP
RPM
BHP
1900
826
0.36
859
0.41
894
2000
857
0.42
889
0.47
920
0.10
0.20
0.30
RPM
BHP
0.40
0.50
0.60
0.70
RPM
BHP
RPM
BHP
RPM
BHP
0.45
928
0.50
964
0.56
1000
0.61
1036
0.52
952
0.57
986
0.62
1020
0.68
1055
Field Furnished
RPM
BHP
0.80
RPM
BHP
0.66
1072
0.70
0.73
1091
0.77
Drive Kit A04
2100
878
0.49
909
0.54
940
0.59
973
0.64
1006
0.70
1041
0.75
1076
0.80
1112
0.85
2200
897
0.55
929
0.61
961
0.66
994
0.72
1028
0.78
1063
0.83
1099
0.89
1134
0.93
2300
918
0.62
950
0.68
983
0.74
1017
0.80
1052
0.86
1087
0.92
1122
0.97
1157
1.02
2400
941
0.70
974
0.77
1008
0.83
1042
0.90
1077
0.96
1111
1.01
1146
1.06
1181
1.11
2500
966
0.79
1000
0.86
1034
0.93
1068
1.00
1103
1.06
1137
1.11
1171
1.16
1205
1.20
2600
994
0.90
1028
0.97
1062
1.04
1096
1.10
1130
1.16
1164
1.21
1197
1.26
1231
1.30
2700
1023
1.01
1057
1.08
1091
1.15
1125
1.22
1159
1.27
1192
1.32
1225
1.37
1258
1.41
2800
1053
1.13
1088
1.21
1122
1.27
1155
1.33
1188
1.39
1221
1.43
1253
1.48
1286
1.53
2900
1085
1.26
1119
1.33
1153
1.40
1186
1.45
1218
1.51
1250
1.55
1281
1.61
1313
1.66
Air
Volume
cfm
RPM
1900
1109
0.90
BHP
1.00
RPM
BHP
1.10
RPM
BHP
1.20
RPM
BHP
1.30
RPM
BHP
1.40
RPM
BHP
1.50
RPM
BHP
Drive Kit A04

0.75
1146
0.79
1183
0.82
1221
0.86
1.60
RPM
BHP
Kit A08
1260
0.90
1294
0.94
1323
0.98
1349
1.02
2000
1128
0.82
1164
0.86
1201
0.89
1239
0.93
1276
0.97
1310
1.01
1336
1.06
1362
1.10
2100
1148
0.89
1185
0.93
1221
0.97
1258
1.01
1294
1.05
1325
1.09
1351
1.14
1376
1.19
2200
1170
0.97
1206
1.01
1242
1.05
1277
1.09
1311
1.14
1341
1.18
1365
1.23
1390
1.28
2300
1193
1.06
1228
1.09
1262
1.14
1295
1.19
1327
1.24
1355
1.29
1380
1.33
1406
1.37
2400
1216
1.15
1250
1.19
1282
1.24
1313
1.30
1343
1.36
1371
1.40
1396
1.44
1423
1.48
2500
1240
1.24
1273
1.29
1302
1.36
1331
1.42
1360
1.48
1388
1.52
1414
1.55
1441
1.58
2600
1265
1.34
1296
1.40
1324
1.47
1352
1.54
1381
1.60
1408
1.64
1434
1.67
1460
1.70
2700
1291
1.46
1321
1.52
1347
1.60
1374
1.67
1403
1.72
1429
1.76
1455
1.79
1481
1.82
2800
1317
1.58
1346
1.66
1372
1.74
1399
1.80
1426
1.85
1451
1.89
1477
1.92
1503
1.95
2900
1343
1.72
1371
1.80
1397
1.88
1424
1.95
1450
1.99
1475
2.02
1500
2.05
1526
2.08
Page 22
BLOWER DATA - BELT DRIVE - KCA072 - HORIZONTAL

FOR ALL UNITS ADD:
Air
Volume
cfm
RPM
BHP
RPM
1900
853
0.41
886
0.46
2000
883
0.48
913
0.53
0.10
0.20
BHP
0.30
RPM
0.40
0.50
0.60
BHP
RPM
BHP
RPM
BHP
RPM
919
0.50
952
0.55
986
0.60
1021
0.64
944
0.57
976
0.62
1009
0.67
1043
0.71
Field Furnished
BHP
0.70
RPM
0.80
BHP
RPM
BHP
1056
0.69
1091
0.73
1078
0.76
1112
0.80
Drive Kit A04
2100
906
0.56
936
0.60
967
0.65
999
0.70
1033
0.75
1067
0.79
1101
0.84
1135
0.88
2200
930
0.64
960
0.68
991
0.73
1024
0.78
1058
0.83
1092
0.88
1126
0.92
1160
0.96
2300
954
0.72
985
0.77
1017
0.82
1051
0.87
1085
0.92
1119
0.96
1152
1.00
1186
1.04
2400
981
0.81
1013
0.86
1046
0.91
1079
0.96
1113
1.00
1146
1.05
1180
1.09
1213
1.13
2500
1010
0.91
1042
0.96
1075
1.00
1109
1.05
1142
1.09
1175
1.14
1207
1.18
1239
1.23
2600
1040
1.01
1073
1.05
1106
1.10
1139
1.14
1171
1.19
1203
1.23
1235
1.28
1266
1.33
2700
1072
1.10
1104
1.15
1137
1.20
1169
1.24
1201
1.29
1232
1.34
1263
1.40
1293
1.46
2800
1105
1.21
1137
1.25
1168
1.30
1200
1.35
1231
1.40
1261
1.46
1291
1.52
1321
1.59
2900
1138
1.32
1169
1.37
1200
1.42
1231
1.47
1261
1.53
1291
1.60
1321
1.66
1350
1.73
Air
Volume
cfm
RPM
1900
1126
0.90
BHP
1.00
RPM
BHP
1.10
RPM
BHP
1.20
RPM
BHP
1.30
RPM
BHP
1.40
RPM
BHP
1.50
RPM
BHP
Drive Kit A04

0.77
1163
0.81
1200
0.85
1237
0.88
1.60
RPM
BHP
Kit A08
1273
0.92
1306
0.96
1339
1.00
1371
1.04
2000
1148
0.84
1183
0.88
1220
0.92
1257
0.96
1291
1.00
1323
1.04
1354
1.08
1385
1.12
2100
1170
0.92
1206
0.96
1242
1.00
1277
1.04
1310
1.08
1340
1.13
1371
1.17
1401
1.21
2200
1195
1.00
1230
1.04
1265
1.08
1299
1.13
1330
1.18
1359
1.23
1388
1.27
1418
1.31
2300
1220
1.08
1254
1.13
1288
1.17
1320
1.23
1350
1.28
1378
1.34
1406
1.38
1435
1.42
2400
1245
1.18
1278
1.22
1311
1.28
1341
1.33
1370
1.40
1397
1.45
1425
1.50
1454
1.54
2500
1271
1.28
1303
1.33
1334
1.39
1363
1.45
1391
1.52
1418
1.57
1446
1.62
1474
1.66
2600
1297
1.39
1328
1.45
1357
1.52
1385
1.58
1412
1.64
1439
1.70
1467
1.74
1495
1.78
2700
1323
1.52
1353
1.58
1382
1.65
1409
1.72
1435
1.77
1462
1.82
1490
1.86
1517
1.90
2800
1351
1.65
1380
1.72
1407
1.78
1434
1.85
1460
1.90
1486
1.95
1513
1.99
1541
2.02
2900
1379
1.79
1407
1.86
1434
1.92
1460
1.98
1485
2.04
1511
2.08
1538
2.12
1565
2.15
Page 23
TABLE 14
0.10 to 1.00 in. w.g.
Air
Volume
(cfm)
7.5 Ton Standard Efficiency (Downflow)
KGA090S

0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP
Low Static AA02
ExLow Static Drive Kit AA01
MED
AA03
2400
621
0.71
652
0.76
684
0.81
716
0.86
746
0.92
776
0.97
805
1.02
830
1.08
855
1.14
879
1.19
2500
642
0.77
673
0.82
704
0.87
734
0.93
764
0.98
793
1.04
820
1.09
845
1.15
868
1.21
892
1.27
2600
665
0.82
694
0.88
724
0.93
753
0.99
782
1.05
810
1.11
835
1.17
859
1.23
883
1.29
907
1.34
2700
688
0.89
716
0.94
744
1.00
773
1.06
800
1.13
827
1.19
851
1.25
875
1.31
898
1.37
922
1.42
2800
710
0.95
738
1.02
765
1.08
792
1.15
818
1.21
844
1.28
868
1.34
891
1.40
914
1.45
938
1.51
2900
733
1.03
759
1.10
785
1.17
811
1.24
836
1.30
861
1.37
885
1.43
908
1.49
931
1.54
954
1.59
3000
754
1.12
779
1.19
805
1.26
830
1.33
855
1.40
879
1.46
902
1.52
925
1.58
948
1.63
970
1.69
3100
775
1.22
800
1.29
824
1.36
849
1.43
873
1.50
897
1.56
920
1.62
942
1.67
964
1.73
987
1.78
3200
796
1.32
820
1.39
844
1.47
868
1.53
892
1.60
915
1.66
937
1.72
959
1.77
981
1.83 1002 1.88
3300
816
1.43
840
1.50
863
1.57
887
1.64
910
1.70
933
1.76
955
1.82
976
1.88
997
1.93 1018 1.99
3400
837
1.54
860
1.61
883
1.68
906
1.75
929
1.81
951
1.87
972
1.93
993
1.98 1013 2.05 1033 2.11
3500
858
1.66
881
1.73
903
1.79
926
1.86
948
1.92
969
1.98
990
2.04 1009 2.10 1029 2.17 1048 2.24
3600
879
1.77
901
1.84
923
1.91
945
1.97
966
2.04
987
2.10 1006 2.16 1025 2.23 1044
0.90 to 2.00 in. w.g.

Air
Volume
(cfm)
2.3
1062 2.38
KGA090S

1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
Medium Static AA03
Hi AA04
2400
904
1.25
929
1.29
956
1.34
982
1.39 1008 1.43 1032 1.49 1056 1.55 1078 1.62 1099 1.68
1121 1.75
2500
917
1.32
942
1.37
968
1.41
994
1.46 1020 1.51 1044 1.57 1066 1.64 1088 1.70
1108 1.77
1130 1.84
2600
931
1.39
957
1.44
982
1.49 1008 1.54 1032 1.60 1055 1.66 1077 1.73 1098 1.80
1118 1.87
1139 1.94
2700
946
1.47
971
1.52
996
1.57 1021 1.63 1045 1.69 1067 1.76 1088 1.83
1108 1.91
1127 1.98
1148 2.05
2800
962
1.56
986
1.61
1011 1.66 1034 1.72 1057 1.79 1079 1.86 1099 1.94
1118 2.02
1137 2.09
1158 2.16
2900
978
1.65 1001 1.70 1025 1.75 1048 1.82 1069 1.89 1090 1.98
1109 2.06
1128 2.14
1147 2.22
1167 2.28
3000
993
1.74 1016 1.79 1039 1.86 1061 1.93 1081 2.01
1101 2.10
1120 2.18
1138 2.27
1157 2.34
1177 2.41
3100
1009 1.84 1031 1.90 1052 1.97 1073 2.05 1093 2.13
1112 2.22
1130 2.31
1148 2.40
1167 2.47
1187 2.53
3200
1024 1.94 1045 2.01 1065 2.09 1085 2.17 1104 2.26
1123 2.36
1141 2.45
1159 2.53
1178 2.60
1198 2.66
3300
1038 2.06 1058 2.13 1078 2.22 1097 2.31
1116 2.40
1134 2.49
1152 2.58
1170 2.66
1189 2.73 1209 2.79
3400
1053 2.19 1072 2.27 1091 2.35
1109 2.45 1127 2.54
1145 2.63
1163 2.72
1181 2.79 1200 2.86 1220 2.92
3500
1067 2.32 1085 2.41
1103
2.5
1121 2.59 1138 2.69
1156 2.78
1174 2.85
1192 2.93 1212 2.99 1231 3.05
3600
1081 2.46 1098 2.55
1116 2.64
1133 2.74 1151 2.83
1168 2.91
1186 2.99 1205 3.06 1224 3.12 1243 3.17
Page 24
KGA/KCA024, 030, 036, 048, 060, 072, 090
TABLE 15
0.10 to 1.00 in. w.g.
Air
Volume
(cfm)
7.5 Ton Standard Efficiency (Horizontal)
KGA090S

0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
Low Static
AA02

2400
572
0.75
602
0.78
633
0.81
664
0.85
695
0.88
725
0.92
755
0.97
784
1.01
811
1.06
836
1.11
2500
591
0.80
620
0.83
650
0.87
680
0.90
711
0.94
740
0.98
769
1.03
797
1.08
823
1.13
847
1.18
2600
610
0.86
639
0.89
668
0.92
697
0.96
727
1.00
755
1.05
783
1.09
810
1.14
835
1.20
859
1.25
2700
630
0.91
658
0.95
686
0.98
715
1.02
743
1.07
771
1.11
798
1.16
824
1.22
848
1.27
872
1.32
2800
650
0.97
677
1.01
705
1.05
732
1.09
760
1.14
787
1.19
813
1.24
838
1.30
861
1.35
885
1.40
2900
670
1.03
697
1.07
724
1.11
750
1.16
777
1.21
803
1.27
828
1.32
852
1.38
876
1.44
898
1.49
3000
691
1.09
717
1.14
743
1.18
769
1.24
794
1.29
819
1.35
844
1.42
868
1.47
890
1.53
913
1.58
3100
712
1.16
737
1.21
762
1.27
787
1.32
812
1.39
836
1.45
860
1.51
883
1.57
906
1.63
928
1.68
3200
732
1.24
756
1.30
781
1.36
805
1.42
829
1.48
853
1.55
876
1.61
899
1.67
921
1.73
943
1.78
3300
752
1.33
776
1.39
799
1.46
823
1.52
847
1.59
870
1.65
893
1.71
916
1.77
937
1.83
959
1.88
3400
772
1.43
795
1.50
818
1.56
842
1.63
865
1.69
888
1.76
910
1.82
932
1.88
953
1.93
974
1.99
3500
792
1.54
815
1.61
838
1.67
861
1.74
883
1.80
906
1.87
928
1.93
949
1.98
970
2.04
990
2.10
3600
812
1.65
834
1.72
857
1.79
880
1.85
902
1.92
924
1.98
945
2.04
966
2.10
986
2.16 1005 2.22
0.90 to 2.00 in. w.g.

Air
Volume
(cfm)
KGA090S

1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
Lo AA02
Medium Static AA03
2400
861
1.16
886
1.21
911
1.26
937
1.30
963
1.35
988
1.41 1012 1.47 1034 1.53 1055 1.59 1076 1.65
2500
872
1.23
896
1.27
921
1.32
947
1.37
972
1.43
997
1.48 1019 1.55 1041 1.61 1061 1.68 1081 1.74
2600
883
1.30
908
1.35
933
1.40
958
1.45
982
1.50 1006 1.57 1027 1.63 1048 1.70 1068 1.77 1087 1.83
2700
895
1.37
920
1.42
944
1.47
969
1.53
992
1.59 1015 1.65 1036 1.72 1056 1.79 1075 1.86 1094 1.92
2800
908
1.45
932
1.50
956
1.56
980
1.62 1003 1.68 1025 1.75 1045 1.82 1064 1.89 1083 1.96
2900
922
1.54
945
1.59
969
1.65
992
1.71 1014 1.78 1035 1.85 1055 1.92 1074 2.00 1092 2.07
3000
936
1.63
959
1.68
982
1.74 1004 1.81 1026 1.88 1046 1.96 1065 2.03 1084 2.11
1102 2.18
1120 2.25
3100
950
1.73
973
1.78
995
1.85 1017 1.91 1037 1.99 1057 2.07 1076 2.15 1094 2.23
1112 2.31
1130 2.38
3200
965
1.83
987
1.89 1008 1.95 1029 2.03 1049 2.11
1105 2.36
1123 2.44
1141 2.51
3300
980
1.94 1001 2.00 1022 2.07 1042 2.15 1061 2.23 1080 2.32 1098 2.41
1116 2.50
1134 2.58
1152 2.65
3400
995
2.05 1015 2.12 1035 2.19 1054 2.28 1073 2.37 1092 2.46 1110
2.55
1128 2.64
1145 2.72
1163 2.79
3500
1010 2.17 1029 2.24 1048 2.32 1067 2.41 1086 2.51
1104 2.60 1122 2.70
1139 2.78
1157 2.86
1174 2.93
3600
1024 2.30 1043 2.38 1062 2.46 1080 2.55 1098 2.65
1116 2.75 1133 2.84
1151 2.93
1168 3.01
1186 3.08
50600101
4/2012
1068 2.19 1087 2.28
1102 2.02
1111 2.13
High Static AA04
Page 25
TABLE 16
0.10 to 1.00 in. w.g.
Air
Volume
(cfm)
KCA090S

0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
Low Static
AA02

2400
553
0.65
585
0.71
617
0.78
649
0.85
680
0.91
711
0.98
740
1.04
769
1.10
796
1.15
821
1.21
2500
570
0.71
602
0.78
633
0.84
665
0.91
695
0.97
725
1.04
753
1.10
781
1.16
807
1.22
832
1.27
2600
588
0.77
619
0.84
650
0.91
680
0.97
710
1.04
739
1.10
767
1.16
793
1.22
818
1.28
842
1.33
2700
607
0.84
637
0.91
667
0.97
697
1.04
726
1.11
753
1.17
780
1.23
806
1.29
830
1.35
854
1.40
2800
626
0.91
655
0.97
684
1.04
713
1.11
741
1.18
768
1.24
794
1.30
819
1.36
842
1.42
866
1.47
2900
646
0.98
674
1.05
702
1.11
730
1.18
757
1.25
783
1.32
808
1.38
832
1.44
855
1.49
878
1.54
3000
666
1.06
693
1.12
721
1.19
747
1.26
774
1.33
799
1.40
823
1.46
846
1.52
868
1.57
891
1.62
3100
686
1.14
713
1.21
739
1.28
765
1.35
790
1.41
814
1.48
838
1.55
860
1.61
882
1.66
904
1.70
3200
707
1.22
732
1.29
758
1.36
783
1.43
807
1.50
830
1.57
853
1.64
874
1.70
896
1.75
918
1.79
3300
727
1.31
752
1.38
776
1.46
800
1.53
823
1.60
846
1.67
868
1.73
889
1.79
911
1.84
932
1.89
3400
747
1.41
771
1.48
794
1.55
817
1.63
840
1.70
862
1.77
883
1.83
904
1.89
925
1.94
947
1.98
3500
767
1.51
790
1.58
812
1.66
835
1.73
856
1.80
878
1.87
899
1.93
920
1.99
940
2.04
961
2.08
3600
786
1.61
808
1.69
830
1.77
852
1.84
873
1.91
894
1.98
915
2.04
935
2.09
955
2.14
975
2.19
0.90 to 2.00 in. w.g.

Air
Volume
(cfm)
KCA090S

1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
Low Static AA02
Medium Static Drive Kit AA03
2400
846
1.25
870
1.29
895
1.33
920
1.37
947
1.41
972
1.45
2500
856
1.31
880
1.35
905
1.39
930
1.43
956
1.47
980
1.52 1003 1.57 1024 1.63 1044 1.69 1064 1.76
2600
866
1.38
891
1.42
915
1.46
940
1.50
965
1.54
988
1.59 1010 1.65 1031 1.71 1050 1.78 1069 1.84
2700
878
1.44
902
1.48
926
1.52
950
1.57
974
1.61
997
1.67 1018 1.73 1037 1.80 1056 1.87 1075 1.93
2800
889
1.51
913
1.55
937
1.59
961
1.64
984
1.69 1006 1.75 1026 1.82 1044 1.89 1063 1.96 1081 2.03
2900
902
1.58
925
1.63
949
1.67
972
1.72
994
1.78 1015 1.84 1034 1.91 1052 1.99 1069 2.06 1087 2.13
3000
914
1.66
938
1.71
961
1.75
983
1.81 1004 1.87 1024 1.94 1042 2.01 1059 2.09 1076 2.16 1093 2.23
3100
927
1.75
950
1.79
972
1.84
994
1.90 1014 1.96 1033 2.04 1050 2.11
1067 2.19 1083 2.27
1100 2.34
3200
941
1.84
963
1.88
984
1.94 1005 2.00 1024 2.07 1042 2.14 1059 2.23 1075 2.31 1091 2.39
1107 2.46
3300
954
1.93
976
1.98
996
2.04 1016 2.10 1035 2.18 1052 2.26 1067 2.35 1083 2.43 1098 2.51
1114 2.59
3400
968
2.03
989
2.08 1008 2.14 1027 2.22 1045 2.30 1061 2.38 1076 2.47 1091 2.57 1106 2.65
1121 2.73
3500
982
2.13 1001 2.19 1020 2.26 1038 2.33 1054 2.42 1070 2.51 1084 2.61 1099 2.71 1113 2.79
1128 2.87
3600
995
2.24 1014 2.30 1031 2.38 1048 2.46 1064 2.55 1079 2.65 1093 2.76
1136 3.03
Hi Static Drive Kit AA04
Page 26
KGA/KCA024, 030, 036, 048, 060, 072, 090
996
1.50 1018 1.55 1039 1.61 1059 1.67
1107 2.86 1121 2.95
TABLE 17
0.10 to 1.00 in. w.g.
Air
Volume
(cfm)
KCA090S

0.10
0.20
0.30
0.40
0.50
0.60
0.70
0.80
0.90
1.00
Low Static Drive Kit AA02

2400
596
0.79
626
0.82
657
0.85
688
0.89
718
0.92
749
0.96
778
1.01
806
1.06
833
1.11
858
1.16
2500
616
0.85
645
0.88
676
0.91
706
0.95
736
0.99
765
1.03
794
1.08
821
1.13
847
1.18
871
1.23
2600
636
0.91
665
0.94
695
0.98
724
1.02
754
1.06
782
1.10
809
1.15
836
1.20
861
1.25
885
1.30
2700
657
0.97
685
1.01
714
1.04
743
1.08
771
1.13
799
1.17
826
1.22
851
1.27
875
1.32
899
1.37
2800
677
1.03
706
1.07
734
1.11
762
1.16
790
1.20
816
1.25
842
1.30
867
1.35
890
1.40
913
1.45
2900
698
1.10
726
1.14
754
1.19
781
1.23
808
1.28
834
1.33
859
1.38
883
1.43
906
1.48
928
1.54
3000
720
1.17
747
1.22
774
1.26
801
1.31
826
1.36
851
1.41
876
1.46
899
1.52
921
1.57
943
1.63
3100
741
1.25
768
1.3
794
1.35
820
1.40
845
1.45
869
1.50
893
1.56
915
1.61
937
1.67
959
1.73
3200
763
1.34
789
1.39
815
1.44
840
1.49
864
1.54
888
1.60
910
1.66
932
1.72
954
1.78
975
1.84
3300
785
1.43
811
1.48
836
1.53
860
1.59
883
1.65
906
1.71
928
1.77
950
1.83
970
1.90
991
1.96
3400
807
1.53
832
1.58
856
1.64
880
1.70
903
1.76
925
1.82
946
1.88
967
1.95
987
2.02 1007 2.09
3500
830
1.63
854
1.69
877
1.75
900
1.81
922
1.88
944
1.94
964
2.01
985
2.08 1004 2.15 1024 2.23
3600
852
1.74
876
1.81
898
1.87
921
1.94
942
2.01
963
2.07
983
2.15 1002 2.22 1022 2.29 1041 2.37

0.90 to 2.00 in. w.g.
Air
Volume
(cfm)
KCA090S

1.10
1.20
1.30
1.40
1.50
1.60
1.70
1.80
1.90
2.00
2400
883
1.21
907
1.25
931
1.30
955
1.35
979
1.40 1003 1.45 1027 1.51 1050 1.57 1072 1.63 1094 1.69
2500
895
1.28
919
1.32
942
1.37
966
1.42
990
1.48 1013 1.53 1036 1.59 1059 1.65 1081 1.71
1102 1.78
2600
908
1.35
931
1.40
955
1.45
978
1.50 1001 1.56 1024 1.62 1046 1.68 1068 1.74 1089 1.80
1110 1.87
2700
922
1.43
945
1.48
967
1.53
990
1.59 1013 1.65 1035 1.71 1056 1.77 1078 1.84 1099 1.90
1119 1.96
2800
936
1.51
958
1.56
980
1.62 1003 1.68 1025 1.74 1046 1.80 1067 1.87 1088 1.93
1109 2.00
1129 2.06
2900
950
1.60
972
1.66
994
1.72 1016 1.78 1037 1.84 1058 1.91 1079 1.97 1099 2.04
1119 2.11
1139 2.17
3000
965
1.69
986
1.76 1008 1.82 1029 1.88 1050 1.95 1070 2.02 1091 2.08
1110 2.15
1130 2.22
1149 2.28
3100
980
1.80 1001 1.86 1022 1.93 1043 2.00 1063 2.07 1083 2.13
1103
2.2
1122 2.27
1141 2.33
1160 2.40
3200
995
1.91 1016 1.98 1036 2.05 1057 2.12 1077 2.19 1096 2.26
1116 2.33
1134 2.39
1153 2.46
1171 2.52
3300
1011 2.03 1031 2.11
1129 2.45
1147 2.52
1165 2.59
1183 2.65
3400
1027 2.16 1047 2.24 1067 2.31 1086 2.38
1105 2.45 1124 2.52
1142 2.59
1160 2.66
1178 2.72
1196 2.78
3500
1043 2.30 1063 2.38 1082 2.45 1101 2.52
1120 2.59 1138 2.66
1156 2.73
1174
1191 2.86 1208 2.92
3600
1060 2.45 1079 2.52 1098
1135 2.74 1153 2.81
1170 2.87
1188 2.94 1205 3.00 1222 3.06
1051 2.18 1071 2.25 1091 2.32 1110 2.39
2.6
1117 2.67
2.8
High Static Drive Kit AA04
Page 27
50600101
4/2012
TABLE 18
ADDITIONAL AIR RESISTANCE in. w.g.
OPTIONS / ACCESSORIES AIR RESISTANCE FOR 024072 MODELS in. w.g.
Gas Heat
Air Volume
Economizer
cfm
Medium Input
High Input
800
0.04
0.02
0.02
1000
0.04
0.02
0.02
1200
0.04
0.02
0.02
1400
0.04
0.02
0.03
1600
0.04
0.03
0.04
1800
0.05
0.03
0.05
2000
0.05
0.04
0.06
2200
0.05
0.04
0.07
2400
0.05
0.05
0.08
2600
0.06
0.05
0.09
2800
0.06
0.06
0.10
3000
0.06
0.07
0.11
OPTIONS / ACCESSORIES AIR RESISTANCE FOR 090 MODELS in. w.g.
Gas Heat
Air Volume
Economizer
cfm
High Input
2400
0.05
0.03
2600
0.06
0.04
2800
0.06
0.04
3000
0.06
0.04
3200
0.06
0.04
3400
0.06
0.05
3600
0.06
0.05
3800
0.07
0.05
4000
0.07
0.06
Electric Heat
0.01
0.03
0.06
0.09
0.12
0.15
0.18
0.20
0.22
0.24
0.26
0.28
Electric Heat
Wet Indoor Coil
0.22
0.24
0.26
0.28
0.30
0.31
0.32
0.33
0.34
0.08
0.09
0.10
0.11
0.12
0.14
0.15
0.16
0.18
TABLE 19
DRIVE COMPONENT MANUFACTURERS NUMBERS
MOTOR PULLEY
DRIVE COMPONENTS
BLOWER PULLEY
BELTS
Drive No.
Browning No.
OEM Part No.
Browning No.
OEM Part No.
Browning No.
OEM Part No.
A01
1VP34 X 7/8
31K6901
AK54 X 1
10024419
A40
10024517
A02
1VP34 X 7/8
31K6901
AK49 X 1
10024418
A39
10024516
A03
1VP34 X 7/8
31K6901
AK44X 1
10024416
A39
10024516
A04
1VP40 X 7/8
79J0301
AK49 X 1
10024418
A41
10024518
A05
1VP34 X 7/8
31K6901
AK41 X 1
10024415
A38
10024515
A06
1VP44 X 7/8
P81488
AK51 X 1
18L2201
A41
10024518
A07
1VP50 X 7/8
53J1501
AK54 X 1
10024419
AX43
73K8201
A08
1VP44 X 7/8
P81488
AK46 X 1
10024417
A40
10024517
AA01
1VP34 X 7/8
31K6901
AK69 X 1
37L4701
A51
13H0101
AA02*
1VP40 X 7/8
79J0301
BK80H
10078803
A53
P84951
AA03
1VP40 X 7/8
79J0301
AK59 X 1
31K6801
A50
10024529
AA04
1VP44 X 7/8
P81488
AK59 X 1
31K6801
A51
13H0101
*Split bushing supplier no.: H1; OEM no. 1007304
Page 28
KGA/KCA024, 030, 036, 048, 060, 072, 090
TABLE 20
DRIVE KIT SPECIFICATIONS
Model
No.
036072
Model
No.
090
Drive Kits and RPM Range

Motor hp
Nominal Maximum
A01
A02
A03
A04
A05
A06
1.5
1.72
1071
673 1010 745 1117 833 1250 968 1340 897 1346
1429
2
2.3
Motor hp
Drive Kits and RPM Range
AA01
AA02
AA03
AA04
Nominal Maximum 1
AA01T 1 AA02T 1 AA03T 1 AA04T
1
1.15
522 784
2
2.3
632 875 798 1105

3
3.45
921 1228
A07
A08
1212
1548
1193
1591
NOTE Using total air volume and system static pressure requirements determine from blower performance tables rpm and motor hp required. Maximum usable hp of motors
furnished by Lennox are shown. In Canada, nominal motor hp is also maximum usable motor hp. If motors of comparable hp are used, be sure to keep within the service
factor limitations outlined on the motor nameplate.
1 Factory installed AA drive kit with Blower Belt AutoTensioner.
TABLE 21
MINIMUM AIRFLOWKC UNITS WITH ELECTRIC HEAT
(BELT DRIVE) KC 024072
CFM
Kw
Downflow
Horizontal
30
1900
2000
22.5
1500
1600
15
1200
1300
7.5
1050
1200
Direct drive units with electric heat (7.522.5kW) can operate on low speed up to
0.6"w.g. maximum static pressure.
TABLE 22
MINIMUM AIRFLOWKC UNITS WITH ELECTRIC HEAT
(BELT DRIVE) KC 090
CFM
Kw
Downflow
Horizontal
30
2400
2400
22.5
2400
2400
15
2400
2400
7.5
2400
2400
Cooling StartUp
5 Refer to Refrigerant Charge and Check section for

proper method to check refrigerant charge.
BThree Phase Scroll Compressor Voltage Phasing
Three phase scroll compressors must be phased
sequentially to ensure correct compressor and blower
rotation and operation. Compressor and blower are wired
in phase at the factory. Power wires are colorcoded as
follows: line 1red, line 2yellow, line 3blue.
1 Observe suction and discharge pressures and
blower rotation on unit startup.
2 Suction pressure must drop, discharge pressure
must rise and blower rotation must match rotation
marking.
If pressure differential is not observed or blower rotation is
not correct:
3 Disconnect all remote electrical power supplies.
4 Reverse any two fieldinstalled wires connected to
the line side of K1 contactor. Do not reverse wires at
blower contactor.
AOperation
1 Initiate first and second stage cooling demands
according to instructions provided with thermostat.
2 No Economizer Installed in Unit
A firststage cooling demand (Y1) will energize
compressor 1 and the condenser fan. An
increased cooling demand (Y2) will not change
operation.
Units Equipped With Economizer
When outdoor air is acceptable, a firststage
cooling demand (Y1) will energize the economizer.
An increased cooling demand (Y2) will energize
compressor 1 and the condenser fan. When
outdoor air is not acceptable unit will operate as
though no economizer is installed.
3 Units contain one refrigerant circuit or stage.
4 Unit is charged with R410A refrigerant. See unit

rating plate for correct amount of charge.
5 Make sure the connections are tight.

Discharge and suction pressures should operate at
their normal start-up ranges.
CRefrigerant Charge and Check
WARNINGDo not exceed nameplate charge under
any condition.
This unit is factory charged and should require no further
adjustment. If the system requires charge, reclaim the
charge, evacuate the system and add required
nameplate charge.
NOTE System charging is not recommended below
60F (15C). In temperatures below 60F (15C) , the
charge must be weighed into the system.
If weighing facilities are not available, or to check the
charge, use the following procedure:
Page 29
50600101
4/2012
1 Attach gauge manifolds and operate unit in cooling

mode until system stabilizes (approximately five
minutes). Make sure outdoor air dampers are closed.
2 Use a thermometer to accurately measure the
outdoor ambient temperature.
3 Apply the outdoor temperature to tables 23 through
29 to determine normal operating pressures.
4 Compare the normal operating pressures to the
pressures obtained from the gauges. Minor
variations in these pressures may be expected due to
differences in installations. Significant differences
could mean that the system is not properly charged
or that a problem exists with some component in the
system. Correct any system problems before
proceeding.
5 If discharge pressure is high, remove refrigerant from
the system. If discharge pressure is low, add
refrigerant to the system.
Add or remove charge in increments.
Allow the system to stabilize each time
refrigerant is added or removed.
6 Use the following approach method along with the
normal operating pressures to confirm readings.
DCharge Verification Approach Method
1 Using the same thermometer, compare liquid
temperature to outdoor ambient temperature.
Approach Temperature = Liquid temperature minus
ambient temperature.
2 Approach temperature should match values in table
30. An approach temperature greater than value
shown indicates an undercharge. An approach
temperature less than value shown indicates an
overcharge.
3 Do not use the approach method if system pressures
do not match pressures in tables 23 through 29. The
approach method is not valid for grossly over or
undercharged systems.
Discharge
+10 psig
239
275
317
363
416
471
Suction + 5
psig
149
151
152
154
156
160
Page 30
KGA/KCA024, 030, 036, 048, 060, 072, 090
Outdoor Coil
Entering Air Temp
Discharge
+10 psig
Suction + 5
psig
65F
75F
85F
95F
105F
115F
255
292
332
377
427
482
140
141
150
152
156
159
TABLE 25
KG/KC 036S NORMAL OPERATING PRESSURES
Outdoor Coil
Entering Air Temp
Discharge
+10 psig
Suction + 5
psig
655 F
755 F
855 F
955 F
1055 F
1155 F
269
311
357
407
466
532
146
148
150
152
155
157
TABLE 26
Outdoor Coil
Entering Air Temp
Discharge
+10 psig
Suction + 5
psig
65 F
75 F
85 F
95 F
105 F
115 F
280
321
365
414
467
526
142
144
147
149
151
153
TABLE 27
Outdoor Coil
Entering Air Temp
Discharge
+10 psig
Suction + 5
psig
65 F
75 F
85 F
95 F
105 F
115 F
265
302
344
391
442
499
136
137
139
142
146
148
TABLE 28
TABLE 23
Outdoor Coil
Entering Air Temp
65F
75F
85F
95F
105F
115F
TABLE 24
Outdoor Coil
Entering Air Temp
Discharge
+10 psig
Suction + 5
psig
65 F
75 F
85 F
95 F
105 F
115 F
270
310
353
400
450
525
132
133
135
137
140
147
TABLE 29
Outdoor Coil
Entering Air Temp
655 F
755 F
855 F
955 F
1055 F
1155 F
Discharge
+10 psig
298
330
368
412
461
515
WARNING
Suction + 5
psig
133
134
135
137
139
142
Electric shock hazard. Can cause injury

or death. Do not use this unit if any part
has been under water. Immediately call
a qualified service technician to inspect
the unit and to replace any part of the
control system and any gas control
which has been under water.
TABLE 30
APPROACH TEMPERATURE
Unit
WARNING
Liquid Temp. Minus Ambient Temp.
KG/KC 060S
KG/KC 072S
6F + 1 (3.3C + 0.5)
KG/KC 024S
KG/KC 036S
7F + 1 (3.9C + 0.5)
KG/KC 048S
11F + 1 (6.1C + 0.5)
KG/KC 030S
9F + 1 (5.0C + 0.5)
KG/KC 090S
10F + 1 (5.6C + 0.5)
Danger of explosion. Can cause injury

or product or property damage. If overheating occurs or if gas supply fails to
shut off, shut off the manual gas valve
to the appliance before shutting off
electrical supply.
WARNING
Electric shock hazard. Can cause
injury or death. Before attempting to
perform any service or maintenance,
turn the electrical power to unit OFF at
disconnect switch(es). Unit may have
multiple power supplies.
ECompressor Controls
See unit wiring diagram to determine which controls are
used on each unit. Optional controls are identified on
wiring diagrams by arrows at junction points.
1 Freezestat (S49)
Switch deenergizes compressor when evaporator
coil temperature falls below 29F (2C) to prevent
evaporator freezeup. Switch resets when
evaporator coil temperature reaches 58F (15C).
2 High Pressure Switch (S4)
The high pressure switch is a manual reset SPST
N.C. switch which opens on a pressure rise.
S4 is located in the compressor discharge line and is
wired in series with the compressor contactor coil.
When discharge pressure rises to 640+10psig
(4412+69kPa), indicating a problem with the system,
the switch opens. The respective compressor is
deenergized but the economizer can continue to
operate.
3 Compressor High Temperature Limit (S5)
The temperature limit switch is provided on revision
2 units (see the second to the last character in the unit
model number).
WARNING
SMOKE POTENTIAL
The heat exchanger in this unit could be a source of
smoke on initial firing. Take precautions with respect to building occupants and property. Vent initial supply air outside when possible.
BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the floor because some
gas is heavier than air and will settle on the floor.
The gas valve may be equipped with either a gas control
lever or gas control knob. Use only your hand to push
the lever or turn the gas control knob. Never use tools. If
the the lever will not move or the knob will not push in or
turn by hand, do not try to repair it. Call a qualified
service technician. Force or attempted repair may
result in a fire or explosion.
WARNING
S5 is located on the top of the compressor and is

wired in series with the high pressure switch S4.
Danger of explosion. Can cause injury or

death. Do not attempt to light manually.
Unit has a direct spark ignition system.
Gas Heat StartUp (Gas Units)

FOR YOUR SAFETY READ BEFORE LIGHTING
This unit is equipped with an automatic spark ignition

system. There is no pilot. In case of a safety shutdown,
move thermostat switch to OFF and return the thermostat
switch to HEAT to reset ignition control.
Page 31
50600101
4/2012
APlacing Unit In Operation
WARNING
Danger of explosion and fire. Can cause
injury or product or property damage.
You must follow these instructions
exactly.
8 Close or replace the heat section access panel.

9 Turn on all electrical power to appliance.
10 Set thermostat to desired setting.
NOTE When unit is initially started, steps 1 through 9
may need to be repeated to purge air from gas line.
Gas Valve Operation (figure 23 and 24)

1 Set thermostat to lowest setting.
2 Turn off all electrical power to appliance.
3 This appliance is equipped with an ignition device
which automatically lights the burner. Do not try to
light the burner by hand.
4 Open or remove the heat section access panel.
5 Honeywell VR8205 Gas Valve with ON/OFF Lever
Switch gas valve lever to OFF. See figure 23.
Honeywell VR8205 Gas Valve with Knob Turn knob
to OFF. Do not force. See
on gas valve clockwise
figure 24.
6 Wait five (5) minutes to clear out any gas. If you then
smell gas, STOP! Immediately call your
gas supplier from a neighbors phone. Follow the gas
suppliers instructions. If you do not smell gas, go to
the next step.
11 The ignition sequence will start.

12 If the furnace does not light the first time (gas line not
fully purged), it will attempt up to two more ignitions
before locking out.
13 If lockout occurs, repeat steps 1 through 10.
14 If the appliance will not operate, follow the
instructions Turning Off Gas to Appliance" and call
your service technician or gas supplier.
Turning Off Gas to Unit
1 If using an electromechanical thermostat, set to the
lowest setting.
2 Before performing any service, turn off all electrical
power to the appliance.
3 Open or remove the heat section access panel.
Switch gas valve lever to OFF.
to OFF. Do not force.
on gas valve clockwise
5 Close or replace the heat section access panel.
Honeywell VR8205 Gas Valve with ON/OFF Lever

SingleStage
MANIFOLD
PRESSURE
ADJUSTMENT
SCREW

Switch gas valve lever to ON. See figure 23.
on gas valve counterclockwise
to ON. Do not
force. See figure 24.
MANIFOLD
PRESSURE
OUTLET
WARNING
INLET
PRESSURE
PORT

death. Do not attempt to light manually.
Unit has a direct spark ignition system.
GAS VALVE SHOWN IN ON POSITION
Heating Operation and Adjustments
FIGURE 23
Honeywell VR8205Q/VR8305Q Series Gas Valve
TwoStage
HIGH FIRE
ADJUSTMENT
LOW FIRE
ADJUSTMENT
MANIFOLD
PRESSURE
TAP
INLET
PRESSURE
TAP
Gas valve knob is shown in OFF position.
FIGURE 24
(Gas Units)
AHeating Sequence of Operation
1 On a heating demand the combustion air inducer
starts immediately.
2 Combustion air pressure switch proves inducer
operation. After a 30second prepurge, power is
allowed to ignition control. Switch is factory set and
requires no adjustment.
3 Spark ignitor energizes and gas valve solenoid
opens.
4 Spark ignites gas, ignition sensor proves the flame
and combustion continues.
5 If flame is not detected after first ignition trial, ignition
control will repeat steps 3 and 4 two more times
before locking out the gas valve.
Page 32
KGA/KCA024, 030, 036, 048, 060, 072, 090
6 For troubleshooting purposes, an ignition attempt

after lock out may be reestablished manually. Move
thermostat to OFF" and return thermostat switch to
HEAT" position.
Service
The unit should be inspected once a year by a qualified
service technician.
BIgnition Control Diagnostic LEDs
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after
servicing.
TABLE 31
IGNITION CONTROL HEARTBEAT LED STATUS
LED
Flashes
Indicates
Slow
Normal operation. No call for heat.
Fast
Normal operation. Call for heat.
Steady Off
Internal control fault OR no power to

control OR Gas Valve Relay Fault.
Steady On
Control internal failure.
Lockout. Failed to detect or sustain flame.
Prove switch open or closed or rollout

switch open.
Limit switch is open and/or high limit has

opened three times.
Flame sensed but gas valve solenoid

not energized.
WARNING
Product contains fiberglass wool.
Disturbing the insulation in this product during
installation, maintenance, or repair will expose you
to fiberglass wool. Breathing this may cause lung
cancer. (Fiberglass wool is known to the State of
California to cause cancer.)
Fiberglass wool may also cause respiratory, skin
and eye irritation.
To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown on unit nameplate or
contact your supervisor.
AFilters
CLimit Controls
Limit controls are factoryset and are not adjustable. The
primary limit is located to the right of the combustion air
inducer. See figure 29.
If the primary limit trips three times in the same heating
cycle, heating operation will deenergize. Heating will
automatically restart after one hour if a heating demand is
present. To initiate heating during the one hour timedoff
interval, reset the thermostat.
DHeating Adjustment
Main burners are factoryset and do not require
adjustment.
The following manifold pressures are listed on the gas valve.
Natural Gas Units Low Fire 1.7" w.c.
Natural Gas Units High Fire 3.5" w.c.
LP Gas Units Low Fire 5.1" w.c.
LP Gas Units High Fire 10.5" w.c.
Units are equipped with temporary filters which must be

replaced prior to building occupation. See table 32 for
correct filter size. Refer to local codes or appropriate
jurisdiction for approved filters.
WARNING
Units are shipped from the factory with temporary
filters. Replace filters before building is occupied.
Damage to unit could result if filters are not replaced with approved filters. Refer to appropriate
codes.
Approved filters should be checked monthly and
replaced when necessary. Take note of air flow direction
marking on filter frame when reinstalling filters. See
figure 25.
TABLE 32
UNIT FILTERS
Unit
Qty Filter Size inches (mm)
024, 030, 036, 048, 060
16 X 20 X 2 (406 X 508 X 51)
072, 090
20 X 20 X 2 (508 X 508 X 51)
NOTEFilters must be U.L.C. certified or equivalent for

use in Canada.
Electric Heat StartUp (KC Units)

Optional electric heat will stage on and cycle with
thermostat demand. See electric heat wiring diagram on
unit for sequence of operation.
BLubrication
All motors are lubricated at the factory. No further
lubrication is required.
Page 33
50600101
4/2012
5 Locate the ignitor under the right burner. Check

ignitor spark gap with appropriately sized twist drills
or feeler gauges. See figure 27.
REMOVE FILTERS
IGNITOR
SPARK GAP
SHOULD BE 1/8"
(3mm)
PULL TO
REMOVE
FILTERS
FIGURE 27
FIGURE 25
6 Replace burners and screws securing burner. See

figure 28.
CBurners (Gas Units)

Periodically examine burner flames for proper
appearance during the heating season. Before each
heating season examine the burners for any deposits or
blockage which may have occurred.
Clean burners as follows:
1 Turn off both electrical power and gas supply to unit.
2 Remove burner compartment access panel.
3 Remove top burner box panel.
4 Remove two screws securing burners to burner
support and lift the burners from the orifices. See
figure 26. Clean as necessary.
WARNING
death. Do not overtighten main burner
mounting screws. Snug tighten only.
7 Replace access panel.
8 Restore electrical power and gas supply. Follow
lighting instructions attached to unit and use
inspection port in access panel to check flame.
BURNER ORIENTATION
150,000 BTUH 7 BURNERS
BURNER BOX ASSEMBLY
SENSOR
FLAME
SENSOR
IGNITOR

GAS VALVE
SENSOR
BURNERS
IGNITOR
GAS
MANIFOLD
IGNITOR
SENSOR IGNITOR
FIGURE 26
FIGURE 28
Page 34
KGA/KCA024, 030, 036, 048, 060, 072, 090
DCombustion Air Inducer (Gas Units)

A combustion air proving switch checks combustion air
inducer operation before allowing power to the gas
controller. Gas controller will not operate if inducer is
obstructed.
Under normal operating conditions, the combustion air
inducer wheel should be checked and cleaned prior to the
heating season. However, it should be examined
periodically during the heating season to establish an
ideal cleaning schedule.
Clean combustion air inducer as follows:
1 Shut off power supply and gas to unit.
2 Remove the mullion on the right side of the heat
section.
3 Disconnect pressure switch
combustion air inducer port.
air
tubing
from
4 Remove and retain screws securing combustion

air inducer to flue box. Remove vent connector.
See figure 29.
6 Return combustion air inducer motor and vent

connector to original location and secure with
retained screws. It is recommended that gaskets be
replaced during reassembly.
7 Replace mullion.
8 Clean combustion air inlet louvers on heat access
panel using a small brush.
EFlue Box (Gas Units)
Remove flue box cover only when necessary for
equipment repair. Clean inside of flue box cover and heat
exchanger tubes with a wire brush when flue box cover
has to be removed. Install a new flue box cover gasket
and replace cover. Make sure edges around flue box
cover are tightly sealed.
FEvaporator Coil
Inspect and clean coil at beginning of each cooling season.
Clean using mild detergent or commercial coil cleaner.
Flush coil and condensate drain with water taking care not
to get insulation, filters and return air ducts wet.
GCondenser Coil
HEAT EXCHANGER ASSEMBLY
Clean condenser coil annually with detergent or

commercial coil cleaner and inspect monthly during the
cooling season.
HEAT
EXCHANGER
TUBE
COMBUSTION
AIR INDUCER
Condenser coils are made of single and two formed slabs.

On units with two slabs, dirt and debris may become
trapped between the slabs. To clean between slabs,
carefully separate coil slabs and wash them thoroughly.
See figure 30. Flush coils with water following cleaning.
Note Remove all screws and gaskets prior to cleaning
procedure and replace upon completion.
FLUE BOX
COVER
HCompressor
If Interlink compressor replacement is necessary, call
18004LENNOX (18004536669).
BURNER
ROLLOUT
SWITCH
PRIMARY
LIMIT
VENT
CONNECTOR
GAS VALVE
IMPORTANT
FIGURE 29
5 Clean inducer wheel blades with a small brush and

wipe off any dust from housing. Take care not to
damage exposed fan blades. Clean accumulated
dust from front of flue box cover.
Some scroll compressors have an internal vacuum protector that will unload scrolls when suction pressure goes below 20 psig. A hissing
sound will be heard when the compressor is running unloaded. Protector will reset when low
pressure in system rises above 40 psig. DO NOT
REPLACE COMPRESSOR.
Page 35
50600101
4/2012
CLEAN CONDENSER COIL

TOP VIEW
ENDPLATE IS SECURED
TO MULLION
SUPPLY
AIR
BLOWER
Remove unit top panel and condenser section access

panel.
Remove screws securing coil end plate to mullion.
Remove wire ties connecting coil slabs and separate

slabs 34" (76102mm).
Clean coils with detergent or commercial coil cleaner.
Rinse thoroughly with water and reassemble.
CONDENSER 6
COILS
Secure coil slabs together using fieldprovided wire

ties.
CONDENSER ACCESS PANEL
FIGURE 30
3 Remove and retain the seven screws holding the
blower in place. Slide blower out of unit.
Annually inspect supply air blower wheel for accumulated
4 Reinstall blower in channels. Secure blower in place
dirt or dust. Turn off power before attempting to remove
with seven retained screws.
access panel or to clean blower wheel.
5 Replace Lbracket and reinstall screws from the top,
JSupply Air Blower Replacement
6 Replace rubber seal.
JSupply Air Blower Wheel
090 Units Only

1 Peel the rubber seal off of the Lbracket on the blower
deck. See figure 31.
2 Remove and retain the three screws securing the
Lbracket to the blower deck; remove Lbracket.
WARNING
Danger of introducing harmful gases into supply
air. Failure to replace rubber seal on blower deck
could result in injury or death.
REMOVING 090 UNIT BLOWERS
SCREWS
SECURING
BLOWER
BLOWER
DECK
SCREWS
SECURING
BLOWER TWO
ON EACH SIDE
RUBBER
SEAL AND
LBRACKET
FIGURE 31
Page 36
KGA/KCA024, 030, 036, 048, 060, 072, 090
SCREWS
SECURING
LBRACKET

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INSTALLATION

2, 21/2, 3, 4, 5, 6 and 71/2 Ton

GAS AND COOLING PACKAGED UNITS

High Altitude Derate . . . . . . . . . . . . . . . . . . . . . . . . .

RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE

TOP VIEW (Base)

353/8 (899) 024 thru 060

387/8 (987) 024 thru 060

51/2 HORIZONTAL HORIZONTAL 51/2

KGA/KCA024, 030, 036, 048, 060, 072, 090

024, 030, 036, 048,

TB1 LOW VOLTAGE

024, 030, 036, 048,

TB1 LOW VOLTAGE

Shipping and Packing List

These instructions are intended as a general guide

The KG units are available in three heating inputs. The KC

Minimum Operation Clearance

*KC 090 unit A dimension is 36" (1219mm).

Use of this unit as a construction heater or air conditioner

3 Top of support slab should be approximately 4"

2 The T1CURB/K1CURB roof mounting frame should

In downflow applications, do not drill or punch

3 Duct must be attached to the roof mounting frame

Rigging Unit For Lifting

Installers Roof Mounting Frame

Rig unit for lifting by attaching four cables to holes in unit

3 Frame or supports must be high enough to prevent

LIFTING POINT SHOULD

*Maximum weight with all available installed accessories.

NOTEWhen installing a unit on a combustible surface for

Horizontal Air Discharge

Unit is shipped with panels covering the horizontal supply

Make drain connection to the drain coupling provided on

CAULK AROUND CONDENSATE COUPLING

UNIT SUPPLY AND RETURN AIR OPENINGS

CONDENSATE SIDE DRAIN CONNECTION

NOTE Allow clearance to

CONDENSATE BOTTOM DRAIN CONNECTION

HORIZONTAL RETURN AIR DUCTWORK

INSTALL BAROMETRIC RELIEF DAMPERS

Rear Drain Connection

BOTTOM CONDENSATE DRAIN

UNITS WITH HINGED PANELS

After drilling the pilot

5 Remove the cap over the unit bottom drain hole.

REMOVE DRAIN PAN

10 Replace the condensate drain mullion.

Connect Gas Piping (Gas Units)

BOTTOM ENTRY GAS PIPING COMPLETED

Before connecting fieldprovided piping, check with gas

When making piping connections a drip leg should be

OUTSIDE OF UNIT GAS PIPE CONNECTION

Pressure Test Gas Piping (Gas Units)

Some soaps used for leak detection are corrosive

NOTEIn case emergency shut down is required, turn off

KGA/KCA024, 030, 036, 048, 060, 072, 090

Locate thermostat approximately 5 feet (1524mm)

PRESSURE TEST GAS LINE

High Altitude Derate