Clutch Factory

Direct Program
CLFD1292
December 2008
Fuller

Clutches
More time on the road

Factory Direct Program

Instructions
Use this guide to order clutches from the Factory Direct Program
Lead Time = 2 Weeks Individually Boxed One Location
Use normal Factory Direct
ordering channels, or contact:
Eaton Corporation
13100 East Michigan Ave.
P.O. Box 4013
Kalamazoo, MI 49003-4013
Phone: 1-800-826-4357
(Option 2, 2)
Fax: (269) 383-5535
Freight will be prepaid*.
Order Contact Info
Order at least 8 clutches,
all from Plant A or all
from Plant B.
2
Shipped within 2 weeks of receipt of order. 3
1 Choose from clutches in the Factory
Direct Program using the foldout charts:
Receive price breaks for orders of 8,
24 and 36.
See clutch selector at
www.roadranger.com/clutch for
additional help selecting Fuller
clutches.
*Terms are F.O.B. customer site, continental U.S. only. Alaska, Hawaii and U.S. Territorial Possessions are prepaid to port; collect from
port to destination. Special requests to ship via air, UPS, bus, etc. will be shipped prepaid and shipping charges will be added to invoice.
New
Easy-Pedal
Stamped Angle Spring

Solo

Angle-Ring

Plant A
All Reman products
New
ValueClutch
Plant B
A B B B
A A B B
Important: If your order includes
products from both Plant A and
Plant B, you must order at least 8
from each Plant.
A A A A
A A A A
B B B B
B B B B
8 8 or
Fuller

Factory Direct Medium-Duty Clutch Selector

Angle-Ring

Angle-Ring

350mm
Cover load: 2400
Disc type: DCF-FT
Facing number: 4
Spring quantity: 8
Weight each: 46
Torque rating: 500 lb.ft.
330mm
Cover load: 2400
Disc type: DCF
Facing number: 4
Spring quantity: 6
Weight each: 40
Torque rating: 450 lb.ft.
310mm
Cover load: 2400
Disc type: DCF
Facing number: 4
Spring quantity: 6
Weight each: 40
Torque rating: 400 lb.ft.
1.25" - 10 Cast
1.5" - 10 Cast
1.5" - 10 Ductile
107605-1
107606-1
107616-4
Description Part No.
107350-4
107620-1
107621-1
107621-7
1.5" - 10 (Note 1)
1.5" - 10 Ductile
1.5" - 10 Cast
1.5" - 10 (Note 2)
Description Part No.
1.375" - 10 Cast 107943-3
Description Part No.
Includes release bearing to fit MS or SC 200 or
250 Mack Midliner with Spicer Transmissions.
Includes release bearing for Freightliner
Business Class only.
Note 1
Note 2
Plant A
Plant A
Plant B
Plant A Plant B
You must order at least 8 clutches, all
from Plant A or all from Plant B.
If your order includes products from
both Plant A and Plant B, you must
order at least 8 from each plant.
Follow these steps to find all part numbers in the Factory Direct Program that meet your specs.
860
620
860
620
860
1000
1
2
2
2
2 1050
Spline
Diameter
and Number
of Discs
Clutch Torque
1.75" - 10**
2.00" - 10**
Free Travel
Free Travel
DCF-CO-FT
DCF-CO-FT
DCF-CO-FT
DCF-CO-LR
DCF-CO-LR
DCF-CO-LR
DCF-CO-LR
7 + 1
7 + 1
7 + 1
7 + 1
8-Spring
N/A
109500-22 (3 SB)
N/A
N/A
109400-4 (3 SB)
109500-10 (3 ST)
109504-12 (3 SB)
109504-24 (4 SB) 109504-3 (6 SB)
109504-20 (4 SB)
Damper
Type
Number
of Discs
Number
of Discs
Damper
Type
Disc
Type
Disc
Type
SAS Manual
Adjustment
SAS Manual
Adjustment
Solo
Self Adjust
Solo
Self Adjust
Solo
Self Adjust
Severe Duty*
Solo
Self Adjust
Severe Duty*
107683-5 (3 SB)
107237-10 (3 ST)
107342-12 (3 SB)
N/A
N/A
107237-22 (3 SB)
must equal or exceed engine torque
Clutch Torque
must equal or exceed engine torque

Spline
Diameter
and Number
of Discs
1.75" - 10
1
2

N/A
N/A
109400-5MO (3 SB)
109500-10MO (3 ST)
109500-22MO* (3 SB)
N/A
N/A
109504-24MO (3 SB)
Solo
Self Adjust
Self Adjust
109404-5MO (3 SB)
109503-10 (3 ST)
Solo
Spline Diameters:
1.75" or 2.00"
SAS Manual
Adjustment
SAS Manual
Adjustment
107683-5MO (3 SB)
107237-10MO (3 ST)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
SAS
Manual Adjust
Severe Duty*
SAS
Manual Adjust
Severe Duty*
109404-5 (3 SB)
109503-10 (3 ST) N/A
N/A
N/A
N/A
*
**
Standard Stroke
.500'' to .560'' Bearing Travel
Remanufactured
Short Stroke
.410'' to .470'' Bearing Travel
New
1 2 3
3 Trap
Choose damper type. 4
Choose from new or remanufactured.
New:
Longer Service Life
Less Downtime
Remanufactured:
Economy
Longer Service Life Compared to Rebuilt
5
3 Super Button
(3 SB)
4 Super Button
(4 SB)
Choose linkage stroke.
Refer to OEM for
Stroke/Bearing Travel
capabilities: Application
Guide Eaton CLSL1276.
Choose spline diameter size
and number of discs.
Choose clutch torque.
Rating in chart must be
equal to or exceed
torque rating.
Severe Service: A combination of
higher plate load, super buttons, or an
additional number of facings.
Two Plate Clutches: Fits in place of
single plate (pull type), however, this
increases inertia to the transmission and
may affect shiftability and longevity.
Competitive Cross-Reference
Chart
Competitive Cross-Reference Chart
Clutch Brakes, Drive Pins and Lube Tubes
Brakes, pins and lube cannot be ordered separately from
clutch products. They cannot be used to meet minimum order
requirements.
Clutch Brakes (order in multiples of 5)
Drive Pins (order in multiples of 6)
Lube Tubes (order in multiples of 30)
MERITOR

S H C A S S R E B M U N T R A P

PART NUMBERS
Meritor

No. Eaton No. Meritor

No. Eaton No. Meritor

No. Eaton No. Sachs

No. Eaton No.

M152715 108925-82 R151150 108391-78 R153600 (2) 108925-82 MX152728 109700-51
M153715 108925-20 R151155 108391-78 R153705 108391-78 MX152708 109701-82
R140150 108034-82 R151405 (1) 108391-74 R154150 108925-84 MX153708 109701-20
R140151 108034-82 R151406 108391-74 R154600 (2) 108925-20 MX154708 109701-25
R140400 (1) 108050-59 R151455 (1) 108391-78 R154705 108925-82 MX156708 109705-82Y
R140401 108050-59 R151456 108391-78 R155600 (2) 108935-51 MX157708 109705-20Y
R140450 (1) 108034-82 R151600 (2) 108925-82 R155705 108925-80 MX158708 109705-25Y
R140451 108034-82 R151650 (2) 108925-20 108925-82 MX152718 109701-82
R14100 108050-59 R151705 108925-82 R156600 (2) 108935-26 MX153718 109701-20
R141100 108050-59 R151725 108935-51 108935-51 MX154718 109701-25
R141101 108050-59 R151406 108391-74 R156705 108925-82
R141151 108034-82 R152455 (1) 108391-78 R157600 (2) 108925-80
R142150 108034-82 R152600 (2) 108925-82 R157705 108925-20
R143100 108050-59 R152650 108925-20 R157755 108925-25
R150105 108391-74 R152705 108925-82 R158600 (2) 108925-80
R150155 108391-78 R152725 108935-26 108925-82
R150600 (2) 108925-84 108935-51 R158705 108925-84
R150705 108925-84 R153105 108391-74 R159600 (2) 108925-82
R151105 108391-74 R153405 (1) 108391-74 R159705 108925-80
Meritor

and Sachs

are a registered trademark of ArvinMeritor.

Spline Description Part No.
1.75" - 10 Torque Limiting 127740
2" - 10 Kwik-Konnect 127200
Kwik-Konnect (20-piece box) 127200-20
Torque Limiting 127760
Torque Limiting (50-piece box) 127760-50
. o N t r a P n o i t p i r c s e D
6 C 4 7 2 n i P e v i r D
300 Drive Pins (50 six-piece bags) 274C6-300
. o N t r a P n o i t p i r c s e D
Lube 8" Tube (30-tube box) CLT008P-30
Fuller

Factory Direct Heavy-Duty Clutch Selector

Cover Type Key
AF = Adjustment-Free
AFG = Adjustment-Free Greaseable Bearing
MG = Manual Adjust w/ Greaseable Bearing
You must order at least 8 clutches, all
from Plant A or all from Plant B.
If your order includes products from
both Plant A and Plant B, you must
order at least 8 from each plant.
Plant A
Plant B
Plant A
Plant B
Follow these steps to find all part numbers in the Factory Direct Program that meet your specs.
*Dual Zerk Mack engines and Volvo 11 & 13 liter
engine 2007 and newer
**Dual Zerk
NOTE: VCT 7-Spring design
replaced by VCT Plus 7-Spring design.
Spline
Diameter
and No.
of Splines
Spline
Diameter
and No.
of Splines
Clutch Torque
Solo

AFG
ValueClutch

MG
ValueLine Remanufactured
15.5 Inch
14 Inch
Flywheel
Bore
Opening
Number of
Springs
2" - 10
2" - 10
1000
1150
1400
N/A
107034-61B
107050-59B
1070
1250
1400
1450
1650
1650
1760
1650
1650
1750
1850
2050
109700-74MO**
109700-61MO*
109700-82MO**
109700-20MO**
107091-83B
107091-77B
107091-81B
107091-74B
107935-51B*
7"
8.5"
10"
8
10
9 (Mack /
Volvo*)
7 (Mercedes)
7
7-VCT Plus
Solo

MG
Easy-Pedal

New Int Plate

MG
108034-61MO
108034-82MO
108050-59MO
108391-81MO
108391-82MO
108391-74 MO
108935-61MO*
108935-82MO**
Easy-Pedal

New Int Plate

MG
ValueClutch

MG
Flywheel
Bore
Opening
Number of
Springs
7" 8
Disc Type Facing
DCF-CO-FT
DOF-CO-FT
DCF-CO-FT-SD
Cer-3
Cer-4
Organic
DOF-CO-FT
DCF-CO-FT
DOF-CO-FT
DOF-CO-FT
DCF-CO-FT
DCF-CO
DCF-CO
DCF-FT
DCF
DCF-CO-VCT/
DCF-CO-VCT-PD
Organic
Organic
Cer-4
Cer-4
Cer-4
Cer-6
Cer-4
Cer-6
Cer-4
Cer-4
Cer-6
Cer-6
Organic
Cer-4
Disc Type Facing
Solo

w/Predamper
AFG
Solo

w/Predamper
AFG
Solo

AFG
Solo

AFG
108034-61B
108034-82B
108050-59B
N/A N/A N/A
(must exceed
engine torque)
Clutch Torque
(must exceed
engine torque)
New
Easy-Pedal

MG
Easy-Pedal

w/Predamper
MG
Easy-Pedal

w/Predamper
MG
Easy-Pedal

MG
108391-81
108391-82
108391-78
108391-74
108935-51*
108935-61*
108935-92*
108935-91*
109701-74
109700-51*
109700-91*
109700-61*
109700-92*
109701-14
109701-82
109701-85
109701-24
109701-20
109701-25
108925-14
108925-82
108925-85
108925-20
108925-24 108925-34 109701-34
109701-30
109701-35
108925-30
108925-35 108925-25
Disc Type: D CF CO
D = Dampened
CF = Ceramic Facing
OF = Organic Facing
CO = Coaxial
FT = Free Travel
SD = Super Duty
VCT = Vibration Control
Technology
Narrow clutch choice based
on options. All part numbers
in row meet your specs.
4 Choose from new or remanufactured.
New:
Longer Service Life
Less Downtime
Remanufactured:
Economy
Longer Service Life Compared to Rebuilt
5
1 2 Choose clutch torque.
Rating in chart must be equal
to or exceed torque rating.
3 Choose size of your cast
two-plate heavy-duty clutch.
Note: All spline diameters are 2".
Determine fly wheel
bore opening and select
number of springs.
Fuller

Factory Direct Medium-Duty Clutch Selector

Angle-Ring

Angle-Ring

350mm
Cover load: 2400
Disc type: DCF-FT
Facing number: 4
Spring quantity: 8
Weight each: 46
Torque rating: 500 lb.ft.
330mm
Cover load: 2400
Disc type: DCF
Facing number: 4
Spring quantity: 6
Weight each: 40
Torque rating: 450 lb.ft.
310mm
Cover load: 2400
Disc type: DCF
Facing number: 4
Spring quantity: 6
Weight each: 40
Torque rating: 400 lb.ft.
1.25" - 10 Cast
1.5" - 10 Cast
1.5" - 10 Ductile
107605-1
107606-1
107616-4
Description Part No.
107350-4
107620-1
107621-1
107621-7
1.5" - 10 (Note 1)
1.5" - 10 Ductile
1.5" - 10 Cast
1.5" - 10 (Note 2)
Description Part No.
1.375" - 10 Cast 107943-3
Description Part No.
Includes release bearing to fit MS or SC 200 or
250 Mack Midliner with Spicer Transmissions.
Includes release bearing for Freightliner
Business Class only.
Note 1
Note 2
Plant A
Plant A
Plant B
Plant A
Plant B
You must order at least 8 clutches, all
from Plant A or all from Plant B.
If your order includes products from
both Plant A and Plant B, you must
order at least 8 from each plant.
Follow these steps to find all part numbers in the Factory Direct Program that meet your specs.
860
620
860
620
860
1000
1
2
2
2
2 1050
Spline
Diameter
and Number
of Discs
Clutch Torque
1.75" - 10**
2.00" - 10**
Free Travel
Free Travel
DCF-CO-FT
DCF-CO-FT
DCF-CO-FT
DCF-CO-LR
DCF-CO-LR
DCF-CO-LR
DCF-CO-LR
7 + 1
7 + 1
7 + 1
7 + 1
8-Spring
N/A
109500-22 (3 SB)
N/A
N/A
109400-4 (3 SB)
109500-10 (3 ST)
109504-12 (3 SB)
109504-24 (4 SB) 109504-3 (6 SB)
109504-20 (4 SB)
Damper
Type
Number
of Discs
Number
of Discs
Damper
Type
Disc
Type
Disc
Type
SAS Manual
Adjustment
SAS Manual
Adjustment
Solo

Self Adjust
Solo

Self Adjust
Solo

Self Adjust
Severe Duty*
Solo

Self Adjust
Severe Duty*
107683-5 (3 SB)
107237-10 (3 ST)
107342-12 (3 SB)
N/A
N/A
107237-22 (3 SB)
must
equal or exceed
engine torque
Clutch Torque
must
equal or exceed
engine torque

Spline
Diameter
and Number
of Discs
1.75" - 10
1
2

N/A
N/A
109400-5MO (3 SB)
109500-10MO (3 ST)
109500-22MO* (3 SB)
N/A
N/A
109504-24MO (3 SB)
Solo

Self Adjust
Self Adjust
109404-5MO (3 SB)
109503-10 (3 ST)
Solo

Spline Diameters:
1.75" or 2.00"
SAS Manual
Adjustment
SAS Manual
Adjustment
107683-5MO (3 SB)
107237-10MO (3 ST)
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
SAS
Manual Adjust
Severe Duty*
SAS
Manual Adjust
Severe Duty*
109404-5 (3 SB)
109503-10 (3 ST) N/A
N/A
N/A
N/A
*
**
Standard Stroke
.500'' to .560'' Bearing Travel
Remanufactured
Short Stroke
.410'' to .470'' Bearing Travel
New
1 2 3
3 Trap
Choose damper type. 4
Choose from new or remanufactured.
New:
Longer Service Life
Less Downtime
Remanufactured:
Economy
Longer Service Life Compared to Rebuilt
5
3 Super Button
(3 SB)
4 Super Button
(4 SB)
Choose linkage stroke.
Refer to OEM for
Stroke/Bearing Travel
capabilities: Application
Guide Eaton CLSL1276.
Choose spline diameter size
and number of discs.
Choose clutch torque.
Rating in chart must be
equal to or exceed
torque rating.
Severe Service: A combination of
higher plate load, super buttons, or an
additional number of facings.
Two Plate Clutches: Fits in place of
single plate (pull type), however, this
increases inertia to the transmission and
may affect shiftability and longevity.
Core Allowance and Procedures
Core Allowance and Return Procedures
Core Credit Allowance
Reman Clutches
Eaton will issue core credit against reman purchases to deal-
ers through the O.E.M. Core credit will be accepted for the fol-
lowing products only:
Cores must be returned to Eaton within 360 days of the origi-
nal reman clutch purchase. Any cores received ahead of
reman purchases will be held 30 days for credit against future
purchases. After 30 days, cores will become the property of
Eaton Corporation and no credit will be issued.
Core Return Procedures
Return Freight
Shipping Forms
Mark shipping documents as follows:
CORES - CORE ITEM NO. 17850, USED AUTO PARTS,
VALUE FOR RECONDITIONING ONLY, AT CLASS 60
Use core return form supplied by Eaton. Include a packing list
that shows:
Cores being returned
Customer address
Customer telephone number
Core Return Location:
Alotech Inc.
2700 S. Horner Blvd.
Sanford, NC 27330-9754
Phone: (919) 774-1297
Core Weights
Cast
Stamped
All weights are approximate and may vary with specific
product type.
Note: For additional information on Cores, see APSL0419 Unit
Exchange Program Guide on www.roadranger.com.
Surplus Product Return Procedure
1. Call 1-800-826-4357 (Option 2, 2)
Freight prepaid by dealer
20% restocking fee
2. Customer Support issues Return Material
Authorization (RMA)
3. Return product within 30 days or RMA is cancelled
0 6 $ l a d e P - y s a E t s a C " 4 1
0 6 $ g n i r p S e l g n A d e p m a t S
0 0 1 $ l a d e P - y s a E t s a C " 5 . 5 1
Shipping Weight Freight Type
Less than 1200 lbs. Ship prepaid freight
More than 1200 lbs. May ship freight collect with Eaton
approved carrier (Continental U.S.
only). See core form or call a reman
facility for list of approved carriers.
" 5 . 5 1 " 4 1 t r a P
Complete Kits 108 lbs. 141 lbs.
Cover Assembly 60 lbs. 86 lbs.
Intermediate Plate 26 lbs. 27 lbs.
Drive Disc (each) 11 lbs. 14 lbs.
" 4 1 t r a P
Complete Kits (Single Plate) 66 lbs.
Complete Kits (Two Plate) 100 lbs.
Cover Assembly Only 56 lbs.
Intermediate Plate Assembly 24 lbs.
Drive Disc (each) 10 lbs.
Fuller

Clutches
For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week (Mexico:
001-800-826-4357), for more time on the road. Or visit our web site at www.roadranger.com.
Eaton Corporation Truck Components Operations P.O. Box 4013 Kalamazoo, MI 49003 U.S.A. www.roadranger.com
Roadranger: Eaton, Dana and other trusted partners providing the best
products and services in the industry, ensuring more time on the road.
2008 Eaton Corporation All rights reserved.
Printed in USA CLFD1292 1208