GHBG7
GHBG7
GHBG7
SIPART PS2 PA
6DR400x-xx
6DR410x-xx
Manual
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable
for damages.
All rights created by the granting of patents or registration of a design are reserved.
Technical data subject to change without notice.
Contents
0-1
0.1
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-1
0.2
Warning notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-2
0.3
Qualified personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-3
0.4
Use as intended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-4
0.5
Technical documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-4
0.6
Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0-4
0.7
0-5
0.8
0-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1-1
1.2
The PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1.2.1
1-3
1.2.2
1-4
2-1
2.1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2.2
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2.2.1
Motherboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
2.2.2
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3
2.2.3
Pneumatic connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4
2.2.4
Mounting kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6
2.2.5
2-6
2.2.6
Restrictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6
2.3
Method of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7
2.4
State as supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12
2.5
Optional modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-12
2.5.1
2-16
2.5.2
Alarm module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-18
2.5.3
Jy module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-18
2.5.4
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-19
AG 1198
MG 124 en
3-1
3.1
3-1
3.2
Dimension drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
3.3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
3.3.1
3-4
3.3.2
3-4
3.3.3
3-7
3.3.4
3-7
3.4
Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-10
3.4.1
3-10
3.4.2
Connection variants not protected from explosion hazard (devices with PROFIBUS PA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
3.4.3
3-15
3.4.4
3-17
3.4.5
3-18
3.4.6
3-18
3.5
Pneumatic connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-20
3.6
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-21
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.1
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.2
Control pushbuttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
4.3
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
4.4
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3
4.5
4-22
4.5.1
4-24
4.5.2
4-31
5-1
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
Supply Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7-1
7.1
7-1
7.2
7-2
7.3
7-2
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A1
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A2
A-3
A3
A-6
A4
A-13
ii
Before you start work, please read this manual! It contains important
information and data that you must observe to ensure the availability of
the device and save yourself service costs. This will make it considerably easier to use this control equipment and lead to reliable results.
6DR400xxx
6DR401xxx
0.1
General information
The product described in this manual left the factory in a perfectly safe
and tested condition. To maintain this condition and to achieve perfect
and reliable operation of this product, it must only be used in the way
described by the manufacturer. Successful and safe operation of this
equipment is dependent on proper handling, installation, operation and
maintenance.
0-1
This manual is not a permanent part of the scope of supply. For reasons of clarity, it does not contain every detail about every version of
the product described and cannot take every eventuality in installation,
operation, maintenance and use in systems into account. If you require
further information or if problems occur that have not been dealt with in
sufficient detail in this document, please request the required information from your local Siemens office or the office responsible for you.
Functionality, commissioning and operation are described in this manual.
Please pay special attention to the Warning and Note texts. These are
separated from the remaining text by horizontal lines and specially
marked with symbols (see Section 0.2).
0.2
Warning notes
Safety information and warnings are intended to avert danger from the
life and health of users and maintenance personnel and to prevent material damage. They are highlighted in this manual by the headings defined here. They are also marked by warning symbols next to where
they appear. The headings used have the following meaning for the
purposes of this manual and the product labels:
0-2
Danger
indicates death, severe personal injury or substantial property damage
will result if proper precautions are not taken.
Warning
indicates death, severe personal injury or substantial property damage
can result if proper precautions are not taken.
Caution
indicates minor personal injury or property damage can result if proper
precautions are not taken.
Note
indicates important information about the product itself or the respective part of the instruction manual which it is essential to highlight.
0.3
Qualified personnel
The result of unqualified intervention in the instrument or nonobservance of the warnings given in this manual or on product labels can be
severe personal injury and/or serious material damage. Therefore only
properly qualified personnel must make changes and settings in the
instrument.
For the purpose of the safety information in this manual and on the
product labels, qualified personnel are those who
S if they are configuration personnel, are familiar with the safety concepts of automation technology
S if they are commissioning and/or service personnel, are trained to repair such automation equipment and authorized to energize, de-energize, clear ground and tag circuits and equipment in accordance with
established safety practices
Warning
The instrument must only be installed and commissioned by qualified
personnel.
The instrument is designed for connection to functional and safety extra low voltage.
Electrical safety depends only on the power supply equipment.
Pneumatic actuators exert considerable positioning forces. The safety
precautions of the actuator used must therefore be scrupulously observed during installation and commissioning in order to prevent injuries.
We explicitly draw your attention to the necessity of observing safety
regulations regarding operation in zones subject to explosion hazard, if
applicable.
0-3
0.4
Use as intended
Use as intended for the purpose of this manual means that this product
must only be used for the applications described in the technical description (see also Section 3 of this manual).
The product described in this manual has been developed, manufactured, tested and documented observing the relevant safety standards.
If the handling rules and safety information for configuration, installation, use as intended and maintenance are observed, there is normally
no danger with regard to material damage or for the health of personnel. Extra low voltages that are connected must be fed in by safe isolation.
0.5
Technical documentation
In addition to this manual, the following documentation is also supplied
with the instrument:
Leaflet Operation Concise Overview
Order No. C73000B7400C151 (German) without PROFIBUS PA
Order No. C73000B7476C151 (English) without PROFIBUS PA
Order No. C79000B7400C160 (German) with PROFIBUS PA
Order No. C79000B7476C160 (English) with PROFIBUS PA
explains in visualized form the principle of operation and parameterization and automatic commissioning.
Assembly and Installation Instructions
Order No. C79000M7474C156 (German/English)
contains the information required for assembly and installation.
It is an Instruction Manual as defined in the Directive of the Council
of the European Communities dtd. 23 March 1994 (94/9/EC).
0.6
Warranty information
We should like to point out that the content of this manual is not part of
and does not modify a previous or current agreement, undertaking or
legal relationship. Siemens is bound solely by the contract of sale,
which also contains the complete and exclusive warranty. The contractual warranty conditions are neither extended nor restricted by this
document.
0-4
0.7
0.8
0-5
0-6
Introduction
Introduction
1.1
SIPART PS2 PA
Purpose
Models
1-1
Introduction
Housing
The electronics including the display and the position feedback and the
valve manifold are integrated in the housing.
The housing is available in two variations:
Plastic housing for double-acting actuators
Metal housing for single-acting actuators
Degree of protection
Explosion protection
Options
Accessories
Environmental
protection
1.2
The PROFIBUS
The PROFIBUS (Process Field Bus)
is an open communication system for automation
is in use all over the world in thousands of applications
is specified in the European standard EN 50170
1-2
Introduction
Transmission
technology
Topology
Moreover, almost any bus topology can be selected, so that bus, star,
tree, and mixed structures are possible. All types of field devices such
as transducers, actuators, analyzers, etc. can be connected to the
PROFIBUS PA.
The main advantages are:
saving in installation costs
the option of more detailed diagnostics thus increasing the availability of plant sections
the option of automatic correction of plant documentation
the option of plant optimization during running operation
In an automation system, several PROFIBUS PA trains are usually
connected to the fast PROFIBUS DP via coupling units. The process
control system is also connected to the PROFIBUS DP.
Both bus systems make use of a standard protocol layer. That makes
the PROFIBUS PA a communication compatible extension of PROFIBUS DP into the field.
1-3
Introduction
Master
Master
(class 1)
(class 2)
PROFIBUS DP
PROFIBUS PA
J
Slaves
(field devices, distributed I/Os, lowerlevel controls,
gateway to PROFIBUS PA)
Fig. 1-1
1-4
Introduction
Profiles
In addition to the EN standard 50170, the PNO (PROFIBUS user organization) has defined the functionality of the individual field device types
in a profile description. These profiles define minimum functional requirements and optional extensions. The deviceinternal device management provides the configuration tool of the control system with all
basic information necessary to locate the profile parameters. In that
way, one parameterizing tool can operate all profilecompliant devices,
whatever their type or manufacturer.
The system must be implemented with one or more PROFIBUS PA
trains depending on the automation task and therefore the number of
field units and the required time response. One PROFIBUS PA train
consists of the components shown in Fig. 1-2.
Control room
Field
PROFIBUS DP
PROFIBUS PA
Coupler
PLS, PC
Power
supply
Fig. 1-2
Link
FG
FG
additional
line termination
PROFIBUS PA architecture
1-5
Introduction
The maximum number of devices that you can connect to a bus train
depends on the current consumption and the application conditions.
During operation in a safe zone, the couplers or links supply up to 400
mA to the bus.
In zones subject to explosion hazard, intrinsic safety is only ensured if
the maximum power fed into the bus does not exceed certain voltage
and current values.
These are usually:
EEx ia IIC
Current IS < 128 mA, voltage U0<15V
Warning
To power the intrinsically safe PROFIBUS only certified power supply
units (DP/PA couplers or links) must be used. See the Ex conformity
declaration for the requirements (see Assembly and Installation
Instructions).
1-6
Introduction
1
2
3
4
5
Fig. 1-3
Actuator
Positioner, single acting in metal housing
Intermediate bracket
Manometer block, single acting
Valve
1-7
Introduction
1
2
3
Fig. 1-4
1-8
This Section describes the mechanical and electrical design, the components of the instrument and the principal method of operation of the
instrument.
2.1
Overview
Introduction
The SIPART PS2 electropneumatic positioner forms a closed-loop control system together with an actuator. The current position of the actuator is acquired via a servo-potentiometer and returned as actual value
x. The setpoint and actual values are output simultaneously on the display.
Devices without
PROFIBUS PA
Devices with
PROFIBUS PA
2-1
Devices without
PROFIBUS PA
2.2
Components
11
90
1
2
3
4
5
138
6
7
8
9
10
33
238
1
2
3
4
5
6
6.1
6.2
7
8
9
10
10
6
5
6.1 6.2
11
**)
Fig. 2-1
2-2
for double-acting
actuators
11
90
138
3
7
9
10
33
10
238
7
6
5
6.1 6.2
1
2
3
4
5
6
6.1
6.2
7
8
9
10
11
**)
Fig. 2-2
for double-acting
actuators
2.2.1 Motherboard
The motherboard contains all electronic elements such as CPU,
memory, ADC. It also contains the display and the control pushbuttons.
The terminal blocks for connecting the option modules are also located
on the motherboard.
2-3
Fig. 2-3
Pneumatic connection
Two pneumatic connections for the integrated installation of singleacting linear actuators are located on the rear of the positioner:
Positioning pressure Y1
Air outlet E
These connections are locked with screws when supplied (see Fig. 3-2
and Fig. 3-4).
Outlet air E is used to ensure a flow of dry instrument air through the
pickoff area and the spring chamber to prevent corrosion.
Fig. 2-4 shows pneumatic connection options for various types of actuators with the positioning action and the safety position after auxiliary
power failure.
2-4
Positioning
pressure
Connection
Actuator type
Y1
Closed
Closed
Closed
Open
Open
Open
Y1
Closed
On rotary actuators
the counterclockwise direction of rotation looking at
the actuating shaft of
the valve is defined
as open.
Open
Y2
Closed
Open
Open
Undefined
Y1
Closed
Y2
Closed
Y1
Closed
Open
Y1
Open
up
down
down
down
up
up
Y1
up
down
Y2
Y1
up
up
down
up
Undefined
Y1
Y2
down
up
down
down
Fig. 2-4
2-5
Fig. 2-5
Purging air changeover switch above the pneumatic terminal block, view of the device on the
pneumatic connection side with the cover open
2.2.6 Restrictors
The air flow can be reduced with restrictors Y1 and Y2 (Fig. 2-6) to
achieve actuating times of > 1.5 s on small actuators. Turning the restrictors in the clockwise direction reduces the air flow until it is shut off.
To set the restrictors we recommend closing them first and then opening them again slowly (see Initialization RUN3).
Y1 Y2
Fig. 2-6
2-6
Restrictors
2.3
Method of operation
The electropneumatic positioner SIPART PS together with the pneumatic actuator forms a control loop in which the actual value x is the position of the actuator rod on linear actuators and the position of the actuator shaft on rotary actuators and the reference variable w is the
actuating current of a controller or manual control station of between
0/4 and 20 mA.
With devices with PROFIBUS PA, the command variable w is set digitally via a bus system.
The stroke or rotational movement of the actuator is transferred to a
servopotentiometer via the necessary mounting accessories, the feedback shaft and reversible gear train without play and then sent to the
analog input of the microcontroller.
This corrects the angular error of the stroke pickoff, if necessary, compares the potentiometer voltage as an actual value x with the setpoint x
fed in via terminals 3 and 7 and calculates the manipulated variable
increments " Dy. Depending on the size and the direction of the system deviation (xw) the piezoelectric precontrolled air inlet and air
outlet valve is opened. The volume of the actuator integrates the correcting increments up to actuating pressure y which moves the actuator rod or the actuator shaft approximately proportionally. These correcting increments continue to change the actuating pressure until the
system deviation is zero.
The pneumatic actuators are available as singleacting and doubleacting versions. In the singleacting version only one volume is ventilated
or vented. The resulting pressure is exerted against a spring. In the
doubleacting version two volumes act against each other. One volume
is ventilated as the other volume is vented. See block diagrams in Fig.
2-7 and 2-9.
The control algorithm is an adaptive predictive fivepoint controller.
The valves are actuated with a maintained contact for large system
deviations (highspeed zone). The valves are actuated with pulse
widthmodulated pulses for medium system deviations (shortstep
zone).
No positioning pulses are output in the zone of low system deviation
(self-adjusting dead band). The dead-band adaptation and the continual
adaptation of the minimum pulse length in automatic operation allow
the best possible control accuracy to be achieved with the minimum
switching frequencies. The start parameters are determined during the
initialization phase.
Figs. 2-7 to 2-10 show the block diagrams for single and double-acting
actuators, in this example on a linear actuator.
Note
When not under power, the air discharge valve is always open.
2-7
1
2
EH+ 3
EH 4
J +
Basic instrument
21 22
1.5 k
9.2 V
BE2
11
12
EH 5
HART
module
32
A
w
D
Jw
Jw
40
10
BE1
3V
41
42
3V
51
A1
Setpoint
BE1
31
3V
Jw+ 6
A2
52
#
BE1
Actual value
A
x=y
D
Positioning
increments
3V
Alarm module
3V
24V
24V
"dy
y D
61
U
A
62
Jy module
Piezoelectric
precontrol
3/3 way valve
Y1
Outlet air
E
Y1
138
PZ
8
Inlet air
manometer block
Positioning pressure Y1
up
down
Option
Fig. 2-7
2-8
Block diagram diagram for single-acting actuators (2-wire operation, state as supplied), devices
without PROFIBUS PA
Basic instrument
Bus coupling
21 22
3
Bus interface
w
Setpoint
BE2
11
12
31
3V
32
3V
41
42
3V
51
A1
A2
BE1
52
#
BE1
BE1 10
Actual value
A
x=y
D
Positioning
increments
3V
Alarm module
3V
24V
24V
"dy
y D
61
U
A
62
Jy module
Piezoelectric
precontrol
3/3 way valve
Y1
Outlet air
E
Y1
138
PZ
8
Inlet air
manometer block
Positioning pressure Y1
up
down
Option
Fig. 2-8
Block diagram diagram for single-acting actuators (2-wire operation, state as supplied), devices
with PROFIBUS PA
2-9
Basic instrument
1
2
EH+ 3
21 22
1.5 k
9.2 V
EH 4
J +
BE2
EH 5
Jw+
HART
module
BE1+ 9
BE1
40
12
31
32
41
A1 3V
D
7
8
3V
Jw
Jw
11
42
Setpoint
51
A2 3V
52
#
BE1
10
Actual value
x=y
A
D
Positioning
increments
3V
Alarm module
3V
24V
24V
U
A
"dy
U
J
Jy module
61
62
Piezoelectic
precontrol
Outlet air
E
Y2
Y2
Positioning
pressure Y1
Y1
Y1
138
PZ
8
Inlet air
manometer block
Positioning
up pressure Y2
down
Fig. 2-9
2-10
Option
Block diagram for double-acting actuators (2-wire operation, state as supplied), devices without PROFIBUS PA
Basic instrument
Bus coupling
21 22
3
Bus interface
w
Setpoint
BE2
11
#
#
12
31
3V
32
41
A1 3V
42
51
A2 3V
BE1
BE1
52
#
BE1
10
Actual value
x=y
A
D
Positioning
increments
3V
Alarm module
3V
24V
24V
"dy
U
A
U
J
Jy module
61
62
Piezoelectic
precontrol
Outlet air
E
Y2
Y2
238
Positioning
pressure Y1
Y1
PZ
8
Y1
138
Inlet air
manometer block
Positioning
up pressure Y2
down
Fig. 2-10
Option
Block diagram for double-acting actuators (2-wire operation, state as supplied), devices with
PROFIBUS PA
2-11
Bus
interface
MC
Fig. 2-11
Devices with
PROFIBUS PA
2.4
State as supplied
In the state as supplied no mechanical mounting components are attached to the positioner. These have to be ordered and mounted for the
specific application in accordance with the Assembly and Installation
Instructions.
The connections for single and double-acting versions are prepared in
the factory as ordered.
The pneumatic connections on the rear are closed.
2.5
Optional modules
The optional modules are protected and mechanically fixed by a module cover ((1), see Fig. 2-12)
Note
To install the option modules you must first open the housing. As long
as the instrument is open, degree of protection IP65 is not ensured.
2-12
Opening the
instrument
To open the instrument you must first remove the 4 screws of the housing cover using a cross-head screwdriver.
Disconnect the power supply cables.
Remove the module cover (1). To do this you must first remove the 2
screws (9) with a screwdriver.
Note
To prevent premature wear to the fixture by the selftapping screws
(1.1) we recommend the following procedure for mounting the module
cover (1):
1. Turn the screws in the counterclockwise direction until you feel
them latch tight
2. Now turn both screws carefully in the clockwise direction.
2-13
1.1
1.1
1 Module cover
1.1 Fixing screws
2 HART module
3 Jy module with ribbon cable (6)
4 Alarm module with ribbon cable (5)
7 Plugin jumper
8 Adjustment wheel for slipping clutch
9 Transmission ratio selector
2-14
1.1
6
5
1.1
1 Module cover
1.1 Fixing screws
2 PA unit
3 Jy module with ribbon cable (6)
4 Alarm module with ribbon cable (5)
8 Adjustment wheel for slipping clutch
9 Transmission ratio selector
2-15
Function
Note
Operation of the positioner has priority over input via the HART interface.
Communication is broken off if the auxiliary power to the positioner
fails.
Installation
The HART module (2) is plugged onto the post connectors on the motherboard to the left of the display (see Fig. 2-12). Before you do this
you must first remove the plug-in jumper (7) on the motherboard. When
plugging-in the module make sure the connector coding is correct.
The HART communicator or HART modem must be connected to the
positioner as shown in Fig. 2-14.
2-16
*)
2
3
250
1.5 k
9.2 V
HART
module
40
7
8
9
10
BE1
HART
Communicator
HART
modem
PC / laptop
*) Only required if the
power source is not
HARTcapable.
SIPROM PS2
Fig. 2-14
2-17
Function
Installation
The alarm module is slotted into the rack under the motherboard as far
as it will go and connected to the motherboard via an 8core ribbon
cable (5), which is supplied (see Fig. 2-12).
2.5.3 Jy module
Function
Installation
The Jy module is inserted into the slot of the rack as far as it will go and
connected to the motherboard using the 6core ribbon cable (6) supplied (see Fig. 2-12).
2-18
2.5.4 Accessories
Y1
Y1
PZ
PZ
Y2
Fig. 2-15
Manometer block
The manometer block for single-acting actuators contains two manometers that are screwed to the lateral pneumatic connection of the positioner using Orings. The values for input pressure (inlet air PZ) and
output pressure (positioning pressure Y1) are displayed.
The manometer block for double-acting actuators contains three manometers that are screwed to the pneumatic connections using O
rings. The values for input pressure (inlet air PZ) and output pressure
(positioning pressure Y1 and Y2) are displayed.
2-19
2-20
This Section describes all preparations that are required before the
instrument can be opened.
3.1
Note
To simplify matters, there are no special order numbers for positioncontrollers and modules for operation as Ex n in zone 2, they
musttherefore be identified with a special rating plate. The procedure
isdescribed in Section 8 of the Installation Guide.
Firmware version
Fig. 3-1
The current firmware version is displayed when you exit the configuration menu.
Mounting or any modules that might be required is described in Section 2.5 of this manual.
3-1
3.2
Dimension drawings
60
29,5 29,5
72
Y1
37
95
33
9 deep
M8, 9 deep
PZ
Y2
29
48
Y1
80
65
50 x 4 x M6
23
All pneumatic
connections
G 1/4
58
96.6
13.5
182
11,2
Pg 13.5
h9
15
1
7
14.5
38.5
88.5
Fig. 3-2
9.5
14
3x
G1/4
12
25
2xM6
29.5
58.75
82
M4
Thread depth 5.5
5
3.5
10
5,3
9,5
Fig. 3-3
3-2
12
6.5
29.5
59
14
29.5
27.5 29
84
34.5
Y1
65
50 x 4 x M6
9 deep
M8, 9 deep
PZ
23
All pneumatic
connections
G 1/4
58
96.6
13.5
182
Y1
11.2
Pg 13.5
h9
15
1
14.5
38.5
88.5
Fig. 3-4
3.3
Assembly
General
Warning
It is essential that you observe the following sequence during assembly to avoid
injuries or mechanical damage to the positioner/extension kit:
1.
2.
3.
4.
this Section
3-3
Quantity
1
2
3
4
5
6
1
2
1
1
1
Designation
NAMUR mounting brakket IEC 534
Pick-up bracket
Clamping assembly
Driver pin
Roll
NAMUR lever
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
2
4
2
6
6
2
1
1
1
3
3
1
1
4
1
U-bolt
Hexagon head screw
Hexagon head screw
Spring washer
U-washer
U-washer
Spring
Spring washer
Lock washer
Spring washer
Hexagon head screw
Hexagon nut
Square nut
Hexagon nut
Guide washer
Remarks
Standardized connection for mounting console with ledge, column
or plane surface
Guides the roll with driver pin and rotates the lever arm
Mounting of pick-up bracket on actuator spindle
Assembly with roll (5) on lever (6)
Assembly with driver pin (4) on lever (6)
For stroke range 3 mm to 35 mm
For stroke ranges > 35 mm to 130 mm (special delivery), lever
6DR40048L is also required
Only for actuators with columns
M8 x 20 DIN 933A2
M8 x 16 DIN 933A2
A8 DIN 127A2
B 5.4 DIN 125A2
B 6.4 DIN 125A2
VD115E 0.70x11.3x32.7x3.5
A6 DIN 137AA2
3.2 DIN 6799A2
A6 DIN 127A2
M6 x 25 DIN 933A2
M6 DIN 934A4
M6 DIN 557A4
M8 DIN 934A4
6.2x9.9x15x3.5
3-4
8. Fit the mounting bracket (1) with two hexagon head screws (9),
spring washer (10) and U-washer (11) on the rear of the positioner.
9. Selection of the row of holes depends on the width of the actuator
yoke. The roll (5) should engage in the pick-up bracket (2) as close
to the spindle as possible, but must not touch the clamping assembly.
10.Hold the positioner with the mounting bracket on the actuator such
that the pin (4) is guided within the pick-up bracket (2).
11. Tighten the pick-up bracket.
12.Position the mounting parts according to the type of actuator.
Actuator with ledge: hexagon head screw (8), U-washer (11) and
spring washer (10).
Actuator with plane surface: four hexagon head screws (8),
U-washer (11) and spring washer (10).
Actuator with columns: two U-bolts (7), four hexagon nuts (21)
with U-washer (11) and spring washer (10).
13.Secure positioner onto the yoke using the previously positioned
mounting parts.
Note
Adjust the height of the positioner such that the horizontal lever
position is reached as close as possible to the center of the stroke.
You can use the stroke scale of the actuator for orientation. It must
always be guaranteed that the horizontal lever position is passed
through within the stroke range.
3-5
17
2
16
12
16
19
18
6
17
12
14
22
3
13
1)
2)
10
45
11
9
1
11
3)
10
11
10
8
11
10
Mounting on yoke
with plane surface
Mounting on yoke
with ledge
11
10
Mounting on yoke
with columns
7
21
4)
As required
Fig. 3-5
3-6
Quantity
1
1
1
8
1
4
4
1
1
1
1
Designation
Coupling wheel
Driver
Multiple scale
Scale
Pointer
Hexagon head screw
Lock washer
Fillister head screw
Washer
Hexagon socket screw
Allen key
Remarks
Mounting on position feedback shaft of SIPART PS2
Mounting on end of actuator shaft
Indication of actuator position, comprising 4.1 and 4.2
Different divisions
Reference point for scale (adhesive label)
DIN 933 M6 x 12
S6
DIN 84 M6 x 12
DIN 125 6.4
Premounted with coupling wheel
For item 18
3-7
4.2
15
9
14
2
18
9
1)
2)
16
17
3
3)
2
4.1
0%20 40 60 80 100%
4)
Fig. 3-6
3-8
5)
SECTION
Positioner
2
3
4
4.1
4.2
9
10
14
15
16
17
18
Clutch wheel
Driver
Multiple-purpose plate
Scale
Pointer mark
VDI/VDE 3845 mounting
bracket
Feedback shaft
Hexagon-head screw M6 x 12
Retaining washer S6
Round-head screw M6 x 12
Washer
Socket-head cap screw
Rotary actuator
Fig. 3-7
3-9
3.4
Electrical connection
Note
If you require optional modules, you must install them before making
any electrical connections (see Section 2.5).
2-wire connection
JH+
EH
JW+
JW
Fig. 3-8
3
4
iy = 4 ... 20 mA
J
1.5 k
9.2 V
40
7
8
9
+3V
10
BE1
2-wire connection of the 6DR400x1N/2N basic instrument (auxiliary power from the signal
current), devices without PROFIBUS PA
Note
The current must be iy w 3.6 mA to maintain the auxiliary power.
3-10
3/4-wire connection
UH+
UH = 18 ... 35 V
U
1
2
3
EH
JW+
1.5 k
J H=
9.2 V
UH[V] 9.2 V
1.5 k
x)
0/4 ... 20 mA
J
JW
6
8
9
10
Fig. 3-9
40
+3V
BE1
3/4-wire connection of the 6DR400x1N/2N basic instrument (auxiliary power fed-in separately) , devices without PROFIBUS PA
Note
Before operation with a 3/4-wire connection you must remove the
jumper between terminals 1 and 2.
3-11
Split range
L+
18...35 V
UH+
e.g. SIPART DR21
2
3
1,5 kW
4
EH
iy
Jw+
0/4 to 20 mA
Instrument 1
6
40 W
7
Jw
Positioning range 1
8
9
9,2 V
10
BE1
M
UH+
1
2
3
4
EH
1,5 kW
9,2 V
5
Instrument 2
Jw+
Jw
6
7
9
10
Fig. 3-10
3-12
40 W
Positioning range 2
BE1
Series connection of 2 positioners, e.g. split range (separate power supplies) , devices without
PROFIBUS PA
Warning
The applicable regulations for electrical installation must be observed,
in particular, in zones subject to explosion hazard
the regulation about electrical equipment in zones subject to explosion hazard. The erection guidelines of the country in question must
be observed.
the regulation about erection of electrical equipment in zones subject to explosion hazard (DIN VDE 0165)
the certificate of conformity
It is necessary to check whether the auxiliary power supplied by the
coupler matches the value specified on the rating plate of the SIPART PS2 PA and in the Ex certification.
If the intrinsically safe version is operated with an operating voltage of
more than 24 V by mistake, the device must no longer be used for intrinsically safe applications.
Note
The following generally applies to laying the bus cable:
Lay cables separated from cables carrying > 60 V
Avoid the vicinity of large electrical equipment
Only use recommended cable types
The specifications only apply to properly installed equipment
Assembling the
bus cable
3-13
10
5
80
Fig. 3-11
Cable shield
Cable clip
Basic PCB
Cable
screen
3
7
Bus cable
9
10
Cable gland
Fig. 3-12
Module cover
3-14
Warning
In intrinsically safe circuits, only approved bus terminators, splitters,
cables etc. must be used.
The specified noise immunity and noise emission are only ensured if
the bus shield is fully effective.
This includes connecting the shields with the metallic connections of
the SIPART PS2 with PROFIBUS PA, but also routing the shields to
the terminal boxes, distributors, DP/PA coupler or DP/PA link.
Suitable equipotential bonding must be provided to avoid potential differences between the individual sections of the plant and therefore the
associated hazards or function impairment. You will find Information
about dimensioning and type in DIN VDE 0100 Part 410 and Part 540.
Note
The shield must not be used for equipotential bonding.
Current output
+
U
61
J
62
RBmax =
UH[V] 12 V
iymax[mA]
[k]
UH = 12...35 V
iy= 4 bis 20 mA
Fig. 3-13
RB
Jymodule 6DR40048J
3-15
Binary outputs
L+
1k
A2
A1
51
41
31
52
42
32
+ 35 V
e. g.
SIPART
DR21
24 V
BE
5V
Fig. 3-14
21
+3V
22
+13 V
w1
BE2
#
11
12
+4.5 V
Fig. 3-15
3-16
Note
Only certified, intrinsically safe electric circuits must be connected as
auxiliary power, control and signal current circuits.
Non-hazardous area
JH+
2
3
iy = 4 ... 20 mA
EH
1.5 k
9.2 V
EEx
JW+
JW
6
8
9
10
Fig. 3-16
40
BE1
2-wire connection basic instrument 6DR400x1E/2E (auxiliary power from the signal current)
Note
The current must be iy w 3.6 mA to maintain the auxiliary power.
3-17
9 ... 24 V
PROFIBUS PA
Positioner
EEx
9
DP/PA coupling
+3V
10
binary input 1
Non-hazardous area
+
U
UH
U
61
J
62
EEx
Jy
iy = 4 to 20 mA
RB
Fig. 3-18
3-18
Jy module 6DR40046J
Binary outputs
2.1 k
10 k
Fig. 3-19
A2
A1
51
41
31
52
42
32
Non-hazardous area
EEx
+ DIN
DIN 19234
switching amplifier
Non-hazardous area
21
3V
22
=
w1
BE2
#
=
11
12
EEx
Fig. 3-20
3-19
3.5
Pneumatic connection
Warning
For safety reasons the pneumatic power must only be input after
installation when the positioner is switched to operating level P manual
mode with the electrical signal applied (state of supply, see Fig. 4-2).
Note
Check the air quality! Industrial air, free of oil, solid content < 30 mm, dew
point under pressure 20 K below the lowest ambient temperature.
If necessary connect the manometer block for inlet air pressure and
positioning pressure.
Connection using inside thread G 1/4 DIN 45141:
PZ
Y1
Y2
E
Y1
Y1
Y2
vented
max. positioning pressure
(inlet air pressure)
vented
3-20
3.6
Commissioning
After you have mounted the positioner on the actuator and connected
the power supply and established the pneumatic connection you must
initialize the positioner.
Before it is initialized the positioner is in P manual mode (that can also
be set with 36.PRST) NO INIT blinks.
Note
To prepare for initialization please perform the steps described in the
Assembly and Installation Instructions Section 7.
Before operation make sure that the device addresses of two or more
field devices are set on the bus. So that the addresses are unique,
each address must only be assigned once. In principle, an address
range from 1 to 125 is possible. In its assupplied state, address 126 is
set. The lower addresses are usually assigned to the masters in PROFIBUS systems. We therefore recommend starting address assignment
for the devices with 30.
The address setting is made either on the device using operating keys
or via the bus with the SIMATIC PDM software. In the latter case, a
new device is always connected to the bus and the new address set via
software. After that, the next device is connected to the bus and the
same procedure followed.
We recommend that you write the set address on the device with a permanent felttip pen.
3-21
Initialization
Linear actuator
up
Fig. 3-21
Rotary actuator
Closed
down
Open
Configuring
>5s
Traverse the working
range of the actuator
with
RUN 1
Potentiometer value
normalized manipulated variable [%]
Continue using:
Inlet valve 1
max. 30 s open
no
y > 10 % ?
Outlet valve or
inlet valve 2 max. 30 s open
yes
yes
y > 10 % ?
no
Ascertain
direction
Manual operation
2
Fig. 3-22
3-22
Initialization, part 1
continue
using: Set Lever into horizontal position
using
Potentiometer value
normalized manipulated variable [%]
Actuator in
down position
(Hart position)
Check down
tolerance band
4 % to 20 %
1)
continue using:
no
Clutch
operated ?
continue using:
1)
yes
4 > d > 20 % ?
no
yes
RUN 2
Actuator in up
2)
direction (Hart
position or set value)
continue using:
Check up
2)
tolerance and
updown span
up < 97 % ?
no
continue using:
ud > 25 % ?
no
continue using:
Pass central
position?
keys
no
Fig. 3-23
Manual operation
Initialization, part 2
3-23
Actuator down 1)
direction ascertain pulse-stop
time up down
continue using:
Set restrictors to
prolonged actuating
time s. Section 2.2.6
RUN 3
Actuator up
2)
direction ascertain pulse-stop
time down up
Actuating time [s] too small
Actuator stops
Actuating times
> 1.5 s ?
no
yes
blinks
altern.
yes
within
5s
no
continue using:
within
5s
no
Leakage display
[%/min]
Actuator stops
after
continue
using:
1 Min.
RUN 5
RUN 4
Actuator to y = 50 % positioning
increments, "y with variable
pulse width, ascertain minimum
pulse-stop increments
continue using:
Configuring
Manual operation
Fig. 3-24
3-24
Initialization, part 3
Operation
Operation
4.1
Display
The LC display has two lines of text. Each line is segmented differently;
the elements of the upper line consist of 7 and those of the lower line of
14 segments. The display depends on the mode selected (see
Section 4.3).
Note
If the positioner is operated in zones with temperatures below 10 C,
the liquid crystal display becomes slow and the refresh rate of the display slows down considerably.
4.2
Control pushbuttons
The instrument is operated using 3 pushbuttons (Fig. 4-1), whose function depends on the mode selected.
Fig. 4-1
1
2
3
4
Display
Mode button
Decrement button
Increment button
4-1
Operation
4.3
Modes
Display
Mode
Position [%]
Automatic
Setpoint [%]
1x
>5s
Position [%]
Manual
Setpoint [%]
Change position
with
>5s
Preset
Parameter value
Parameter number
and parameter name
>5s
Fig. 4-2
Configure
xx.xxxx
P manual operation
Change position
with
Changing mode
Automatic mode
(AUT)
Manual mode
(MAN)
It is possible to move through the position range of the actuator manually using the increment and decrement buttons. The actuator is adjusted in progressively longer short steps. If at the same time you press
the previously unpressed increment or decrement button the actuator is
set with continuous travel.
Once you release the +/ buttons the actuator remains in its current
position. The internal setpoint is adjusted to the current manipulated
variable. Because the internal control loop is closed in manual mode,
the current position is retained even in the event of a leak.
The current position is shown on the display as a percentage. The
lower line shows the selected mode MAN on the left and the current
setpoint on the right.
4-2
Operation
Configuring
With the mode button you can switch from automatic or manual mode
to Configuring mode (see Fig. 4-2). To do this press the button for at
least 5 seconds until switchover has been completed.
In Configuring mode you can change the parameter values of the positioner.
The upper line of the display shows the current parameter value, the
lower the parameter name (in abbreviated form) and the parameter
number.
You can select the next parameter with the mode button. If you keep
the mode button pressed (< 5 s) while at the same time pressing the
decrement button you can select parameters in the reverse order.
You can change the parameter value with the decrement and increment
buttons.
(simultaneously)
(simultaneously)
(simultaneously)
(simultaneously)
to
>5s
Fig. 4-3
4.4
Overview: Configuring
Parameters
There follows a list of all parameters of the positioner.
SIPART PS2:
from p. 4-4 on
from p.4-13 on
4-3
Parameter name
Display
Function
Type of actuator
1.YFCT
Unit
Parameter values
Factory setting
WAY
2.YAGL
1)
90
33
Degrees
33
mm
oFF
3.YWAY
2)
oFF
5 | 10 | 15 | 20
25 | 30 | 35
(short lever 90)
40 | 50 | 60 | 70 | 90 | 110 | 130
no
4.INIT
Initialization
5.SCUR
4)
/ ##.#
no
Strt
0 to 20 mA
0 MA
4 to 20 mA
4 MA
rising
riSE
falling
FALL
mA
6.SDIR
Setpoint direction
7.SPRA
0.0 to 100.0
8.SPRE
0.0 to 100.0
9.TS
Setpoint ramp
riSE
%
0.0
100.0
AUto
0 to 400
Lin
Linear
Setpoint function
10.SFCT
Equal-percentage 1 : 25
1 : 25
Equal-percentage 1 : 50
1 : 50
Freely adjustable
FrEE
Lin
0.0
11.SL0
12.SL1
10%
28.5
13.SL2
20%
50.0
62.6
30%
14.SL3
71.5
40%
15.SL4
3)
16.SL5
0.0 to 100.0
50%
78.5
60%
84.1
70%
88.9
19.SL8
80%
93.1
20.SL9
90%
17.SL6
(example)
18.SL7
96.7
100.0
100%
21.SL10
AUto
22.DEBA
23.YA
0.0 to 100.0
0.0
24.YE
0.0 to 100.0
100.0
25.YNRM
Standardization of
0.1 to 10.0
To mech. travel
MPoS
To flow
FLow
manipulated variable
MPoS
no
Without
Tight closing with manipulated variable
26.YCLS
AUto
Top only
uP:
Bottom only
:dW
no
uP:dW
riSE
Falling
5)
on
-on
bLc1
bLc2
uP
-uP
doW
-doW
StoP
-StP
NC contact
No contact
Function of BI 1
oFF
-on
-uP
-doW
StoP
-StP
normal
6)
on
uP
doW
oFF
10.0
90.0
AUto
AUto
normal
inverted
oFF
inverted
No contact
5)
NC contact
Function of BI 2
no
Strt
oCAY
Inverted means:
oCAY
Customer
setting
Operation
1.YFCT
Type of actuator
Selection of the actuator used: linear actuator (WAY), rotary actuator
(turn). The non-linearity that occurs on linear drives due to the transmission of the linear to rotary motion is compensated for by the positioner, if 1.YFCT = WAY is selected.
If an external linear potentiometer is used for position acquisition for
linear actuators, 1.YFCT must be set to LWAY. After initialization, the
position is not displayed.
Special case: Also use this setting with inverse direction of action for
rotary actuators.
2.YAGL
Note
The setting of the transmission ratio selector (7) on the positioner (see
Fig. 2-1) must correspond to the selected angle value 2.YAGL.
3.YWAY
Leverage ratio
Note
The use of this parameter is optional. You only have to set it if you
want to have the calculated position displayed in mm at the end of initialization of a linear actuator.
Selection of the lever range: is used to display the real travel after initialization.
This parameter is only relevant for linear drives. If parameter oFF is
selected here, the real travel is not displayed after initialization.
4-5
Operation
Note
The setting for YWAY must correspond to the mechanical leverage
ratio. The driver must be set to the value of the actuator travel or, if
this value is not scaled, to the next largest scaled value.
4.INIT
Initialization
Automatic initialization is started when you select Strt and press the
increment key (> 5 s). Initialization is displayed by RUN 1 to RUN 5
(see Fig. 3-22 to Fig. 3-24) as it progresses.
5.SCUR
6.SDIR
7.SPRA
8.SPRE
4-6
Operation
y=x
100 %
Instrument 1
6.SDIR = FALL
Instrument 2
6.SDIR = riSE
0%
100 %SPRE
100 %SPRA
SPRA
Instrument 1
Positioning range 1
Fig. 4-5
9.TS
SPRE
Instrument 2
Positioning range 2
100 % JW
[0 % to 100 %]
Setpoint ramp
The setpoint ramp takes effect in automatic mode and limits the rate of
change of the active setpoint. When the instrument is switched from
manual mode to automatic mode the active setpoint is matched to the
setpoint on the instrument via the setpoint ramp.
This bumpless changeover between manual and automatic avoids
overpressures in long pipes.
In setting TS = Auto the slower of the two actuating times determined
during initialization is used for the setpoint ramp.
10.SFCT
1 : 25
(10.SFCT = 1:25)
equal percentage
1 : 50
(10.SFCT = 1:50)
1 : 25
(10.SFCT = FrEE,
factory setting)
4-7
Operation
11.SL0 to 21.SL10
25.YNRM = 25.YNRM =
MPoS
FLoW
[%]
[%]
100
YE = 96 %
only if 26.YCLS = uP
98.5 % 99.5 %
100
90
10.SFCT = FrEE
e.g. 1:25 inverse
90
80
70
60
80
70
60
10.SFCT = lin
50
50
40
10.SFCT = 1:25
40
30
30
20
20
10
YA = 12 %
10
10.SFCT = 1:50
only if 26.YCLS = dW
0.5 % 1.5 %
SL0
4
12
Fig. 4-6
4-8
10
20
30
40
50
60
70
80
90
FLoW
w
100 %
SL1
SL2
SL3
SL4
SL5
SL6
SL7
SL8
SL9
SL10
22,5
33
10
43,5
12
54
14
64,5
16
75
18
Jw
20 mA
85,5
MPoS
w
96 %
Setpoint characteristics, normalization of the manipulated variables and tight closing function
Operation
22.DEBA
23.YA
Start of manipulated variable limiting (see Fig. 4-6 and Fig. 4-7 )
and
24.YE
End of manipulated variable limiting (see Fig. 4-6 and Fig. 4-7 )
With parameters 23.YA and 24.YE the mechanical travel (from stop to
stop) is limited to the set values. In this way the mechanical correcting
range of the actuator can be limited to the active flow and integral saturation of the leading controller can be avoided.
25.YNRM
4-9
Operation
7.2mA
0%
20%
0mm
16mm
10.4mA
13.6mA
60%
40%
32mm
48mm
16.8mA
80%
64mm
20mA
100%
80mm
YA = 0%
Input current
(Setpoint)
X display
W display
Mechan. travel
(readback)
YE = 100%
Example:
YNRM = MPOS with YA = 10 % and YE = 80 %
50%
4mA
0%
0mm
7.2mA
10.4mA
20%
40%
16mm
13.6mA
60%
32mm
16.8mA
80%
48mm
YA = 10%
64mm
20mA
Input current
(Setpoint)
X display
100% W display
80mm
Mechan. travel
(readback)
YE = 80%
Example:
YNRM = FLOW with YA = 10 % and YE = 80 %
50%
4mA
7.2mA
0%
0mm
20%
16mm
YA = 10%
Fig. 4-7
26.YCLS
10.4mA
40%
32mm
13.6mA
60%
80%
48mm
16.8mA
20mA
X display
W display
100%
64mm
Input current
(Setpoint)
80mm
Mechan. travel
(readback)
YE = 80%
4-10
Operation
27.YDIR
28.BIN1
29.BIN2
30.AFCT
Alarm function
Alarm response (limit contacts) refers to the MPOS scaling. Alarm signals are output via the alarm module (Order No. 6DR40046A or
8A). The alarms can also be read out via the HART interface (Order
No. 6DR40046H or 8H)
The direction of action of the binary outputs can be adapted from high
active to low active subsequent systems.
4-11
Operation
31.A1
32.A2
33. FCT
The fault alarm for monitoring the system deviation over time can also
be triggered by the following events:
Loss of power
Process fault
Actuator fault
Valve fault
Loss of pressure
The alarm fault can also be logically ORed with the nonautomatic signal (Manual or Configuring) and the binary inputs.
The direction of action of the binary outputs can be adapted from high
active to low active subsequent systems.
34. TIM
35. LIM
36.PRST
Preset
Restoration of the factory setting and initialization reset
Note
After Preset the positioner must be re-initialized. All the maintenance
parameters calculated so far are reset.
4-12
Parameter name
Display
Function
Type of actuator
1.YFCT
Unit
Parameter values
Factory setting
WAY
2.YAGL
1)
90
33
Degrees
33
mm
oFF
3.YWAY
oFF
5 | 10 | 15 | 20
2)
the actuator
25 | 30 | 35
40 | 50 | 60 | 70 | 90 | 110 | 130
4.INIT
Initialization
5.SDIR
Setpoint direction
rising
riSE
falling
FALL
3)
7.TSD
0 to 400
0 to 400
Lin
Linear
Setpoint function
8.SFCT
riSE
AUto
6.TSI
no
Strt
1 : 25
1 : 33
1 : 50
n1 : 25
n1 : 33
n1 : 50
Lin
FrEE
Freely adjustable
0.0
09.SL0
10.SL1
etc. to
28.SL19
5.0
5%
4)
0.0 to 100.0
etc. to
95.0
95%
(example)
100.0
100%
29.SL20
AUto
30.DEBA
31.YA
32.YE
33.YNRM
Standardization of
AUto
0.0 to 100.0
0.0
0.0 to 100.0
100.0
0.1 to 10.0
To mech. travel
MPoS
To flow
FLow
Without
no
manipulated variable
34.YCLS
etc. to
MPoS
uP:
Top only
no
:dW
Bottom only
uP:dW
0.0 to 100.0
0.0
36.YCUP
0.0 to 100.0
100.0
Function of BI 1
bLc1
bLc2
uP
-uP
doW
-doW
StoP
-StP
oFF
doW
-doW
StoP
-StP
6)
oFF
oFF
10.0
90.0
AUto
AUto
inverted
NC contact
-on
-uP
normal
6)
on
uP
inverted
No contact
Function of BI 2
normal
5)
-on
NC contact
No contact
on
5)
no
no
Strt
oCAY
FSVL
FSVL
FSSP
FSAC
s
30
0.0
126
1) If "turn" is selected, you cannot set 33
2) Parameter does not appear if 1.YFCT=turn has been selected
3) if TSI= AUto not active
4) Turning points only appear wih selection 8.SFCT = FrEE
5) NC contact means:
NO contact means:
6) normal means:
inverted means:
Customer
setting
Operation
1.YFCT
Type of actuator
Selection of the actuator used: linear actuator (WAY), rotary actuator
(turn). The non-linearity that occurs on linear drives due to the transmission of the linear to rotary motion is compensated for by the positioner, if 1.YFCT = WAY is selected.
If an external linear potentiometer is used for position acquisition for
linear actuators, 1.YFCT must be set to LWAY. After initialization, the
position is not displayed.
Special case: Also use this setting with inverse direction of action for
rotary actuators.
2.YAGL
Note
The setting of the transmission ratio selector (7) on the positioner (see
Fig. 2-2 ) must correspond to the selected angle value 2.YAGL.
3.YWAY
Leverage ratio
Note
The use of this parameter is optional. You only have to set it if you
want to have the calculated position displayed in mm at the end of initialization of a linear actuator.
Selection of the lever range: is used to display the real travel after initialization.
This parameter is only relevant for linear drives. If parameter oFF is
selected here, the real travel is not displayed after initialization.
4-14
Operation
Note
The setting for YWAY must correspond to the mechanical leverage
ratio. The driver must be set to the value of the actuator travel or, if
this value is not scaled, to the next largest scaled value.
4.INIT
Initialization
Automatic initialization is started when you select Strt and press the
increment key (> 5 s). Initialization is displayed by RUN 1 to RUN 5
(see Fig. 3-22 to Fig. 3-24) as it progresses.
5.SDIR
6.TSI
7.TSD
8.SFCT
Setpoint function
With this function, nonlinear valve characteristic curves can be linearized and on linear valve characteristic curves, any flow characteristics
can be emulated.
Seven valve characteristic curves are stored in the instrument
linear
equal percentage
1 : 25
(8.SFCT = 1:25)
equal percentage
1 : 33
(8.SFCT = 1:33)
equal percentage
1 : 50
(8.SFCT = 1:50)
25 : 1
(8.SFCT = n1:25)
33 : 1
(8.SFCT = n1:33)
50 : 1
(8.SFCT = n1:50)
freely adjustable
(8.SFCT = FrEE)
4-15
Operation
09.SL0 to 29.SL20
33.YNRM = 33.YNRM =
MPoS
FLoW
[%]
[%]
100
YE = 96 %
100
90
8. SFCT = n1:25
90
80
70
60
80
70
60
8.SFCT = lin
50
50
40
8.SFCT = 1:25
40
30
30
20
20
10
YA = 12 %
10
8.SFCT = 1:50
10
20
30
40
SL0
SL2
SL4
SL6
SL8
10
20
30
40
12
Fig. 4-9
4-16
22,5
33
43,5
50
60
70
80
90
FLoW
w
100 %
54
60
70
64,5
80
75
90
SP
100 %
85,5
MPoS
w
96 %
Setpoint characteristics, normalization of the manipulated variables and tight closing function
Operation
30.DEBA
31.YA
32.YE
33.YNRM
4-17
Operation
7.2mA
0%
20%
0mm
16mm
10.4mA
13.6mA
60%
40%
32mm
48mm
16.8mA
80%
64mm
20mA
100%
80mm
YA = 0%
Input current
(Setpoint)
X display
W display
Mechan. travel
(readback)
YE = 100%
Example:
YNRM = MPOS with YA = 10 % and YE = 80 %
50%
4mA
0%
0mm
7.2mA
10.4mA
20%
40%
16mm
13.6mA
60%
32mm
16.8mA
80%
48mm
YA = 10%
64mm
20mA
Input current
(Setpoint)
X display
100% W display
80mm
Mechan. travel
(readback)
YE = 80%
Example:
YNRM = FLOW with YA = 10 % and YE = 80 %
50%
4mA
7.2mA
0%
0mm
20%
16mm
10.4mA
40%
13.6mA
60%
32mm
80%
48mm
YA = 10%
Fig. 4-10
34.YCLS
16.8mA
20mA
X display
W display
100%
64mm
Input current
(Setpoint)
80mm
Mechan. travel
(readback)
YE = 80%
35.YCDO
36.YCUP
4-18
Operation
37
37.BIN1
38.BIN2
39.AFCT
Alarm function
Alarm response (limit contacts) refers to the MPOS scaling. Alarm signals are output via the alarm module (Order No. 6DR40046A or
8A). The alarms can also be read out via the HART interface (Order
No. 6DR40046H or 8H)
The direction of control action of the binary outputs can be adapted
from highactive to lowactive following systems.
40.A1
41.A2
4-19
Operation
42. FCT
43. TIM
44. LIM
Preset
45.PRST
Note
After Preset the positioner must be re-initialized. All the maintenance
parameters calculated so far are reset.
4-20
Operation
46.FSTY
Safety position
This parameter is used to move the actuator into a set safety position if
communication fails.
Three settings are possible
FSVl
the actuator must continue to control with the parameterized safety setpoint
FSSP
the actuator must continue to control with the last effective setpoint
FSAC
Here this outlet air valve is opened and the singleaction actuator
moves to its final position by spring power.
47.FSTI
48.FSVL
Safety setpoint
Specification for the safety position.
49.STNR
Station number
So that the devices on the bus can be addressed separately, a separate station number must be set on each device.
4-21
Operation
4.5
Hardware
Software
Windows 95 or Windows NT
SIMATIC PDM V4.02 (SIMATIC STEP 7 OEM included)
SIMATIC PDM integrated V4.02 (STEP 7 V4.02 required)
Operation of SIMATIC PDM is supported by the integrated auxiliary
function.
Cyclic services
4-22
Operation
PC or PG
(Master class 2)
Power supply
PROFIBUS DP
Bus termination
PROFIBUS PA
MPI cable
(is required for commissioning and monitoring)
DP/PA Coupler
DP/PA Link
Splitters
CPU
SIMATIC S7
(Master class 1)
PA devices
Fig. 4-11
Here is a small STEP 7 program that establishes cyclic data transmission with the SIPART PS2 PA.
Fig. 4-12
4-23
Operation
In this example, all files supported by the device are transmitted in the
input or output direction. 256 (W#16#100) is selected as the initial I/O
address.
Legend
Byte 15
Byte 15
15 bytes of input data consisting of the following:
READBACK
5 bytes
RCAS_OUT
5 bytes
CHECKBACK 3 bytes
POS_D
2 bytes
Byte 10
10 bytes of output data consisting of the following:
SP
5 bytes
RCAS_IN
5 bytes
English name
Abbreviation
Direction from
the point of
view of the
SIPART PS2
PA
Length in
bytes
Consisting of
Sollwert
Setpoint
SP
Input
Value/Status
readback
Readback
RB
Output
Value/Status
Diskrete Postion
Position discrete
POS_D
Output
Value/Status
Aktorzustand
Checkback
CB
Output
Value
Fernkaskade
Eingang
RCAS_IN
Input
Value/Status
Fernkaskade
Ausgang
RCAS_OUT
Output
Value/Status
Setpoint
Readback
The readback indicates the position of the valve. The readback consists of a floatingpoint value (4 bytes) and the associated status (1
byte)
4-24
Operation
Position discrete
Checkback
Bit
Meaning for 1
Operating timeout
Valve is opened
Valve is closed
Simulation operation
Fault
Control inactive
Selftest active
2
3
4
5
6
7
Remote cascade
input
4-25
Operation
Remote cascade
output
This output provides the current setpoint in AUTO mode and remote
cascade. The status is used especially for the transition from AUTO to
remote cascade.
In conjunction with the parameter input variable (primary value scale)
you cannot only set the setpoints to the SIPART PS2 PA positioner as
a percentage of the valve position but also in physical quantities such
as cubic meters per day or liters per minute. It is also possible to adapt
the readback values to this scaling.
Status
The status provides information about the quality of the input or output
value.
The format of the status is always
Quality
Additional information
0: bad
Quality
1: uncertain
2: good
3: good (cascade)
t
Limit
value bit
0: good
1: lower limit value reached, exceeded or limited to lower limit value
2: upper limit value reached, exceeded or limited to upper limit value
3: value is fixed, no measured value
Additional
information
s. a.
bad
s. a.
device fault
s. a.
sensor fault
s. a.
s. a.
uncertain
s. a.
s. a.
s. a.
s. a.
good
s. a.
s. a.
s. a.
good (cascade)
4-26
Meaning
Operation
s. a.
s. a.
s. a.
s. a.
s. a.
s. a.
SP
Setpoint
Output (master view)
Initial address
0
1
SP
floatingpoint number
3
4
RCAS_OUT,
RCAS_IN
SP status
0
1
RCAS_OUT
floatingpoint number
3
4
RCAS_OUT status
0
1
RCAS_IN
floatingpoint number
3
4
RCAS_IN status
4-27
Operation
READBACK,
POS_D, SP
0
1
READBACK
floatingpoint number
3
4
READBACK status
POS_D
POS_D status
0
1
SP
floatingpoint number
3
4
Checkback, SP
SP status
Checkback, setpoint
Input (master view)
Initial address
0
1
CHECKBACK
2
Output (master view)
Initial address
0
1
SP
floatingpoint number
3
4
4-28
SP status
Operation
READBACK,
CHECKBACK,
POS_D, SP
0
1
READBACK
floatingpoint number
3
4
READBACK status
POS_D
POS_D Status
7
8
CHECKBACK
0
1
SP
floatingpoint number
3
4
RCAS_OUT,
CHECKBACK,
RCAS_IN
SP status
0
1
RCAS_OUT
floatingpoint number
3
4
RCAS_OUT Status
5
6
CHECKBACK
7
Output (master view)
Initial address
0
1
RCAS_IN
floatingpoint number
3
4
RCAS_IN status
4-29
Operation
READBACK,
RCAS_OUT,
POS_D, CHECKBACK, SP,
RCAS_IN
Readback, remote cascade output, position discrete, checkback, setpoint, remote cascade input
Input (master view)
Initial address
0
1
READBACK
floatingpoint number
3
4
READBACK status
5
6
RCAS_OUT
floatingpoint number
8
9
RCAS_OUT Status
10
POS_D
11
POS_D Status
12
13
CHECKBACK
14
Output (master view)
Initial address
0
1
SP
floatingpoint number
3
4
SP status
5
6
RCAS_IN
floatingpoint number
8
9
4-30
RCAS_IN Status
Operation
Station_status_1
Station_status_2
Station_status_3
Diag_Master_Add
Ident_Number
Ident_Number
Header
Status_Type
Status coding
Slot_Number
acc. to DP/V1
Specifier
Standard DP
diagnostics
10 Diagnostics (0)
11 Diagnostics (1)
Diagnostics object
12 Diagnostics (2)
13 Diagnostics (3)
Specifier
1: raised event
2: cleared event
4-31
Operation
Diagnostics
Byte
0
4-32
Electronics defective
Mechanics defective
Memory error
Selfcalibration failed
Zeropoint error
Invalid configuration
Characteristic invalid
Fig. 4-13
BE2
BE1
28.BIN1
3.YWAY
2.YAGL
BE2
block
Block
conf.and
manual
Block
conf.
BE1
8.SPRE
to
BE1
FALL
BW2
block
or BE1, BE2
or BE1, BE2
Valves
Jy
4 to
20 mA
Operation
4-33
Operation
4-34
Danger
Avoid electrostatic charges in zones subject to explosion hazard. Electrostatic charges can be caused when the instrument is cleaned with a
dry cloth.
5-1
5-2
Technical Data
Technical Data
General data: basic instrument 6DR400xxx (without PROFIBUS PA) and 6DR410xxx
(with PROFIBUS PA)
Climatic category IEC 721
Storage
1K5 but 40 C to + 80 C
1)
Transport
2K4 but 40 C to + 80 C
1)
3K3 but 30 C 3) to + 80 C
2)
3K4 but 30 C 3) to + 80 C
2)
Dimensions
plastic housing
metal housing
Weight
basic instrument
plastic
approx 0.9 kg
metal
approx. 1.3 kg
Resistance to vibration
Termination system
electrical signals
pneumatic signals
Mounting position
Material
housing
1)
2)
3)
4)
Emitted interference
EN 50 0811
Immunity to interference
When commissioning at v 0 C, ensure the valves are purged with the dry medium for a sufficiently long period
See technical data for basic instrument and option for ex-proof instruments
Reduced refresh rate of the LCD display below 10 C
To 100 Hz
6-1
Technical Data
12.5 ms
Resolution
v 0.05 %
Transmission error
v 0.2 %
Temperature influence
v 0.1 % / 10 K
Controller data
5step switch
Dead zone
adaptive
dEbA = Auto
adaptive or
dEbA = 0.1 to 10 %
fixed setting
w 1.5 s
Pressure
1.4 to 7 bar
Solids content
< 30 m
Dewpoint
Unrestricted flow
Inlet air valve
Valve leakage
Restrictor ratio
adjustable up to : 1
Types of actuators
Positioning times
1.5 to 150 s
Linear actuators
Mounting kit 6DR40048V and 8L
Linear range
Rotary actuators
Mounting kit 6DR40048D
Angle of rotation
6-2
30 to 100
Technical Data
6DR40001E/2E and
6DR40011E
Place of installation
zone 1 + 2
30 to + 80 C
Ambient temperature
T4 30 to + 80 C
T5 30 to + 65 C
T6 30 to + 50 C
2-wire circuit
Fig. 3-8
Fig. 3-16
4 to 20 mA
w 3.6 mA
" 40 mA
Internal capacitance
Ci
19 nF
Internal inductance
Li
0.22 mH
v 30 V
Ji
v 100 mA
Pi
v1W
3/4-wire circuit
Fig. 3-9
Power supply UH
Range
+ 18 to 35 V
Power consumption JH
UH 9.2 V
1.5 k
" 35 V
JH=
+ 18 to 30 V
[mA]
Internal capacitance
Ci
19 nF
Internal inductance
Li
0.22 mH
v 30 V
Ji
v 100 mA
Pi
v1W
6-3
Technical Data
6DR40001N/2N and
6DR40011N
6DR40001E/2E and
6DR40011E
Current input iw
Nominal signal range
0 or 4 to 20 mA
v 0.85 V without HART module
v 2.4 V with HART module
Load voltage at 20 mA
Static destruction limit
" 40 mA
Internal capacitance
Ci
19 nF
Internal inductance
Li
0.22 mH
v 30 V
Ji
v 100 mA
Pi
v1W
between UH and Jw
between UH and Jw
(2 intrinsically safe circuits)
Electrical isolation
Test voltage 50 Hz 1 min
Binary input BE1 (electrically
connected with Jw circuit)
6-4
500 Vrms
can be used for isolated contact
max. contact load v 5 A at 3 V
Technical Data
6DR41001E
6DR41002E
6DR41011E
Ambient temperature
T4 30 to +80 C
T5 30 to +65 C
T6 30 to +50 C
Place of installation
zone 1
Power supply
Bus voltage
conducted on bus
9 to 32 V
9 to 24 V
12 mA " 10 %
Power consumption
Electronic
current limitation
Effective internal inductance
Li v 7.2 mH
Ci v 550 pF
Connection
US = 24 V; JS = 128 mA
Between BUS and secondary
circuit
500 Vrms
Communication function
Device profile
Typ. 10 ms
Device address
PC parameterization software
6-5
Technical Data
6DR40046x
Place of installation
zone 1
Ambient temperature
30 to + 80 C
T4 30 to + 80 C
T5 30 to + 65 C
T6 30 to + 50 C
Alarm module
6DR40048A
6DR40046A
+3%
conductive R = 1 k
1%
w 2.1 mA 1)
v 1.2 mA 1)
Internal capacitance
Ci
4.7 nF
Internal inductance
Li
negligible
Power supply UH
v + 35 V
+30 V
6-6
isolated contact o
open
en
isolated contact closed
3 V, 5 A
v 4.5 V or open
w 13 V
w 25 k
negligible
negligible
v 30 V
to the basic instrument and
A1, A2, , BE2 (T. 11/12)
the 4 outputs among themsel- and the basic instrument are
ves
isolated intrinsically safe circuits
500 Vrms
Technical Data
Jy module
6DR40048J
6DR40046J
2-wire circuit
Control range
Power supply
3.6 to 20.5 mA
UH
+ 12 to 35 V
+ 12 to 30 V
External load
Transfer error
v 0.3 %
v 0.1 % / 10 K
Effect of temperature
v 0.1 %
Resolution
v1%
Residual ripple
Internal capacitance
Ci
v10 nF
Internal inductance
Li
0.2 mH
v 30 V
Ji
v 100 mA
Pi
v1W
Electrical isolation
500 Vrms
6-7
Technical Data
6-8
Supply Range
Supply Range
The positioner and its option modules are supplied as separate units
and in different versions. Positioners and option modules are available
for operation in zones with and without an explosion hazard. These versions are marked by a special rating plate.
7.1
Warning
When combining components, make sure that only positioners and
option modules can be combined that are approved for the zone where
they will be used. This especially applies to safe operation of the positioner in zone in which the atmosphere might be subject to an explosion hazard (Zones 1 and 2). In that case it is imperative to use categories (2 and 3) both of the device itself and its options.
Model
SIPART PS2
Order no.
SIPART PS2 PA
Order no.
6DR40001N
6DR41001N
6DR40002N
6DR41002N
Singleaction, explosionproof,
plastic housing
6DR40001E
6DR40001F
(PTB)
(FM)
6DR41001E
(PTB)
Doubleaction, explosionproof,
plastic housing
6DR40002E
6DR40002F
(PTB)
(FM)
6DR41002E
(PTB)
6DR40011N
Singleaction, explosionproof,
metal housing
6DR40011E
6DR40011F
6DR41011N
(PTB)
(FM)
6DR41011E
(PTB)
7-1
Supply Range
7.2
Option
Order number
6DR40048H
6DR40046H
6DR40048A
6DR40046A
6DR40047A
6DR40048J
Jy module exi
Jy module exi (FM)
6DR40046J
6DR40047J
7.3
Accessory
Order number
6DR40048V
6DR40048L
6DR40048D
6DR40041C
6DR40041M
6DR40042M
6DR40041B
6DR40048S
7MF49971DA
6DR11272PS00
6DR11272PS01
on request
C73451A430D55
7-2
Appendix
A1
Index
A
Accessories, 2-14
Alarm function, 4-10
Alarm module, 2-13
Automatic mode, 4-2
I
Initialization, 3-18, 4-6
J
Jy module, 2-13, 3-12
B
Binary input, 3-13, 3-15
Binary outputs, 3-13, 3-15
C
Commissioning, 3-17
Configuring, 4-3
Control pushbuttons, 4-1
Current output, 3-14
D
Dimension drawing, 3-2
Dimension drawings, 3-2
Display, 4-1
Double acting, 1-4
E
Electrical connection, 2-2, 3-10
not ex-proof, 3-10
Electronic connection, ex-proof, 3-14
G
General information, 0-1
H
HART module, 2-11
Headings, 0-2
Housing, 1-1
L
Leverage ratio, 4-6
Linear actuator, 1-3
M
Maintenance, 5-1
Manometer block, 2-14
Manual mode, 4-2
Method of operation, 2-1, 2-6
Mode
AUT, 4-2
MAN, 4-2
Models, 1-1
Modes, 4-2
O
Operation, 4-1
Option modules, 2-9
Options, 1-2
P
Parameters, 4-3
Personnel, qualified, 0-3
Pneumatic connection, 2-3, 3-16
Purging air switchover, 2-5
Q
Qualified personnel, 0-3
A-1
Appendix
R
Restrictors, 2-5
Rotary actuator, 1-4, 3-9
S
Service, 5-1
Setpoint characteristics, 4-8
Single acting, 1-3
Split range, 3-12
Standards, 0-5
Supply range, 7-1
A-2
T
Technical data, 6-1
U
Use as intended, 0-4
W
Warning notes, 0-2
Warranty information, 0-4
A2
A-3
;**********************************************************
;**
GSD Datei fuer SIPART PS 2 PA, SIEMENS AG
**
;**
MLFB: 6DR410xxx
**
;**
Stand: 30.10.98
**
;**
Datei: SIS18079.GSD
**
;**********************************************************
;
#Profibus_DP
GSD_Revision
= 1
Vendor_Name
= SIEMENS AG
Model_Name
= SIPART PS 2
Revision
= V1.0
Ident_Number
= 0x8079
Protocol_Ident
= 0
Station_Type
= 0
FMS_supp
= 0
Hardware_Release
= A01
Software_Release
= Z01
31.25_supp
= 1
45.45_supp
= 1
93.75_supp
= 1
MaxTsdr_31.25
= 100
MaxTsdr_45.45
= 250
MaxTsdr_93.75
= 1000
Redundancy
= 0
Repeater_Ctrl_Sig
= 0
24V_Pins
= 0
Bitmap_Device
= SIS8079n
Freeze_Mode_supp
= 0
Sync_Mode_supp
= 0
Auto_Baud_supp
= 0
Set_Slave_Add_supp = 1
Min_Slave_Intervall = 250
Modular_Station
Max_Module
Fail_Safe
Slave_Family
Max_Diag_Data_Len
Implementation_Type
=
=
=
=
=
=
0
1
0
12
14
SPC41/ITEC
A-4
User_Prm_Data_Len
User_Prm_Data
= 3
= 0x00,0x00,0x00
0xA4
EndModule
Module
= RC_OUT, RC_IN
0xB4
EndModule
Module
= READBACK + POS_D, SP
0x96, 0xA4
EndModule
Module
= CHECKBACK, SP
0x92, 0xA4
EndModule
Module
= READBACK+CHECKBACK+POS_D, SP
0x99, 0xA4
EndModule
Module
= RC_OUT + CHECKBACK, RC_IN
0x97, 0xA4
EndModule
Module
= RB+ RC_OUT+CB+ POS_D, SP+RC_IN 0x9E, 0xA9
EndModule
;
Module
= AO_X SP
0x82,0x84,0x08,0x05
EndModule
Module
= AO_X SP/RB/POS_D
0xC6,0x84,0x86,0x08,0x05,\
0x08,0x05,0x05,0x05
EndModule
Module
= AO_X SP/CB
0xC3,0x84,0x82,0x08,0x05,\
0x0A
EndModule
Module
= AO_X SP/RB/CB/POS_D
0xC7,0x84,0x89,0x08,0x05,\
0x08,0x05,0x05,0x05,0x0A
EndModule
Module
= AO_X RIN/ROUT
0xC4,0x84,0x84,0x08,0x05,\
0x08,0x05
EndModule
Module
= AO_X RIN/ROUT/CB
0xC5,0x84,0x87,0x08,0x05,\
0x08,0x05,0x0A
EndModule
Module
= AO_X SP/RB/RIN/ROUT/CB/POS_D
0xCB,0x89,0x8E,0x08,0x05,\
0x08,0x05,0x08,0x05,0x08,\
0x05,0x05,0x05,0x0A
EndModule
A-5
A3
A-6
Slot
Index
abs
Index
rel
Ele
ment
Default Value
Object
Parameter Description
Data Type
Anzahl
cyclic
read
write
Device Management
HEADER
1
0x0000
Dir_ID
Directory ID (reserved)
0x0001
Num_Dir_Rev
0x0001
Num_Dir_Obj
0x0006
Num_Dir_Entries
0x0001
First_Comp_Dir_Entry
0x0003
Num_Comp_Dir_Entry
COMPOSITE_LIST_DIRECTORY_E
NTRY
1
0x0104
Start_PB_Ref
0x0001
Num_PB
0x0105
Start_First_TB_Ref
0x0001
Num_TB
0x0106
Start_First_FB_Ref
0x0001
Num_FB
0x010E
Slot_Index_PB
0x004c
Num_PB_Param
0x0197
Slot_Index_TB
(Absolute index)
0x0065
Num_TB_Param
0x015a
Slot_Index_FB
(Absolute index)
0x003d
Num_FB_Param
unsigned16
unsigned16
12
ds32
Physical Block
1
14
BLOCK_OBJECT
1
250
Reserved
0x01
Block Object
0x02
Parent Class
250
Class
0x00000000
DDReference (reserved)
DDRevision (reserved)
0x4002
Profile
0x0300
Profile Revision
0x00
Execution Time
10
0x004c
Number of Parameters
11
0x004B
Index of VIEW 1
12
0x01
Block characteristic
Standard Parameters
15
16
17
18
19
20
21
ST_REV
unsigned16
TAG_DESC
visible_string
32
r, w
STRATEGY
Strategy
unsigned16
r, w
ALERT_KEY
unsigned8
r, w
0x08
TARGET_MODE
unsigned8
r, w
MODE_BLK
ds37
ds42
0x08
Actual
Auto
0x08
Permitted
Auto
0x08
Normal
Auto
ALARM_SUM
1
0x0000
Current_Alarm
0x0000
Unacknowledged
0x0000
Unreported
Alarm status
A-7
0x0000
Disabled
Parameters of the Physical Block
(mandatory and optional)
22
23
24
10
25
t1
SOFTWARE_REVISION
Software Revision
octet_string
16
HARDWARE_REVISION
Hardware Revision
octet_string
16
DEVICE_MAN_ID
Manufacturer
unsigned16
11
DEVICE_ID
visible_string
16
26
12
DEVICE_SER_NUM
visible_string
16
27
13
0x00000000
DIAGNOSIS
octet_string
29
15
0xD0530000
DIAGNOSIS_MASK
octet_string
31
17
DEVICE_CERTIFICATION
octet_string
32
32
18
0x2457
WRITE_LOCKING
Password
unsigned16
r, w
33
19
FACTORY_RESET
unsigned16
34
20
DESCRIPTOR
octet_string
32
r, w
35
21
DEVICE_MESSAGE
octet_string
32
r, w
36
22
DEVICE_INSTAL_DATE
octet_string
16
r, w
37
23
LOCAL_OP_ENA
unsigned8
r, w
38
24
0x0
IDENT_NUMBER
unsigned8
r, w
42
33
VALVE_MAN
Valve manufacturer
octet_string
16
r, w
48
34
ACTUATOR_MAN
Actuator manufacturer
octet_string
16
r, w
49
35
VALVE_TYPE
Valve type
unsigned8
r, w
50
36
ACTUATOR_TYPE
unsigned8
51
37
ACTUATOR_ACTION
unsigned8
r, w
52
38
VALVE_SER_NUM
octet_string
16
r, w
53
39
ACTUATOR_SER_NUM
octet_string
16
r, w
54
40
ADD_GEAR_SER_NUM
octet_string
16
r, w
55
41
ADD_GEAR_MAN
Gearing manufacturer
octet_string
16
r, w
56
42
ADD_GEAR_ID
Gearing identification
octet_string
16
r, w
57
43
ADD_GEAR_INST_DATE
octet_string
16
r, w
68
54
TRANSM_ANGLE
unsigned8
r, w
69
55
TRANSM_LENGTH
Leverage ratio
unsigned8
r, w
70
56
ATTACHMENT
unsigned8
r, w
71
57
ACTUATOR_VERSION
unsigned8
r, w
72
58
IDENT_BINARY_INPUT
unsigned8
r, w
73
59
IDENT_CURRENT_OUTPUT
unsigned8
r, w
74
60
CALIBRATION_DATE
record
CAL_DATE
octet_string
CAL_WHO
visible_string
24
75
61
PRODUCT_CODE
visible_string
30
89
75
VIEW_1
void
A-8
ST_REV
MODE_BLK
ALARM_SUM
13
DIAGNOSIS
90
BLOCK_OBJECT
Block characteristic
ds32
unsigned16
TAG_DESC
visible_string
32
r, w
250
Reserved
0x02
Block Object
0x02
Parent Class
Output
0x01
Class
Analog output
0x00000000
DDReference (reserved)
0x0000
DDRevision (reserved)
0x4002
Profile
0x0300
Profile Revision
0x00
Execution Time
10
0x003d
Number of Parameters
11
0x003c
Index of VIEW 1
12
0x01
ST_REV
91
92
93
STRATEGY
Strategy
unsigned16
r, w
94
ALERT_KEY
unsigned8
r, w
95
0x08
TARGET_MODE
unsigned8
r, w
96
MODE_BLK
ds37
ds42
record
r, w
97
0x08
Actual
Auto
0xba
Permitted
Permitted modes
0x08
Normal
Auto
ALARM_SUM
1
0x0000
0x0000
Unacknowledged
0x0000
Unreported
0x0000
Disabled
Alarm status
Current_Alarm
99
101
102
104
111
BATCH_INFORMATION
1
Batch_ID
unsigned32
Equipment
unsigned16
Operation
unsigned16
Phase
unsigned16
ds33
SP
r, w
Value
0x80
Status
PV_SCALE
ds36
100
EU at 100%
EU at 0%
1342
Units Index
Decimal Point
Readback in per cent, with ref. to PV_SCALE
ds33
Value
0x4f
Status
Setpoint in Remote Cascade mode
ds33
r, w
Value
0x80
Status
0x13A
IN_CHANNEL
Assignment
(feedback)
unsigned16
11
12
READBACK
14
21
RCAS_IN
to
the
transducer
block
r, w
r, w
A-9
112
22
0x139
OUT_CHANNEL
Assignment
(positioning)
113
23
30
FSAVE_TIME
114
24
FSAVE_TYPE
115
25
117
27
121
unsigned16
r, w
float
r, w
unsigned8
r, w
FSAVE_VALUE
float
RCAS_OUT
ds33
ds34
Value
0x4f
Status
Value
0x4f
Status
31
POS_D
to
the
transducer
block
r, w
122
32
SETP_DEVIATION
System deviation in %
float
123
33
0x000000
CHECK_BACK
Device information
octet_string
124
34
0x9FFF03
CHECK_BACK_MASK
octet_string
125
35
SIMULATE
ds50
r, w
126
36
127
37
128
150
r
x
0x4b
Simulate_Status
Simulate_Value
Simulate_En / Disable
INCREASE_CLOSE
Positioning direction
unsigned8
r, w
OUT
ds33
ds36
r, w
void
ds32
Value
0x4f
Status
100
EU at 100%
EU at 0%
1342
Units Index
Decimal Point
38
OUT_SCALE
60
VIEW_1
1
ST_REV
MODE_BLK
ALARM_SUM
12
READBACK
31
POS_D
33
CHECK_BACK
Transducer Block
1
151
152
153
154
A-10
BLOCK_OBJECT
Block characteristic
0x0
Reserved
0x03
Block Object
0x05
Parent Class
0x02
Class
0x00000000
DDReference (reserved)
DDRevision (reserved)
0x4002
Profile
0x0300
Profile Revision
0x00
Execution Time
10
0x0065
Number of Parameters
11
0x0064
Index of VIEW 1
12
0x00
ST_REV
unsigned16
TAG_DESC
visible_string
32
r, w
STRATEGY
Strategy
unsigned16
r, w
155
ALERT_KEY
unsigned8
r, w
156
0x08
TARGET_MODE
unsigned8
r, w
157
MODE_BLK
ds37
ds42
158
0x08
Actual
Auto
0x98
Auto
0x08
Normal
Auto
ALARM_SUM
1
0x0000
0x0000
Unacknowledged
0x0000
Unreported
0x0000
Disabled
Alarm status
Current_Alarm
0.0
ACT_STROKE_TIME_DEC
float
161
10
0.0
ACT_STROKE_TIME_INC
float
168
17
TAB_ENTRY
Index
unsigned8
r, w
169
18
TAB_X_Y_VALUE
Tab position
float
r, w
X_Value
Y_Value
170
19
21
TAB_MIN_NUMBER
unsigned8
171
20
21
TAB_MAX_NUMBER
unsigned8
172
21
21
TAB_ACTUAL_NUMBER
unsigned8
173
22
DEADBAND
float
r, w
174
23
DEVICE_CALIB_DATE
octet_string
r, w
175
24
DEVICE_CONFIG_DATE
octet_string
r, w
176
25
LIN_TYPE
Linearization type
unsigned8
r, w
183
32
RATED_TRAVEL
ds33
Value
Status
184
33
SELF_CALIB_CMD
Calibration start
unsigned8
185
34
SELF_CALIB_STATUS
Status of calibration
unsigned8
189
38
0.0
SETP_CUTOFF_DEC
float
r, w
190
39
100.0
SETP_CUTOFF_INC
float
r, w
196
45
TOTAL_VALVE_TRAVEL
float
r, w
197
46
TOTAL_VALVE_TRAVEL_LIMIT
float
r, w
198
47
TRAVEL_LIMIT_LOW
ds33
r, w
Value
Status
TRAVEL_LIMIT_UP
ds33
r, w
100.0
Value
199
48
Status
200
49
TRAVEL_RATE_DEC
float
r, w
201
50
TRAVEL_RATE_INC
float
r, w
202
51
VALVE_MAINT_DATE
octet_string
r, w
206
55
TAB_OP_CODE
Operation code
unsigned8
r, w
207
56
TAB_STATUS
unsigned8
208
57
ds33
r, w
POSITIONING_VALUE
1
Value
0x4f
Status
Positioning value
A-11
209
58
FEEDBACK
1
Value
0x4f
Status
Current position
ds33
221
70
BIN_IN_1_FUNCT
unsigned8
r, w
222
71
BIN_IN_2_FUNCT
unsigned8
r, w
223
72
ALARM_FUNCT
unsigned8
r, w
224
73
10.0
ALARM_1
float
r, w
225
74
90.0
ALARM_2
float
r, w
226
75
FAULT_FUNCT
unsigned8
r, w
227
76
DELAY_TIME
float
r, w
228
77
0.1
TOLERANCE_BAND
float
r, w
229
78
TRAVEL_RATE_AUTO
unsigned8
r, w
230
79
TRAVEL_RATE_INC_AUTO
unsigned8
r, w
231
80
DEADBAND_AUTO
unsigned8
r, w
232
81
DELAY_TIME_AUTO
unsigned8
r, w
233
82
TOLERANCE_BAND_AUTO
unsigned8
r, w
234
83
SETP_CUTOFF_ENA
unsigned8
r, w
235
84
BINARY_STATUS
unsigned8
236
85
TEST_ACTIVATE
unsigned8
237
86
TEST_FUNCTION
238
87
239
88
240
89
251
100
A-12
record
Command
unsigned8
Change_Flag
unsigned8
Parameter
octet_string
30
octet_string
32
float
unsigned32
r, w
void
TEST_READ
DIAG1
1
0.0
Zero point_P0
0.0
Final value_P100
0.0
Leckage
in % / min
DIRECTION_CHANGE
VIEW_1
1
ST_REV
MODE_BLK
ALARM_SUM
A4
No.
Title
Publisher
Order number
/1/
PNO
Geschftstelle
76131 Karlsruhe
20191
/2/
Siemens AG
C79000G7000Cxxxxx
/3/
Siemens AG
E86060K4660A101A2
/4/
Siemens AG
E86060K4650A101A7
/5/
Siemens AG
E86060K4670A101A2
/6/
Siemens AG
E86060K4680A101A2
/7/
Siemens AG
E86060K4710A101A6
/8/
E86060K4710A101A5
/9/
SIMATIC Prozeleitsystem
SIMATIC PCS 7, Katalog ST PCS 7
E86060K4678A111A1
Siemens AG
A-13
A-14
Siemens AG
Bereich Automatisierungs- und Antriebstechnik
Geschftszweig A&D PA
D-76181 Karlsruhe
Siemens Aktiengesellschaft