Flowmeter D184b059u02-04-05 - 2006
Flowmeter D184b059u02-04-05 - 2006
Flowmeter D184b059u02-04-05 - 2006
The instruments satisfy the general safety requirements per EN 61010-1 and the
EMC-Requirements per EN 61326 as well as the NAMUR-Recommendation NE21
1. Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Zero Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Detector Empty Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Testing the Converter with the Flowmeter Primary Simulator 55XC4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.3 Error Messages and Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.1 Error Messages During Data Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.3.2 Checking the Measurement System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.3.3 Checking the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Content Page
6.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.5 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.6 Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6.1 Connection Circuit Board, Field Mount Hsg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.6.2 Assembled Power Supply/Driver Board AC Field Mount Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.6.3 Assembled Power Supply/Driver Board Field Mount Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.6.4 Assembled Digital-/Signal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.6.5 Assembled Modules for Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.6.6 Field Mount Housing Replaceable Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7. Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1 PROFIBUS DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.2 Additional Information for Connecting to the HART-Protocol® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.3 Additional Information for the Pulse Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.4 Additional Information for Piston Pump/Pulsating Flows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.5 Additional Information for the Preset Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.6 Additional Information for External Zero Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Technical Data
Electromagnetic Flowmeter FXM2000 (MAG-XM)
see Data Sheet D184S031U02 Rev. 05.
Electromagnetic Flowmeter Converter
1. Functional Description 2.2 Converter Installation
The converter processes the flowrate proportional signals The installation site for the converter must be essentially free of
from the electromagnetic flowmeter primary into frequency vibration. The specified temperature limits of -25 °C and +60 °C
proportional pulse signals (scaled or unscaled output) and must be observed. Consideration must be given to the max.
into a current output. signal cable length between the flowmeter primary and the
converter which is limited to 200 m1). For agency approved
! Note:
In every installation it is important to assure that only a
flowmeter primary designed for pulsed DC magnetic field
EMF designs (Volume Flow Integrators) the max. cable length
is 100 m.
In addition the installation site of the converter should not be
excitation is connected to the converter 50XM2000. The exposed to direct sunlight. If the ambient temperature limit of
flowmeter primaries with the following Model Numbers are +60 °C is exceeded the readability of the LC-Display is affected.
included in the pulsed DC family: 10DX2111, 10DX2112, It will no longer to read the process information. If it in not
DM_2, 10DX3111, DM_4, (10D31XY)10DX3112. The possible to avoid direct sunlight, a sun shield should be
Model Numbers are recorded on the Instrument Tag installed.
mounted on the connection box of the flowmeter primary.
! Note:
The ext. EEPROM data memory module. Before assembly
and installation check that the correct coordination exists
1) Description see page 10
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Electromagnetic Flowmeter Converter
2.3 Dimension Drawings
1) 1)
249
265 1) 1)
14.5
66 38
132 83.5
Field Mount Housing with Window Cable Connector M20 x 1.5 Mounting Dimensions
or NPT
1) Mounting holes for
pipe mounting kit for a
2“-pipe mount
min. 62
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Electromagnetic Flowmeter Converter
2.4 Electrical Interconnections, Converter 2.4.3 Signal Cable Connections
The signal-/reference voltage cable is connected between the
2.4.1 Supply Power Connections flowmeter primary and the converter in accordance with the
The supply power, which should conform to the specifications Interconnection Diagrams. If the actual flow direction does not
listed on the instrument tag, is connected to terminals L (Phase) agree with the direction arrow on the flowmeter primary, then
and N (Neutral) or 1L1 and 1L2 over a mains fuse and a connections to 1 and 1S must be interchanged with those to
mains switch. The cable cross section of the supply power 2 and 2S (MAG-XM).
connections and the installed fuse size must be compatible
(VDE 0100). The housing is grounded by connecting the For designs which include a preamplifier, only connections 1
Terminal to ground. and 2 are to be interchanged. The assignment of the flow direc-
tion can also be made using the parameter “Flow Direction
standard or oppsite“.
! Note:
does not include a SE-Terminal then the shield is to be connect-
ed only at one end, at the converter.
The maximum allowable signal length is 100 m.
Only available with converter MAG-XM
! Note:
If, because of system conditions it is not possible to avoid
proximity to electrical machinery and control elements it is
desirable to route the signal cable in a grounded metal
conduit.
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Electromagnetic Flowmeter Converter
2.5 Signal Cable Construction
! Note:
The shields for the signal leads are at signal potential and
therefore may not contact each other (short circuit) or
1 contact other shields.
1
2
10
Electromagnetic Flowmeter Converter
2.5.2 Interconnection Diagram, Flowmeter System
Converter
50XM2000
c) G2 B A VP
L+ L- b) 9 11 9 11R EB CB b) G2 61 E9 C9
a) 10 g2 39 40 10)
1L1 1L2 a) T- T+ R- R+ 96 97 U+ U-
N L M1 M3 g2 G2 U2 X1 V1 V2 V3 V4 P1 P2 + V8 V9 V5 V6 16 2S 2 1 1S 3
2) 3) 4) 5) 6) 7) 8) 9)
Yellow
Shield
Shield
Shield
White
Blue
Red
Ground
Primary 3
SE M1 M3 16 2 1 3 SE
Standard
Primary SE M1 M3 16 3 2S 2 1 1S 3 SE
DN 300
DN 1-8 10) SE M1 M3 16 3 U+ 2 1 U- 3 SE
Flowmeter Primary
1) A shielded data cable with individually twisted pairs is recommended for the data link RS 485.
2)
Scaled pulse output, active or passive, pulse width can be set from 0.100 to 2000 ms.
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Electromagnetic Flowmeter Converter
2.5.3 Interconnection Examples for Peripherals, Current Output and Pulse Output
Current Output
internal external
0/4-20 mA
+ U CE
0-10, 10-20 mA * R B ≥ -----------
I CE
4-12, 12-20 mA
0/2-10 mA –
0-5 mA
+ +
– –
Reverse Reverse
P1 P1
(96) 0V Forward (EB)
0V Forward
P2 P2
(97) 24 V+ 24 V+
(CB) RB*
Pulse Output, Active One Channel Pulse Output, Optocoupler One Channel
internal external internal external
RB*
V8 V9
24 V+ (10) (61) 24 V+
V9 V8
0V (g2) (G2) 0V
Pulse Output, Optocoupler, One Channel, Separate Forward and Reverse Pulses with Contact Output
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Electromagnetic Flowmeter Converter
2.5.4 Interconnection Examples for Peripherals, Contact In-/Outputs, Data Link
Contact Output for general alarm, max-min-alarm, empty pipe, forward/reverse direction signal, flow range 1/2
or end contact (preset totalizer). Function can be selected in the software in Submenu „Prog. In/output“
Contact Output General Alarm Optocoupler Contact Output General Alarm Relay
internal external internal external
RB*
P2 +U P2
(CB) 0V (97) 0V
24 V+ 24 V+
P1 P1
(EB) (96)
Contact Input for external zero return (undefined fill level when the pumps are shut off or repetitive cleaning or flushing cycles during
which no measurements are to be made) or external totalizer reset, flow range switching FR2, or start/stop contact for function preset
totalizer. Function can be selected in the Submenu „Prog. In/output“.
Bus Cable
Profibus DP
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Electromagnetic Flowmeter Converter
3. Start-Up 3.2 Zero Checks
3.1 Checks The system zero of the measurement system is to be set at
the converter. The fluid in the flowmeter primary must be at
The start-up procedure is to be initiated after the flowmeter absolute zero flow. The meter tube must be guaranteed full.
primary and converter have been installed. The parameter "System zero" can be used to manually or
The power supply is turned off! automatically adjust the system zero as follows: select the
parameter with ENTER, use the DATA or STEP arrow keys to
• Check if the flow direction agrees with the direction select either manual or automatic and press the ENTER key to
indicated by the arrow on the flowmeter primary housing. initiate the adjustment. During the automatic adjustment the
• Check if the grounds are correctly connected. converter counts down from 256 to the actual zero value in the
(see Instruction Bulletin Flowmeter Primary) 2nd display line, after which the system zero adjustment is
• Check the interconnections per the Interconnection completed. The adjustment requires approx. 20 seconds, see
Diagram on page 11. on page 21.
• Check that the supply power agrees with the specifications
on the Instrument Tag. 3.3 Detector Empty Pipe
• Check if the ambient temperature is within the limits listed During start-up the Detector “Empty Pipe” module is to be
in the Specification Sheet. See Instruction Bulletin, adjusted to the existing flow conditions. Adjustment instructions
Flowmeter Primary and Converter. see on page 27.
• Check to assure that the coordination flowmeter primary/
converter is correct (it is important that the ext. EEPROM
with the correct calibration data is installed). The flowmeter
primaries with end numbers A1 , X001 are associated with
converter end numbers B1, Y001 or A2 with B2, X002 with
Y002, etc. The numbers may be found on the Instrument
Tag.
The data settings for the parameters and the options included
in the instrument can be recorded on the last page of this
Instruction Bulletin for service or repair purposes.
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Electromagnetic Flowmeter Converter
4. Operation - Data Entry and Volume Flow Integrator (Certified Design)
Configuration of the Converter
4.1 Display Formats
After the power is turned on the Model Number of the converter
is displayed in the first line and the software version together
with its revision level in the second line. Then the process
information values are displayed.
! Note:
In the Volume Flow Integrator MAG-XM a power
interruption is indicated by a star “*“in the 1st display
line. See page 29 Mains Interrupt Reset.
The present flow direction is indicated in the first line of the
display (→F for forward or ←R for reverse) together with the
instantaneous flow rate value in percent or in direct reading
engineering units. In the second line the totalizer value for the F* 70.01 %
present flow direction is displayed with a max. of seven digits
followed by the units. F 10230 m3
The totalizer value, in the appropriated units, always represents
the actual value regardless of the pulse factor setting. This
display combination is referred to in the text by the term process
information.
During an error condition a message is displayed in the 1st line.
The totalizer value for the opposite flow direction can be
displayed by pressing the STEP- or DATA key.
A totalizer overflow occurs whenever the totalizer value In addition to the error message in the display an alarm signal
reaches 9,999,999 units. When the totalizer value in one of the is transmitted over a relay/optocoupler output and the current
flow directions is greater than 9,999,999 units, the flow direction output is set to 0 %, 3.6 mA or 130 % (does not apply to Error
symbol (→ F or ← R) and the units (e.g. m3) blink in the 2nd Codes 6, A, B; for Error Code 3 the current output is always set
line. A converter software counter can register a max. of 250 to 26 mA). The totalization is always interrupted (except for
overflows. The overflow indication can be reset separately for Error Code 3).
each flow direction by pressing ENTER (see on page 28). For HART-Protocol see values in page 25 „Iout at Alarm“.
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Electromagnetic Flowmeter Converter
4.2 Data Entry ENTER Function for Magnetic Stick Operation
The data is entered using the three keys Step ↑, Data ↓ and The ENTER function is initiated when the DATA/ENTER sensor
C/CE on the converter when the housing is open. is activated for more than 3 seconds. The display blinks to
indicate that the function is active after which changes can be
made.
The are two types of data entry formats:
• Direct numeric entries
• Selections from a predefined table.
! Note:
During data entry the values entered are checked for
plausibility and if necessary rejected with an appropriate
message.
See Table Error Messages 6.3.1.
If no data is entered within a 20 second time interval, the
converter displays the old value and after an additional 10
Fig. 8 Converter Keypad and Display seconds displays the process information.
After the completing the configuration the parameter settings
The Magnet Stick can be used to configure the converter
should be stored in the external EEPROM. The parameter
with the housing cover closed (only Field Mount Housing).
settings for the specific design of the converter can be recorded
on the last page of this Instruction Bulletin for service and repair
During data entry the converter remains on-line, the current and purposes.
pulse outputs continue to indicate the present operating values.
The function of the individual keys is described below: 4.2.1 Data Security
All data is stored when the power is turned off or interrupted in
a NV-RAM. The parameter settings, process information and
C/CE The C/CE key is used to toggle back flowmeter primary specific calibration data are stored in a serial
and forth between the operating mode EEPROM as well as in an external EEPROM. If a converter
and the menus. module exchange is necessary it is possible to upload all the
data from the external EEPROM into the new converter
STEP ↑ The STEP key is one of two arrow keys. module.
STEP is used to scroll forward through
the menus. All desired parameters can be 4.2.2 Data Storage Module ext. EEPROM
accessed with the STEP key. When the flowmeter is shipped an ext. EEPROM is installed in
DATA ↓ The DATA key is one of two arrow keys. the socket provided on the connection board of the converter.
DATA is used to scroll backward through
the menus. All desired parameters can be
accessed with the DATA key.
ENTER The ENTER-Function requires that both
arrow keys STEP and DATA be pressed
simultaneously.
ENTER is used to turn the program
STEP ↑ protection on and off. Additionally ENTER
is utilized to access the values in the
parameter to be changed and to accept
the new values or selections.
DATA ↓
The ENTER function is only active for
10 seconds. If no entries are made during
this 10 second period it must be activated
again.
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Electromagnetic Flowmeter Converter
4.3 Data Entry Instructions “Condensed Form”
Action use Keys = Display Information
17
Electromagnetic Flowmeter Converter
4.4 Parameter Overview and Data Entry
C/CE The C/CE key is used to toggle back and forth between the operating mode and the menu.
STEP ↑ Use STEP to scroll forward through the menu. Any desired parameter can be accessed.
ENTER-Function requires both keys to pressed simultaneously
DATA ↓ Use DATA to scroll backward through the menu.
ENTER The ENTER-Function is used to turn the program protection on or off. For data entry scroll through the menu to
the parameter to be changed and select it using the Enter-Function.
on / off
New PP-Code:
0 Enter new PP-Code (0-255)
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Electromagnetic Flowmeter Converter
Meter size See Instrument Tag for the correct meter size.
250 mm 10 in
Span Cs 6.25 Hz
56.123% Flowmeter span value Cs for the selected
excitation frequency. See Instrument Tag.
Zero Cz 6.25 Hz
0.1203% Flowmeter zero value Cz for the selected
excitation frequency. See Instrument Tag.
Short model no.
DM43 Short Model Number of the flowmeter primary.
Order no.
Flowmeter Order Number. This number is
000036116/X001
identical to the one on the Instrument Tag of
the flowmeter primary and on the sticker on the
external EEPROM.
Information indicating if the flowmeter primary has
Preamplifier
no
a preamplifier installed or not. If the parameter is
set to “yes“ then the Submenu “Detector empty
pipe“ cannot be activated.
Range numeric Flow range for forward and reverse flow directions
400.00 m3/h Min. flow range setting selections 0-0.5 m/s
Max. flow range setting selections 0 -15 m/s.
Flow range end value selections 0.5 to 15 m/s.
Note: The Range display is a function of the
operating mode. See Submenu Operating Mode
page 30.
Preset totalizer numeric
0.0000 m3
Only for Operating Mode „Preset Totalizer“
Preset totalizer from table
start
Only for Operating Mode „Preset Totalizer“
Pulse numeric
1.0000 /m3
For int. and ext. flow totalization, range
0.001-1000 pulses per selected flow unit,
max. count frequency 5 kHz.
Note: The max. count frequency is checked by
the software and the pulse width adjusted if
required.
19
Electromagnetic Flowmeter Converter
20
Electromagnetic Flowmeter Converter
21
Electromagnetic Flowmeter Converter
.0. (set) After pressing the STEP key the clear text mes-
Empty pipe
sage for each Error Code is displayed. Active er-
rors are indicated by the text "(set)".
.8.
Urefn too small
Use the C/CE key to exit the help-text information
display. Additional information about the error
messages and remedies may be found under 6.3
Error Messages and Checks
Max-alarm
Alarm, range 0 -130% of the flow range setting.
130% Can be set in 1% steps.
Switching hysteresis 1%. The message is shown
in the display by a blinking arrow "↑".
Min-alarm
10% Alarm, range 0 -130% of the flow range setting.
Can be set in 1% steps.
Switching hysteresis 1%. The message is shown
in the display by a blinking arrow "↓".
If both errors nave been detected, a blinking
double arrow is displayed.
Submenu from table
Prog. in/output The function of the contact input is defined by the
operating mode selection (settings in „Submenu
Operating Mode“).
If the operating modes "Standard“,
Operating Mode yes function P1/P2 function P1/P2 „2 flow ranges external selection“,
„Standard“ F/R-Signal F/R-Signal_ „2 flow ranges F/R“ and the Operating Mode
„Fast“ are selected the following menus are
no displayed. The operation of the contact can be
selected as normally open or normally closed,
except for the forward/reverse flow direction
signal (see contact symbols in the display).
F/R-Signal for the flow direction (contact is closed
for forward flow)
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Electromagnetic Flowmeter Converter
function P1/P2
No function No function assigned to Terminals P1/P2
function P1/P2
All detected errors (Errors 0 to 9, A, B) are
General Alarm signalled over the terminals.
function P1/P2
Output signal when the pipe is empty.
Empty pipe
function X1 function X1
Totalizer reset Totalizer reset Closing the contacts resets the internal totalizer
and overflow counter.
function X1
Totalizer stop Only for Operating Mode „Preset Totalizer“
function X1
No function No function assigned to Terminals X1/G3
function X1
ext. Zero return Outputs are turned off when the contact is closed.
Application examples: Undefined pipeline fill level
when a pump is shut off or during a repetitive
cleaning or flushing cycle during which time the
flow is not to be measured.
23
Electromagnetic Flowmeter Converter
.
see Operating Mode
„Standard“
function X1
Only for Operating Mode „Preset Totalizer“
No function
function X1 function X1
Totalizer reset Totalizer reset_
24
Electromagnetic Flowmeter Converter
function X1
start/stop
see Operating
Mode
„Standard“
function X1 function X1
Totalizer reset Totalizer reset_
25
Electromagnetic Flowmeter Converter
Communication
Communications protocol ASCII,
ASCII Print 5 batch, Print 6 continuous
(Printer Protocols) or μDCI binary over
data link RS 485.
The Protocol ACII 2w is for those designs with
Communication a 2-Wire data cable.
ASCII 2w
Communication
ASCII-Profib. DP ASCII-Profibus DP
Communication
ASCII-XM1 mode ASCII-XM1000-Mode
In this protocol the contents of the Error Register
can be transmitted bitwise.
26
Electromagnetic Flowmeter Converter
Baudrate
Baudrate: 110-28800 Baud selectable.
2400 Bd Not available with Profibus DP or HART-Protocol.
1)
Minimum requirements for the Standard Printer Type:
40 characters/line, 1 Kbyte buffer, ASCII-character set
27
Electromagnetic Flowmeter Converter
Iout at e. pipe
High
Set Threshold to 2400 Hz. (default setting). The
threshold should 400 Hz above the adjustment
Threshold
2400 Hz
value with a full pipe.
Totalizer → F
If the totalizer function “Preset Totalizer“ is
reset selected, the message reset Difference Totalizer
is displayed.
28
Electromagnetic Flowmeter Converter
29
Electromagnetic Flowmeter Converter
Operating Mode
2Range, auto_ For the automatic flow range change selection the
output P1/P2 is used to signal the active flow
range (open for flow range 1, closed for flow range
2). Flow ranges must be entered for Qmax 1 and
Qmax 2. In the process display the active flow
range is indicated by a "1" or "2" directly after the
flow direction indicator. The limits for the MIN- and
MAX-Alarms are always based on Qmax 1.
Analog Output
Flow Velocity
Example for Auto. Range Change
Qmax 1 = 10 m/s; Qmax 2 = 3 m/s
Operating Mode
Fast
Operating Mode "Fast" is utilized for fast batch
operations >3 s and for piston pump applications,
when the converter operates at a higher excitation
frequency. In this Operating Mode the accelerated
measurement cycles improve the repeatability for
short time flowrate measurements or for piston
pump operation. See add. information on
page 47.
Operating Mode
Preset totalizer
30
Electromagnetic Flowmeter Converter
31
Electromagnetic Flowmeter Converter
5. Parameter Entry 5.2 Submenu Function Test
(additional Information) Numeric Entries only for Iout
5.1 User Programmable Units
With this function it is possible to program any desired
units in the converter. The following three parameters are Submenu
included in this function: Function test
a) Units factor
b) Unit name
c) Programmable units with/without density The Function Test offers 15 functions to test the instrument
independent of the instantaneous flowrate.
! Note:
Entering data in the parameters a), b) and c) is only
necessary if the desired direct reading engineering units
In the Function Test mode the converter is no longer
on-line (current and pulse outputs do not indicate the existing
operating conditions). The individual test routines can be
selected using the STEP and DATA keys.
are not listed in the Table integrated in the converter, see
4.4 Parameter Overview and Data Entry. IOut, RAM (ASIC), NVRAM, EPROM (Program), EEPROM,
external EEPROM, alarm contact, terminals P1/P7, switch
5.1.1 Units Factor Numeric Entry S401 (not available for certified designs), data link, pulse
The value in this parameter is equivalent to the number of liters output, display, terminal X1, Simulation and Test Mode.
in the new unit. Shown is kgal = 3785.41 Liter.
The function tests can be terminated by pressing C/CE.
Select Iout and press ENTER and enter the desired value in
mA. Monitor the output value at terminals + and - with a digital
Units factor multimeter (mA range) or with the process instrumentation.
Note: No automatic return to process metering. Terminate
3785.41 Liter using C/CE key.
Select RAM (ASIC) and press ENTER. The converter
automatically tests the RAM and displays its diagnosis.
5.1.2 Unit Name Select from Table Select NVRAM and press ENTER. The converter
The selection is made with the STEP and DATA keys. Scroll for- automatically tests the NVRAM and displays its diagnosis.
ward through the alphabet with DATA. The lower case letters Select EPROM (Program) and press ENTER. The converter
appear first followed by the upper case letters. Pressing the automatically tests the EPROM and displays its diagnosis.
STEP key shifts the entry location. A maximum of four
characters can be entered. Select EEPROM and press ENTER. The converter
automatically tests the EEPROM and displays its diagnosis.
Select Ext. EEPROM and press ENTER. The converter
automatically tests the ext. EEPROM and displays its
Unit name diagnosis. This test is not available in the 50XM/CM1000 Mode.
kgal /s /min /h Select Alarm Contact 1) and press ENTER. The alarm contact
can be toggled on and off using the STEP or DATA keys.
Monitor terminals V5 and V6 with an ohmmeter (if a simulator
The time units /s, /min and /h can be assigned to the entered is being used for the test; the operate LED on the simulator
engineering unit. indicates on/off).
5.1.3 Programmable Units Select from Table Select Terminals P1/P2 1) and press ENTER. The contact can
This function is utilized to indicate whether the programmed be toggled on and off using the STEP or DATA keys. Monitor
units are mass units (with density) or volume units (without terminals P1/P2 (if a simulator is being used for the test; the
density). If “with Density” is selected (see 4.4 Parameter Over- operate LED on the simulator indicates on/off).
view and Data Entry). Select Switch S401 and press ENTER. The four positions of
switch S401 can be individually activated (see Digital Signal
Board page 42). The display indicates „on“ by a star „*“.
32
Electromagnetic Flowmeter Converter
Note: No automatic return to process metering. Terminate
using C/CE key.
! Note:
The Submenu „Function test“ is not available for the
Certified Design!
6. Maintenance
6.1 General
Only for converter MAG-XM.
Warning
The are electrostatic sensitive parts on the
circuit boards (Observe ESD-Guidelines).
Data Link Test Before touching the electronic components
Before initiating the test connect the transmitter to the receiver be sure that you are statically discharged.
at the connection terminals. The computer sends 1000
ASCII-Code 31 hex characters and monitors the received 6.2 Testing the Converter with the Flowmeter
characters.On the left side of the display the number of Primary Simulator 55XC4000
characters sent is displayed. On the right side the number of
The test procedure is described in the Flowmeter Primary
characters received is displayed. After 1000 characters are
Simulator Instruction Bulletin. Part No. D184B049U01.
transmitted the computer no longer monitors the received
characters but continues to send the 31 Hex character until the
C/CE key is pressed.
Warning
To test the converter the parameter “Test
Select Data Link and press ENTER. The test runs
Mode“ must be turned on.
automatically.
Note: No automatic return to process metering. Terminate
using C/CE key.
Select Pulse Output and press ENTER. Use the STEP and
DATA keys to output a test frequency (1 Hz, pulse width
500 ms) for forward or reverse flow and monitor at terminals
V8,V9 (on the simulator, at sockets 9/11).
Note: No automatic return to process metering. Terminate
using C/CE key.
Select Display and press ENTER. The converter writes the
numbers 0 to 9 and the letters A to F in the 1st and 2nd lines of
the display. Visually monitor for proper operation of the dot
matrix.
Select Terminal X1 and press ENTER. Connect terminals X1
and G2 together. The display indicates on/off.
Note: No automatic return to process metering. Terminate
using C/CE key.
Select **Simulation** and press ENTER. Use the STEP or
DATA key to turn simulation "on or off". When the simulation is
turned on, press C/CE to return to process metering. Any
desired flowrate value in steps of 1 % can be set using the
STEP (+) and DATA (-) keys. The output values correspond to
the values entered. The message **Simulation** is displayed in
the 2nd line alternately with the totalizer value. After completion
of the test program the parameter **Simulation** should be
turned off.
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Electromagnetic Flowmeter Converter
6.3 Error Messages and Checks
6.3.1 Error Messages During Data Entry
The following list of the error messages includes explanations for the Error Codes displayed.
Error Codes 0 to 9, A, B, C do not occur during data entry.
Error Code Detected System Error Corrective Measures
0 Pipeline not full. Open shut off devices; fill pipeline; adjust Empty Pipe Detector
1 A/D-Converter Reduce flowrate, throttle control devices.
2 Positive or negative reference too small. Check connection board and converter;
3 Flowrate greater than 130 %. Reduce flowrate, change flow range
4 External zero return contact activated. Zero Return activated by pump or field contact.
5 RAM defective Start test program, reinitialize program if necessary;
Function 1: Data in EEPROM corrupted Request Customer Number from the Service department
No corrective measures.
Function 2: Data loaded in NVRAM Information: Incorrect data in NVRAM, the converter initiates an auto.
reset and reloads the data from the EEPROM.
7 Positive reference too large Check signal cable and magnetic field excitation, see Primary IB.
8 Negative reference too large Check signal cable and magnetic field excitation, see Primary IB.
6 Error totalizer >F Reset forward totalizer or preset new values in totalizer, see page 28.
Error totalizer >R Reset reverse totalizer or preset new values in totalizer, see page 28.
34
Electromagnetic Flowmeter Converter
35
Electromagnetic Flowmeter Converter
6.3.2 Checking the Measurement System
Warning
When the housing cover is removed and
the power is turned on the
contact protection and EMC protection is voided!
A check of the measurement system is made after the flowmeter primary and the converter have been installed.
Does the supply power agree with the values listed no Install required solder jumpers for the supply power
on the converter Instrument Tag? specified on the Instrument Tag. See Fig. 11.
yes
Is the meter installed in a proper location? no Check allowable installation conditions, temperature,
(Primary: Protection Class, temperature, vibration): Protection Class, vibration, interconnections per ID.
yes
Are the ground connections to the flowmeter primary made no See Instruction Flowmeter Primary Bulletin
correctly?
.
yes
Is the supply power at the terminals within the limits for the no Provide correct supply power.
specified nominal voltage >
36
Electromagnetic Flowmeter Converter
6.3.3 Checking the Converter
The check procedure for the flowmeter primary may be found in the Checking the Measurement System description in 6.3.2.
Warning
When the housing cover is removed and
the power is turned on the contact
protection and EMC protection is voided!
! Note:
In order to test the span and zero of the converter with the simulator the parameter “Test Mode“ in the Submenu “Function Test“
must be turned on.
Does the converter conform to the specifications? no Exchange instrument. Make sure that the coordination
(Supply power, current output, serial data link). of the external EEPROM is correct.
Flowmeter primary and converter are identified by A1 and B1
or X001 and Y001.
Is the coordination correct?
yes yes
Plug convertor into Flowmeter Primary Simulator no Reverse supply power plug to the simulator. (Not
Turn power on, does the “Phase” lamp light? required for low voltage supply power 24 V AC/DC).
yes yes
Do the green “operate” LEDs blink at a no Possible error sources: Defective fuse. Driver circuit defect.
frequency of 6 1/4 (7 1/2), 12.5 (15) or 25 Hz? If an error message is displayed, see the Error Table (6.3.1)
yes yes
Set the flip switches to “Operate” and select the desired no For indications > 0.04% check data entries.
flow direction using the appropriate switch.
Set the digital flow switches to 0 m/s. Is the indication
in the display < 0.04% of max. flow range? Is the
current output for 0/4 to 20 mA, < 0.01 mA or 4 mA?
yes yes
Set converter for RangeMax and Flowmeter Primary no Possible error sources:
Simulator to 99.9%? Is the current output value 20 mA? a) Indication difference: check flow range, converter
and simulator.
b) Current output: check span and zero.
(Pulse output and current output can be checked
using the Function Test parameter from 0 to 100%
and the instrumentation connected to the outputs.).
yes
Converter is operational.
! Note
Turn off parameter Test Mode.
6.4 Maintenance
The converter is maintenance free. ! Service Note:
For replacement or repair, only original replacement parts
!
should be used.
Note:
Please observe the “Introductory Safety Notes for the EMF
System” if a converter must be returned to the factory for re-
pairs.
37
Electromagnetic Flowmeter Converter
6.5 Block Diagram
1 2 3 4 5 23 6
Induktiv MUX D IS P L A Y
10 11 12 13 14 15
ASIC Prozessor
16 17 18 19 20 21 24
Profibus DP
RS485
RS422
22
3 2 2 2 2 2 2
L N + - V1 V2 V3 V4 V5 V6 G2 X1 P1 P2 V8 V9
1L1 1L2
L+ L-
Ground
38
Electromagnetic Flowmeter Converter
6.6 Circuit Boards
6.6.1 Connection Circuit Board, Field Mount Hsg.
Memory Module
External EEPROM
Supply Power
Relay or Opto
A601-A604
See Design F602 D151F003U05 (500 mA)
F601 D151B025U08 (1.250 A) IEC 127-2/III
x
C616, C617, C633 not installed for the PROFIBUS DP design
ACTIVE
! Note:
BR605 BR603
BR604 BR602
BR607 BR601
1S 1 2 2S
or
The voltage for the preamplifiers is supplied over the
signal lead shields, also applies to flowmeter primary
U- 1 2 U+
PASSIVE sizes 1/25”-5/16” (DN 1 - 8) (Series 2000).
BR605 BR603
BR604 BR602
BR607 BR601
39
Electromagnetic Flowmeter Converter
6.6.2 Assembled Power Supply/Driver Board AC Field Mount Housing
Transformer
Primary
Connection to Fuse
Connection to Flowmeter Primary
Digital Board Voltage Supply Power
Option Selection
Serial Data Link
40
Electromagnetic Flowmeter Converter
6.6.3 Assembled Power Supply/Driver Board Field Mount Housing
Supply Power
F101
DC F101 Fuse
ABB Part Number
24 V 1.250 A D151B025U08
41
Electromagnetic Flowmeter Converter
6.6.4 Assembled Digital-/Signal Board
Connection to
Power Supply/Driver Board
Digital Board
42
Electromagnetic Flowmeter Converter
6.6.5 Assembled Modules for Options
Fig. 15 PROFIBUS DP
43
Electromagnetic Flowmeter Converter
6.6.6 Field Mount Housing Replaceable Parts List
2 13 1 9
3
5
4
S401
11,12
CONTRAST
EEPROM
Step C/CE
Data
ENTER
8
1S 1 2 2S 3 16 + - M1 M3 g2 PE N L
U- U+
G2 U2 X1 V8 V9 V1 V2 V3 V3
7
V5 V6 P1 P2
11,12 6
10
Fig. 16
44
Electromagnetic Flowmeter Converter
7. Additional Information Bus Terminations for PROFIBUS DP
Both ends of the bus cable must be provided with a bus
7.1 PROFIBUS DP terminator ( Fig. 18). In addition to the bus terminator resistor
A converter option is available which includes communication R2 specified in the EIA-RS-485 Standard an additional resistor
utilizing the PROFIBUS DP Protocol. The digital communica- R1 (Pull-down) must be connected to the data reference
tion uses the RS 485 Data Link. potential GND and a resistor R3 (Pull-up) connected to VP
(plus supply voltage). These two resistors are used to define
Transmission technology RS 485 Data Link a specific idle potential on the bus when no participant is
Communication speed 9.6 to 1500 KBit/s transmitting (idle time between telegrams, the so called
Protocol per EN 50170 idle-status). For values see DIN 19245 Part 1 and Part 3.
Ident-No. 6666 HEX
Cyclic (For output variables see separate Data Link Cable Type A: R1 = 390 Ω, R2 = 220 Ω , R3 = 390 Ω.
Description for COPA/MAG-XM, Part No. D184B093U05)
Cable
Terminal Function Reference
+VD VP Supply voltage +5V
A RxD/TxD-N Receive/Send-Data-N
B RxD/TxD-P Receive/Send-Data-P
GND C DGND Data reference potential M5V
A twisted shielded data cable is recommended.
Max. cable length 1200 m (Cable Type A)
Characteristic impedance 135-165Ω
Max. 32 instruments on a single bus
Baudrate: 9.6-1500 kbit/s
Distributed capacitance <30 pF/m, loop resistance 110 Ω/km
Tap line max. length 1 m.
Incoming and outgoing signals on the same terminal.
DPM
(SPC)
GSD File (Instrument Data Base)- File Name FP6666, GSD, Included with Shipment
Submenu
Data link
45
Electromagnetic Flowmeter Converter
7.2 Additional Information for Connecting to the HART-Protocol®
The converter Instrument Tag includes the term HART-Protocol. The appropriate software can be recognized by the
label attached to the EPROM with the identification, e.g. D699B138U01 X.33, abbreviated as B138U01 X.33. There
are a number of parameter functions pre-installed in this software. The current output is set to 4-20 mA, the min. load
is 250 Ohm. Not all standard settings are available in HART. Please observe the note in Section 4.2 Parameter Overview and
Data Entry.
Pulse Width
Totalizer units The pulse width (length of the pulses) for the selected pulse output can be set between 0.1 and 2000ms.
The pulse width must be sufficiently short so that at a maximum output frequency (flowrate max. 100%
m3 = 5 kHz) there is no overlapping of the pulses. On the other hand, the pulse width must be long enough
to assure that it can be measured by the connected instrumentation (SPC).
Example:
Flow range = 100 l/min (Qmax = 100 % flow range end value)
Totalizer = 1 pulse/l
f = 100pulses/min
--------------------------------------- = 1.666 Hz
60s
To allow for a 30% over range
1
t p = ------------------------ x 0.5 = 230 ms
–1
2,166s
Any value < 230 ms can be set. Counters usually require a pulse width ≥ 30 ms.
The converter automatically checks the pulse width setting. Its maximum value may be 80 % of the
output frequency at 130 % flowrate. If this limit is exceeded, the new value will not be accepted
and the message entry too large will be displayed.
When connecting an active or passive counter the max. allowable current and frequency values must be
considered.
46
Electromagnetic Flowmeter Converter
Example:
When a passive 24 V counter is connected:
The max. allowable output frequency is 5 kHz
Voltage
0 V ≤ UL ≤ 2 V ; 16V ≤ UH ≤ 24 V
Current
20 mA ≤ I ≤ 220 mA
Operating mode
Fast ! Warning ! Not all flowmeter primaries can be operated at an excitation frequency of 25 Hz. Please
contact ABB .
%Pulsation
% Pulsation %%Pulsation
Pulsation
tion
10 60 10 60
Kolbenhübe/min
piston stroke/min Kolbenhübe/min
piston stroke/min
47
Electromagnetic Flowmeter Converter
Submenu To select the units for the preset totalizer; scroll to the Submenu Units and select the desired totalizer
units.
Units
Units totalizer The pulse factor/selected units affect the batch accuracy.
Calculation of the total pulses for a batch:
l (Liter)
Pulse total = pulse factor / units setting x batch quantity
Example: 10 [pulses/l] x 300 [l] = 3000 [pulses]
Pulse
10.000 /l
Preset totalizer The desired preset quantity for the batch can be set in the parameter „Preset Totalizer”.
300 l (Liter)
The Preset Totalizer can be started from the keypad or from an external contact (Terminals G2/X1). A
Preset totalizer DC voltage source must be connected to the optocoupler input G2/X1 for an external start (see Preset
Totalizer Connections, Page 48).
Start
At the start the batch the contact (Terminals P1/P2) must be closed. When the preset batch quantity is
reached the contact opens.
! Note ! The time interval during which the contact input Start/Stop contact should be closed is
> 350 ms, but may not exceed 1.5 s.
Submenu Before the batch system can be used, the appropriate function selections for the contact input and the
contact output in the Submenu Prog. must be made.
Prog. in/output
Terminals P1/P2
End contact
Terminal X1
Start/stop
–> F 42.00 l/h Qg is the grand totalizer value, the sum of the individual batch quantities. “E” indicates if a batch cycle
has been started and is presently active. When the batch cycle has been completed, the “E” disappears
Qg E 5890 l
from the display.
–> F 42.00 l/h Q indicates the actual totalizer value for the batch. This totalizer integrates the flow during the batch
cycle. This counter is reset to zero at the start of each batch cycle.
Q E 250 l
48
Electromagnetic Flowmeter Converter
Contact In-/Output
Optocoupler internal external
Start/Stop Preset Totalizer
X1
G2
0V 24 V+
(P1)
P2
(CB)
End Contact Preset Totalizer
internal external
Contact Input Optocoupler Start/Stop Preset Totalizer
Contact Output Relay X1
G2
0V 24 V+
(P1)
P2
(97)
End Contact Preset Totalizer
Submenu Passive over a contact input (normally open). When actuated the instantaneous flowrate display is set
to "zero", the output signals are turned off and the totalization interrupted. The messages “Error Code 4”
Prog. in/output
and “External zero return” are alternately displayed.
Can be used, for example, when the fluid level in the pipe line is undefined after a pump is shut off or for
repetitive cleaning procedures (CIP cleaning) during which measurements are not to be made.
Terminal X1 Terminals G2/X1.
Ext. zero return
Safety Information
! Note
There are circuits in the flowmeter primary and converter
which are dangerous to contact. Therefore the supply
power should be turned off before the housing is opened.
Only trained personnel should operate the instrument when
the housing is opened.
49
Electromagnetic Flowmeter Converter
8. Parameter Setting Overview and Flowmeter Design Options
Meter Location: TAG-No.:
Primary Type: Converter Type
Order No.: Instrument No.: Order No.: Instrument No.:
Fluid Temp.: Voltage Supply:
Liner: Electrodes: Excitation Frequency: Hz
CZero: CSpan: System Zero:
50
Electromagnetic Flowmeter Converter
9. Declaration regarding the contamination of units and components
Unit and component repair and/or service will be carried out only after a fully completely declaration is
submitted.
Otherwise the consignment can be rejected. The present declaration may be completed and signed only by authorised and
qualified personnel of the operating company.
Customer details:
Company:
Address:
Contact person: Phone:
Fax: E-Mail:
Unit details:
Type: Serial no.:
Reason for returning the unit/Description of defect:
Has this unit been used for working with substances susceptible of causing a hazard
or a health risk?
❒ Yes ❒ No
We herewith confirm that the units / parts returned were cleaned and are free from any hazardous and/or noxious substances
in accordance with the Hazardous Materials Decree.
51
ABB has Sales & Customer Support The Company’s policy is one of continuous product
expertise in over 100 countries worldwide. improvement and the right is reserved to modify the
information contained herein without notice.
www.abb.com/flow
Printed in the Fed. Rep. of Germany (05.2006)
© ABB 2006
D184B059U02 Rev. 04