F4-VB Spray gun

Plasma Spraying
Parts list
PL 40333 EN 05

Supplier of this Component:

Sulzer Metco AG Switzerland
Rigackerstrasse 16
CH-5610 Wohlen

Telefon +41 56 618 81 81

Telefax +41 56 618 81 00

Find your Sulzer Metco Sales Office:

http://www.sulzermetco.com

Spare parts categories

C = Consumable Parts
Parts subjected to major wear during normal operation. These parts
require replacement on a regular basis.
Recommended in order to avoid downtimes.

W = Wear Parts
Parts used for maintenance service. These parts are likely and
expected to wear out during the life of the product.
Wear parts are not subject to warranty.

K = Critical Parts
Parts recommended in order to guarantee maximum availability of
component.This prevents downtime caused by delay in procurement.

Warranty Disclaimer
Installing non-Sulzer Metco spare parts on Sulzer Metco equipment
voids the product warranty.

Document no.

Version

Reason for revision

Date

PL 40333 EN 05

Correction

09/2007

PL 40333 EN 04

Correction

08/2006

PL 40333 EN 03

New cover and insulating body

05/2006

958127-22

ECN20030123

12/2003

958127-21

New list

04/2003

F4-VB Spray gun

List of recommended spare parts for F4-VB Spray Gun

11
10
28
29

30
18

30
27

26
22
11
28 30
1
25

f4vb-wear

Pos.

Designation

Qty

Cat.

Electrode F4

10, 11 Powder injector

--

depends on nozzle

18

Insulating intermediate body

--

22

Nozzle

25

O-ring electrode 12.42x1.78

300032

1003458

26

O-ring nozzle front 29.87x1.78

300033

1003459

27

O-ring nozzle rear 23.47x2.62

300034

1003460

28

O-ring rear and front body (pkge of 2) 44x1

--

1038940

29

O-ring anode holder 42x1.5

300041

1003473

30

O-ring set (pkge of 8) 5.28x1.78

300031

1018799

PL 40333 EN 05

Old Art. no.

Art. no.

300001

1003400
1050808
see page 7

3 - 12

F4-VB Spray gun

Parts list

--

F4-VB complete

--

1003578

(320000)

18
4
12

14

10

5
8

11
15
2

14
16

13

21

19

11
7

20

15
1

17
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

4 - 12

Designation
Electrode F4
Anode holder
Rear securing ring
Gas distribution ring
Screw socket head cap M4x10
Insulating set screw M8x1
Fastener M4x25
Center body
Rear body
Screw fitting powder injector 3 mm
Powder injector in conical support
Flat spring for 1 injector
Flat spring for 2 injectors
Socket head screw M4x12

Qty
1
1
1
1
4
4
2
1
1
1
2
4
2
for 1 injector flat spring
8
for 2 injectors flat spring
4
Injector mounting ring
1
Plug nut (to close injector, if only one of two is used)
1
Front lock ring
1
Insulating intermediate body
1
Cover
1
O-Ring
1
Nozzle with clamps 2x180 / 10 / 7mm (standard with delivery)
1
For optional nozzles, see page 7 to 11

f4vb-parts1

Old Art. no.

300001
300006
300012
300081
300141
300140
300142
320007
320010
320019

Art. no.
1003400
1003421
1003425
1003499
1003513
1003512
1003514
1003582
1003583
1003587
see page 9 to 11

320093
320092
300155-20
300155-20
320091
900460
300012-01
---320138-01

1037311
1037312
1008749
1008749
1003604
1004386
1003426
1050808
1050809
1038236
1003608

PL 40333 EN 05

F4-VB Spray gun

30
28
29

30
27

26

28

30

25

f4vb-parts2

Pos.
25
26
27
28
29
30

Designation
O-ring electrode 12.42x1.78
O-ring nozzle front 29.87x1.78
O-ring nozzle rear 23.47x2.62
O-ring rear and front body (pkge of 2) 44x1
O-ring anode holder 42x1.5
O-ring 5.28x1.78
Options
O-ring set
includes
O-ring electrode 12.42x1.78
O-ring nozzle front 29.87x1.78
O-ring nozzle rear 23.47x2.62
O-ring rear and front body (pkge of 2) 44x1
O-ring anode holder 42x1.5
O-ring 5.28x1.78

PL 40333 EN 05

Qty
1
1
1
2
1
8

1
1
1
1
2
1
8

Old Art. no.

300032
300033
300034
1003420
300041
300031-01

300031-10
300032
300033
300034
-300041
300031-01

Art. no.
1003458
1003459
1003460
1038940
1003473
1003456

1018802
1003458
1003459
1003460
1038940
1003473
1003456

5 - 12

F4-VB Spray gun

2.1

Tools for F4-VB spray gun

41
42
40

45

35

39

36, 37, 38
44

43
f4vb-tools

Pos.

Designation

--

F4 gun wood case

--

Foam-rubber insert for wooden case

35

Old Art. no.

Art. no.

349000-50

1009358

349000-68

1009369

O-ring grease

349020

1003770

36

Wrench 23x21

349010-01

1009372

37

Spanner 12x14

349010-04

1009375

38

Spanner 16x17

349010-06

1009377

39

Spanner 11/16 x 13/16

349010-08

1009379

40

Adjustable wrench 150mm

349010-10

1009381

41

Hexagonal pin spanner 3,0 handle

349011-04

1009394

42

Screwdriver size 3

349012-02

1009400

43

Allen wrench size 1,3

349013-01

1009405

44

Allen wrench size 3,0

349013-06

1009410

45

Tweezers

349014-01

1009416

6 - 12

Qty

PL 40333 EN 05

F4-VB Spray gun

2.2

Nozzles and electrodes; complete sets for F4-VB spray gun

O-ring nozzle rear

O-ring nozzle front

O-ring electrode

Nozzle
f4-vbset

Electrode

Designation

Old Art. no.

Art. no.

Electrode

300001

1003400

O-ring electrode 12.42x1.78

300032

1003458

O-ring nozzle front 29.87x1.78

300033

1003459

O-ring nozzle rear 23.47x2.62

300034

1003460

--

--

Each set includes:

Nozzle (depending on nozzle bore diameter, position and number of injectors)

PL 40333 EN 05

7 - 12

F4-VB Spray gun

2.2.1 Version 1 - VPS nozzle for screw fitting powder injectors

in general for coarse or difficult to melt powder

efficient spray powder swirl into plasma stream

shortened spray distance possible under standard chamber conditions

limited range of the geometrical injection parameters (distance to the point of electrode, inlet
angle)
D
4 x 90 / 10

10

Old Art. no.

Art. no.

Nozzle

320037-20

1003596

Set

320075-20

1018828

Nozzle

320037-21

1008897

Set

320075-21

1008920

Nozzle

320037-22

1008898

Set

320075-22

1008921

Nozzle

320037-30

1008899

Set

320075-30

1008922

Nozzle

320037-31

1008900

Set

320075-31

1008923

Nozzle

320037-32

1008901

Set

320075-32

1008924

Nozzle

320037

1006726

Set

320075

1018824

Nozzle

320037-01

1008895

Set

320075-01

1008918

Nozzle

320037-02

1008896

Set

320075-02

1008919

320019

1003587

6 mm

90

7 mm

8 mm
4

2 x 45 / 180 / 10
45

10

6 mm

7 mm

8 mm

180

2 x 180 / 10

10

6 mm

180

7 mm

8 mm

3 mm

Powder injector,
screw fitting

M5

8 - 12

PL 40333 EN 05

F4-VB Spray gun

2.2.2 Version 2 - VPS nozzle for injectors in conical support

(secured with special holders and springs)

in general for fine grained powder

for plasma spraying without transferred arc

minimal disturbance of the plasma stream

centered powder injection

longer spray distance under standard chamber conditions

smaller plasma stream spray spot

wide range of geometrical injection parameters (distance to point of electrode, inlet angle)

higher kinetic energy of the powder particles in the pressure range of 40 to 80 mbar
D
2 x 45 / 180 / 10 4mm
45

10

10

2 x 45 / 10 4mm

1006737

Set

320103

1006736

Nozzle

320130-01

1008933

Set

320103-01

1008931

Nozzle

320130-02

1008934

Set

320103-02

1008932

Nozzle

320138

1003607

Set

320176

1006743

Nozzle (Standard)

320138-01

1003608

Set

320176-01

1018833

Nozzle

320138-02

1003609

Set

320176-02

1008955

Nozzle

320139

1003611

Set

320177

1003615

Nozzle

320139-01

1008946

Set

320177-01

1018839

Nozzle

320139-02

1008947

Set

320177-02

1008958

Nozzle

320140

1006742

Set

320182

1006748

Nozzle

320140-01

1008950

Set

320182-01

1008969

Nozzle

320140-02

1008951

Set

320182-02

1008970

7 mm

7 mm

8 mm

45

320130

6 mm

180

Nozzle

8 mm

2 x 180 / 10 4mm

Art. no.

6 mm

180

Old Art. no.

10

6 mm

7 mm

8 mm
4

1 / 10 4mm

10

6 mm

7 mm

8 mm
4

Continued next page

PL 40333 EN 05

9 - 12

F4-VB Spray gun

Version 2 - VPS nozzle for injectors in conical support

(secured with special holders and springs)
D
3 x 120
E = 10 / 15 / 20
4 / 6.5 / 9 mm

Art. no.

Nozzle

10

320131

1006738

Set

10

320178

1006744

Nozzle

10

320131-01

1008935

Set

10

320178-01

1008961

Nozzle

10

320131-02

1008936

Set

10

320178-02

1008962

Nozzle

15

320132

1006739

Set

15

320179

1006745

Nozzle

15

320132-01

1008937

Set

15

320179-01

1008963

Nozzle

15

320132-02

1008938

Set

15

320179-02

1008964

Nozzle

20

320133

1006740

Set

20

320180

1006746

Nozzle

20

320133-01

1008939

Set

20

320180-01

1008965

Nozzle

20

320133-02

1008940

Set

20

320180-02

1008966

Nozzle

320136

1006741

Set

320181

1006747

Nozzle

320136-01

1008941

Set

320181-01

1008967

Nozzle

320136-02

1008942

Set

320181-02

1008968

mm Powder injector

320020

1003588

2.5 mm Powder injector

320021

1003590

mm Powder injector

320022

1003592

1.5 mm Powder injector

320023

1003593

320024

1006720

7 mm

8 mm

4
E

Old Art. no.

6 mm

6 mm
120
D
C

7 mm

8 mm

6.5

6 mm

8 mm

4 x 90 / 10 4 mm

7 mm

10

6 mm

90

7 mm

8 mm
4

10 - 12

mm Powder injector

PL 40333 EN 05

F4-VB Spray gun

2.2.3 Version 3 - VPS nozzle with tungsten pins for spraying with a transferred arc
using injectors with the conical support (secured with special holders and springs)

in general for fine grained powder

for plasma spraying with-out transferred arc

minimal disturbance of the plasma stream

centered powder injection

longer spray distance under standard chamber conditions

smaller plasma stream spray spot

wide range of geometrical injection parameters (distance to point of electrode, inlet angle)

higher kinetic energy of the powder particles in the pressure range of 40 to 80 mbar
D
2 x 180 / 10 4mm

10

Art. no.

Nozzle

320138-10

1008944

Set

320176-10

1008956

Nozzle

320138-11

1003610

Set

320176-11

1018836

Nozzle

320138-12

1008945

Set

320176-12

1008957

Tungsten pin

320080-10

1008930

Nozzle

320139-10

1008948

Set

320177-10

1008959

Nozzle

320139-11

1003612

Set

320177-11

1018841

Nozzle

320139-12

1008949

Set

320177-12

1008960

Tungsten pin

320080-10

1008930

6 mm

180

Old Art. no.

7 mm

8 mm
tk 20

--

45

2 x 45 / 10 4mm

10

6 mm

7 mm

8 mm

tk 20

--

Continued next page

PL 40333 EN 05

11 - 12

F4-VB Spray gun

1 / 10 4mm

10

Nozzle

320140-10

1008952

Set

320182-10

1018844

Nozzle

320140-11

1008953

Set

320182-11

1008971

Nozzle

320140-12

1008954

Set

320182-12

1008972

Tungsten pin

320080-10

1008930

mm Powder injector

320020

1003588

2.5 mm Powder injector

320021

1003590

mm Powder injector

320022

1003592

1.5 mm Powder injector

320023

1003593

320024

1006720

6 mm

7 mm

8 mm
tk 20

--

12 - 12

mm Powder injector

PL 40333 EN 05