PL F4 VB V5
PL F4 VB V5
PL F4 VB V5
Plasma Spraying
Parts list
PL 40333 EN 05
W = Wear Parts
Parts used for maintenance service. These parts are likely and
expected to wear out during the life of the product.
Wear parts are not subject to warranty.
K = Critical Parts
Parts recommended in order to guarantee maximum availability of
component.This prevents downtime caused by delay in procurement.
Warranty Disclaimer
Installing non-Sulzer Metco spare parts on Sulzer Metco equipment
voids the product warranty.
Document no.
Version
Date
PL 40333 EN 05
Correction
09/2007
PL 40333 EN 04
Correction
08/2006
PL 40333 EN 03
05/2006
958127-22
ECN20030123
12/2003
958127-21
New list
04/2003
11
10
28
29
30
18
30
27
26
22
11
28 30
1
25
f4vb-wear
Pos.
Designation
Qty
Cat.
Electrode F4
--
depends on nozzle
18
--
22
Nozzle
25
300032
1003458
26
300033
1003459
27
300034
1003460
28
--
1038940
29
300041
1003473
30
300031
1018799
PL 40333 EN 05
Art. no.
300001
1003400
1050808
see page 7
3 - 12
Parts list
--
F4-VB complete
--
1003578
(320000)
18
4
12
14
10
5
8
11
15
2
14
16
13
21
19
11
7
20
15
1
17
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
4 - 12
Designation
Electrode F4
Anode holder
Rear securing ring
Gas distribution ring
Screw socket head cap M4x10
Insulating set screw M8x1
Fastener M4x25
Center body
Rear body
Screw fitting powder injector 3 mm
Powder injector in conical support
Flat spring for 1 injector
Flat spring for 2 injectors
Socket head screw M4x12
Qty
1
1
1
1
4
4
2
1
1
1
2
4
2
for 1 injector flat spring
8
for 2 injectors flat spring
4
Injector mounting ring
1
Plug nut (to close injector, if only one of two is used)
1
Front lock ring
1
Insulating intermediate body
1
Cover
1
O-Ring
1
Nozzle with clamps 2x180 / 10 / 7mm (standard with delivery)
1
For optional nozzles, see page 7 to 11
f4vb-parts1
Art. no.
1003400
1003421
1003425
1003499
1003513
1003512
1003514
1003582
1003583
1003587
see page 9 to 11
320093
320092
300155-20
300155-20
320091
900460
300012-01
---320138-01
1037311
1037312
1008749
1008749
1003604
1004386
1003426
1050808
1050809
1038236
1003608
PL 40333 EN 05
30
28
29
30
27
26
28
30
25
f4vb-parts2
Pos.
25
26
27
28
29
30
Designation
O-ring electrode 12.42x1.78
O-ring nozzle front 29.87x1.78
O-ring nozzle rear 23.47x2.62
O-ring rear and front body (pkge of 2) 44x1
O-ring anode holder 42x1.5
O-ring 5.28x1.78
Options
O-ring set
includes
O-ring electrode 12.42x1.78
O-ring nozzle front 29.87x1.78
O-ring nozzle rear 23.47x2.62
O-ring rear and front body (pkge of 2) 44x1
O-ring anode holder 42x1.5
O-ring 5.28x1.78
PL 40333 EN 05
Qty
1
1
1
2
1
8
1
1
1
1
2
1
8
300031-10
300032
300033
300034
-300041
300031-01
Art. no.
1003458
1003459
1003460
1038940
1003473
1003456
1018802
1003458
1003459
1003460
1038940
1003473
1003456
5 - 12
2.1
45
35
39
36, 37, 38
44
43
f4vb-tools
Pos.
Designation
--
--
35
Art. no.
349000-50
1009358
349000-68
1009369
O-ring grease
349020
1003770
36
Wrench 23x21
349010-01
1009372
37
Spanner 12x14
349010-04
1009375
38
Spanner 16x17
349010-06
1009377
39
349010-08
1009379
40
349010-10
1009381
41
349011-04
1009394
42
Screwdriver size 3
349012-02
1009400
43
349013-01
1009405
44
349013-06
1009410
45
Tweezers
349014-01
1009416
6 - 12
Qty
PL 40333 EN 05
2.2
Nozzle
f4-vbset
Electrode
Designation
Art. no.
Electrode
300001
1003400
300032
1003458
300033
1003459
300034
1003460
--
--
PL 40333 EN 05
7 - 12
limited range of the geometrical injection parameters (distance to the point of electrode, inlet
angle)
D
4 x 90 / 10
10
Art. no.
Nozzle
320037-20
1003596
Set
320075-20
1018828
Nozzle
320037-21
1008897
Set
320075-21
1008920
Nozzle
320037-22
1008898
Set
320075-22
1008921
Nozzle
320037-30
1008899
Set
320075-30
1008922
Nozzle
320037-31
1008900
Set
320075-31
1008923
Nozzle
320037-32
1008901
Set
320075-32
1008924
Nozzle
320037
1006726
Set
320075
1018824
Nozzle
320037-01
1008895
Set
320075-01
1008918
Nozzle
320037-02
1008896
Set
320075-02
1008919
320019
1003587
6 mm
90
7 mm
8 mm
4
2 x 45 / 180 / 10
45
10
6 mm
7 mm
8 mm
180
2 x 180 / 10
10
6 mm
180
7 mm
8 mm
3 mm
Powder injector,
screw fitting
M5
8 - 12
PL 40333 EN 05
wide range of geometrical injection parameters (distance to point of electrode, inlet angle)
higher kinetic energy of the powder particles in the pressure range of 40 to 80 mbar
D
2 x 45 / 180 / 10 4mm
45
10
10
2 x 45 / 10 4mm
1006737
Set
320103
1006736
Nozzle
320130-01
1008933
Set
320103-01
1008931
Nozzle
320130-02
1008934
Set
320103-02
1008932
Nozzle
320138
1003607
Set
320176
1006743
Nozzle (Standard)
320138-01
1003608
Set
320176-01
1018833
Nozzle
320138-02
1003609
Set
320176-02
1008955
Nozzle
320139
1003611
Set
320177
1003615
Nozzle
320139-01
1008946
Set
320177-01
1018839
Nozzle
320139-02
1008947
Set
320177-02
1008958
Nozzle
320140
1006742
Set
320182
1006748
Nozzle
320140-01
1008950
Set
320182-01
1008969
Nozzle
320140-02
1008951
Set
320182-02
1008970
7 mm
7 mm
8 mm
45
320130
6 mm
180
Nozzle
8 mm
2 x 180 / 10 4mm
Art. no.
6 mm
180
10
6 mm
7 mm
8 mm
4
1 / 10 4mm
10
6 mm
7 mm
8 mm
4
9 - 12
Art. no.
Nozzle
10
320131
1006738
Set
10
320178
1006744
Nozzle
10
320131-01
1008935
Set
10
320178-01
1008961
Nozzle
10
320131-02
1008936
Set
10
320178-02
1008962
Nozzle
15
320132
1006739
Set
15
320179
1006745
Nozzle
15
320132-01
1008937
Set
15
320179-01
1008963
Nozzle
15
320132-02
1008938
Set
15
320179-02
1008964
Nozzle
20
320133
1006740
Set
20
320180
1006746
Nozzle
20
320133-01
1008939
Set
20
320180-01
1008965
Nozzle
20
320133-02
1008940
Set
20
320180-02
1008966
Nozzle
320136
1006741
Set
320181
1006747
Nozzle
320136-01
1008941
Set
320181-01
1008967
Nozzle
320136-02
1008942
Set
320181-02
1008968
mm Powder injector
320020
1003588
320021
1003590
mm Powder injector
320022
1003592
320023
1003593
320024
1006720
7 mm
8 mm
4
E
6 mm
6 mm
120
D
C
7 mm
8 mm
6.5
6 mm
8 mm
4 x 90 / 10 4 mm
7 mm
10
6 mm
90
7 mm
8 mm
4
10 - 12
mm Powder injector
PL 40333 EN 05
2.2.3 Version 3 - VPS nozzle with tungsten pins for spraying with a transferred arc
using injectors with the conical support (secured with special holders and springs)
wide range of geometrical injection parameters (distance to point of electrode, inlet angle)
higher kinetic energy of the powder particles in the pressure range of 40 to 80 mbar
D
2 x 180 / 10 4mm
10
Art. no.
Nozzle
320138-10
1008944
Set
320176-10
1008956
Nozzle
320138-11
1003610
Set
320176-11
1018836
Nozzle
320138-12
1008945
Set
320176-12
1008957
Tungsten pin
320080-10
1008930
Nozzle
320139-10
1008948
Set
320177-10
1008959
Nozzle
320139-11
1003612
Set
320177-11
1018841
Nozzle
320139-12
1008949
Set
320177-12
1008960
Tungsten pin
320080-10
1008930
6 mm
180
7 mm
8 mm
tk 20
--
45
2 x 45 / 10 4mm
10
6 mm
7 mm
8 mm
tk 20
--
PL 40333 EN 05
11 - 12
1 / 10 4mm
10
Nozzle
320140-10
1008952
Set
320182-10
1018844
Nozzle
320140-11
1008953
Set
320182-11
1008971
Nozzle
320140-12
1008954
Set
320182-12
1008972
Tungsten pin
320080-10
1008930
mm Powder injector
320020
1003588
320021
1003590
mm Powder injector
320022
1003592
320023
1003593
320024
1006720
6 mm
7 mm
8 mm
tk 20
--
12 - 12
mm Powder injector
PL 40333 EN 05