AGITATOR TOOL HANDBOOK

This handbook is intended to be an aid to the operator and

is solely provided for information and illustration purposes.
Please feel free to contact any of our locations with questions
not answered in this handbook.
The technical data and text in this handbook is subject to
change without notice.
NOV Downhole is the largest independent downhole
tool and equipment provider in the world. We have the
expertise to optimize BHA selection and performance,
supporting over 150 locations in more than 80 countries.
Our complete range of solutions for the bottom hole
assembly and related equipment includes:
Drill Bits
Drilling Motors
Borehole Enlargement
Drilling Tools and Products
Coring Services
Fishing Tools
Intervention and Completion Tools
Service Equipment
Advanced Drilling Solutions

We take pride in delivering superior performance and
reliability. Our objective is to exceed our customers
expectations, improve their economics and be an integral
part of their strategies.
AGITATOR
1. Introduction ...................................................................2
1.1 Drilling ............................................................2
1.2 Intervention and Coiled Tubing .........................3
2. How It Works ................................................................4
Planning the Job ...............................................................8
3.1 Operating Parameters ......................................8
3.2 Drilling/Completion Fluids ................................8
3.3 MWD ...............................................................8
4. Applications ..................................................................9
4.1 Drilling Applications .........................................9
4.2 Non-Drilling Applications .................................9
4.3 Optimization Service .......................................9
5. Drilling Procedures (Jointed Pipe) ..............................10
5.1 Surface Testing .............................................10
5.2 Testing with MWD Systems ...........................12
5.3 Advice While Drilling ......................................13
5.4 Tool Storage and Handling .............................14
6. Trouble Shooting ........................................................15
6.1 Tool Operation ...............................................15
7. Specifications ............................................................18
7.1 Agitator Specifications ...................................18
7.2 Power Sections
Specifications and Guidelines.........................35
7.3 Dog Leg Severity (DLS) .................................39
7.4 Shock Tool Selection .....................................39
8. Reliability ...................................................................40
Contents
The information contained within this handbook is believed
to be accurate and is based upon run histories and empirical
data. However, NOV makes no warranties or representations
to that effect. All information is furnished in good faith, and
the use of this information is entirely at the risk of the user.
1
1.1 Drilling
The Agitator gently oscillates the BHA or drillstring to
substantially reduce friction. This means improved weight
transfer and reduced stick-slip in all modes of drilling, but
especially when oriented drilling with a steerable motor. As
well profiles become more tortuous and the limits of extended
reach boundaries are explored, the Agitator provides a simple
means of expanding the operating window of conventional
steerable motor assemblies.
Smooth weight transfer and exceptional tool face control is
now possible with PDC bits, even in significantly depleted
formations after large azimuth changes. Extended intervals
can be achieved and the lack of requirement to work the BHA
- to obtain and maintain tool face - provides significant ROP
improvements.
The Agitator is compatible with all MWD systems and
provides a viable means of extending long reach targets while
improving ROP, reducing roller cone bit runs and minimizing
the chance of differential sticking.
MWD/LWD Compatibility
Does not damage MWD tools or corrupt signals
Reduces lateral and torsional vibration
Run above or below MWD
No impact force to bit or tubulars
Bit Friendly
Can be used with roller cone bit or fixed cutter bits
No impact forces to damage teeth or bearings
Extends PDC life through controlled weight
transfer; no spudding
Directional Enhancement
Prevents weight stacking and allows excellent
tool face control
Provides means of sliding at increased ROP and lower
weight off hook
Allows weight transfer with less drill pipe compression
1. Introduction
2
AGITATOR
The Agitator allows steerable motors to expand
the boundaries of extended reach drilling, and
enhances their efficiency in less complex
applications.
1.2 Intervention and Coiled Tubing
Friction also plagues intervention work. The
Agitator has been used to convey memory
logs, perforating guns and to slide stuck tubing
sleeves at the end of tortuous completion
strings. It has also proven beneficial in running
liners and in the retrieval of stuck assemblies.
Note: Please contact NOV for up to date
information.
3
Fig. 1
2. How it Works
Power Section
Shock Tool
The Agitator system relies on three main mechanisms:
1. Power section
2. Valve and bearing section
3. Excitation section:
Running on jointed pipe = use a shock tool
Running on coiled tubing = coiled tubing does the
shock tools job
Valve & Bearing
Section
Fig. 2
4
AGITATOR
P
(psi)
t (sec)
1. Valve moves to one extremity
TFA minimized = pressure peak
P = pressure drop across
valve plates
t = time
t (sec)
P
(psi)
2. Valve moves to center
TFA maximized = pressure trough
P
(psi)
t (sec)
3. Valve moves to other extremity
TFA minimized = pressure peak
Fig. 3. Relative positions of valve plates
The power section drives the valve section producing
pressure pulses which in turn activate the shock tool or act
on the coiled tubing. It is the axial motion of the shock tool or
coiled tubing which breaks static friction.
The unique valve system is the heart of the tool; it converts the
energy available from the pumped fluid into a series of pressure
fluctuations (pressure pulses). This is done by creating cyclical
restrictions through the use of a pair of valve plates. The valve
opens and closes with the result that the total flow area (TFA) of
the tool cycles from maximum to minimum.
At minimum TFA, the pressure is high and at maximum TFA, the
pressure is low. (See Fig. 3)
5
The frequency of these pressure pulses is directionally
proportional to the flow rate. Refer to the tool specifications to
see the frequency/flow rate relationship for each tool size. The
size of the valve plates is configured based on operational
parameters to optimize performance and ensure that the
pressure drop is always within specification.
The Agitator itself only creates pressure pulses. In order to
transform this hydraulic energy into a useful mechanical
force in jointed pipe operations, a shock tool is placed above
the Agitator tool in the BHA or drill string as in Fig 2. In coiled
tubing operations only the Agitator is required; the coiled
tubing expands and contracts as the pressure pulses act
on it.
The shock tool contains a sealed mandrel which is spring
loaded axially, (see Fig. 4). When internal pressure is applied
to the shock tool the mandrel will extend due to pressure
acting on the sealing area (also known as the pump open
area) within the tool. If the pressure is removed, the springs
return the mandrel to its original position. When used directly
above the Agitator, the pressure pulses cause the shock tool
to extend and retract, thus producing an axial oscillation. The
Agitator system may be positioned anywhere in the drillstring to
focus energy where it will be most effective.
Agitator System - Overview
The Agitator System consists of a power section which
drives a valve
The valve creates pressure pulses. Their frequency is
directly proportional to the flow rate
Shock Tool: A shock tool converts pressure pulses into
axial movement (in coiled tubing applications a shock tool
is not required)
How It Works
6
AGITATOR
Fig. 4 Shock Tool
7
Springs
Seal Area
3. Planning The Job
3.1 Operating Parameters
Customers are requested to complete a simple Agitator pre-
job check sheet to ensure that the tool is set-up correctly,
including:
Flow rate
Fluid weight and type (See section 3.2)
Pressure drop available to the Agitator
Downhole temperature
Inclination and azimuth
Drilling/intervention plan and/or well type
Planned BHA configuration
The valve plates will be selected based upon flow rate, fluid
weight and pressure drop available to the Agitator. The flow
rate and mud weight ranges should be kept as accurate as
possible to aid best tool set-up. Hydraulics software is used
to aid tool set-up and produce an operating chart for the job.
3.2 Drilling/Completion Fluids
Drilling/completion fluids information is required to ensure
that the power section elastomer and the rotor will be
compatible with the operating environment:
Brand and manufacturer
Type/composition
Chlorides concentration
PH level
Mud oil/water ratio (%)
MSDS sheets for all completion fluids and additives
Downhole operating temperatures will also influence choice
of power section.
3.3 MWD
The Agitator is compatible with all MWD systems. Pre-job
planning is advised to avoid any problems at the rig site,
however. Where the MWD frequency can be altered please
contact NOV for advice. Also see Section 7.1 for Agitator
frequency information.
8
AGITATOR
4.1 Drilling Applications
Applications and tool positioning:
Above motor, below MWD
Above motor and MWD
Vertical rotary assembly
Andergauge adjustable stabilizer assembly
Up hole on drill pipe (See 4.3 Optimization Service)
Dual Agitator assembly (See 4.3 Optimization Service)
TTRD
Coiled Tubing drilling
4.2 Non-Drilling Applications
Coiled Tubing Intervention:
- Extended reach
- Stimulation
- Manipulation
- Scale/fill removal
- Logging
Fishing
Running liners
Cementing
4.3 Optimization Service
If provided with full well information, NOV can provide an
optimization service to ensure that the placement of the
Agitator is optimized for jointed pipe operations.
Torque and drag analysis
Determine effective friction factors
4. Applications
9
5. Drilling Procedures (Jointed Pipe)
5.1 Surface Testing
Make up the tool in the BHA; do not grip on stator body
whilst making up.
For BHA placement in jointed pipe applications the
Agitator will normally be positioned between the mud
motor and the MWD system.
(see 4. Applications and 5.3 Tool Positioning).
The shock tool is placed directly above the Agitator main
body. (See Fig 5)
The Agitator and shock tool may be tested on surface to
test the movement of the shock tool.
The Agitator frequency is directly proportional to flow
rate. During the surface test, strong rig vibrations may
be apparent. If this is the case, it may be necessary
to test with a lower flow rate. At lower flow rates the
movement on the shock tool will be reduced.
Movement should be seen at the top of the shock tool
during the surface test. Movement is generally in the
range 8 - a (3 10 mm). If there is very little weight
below the shock tool, movement may not commence
until a reasonable flow rate has been achieved.
Cold Climates Testing
The tool should not be surface tested if the temperature is
below 14F (-10C). There is a high risk of damaging the
elastomer.
Hot Hole Tools Testing
The power section will be fitted with a relaxed
interference fit to ensure correct performance under hot
conditions. On surface (lower temperatures) the elastomer
will not swell and a higher then specified pressure drop will
be experienced.
Note: Contact NOV for Operating Procedures relating to
coiled tubing drilling and intervention operations.
10
AGITATOR
Fig. 5. Agitator
11
Pressure Drop
Shock Tool
Pulses act on
pump open seal area
Pulse generated
at operating frequency
Pulses converted to
axial displacement
Agitator
Power Section
Valve & Bearing Section
Drilling Procedures
5.2 Testing with MWD Systems
Check with the MWD Field Engineers whether they will
be testing just to see pulses (Pulse Only Test), a more
comprehensive test (Full MWD Test), or if they will test the
MWD 656 984 ft (200 300 m) downhole (Shallow Hole
MWD Testing).
Pulse Only Test (at Surface)
This can be done with the Agitator in the BHA.
Test the flow rate required by the MWD (this should be
more than sufficient to activate the Agitator system).
There will be easily recognizable oscillations in the
BHA. If the shock tool is visible, there will be an obvious
8 - a (310 mm) axial movement.
Full MWD Test (at Surface)
NOV recommends testing the Agitator separately from the
MWD string. Once the test has been successfully completed,
the Agitator can then be picked up and tested.
Bring the pumps up steadily until vibrations can be felt, or
movement seen in the shock-tool. There is no need to pump at
full drilling rate for the Agitator test. As soon as vibrations are
seen, the test is successful and the pumps can be turned off.
Shallow Hole MWD Testing
Where an MWD test is to be done at a depth of typically 656
984 ft (200 300 m), NOV recommends the Agitator and
motor are tested at surface, as above. The MWD string can
then be picked up and run into the hole for a normal test.
There is no minimum duration for testing if vibration is
seen, then the test is good.
Additional confirmation can be seen on the MWD Operators
pulse detection screen.
12
AGITATOR
5.3 Advice While Drilling
Weight on Bit
The Agitator can be more effective at overcoming weight
stacking problems when lower WOB is used. With a higher
WOB the springs in the shock tool are compressed, reducing
the effectiveness of the Agitator. In low inclination wells
ensure that the shock tool is in compression and avoid bit
bounce.
Tool Positioning
In highly tortuous well designs, or where it can be proven that
weight stacking is occurring further up the hole, it may be
beneficial to run the Agitator system higher in the drill string.
Please contact your local NOV office for further assistance.
Operational Effectiveness
The optimum effectiveness of the tool depends on mud flow
rate. The tool will have been specifically configured for the
job in hand and should be run at its optimum flow rate for
maximum performance. The tool will be more aggressive
at higher flow rates. The Pre-Job Check Sheet will contain
drilling parameters specific to your job.
Note: Check with your local NOV office if there will be
significant changes in drilling parameters.
13
5.4 Tool Storage and Handling
Cold Climate Storage Guidelines
Stators should be stored in an environment above 32F
(0C). Short duration below freezing will be unavoidable when
transporting to the field or on stand-by but long term storage
should be above 32F (0C). Assembled tools should not
be stored in temperatures below 14F (-10C) for periods
exceeding one week.
Hot Climate Storage Guidelines
Stators should not be stored in direct sunlight. Cover tools
with a tarp if stored outdoors.
Post-Job Handling
Flush tool with clean water first then apply a soapy solution,
e.g. washing-up liquid. The Agitators power section cannot be
rotated by external force; hang tool vertically (pin connection
down); pour solution in the top (box connection) and allow
to filter down through the power section. Alternatively, pump
fresh water though the tool.
14
AGITATOR
6. Trouble Shooting
Section through
a 1:2 PDM
Section through
a 5:6 PDM
Fig. 6
15
6.1 Tool Operation
Recognizing How the Tool is Working
If the Agitator is under-performing then the following factors
should be considered:
Mud weight and flow rate vs. planned: Check these
parameters against the operating chart.
BHA position reposition the Agitator or add a second
tool (See 4.3 Optimization Service)
Temperature and mud type: actual vs. planned
Hours in hole
LCM pumped Agitator has same capabilities as a
drilling motor.
Elastomer Over Shakers
More than likely to be the drilling motor. The Agitator power
section is not required to generate torque therefore is less
stressed and less likely to fail. The Agitator power section is
a 1:2 lobe style section whereas most motors are multilobe.
(See Fig. 6) Therefore close observation of the elastomer
pieces should reveal whether it is the Agitator or a multilobe
molding.
Frequency
Fig. 7
0.31
0.25
0.19
0.12
0.06
A
m
p
l
i
t
u
d
e
Example MWD Trace
0.0 5.0 10.0 15.0 20.0 25.0
Trouble Shooting
16
Using the MWD Oscilloscope to Monitor Agitator Frequency
The Agitators frequency can be monitored on the MWD
oscilloscope (See Fig 7). Normally a spike will be apparent
at the Agitators operating frequency which verifies tool
operation. Fig.7 shows spike at approx. 17 Hz.
The operating frequency can vary by up to 2Hz from tool to
tool so do not be alarmed if the frequency is not exactly as
calculated. Changes in temperature can also affect the tool
frequency.
Signal Loss
The Agitator will still be operating even if a signal reduction
or loss is experienced. This is not unusual, and only if
accompanied by a large pressure change should there be
cause for concern. Signal loss is likely to be caused by:
Harmonics
Attenuation
Often the signal will return through time/depth if caused by
harmonics. If down due to attenuation then the signal will
generally decrease with depth (See Fig 8).
Frequency
Fig. 8
A
m
p
l
i
t
u
d
e
0.31
0.25
0.19
0.12
0.06
0.0 5.0 10.0 15.0 20.0 25.0
Example MWD Trace
AGITATOR
17
The MWD software and hardware set-up itself will affect the
oscilloscope display. Check the following when comparing
signals:
Axis scale and units
Harmonics
Filters
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7. Specifications
7.1 Agitator Specifications
18
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AGITATOR
19
L
C
A
B
D
K
Z
J
I
X
X
H
G
E
F
Dim Description In mm Dim Description In mm
A 28 Agitator 72.90 1852 H Bottom Sub 1.00 25
B Top Sub Length 7.90 201 I Top Sub 1.25 32
C Stator Length 57.00 1448 J Top Sub 1.45 37
D
Bottom Sub
Length
8.00 203 K Stator I.D. 1.75 44
E Top Sub 2.12 54 L Rotor 44.30 1125
F Stator 2.12 54 X 12 AMMT Connection
G Bottom Sub 2.12 54 Z
1.820 10-3G Stub ACME
Thread
20
Specifications
28 Agitator Assembly
L
C
A
B
D
K
Z
J
I
X
X
H
G
E
F
Dim Description In mm Dim Description In mm
A 2a Agitator 72.90 1852 H Bottom Sub 1.00 25
B Top Sub Length 7.90 201 I Top Sub 1.25 32
C Stator Length 57.00 1448 J Top Sub 1.45 37
D
Bottom Sub
Length
8.00 203 K Stator I.D. 1.75 44
E Top Sub 2.38 60 L Rotor 46.56 1183
F Stator 2.38 60 X 12 AMMT Connection
G Bottom Sub 2.38 60 Z
1.820 10-3G Stub ACME
Thread
AGITATOR
21
2a Agitator Assembly
Specifications
Dim Description In mm Dim Description In mm
A 2d Agitator 69.00 1753 I Top Sub 1.25 32
B Top Sub Length 8.00 203 J Top Sub 2.06 527
C Stator Length 53.00 1346 K Stator I.D. 2.44 624
D
Bottom Sub
Length
8.00 203 L Rotor 44.35 1126
E Top Sub 2.88 73 M Rotor OD 1.10 28
F Stator 2.88 73 X 2a PAC-DSI Connection
G Bottom Sub 2.88 73 Y
Sub ID Restricted from
0.550 to 0.90
H Bottom Sub 1.25 32 Z 2.550 8-3G Stub ACME Thread
22
2d Agitator Assembly
L
D
C
A
B
M
Y
Z
X
X
I
J
K
Z
H
G
F
E
Dim Description In mm Dim Description In mm
A 2d Agitator 85.60 2174 I Top Sub 1.25 32
B Top Sub Length 8.00 203 J Top Sub 2.06 52
C Stator Length 70.00 1778 K Stator I.D. 2.44 62
D
Bottom Sub
Length
7.60 193 L Rotor 61.20 1554
E Top Sub 2.88 73 M Rotor OD 1.12 28
F Stator 2.88 73 X 2a PAC-DSI Connection
G Bottom Sub 2.88 73 Y
Sub ID Restricted from
0.60 and 0.90
H Bottom Sub 1.25 32 Z 2.550 Stub ACME Thread
AGITATOR
23
2d Agitator Assembly (HF)
L
X
Z
Y
D
C
A
B
M
Z
H
G
F
I
X
E
J
K
Z
Dim Description In mm Dim Description In mm
A 38 Agitator 85.85 2181 I Top Sub 1.25 32
B Top Sub Length 8.00 203 J Top Sub 2.06 52
C Stator Length 70.00 1778 K Stator I.D. 2.44 62
D
Bottom Sub
Length
7.850 199 L Rotor 61.20 1554
E Top Sub 3.13 80 M Rotor OD 1.12 28
F Stator 3.13 80 X 2a REG Connection
G Bottom Sub 3.13 80 Y
Sub ID Restricted from
0.60 and 0.90
H Bottom Sub 1.25 32 Z
2.650 Stub
ACME Thread
- -
24
38 Agitator Assembly (HF)
Specifications
L
D
C
A
B
M
X
Z
Y
H
G
F
I
X
E
J
K
Z
Dim Description In mm Dim Description In mm
A 3a Agitator 77.05 1957 I Stator 2.75 70
B Top Sub 15.75 400 J Bottom Sub 1.586 40
C Stator 48.00 1219 K Bottom Sub 1.50 38
D Bottom Sub 13.30 338 L Rotor 39.00 990
E Top Sub 3.50 89 X 2d Reg Pin Connection
F Stator 3.38 86 Y 2d Reg Box - -
G Bottom Sub 3.50 89 Z 2.875 8-3G Stub ACME
H Top Sub 1.60 41
AGITATOR
3a Agitator Assembly
25
3a Agitator Assembly with 2d REG Connection
Y
H
X
I
K
G
J
C
A
B
D
L
M
Z
E
Dim Description In mm Dim Description In mm
A 3a Agitator 84.73 2152 I Top Sub 1.6 41
B Top Sub Length 8.00 203 J Top Sub 2.00 51
C Stator Length 70.00 1778 K Stator I.D. 2.44 62
D
Bottom Sub
Length
6.73 1714 L Rotor 61.20 1554
E Top Sub 3.50 89 M Rotor OD 1.12 28
F Stator 3.38 86 X 2a REG Connection
G Bottom Sub 3.50 89 Y
Sub ID Restricted from
0.60 and 0.90
H Bottom Sub 1.50 38 Z
2.875 Stub
ACME Thread
- -
3a Agitator Assembly (HF)
26
Specifications
L
D
C
A
B
E
K
Z
I
X
J
M
X
Z
Y
H
G
F
Dim Description In mm Dim Description In mm
A 3w Agitator 151 3835 K Top Sub ID 1.50 38
B Top Sub Length 51.30 1303 L Top Sub ID 2.13 54
C Stator Length 49.60 1260 M Stator ID 2.75 70
D
Bottom Sub
Length
51.00 1296 N Rotor Length 38.98 990
E Top Sub OD 4.00 102 O Rotor OD 1.12 29
F Top Sub OD 3.75 95 P
Top Sub Fishing
Neck
12.00 305
G Stator OD 3.75 95 X See above table
H Bottom Sub OD 3.75 95 Y
Sub ID Restricted between
0.725 and 0.875
I Bottom Sub OD 4.00 102 Z Modified PAC Connection
J Bottom Sub ID 1.50 38
Connection Option
X
2a IF
2d IF
2d AMOH
2d REG
AGITATOR
3w Agitator Assembly
C
A
B
D
N
H
G
F
E
X
K
O
Y
Z
Z
M
L
J
I
X
27
Dim Description In mm Dim Description In mm
A 4w Agitator 105 2667 I Top Sub ID 2.25 57
B Top Sub Length 18 457 J Top Sub 3.35 85
C Stator Length 68 1727 K Stator ID 3.84 97
D Bottom Sub 19 483 L Rotor Length 54.07 1373
E Top Sub OD 4.75 121 M Rotor OD 1.64 42
F Stator OD 4.75 121 X 32 IF Connection
G Bottom Sub OD 4.75 121 Y
Sub ID Restricted
from 1.00 to 1.35
H Bottom Sub ID 2.00 51 Z 4.3 - 4 TPI Tapered ACME Thread
28
4w Agitator Assembly Standard and High Flow
Specifications
L
D
C
A
F
B
I
X
J
M
Z
Y
G
E
K
Z
X
H
Dim Description In mm Dim Description In mm
A 5 Agitator 134.14 3407 J Bottom Sub ID 2.00 51
B Top Sub Length 31.50 800 K Top Sub ID 2.25 57
C Stator Length 68 1727 L Top Sub ID 2.75 70
D Bottom Sub 34.64 880 M Stator ID 3.84 98
E Top Sub OD 5.00 127 N Rotor Length 54.07 1373
F Flex Profile OD 4.00 102 O Rotor OD 1.64 42
G Stator OD 5.00 127 X XT 39 Connections
H Flex Profile OD 4.00 102 Y
Sub ID Restricted
from 1.00 to 1.35
I Bottom Sub OD 5.00 127 Z 4.3 - 4 TPI Tapered ACME Thread
AGITATOR
29
5 Agitator Assembly
M
O
N
D
C
A
B
X
Z
Y
E
Z
X
K
L
F
G
H
I
J
Dim Description In mm Dim Description In mm
A 62 Agitator 180.88 4594 J Bottom Sub ID 2.50 64
B Top Sub Length 51.08 1297 K Top Sub ID 2.50 64
C Stator Length 83.00 2108 L Top Sub ID 2.50 64
D Bottom Sub 46.80 1189 M Stator ID 5.00 127
E Top Sub OD 6.50 165 N Rotor Length 64.00 1628
F Flex Profile OD 4.77 121 O Rotor OD 2.30 58.4
G Stator OD 6.50 165 X XT 39 Connections
H Flex Profile OD 4.77 121 Y
Sub ID Restricted
from 1.30 to 1.70
I Bottom Sub OD 6.50 165 Z
Service Connection (mod pac -
1.5 TPF
30
62 Agitator Assembly
Specifications
M
O
N
D
C
A
B
X
Z
Y
E
Z
X
K
L
F
G
H
I
J
L
D
C
A
B
K
I
X
Z
J
M
H
F
E
G
X
Z
Y
Dim Description In mm Dim Description In mm
A 6w Agitator 113.0 2870 I Top Sub 2.81 71
B Top Sub Length 18.0 457 J Top Sub 4.63 118
C Stator Length 72.00 1829 K Stator ID 5.57 141
D Bottom Sub 22.50 572 L Rotor 57 1448
E Top Sub OD 6.75 171 M Rotor OD 2.57 65
F Stator OD 6.75 171 X 42 IF Connection
G Bottom Sub 6.75 171 Y
Sub ID Restricted
from 1.00 to 1.35
H Bottom Sub 2.50 64 Z
4.3 - 4 TPI Tapered ACME
Thread
AGITATOR
31
6w Agitator Assembly
Dim Description In mm Dim Description In mm
A 8 Agitator 152.26 3866 I Top Sub 4.00 102
B Top Sub Length 30.50 775 J Top Sub 5.40 137
C Stator Length 88.2 2240 K Stator ID 6.35 159
D Bottom Sub 33.56 852 L Rotor 72.91 1671
E Top Sub OD 8.00 203 M Rotor OD 2.77 70
F Stator OD 8.00 203 X 6s REG Connection
G Bottom Sub 8.00 203 Y
Sub ID Restricted
from 1.00 to 2
H Bottom Sub 3.50 89 Z
6.965 - Modified ACME
Thread
32
8 Agitator Assembly
Specifications
L
C
A
D
B
M
I
J
X
K
Z
Z
X
Y
F
H
G
E
C
A
D
B
L
X
M
X
I
F
E
G
K
Z
J
H
Y
Z
Dim Description In mm Dim Description In mm
A 9s Agitator 145.30 3690 I Top Sub See above table
B Top Sub Length 27.50 699 J Top Sub 6.80 172
C Stator Length 90.00 2240 K Stator ID 7.85 199
D Bottom Sub 27.80 706 L Rotor 70.60 1793
E Top Sub OD See above table M Rotor OD 4.09 104
F Stator OD 9.62 244 X
Top &
Bottom Sub
See above table
G Bottom Sub See above table Y
Sub ID Restricted
from 2.00 to 2.50
H Bottom Sub See above table Z
8.500 - Modified
ACME Thread
X O.D I.D
6s REG 8.00 3.50
7s REG 9.62 3.00
AGITATOR
33
9s Agitator Assembly
Connection Details
Agitator Size Constant
28, 2a 0.225
2d 0.375
2d, 38, 3a (HF) 0.075
34, 3a, 3w 0.217
4w, 5 0.075
4w (HF), 0.067
62 0.038
6w 0.033
8 0.018
9s 0.013
Agitator Operating Frequencies
Agitator Operating Frequencies
25
23
21
19
17
15
13
11
9
7
5
100 200 300 400 500 600 700 800 900 1000 1100 1200
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r
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z
)
Flow Rate (gpm)
33
28
23
18
13
8
40 50 60 70 80 90 100 110 120 130 140
O
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r
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t
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g

F
r
e
q
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(
H
z
)
Flow Rate (gpm)
2d
34, 3a, 3w
28, 2a
2d, 38, 3a (HF)
4w Standard
4w (HF)
62
6w
8
9s
34
Tool Frequency (Pulse Frequency) at any given flow rate
Frequency (Hz) = Flow rate (gpm) x Constant (see table)
Specifications
Mud Type Elastomer Type
Nitrile HSN (145/OBM) HSN
WBM Yes No Yes
OBM Yes <10% water content Yes
Synthetic OBM (SOBM) Yes <10% water content Yes
Downhole Temperature deg F (deg C)
E
l
a
s
t
o
m
e
r

(
S
t
a
t
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)

T
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p
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Nitrile
HSN
Standard
HT
XHT
E
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t
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)

T
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e
Monoflo Stator/Rotor Selection Guidelines
(Oil Based Mud)
OB Elastomer
RR Elastomer
0
(0)
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
Downhole Temperature deg F (deg C)
0
(0)
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
AGITATOR
7.2 Power Section Specifications and Guidelines
General Elastomer/Mud Compatibility Rules
35
Stator/Rotor Selection Guidelines
R&M Stator/Rotor Selection Guidelines
E
l
a
s
t
o
m
e
r

(
S
t
a
t
o
r
)

T
y
p
e
Monoflo Stator/Rotor Selection Guidelines
(Synthetic Based Mud)
OB Elastomer
RR & PRR Elastomer
E
l
a
s
t
o
m
e
r

(
S
t
a
t
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r
)

T
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p
e
Monoflo Stator/Rotor Selection Guidelines
(Water Based Mud)
RR & PRR Elastomer
E
l
a
s
t
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(
S
t
a
t
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)

T
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Monoflo Stator/Rotor Selection Guidelines
(Aerated Fluids)
RR & PRR Elastomer
Downhole Temperature deg F (deg C)
0
(0)
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
Downhole Temperature deg F (deg C)
0
(0)
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
Downhole Temperature deg F (deg C)
0
(0)
50
(10)
100
(38)
150
(66)
200
(93)
250
(121)
300
(149)
350
(177)
36
Specifications
AGITATOR
Chemicals/Fluids known to cause elastomer swelling:
Diesel, Crude Oils, Ester based muds
Oil based muds should have an aromatic content <2%
Drilling fluids which are too acidic (pH<4) or too alkaline
(pH>11); fluids close to these boundaries can be used
but circulation must be maintained to reduce damage to
the elastomer.
It is important to properly flush with soapy solution and service
the tools as soon as possible. A remedial action when running
in the above situation would be adjusting the power section
fit. This is done by utilizing undersize rotors which allows
the elastomer to swell, thus reducing stress on the elastomer.
To be sure of elastomer compatibility and power section fit,
NOV can conduct compatibility tests.
Note: using an undersize rotor has the same effect as using
an oversize stator.
37
38
Other factors to consider:
Elastomer Swelling
High temperatures will cause elastomer swelling.
Undersize rotors must be fitted in a high temperature
environment. See selection guideline graph for general
rotor choice guidelines. Note that muds known to
cause swelling (low aniline point), coupled to a high
temperature, may require extra swelling allowance and/
or a special elastomer.
The Agitator will have reduced efficiency in aerated fluids
due to the compressible nature of gas. Care should also
be taken when running the tool in low liquid content to
reduce the wear of the power section and components.
Lubrication should be added to reduce friction. This
will extend life of all components. Lubricants should be
thoroughly mixed with water and injected into the drilling
medium at a rate of no less than 5% of the drilling medium
volume.
Aerated drilling fluids can cause over speeding of the
power section which will increase temperature and could
lead to premature failure. Ensure sufficient lubricant is
added. Generally fluids with >75% liquid content should
not cause a problem. Note: the Agitator power section
cannot be slowed down by applying WOB as per a drilling
motor, since it has no drive output (bit box). The motor
may be controlled in such applications but separate
consideration must be given to the Agitator.
Explosive decompression of the elastomer can be an
issue in aerated fluids; ensure float equipment is installed
in the string below the tool in such environments. When
explosive decompression is known to be a problem do
not run the tool again.
As the particulate content increases, erosion becomes
a problem with elastomers and other components. The
particulates should be limited to 2%.
Specifications
Aerated Fluids
Explosive Decompression
Particulate Content
AGITATOR
Rotor/Mud Compatibility Rules
The rotor coating material must be compatible with the
fluid. Failure to ensure this could lead to rotor damage, in
turn leading to stator elastomer damage. The standard rotor
coating material is chrome. Environments known to be
incompatible with chrome are:
Chloride content
Very low/high ph
Do not run chrome plated rotors if the level is <4 pH or
>11 pH.
For use in such environments uncoated stainless steel rotors
or a tungsten carbide type coating is recommended.
Best practice is to properly flush the tool regardless of mud
type.
7.3 Dog Leg Severity (DLS)
Please contact NOV for specific advice.
7.4 Shock Tool Selection
NOV will recommend a shock tool which has been carefully
selected and assessed to ensure good performance. Not all
shock tools are compatible with the Agitator.
39
When the drilling fluid contains a chloride concentration
over 30,000 ppm (30,000 mg/l) the tool must be properly
flushed and serviced as soon as possible.
Do not run chrome plated rotors in chloride concentrations
of > 100,000 ppm (100,000 mg/l).
40
NOV Downhole has the capacity and flexibility to design,
produce, and support the industrys leading selection of
friction-reduction technology, as well as the expertise to
assist our customers to develop their own proprietary
technologies.
We understand that our customers must be able to absolutely
rely on their supplier to meet their needs wherever they are,
and we strive to be the one company that does just that.
Whether it is our commitment to innovation, the quality of our
engineering designs, or the availability and performance of
our tools and services, being reliable means upholding our
commitments every time.
Reliability is core to our organization and our offer. We have
high expectations for ourselves, and we will strive to meet
your expectations every time.
8. Reliability
AGITATOR
41
1. Introduction ...................................................................2
1.1 Drilling ............................................................2
1.2 Intervention and Coiled Tubing .........................3
2. How It Works ................................................................4
Planning the Job ...............................................................8
3.1 Operating Parameters ......................................8
3.2 Drilling/Completion Fluids ................................8
3.3 MWD ...............................................................8
4. Applications ..................................................................9
4.1 Drilling Applications .........................................9
4.2 Non-Drilling Applications .................................9
4.3 Optimization Service .......................................9
5. Drilling Procedures (Jointed Pipe) ..............................10
5.1 Surface Testing .............................................10
5.2 Testing with MWD Systems ...........................12
5.3 Advice While Drilling ......................................13
5.4 Tool Storage and Handling .............................14
6. Trouble Shooting ........................................................15
6.1 Tool Operation ...............................................15
7. Specifications ............................................................18
7.1 Agitator Specifications ...................................18
7.2 Power Sections
Specifications and Guidelines.........................35
7.3 Dog Leg Severity (DLS) .................................39
7.4 Shock Tool Selection .....................................39
8. Reliability ...................................................................40
Index
2013 National Oilwell Varco
All rights reserved.
D392001828-MKT-001-REV05
National Oilwell Varco has produced this brochure for general information only, and it is not intended
for design purposes. Although every effort has been made to maintain the accuracy and reliability of its
contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury
resulting from the use of information and data herein. All applications for the material described are at the
users risk and are the users responsibility.
Downhole Solutions
Drilling Solutions
Engineering and Project Management Solutions
Industrial Solutions
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Production Solutions
Supply Chain Solutions
Tubular and Corrosion Control Solutions
Well Service and Completion Solutions
Corporate Headquarters
7909 Parkwood Circle Drive
Houston, Texas 77036
United States
Phone: 713 375 3700
Fax: 713 346 7687
For a complete list of NOV Downhole locations, visit us online:
www.nov.com/downholelocations
downhole@nov.com w w w . n o v . c o m
O n e C o mp a n y . . . U n l i mi t e d S o l u t i o n s