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    ITP Table

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    arunrad
    1. The document outlines inspection points and responsibilities for an authorized inspector (AI) and manufacturer during fabrication of a vessel. 2. Key inspections by the AI include verifying qualifications of personnel and procedures, material traceability, weld quality, non-destructive testing, and hydrostatic testing. 3. The manufacturer is responsible for quality control, conducting inspections at various stages of fabrication, and providing documentation like MDR and records to the AI for certification.

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    © All Rights Reserved
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    ITP Table

    Uploaded by

    arunrad
    162 views3 pages
    1. The document outlines inspection points and responsibilities for an authorized inspector (AI) and manufacturer during fabrication of a vessel. 2. Key inspections by the AI include verifying qualifications of personnel and procedures, material traceability, weld quality, non-destructive testing, and hydrostatic testing. 3. The manufacturer is responsible for quality control, conducting inspections at various stages of fabrication, and providing documentation like MDR and records to the AI for certification.

    Original Description:

    ASME Sec.VIII Div2 ITP

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    1. The document outlines inspection points and responsibilities for an authorized inspector (AI) and manufacturer during fabrication of a vessel. 2. Key inspections by the AI include verifying qualifications of personnel and procedures, material traceability, weld quality, non-destructive testing, and hydrostatic testing. 3. The manufacturer is responsible for quality control, conducting inspections at various stages of fabrication, and providing documentation like MDR and records to the AI for certification.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    162 views3 pages

    ITP Table

    Uploaded by

    arunrad
    1. The document outlines inspection points and responsibilities for an authorized inspector (AI) and manufacturer during fabrication of a vessel. 2. Key inspections by the AI include verifying qualifications of personnel and procedures, material traceability, weld quality, non-destructive testing, and hydrostatic testing. 3. The manufacturer is responsible for quality control, conducting inspections at various stages of fabrication, and providing documentation like MDR and records to the AI for certification.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 3

    IP Sign/Date IP Sign/Date

    The Certificate of Before Start Of Annex 2-G NA Obtain the Certificate and Verify the validity of Certificate
    Authorization From ASME All Work Annex 2-E maintain Quality H and that Quality Control R
    Boiler And Pressure Vessel Control System System is in place and being
    Committee followed.
    Manufacturers Quality 2.3.5 7-A.3.2.2 Maintain and Quality H System is in place, Monitor the M
    Control System Annex 2-E Control System Quality Control System During Fabrication
    The Applicable Drawings Before NA 2.2.2 Prepare applicable Design H Verify that applicable Design Report, V
    AndDocuments Fabrication Part 4 (N/A) Report, User Design --- User Design Specificaiton, Drawings, &
    Part 5 Applicable Specification (if applicable), H related documents are available V
    drawings and related
    documents
    Compliance Of All Material Before Part 3 Part 3 Make certain that material Verify compliance of material with the R
    Used In The Fabrication Of Fabrication 7-A.3.2.3 used comply with the H requirements of Part 3
    The Vessel Or Part Including requirements of Part 3
    Sample Test Coupons
    Repair Of Material Defects Before 6.1.1.3 6.1.1.3 (a) & (b) Make certain that material H Verify that material defects repaired by H
    Fabrication defects repaired by welding are acceptably repaired and
    welding are acceptably reexamined
    repaired and reexamined
    Traceability Of The Material During Cutting Of 3.2.7.2 As Per MPSI Make certain that the H Make examinations to confirm that the R
    Identification Material ASME QC Manual material identification material identification numbers have
    Section No. 8 numbers have been been properly transferred
    properly transferred
    Proper Thickness And Before Welding 6.1.2.2 6.2 Examine to confirm they H Verify that the thickness and dimensions R
    Dimensional Check Of 6.1.2.7 (N/A) 7-A.3.2.4 have been properly -- are within tolerances
    Vessel Components 6.1.2.8 formed to shape within H
    tolerances
    Qualification Of Welding Before Welding 6.2.2.4 7-A.3.2.6(a) Perform and maintain H Verify that all welding procedures have R
    Procedure ASME Sec. IX ASME Sec. IX qualification been qualified
    6.3.4 (N/A) --
    6.5.3 (N/A) --
    6.5.6 (N/A) --
    6.6.5 (N/A) --
    6.7.7.1 (N/A) --
    6.7.7.2 (N/A) --
    6.8.3 (N/A) --
    6.8.4.2 (N/A) --
    Qualification Of Welders Before Welding 6.2.2.5 7-A.3.2.6(b) Perform and Maintain H Verify that all welders and welding R
    And Welding Operators ASME Sec. IX ASME Sec. IX Qualification operators have been qualified
    6.6.5.1 H
    6.5.6.4 (N/A)
    6.7.7.2(b) (N/A)
    6.8.4.3 H
    7
    8
    9
    Inspection And Examination Activities and Responsibilities/Duties Vessles Sr No: SEW-221
    SIGMA ENGINNERING WORKS LLC
    ANNEXURE TO INSPECTION AND TEST PLAN
    (ITP NO. ITP-350042-01 Rev.0)
    Sr.
    No.
    SEW
    (Inspection Point) Inspectors Duties
    Paragraph Reference
    Procedure
    Acceptance
    Criteria
    SEW Responsibilities
    Time of
    Examination
    Inspection And Examination
    Activities
    AI Inspection
    Points
    1
    2
    3
    4
    5
    6

    Repair of Material Cut Edge During 6.1.3.1 7.4.4 Make certain that material H Verify that material cut edge defects R
    Defects Fabrication 7.4.5 edge defects repaired repaired by welding are acceptably
    7.4.6 by welding are acceptably repaired and re-examined
    repaired and examined
    IP Sign/Date IP Sign/Date
    Proper Fitting And Cleaning Before Welding 6.1.3 7-A.3.2.4 Examine all parts to make H Verify that all parts have been properly R
    Of Parts For Welding 6.1.4 certain they have been H fitted/aligned and the surfaces to be
    6.1.5 properly fitted/aligned H joined have been cleaned for welding
    6.1.6 and the surfaces to be H
    6.1.2.8 joined have been H
    cleaned for welding
    Any Repairs For Defects By During 6.2.7 7.4.6 Make certain that weld H Verify that weld defects are acceptably R
    Welding Fabrication through 7.4.6 defects are acceptably repaired and reexamined
    repaired and reexamined
    Control For Required Heat During 6.4 7-A.3.2.5 Control to assure that all H Verify that the heat treatments, R
    Treatments During Fab. Fabrication 6.1.2.3(b) (N/A) required heat -- including PWHT have been performed
    6.1.2.3(c ) (N/A) treatments are -- properly
    6.1.2.4 (N/A) performed --
    6.1.2.5(b) (N/A) --
    6.1.2.5 ( c) (N/A) --
    6.5.5(N/A) --
    6.6.3 H
    6.6.6 H
    6.7.6 H
    6.8.10 (N/A) --
    Impact Tests For Welds As After Welding 3.11.8 3.11.8 Perform tests and provde H Verify that impact tests have R
    Production Test records been performed and that the
    results are acceptable
    Certification of Qualification of After Welding 7-A.3.2.4 7-A.3.2.6(c) Certify that each operator H Verify that each operator meets R
    Nondestructive - meets requirements of requirements of the Division
    Radiographic, Ultrasonic, this Division
    Magnetic Particle, Liquid
    Penetrant, and Eddy Current
    Nondestructive Examinations After Welding 7.4 7.4.3 Perform examinations and H Verify that required R
    7-A.3.2.6(c) 7.4.4 provide records H nondestructive examinations
    7.4.5 including retaining H have been performed and that
    7.4.6 radiographs and UT H the results are acceptable
    7.4.7 (N/A) Scans
    Visual Examinations After Welding 7.5.2 Table 7.6 Perform visual examinations Make a visual inspection of the
    AI Inspection
    Points Inspectors Duties
    Test Examiners
    SEW Responsibilities
    SEW
    (Inspection Point)
    Procedure
    Acceptance
    Criteria
    17
    12
    13
    14
    15
    16
    Inspection And Examination Activities and Responsibilities/Duties
    10
    11
    Vessles Sr No: SEW-221
    Sr.
    No.
    Inspection And Examination
    Activities
    Time of
    Examination
    Paragraph Reference
    ANNEXURE TO INSPECTION AND TEST PLAN
    (ITP NO. ITP-350042-01 Rev.0)
    SIGMA ENGINNERING WORKS LLC

    H vessel to confirm that there
    are no welding and
    dimensional defects
    Hydrostatic Or Pneumatic After Fabrication Part 8 Part 8, Perform inspection and test H Perform inspections and H
    Test With Required 7-A.3.2.7 witnessing the hydrostatic or
    Inspection During Such Test pneumatic tests
    IP Sign/Date IP Sign/Date
    Stamping And/Or Nameplate After Fabrication Annex 2-F As per SEW Apply the required Verify that the required marking, including W
    To The Vessel ASME QC Manual stamping and/or H stamping, is provided and that any name
    Section nameplate to the vessel plate has been attached
    Manufacturers Data Report After Fabrication Annex 2-D As per SEW Prepare, certify, and Sign the Certificate of inspection H
    ASME QC Manual provide to the Inspector H
    Section for certification
    Manufacturers Data Report After Delivery Annex 2-C As per SEW Maintain proper records Verify that the Manufacturer has H
    and Records Specified by ASME QC Manual and distribute the H maintained proper records
    this Division Section documentation package during Vessel Manufacture
    Time of
    Examination
    Inspection And Examination
    Activities
    Inspection And Examination Activities and Responsibilities/Duties Vessles Sr No: SEW-221
    ANNEXURE TO INSPECTION AND TEST PLAN
    (ITP NO. ITP-350042-01 Rev.0)
    SIGMA ENGINNERING WORKS LLC
    Acceptance
    Criteria
    Procedure
    AI Inspection
    Points Inspectors Duties
    SEW
    (Inspection Point) SEW Responsibilities
    Paragraph Reference
    SIGMA
    NAME
    TITLE
    SIGN
    DATE
    J.Bharathan
    QA/QC Manager
    CLIENT AUTHORIZED INSPECTOR (AI)
    M.Maran
    AUTHORIZED INSPECTOR (AI)
    THIRD PARTY INSPECTION (TPI)
    17
    18
    19
    20
    21
    Sr.
    No.

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