R. F. SIGNAL GENERATOR SET AN/URM-25B This copy is a reprint which includes current pages from change 1. DEPARTMENT OF THE ARMY JANUARY 1954 TM 11-5551B C 1 R. F. SIGNAL GENERATOR SET AN/URM-25B CHANGE HEADQUARTERS DEPARTMENT OF THE ARMY No. 1 WASHINGTON, D.C., 19 November 1963 TM 11-5551B, 25 January 1954, is changed as follows: Page 1-1. Add paragraphs 1.1 and 1.2 after paragraph 1. 1.1. Index of Publications Refer to the latest issue of DA Pam 310-4 to determine whether there are new editions, changes or additional publications pertaining to the equipment. DA Pam 3104 is an index of current technical manuals, technical bulletins, Supply manuals (types 4, 6, 7, 8, and 9), supply bulletins, lubrication orders, and modification work orders available through publications supply channels. The index lists the individual parts (-10, -20, -35P, etc) and the latest changes to and revisions of each equipment publication. 1.2. Forms and Records a Reports of Maintenance and Unsatisfactory Equipment. Use equipment forms and records in accordance with instructions in TM 38-750. b Report of Damaged or Improper Shipment. Fill out and forward DD Form 6 (Report of Damaged or Improper Shipment) as prescribed in AR 700-58 (Army), NAVASANDA Publication 378 (Navy), and AFR 71-4 (Air Force). c Reporting of Equipment Manual Improvements. The direct reporting by the individual user of errors, omissions, and recommendations for improving this manual is authorized and encouraged. DA Form 2028 (Recommended changes to DA technical manual parts lists or supply manual 7, 8, or 9) will be used for reporting these improvements. This form will be completed in triplicate using pencil, pen, or typewriter. The original and one copy will be forwarded direct to Commanding Officer, U. S. Army Electronics Material Support Agency, ATTN: SELMS-MP, Fort Monmouth, N. J. 07703. One information copy will be furnished to the individual's immediate supervisor (officer, noncommissioned officer, supervisor, etc). Page 5-1. Delete paragraph 1 and substitute: 1. Scope of Maintenance The maintenance duties assigned to the operator and organizational repairman of the equipment are listed below together with a reference to the paragraphs covering the specific maintenance functions. a Daily preventive maintenance checks and services (par. 1.3). b Weekly preventive maintenance checks and services (par. 1.4). c Monthly preventive maintenance checks and services (par. 1.5). d Quarterly preventive maintenance checks and services (par. 1.6). e Cleaning (par. 1.7). f Touchup painting (par. 1.8). g Routine check (table 5-1). Add paragraphs 1.1 through 1.8 after paragraph 1. 1.1. Preventive Maintenance Preventive maintenance is the systematic care, servicing, and inspection of equipment to prevent the occurrence of trouble, to reduce downtime, and to assure that the equipment is serviceable. a Systematic Care. The procedures given in paragraphs 1.3 through 1.7 cover routine systematic care and cleaning essential to proper upkeep and operation of the equipment. b. Preventive Maintenance Checks and Services. The preventive maintenance checks and services charts (par. 1.3- 1.6) outline functions to be performed at specific intervals. These checks and services are to maintain Army electronic equipment in a combat serviceable condition; that is, in good general (physical) condition and in good operating condition. To assist operators in maintaining combat serviceability, the charts indicate what to check, how to check, and what the normal conditions are; the references column lists the tables or manuals that contain detailed repair or 1 } replacement procedures. If the defect cannot be remedied by performing the corrective actions listed, higher echelon maintenance or repair is required. Records and reports of these checks and services must be made in accordance with the requirements set forth in TM 38-750. 1.2. Preventive Maintenance Checks and Services Periods Preventive maintenance checks and services of the equipment are required daily, weekly, monthly and quarterly. a Paragraph 1.3 specifies the checks and services that must be accomplished daily (or at least once each week if the equipment is maintained in standby condition). b. Paragraphs 1.4, 1.5, and 1.6 specify additional checks and services that must be performed on a weekly, monthly, and quarterly basis, respectively. 1.3. Daily Preventive Maintenance Checks and Services Chart Sequence No. Item Procedure References 1 Completness .......................... See that the equipment is complete................................................. Table 1-1 2 Exterior surface...................... Clean the exterior surfaces, including the panel, dial windows, and meter glass (par. 1.7). Check all glass and indicator lens for cracks. 3 Connectors............................. Check the tightness of all connectors 4 Controls and indicators........... While making the operating checks (item 5), observe that the mechanical action of each knob, dial, and switch is smooth and free of external or internal binding, and that there is no excessive looseness. Also, check the meter for sticking or bent pointer. 5 Operation............................... Operate the equipment according to table 5-1.................................. Table 5-1 1.4. Weekly Preventive Maintenance Checks and Services Chart Sequence No. Item Procedure References 1 Cables.................................... Inspect or, cables and wires for chafed, cracked, or frayed insulation. Replace connectors that are broken, arced, stripped, or worn excessively. None 2 Handles and latch................... Inspect handles and latches for looseness. Replace or tighten as necessary. None 3 Metal surfaces........................ Inspect exposed metal surfaces for rust and corrosion. Touchup paint as required (par. 1.8). None 1.5. Monthly Preventive Maintenance Checks and Services Chart Sequence No. Item Procedure References 1 Pluckout items........................ Inspect seating of pluckout items. Make certain that tube clamps grip tube bases tightly None 2 Jacks ..................................... Inspect jacks for snug fir and good contact ...................................... None 3 Transformer terminals ............ Inspect the terminals on the power transformer. All nuts must be tight. There should be no evidence of dirt or corrosion. None 4 Terminal blocks...................... Inspect terminal blocks for loose connections and cracked of broken insulation None 5 Resistors and capacitors ........ Inspect the resistors and capacitors for cracks, blistering, or other determental defects None 6 Gaskets and insulators........... Inspect gaskets, insulators, bushings, and sleeves for cracks, chipping, and excessive wear. None 7 Variable capacitors................. Inspect variable capacitors for dirt, corrosion and deformed plates. None 8 Interior Clean interior of chassis and cabinet ............................................... None 2 1.6. Quarterly Preventive Maintenance Checks and Services Chart Sequence No. Item Procedure References 1 Publications ........................... See that all publications are complete, serviceable, and current DA Pam 310-4 2 Modifications.......................... Check DA Pam 310-4 to determine if new applicable MWOs have been published. All urgent MWOs must be applied immediately. All normal MWOs must be scheduled. TM 38-750 1.7. Cleaning Inspect the exterior of the equipment. The exterior surfaces should be clean, and free of dust, dirt, grease, and fungus. a Remove dust and loose dirt with a clean soft cloth. Warning: Cleaning compound is flammable and its fumes are toxic. Provide adequate ventilation Do not use near a flame. b Remove grease, fungus, and ground-in dirt from the case; use a cloth dampened (not wet) with cleaning compound (Federal stock No. 7930-395-9542). c Remove dust or dirt from plugs and jacks with a brush. Caution: Do not press on the dial windows or meter face (glass) when cleaning; the dial windows and meter may become damaged. d Clean .he front panel, dial windows, meter, and control knobs; use a soft clean cloth. If necessary, dampen the cloth with water; mild soap may be used for more effective cleaning. 1.8. Touchup Painting Instructions Remove rust and corrosion from metal surfaces by lightly sanding them with fine sandpaper. Brush two thin coats of paint on the bare metal to protect it from further corrosion. Refer to the applicable cleaning and refinishing practices specified in TM 9-213. Page 7-0. Delete section 7 and substitute the following appendix: APPENDIX REFERENCES DA Pam 310-4 Index of Technical Manuals, Technical Bulletins, Supply Manuals (types 4, 6, 7, and 9) Supply Bulletins, Lubrication Orders, and Modification Work Orders. TM 9-213 Painting Instructions for Field Use. TM 11-5527 Multimeters TS-352/U, TS- 352A/U, and TS-352B/U. TM 38-750 The Army Equipment Record System and Procedures. 3 By Order of the Secretary of the Army: EARLE G. WHEELER, General, United States Army, Official: Chief of Staff. J. C. LAMBERT, Major General, United States Army, The Adjutant General. Distribution: Active Army: DASA (6) Sig Dep (OS) (12) USASA (2) GENDEP (OS) (2) CNGB (1) Sig Sec, GENDEP (OS) (5) CSigO (7) USA Trans Tml Comd (1) CoflT (1) Army Tml (1) CofEngrs (1) USASCC (4) TSG (1) USAECDA (1) Cofspt Svcs (1) USACBRCDA (2) USAARMBD (2) USACECDA (2) USAIB (2) USAMSCDA (1) USARADBD (2) USAOCDA (1) USAATBD (2) USAQMCDA (1) USAAESWBD (2) USATCDA (1) USAMC (5) USAADCDA (1) USCONARC (5) USAARMCDA (1) ARADCOM (2) USAAVNCDA (1) ARADCOM Rgn (2) USAARTYCDA (1) OS Maj Comd (3) USASWCDA (2) OS Base Comd (2) USAOSA (1) LOGCOMD (2) USA Elct Mat Agcy (25) USAECOM (7) USARSOUTHCOM Sig Agcy (1) USAMICOM (4) White House Army Comm Agcy (2) MDW (1) WRAMC (1) Armies (2) Army Pic Cen (2) Corps (2) USA Mob Spt Cen (1) USA Corps (3) USARPRDC (2) 1st FA Mal Bde (2) USA Sp Warfare Cen (2) Instl (2) except USACDEC (2) Ft Monmouth (63) Chicago Proc Dist (1) Ft Lee (5) AMS (1) Ft Holabird (5) APP (1) USMA (2) USA Engr RD Agcy (Pt Huachuca) (2) Svc Colleges (2) USA Engr RD Agcy (White Sands) (18) Br Svc Sch (2) except USAERDL (2) ARADSCH (5) USASATSA (2) USATC FA (8) POE (1) USATC AD (2) Sig Fld Maint Shops (3) USATC Armor (2) Yuma PG (2) USATC Engr (2) WSMR (5) USATC Inf (3) USARMIS: Venezuela (2) USATC (2) Paraguay, Ecuador (2) Army Dep (2) except JUSMMAT (2) Lexington (12) Edgewood Arsenal (5) Sacramento (28) Jefferson PG (2) Tobyhanna (12) USAEPG (2) Ft Worth (8) USAMTMSA (2) Granite City (5) MAAG Iran (2) Columbus (5) ARMIS (2) Letterkenney (5) GENMIS (2) Utah (5) KMAG (2) NG: State AG (3); Div (1). USAR: None. For explanation of abbreviations used, see AR 320-50. 4 TM 11-5551B TECHNICAL MANUAL DEPARTMENT OF THE ARMY No. 11-5551B WASHINGTON 25, D. C., 25 January 1954 R. F. SIGNAL GENERATOR SET AN/URM-25B SECTION 1 - GENERAL DESCRIPTION Paragraph Page 1. Introduction ..................................................... 1-1 2. Reference Data ................................................ 1-1 3. Detailed Description.......................................... 1-1 4. Electron Tube Complement .............................. 1-2 5. Similarities Between Equipments ..................... 1-3 SECTION 2 - THEORY OF OPERATION 1. General Description of Circuits ......................... 2-0 2. Carrier Oscillator ............................................. 2-1 3. Buffer-Amplifier................................................. 2-2 4. Modulation Oscillator ....................................... 2-3 5. Electron Tube Voltmeter ................................... 2-4 a. RF Diode .................................................. 2-4 b. Modulation Diode ...................................... 2-5 c. Voltmeter Bridge Circuit ........ .................... 2-6 d. Voltmeter Bridge Adjustments.................... 2-6 6. Variable RF Attenuator 7. Crystal Calibrator.............................................. 2-9 8. Terminating the Signal Generator ..................... 2-9 9. (5:1) Fixed Attenuator CN-132/URM-25............ 2-11 10. ( 10:1) Fixed Attenuator CN-136/URM-25............................................. 2-11 11. Antenna Simulator SM-35/URM-25 ..... ............. 2-12 12. Test Lead CX-1363/U .................2-12 13. Power Supply PP-562A/URM-25 ...... ................ 2-12 14. Incidental Frequency Modulation ...................... 2-14 SECTION 3 - INSTALLATION 1. Unpacking ........................................................ 3-0 2. Installation........................................................ 3-1 3. Adjustments ..................................................... 3-1 SECTION 4 - OPERATION 1. General ............................................................ 4-0 2. Power Circuit .................................................... 4-1 3. Calibrating the Electron Tube Voltmeter ............ 4- 4. Adjusting Carrier Frequency ............................. 4-2 5. Crystal Calibrator ............................................. 4-2 6. Adjusting Output Voltage .................................. 4-3 7. Internal Modulation . ......................................... 4-4 8. External Modulation.......................................... 4-4 9. Coupling to the Receiver Under Test ................. 4-4 a. x Mult RF Output Jack (J102) .................... 4-4 b. x 20, 000 RF Output Jack (J101) ............... 4-4 10. Use of Antenna Simulator SM-35/URM-25............................................... 4-5 12. Use of (10:1) Fixed Attenuator CN-1369-/URM-25.......................................... 4-6 13. Summary of Operation 4-7 Paragraph Page 14. General Instructions for Use ............................ 4-7 a. Details......................................................... 4-7 b. Receiver Tests ............................................ 4-7 c. Modulated Operation ................................... 4-8 d. Receiver Output........................................... 4-8 e. Receiver Overall Sensitivity ......................... 4-8 f. Standard Antenna Electrical Constants ........ 4-8 g. Standard Levels .......................................... 4-8 h. Voltmeter Used as an Output Meter ............. 4-8 SECTION 5 - PREVENTIVE MAINTENANCE 1. Routine Maintenance Check Chart .................... 5-1 2. Fuse Failure .................................................... 5-1 3. Lubrication ....................................................... 5-1 SECTION 6 - CORRECTIVE MAINTENANCE 1. General ............................................................ 6-1 2. Principal Maintenance Problems....................... 6-1 3. Test Equipment for Making Repairs. ................ 6-1 4. Removing the Signal Generator and Power Supply from the Cabinet ................................ 6-1 a. Removing the RF Signal Generator SG-44B/URM-25 from the Cabinet............. 6-2 b. Removing the Power Supply PP- 562A/URM-25 from the Cabinet ............... 6-2 5. Removal and Replacement of Parts.................. 6-2 6. Replacing RF Oscillator Circuit Components.................. ............................. 6-2 7. Replacing Buffer-Amplifier Circuit Compo- nents........................................................... 6-3 8. Readjustment of Frequency Calibration ............ 6-5 a. When to Calibrate...................................... 6-5 b. Limitations of Crystal Calibrator V-108 for Frequency Recalibrator .............. 6-5 c. Recommend Test Equipment for for Recalibration........................................ 6-5 9. Frequency Calibration Procedure.................... 6-5 a. General ..................................................... 6-5 b. Frequency Calibration Chart ...................... 6-7 c. Adjusting the RF Coils ............................... 6-7 10. Calibrating the Electron Tube Voltmeter ............ 6-8 a. General ..................................................... 6-8 b. Zero Adjustment ........................................ 6-8 c. RF Output Voltage Calibration ................... 6-9 d. Percentage Modulation Calibration............. 6-9 11. Calibrating the Step Attenuator (E112).............. 6-10 12. Trouble Shooting Charts................................. 6-10 13. Tube Operating voltages and Currents............ 6-10 14. Tube Socket Electrical Measurements ............ 6-10 15. Winding Data ................................................. 6-10 16. Exterior and Interior Views of Units ................. 6-11 SECTION 7-PARTS LIST LIST OF ILLUSTRATIONS SECTION 1 - GENERAL DESCRIPTION 1-1 RF Signal Generator Set AN/URM-25B Complete Equipment................................... 1-0 SECTION 2 - THEORY OF OPERATION 2-1 RF Signal Generator SG-44B/URM-25, Functional Block Diagram............................... 2-0 `i } ILLUSTRATIONS FRONT MATTER LIST OF ILLUSTRATIONS(Continued) Figure Page 2-2 Simplified Schematic Diagram of the Carrier Oscillator ......................................... 2-1 2-3 Simplified Schematic Diagram of the Buffer. Amplifier ........................................ 2-2 2-4 Simplified Schematic Diagram of the Modulation Oscillator................................... 2-4 2-5 Simplified Schematic Diagram of the RF Diode..................................................... 2-5 2-6 Simplified Schematic Diagram of the Modulation Diode ........................................ 2-5 2-7 Schematic Diagram of the Voltmeter Bridge Circuit .............................................. 2-6 2-8 Schematic Diagram of the Variable RF Attenuator ..................... ............................. 2-7 ................................................................... 2-9 Schematic Diagram of Crystal Calibrator............ 2-8 2-10 Impedance Adapter MX 1074/URM-25. ............. 2-8 2-11 Equivalent Circuit of X MULT RF OUT- PUT (102) with Impedance Adapter Added ........................................................ 2-8 2-12 Method for Inserting Impedance Adapter MIX-1074/URM-25 at J102.......................... 2-10 2-13 Equivalent Circuit of X MULT RF OUT- PUT (J102) with Series Matching Resistor Added............................................ 2-10 2-14 Equivalent Circuit of X MULT RF OUTPUT (J102), with shunt resistor Added ................ 2-10 2-15 (5:1) Fixed Attenuator CN-132/URM-25, with Schematic Diagram Shown ......................... 2-11 2-16 Schematic Diagram of the Antenna Simulator SM-35/URM-25 with Input Impedance-Frequency Curve .......... .................................................... 2-12 2-17 Test Lead CX-1363/U ....................................... 2-13 2-18 Schematic Diagram of the Power Supply PP-562A/URM-25........................................ 2-13 2-19 Frequency Spectrum with 400 Cycle 30% Modulation at 240 KC on Band D................. 2-15 2-20 Frequency Spectrum with 400 Cycle 30% Modulation at 660 KC on Band D................. 2-15 2-21 Frequency Spectrum with 400 Cycle 30% Modulation at 16 MC on Band H.................. 2-15 2-22 Frequency Spectrum with 400 Cycle 30% Modulation at 19 MC on Band G.................. 2-15 SECTION 3 - INSTALLATION 3-1 RF Signal Generator Set AN/URM-25B Unpacking Procedure for Sets Shipped with Equipment Spares....................................... 3-0 3-2 RF Signal Generator Set AN/URM-25B Outline Dimensional Drawing ...................... 3-0 SECTION 4 - OPERATION 4-1 RF Signal Generator SG-44B/URM-25, Front Panel Diagram..................................... 4-1 4-2 Diagram Showing Vernier Reading of Frequency Scale.................................................... 4-3 Figure Page 4-3 Correction Factor-Frequency Curve for Output Voltage on Band H .......................... 4-4 4-4 Schematic Diagram of the Antenna Simulator SM-35/URM-25 with Input Impedance- Frequency Curve ........................................ 4-5 4-5 Simplified Procedure for Operating the RF Signal Generator Set AN/URM-25B........ 4-6 SECTION 6 - CORRECTIVE MAINTENANCE 6-1 Failure Report, Sample Form............................ 6-0 6-2 Front Panel View for Removal of RF Signal Generator SG-44B/URM-25 from Cabinet .............................................. 6-2 6-3 Rear-Bottom View for Removal of Power Supply PP-562A/URM-25 from Cabinet ....... 6-2 6-4 RF Signal Generator SG-44B/URM-25 and Power Supply PP-562A/URM-25 Connected Outside Cabinet for Testing............. 6-3 6-5 Interior View of Buffer-Amplifier with Tube Shelf and CARRIER RANGE Switch Removed ......................................... 6-3 6-6 Top and Bottom Views of Buffer-Amplifier Tube Shelf ................................................. 6-4 6-7 Interior View of Carrier Oscillator Compartment 6-6 6-8 Method for Calibrating the RP Signal Generator Set AN/URM-25B at Fre- quencies Below 100 Kilocycles.................... 6-7 6-9 Rear View of RF Signal Generator SG-44B/URM-25 with Buffer-Ampli- fier Cover Plate Removed ........................... 6-8 6-10 Percentage Modulation Chart............................ 6-9 6-11 Signal Generator Voltage and Resistance Chart........................................................... 6-11 6-12 Bottom View of RF Signal Generator SG-44B/URM-25 ........................................ 6-19 6-13 Interior View of Audio Compartment.. ............... 6-20 6-14 Bottom View of Audio Cover Plate .................... 6-21 6-15 Top View of RF Signal Generator SG-44B/URM-25......................................... 6-22 6-16 Interior Views of the Step Attenuator (E112) with all Resistors Shown.................. 6-23 6-17 Top and Bottom Views of the Power Supply PP-562A/URM-25........................................ 6-23 6-18 Interior View of Impedance Adapter MX-1074/URM-25 ....................................... 6-24 6-19 Interior View of Antenna Simulator SM-35/URM-25 ........................................... 6-24 6-20 Interior View of (5:1) Fixed Attenuator CN-132/URM-25 ......................................... 6-24 6-21 Interior View of Test Lead CX-1363/U............... 6-25 6-22 RF Cable Assemblies ....................................... 6-26 6-23 RF Signal Generator Set AN/URM-25B, Overall Schematic Diagram .................... 6-27, 6-28 ii FRONT MATTER Safety Notice and Resuscitation SAFETY NOTICE The attention of officers and operating personnel is directed to Chapter 67 of the Bureau of Ships Manual or superseding instructions on the subject of radio-safety precautions to be observed. This equipment employs voltage which are dangerous and may be fatal if contacted by operating personnel. Extreme caution should be exercised when working with the equipment. While every practicable safety precaution has been incorporated in this equipment, the following rules must be strictly observed: KEEP AWAY FROM LIVE CIRCUITS: Operating personnel must at all time observe all safety regulations. Do not change tubes or make adjustments inside equipment with high voltage supply on. Under certain conditions dangerous potentials may exist in circuits with power controls in the off position due to charges retained by capacitors. To avoid casualties always remove power and discharge and ground circuits prior to touching them. DON'T SERVICE OR ADJUST ALONE: Under no circumstances should any person reach within or enter the enclosure for the purpose of servicing or adjusting the equipment without the immediate presence or assistance of another person capable of rendering aid. DON'T TAMPER WITH INTERLOCKS: Do not depend upon door switches or interlocks for protection but always shut down motor generators or other power equipment. Under no circumstances should any access gate, door, or safety interlock switch be removed, short-circuited, or tampered with in any way, by other than authorized maintenance personnel, nor should reliance be placed upon the interlock switches for removing voltages from the equipment. RESUSCITATION AN APPROVED POSTER ILLUSTRATING THE RULES FOR RESUSCITATION BY THE PRONE PRESSURE METHOD SHALL BE PROMINENTLY DISPLAYED IN EACH RADIO, RADAR, OR SONAR ENCLOSURE. POSTERS MAY BE OBTAINED UPON REQUEST TO THE BUREAU OF MEDICINE AND SURGERY. v 1 Section. GENERAL DESCRIPTION Figure 1-1. RF Signal Generator Set AN/URM-25B, Complete Equipment 1-0 GENERAL Section 1 DESCRIPTION Paragraph 1 SECTION 1 GENERAL DESCRIPTION 1. Introduction. a. The RF Signal Generator Set AN/URM-25B is a test instrument for generating radio frequency signals, either modulated or unmodulated, over a continuous range of frequencies from 10 to 50, 000 kilocycles. It has been miniaturized physically without any loss of accuracy or applicability. b. All units including the power supply, are incorporated in a single portable cabinet (See figure 1-1). The units supplied with their corresponding weights are shown in Table 1-1. c. The AN/URM-25B operates from a source potential of approximately 103 to 126 volts, 50 to 1000 cycles, single phase AC. The equipment is so constructed and shielded that an approximately accurate known radio frequency voltage is obtainable at its output terminals in varying strength as indicated by a meter and associated multiplier indicator. The unit includes a self contained 1 mc crystal calibrator that is capable of establishing an accuracy within .05% at frequencies above 1 mc. d. The complete equipment consists of the following units: (1) RF Signal Generator SG-44B/URM-25 (2) Power Supply PP-562A/URM-25 (3) Impedance Adapter MX-1074/URM-25 (4) Antenna Simulator SM-35/URM-25 (5) (5:1) Fixed Attenuator CN-132/URM-25 (6) (10:1) Fixed Attenuator CN-136/URM-25 (7) Test Lead CX-1363/U 8) RF Cable Assembly CG-409A/U (4'0") (9) RF Cable Assembly CG-409A/U (7")-qty 2 (10) Coaxial Adapter UG-201/U (11) AC Line Cable Assembly (12) Connector, Adapter UG-684/U 2. REFERENCE DATA a. Nomenclature RF Signal Generator Set AN/URM-25B b. Contract-NObsr 52099, 8 December 1950 c. Contractor-Federal Manufacturing & Engineering Corporation, 199 Steuben Street, Brooklyn 5, New York d. Cognizant Naval Inspector - Inspector of Naval Material, New York, N. Y. e. Number Of Packages Involved Per Complete Shipment-one package, consisting of one equipment and one carton of equipment spares. f. Total Cubical Contents--see Table 1-1 g. Total Weight--see Table 1-1 h. Frequency Range - 10 kilocycles to 50, 000 kilocycles .5%; .05% from 1 mc to 50 mc when calibrated against integral crystal. i. Tuning Bands And Range Of Each Band-- (1) Band A --10 to 27 kc (2) Band B 27 to 80 kc (3) Band C-80 to 230 kc (4) Band D 230 to 680 kc (5) Band E -.68 to 2 mc (6) Band F 2 to 8.3. mc (7) Band G 8.3 to 18 mc (8) Band H -18 to 50 mc j. Types Of Modulation- (1) Amplitude modulation -O to 80%, (indicated accuracy within +10%). (2) Internal modulation frequencies (a) 400 cycles per second + 5%. (3) External modulation frequency 100 to 15, 000 cycles per second. k. Output Voltage (RF). (1) C.1 to 100, 000 microvolts (_ 10C7() continuously variable (across a 53.5 ohm external load). (2) Approximately 2 volts-adjustable (across a high load impedance). l. Output Voltage (audio). (1) Frequency-400 or 1000 cycles. (2) Voltage to approx. 4 v (adjustable); across approx. 100, 000 ohms). (3) Adjustment-voltage varied by front panel control. (4) Voltage Calibration-proportional to reading of % Modulation. m. Output Impedance. (1) 53.5 ohms at the X MULT RF OUTPUT jack (J-102). (2) 500 ohms at the X 20, 000 RF OUTPUT jack (J-101 ). (3) 0 to 90, 000 ohms at audio output jack J-103. n. Power Supply PP-562A/URM-25. (1) Power source requirements--115 volts AC (110%) 50 to 1000 cycles per second, single phase. (2) Power consumption of equipment is approximately 45 watts. 3. DETAILED DESCRIPTION. a. The rated frequency range is 10 kilocycles to 50, 000 kilocycles per second. This range is covered in eight bands by a band selector switch located on the front panel. Within each band the frequency is varied by means of a straight line frequency capacitor. Percentage frequency change is therefore proportional to capacitor dial rotation. The frequency generated can be read from a main frequency scale, which is geared to this variable capacitor. b. The RF output is continuously variable from 0.1 to 100, 000 microvolts and is determined by a meter reading in association with a multiplier and external attenuator settings. An adjustable two volt, open circuit, output is also available. c. The RF output may be either modulated or unmodulated. Modulation. is adjustable between 0 and 80 percent. An internal modulation source of either 400 or 1000 1-1 1 Section GENERAL Paragraph 3 c DESCRIPTION cycles per second is provided. Provision is also made for external modulation. d. A 1 mc crystal calibrator is incorporated in the set for purposes of frequency calibration and is effective between I mc and 50 mc. The frequency accuracy of the signal generator is within + .05% when calibrated against this integral calibrator. e. An adjustable 400 or 1000 cycle audio voltage is made available at the EXT MOD IN jack. This voltage can be varied from 0 to approximately 4.0 volts by means of the same control that adjusts % modulation. The audio output is proportional to the % modulation reading on the front panel meter. The details of operation and characteristics are discussed in other sections of the instruction book. 4. ELECTRON TUBE COMPLEMENT. The quantities and types of electron tubes used with the AN/URM-25 B are listed in Table 1-3. TABLE 1-1. EQUIPMENT SUPPLIED QUANTITY PER EQUIPMENT NAME OF UNIT NAVY TYPE OR A-N DESIGNATION OVER-ALL DIMENSIONS (INCHES VOLUME (CU. IN.) WEIGHT (LBS.) HEIGHT WIDTH DEPTH 1 RF Signal Generator Set AN/URM-25B 10-1/4 13 10-1/4 1300 35 1 a. RF Signal Generator SG-44b/URM-25 1 b. Power Supply PP-562A/URM-25 1 c. Impedance Adapter MX-1074/URM-25 1 d. Antenna Simulator SM-35/URM-25 1 e. (5:1) Fixed Attenuator CN-132/URM-25 1 f. (10:1) Fixed Attenuator CN-136/URM-25 1 g. Test Lead CX-1363/U 1 h. RF Cable Assembly (sym W104) CG-409A/U (40) 1 i. RF Cable Assembly (sym W105, W106) CG-409A/U (7) 1 j. AC Line Cable Assembly (sym W101) 1 k. Coaxial Adapter (sym P701) UG-201/U 1 l. Connector, Adapter UG-684/U *1 Equipment Spares Box 6 9 12 648 8 *Dimensions 3 x 4 x 8 for Marine Corps shipments TABLE 1-2. SHIPPING DATA NUMBER OF BOXES CONTENTS OVER-ALL DIMENSIONS (INCHES VOLUME (CU. IN.) WEIGHT (LBS.) NAME DESIGNATION HEIGHT WIDTH DEPTH 1 RF Signal Generator Set AN/URM-25B 17 20 17 5780 50 *1 Equipment Spares 7 10 13 910 10 *Dimensions 4 x 5 x 9 for Marine corps shipments. TABLE 1-3. ELECTRON TUBE COMPLEMENT NUMBER REQUIRED TUBE TYPE SYMBOL DESIG. FUNCTION LOCATION 1 12AU7 V101 Voltmeter Bridge Audio Compartment 1 12AU7 V102 Modulation Oscillator Audio Compartment 1 6AL5 V103 Modulation Diode Audio Compartment 1 6J4 V104 Buffer-Amplifier Buffer-Amplifier Compartment 1 9006 V105 RF Diode Buffer-Amplifier Compartment 1 6J6 V106 Carrier Oscillator Carrier Oscillator Compartment 1 6BE6 V-108 Crystal Calibrator Audio Compartment 1 6X4 V201 B+ Rectifier Power Supply PP-562A/URM-25 1 0D3/VR-150 V202 B+ Regulator Power Supply PP-562A/URM-25 1-2 GENERAL 1 Section DESCRIPTION Paragraph 5 5. SIMILARITIES BETWEEN EQUIPMENTS. The AN/URM-25B is basically similar to the AN/URM-25 and AN/URM-25A except that a crystal calibrator has been incorporated for calibrating frequency. In addition, an adjustable 400 and 1000 cycle audio output is made available at the front panel. Table 1-4 lists the basic differences between these models. TABLE 1-4. BASIC DIFFERENCES IN AN/URM-25 SERIES EQUIPMENTS MODEL LINE CORD EXT MOD IN FILTER FREQUENCY SCALE LAMP FILTER CRYSTAL CALIBRATOR RF PEAK ING COIL POWER SUPPLY PP-562/URM- 25 OTHER ITEM DIFFERENCES AN/URM-25 CORD-FILTER CX-1595 URM-25 Single section unshielded none none one peaking coil for Band H (L - 114) L-201, T-201 Non JAN types AN/URM-25 Line cord Sym No. W-101 Triple section shielded Triple section shielded none one peaking coil for Band H (L - 114) Rf by- passes C-205, C-206 added: L-201 T-201 JAN types RF bypasses C- 147, C-148 added to line filter AN/URM-25 Line cord Sym No. W-101 Triple section shielded in addition to an unshielded choke Triple section shielded V-108 (6BE6) crystal calibrator two peaking coils (L- 121, L-122), effective from 16 mc to 50 mc RF by- passes C-205, C-206, added; L-201, T-201 JAN types C-108 (.5 mf) removed, Adapter Connector UG- 684/U added, C-149, C-156 E-131 and C- 118 added, C- 113 changed from 10, 000 mmf tp 6200 mmf, other wiring changes 1-3 Section 2 THEORY OF Paragraph 1 OPERATION SECTION 2 THEORY OF OPERATION 1. GENERAL DESCRIPTION OF CIRCUITS. (See figure 2-1). a. The purpose of this section is to give the Electronics Technician a better understanding of the RF Signal Generator Set AN/URM-25B so that he can apply himself to the operation and maintenance problems that may arise. b. The functional principal of the AN/URM-25B is similar to that of a radio frequency transmitter. This association will become more apparent as the technician reads and studies this section. A carrier oscillator (par. 2) generates a variable RF signal which is applied to the control grid of a buffer-amplifier (par. 3). A modulation oscillator (par. 4) generates an audio voltage (400 or 1000 cycles) which is also applied to the control grid of the buffer-amplifier to grid modulate the RF signal. The modulated signal is then taken from the buffer.-amplifier and fed to a step attenuator circuit (par. 6) where the desired output amplitude is selected. An electron tube voltmeter, consisting of an RF diode, modulation diode and voltmeter bridge, is provided for measuring the carrier output and percentage modulation. Provision is also made for external modulation. The output of the modulation oscillator is available. at the "EXT MOD IN-AUDIO OUT jack. A crystal calibrating circuit is also provided to calibrate RF frequency from 1 mc to 50 mc. When this calibrator is used, the frequency error can be made less than .05 at these frequencies. Figure 2-1. RF Signal Generator SG-44B/URM-25, Functional Block Diagram 2-0 THEORY OF 2 Section OPERATION Paragraph 1c c. A detailed analysis of the principle circuit assemblies is covered in this section under the following headings and paragraphs. (1) Carrier Oscillator .................................. Par. 2 (2) Buffer-Amplifier ................................... Par. 3 (3) Modulation Oscillator............................ Par. 4 (4) Electron Tube Voltmeter ....................... Par. 5 (5) Variable RF Attenuator ......................... Par. 6 (6) Crystal Calibrator ................................ Par. 7 (7) Terminating the Signal Generator ......... Par. 8 (8) (5:1) Fixed Attenuator CN-132/URM-25 Par. 9 (9) (10:1) Fixed Attenuator CN-136/URM-2 Par. 10 (10) Antenna Simulator MX-1074/URM-25 .. Par. 11 (11) Test Lead CX-1363/'U ......................... Par. 12 (12) Power Supply PP-562A/URM-25 .......... Par. 13 (13) Incidental Frequency Modulation ......... Par. 14 2. CARRIER OSCILLATOR. (See figure 2-2). a. With the exception of plate choke L-103, filament choke L-104, capacitor C-122, and CARRIER CONTROL R- 123, the carrier oscillator circuit is completely enclosed in a shielded compartment located on the left side of the signal generator unit. It is of the conventional Hartley type with adjustable high Q iron core inductances (L-105 through L-111 ) and trimmer capacitors (C-128 through C-134) provided for frequency ranges A through G. There is no trimmer capacitor or adjustable inductance provided for the highest frequency range (band H). The frequency accuracy will be within .05%, from I mc to 50 mc when checked against oscillator- mixer V-108. At lower frequencies, the accuracy is within .5%.. This frequency check should be made by interpolation and does not require any iron core or trimmer adjustments. The method for maintenance calibration (using an external standard) is discussed in Section 6, par. 9. b. The range of frequencies covered is from 10 kilocycles to 50 megacycles per second in 8 bands with an overlap of at least 3%7, . The desired band (A through H) is selected by the FREQUENCY BAND SWITCH (S-105) (See figure 6-23). This switch is of the rotary selector, shorting type and serves three functions as follows: (1) Selects applicable "inductance-capacitance" combination. (2) Selects proper grid leak resistance and blocking capacitance combination for V-106. (3) Shorts to ground "inductance-capacitance" combinations not utilized at the selected frequency band. The alternate shorting of "inductance-capacitance" combinations is necessary in eliminating stray inductance and capacitance at the frequency range selected. c. The principal electrical features of the carrier oscillator are shown in the simplified schematic diagram, figure 2-2. For purposes of simplifying the circuit analysis, the mechanics of the FREQUENCY BAND SWITCH (S-105) have ot been included in this figure. M and N represent the contact positions of the FREQUENCY BAND SWITCH (S- 105) when set at band E. The details of the carrier oscillator are covered in the overall schematic diagram (figure 6-23) near the end of Section 6. d. The oscillator tube (V-106) is a type 6J6 dual triode with both sections connected in parallel. The frequency of the oscillations is determined by the L-C constant of the resonant tank circuit. The main tuning capacitor (C-127) is of the straight line frequency type, designed to give a linear frequency change with rotation except at the extreme ends of the frequency range. All frequency bands, with the exception of the highest band (H), can be calibrated by adjustment of the associated trimmer capacitor and variable iron core inductance. If necessary, band H can be calibrated by varying the spacing between the turns of L-105. This is discussed in Section 6, par. 9. Figure 2-2. Simplified Schematic Diagram of the Carrier Oscillator 2-1 Section 2 THEORY OF Paragraph 2 e OPERATION e. Bias for the oscillator tube (V-106) is provided by grid current 'which charges the grid blocking capacitor (C-126) through the cathode to grid resistance(R-125). The resistor (R-125) in parallel with the capacitor (C-126) allows this capacitor to discharge during the portion of the RF cycle when the grid is not positive with respect to the cathode. The net result is a bias on the grid which is proportional to the amplitude of the RF voltage across the grid tank circuit. When the FREQUENCY BAND SWITCH (S-105) is set for bands G or H, a 2200 ohm resistor (R124) shunts the 100, 00 ohm grid leak resistor (R-125) presenting an effective grid leak resistance of 2220 ohm for these bands. 'This is shown in the schematic diagram, figure 6-23 near the end of Section 6. f. A parasitic suppressor (E-127) consisting of an inductance (L-113) wound around a resistor (R-159) serves to suppress spurious oscillations which are apt to be more pronounced at the highest frequency range (18 to 50 mc) of the signal generator. The filter network in the plate circuit, consisting of an inductance (L-103) and three capacitors (C- 121, C-122, C-123) serves to eliminate stray RF currents from the oscillator compartment and interconnecting leads. Feedthru capacitor C-21 permits the entry of the lead from the CARRIER CONTROL. (R-123) into the filter network also bypass stray RF currents along this Iead. g. The carrier amplitude is adjusted to the required value by means of the CARRIER CONTROL. (R-123) which is a linear potentiometer that varies the voltage applied to the plate of the oscillator tube (V-106). A different V-106 cathode resistor (R158, R-160 R-162, R-163) is switched into the circuit for bands A, B, D and E to improve output voltage linearity of R-123 on these ranges. h. In changing frequency bands, the main tuning capacitor (C-127) is shunted b) the corresponding inductance and trimmer capacitance and is connected between the grid leak resistor and ground. This tuning capacitor is geared to the frequency scale (N-101, see figure 4-1). The scale rotates through 180 degrees and is divided into eight frequency ranges, (bands A thru, H). i. The FREQUENCY BAND SWITCH (S-105) has a scale mask (H-101) ) connected to it, so that only the frequency range or band selected can be viewed through the front panel of the signal generator. A more complete discussion of the frequency adjusting system is given in Section 4, par. 4. 3. BUFFER-AMPLIFIER. (See figure 2-3). a. The buffer-amplifier is an untuned RF amplifier inserted electrically and physically between the carrier oscillator and audio compartments and is completely enclosed in a shielded compartment. It consists of a triode type 6J4 (V-10)4) and associated circuit. This circuit serves the dual function of isolating the carrier oscillator from output terminal loading and introducing the amplitude modulation. b. As a buffer stage, the buffer-amplifier makes the carrier oscillator independent of the setting of either the MICROVOLTS control (R-155) or MULTIPLIER (E-112-Step Attenuator), as well as independent of any load that may be presented to the output of the signal generator. (See figure 6- 23). c. Modulation is accomplished by introducing the audio voltage from the modulation oscillator (V-102) or from an external source to the grid of the buffer-amplifier tube (V-104). Due to the nature of the circuit, the amplitude of this audio voltage is directly correlated to the degree of modulation and adjustable by means of the %, MODULATION control (R- 111). A portion of this audio voltage is also applied to the plate circuit of the Figure 2-3. Simplified Schematic Diagram of the Buffer-Amplifier 2-2 THEORY OF Section 2 OPERATION Paragraph 3 c modulation diode (V-105) where it is rectified and fed to the voltmeter bridge circuit for indication of % Modulation on M- 101 (see Section 2, par. 5). d. A decoupling network consisting of C-114 and R-164 serves to minimize the presence of incidental frequency modulation effects on the carrier oscillator circuit. e. The plate supply voltage of V-104 is unregulated at + 240 volts DC. The grid bias is preset b) adjustment of the cathode BIAS resistor (R-113) to introduce a DC grid voltage of approximately 2.8 volts. This voltage is critical and is selected to maintain a minimum of both carrier and audio distortion (see Table 6-4, par. 4). f. The output of V-104 is coupled to the attenuator circuit through a network selected by the CARRIER RANGE switch (S-107). When operating the signal generator at frequency bands A thru C, this switch should be set to the "10 kc-230 kc" position. In this position, the RF output is taken from the plate of V-104 through two parallel capacitors (C- 112, C-113) which offer a total capacitance of 6710 micro- microfarads. These capacitors present a low enough reactance to permit sufficient RF output at low carrier frequencies (below 230 kc). These low frequencies should not be modulated by audio signals above 1000 cycles to avoid the presence of appreciable audio in the output. More effective audio filtering is accomplished at higher RF frequencies, by switching S-107 to one of the other three positions where C- 113 is eliminated. and the output coupling capacity is only 510 mmf. g. CARRIER RANGE switch S-107 serves an additional function above 16 mc where one of two RF peaking coils is placed in parallel with the AC load of V-104. One coil (L-121) boosts the RF gain of V-104 between 16 mc and 34 mc, whereas the second coil (L-122) boosts the gain between 34 mc and 50 mc. The inductance of these coils compensates for the output capacity in the plate circuit of V- 104. A single coil does not provide sufficient gain over this frequency range. By increasing the gain of V-104, RF distortion from 16 mc to 50 mc is kept at a minimum. In order to obtain full output without these coils, the grid RF signal of V-104 would have to be increased by advancing CARRIER CONTROL R-123 in a clockwise direction. This larger grid signal would result in increased RF distortion, Peaking coils are not necessary at lower frequencies where the gain of the Buffer-Amplifier circuit is sufficiently high to keep RF distortion at a minimum. h. A small portion of the RF energy is tapped from cathode bypass C-117 and coupled to the grid of crystal oscillator-mixer V-108 via isolation resistor R-167 and blocking capacitor C-150. Although the cathode of V-104 is well by-passed, sufficient RF energy will be available at the grid of V-108 to crystal calibrate the signal generator. The crystal calibrator is discussed, in detail, in paragraph 7 of this section. i. V-104 cathode RF choke L-118 is inserted to eliminate high frequency RF currents from audio bypass electrolytic C-1 15. This coil serves to minimize the radiations that might be set up in an electrolytic such as C-115 at higher frequencies of the signal generator. 4. MODULATION OSCILLATOR. (See figure 2-4). a. GENERAL-The modulation oscillator is contained in the audio compartment and is a standard Wien-bridge oscillator, utilizing a type 12AU7 dual triode (V-102). It is capable of generating an audio signal of either 400 or 1000 cycles, depending upon the position of the MOD SELECTOR switch (S- 103). When this switch is in the "EXT" position, the oscillator section (V-102A) is inoperative and an external modulating voltage (100 to 10, 000 cycles) may be applied to the EXT MOD IN jack (J-103). The external audio signal is fed via a three section filter (Z-101), RF choke (L-117) and MOD SELECTOR s- witch (S-103) to the grid circuit of buffer-amplifier V-104. The degree of modulation can be varied by % MODULATION control R-111. The filter and choke are shown in the overall schematic, Figure 6-23 near the end of Section 6. b. AUDIO OUTPUT-When the MOD SELECTOR switch (S- 103) is in the 400 or 1000 cycle position, the corresponding audio signal is applied to the grid of V-104 via %o MODULATION control R-ll. In these positions of S-103, the audio voltage will also be available at EXT MOD IN jack (J-103) for external applications. The audio voltage at J-103 can be varied by 7o0 Modulation control R-I 1. The impedance at J-103 is .high (depending upon position of R111 arm), and the audio voltage available will be proportional to the % Modulation reading on MI- 101 when fed to a high impedance (approx. 100k) load. When a low impedance load is connected at J-103, the audio output at J- 103 will decrease, but the meter reading will still be proportional to the audio output voltage. The maximum available open circuit audio voltage at J-103 will be approximately 4 volts. This voltage will be represented by a reading of "100" on the % MOD scale of the meter. To avoid audio frequency shifts that may occur in the extreme clockwise position of R-111, the % Modulation reading should never be advanced to an indication beyond "100". The operational procedure for obtaining audio output is discussed in Section 4, OPERATION. The complete circuit will be found in Figure 6-23 near the end of Section 6. c. CRYSTAL CAL OUTPUT-Besides functioning as an internal and external audio source, the amplifier section (V-102B) of the modulation oscillator also serves as an amplifier for the audio beat of the crystal calibrator (V-108). When XTAL-CAL switch (S-106) is in the ON position, B+ is applied to V-108 and the beat output of the crystal calibrator (V-108) is fed to the grid of V-102B where it is amplified. When calibrating against the internal crystal (Y-101), the MOD SELECTOR switch (S-103) should be set to XTAL. This is the same as the EXT position of the switch. In this position, the crystal beat can be monitored at the EXT MOD in jack (J-103) with a set of crystal earphones. Connector, Adapter UG684/U is provided to adapt BNC jack J- 103 to a 2-3 Section 2 THEORY OF Paragraph 4 d OPERATION Figure 2-4. Simplified Schematic Diagram of the Modulation Oscillator standard phone plug. High impedance crystal earphones must be used since the impedance at J-103 is high. d. CIRCUIT ANALYSIS OF MODULATION OSCILLATOR. (1) Tube section V-102B acts as an amplifier and in verter. Even without the Wien-bridge circuit, this system could oscillate since any signal that appears on the grid of V- 102A is amplified and inverted by both V-102A and V-102B. The voltage fed back to the grid of V-102A then must reinforce the initial signal and cause oscillations to be set up and maintained. This type of system, however, would amplify voltages of a very wide range of frequencies. The bridge circuit is used to eliminate feedback voltages of all frequencies except the single frequency desired in the output. The bridge allows a voltage of only one frequency to be effective in the circuit because of the degeneration and phase shift provided. Oscillations can take place only at the frequency which permits the voltage across resistor R-104 (input signal to V-102A) to be in phase with the output voltage from V-102B, and for which the positive feedback voltage exceeds the negative feedback voltage. Voltages of any other frequency cause a phase shift between the output signal of V- 102B and the input to V-102A. Undesired frequencies are thus attenuated by a high degree of degeneration so that the feedback voltage is insufficient to sustain oscillations at frequencies other than the desired frequency. (2) The degenerative or negative feedback voltage is provided by the voltage divider network consisting of the cathode resistor (R-105), a potentiometer (R-110) and series resistor (R-117). Since there is no phase shift across this voltage divider, and since the resistances are practically constant for all frequencies, the amplitude of the negative feedback voltage is constant for all audio frequencies that may be present at the output of V-102B. The degeneration control potentiometer (R-1 10) is preset to sustain oscillation at both 400 and 1000 cycles per second, with minimum distortion. (3) Regeneration or positive feedback is provided by voltage divider consisting of two resistors (R-101, R-104) and two capacitors (C-101, C-102), when the MOD SELECTOR switch is set for 1000 cycle operation. At very high frequencies the reactance of C-102 is low and any positive feedback voltage applied to the grid of V-102A will be at a minimum. At very low frequencies, the reactance of C-101 will be high and the positive feedback voltage applied to the grid of V-102A .will subsequently be low. It can also be shown that for maximum regeneration at the desired frequency, the voltage across resistor R-104 will be in phase with the output from V-102B when: R-101 X C-101 = R-104 X C-102. 5. ELECTRON TUBE VOLTMETER. The electron tube voltmeter consists of three fundamental circuits, namely, the RF diode (V-105), the modulation diode (V-103) and the voltmeter bridge (V-101). The voltmeter bridge tube (V-101) and modulation diode (V- 103) circuits are contained in the audio compartment: whereas the RF diode (V-105) circuit is located in the buffer- amplifier compartment. A meter (M-101) Is provided on the front panel of the signal generator to give the appropriate voltage indication. This voltmeter circuit makes it possible to determine both the carrier output strength and percentage of modulation. a. RF DI)ODE. (See figure 2-5). (1) The RF diode (V-105) rectifies the carrier output signal of the buffer-amplifier (V-104) which is then applied to the voltmeter bridge (V-101) circuit. The strength of this RF signal is indicated on the meter (M-101). (2) V-105 is a type 9006 tube. The RF voltage is taken from the plate circuit of the buffer-amplifier (V-104) and applied across V-105 through a T pad described in paragraph 6i of this section. 2-4 THEORY OF Section 2 OPERATION Paragraph 5 a (3) Figure 2-5. Simplified Schematic Diagram of the RF Diode (3) The rectified RF signal appears across the cathode resistors R-126 and R-127. A 56 micromicrofarad capacitor (C-142) and' a 1000 micromicrofarad capacitor (C- 136) serve to bypass the RF energy from the voltmeter bridge circuit. An additional feedthru type RF bypass capacitor (C- 137) permits the entry of the RF diode (V-105) output into the audio compartment. The bypass capacitor C-135 'filters the RF energy from the filament lead to V-105. A part of the rectified RF signal voltage is taken across R-127 and applied to the grid of the bridge tube (V-101B) when the METER READS switch (S-102) is in the RF position. The RF voltage is read from the upper scale of the meter (M-101). This scale is calibrated from 0 to 100 microvolts. When the meter indicates 100 microvolts, two volts output, open circuit, is present at the X 20, 000 RF OUTPUT jack (J-101). When J- 101 is terminated in its characteristic impedance (500 ohms) a meter reading of 100 microvolts represents an output of one volt. Similarly, if the output is taken from the X MULT RF OUTPUT jack (J-102), and this jack is terminated in its characteristic impedance (53.5 ohms), the voltage at J-102 is determined by multiplying the MULTIPLIER dial (I-104) setting by the meter reading. (See Section 2 par. 6 and par. 8). Figure 2-6. Simplified Schematic Diagram of the Modulation Diode (4) A ballast regulator lamp (R-156) connected in series with the filament of V-105 minimizes the effects of varying line voltage on the contact potential of the tube . This contact potential is an emission characteristic which is prevalent in diodes. Its static effects are eliminated by adjustment of the RF COMP control (R-128), a screwdriver adjustment located on the audio compartment (See figure 2- 7). The filament shunt resistor (R-157) improves the regulation characteristics of the ballast lamp by decreasing the cold to hot resistance change of the ballast load. b. MODULATION DIODE. (See figure 2-6). (1) The modulation diode (V-103) is a type 6AL5 dual diode with only one tube section used. It rectifies the modulating voltage. This rectified voltage is then applied to the grid of the voltmeter bridge tube (V-101B) for determination of percentage modulation. The same voltmeter bridge is used for reading percentage modulation as is used for determining carrier output strength. The principal features of the modulation diode are shown in Figure 2-6. (2) The percentage modulation of the carrier frequency is determined by the modulation voltage applied to the control grid of the buffer-amplifier (V-104). This modulation voltage is taken from the 100, 000 ohm % MODULATION potentiometer (R-111) and applied across the modulation diode (V-103) circuit where it is rectified. Resistors R-119 and R-121 serve as a voltage divider. A part of this rectified audio voltage is taken across R-121 and applied to V-101B when the METER READS switch (S-102) is in the v/o MOD position. Capacitor C-1 18 blocks the DC grid voltage of V-104 from V-103. Due to the modulation characteristic of the buffer-amplifier circuit, the degree of modulation is a function of audio voltage and independent of the carrier amplitude. This is true in such a grid modulating system when the RF signal amplitude is small with respect to the amplitude of the audio voltage. In this type of circuit, the degree of modulation is a function of the change in 2-5 Section 2 THEORY OF Paragraph 5 b (2) OPERATION Figure 2-7. Schematic Diagram of the Voltmeter Bridge Circuit gain of the modulating stage (buffer-amplifier) brought about by the audio voltage. This can be seen from an analysis of the Eg-Ip (grid voltage-plate current) curve of the tube. As the audio voltage on the grid swings up and down, the instantaneous operating point of the RF signal is changed. When this swing occurs over the nonlinear region of the Eg-Ip curve, the instantaneous gain of the tube, with respect to the RF signal, also changes. When this gain varies from zero to twice the gain at the quiescent point, 100% modulation will result. Similarly, degree of modulation will be 50%/, when the gain varies from 1/2 to 11/2 times the gain at the quiescent point. The degree of modulation, therefore, depends only on the audio amplitude. A proportional part of this audio voltage is fed to the meter circuit and the percentage of modulation is read directly from the lower scale of M-101. c. VOLTMETER BRIDGE CIRCUIT. (See figure 2-7). (1) The voltmeter bridge (V-101) circuit provides a means for applying the rectified signals from either the RF or modulation diodes to the meter (M-101). The bridge circuit utilizes a tube type 12AU7 (V-101) dual triode and is located in the audio compartment. The principal electrical features of the voltmeter bridge circuit are shown in figure 2-7. (2) The fundamental principle of the voltmeter bridge is that of a Wheatstone bridge in which the DC plate resistances of the triode sections form two of the 2-6 arms. When the bridge is balanced, the DC plate resistances of both triode sections are equal and no current flows through the meter (M-101). The movement of this meter is such that 100 microamperes gives full scale deflection. Tube section V-101B is the "unbalancing" part of the bridge, its I)C plate resistance varying in accordance with the bias supplied by the rectified voltage from the RF diode (V-105) or modulation diode (V-103). The degree of unbalance is determined by the strength of the carrier signal or modulation voltage and is indicated by a reading on M-101 d. VOLTMETER BRIDGE ADJUSTMENTS. (1) The RF COMP (R-128) and MOD COMP (R-129) controls are located on the audio compartment. They are provided to compensate for the contact potential of V-105 and V-103. This contact potential is due to the static emission present when the heated tube filaments create electrostatic fields in these diodes resulting in some flow of current. The effects of contact potential can be detected by first adjusting R-131 for zero meter reading with the METER READS switch (S-102) in the BAL position. Resistor R-131 varies the relative B+ voltage applied to the plates of both sections of V-101 until the bridge is balanced. With the MICROVOLTS control (R- 155) and o/o MODULATION control (R-111) set fully counterclockwise M-101 should read zero in either the RF or % MOD positions of S-102. A 2-6 THEORY OF Section 2 OPERATION Paragraph 5 a (3) residual meter reading in either switch position indicates the presence of contact potential at the grid of V-101B. Adjustment of R-128 places a balancing potential on the grid of V-101A to compensate for this effect in the RF position of S-102. Resistor R-129 has a similar effect for the % MOD position of S-102. (2) R-133 and R-134 are the meter sensitivity controls for the RF and % MODULATION scales of M-101. These potentiometers are adjusted whenever it is suspected that either meter range is incorrect. This procedure is discussed in Section 6 par. 10. 6. VARIABLE RF ATTENUATOR. (See figure 2-8). a. The RF attenuator circuit consists of a step attenuator (E-112) and dual potentiometer MICROVOLTS control (R-155), both located in the shielded buffer-amplifier compartment. Both controls vary the carrier voltage applied to the X MULT RF OUTPUT jack (J-102) but only the MICROVOLTS control (R-155) affects the voltage at the X 20, 000 RF OUTPUT jack (J-101). The value of the voltage at the X MULT RF OUTPUT jack (J-102) is determined by multiplying the meter (M-101) reading by the indicated position of the MULTIPLIER dial (1-104). The entire circuit is effectively resistive so that the attenuation introduced is substantially independent of frequency within the limits of the instrument. The output impedance of the attenuator system as taken from the X MULT RF jack (J-102) is constant at 53.5 ohms for any position of the attenuator MULTIPLIER dial (1- 104). The attenuator (E-112) and associated circuit are shown, schematically in figure 2-8. b. The X 20, 000 RF OUTPUT jack (J-101) voltage is taken from the dual potentiometer MICROVOLT control (R- 155) and is not attenuated by the step attenuator (E-112). The voltage developed across this jack depends upon the setting of the CARRIER CONTROL (R-123) and MICROVOLT control (R-155) and its output impedance is constant at 500 ohms. When this jack is terminated in its characteristic impedance (500 ohms), the output voltage is determined by multiplying the meter (M-101) reading by 10, 000. When it is not terminated (open circuited), the output voltage will be 20, 000 times the indicated reading on the meter (M-101). c. Whenever the frequency of the signal generator is changed, reset the X 20, 000 RF OUTPUT jack (J-101) voltage for a meter (M-101) reading of "100, " by rotating the MICROVOLT control (R-155) fully clockwise and then rotating the CARRIER CONTROL (R-123) in a clockwise direction until the meter reads "100." This represents two volts open circuit output from J-101 and one volt output when this jack is terminated in its characteristic impedance (500 ohms). d. The step attenuator (E-112) attenuates the output from the X MULT RF OUTPUT jack ()-102) in steps of ten as indicated on the dial plate (I-104). The voltage at J-101 will not be affected by the position of this dial. e. The useful output voltage from the X MULT RF OUTPUT jack (J-102) is always based on terminating this jack in its characteristic impedance (53.5 ohms); thus, when the output from J-102 is fed to a receiver under test, with the impedance properly matched, the reading on the signal generator meter will indicate the input voltage to the receiver under test. This is discussed more fully in section 2, paragraph 8, TERMINATING THE SIGNAL GENERATOR. f. When the voltage from the X 20, 000 RF OUTPUT jack (J-101) is set at "100" on the meter, the maximum output from the X MULT RF OUTPUT jack (J-102), when correctly terminated (53.5 ohms) will be 0.1 volts. Within each step of the attenuator (E-112), the output from the X MULT RF OUTPUT jack (1-102) is varied Figure 2-8. Schematic Diagram of the Variable RF Attenuator Circuit 2-7 Section 2 THEORY OF Paragraph 6 f OPERATION Figure 2-9. Schematic Diagram of Crystal Calibrator by rotating R-155. The output voltage from this jack is determined in microvolts by multiplying the meter CM-101) reading by the corresponding position of the MULTIPLIER dial (I-104). Since the accuracy of all meters is expressed in terms of percentage error for full scale deflection, the technician should avoid using the meter calibrations below "20." Use the (5:1 ) FIXED ATTENUATOR CN-132/URM-25 whenever a meter voltage indication in this range is required. This attenuator is discussed more fully in paragraph 9 of this section. g. For any particular carrier frequency, once the CARRIER CONTROL (R-123) has been rotated to give the required "100" meter indication, its setting should never be changed. The output from each attenuated step and from the X 20, 000 RF OUTPUT jack (J-101) is varied by adjusting the MICROVOLTS control (R-155). Whenever the generator frequency is changed, however, the CARRIER CONTROL must be reset to give the required '.'100" meter indication. This adjustment is made only after R-155 has again been rotated to the fully clockwise position. h. When R-123 and R-155 have been adjusted to introduce a two volt signal (M-l101 reads "100" and J-101 unterminated) to the step attenuator (E-112), the series voltage dropping resistor (R-143) reduces this voltage to 0.2 volts. The maximum output voltage available from the X MULT RF OUTPUT jack (.J-102) when this jack is terminated in 53.5 ohms, will, therefore, Figure 2-10. Impedance Adapter MX-1074/URM-25 be 0.1 volts. This will also be the maximum input voltage from this jack to a properly matched receiver under test. (See Section 2 par. 8). It is this voltage, under terminated conditions, that is actually indicated on M-101. i. The MICROVOLTS control (R-155) is a two section potentiometer connected with two 500 ohm resistors (R-141, R-142) in the form of a T pad. It provides a smooth control of the voltage applied to the step attenuator, at the same time maintaining a constant impedance (500 ohms) across the output of the buffer-amplifier (V-104) and across the X 20, 000 RF OUTPUT jack ()-101). j. The step attenuator (E-112) is a six section ladder resistive network and its output is attenuated in six steps. With the MICROVOLTS control (R-155) and the attenuator (E- 112) in combination, any desired voltage Figure 2-11. Equivalent Circuit of X MULT RF OUTPUT (J-102) with Impedance Adopter MX-1074/URM-25 Added 2-8 THEORY OF Section 2 OPERATION Paragraph 6 j between zero and 100, 000 microvolts can be obtained at the X MULT RF OUTPUT jack (J-102) when J-1C is terminated in its characteristic impedance (53.5 ohms). The input voltage to the receiver under test is thus determined by multiplying the meter (M-101) reading (upper scale) by the decimal multiplier indicated by the position of the MULTIPLIER dial (1-104). The lowest calibrated output voltage is 0.1 microvolts. 7. CRYSTAL CALIBRATOR. See figure 2-9 ). a. GENERAL-The RF Signal Generator Set AN/ URM- 25B contains a crystal calibrator, incorporated in the audio compartment. This circuit provides crystal check points from I mc to 50 mc for purposes of interpolative calibration of the signal generator in this frequency range. The frequency accuracy of the crystal check points, at room temperature, and at the moment of checking is within + .001% or better. The overall frequency accuracy of the equipment (1 mc to 50 mc) when checked against the crystal calibrator, including all variations of operating conditions, is within + .050/'. No provision is made for integral calibration below 1 mc where the accuracy is that of the direct reading frequency scale (+ .5%). b. CIRCUIT ANALYSIS--(see figure 2-9 ). The crystal calibrator consists of a I mc crystal (Y-101) and an oscillator- mixer circuit utilizing a type 6BE6 pentagrid converter (V-108). A portion of the RF signal is fed from the cathode of buffer- amplifier V-1C4 to the mixer grid of V-108 via isolation resistor R-167 and coupling capacitor C-150. Although the cathode of V-104 is bypassed for RF, sufficient RF energy is available to operate the crystal calibrator. The oscillator section of V-108 is analagous to a Colpitts oscillator with 1 mc crystal Y-101 serving as the tuned circuit and the screen grid acting as the plate. Grid resistor R-169 is the grid leak DC return for the oscillator grid. Trimmer C-151 is provided for adjusting the I mc frequency of the oscillator against a primary standard. RF chokes L-119 and L-120 serve to increase the harmonic generation of the crystal oscillator and thereby extend the useful range of the calibrator to 50 mc. When XTAL-CAL switch S-106 is in the ON position, B+ is fed to the plate via plate load R-170 and to the screen via load resistor R-171. When calibrating, the output of V-108 will be the audio beat difference between the signal generator frequency and the crystal harmonic frequency. This audio beat is fed to the grid of V-102B via switch S-106. V-102B amplifies this beat and the resultant signal is fed to the EXT MOD IN jack J-103 when MOD SELECTOR switch S-103 is in the XTAL (EXT) position. Connector, Adapter UG-684/U is provided to adapt BNC type jack J-103 to a standard phone jack when monitoring for zero beat. Crystal earphones should be used when calibrating since the impedance at J-103 is high. 8. TERMINATING THE SIGNAL GENERATOR. a. The termination principles herein discussed are based on the assumption that the load is essentially sistive in nature. This is true for most applications for which this equipment is used in the field. In cases where the load is not resistive, it will be necessary for the technician to interpret these principles with respect to the nature of the load. b. A CG-409A/U (4'0") coaxial output cable assembly (W- 104) consisting of a four foot length of RG58A/U cable and terminated at each end with a type UG-88/U connector is supplied with the signal generator. This cable is intended for use with the X MULT RF OUTPUT jack (J-102) and has a characteristic impedance of 52 ohms. c. Cable W-104 has a capacitance of 28.5 mmf/ft or a total capacitance of 114 micromicrofarads for the entire four foot length. The resultant reactance would have no appreciable effect on the output of J-102 at frequencies below I mc and therefore, standing waves do-not introduce a termination problem at these frequencies. d. At frequencies greater than one megacycle, the decrease in cable reactance begins to introduce a pronounced shunting effect on the 53.5 ohm generator terminal (J-102) impedance and it becomes necessary to correctly terminate the receiving end of W-104 in order to eliminate standing waves. There is no need to terminate the signal generator end of the cable since its characteristic impedance of 52 ohms is approximately the same as the characteristic impedance across J-102. e. The characteristic impedance across the X 20, 000 RF OUTPUT jack (J-101) is 500 ohms and the cable assembly W- 104 should not be used with this jack. An accessory seven inch CG-409A/U (7") cable assembly (W-105)consisting of RG58A/U cable and one UG-88/U connector at each end is provided for use with J-101. Since this cable is much shorter than the four foot cable assembly, the effects of a mismatch at the X 20, 000 RF OUTPUT jack (J-101) are negligible. f. When the 52 ohm cable assembly (W-104) is plugged into the X MULT RF OUTPUT jack (J-102), and terminated properly (53.5 ohms -no standing waves will be present. An IMPEDANCE ADAPTER MX-1074/URM-25 consisting of a 53.5 ohm composition resistor (R-501) contained in a rectangular aluminum case (See figure 2-10) is supplied with the equipment. This unit has one UG-185/U connector at each end and is inserted between the receiver under test and the receiver end of cable W-104 when the receiver load impedance is at least ten times the generator output impedance (i.e. approximately 500 ohms). It is apparent from figure 2-11 that the voltage appearing across this terminating resistor at points OP will be one half the open circuit voltage across the generator output at J-102 represented by points MN. However, since the meter (M-101) was calibrated with respect to a correctly terminated load, the reading on the meter will actually reflect the input voltage to the receiver under test. 2-9 Section 2 THEORY OF Paragraph 8 g OPERATION Figure 2-12. Method for Inserting Impedance Adapter MX-1074/URM-25 at J-102 Figure 2-12 illustrates the method for inserting the impedance adapter. g. When the load impedance is less than 53.5 ohms, the impedance adapter cannot be used. In this case, a non- inductive composition resistor should be added in series with the input element at the receiver under test, so that the sum of the receiver input impedance and this receiver under test, so that this resistor will be 53.5 ohms (See figure 2-13). The total load impedance will then match the signal generator impedance at J-102 and standing waves will be minimized. The actual receiver input voltage can then be calculated from the formula indicated in figure 2-13. W/hen applying this procedure, it will probably be necessary to file down a larger standard resistor to get the precise value required. Use the Resistance Bridge ZM-4/U or equivalent to measure the resistance. For example; if the load impedance of the receiver (Z) is equal to 30 ohms, a series resistor (R) of 23.5 ohms must be .added in series with the receiver. A meter (M-101) indication of 10, 000 microvolts will then represent an actual receiver input as follows: E load = Z X M = 30 X 10, 000 = 5607 microvolts 53.5 53.5 To minimize leakage and other losses this series resistance should be inserted as closely as possible to the input element of the receiver or instrument under test. h. If the load impedance is considerably less than 500 ohms, but more than 53.5 ohms, the impedance adapter is replaced by a non-inductive composition resistor which shunts the load (see figure 2-14). The equivalent impedance of the shunt and load should equal the generator impedance (53.5 ohms). The receiver input voltage will then be equal to the meter indication. For example; if the receiver input impedance (Z) is 120 ohms, select the correct shunt resistor (R) as follows: R = 53.5 x Z = 53.5 x 120 = 6420 Z - 53.5 120 - 53.5 66.5 R = 96.05 ohms Figure 2-13. Equivalent Circuit of X MULT RF OUTPUT (J- 102) with Series Matching Resistor Added Figure 2-14. Equivalent Circuit of X MULT RF OUTPUT (J- 102) with Shunt Resistor Added. TABLE 2-1. METHODS FOR CORRECTLY TERMINATING THE SIGNAL GENERATOR AT J-102 LOAD IMPEDANCE METHOD FIGURES PARAGRAPH Less than 53.5 ohms Series Resistor 2-12 8g 53.5 ohms to approximately 500 ohms Parallel Resistor 2-13 8h 500 ohms or greater Impedance Adapter MX-1074/URM-25 2-10;2-11;2-12 8f 2-10 Section 2 THEORY OF Paragraph 8 h OPERATION It is apparent that the meter (M-101) indication will be the same as the actual input voltage to the receiver. If an accurate voltage indication is required, it will be necessary to file down a standard resistor until the desired value is obtained. Use the Resistance Bridge ZM-4/U or equivalent to determine when this value has been reached. i. Table 2-1 shows the most desirable type of termination for any particular load impedance. 9. (5:1) FIXED ATTENUATOR CN-132/URM-25. (See figure 2-15). a. The (5:1) Fixed Attenuator CN-132/URM-25 consists of a' two section rectangular aluminum case approximately 2" long x 1" high x I" wide. A type UG-185/U connector is provided at each end to fit W-104 output cable CG-409A, /U (4'0"), and W-106 output cables CG-409A/U (7"). These cables are used as required( to make the necessary connections. b. The schematic diagram and outline draping of the 5:1 fixed attenuator is shown in figure 2-15. It is designed to be used when the input impedance of the receiver under test is 53.5 ohms and consists of four resistors (R-303, R-304, R-, 05, R-306) connected in parallel to give an equivalent resistance of 22.3 ohms. These parallel resistors are then connected with two 35.6 ohms resistors to form a "T" network. It can readily be calculated that the output terminal voltage of this attenuator unit will be one fifth its input voltage when the CN-132/URM-25 is properly terminated in 53.5 ohms. It therefore follows that the voltage output from the fixed attenuator will be one fifth the voltage indicated by M-101. Figure 2-15. (5:1) Fixed Attenuator CN-132/URM-25 with Schematic Diagram Shown c. The 5:1 fixed attenuator is designed for a 53.5 ohm terminating impedance and should be used in conjunction with the X MULT RF OUTPUT jack (J-102), never with the X 20, 000 RF OUTPUT jack (J-101). d. Although this unit was designed primarily for use with a load impedance of 53.5 ohms, it ma)y also be used when the receiver under test presents an impedance other than 53.5 ohms. In such case, it will be necessary to apply the terminating principles as outlined in paragraph 8 and in Table 2-1 of this section. For example; (1) If the load impedance is 1000 ohms, connect one end of W-104 to J-102 on the signal generator. Connect the other end of W-104 to the fixed attenuator and terminate the fixed attenuator with the impedance adapter. This assembly is then connected to the load. A meter indication of 10i, 000 microvolts now reflects an actual load input voltage of 2000 microvolts. (2) If the load impedance is 30 ohms do not use the impedance adapter. Insert a 23.5 ohm non-inductive resistor in series with the output of the fixed attenuator and then connect to the 30 ohm load. A meter indication of 10, 000 microvolts now represents an actual load voltage as follows: E load = Z x M = 30 x 10.000 53.5 5 53.5 5 E load = 60, 000 = 1122 microvolts 53.5 e. A coaxial adapter UG-201/U is also provided with the equipment to allow for adapting the output cables type BNC connectors (i.e. UG-88/U) to a type N connector found on many receivers. 10. (10:1) FIXED ATTENUATOR CN-136/URM-25. a. The (10:1) Fixed Attenuator CN-136/'URM-25 is physically identical to the (5:1) Fixed Attenuator CN- 132/URM-25. It consists of four 43.2 ohm resistors (R-803 thru R-806) connected in parallel to give an equivalent resistance of 10.8 ohms. These parallel resistors are connected with two 43.8 ohm resistors (R-801, R-802) to form a "T" network. This unit is the same in principle as the 5:1 attenuator (see Section 2, par. 9) but introduces a voltage attenuation of 10:1 instead of 5:1 when terminated in 53.5 ohms. b. This 10:1 fixed attenuator is provided for use at frequencies above 18 mc (band H) when extremely accurate low level signal generator outputs are required. This applies only to the last two steps (X.01, X.1) of the step attenuator (E- 112), where the presence of some residual leakage voltage or faulty grounds might effect the output accuracy at these higher signal generator frequencies. For example; if it is desired to select an accurate 6 microvolt output at 30 mc, the MULTIPLIER dial (I-104) should be set at XI with the output meter (M-101) adjusted for a reading of "60." Insert the 10:1 fixed attenuator at J-102 and terminate it in 53.5 ohms as 2-11 Section 2 THEORY OF Paragraph 10 b OPERATION Figure 2-16. Schematic Diagram of the Antenna Simulator SM-35/URM-25 with Input Impedance-Frequency Curve as described in paragraph 8 of this section. The output across the 53.5 ohm load will then have an accurate value of 6 microvolts. 11. ANTENNA SIMULATOR SM-35/URM-25. (See figure 2-16). a. Antenna Simulator SM-35/URM-25 is contained in an aluminum case of the same type and physical dimensions as the impedance adapter and fixed attenuator units. One type UG-185/U connector is provided it each end for connecting to any one of output cables 'W-104, W-105, or W-106. b. The circuit consists of a 200 micromicrofarad capacitor (C-401) in series with a series-parallel arrangement consisting of a 400 micromicrofarad capacitor (C-402), a 400 ohm resistor (R-401 ), and a 20 microhenry inductor (L-401 ). At frequencies above 2.5 megacycles, the antenna simulator unit acts like a pure resistance of from 220 ohms to 400 ohms. Below 1.6 megacycles, the circuit acts like a capacitance of 200 micromicrofarads in series with an inductance of 20 microhenries and a resistance of 15 ohms. c. From the impedance curve (figure 2-16), it can be seen that the minimum impedance of the antenna simulator will be a)proximately 220 ohms When using this unit, first connect one end of the Impedance Adapter MX-1074/URM-25 to the output cable (W-104) and plug the other end of W-104 into J-102 on the signal generator. Using the auxiliary cable (W-105), connect the antenna simulator to the impedance adapter. If necessary, the second auxiliary cable ('-106) may then be used to connect the antenna simulator to the receiver under test. d. In using the antenna simulator, it should be realized that the significant voltage is the input and not output voltage of the antenna simulator. The reason for this is that the antenna simulator approximates a standard antenna which forms a part of the overall sensitivity measurement of a receiver designed for use with it. For example; if the output frequency of the signal generator is 20 mc, it can be seen, from figure 2-16 that the series impedance of the antenna simulator will be approximately 400 ohms resistive. Make the necessary connections as indicated in paragraph 11c of this section. A meter indication of 10, 000 microvolts represents an input voltage of 10, 000 microvolts to the antenna simulator. e. For accurate receiver output voltage indication, it should be remembered that the total load impedance represented by the antenna simulator in series with the load of the instrument under test should be at least 500 ohms. From figure 2-16, it is apparent that the accuracy will be sufficiently good at frequencies above 5mc. Below 5mc, the impedance falls off to approximately 220 ohms and the receiver input load should be sufficiently high (approximately 280 ohms or greater) to maintain the accuracy. 12. TEST LEAD CX-1363/U. (See figure 2-17) a. The Test Lead CX-1363/U should be used for making interstage receiver measurements. It consists of a 0.1 microfarad capacitor (C-601) in parallel with a 510 micromicrofarad capacitor (C-602) enclosed in an aluminum case similar to the antenna simulator and fixed attenuator units. One end of this case is terminated in a type UG-185/U connector. Two 18" long clip leads extend from the other end. The capacitor network is in series with the red lead, whereas the black lead is grounded to the case. b. The capacitor network is inserted to protect the attenuator (E-112) of the signal generator from accidental test probing at points of B + potential and should always be used when making interstage receiver tests. c. The reactance of the test lead capacitors should not normally affect the accuracy of the meter (M-101) voltage indication since, in most cases, the impedance at receiver interstage measurement points will be high. It must be realized, however, that when the CX-1363/U is used at test points of low impedance (below 400 ohms) the meter indication can no longer be depended upon to reflect the actual signal voltage applied. 13. POWER SUPPLY PP-562A/URM-25. (See figure 2-18). a. The power supply is an integral part of the RF Signal Generator Set AN/URM-25B and is completely contained in a separate sub-chassis located to the rear of the RF signal generator unit SG-44B/URM-25. It employs a full wave rectifier type 6x4 tube (V-201). The interconnecting power cable (W-102) is a two conductor cable with a two prong connector (P-101) on one end. 2-12 THEORY OF Section 2 OPERATION Paragraph 5 a (3) Figure 2-17. Test Lead CX-1363/U The other end of this cable is soldered to the AC input fuses (F-101, F-102) located on the front panel of the signal generator. When the connector (P-101) is plugged into the power supply input power receptacle (J-201), this cable assembly (W-102) transfers AC power from the front panel to the rectifier sub-chassis. This interconnecting cable is connected in place and need not be installed prior to using the signal generator. A type OD 3 (V-202) regulator tube is used for maintaining a regulated 150 volt DC output to all tubes except the buffer-amplifier (V-104) and crystal calibrator V- 108. The principal electrical features of the rectifier power unit are Section 2 Paragraph 13 shown in figure 2-18. b. The power transformer (T-201) has a 450 volt center tapped high voltage secondary and a 6.3 volt filament secondary. It is so designed to permit satisfactory operation from a 115V (+10%), single phase AC source of from 50 to 1600 cycles per second. Each side of the input AC line is fused (F-101, F-102). An RF filter network consisting of two 1000 micromicrofarad capacitors (C-138, C-139) and two RF chokes (L-115, L-116) enclosed in a metal shield is mounted on the rear of the front panel of the RF Signal Generator SG- 44B/URM-25 (see figure 6-12). This network by-passes stray RF currents from the power line. c. The plate supply voltage derived from the high voltage secondary and rectifier tubes (points PQ on figure 2- 18) is approximately 240 %volts DC and must be reduced to the required 150 volts DC regulated supply for all tubes except V-104 and V-108. This voltage drop is achieved by the DC series dropping network (L-201, R-201). A PI filter consisting of a choke (L-201) and three 4 microfarad capacitors (C-201, C-202, C-203) is provided as a ripple filter. The two 4 microfarad capacitors (C-202, C-203) are connected in parallel to increase the effective capacitance. A single 8 microfarad capacitor would introduce a problem of physical location. An additional .15 microfarad capacitor (C-204) is inserted in parallel with L-201 to form a 120 cycle resonant filter. This resonant filter lowers the 120 cycle power supply hum level. d. In a regulator tube such as the OD 3 (V-202), the voltage across the tube (150vDC) remains constant over a fairly wide range of current (5 to 40 ma) through the tube. This property exists because the degree of ionization of the gas in the tube varies with the amount of current that the tube conducts. When a large current is passed, the gas is highly ionized and the internal impedance of the tube is low. When a small current is passed, the gas is ionized to a lesser degree and the internal impedance is high. Over the operating range of the tube, the product (I x R) of the current through the tube and the internal impedance of the tube is practically constant. If the supply voltage (points PQ on figure 2-18) drops, the voltage across the glow tube (V-202) Figure 2-18. Schematic Diagram of the Power Supply PP-562A/URM-25. 2-13 Section 2 THEORY OF Paragraph 13 d OPERATION would tend to drop. However, the gas in the glow tube deionizes slightly and less current passes through the tube. The current passing through the series DC dropping network (L-201, R-201) is also decreased by the amount of this current decrease in the glow tube. This would develop sufficiently) smaller voltage drops across the series DC network to maintain the required stable 150 volts drop across the glow tube. A rise in supply voltage is similarly compensated for. e. The regulator glow tube (V-202) also provides for a stable output voltage when the load impedance varies. If the load increased, more current would flow through the dropping network (L-201, R-201). This would tend to drop the 150vDC output voltage across the glow tube. Instead this voltage drop tendency slightly deionizes the glow tube resulting iii an increase in its internal impedance. This increase in glow tube impedance, relative to the DC impedance of the series dropping network, again raises the power unit output voltage to the required 150vDC. f. The 6.3 volt filament supply (one side B-) and the 150vDC output and 240vDC outputs are connected to the power unit output receptacle (J-202). These-voltages are transferred to the signal generator sub-chassis through power cable W-103. The B-lead from J-202 is not grounded to the power supply chassis but is carried to a single ground point in the audio compartment. The power supply chassis, however, is grounded to the other units of the signal generator. The reason for this separate B-ground is to eliminate RF leakage due to ground voltage gradients. Whenever the power supply is tested separately from the signal generator, voltage measurements should, therefore, be made between the test voltage point and B- not to the chassis. 14. INCIDENTAL FREQUENCY MODULATION. a. Some incidental frequency modulation is present in the RF Signal Generator Set AN/URM-25B, as in other amplitude modulated type signal generators. Figures 2-19 through 2-22 were taken at the Naval Research Laboratories in Washington, D. C., and show the carrier and side bands of a previous model of this signal generator at the frequencies indicated when 30-/o modulated at 400 cycles. Figure 2-19 shows the carrier and a single pair of sidebands. This condition of low incidental FM is generally characteristic of the AN/URM-25B for most carrier frequencies at low degrees of modulation. As a slight degree of frequency modulation develops, the two side bands become unequal in amplitude. This is shown in Figures 2-20 and 2-21. With the presence of increasing degrees of incidental frequency modulation, additional side bands develop. This is represented in Figure 2-22. b. For greatest accuracy in all amplitude modulated signal generators, sensitivity, selectivity, image ratio, AVC characteristics, and other receiver measurements (except audio response) should be made with an unmodulated carrier signal. This method is discussed in Section 4, par. 14b. When the technician uses a modulated carrier signal the degree of modulation should be kept as low and the audio frequency as high as will serve the purpose of the measurement. In addition, make use of the frequency band overlap by setting the signal generator at the low (maximum capacitance) end of the band wherever possible. 2-14 THEORY OF Section 2 OPERATION Paragraph 2) Figure 2-19. Frequency Spectrum with 400 Cycle 30 % Modulation at 240 kc on Band D Figure 2-21. Frequency Spectrum with 400 Cycle 30% Modulation at 16 mc on Band H Figure 2-20. Frequency Spectrum with 400 Cycle 30% Modulation at 660 kc on Band D (NOTE: This is beyond specified range of Bond G) Figure 2-22. Frequency Spectrum with 400 Cycle 30% Modulation at 19 mc on Band G 2-15 Section 3 INSTALLATION Paragraph 1 SECTION 3 INSTALLATION Figure 3-1. RF Signal Generator Set AN/URM-25B, Unpacking Procedure 1. UNPACKING a. The AN/URM-25B is packed in a wooden box together with a set of equipment spares. Electron tubes are shipped in place. The signal generator with accessories, and the set of spares are, in turn, enclosed in separate, specially cushioned cardboard cartons. Exercise great care in removing these items (See figure 3-1). b. The location of the accessories, in the signal generator carton, are as follows: (See Section 1, figure 1-1). (1) Antenna Simulator SM-35/URM-25, (5:1) Fixed Attenuator CN-132/URM-25, (10:1) Fixed Attenuator CN- 136/URM-25, Impedance Adapter MX-1074/URM-25, Test Lead CX-1363/U, Coaxial Adapter UG-201/U, Connector Adapter UG-684/U, and Instruction Book will be found on the inside of the panel cover. An aluminum plate with ferrule clips is provided for mounting these units. (2) Power cable W-101 and output cables W-104, W-105, W-106 are also mounted on this aluminum plate. c. Dimensions of the signal generator are shown in Figure 3-2. Figure 3-2. RF Signal Generator Set AN/URM-25B, Outline Dimensional Drawing 3-0 INSTALLATION Section 3 Paragraph 2 a 2. INSTALLATION. a. The AN/URM-25B is a portable signal generator and does not require permanent installation. b. The equipment is intended to be operated with the panel in the vertical position. Rubber supporting feet are provided for the cabinet. These feet protect the finished surface and serve to insulate the cabinet from a grounded desk. This insulation precaution, however, is not normally required. c. The following preliminary settings and checks are required prior to placing the equipment in operation (See figure 4-1). (1) Turn POWER switch (S-101) to OFF position (2) Turn CARRIER CONTROL E-101 to the fully counterclockwise position. (3) Plug power cable W-101 into power receptacle J-104 (4) Insert other end of power cable W-101 into 115 volt AC source 3. ADJUSTMENTS. a. All operating adjustments are described in Section 4 OPERATION b. The following preliminary checks and adjustments may be required in zero setting the meter (M-101). All symbols designations in this paragraph refer to Section 4, figure 4-1. (1) Turn CARRIER CONTROL E-101 and % MODULATION control E-104 to the fully counterclockwise positions. (2) Turn the signal generator on by placing POWER switch S-101 to the ON position. (Allow a 15 minute warm-up period). (3) Set METER READS dial I-105 first in the RF position and then in % MOD and BAL positions. Meter M-101 should read zero. in all positions. (4) If the meter does not read zero, follow the meter calibration procedure outlined in Section 6, par. 10. 3-1 Section 4 OPERATION Paragraph 1 SECTION 4 OPERATION 1. GENERAL. a. It is the purpose of the OPERATION section to instruct personnel in the proper use of the AN/URM 25B as a test instrument. To be thoroughly familiar with the method of operation, it is suggested that both , and this section be read and studied. b. In the development of this section, an attempt has been made to present each step in the logical sequence necessary to place the equipment in operation. If these steps are carefully adhered to, the operator will not only avoid damaging the signal generator but will be assured of a correct interpretation of the data as prescribed by the instrument. Table 4-1 is an operational summary of all front panel controls. c. The essential details of operation and the necessary precautions to be taken are covered in this section under the following headings and paragraphs: (1) Power circuit ........................................... Par. 2 (2) Calibrating the Electron Tube Voltmeter................................................. Par. 3 (3) Adjusting Carrier Frequency..................... Par. 4 (4) Crystal Calibrator..................................... Par. 5 (5) Adjusting Output Voltage ......................... Par. 6 (6) Internal Modulation ................................. Par. 7 (7) External Modulation . ............................... Par. 8 (8) Coupling to the Receiver Under Test ........ Par. 9 (9) Use of Antenna Simulator SM-35/URM-25........................................ Par. 10 (10) Use of (5:1) Fixed Attenuator CN-132/URM-25...................................... Par. 11 (11) Use of (10:1 ) Fixed Attenuator CN-136/URM-25 ..................................... Par. 12 (12) Summary of Operation ............................ Par. 13 (13) General Instructions for Use .................... Par. 14 NOTE All reference to symbol designations in this section apply to the front panel diagram Figure 4-1 unless otherwise specified. Primary reference is made to the symbol designation of the front panel knob (i.e. E-101) applicable to the specific circuit element (i.e. R-123). The association between the knob and circuit part is shown on Figure 4-1 by indicating the corresponding circuit element designation following the knob symbol (i.e. E-101 (R-123)). TABLE 4-1. OPERATIONAL SUMMARY OF FRONT PANEL CONTROLS (See figure 4-1) SYM. NR. PANEL CONTROL FUNCTION E-101 CARRIER CONTROL. Set carrier level. E-102 CARRIER RANGE switch. Set to indicated frequency range. E-103 MICROVOLTS control. Adjust output. E-104 % MODULATION control. Adjust percentage modulation. E-10 FREQUENCY BAND SWITCH knob. Select desired frequency band (A thru H). H-101 Dial Mask. Makes visible only frequency band selected. I-103 Main Tuning dial. Selects desired frequency. I-104 MULTIPLIER dial. Attenuates output from J-102 in steps of 10. I-105 n METER READS dial. Select desired meter indication. I-107 MOD SELECTOR - XTAL SELECTOR dial Select type of modulation or crystal beat output. J-101 RF OUTPUT X 20, 000 .500 ohms, 2 volts open circuit RF output. J-102 RF OUTPUT X MULT. 53.5 ohm step attenuator output. J-103 EXTERNAL MOD INPUT. Input for external modulation, audio output, crystal beat output N-102 Frequency scale. Indicates output frequency. S-106 XTAL CAL Turns Crystal Calibrator ON or OFF. 4-0 OPERATION Section 4 Paragraph 2 2. POWER CIRCUIT. a. The CARRIER CONTROL knob (E-101) should be turned fully counterclockwise before turning the POWER switch (S-101) to the ON position. b. Plug the power cable (W-101) into the power receptacle (J-104). Insert the other end of the power cable into the 115 volt AC source. c. Turn the POWER switch (S-101) to the ON position. Line voltage is now applied through the interconnecting power cable (W-102) to the primary of the power transformer (T-201). This is shown schematically in Figure 6-23. d. No other power switches are provided and the signal generator is now in operating condition. A minimum 15 minute warm up period should then be allowed prior to setting the generator for use. This period permits the instrument to reach a stable operating state. 3. CALIBRATING THE ELECTRON TUBE VOLTMETER. NOTE Meter M-101 is an hermetically sealed unit and the screw zero set adjustment has been covered with solder. Due to variations in the temper of the meter movement spring, M-101 may not always read zero (meter needle on first line to the left) before the signal generator is turned on. If this condition exists, apply a hot soldering iron to this screw and make the necessary zero setting before applying power to the signal generator. a. Although the electron tube voltmeter is calibrated at the factory, physical agitation, changes in tube characteristics and environmental conditions may make it necessary to recalibrate the meter circuit before the signal Figure 4-1. RF Signal Generator SG-448/URM-25, Front Panel Diagram 4-1 OPERATION Section 4 Paragraph 3a generator is used as a test instrument. Since this involves removing the signal generator sub-chassis from the cabinet (see Section 6, par. 4), non-technical personnel should not attempt to calibrate the instrument. For use by the Electronics Technician, a complete discussion of the method for calibrating the voltmeter is given in Section 6, par. 10. The following checks should be made to determine if calibration is necessary: (1) Set the CARRIER CONTROL (E-101) and the % MODULATION control (E-104) fully counterclockwise. (2) Turn the POWER switch (S-101) to ON. Allow a 15 minute warm-up period. (3) The meter (M-101) should read zero in all three positions of the METER READS dial (I-105). b. If the meter (M-101) does not read zero in all positions of METER READS dial (I-105), the technician should follow the calibrating procedure outlined in Section 6, par. 10. 4. ADJUSTING CARRIER FREQUENCY. a. Whenever changing the frequency of the signal generator, be sure that the METER READS dial (I-105) is set to the RF position and the CARRIER CONTROL (E-101) is turned fully counterclockwise. The CARRIER RANGE knob (E-102) should be set to the corresponding frequency range selected. NOTE For greatest accuracy, always approach the selected frequency by rotating tuning dial I-103 in a counterclockwise direction. This eliminates errors due to gear assembly back-lash. b. The desired frequency is set by selecting the applicable carrier oscillator L-C-R network with the FREQUENCY BAND switch (E-105) and turning the main frequency tuning dial (I- 103). The frequency is then read from the frequency scale (N- 102). If greater accuracy is required, this reading may be interpolated by utilizing the index scale of N-102, and the reading indicated on the tuning dial I-103 (see par. 5). c. Eight frequency bands (A through H) are available and can be selected by E-105. A scale mask (H-101) is linked to this switch so that only the band scale selected will be made visible. Bands A through D will be made visible through the upper aperture whereas bands E through H will appear through the lower aperture. d. The index scale is located at the bottom of the frequency scale (N-102) and is visible in all positions of the FREQUENCY BAND SWITCH (E-105). This scale is calibrated over a range of 180. e. The tuning dial (I-103) is calibrated from 0 to 100. One complete revolution of this dial will move the frequency scale (N- 102) 100 divisions on the index scale. This index scale and tuning dial interpolation is discussed in paragraph 5 of this section. f. The following procedure should be followed for selecting the operating frequency of the signal generator. (1) Turn the CARRIER CONTROL (E-101) to the fully counterclockwise position. (2) Set the FREQUENCY BAND SWITCH (E-105) to the desired frequency band. (3) Turn the tuning dial (I-103) until the desired value on the frequency scale (N-102) coincides with the hair-line indicator. g. A double hairline is provided for eliminating parallax frequency errors. The operator should read the frequency on a straight line of vision so that both hairlines appear to merge as a single line. 5. CRYSTAL CALIBRATOR. a. GENERAL. An integral crystal calibrator (V-108) is provided for checking RF frequency of the signal generator between 1 mc and 50 mc. This calibrator should be used whenever it is desired to obtain an accuracy within .05%. For best results, closely follow the below procedure: b. PROCEDURE. (1) Set the signal generator to the approximate desired frequency (see par. 4f). (2) Set MOD SELECTOR dial I-107 to EXT (XTAL). (3) Connect a pair of high impedance earphones to EXT MOD IN jack J-103, using 7" cable W-105 and Connector, Adapter UG-684/U. (4) Throw XTAL-CAL switch S-106 to ON position. A number of zero beats will be heard in the vicinity of the frequency selected. (5) Select the nearest half megacycle beats (1 mc on band H) on either side of the desired signal and record the vernier dial (I-103) readings at these points. Always approach the frequency setting by rotating TUNING dial I-103 in a counter-clockwise direction. (6) Set I-103 to the accurate frequency ( .05%) by interpolating between the two calibration points (See example). c. EXAMPLE OF FREQUENCY INTERPOLATION (See figure 4-2). (1) Assume that it is necessary to obtain a signal at 34.3 mc .05%. (2) Select the zero beat closest to 34 mc. This might indicate a reading slightly less than "600" on the index scale. From figure 4-2, we see that the arrow on N-104 points to somewhere between "93" and "94". We also see from this figure that the third line on N-104 lines up with a marker on I-103. The numerical setting at this crystal check point is therefore "593.3". (3) Rotate TUNING dial I-103 counterclockwise, passing the 34 mc marking, until the next zero beat is heard. This will appear 1 mc away from the first check point. Let us assume that this will occur at a vernier reading of 614.5. This represents a vernier difference of 21.2 for a 1 mc spread. A setting of 34.3 therefore represents an advance of .3 x 21.2 or 6.36 from the "593.3" setting. (4) Set the vernier reading to 599.7 = (593.3 + 6.36). This represents a frequency of 34.3 mc .05%. NOTE At frequencies below band H, frequency check points at I mc, 0.5 mc and 0.25 mc may be available. To avoid confusion, check points less than 0.5 mc should never be used when calibrating. On band H, 0.5 mc check points will not be available and I mc intervals must be used. 4-2 OPERATION Section 4 Paragraph 6 Figure 4-2. Diagram Showing Vernier Reading of Frequency Scale. 6. ADJUSTING OUTPUT VOLTAGE. a. PRELIMINARY SETTINGS. Before adjusting the output voltage, the signal generator controls should be set in the following positions: (1) CARRIER CONTROL (E-101) fully counterclockwise. (2) METER READS dial (I-105) set at RF. (3) MOD SELECTOR dial (I-107) set at OFF. (4) CARRIER RANGE knob (E-102) to the appropriate position. (5) MICROVOLTS control (E-103) fully clockwise. NOTE Due to the nature of the signal generator voltmeter circuit, the presence of modulating voltage may introduce an error in the output voltage indication of M-101. For most accurate results, always select and read the RF output voltage before applying modulation. b. ADJUSTMENTS. (1) Advance the CARRIER CONTROL in a clockwise direction until M-101 reads "100" on the upper (RF) scale. When using the X MULT RF OUTPUT TABLE 4-2. METHODS FOR CORRECTLY TERMINATING THE SIGNAL GENERATOR AT J102 4-3 OPERATION Section 4 Paragraph 6b(1) (J-102), select the attenuation range with the MULTIPLIER dial (I-104) and adjust the MICROVOLTS control (E-103) for the desired output voltage. This voltage is determined in microvolts by multiplying the meter reading by the indicated position of I-104 when J-102 is terminated in its characteristic impedance of 53.5 ohms. (2) Whenever changing frequency, readjust the CARRIER CONTROL (E-101) for a meter reading of "100" with the MICROVOLTS control (E-103) returned so the fully clockwise position. Select the desired output voltage by rotating the MICROVOLTS control. Do not use the CARRIER CONTROL for this purpose. (3) To avoid leakage, the X RF OUTPUT jack (J-101) and the EXTERNAL MOD INPUT jack (J-103) should be covered by caps O-107 and O-110. Similarly, the X MULT RF OUTPUT jack (J-102) should be covered by cap O-108 when not in use. c. VOLTAGE CORRECTION AT HIGH FREQUENCIES. Due to output jack reactance and increased RF distortion at frequencies above 30 mc, the actual output voltage at these frequencies is somewhat less than the voltage indicated by the meter. This can be adjusted by selecting the correction factor from Figure 4-3. Multiply this factor by the meter indication to get the actual output voltage. For example; to correct an indicated output of 60 microvolts at 50 mc, multiply the correction factor at 50 mc (.85) by the meter indication (i.e. .85 X 60 = 51). A meter indication of 60 mv at 50 mc thus represents an actual output of 51 microvolts. Figure 4-3. Correction Factor - Frequency Curve for Output Voltage on Band H 7. INTERNAL MODULATION AND AUDIO OUTPUT. a. INTERNAL MODULATION. (1) Set MOD SELECTOR dial I-107 to the 400 or 1000 cycle position. (2) Set METER READS dial I-105 to % MOD position. (3) Adjust % MODULATION knob E-104 until the meter reads the desired percent modulation. b. AUDIO OUTPUT (400 or 1000 cycles). (1) (1) Follow steps for internal modulation. (2) Advance % MODULATION knob E-104 until meter reads "100" (with no load at J-103). (3) Audio voltage is available at EXT MOD IN jack J- 103. (4) Connect load to I-103 and attenuate audio voltage with E-104 as required. Audio output is proportional to reading on M-101. NOTE The audio output impedance at EXT MOD IN jack J-103 is high. For maximum available audio output, J-103 should be connected to a high impedance load (approx. 100k). An impedance of less than 100k will load the audio circuit and greatly reduce the audio output. When the meter reads "100", approximately 4 volts open circuit, will be available at J-103. 8. EXTERNAL MODULATION. a. Set MOD SELECTOR dial (I-107) to EXT. b. Connect an external audio frequency source to the EXTERNAL MOD INPUT jack (J-103). Do rot modulate with frequencies above 1000 cycles for frequency bands A, B, or C. NOTE Due to the nature of the signal generator voltmeter circuit, the presence of modulating voltage may introduce an error in the output voltage indication of M-101. For most accurate results, always select and read the RF output voltage before applying modulation. 9. COUPLING TO THE RECEIVER UNDER TEST. a. X MULT RF OUTPUT JACK (J-102). The technician will find that the X MULT RF OUTPUT at J-102 is much more useful than the higher output at J-101 in making receiver measurements. For best results, the terminations principles outlined in Table 4-2 should be followed when using the 53.5 ohm output from J-102. Cables W-104, W-105 and W-106 are provided for making the necessary connections between units and should be used as required. Coaxial adapter UG- 201/U is also supplied for use in adapting the BNC connectors on the signal generator cables to a type N connector found on man), receivers. (1) Connect a common ground between the receiver under test and the signal generator using ground terminal G (E-106) or the ground connection in the output cable. At low RF levels it may be necessary to orient the ground connection to obtain best results. (2) Table 4-2 lists the correct methods for terminating the signal generator at J-102. These methods apply to loads which are fundamentally resistive in nature. The application principles are discussed in Section 2, par. 8. b. X 20,000 RF OUTPUT JACK (J-101). The impedance at this jack is a resistance of 500 ohms shunted by the capacitance of the jack (approximately 4 mmf). Below 8 megacycles, this jack shunt reactance has no appreciable effect on the voltage obtainable from J-101. At 40 megacycles, however, the reactance due to the shunt capacitance is only 1000 ohms and a 30% attenuation of signal voltage will be present at this frequency. In any event, a maximum 2 volts across a high impedance 4-4 OPERATION Section 4 Paragraph 9a load should be available at J-101 for all frequencies. It is reemphasized at this point that the termination methods outlined in Table 4-2 do not apply to this jack since the impedance at J-101 is 500 ohms. When using the X 20,000 RF output, the output voltage in microvolts is determined by multiplying the meter (M-101) reading by 20,000. This will be the actual voltage across a high impedance load (5000 ohms or more). CAUTION Care must be taken to prevent the introduction of voltages back into the attenuators or impedance adapter from the circuit under test. Currents greater than 20 milliampere may burn out the resistances incorporated within these units. Always insert the Test Lead CX'1363/U whenever making point to point measurements in a receiver. This precaution is not necessary when using the antenna simulator since it contains a series capacitor. Figure 4-4. Schematic Diagram of the Antenna Simulator SM- 35/URM-25 with Input Impedance-Frequency Curve 10. USE OF ANTENNA SIMULATOR SM 35/URM-25. (See figure 4-4). a. The Antenna Simulator SM-35/URM-25 is used when making overall measurements or tests on a receiver designed for use with a standard antenna (see Section 4, par. 14f). The antenna simulator merely approximates the conditions that would exist had we applied our signal to the antenna circuit of the receiver and, therefore, the significant voltage is the input voltage to the simulator and not the input voltage to the receiver. b. Connect the output cable (W-104) to the X MULT RF OUTPUT jack (J-102) and terminate this cable with the Impedance Adapter MX-1074/URM-25. Connect the antenna simulator to the impedance adapter with cable W-105 and to the receiver under test with cable W-106. c. It can be seen from figure 4-4 that the minimum impedance of the antenna simulator will be approximately 220 ohms at 2 megacycles. This impedance becomes extremely high at lower frequencies and approaches 400 ohms at higher frequencies. In using the meter (M-101) of the signal generator it should be realized that a 20 percent maximum error may be introduced at 2 megacycles. If greater meter accuracy is required when using the antenna simulator, the actual impedance of this unit should be calculated from figure 4-4 at the frequency selected. NOTE Figure 4-4 in this section is the same as figure 2- 16 in section 2 but bas been repeated here to assist the operator in applying the procedures herein outlined for use o the antenna simulator. 11. USE OF (5:1) FIXED ATTENUATOR CN-132/URM-25. a. The (5:1) Fixed Attenuator CN-132/URM-25 attenuates the output at J-102 in a ratio of 5:1 when terminated in 53.5 ohms. It is very useful when using the meter (M-101) at output levels below "20" where the instrument accuracy falls off. This applies to microvolt ranges below 20,000 mv, 2000 mv, 200 mv, 20 mv, 2 mv, or .2 mv as selected by the MULTIPLIER dial (I-104) and MICROVOLTS control (E-103). In these cases, insert the (5:1) fixed attenuator at the X MULT RF OUTPUT jack (J-102) and terminate it as outlined in Table 4-2 for the required 53.5 ohms. The terminated output voltage is 1/5 the voltage indicated by M-101. The actual load voltage, however, will be 1/5 the meter indication only when the load impedance is exactly 53.5 ohms or greater than 500 ohms. For example; if a signal generator output of 20,000 microvolts into a 600 ohm load is desired, insert the fixed attenuator as follows: (1) Connect the fixed attenuator to J-102 using cable W-104. (2) Terminate the (5:1) fixed attenuator with the impedance adapter. (3) Set the MULTIPLIER dial (I-104) to X 1000. (4) Set MICROVOLTS (F-103) and CARRIER (E-101) control for "100" meter reading. (5) The input to the load will be 20,000 microvolts. b. If the load impedance is less than 53.5 ohms, it can be seen from Table 4-2 that the impedance adapter cannot he used, but the output from the (5:1) fixed attenuator must be fed to the load in series with the necessary resistor. The actual load voltage will then be something less than 1/5 the meter indication. For example; if a voltage of approximately 1200 microvolts with a load of 40 ohms is desired, insert a 13.5 ohm non-inductive resistor in series with the load and (5:1) fixed 4-5 OPERATION Section 4 Paragraph 12 attenuator. The meter setting should be: 53.5 53.5 V meter = x M x 5 = x 1200 x 5 = Z 40 150 X 53.5 = approx. 8000 microvolts. 12. USE OF (10:1) FIXED ATTENUATOR CN-36/URM-25. a. The (10:1) Fixed Attenuator CN-432/URM-25 attenuates the output at J-102 in a ratio of 10:1 when terminated in 53.5 ohms. This unit can be used when a high degree of voltage accuracy is desired for low level outputs on band H. There is no need for using the 10:1 fixed attenuator on other bands or steps higher than X.1 on the MULTIPLIER dial (I-104). Example (1) - Selecting an accurate output of 8 microvolts at 30 mc into a load of 500 ohms or greater. (a) Set signal generator at 30 mc and MULTIPLIER dial (I-104) at X1 range. (b) Adjust MICROVOLTS control (E-103) for reading of "80" on M-101. (c) Insert the 10:1 fixed attenuator at J-102. (d) Terminate 10:1 fixed attenuator with Impedance Adapter MX-1074/URM-25. (e) Feed the output from the impedance adapter to the receiver under test. (f) Input voltage to receive below 8 microvolts. Example (2) Correcting a .8 microvolts output at 45 mc into a load of 500 ohms or greater: (a) Set signal generator at 45 mc and MULTIPLIER dial (I-104) at X.1 range. (b) Select meter correction factor for 45 mc from Figure 4-2 (i.e. .92). (c) Multiply 80 by correction factor (i.e. 80 X .92 = 73.6). (d) Adjust the MICROVOLTS control (E-103). for a reading of "80" on M-101. This represents an actual output of 7.36 microvolts at J-102. (e) Insert the 10:1 fixed attenuator at J-102. (f) Terminate the 10:1 fixed attenuator with the Impedance Adapter MX-1074/URM-25. (g) Feed the output from the impedance adapter to the receiver under test. Figure 4-5. Simplified Procedure for Operating the RF Signal Generator Set AN/URM-258 4-6 OPERATION Section 4 Paragraph 12h (b) Input voltage to the receiver is now .736 microvolts. 13. SUMMARY OF OPERATION. In using the AN/URM-25B as a test oscillator, it will not always be necessary to apply all the procedures outlined in this section. The technician will determine by use, the precision requirements of the equipment under test. Figure 4- 5 is a simplified procedure summary for the operation of the signal generator. 14. GENERAL INSTRUCTIONS FOR USE. a. DETAILS for additional details of proper signal testing techniques, the technician is referred to the basic equipment instruction book and also standard commercial texts. However, since most commercial test procedures refer to original broadcast type receivers which differ in principle and test values from standard Naval equipments, certain details of Naval values and methods are included herein. CAUTION Always use the Test Lead CX-1363/U when making point to point tests on a receiver. Failure to do so may result in burning out a resistor in the step attenuator (E-112) or in one of the accessory units. b. RECEIVER TESTS. (1) GENERAL. The presence of incidental frequency modulation in an A-M signal generator may introduce asymmetry in the apparent selectivity curve of the receiver being tested. This is particularly true for very sharply tuned circuits. The effects of frequency modulation have been kept at a minimum in the RF Signal Generator Set AN/URM-25B and should introduce no problem in receiver testing. For best results, however, the technician should perform all of the following receiver tests (except audio response) by using the unmodulated carrier signal. In order to eliminate the need for modulation, insert a high impedance DC voltmeter such as Multimeter ME-25/U or equal across the load of the second detector of the receiver. Adjustments can then be made with the meter response giving the necessary indication. (2) SENSITIVITY. At high radio frequencies, antenna characteristics cannot easily be reproduced, and considerable care must be taken in making receiver sensitivity tests. The voltage available at the signal generator unit output jack (J- 102) is always known, but not the voltage at the receiver input terminals a few feet away. This latter voltage is proportional to the signal generator output voltage, but it may be larger or smaller due to the characteristics and the termination of the "transmission line" between the instruments. (See Section 2, par. 8.). (3) SELECTIVITY. The selectivity of a radio receiver is that characteristic which determines the extent to which the receiver is capable of distinguishing between the desired signal and disturbances of other frequencies. Selectivity is expressed in the form of a curve that gives the signal strength required to produce a given receiver output at various frequencies, with the response at resonance taken as the reference. This selectivity curve is normally obtained by disabling the automatic volume control system of the receiver, setting the signal generator to the desired frequency, tuning the receiver to this frequency, and modulating the carrier signal 30 percent at 400 cycles. The carrier frequency output of the signal is then varied by progressively increasing amounts from the frequency to which the receiver is tuned, and the signal generator voltage increased as necessary to maintain a controlled receiver output. The unmodulated carrier method as described in paragraph 14 b(1) of this section can also be used. Unless otherwise specified, the normal output is usually taken as 6 milliwatts into 600 ohms. (4) AUDIO RESPONSE. The audio response of a receiver shows the manner in which the electrical output at a dummy load depends upon the modulation frequency. In making this test connect an audio oscillator, such as the Navy Model LAJ Series, to the EXTERNAL MOD INPUT (J-103). Set the MOD SELECTOR switch (I-107) to EXT. Set the signal generator to the desired carrier frequency and tune the receiver under test to this signal. Adjust the signal generator until a convenient output is obtained. Observe the variation in receiver output as the modulation frequency of the signal generator is varied from 400 cycles, while keeping the degree of modulation constant at 30 percent. The results of an audio response test are expressed in the form of a curve with the ratio of actual output to 400 cycles output plotted vertically, and each corresponding audio frequency plotted horizontally. In making this test, care must be taken to avoid applying so great a signal to the receiver as to overload the output. In the event that the noise and hum level in the receiver output is appreciable, it will be necessary to supply) a strong enough signal from the generator to override this interfering effect. (5) MEASURING RECEIVER GAIN PER STAGE. --The RF Signal Generator Set AN/URM-25B is also a useful device for measuring the gain of any particular receiver stage. This is accomplished by applying a signal to the input and output points of the stage in question and recording the signal generator voltage required, in either case, to give the same receiver output. The gain in db is then calculated by applying the formula: GAIN V out (db) = 20 log V in (6) RECEIVER ALIGNMENT. The alignment of the intermediate frequency amplifier system of a simple receiver is usually carried out by setting up the signal generator at the proper frequency and working step by step backward through the IF circuits from the second detector to the first detector. CAUTION Consult the particular receiver's instruction book for details of the method applicable to that receiver. This is particularly important for 4-7 OPERATION Section 4 Paragraph 14b (6) wide band RF or IF amplifiers where over coupled, regenerative or stagger tuning is used. Be sure the aligning frequency is correct. Check with a heterodyne frequency meter such as Navy Model LM or LR series to obtain greater frequency accuracy than obtainable with the signal generator below 1 mc. Above 1 mc, the crystal calibrator in the AN/URM-25B can be used to obtain an accuracy within .05%. Always apply the signal generator to the grid immediately preceding the circuit under adjustment and adjust the trimmers (or variable inductances) for maximum output. In carrying out this procedure, it will of course be necessary to reduce the output of the signal generator each time the signal is applied to the grid of a tube at lower power level. The next step is to align the radio frequency and oscillator circuits of the receiver. This is accomplished by setting the receiver dial near the high end of the band in question and applying a signal of the proper frequency from the generator to the antenna input terminals of the receiver. First adjust the RF stage shunt trimmer capacitors (or iron core inductances) for maximum receiver output and then adjust the oscillator shunt trimmer until the receiver output is maximum. The receiver dial and signal generator are then set at the low frequency end of the receiver dial and the oscillator series padder capacitor is adjusted for maximum output. Recheck the high frequency end of the band and repeat the above procedure as necessary. (7) RECEIVER ALIGNMENT ABOVE 50 MEGACYCLES. --The RF Signal Generator Set AN/URM-25B can also be used for aligning receivers above 50 mc by using the second harmonic of the frequency selected. Although harmonic distortion has been kept to about 10%, this still allows approximately 10,000 microvolts of second harmonics to be introduced at the X MULT RF OUTPUT jack (J-102). It must be realized, that, when the second harmonic is used, the signal generator meter can no longer be used as an indication of output. c. MODULATED OPERATION. In using the equipment with modulated output, it should be realized that three waves are emitted, one at the carrier frequency and two "side bands." While either pure or modulated CW signals can he obtained from the signal generator, considerable discretion must be used in employing the modulated method of receiver testing, based on the selectivity of the receiver and the frequency of test, since the carrier and both side bands must be received in true proportion in order to obtain accurate measurements. d. RECEIVER OUTPUT. In aligning or testing a receiver, a voltmeter, or output meter should be connected across the output terminals, in parallel with the proper resistance output load. e. RECEIVER OVERALL SENSITIVITY. Some radio receivers have an excess of sensitivity. such that at certain frequencies, the inherent noise level is sufficient to saturate the detector or audio tubes, if the sensitivity, volume or gain control is advanced too far. Accordingly, all receivers are measured and rated for both CW and MCW sensitivity on the basis of the sensitivity, volume or gain control being adjusted so that not more than 60 microwatts of noise is present in the output with no input signal impressed. When measuring receiver overall sensitivities obtainable on the first step of the attenuator, it should be remembered that the output of the signal generator may not be attenuated equally at all frequencies to an absolute value of zero when the MULTIPLIER dial (I-104) is set at X.01 and the MICROVOLTS control (E-103) is set fully counterclockwise. The effects of stray or leakage disturbances caused by circulating currents in the case or between panel and case may be minimized by properly orienting the signal generator and using the (10:1) Fixed Attenuator CN-136/URM-25 (see Section 4, par. 12). Proper orientation of the generator with respect to the receiver will also limit the presence of undesired stray voltages. These stray effects can be ascertained by comparing the output of the receiver with the signal generator turned on and turned off. f. STANDARD ANTENNA ELECTRICAL CONSTANTS. A standard antenna at low frequencies (below 1600 kilocycles) has essentially the same impedance as a series circuit of 20 microhenries, 200 micromicrofarads and 29 ohms. The resonant frequency is about 2500 kilocycles. The high frequency impedance is approximately 400 ohms resistive. The Antenna Simulator SM-35/URM-25 closely approximates the standard antenna (see Section 4, par. 10, also Section 2, par. 11). g. STANDARD LEVELS. Standard levels are as follows: (1) Standard output level of reference 6 milliwatts. (2) Standard noise level -60 microwatts. (3) Standard output load 600 ohms for low impedance output, or 20,000 ohms for high impedance output, unless special impedances are provided in the receivers and noted in their instruction books. h. VOLTMETER USED AS AN OUTPUT METER. --In making measurements when a voltmeter is used as an output meter, the following approximate wattages correspond to the voltages at the load impedances noted: (1) 1.9 volts at 600 ohms 11.0 volts at 20,000 ohms (2) 0.19 volts at 600 ohms 1.1 volts at 20,000 ohms (3) .77 volts at 600 ohms 4.5 volts at 20,000 ohms (4) For receivers provided with output meters having a zero level of 6 milliwatts 20 decibels equal 60 microwatts. (5) For receivers provided with output meters having a zero level of 60 microwatts 20 decibels equal to 6 milliwatts. 6 milliwatts 60 microwatts 1 milliwatts 4-8 PREVENTATIVE Section 5 MAINTENANCE SECTION 5 PREVENTIVE MAINTENANCE 1. ROUTINE MAINTENANCE CHECK CHART. The construction of the RF Signal Generator Set AN/URM-25B is such that preventive maintenance measures will be limited. Periodic testing of the equipment to determine if it is in proper working order, should be performed in accordance with the step-by-step procedure given in Table 5-1 ROUTINE CHECK CHART. If the signal generator is used frequently (several times a week), these checks should be made prior to use, otherwise they should be made weekly. All symbol designations given in Table 5-1 refer to Front Panel Diagram, Figure 4-1 in Section 4 OPERATION unless otherwise specified. NOTE THE ATTENTION OF MAINTENANCE PERSONNEL IS INVITED TO THE REQUIREMENTS OF CHAPTER 67 OF THE BUREAU OF SHIPS MANUAL, OF THE LATEST ISSUE. 2. FUSE FAILURE. Symptoms of fuse failure and fuse locations are given in Tables 5-2 and 5-3. Spare fuses are provided in the spare fuseholders (E-117, E-118) located on the front panel. 3. LUBRICATION. No maintenance lubrication will be required by personnel using the signal generator. CAUTION Never replace a fuse with one of higher rating unless continued operation of the equipment is more important than probable damage. If a fuse burns out immediately after replacement, do not replace it a second time until the cause has been corrected. TABLE 5-1. ROUTINE CHECK CHART WHAT TO CHECK HOW TO CHECK PRECAUTIONS AND REMARKS 1. Installation. Before connecting the power cable (W101) See that all cables and wires are in good to the signal generator, make sure the condition and electrical connections equipment is properly set up in accor- properly made. dance with instructions given in Section 3 - INSTALLATION. a. POWER switch (S-101) in OFF position. b. CARRIER CONTROL (E-101) fully counterclockwise. c. MICROVOLTS control (E-103) fully clockwise. 2. Power Supply. Set controls as follows: The indicator lamp (I-101) and frequency a. CARRIER CONTROL (E-101) fully scale lamps (E-128 thru E-130) should counterclockwise. light. If they do not, check front panel fuses (see table 5-3) and lamp. b. POWER switch (S-101) to ON position. 3. Voltmeter Check a. Throw POWER switch (S-101) to If the meter does not read zero in the BAL (M-101). ON position. position R-131 requires adjustment (See Section 6, figure 6-9). This procedure is b. Allow 15 minutes warm up period. outlined in Section 6, par. 10. c. Set METER READS dial (I-105) to BAL position. d. Meter should read zero. 5-1 PREVENTATIVE Section 5 MAINTENANCE TABLE 5-2. SYMPTOMS OF FUSE FAILURE INDICATOR (I-101) AND ALL SCALE (E-128 THRU ELECTRON METER OPEN VALUE E-130) LAMPS OF TUBES M-101 FUSE (AMPS) COMMENTS SIGNAL GENERATOR None Light Filaments No F-101 1 Check also power supply cables, Off Reading connectors, etc. and the Filaments No F-102 1 POWER switch (S-101). None Light OFF Reading TABLE 5-3. FUSE LOCATIONS SYMBOLS LOCATION PROTECTS AMPS VOLTS NUMBER F-101 1. Physically located in signal generator Primary of power 1.0 250 FUS-10 front panel fuse-holders (E-115 and transformer E-116). See figure 4-1. (T-201). F-102 2. Electrically located in primary of 1.0 250 FUS-10 power transformer T-201. See figure 6-23. 5-3 CORRECTIVE Section 6 MAINTENANCE Paragraph 1 SECTION 6 CORRECTIVE MAINTENANCE CAUTION This section is written primarily for use by the Electronics Technician. A non-technical operator should make no attempt to apply the procedures herein prescribed. Failure to comply with this suggestion may result in considerably greater damage to the signal generator than had originally been incurred by some performance failure. 1. GENERAL. a. The fundamental principle of the RF Signal Generator Set AN/URM-25B is similar to that of any radio frequency transmitter. A study of Section 2, THEORY OF OPERATION will make this analogy more obvious. Like any RF transmitter, the AN/URM-25B has an RF oscillator, RF amplifier and provision for modulation. If the technician will bear this in mind, it may simplify his trouble shooting procedures. b. The first step in maintenance or repair is to definitely determine that a defective condition exists. If the equipment is not operated correctly, certain indications of trouble might be presented when there is actually nothing wrong with the equipment. The technician should be thoroughly familiar with Section 4 OPERATION of this book before attempting to analyze the indicated defect. c. After a positive determination is made that the generator is defective, the first step in trouble shooting is to localize the trouble, that is, decide which circuit of the complete system is not functioning as it should. Once the analysis has been narrowed down to the defective circuit, it becomes a relatively simple process of making voltage and resistance checks to locate the faulty circuit part (i.e. resistor, capacitor, etc.). The same system should be followed as is used in trouble shooting a radio frequency transmitter. 2. PRINCIPAL MAINTENANCE PROBLEMS. The chief parts of the signal generator which are subject to wear or deterioration are electronic tubes and the FREQUENCY BAND SWITCH (S-105). In addition, and as a result of aging or excessive temperature variations, the carrier oscillator inductances may vary slightly and require recalibration (See Table 6-1 FREQUENCY CALIBRATION DATA). 3. TEST EQUIPMENT FOR MAKING REPAIRS. The technician may find a wide variation of applicable test equipment in making repairs on the RF Signal Generator Set AN/URM-25B. However, to achieve the best results in accordance with the characteristics of the signal generator, the following test equipments or their equivalents are recommended for use: a. Navy Model LM Series Crystal Calibrated Frequency Indicating Equipment (125 kc to 20 mc). b. Navy Model LR Series Combined Heterodyne Frequency Meter and Crystal Controlled Calibration Equipment (160 kc to 30 mc ..003%). c. Signal Generator TS-535/U (7 to 160 kc). d. Resistance Bridge ZM-4/U. e. Multimeter ME-25/U Series. f. Oscilloscope OS-8/U, Navy Model OBL or OBT Series Cathode Ray Oscilloscope. g. Multimeter TS-352/U, Navy Model OE Series Receiver Analyzing Equipment. 4. REMOVING THE SIGNAL GENERATOR AND POWER SUPPLY FROM THE CABINET. a. REMOVING THE RF SIGNAL GENERATOR SG- 44B/URM-25.-Since this is a precision instrument, great care should be taken in removing the RF Signal Generator SG- 44B/URM-25 from the cabinet to make repairs. Before attempting to disassemble the unit, be sure that the equipment is disconnected from the power source. Adhere carefully to the following procedure: (1) Remove the power cable (W-101). (2) Loosen the twelve captive screws located around the outer edge of the panel (See figure 6-2). (3) Gently pull the generator chassis about eight inches from the cabinet, using the lifting handles provided on the front panel. The generator unit cannot be completely removed since the interconnecting power cable (W-102) and output power cable (W-103) are still connected to the power supply sub-chassis. (4) Remove the output power supply connector (P- 102) and the AC input connector (P-101) from the 6-1 TM 11-5551B THIS PAGE MISSING NOT AVAILABLE FOR DIGITIZATION. Figure 6-1. 6-0 CORRECTIVE Section 6 MAINTENANCE Paragraph 4a power supply sub-chassis. The generator sub-assembly can now be removed. The power supply sub-chassis will remain in the cabinet. b. REMOVING THE POWER SUPPLY PP-562A/URM-25. (1) To remove the power supply, take out the four binding head screws located on the bottom of the cabinet. There are also four screws on the rear of the cabinet which must be removed. (See figure 6-3). (2) With the signal generator and power supply sub- assemblies removed from the cabinet, the equipment can again be connected for use and testing by applying the following procedure (See figure 6-4). (a) Insert interconnecting power cable plug (P-101) into the power supply input receptacle (J-201) and P-102 into J- 202. (b) Insert one end of the power cable (W-101) into the front panel input receptacle (J-104) and plug the other end into the AC source. WARNING Voltages up to 450v will be exposed when the signal generator is being tested outside the cabinet. Exercise great care in handling the instrument under these conditions. 5. REMOVAL AND REPLACEMENT OF PARTS. a. Whenever repairs are made involving the removal or replacement of any component part, the part removed should be marked or tagged for identification and its exact position in the equipment carefully noted and recorded so that when the same or new part is replaced the equipment will be precisely as before. NOTE: LOOSEN CAPTIVE SCREWS MARKED "X" TO REMOVE RF SIGNAL GENERATOR SG44B/URM-25 FROM CABINET Figure 6-2. Front Panel View for Removal of RF Signal Generator SG-44B/URM-2S from Cabinet This precaution is particularly necessary when replacing RF components, such as coils and capacitors. The location of these parts with respect to associated components will play an important role in the performance of the equipment. b. Whenever any parts are replaced by new one, always use the identical type listed and described in Section 7 PARTS LIST, Table 7-4. If such parts cannot be obtained, substitute only similar parts with equivalent electrical and mechanical characteristics. If precision parts are not available and it is absolutely necessary to use the equipment, a temporary substitute of approximate value may be inserted. This is not recommended as a normal procedure and the exact replacement should be ordered. The unsatisfactory substitute should be removed as soon as the exact replacement is received. 6. REPLACING RF OSCILLATOR CIRCUIT COMPONENTS. a. The RF oscillator frequency determining components L- 105 through L-112 and C-127 through C-134 should not normally be replaced in the field unless the necessary calibrating instruments are available. These instruments include RF heterodyne frequency meters that cover from 10 kc to 30 mc with an accuracy of at least .05%o (e.g. Navy Model LR and Signal Generator TS-535/U). b. Changing the oscillator tube should not normally cause much error in calibration. However, when replacing the oscillator tube, the signal generator should be recalibrated as soon as the necessary test equipment is available (i.e. Navy Model LR and Signal Generator TS-535/U). NOTE: TAKE OUT SCREWS MARKED '"Y TO REMOVE POWER SUPPLY PP-562A/URM-25 FROM CABINET Figure 6-3. Rear-Bottom View for Removal of Power Supply PP-562A/URM-25 from Cabinet 6-2 CORRECTIVE Section 6 MAINTENANCE Paragraph 7 Figure 6-4. RF Signal Generator SG-44B/URM-25 and Power Supply PP 562A/URM-25 Connected Outside Cabinet for Testing 7. REPLACING BUFFER-AMPLIFIER CIRCUIT COMPONENTS. (See figures 6-5 and 6-6). The buffer-amplifier compartment is located between the carrier oscillator and audio compartments. It contains the buffer-amplifier (V-104) and RF diode (V-105) circuits in addition to the step attenuator (E-112), MICROVOLTS control (R-155), and CARRIER RANGE switch (S-107). The RF diode, buffer-amplifier circuits and MICROVOLTS control are located on a separate shelf. It is sometimes necessary to remove this shelf when making repairs on the buffer-amplifier compartment. This removal should be accomplished in the following manner (See figures 6-5 and 6-6). Label all leads before unsoldering. a. Remove the buffer-amplifier compartment cover plate. b. Unsolder leads to the six feed thru capacitor (C-110, C-111, C-116, C-117, C-135, and C-137), and the lead to the step attenuator (E112). c. Unsolder lead to J-101 and lead to grid of V-104. d. Unsolder the leads going to the CARRIER RANGE switch (S-107). Figure 6-5. Interior View of Buffer Amplifier with Tube Shelf and CARRIER RANGE Switch (S-107) Removed 6-3 CORRECTIVE Section 6 MAINTENANCE Figure 6-6. Top and Bottom Views of Buffer-Amplifier Tube Shelf 6-4 CORRECTIVE Section 6 MAINTENANCE Paragraph 7a e. Remove the MICROVOLTS control knob (E-103) and bushing nut. f. The buffer-amplifier RF diode shelf can now be removed. 8. READJUSTMENT OF FREQUENCY CALIBRATION. (See figure 6-7) a. WHEN TO CALIBRATE. The signal generator should be recalibrated whenever oscillator coils or capacitors are replaced, and whenever it s suspected that the frequency error is in excess of + 1%. This recalibration is accomplished by adjusting the applicable coils and trimmers as discussed in paragraph 9 of this section. b. LIMITATIONS OF CRYSTAL CALIBRATOR V-108 FOR FREQUENCY RECALIBRATION. The use of the integral crystal calibrator for interpolative calibration was discussed in Section 4, paragraph 5. When used in this manner, the accuracy of the signal generator is increased from the rated .5% to .05% at frequencies above 1 mc. Since the crystal calibrator operates on the harmonic generation principle, it is limited as a recalibrating device when some circuit defect or replacement introduces a frequency error greater than 1%. For example, if for some reason, the frequency error at 50 mc is -2%, the frequency scale will read 50 mc when the actual frequency is 51 mc. Since zero beats occur at both 50 mc and 51 mc (1 mc apart), it will be difficult to determine which point corresponds to 50 mc. Similarly, at lower frequencies, (down to 1 mc), the combination of signal generator and crystal calibrator harmonics may introduce beats at intervals closer than .5 mc. Since the accuracy of the signal generator is better than .5%, there will be no problem in determining the applicable beat for interpolative calibration. When recalibrating the instrument because of errors greater than 1%, however, the instruments recommended in the following paragraph should be used to avoid any possible confusion. c. RECOMMENDED TEST EQUIPMENT FOR RECALIBRATING. (1) Navy Model LR Frequency Meter (160 kc to 30 mc). (2) Signal Generator TS-535/U (7 to 160 kc). NOTE Figure 6-7 shows the locations of the trimmers and inductances that may require readjustment. Make sure that only the parts relevant to the frequency band being calibrated are adjusted. Follow the calibration procedure and do not turn screws indiscriminately. 9. FREQUENCY CALIBRATION PROCEDURE. (See figures 6-7 and table 6-1) a. GENERAL (1) When the frequency error of the signal generator is in excess of 1%, it will be necessary to recalibrate the instrument. In making the necessary adjustments, the RF Signal Generator SG-44B/URM-25 must first be removed from the cabinet. Interconnecting cables are of sufficient length as not to require the removal of the Power Supply PP- 562A/URM-25 subchassis. Follow the procedure outlined in Section 6, par. 4, for removing the signal generator unit. (2) Over the frequency range covered by Bands A through G (10 kc through approx. 18 mc), each oscillator coil has connected across it a trimmer capacitor for adjusting the total capacitance associated with it. Each corresponding coil also has a movable iron core by means of which the inductance of that coil can be adjusted to the required value. The recalibration process on these bands is therefore a simple matter of (a) adjusting the inductance for frequency calibration at the low-frequency end of the range, (b) adjusting the corresponding trimmer capacitor for a calibration point at the high end of the range, and (c) checking the center portion of the range selected. (3) There is no trimmer capacitor or adjustable core for band H. If absolutely necessary, the inductance may be varied by adjusting the space between the coil (L-105) windings. This adjustment is made with the LR Frequency Meter at 30 mc (approximately mid scale on band H of the RF Signal Generator Set AN/URM-25B). TABLE 6-1. FREQUENCY CALIBRATION DATA FREQUENCY LOW END -- ADJUST INDUCT. HIGH END -- ADJUST CAP. RANGE FREQ. COIL FREQ. COIL A 10 Kc L111 20 Kc C136 B 30 Kc L110 80 Kc C135 C 100 Kc L109 200 Kc C134 D 250 Kc L108 650 Kc C133 E 700 Kc L107 2 Mc C132 F 3 Mc L106 6 Mc C131 G 7 Mc L105 18 Mc C130 H MAKE CENTER BAND ADJUSTMENT AT 30 Mc 6-5 CORRECTIVE Section 6 MAINTENANCE Figure 6-7. Interior View of Carrier Oscillator Compartment 6-6 CORRECTIVE Section 6 MAINTENANCE Paragraph 9a (4) Figure 6-8. Method for Calibrating the RF Signal Generator Set AN/URM-25B at Frequencies Below 100 Kilocycles (4) In using the heterodyne frequency meters referred to in paragraph 8 of this section, connect the output test cable (W-104) to the heterodyne frequency meter. Place a pair of earphones across the output of the frequency meter. Make the necessary capacitance and inductance adjustments while listening for a zero beat on the earphones. (5) For calibrating frequency ranges below 100 kc, use the Signal Generator TS-535/U. Feed the output from the RF Signal Generator Set AN/URM-25B and Signal Generator TS- 535/U to the horizontal and vertical inputs of an oscilloscope such as Oscilloscope OS-8/U, Navy Models OBL or OBT series (See figure 6-8). Adjust the frequency of the Signal Generator TS-535/U and the frequency of the RF Signal Generator Set AN/URM-25B to the same value. Be sure to calibrate the Signal Generator TS-535/U according to its instruction book before using it as a standard in this procedure. NOTE To make the necessary RF trimmer and coil adjustments, it will be necessary to remove the top shield plate from the carrier oscillator compartment. After the adjustment has been made, replace this plate and recheck calibrations. If the calibrations have been changed when this plate is replaced, readjust the applicable trimmer or core to compensate for this effect. b. FREQUENCY CALIBRATION CHART. Table 6-1 is a chart for calibrating frequency and the necessary adjustment to be made on all bands. When calibrating frequency, follow the points and procedures therein contained. c. ADJUSTING THE RF COILS. (See figure 6-7 and table 6- 1) (1) Identify the coil that must be readjusted (See figure 6-7). (2) Set the main tuning dial (I-103) at the selected calibration point for the range in question. (3) Note the original position of the core slot in the coil form. Move the core slightly in the required direction. (a) Out or counterclockwise to reduce inductance and increase frequency. (b) In or clockwise to increase inductance and reduce frequency. (4) Replace the oscillator compartment shield and recheck the frequency scale for correction of calibration. (Sec note in par. 9a(5) of this section). d. ADJUSTING THE TRIMMER CAPACITORS. (1) Access to the trimmer capacitor is made by removing the 6scillator compartment shield. (2) Set the main tuning dial (I-103) at the required calibration point for the range in question. CAUTION After the necessary adjustments have been made, on the upper and lower ends of the band being calibrated, the corresponding calibrations should be correct throughout the frequency range. If not, the main tuning capacitor (C-127) may be defective. One common way that this variable capacitor becomes defective is through "plate bending." Never bend the plates of the main tuning capacitor (C-127) in attempting to make an adjustment. 6-7 CORRECTIVE Section 6 MAINTENANCE Paragraph 10 Figure 6-9. Rear View of RF Signal Generator SG-44 B/URM-25 with Buffer-Amplifier Cover Plate Removed 10. CALIBRATING THE ELECTRON TUBE VOLTMETER. (See Figure 6-9) a. GENERAL. In the course of operating the equipment, it may be discovered that the meter (M-101) does not indicate what it should. This can readily be determined by applying the procedures outlined in Section 5 Table 5-1 ROUTINE CHECK CHART and making the necessary adjustments outlined in this paragraph. NOTE All voltmeter adjustments (R-128, R-129, R-131 and R-134) are of the screwdriver type and are located in the audio compartment. Figure 6-9 identifies these controls. b. ZERO ADJUSTMENT. Make this adjustment if the meter (M-101) does not read zero in ill positions of the METER READS switch (S-102) when the CARRIER CONTROL (R-123) and %0 MODULATION control (R- 11) are set fully counterclockwise. (1) Set CARRIER CONTROL (R-123) and % MODULATION control (R-111) to the fully counterclockwise positions (zero carrier and zero modulation voltage). (2) Set METER READS switch (S-102) to the BAL position. (3) Adjust the BALANCE control (R-131) for zero meter reading. This potentiometer (R-131) varies the relative B4voltage applied to the plates of the bridge tube (V-101) until a balance is obtained in the two arms of the bridge; When both branches are thus balanced, no current flows through the meter (M-101) and it indicates zero. (4) Set the METER READS switch (S-102) to the RF position. The output from the RF diode (V-105) is now applied to the grid of the bridge tube (V-105B). Since the CARRIER CONTROL (R-123) was set for zero signal output (fully counterclockwise), there should be no voltage applied to the grid of the tube (V-101B) and the meter (M-101) should still indicate zero. However, if a reading other than zero is reflected by the meter, 6-8 CORRECTIVE Section 6 MAINTENANCE Paragraph 10b (4) Figure 6-10. Percentage Modulation Chart adjust the RF COMP control (R-128) until a zero meter reading is obtained. This adjustment compensates for the contact potential that may be present across the RF diode (V- 105). (5) Set the METER READS switch (S-102) to the N MOD position. The output from the modulation diode (V-103) is now applied to the bridge tube (V-101B). Since the %o MODULATION control (R111) was set to the fully counterclockwise position, there should be no voltage applied to the grid of the bridge tube (V-101B). Here again, the contact potential of the modulation diode (V-103) may cause a reading other than zero to be indicated on the meter (M- 101). Adjust the MOD COMP control (R-129) for zero meter reading. c. RF OUTPUT VOLTAGE CALIBRATION (upper meter scale). (1) Turn the MICROVOLTS control (R-155) to the fully clockwise position. (2) Set the CARRIER CONTROL (R-123) to the fully counterclockwise position. (3) Set METER READS switch (S-102) to the RF position. (4) Turn MODSELECTOR switch (S-103) to OFF. (5) Set frequency at 100 kc. (6) Place an electronic voltmeter such as Multimeter ME-25/U or equal between one center contact of the X 20,000 RF OUTPUT jack (J-101) and ground. (7) Rotate the CARRIER CONTROL (R-123) in a clockwise direction until 2.0 volts are indicated on the test meter. The signal generator meter (M-101) should read "100" on the upper scale. This represents 2.0 volts output when the X 20,000 RF OUTPUT jack (J-101) is open circuited. (8) Adjust the RF Sens control (R-133) until the signal generator meter (M-101) reads "100" on the upper scale when the test meter reads 2.0 volts. (9) To maintain a calibrated output voltage from the X MULT RF OUTPUT jack (J-102), when operating the signal generator, first rotate the CARRIER CONTROL potentiometer (R-123) to the fully counterclockwise position. Turn the CARRIER CONTROL in a clockwise direction until the meter (M-101) reads "100." The output from this jack can now be varied by rotating the MICROVOLTS potentiometer (R-111) in a counterclockwise direction and by selecting the desired attenuation with the MULTIPLIER dial (I-104). Once the carrier level has been set at "100," the CARRIER CONTROL (R-123) should never be used to vary the output from the X MULT RF OUTPUT jack (J-102). Before changing frequency, the CARRIER CONTROL (R-123) should first be returned to the fully counterclockwise position and then advanced to the carrier level of "100," after the desired frequency has been selected. d. PERCENTAGE MODULATION CALIBRATION (lower meter scale). (See figure 6-10) (1) Set carrier frequency at 100 kc. (2) Set METER READS switch (S-102) to the % MOD. position. (3) Set MOD SELECTOR switch (S-103) for 400 cycles per second. (4) Set CARRIER RANGE switch (S-107) to the "10 kc-230 kc" position. (5) Feed the output from the X MULT RF OUTPUT jack (J-102) to the vertical input of a test oscilloscope. (6) Place a graduated celluloid screen over the face of the oscilloscope. (7) With the MULTIPLIER dial (I-104) and MICROVOLTS control (R-155), adjust the modulated signal amplitude to cover approximately) 75 per cent of the face of the oscilloscope. (8) Adjust the % MODULATION control (R-111) on the front panel until 50 percent modulation is indicated on the oscilloscope (See figure 6-10.) (9) Adjust the Mod Sens control (R-134) until the 6-9 CORRECTIVE Section 6 MAINTENANCE Paragraph 10d (9) meter (M-101) also indicates 50 percent on the modulation scale (lower scale). (10) Adjust the % MODULATION control (R-111) on the front panel until 30 percent modulation is indicated on the oscilloscope. (11) Check the reading of the meter. (12) If necessary, readjust R-134 until 30 percent and 50 percent readings are both as accurate as possible, favoring the 30 percent adjustment since this value is used most often. 11. CALIBRATING THE STEP ATTENUATOR (E-112). a. The voltage attenuation of the step attenuator (E-112) should be checked whenever a resistor in this unit is replaced. Use the (10: 1) Fixed Attenuator CN-136/URM-25 and a radio receiver such as Navy Model RBA Series or equivalent for making this check as follows: (1) Set the RF Signal Generator Set AN/URM-25B for 100 kc carrier frequency with 30% modulation at 400 cycles. (2) Connect the (10:1) Fixed Attenuator CN-136/URM- 25 to J-102 and terminate it with the Impedance Adapter MX- 1074/URM-25. (3) Connect the impedance adapter output to the RBA (or equivalent) receiver. (4) Adjust the output of the signal generator for a reading of "100" on M-101. (5) Set the MULTIPLIER dial (I-104) one range above the range in which the resistor was replaced. (6) Connect a voltmeter such as the Multimeter ME- 25/U series or equivalent across the output of the RBA receiver. (7) Tune the receiver to the frequency (100 kc) of the signal generator and record a reference receiver output as indicated by the rmultimeter. (8) Reset the MULTIPLIER dial (I-104) to the attenuation range in question (next lower range). (9) Remove the (10:1) Fixed Attenuator CN-136/URM- 25 and connect the signal generator output at J-102 to the Impedance Adapter MX-1074/URM-25. (10) Advance the MICROVOLTS control (E-103) in a clockwise direction for a meter reading of "100." (11) The receiver output should be the same now as was indicated in step 7 above. If it is not, the resistor on this range should be replaced. NOTE Use a very hot soldering iron when replacing resistors in the step attenuator (E-112). Apply the iron to the solder surface for a very short period of time. Too long a period of heating may cause the precision resistors to change in value. b. Whenever it is suspected that the step attenuator j ratios are not correct, the procedures outlined in paragraph 11a above may be used as a check. A more complete analysis of step attenuator troubles is given in Table 6-4 CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE, paragraph 7. 12. TROUBLE SHOOTING CHARTS. a. In employing any systematic method for trouble shooting, the methods and procedures followed by the technician will vary greatly. Any method employed is satisfactory as long as it will produce accurate results with the greatest expediency. b. To assist the Electronics Technician in applying himself to the maintenance problems of the RF Signal Generator Set AN/URM-25B a trouble symptoms chart and two trouble shooting tables are listed near the end of this section. The first, Table 6-2 TROUBLE SYMPTOM CHART is a listing of some common trouble symptoms with suggested checks for locating the defect; the second, Table 6-3 GENERAL TEST PROCEDURES FOR LOCALIZING TROUBLE is a systematic procedure for determining the unit or component which is the source of trouble; the third, Table 6-4 SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE gives some hints that .may be applied in finding the specific part that may be defective. 13. TUBE OPERATING VOLTAGES AND CURRENTS. Elect on tube operating voltages and currents under normal operating conditions are given in Table 6-5 TUBE OPERATING VOLTAGES AND CURRENTS, located near the end of this section. The measurements indicated in this table were made with the signal generator set for 100 kc operation and the METER READS switch (S-102) in the BAL position. Readings that vary with the position of the CARRIER CONTROL (R-123) are also indicated. 14. TUBE SOCKET ELECTRICAL MEASUREMENTS. (a) As a further aid in maintenance work figure 6- 11 SIGNAL GENERATOR VOLTAGE AND RESISTANCE CHART will be found near the end of this section. This chart lists diagramatically, the voltage and resistances measured from all tube socket connections to ground. (b) As is indicated by the footnotes to this chart, all measurements were made with 20,000 ohms per volt DC meter such as in the Navy Model OE Series Analyzing Equipment. 15. WINDING DATA. Complete winding data for all wire-wound units (except resistors) in the AN/URM-25B is given in Table 6-7 WINDING DATA. 6-10 CORRECTIVE Section 6 MAINTENANCE Paragraph 16 16. EXTERIOR AND INTERIOR VIEWS OF UNITS. To assist the technician doing maintenance work in locating the positions of the various coils, capacitors, resistors, switches, etc., comprising the signal generator, there will be found at the back of this section additional photographic illustrations. They show every part of the RF Signal Generator Set AN/URM-25B with the corresponding symbol designation indicated. These will facilitate the easy and quick identification of all parts. Table 6-8 CROSS REFERENCE BETWEEN SYMBOL NUMBER AND FIGURE LOCATION gives the figure in which these parts are identified. Figure 6-11. Signal Generator Voltage and Resistance Chart. 6-11 CORRECTIVE Section 6 MAINTENANCE TABLE 6-2. TROUBLE SYMPTOM CHART NO BEAT WHEN SET UP FOR XTAL-CAL (SEE SEC 4, PARA 5) METER READS OK, ACTUAL OUTPUT FROM XMULT RF OUTPUT JACK (J-102) INCORRECT ON ONE OR MORE RANGES OF MULTIPLIER DIAL (I-104) (SEE TABLE 6-4, PARA 7) CHECK CRYSTAL CAL CKT (SEE TABLE 6-3, PARA 11; TABLE 6-4, PARA 12) RECALIBRATE (SEE SEC 6, PARA 9) CHECK STEP ATTENUATOR (E-112) (SEE TABLE 6-4, PARA 7) CHECK POSITION OF CARRIER RANGE SWITCH (S-104) (SEE SEC 2, PARA 3 f) TROUBLE IN MOD OSCILLATOR (V-102) (SEE TABLE 6-4, PARA 6) CHECK MOD DIODE (V-103) (SEE TABLE 6-4, PARA 3) CHECK WITH EXTERNAL MODULATION (SEE TABLE 6-3, PARA 7) CHECK BOTH 400~ AND 1000~ POSITIONS OF S-103 (SEE TABLE 6-3, PARA 5 & 6) CHECK BUFFER- AMPLIFIER (V-104) AND CARRIER OSCILLATOR (V-106) CIRCUITS (SEE TABLE 6-4 PARA 4 & 5 CHECK RF DIODE (V-105) CIRCUIT (SEE TABLE 6-4 PARA 2) AC LINE LAMP FUSES POWER CABLE (SEE TABLE 6-3 PARA 1) CHECK B+ VOLTMETER BRIDGE (V-101) CIRCUIT (SEE TABLE 6-3 PARA 2 TABLE 6-4 PARA 1) NO METER (M-101) INDICATION (SEE TABLE 6-4 PARA 9) IN %MOD 8 RF POSITIONS OF S-102 IN RF POSITION OF S-102 ONLY IN %MOD POSITION OF S-102 ONLY CHECK OUTPUT AT X20000 RF OUTPUT JACK J-101 PILOT LAMP AND SCALE LAMPS FREQUENCY OUT OF CALIBRATION LOW RF OUTPUT ON METER 6-12 CORRECTIVE Section 6 MAINTENANCE TABLE 6-3. CHART OF GENERAL TEST PROCEDURE FOR LOCALIZING TROUBLE Note: The CARRIER (R-123) and % MODULATION (R-111) controls should always be turned fully counterclockwise before turning power on. LOCATION AND SUGGESTED METHOD FOR LOCALIZING TROUBLE TYPE OF TROUBLE POWER SUPPLY. Make sure the indicating lamp (I-101) or scale lamps (E-128 thru E-130) have been made to (See par. 11 for light, as evidence that the 115 volt supply mains, fuses, and at least a part of the power supply additional check.) system, is in working order. If none of these lamps light, see Table 6-4, par. 8 on POWER SUPPLY. VOLTMETER BRIDGE. 1. Set the signal generator controls in the following position: (See par. 10 for a. POWER switch (S-101) OFF. additional checks.) b. MOD SELECTOR switch (S-103) OFF. c. METER READS switch (S-102) at RF. d. CARRIER RANGE switch (S-107) at applicable range. e. CARRIER CONTROL (R-123) in extreme counterclockwise position. f. % MODULATION control (R-111) in extreme counterclockwise position. g. FREQUENCY BAND SWITCH (S-105) set for any one of the eight ranges. 2. Turn the POWER switch (S-101) ON. The meter needle should be at the first line on the left. If it is not, see Table 6-4, par. 1 on VOLTMETER BRIDGE CIRCUIT TROUBLE. CARRIER OSCILLATOR, 3. Advance the CARRIER CONTROL (R-123) slowly in a clockwise direction. The meter needle RF DIODE, should correspondingly move up scale. If it does, the voltmeter bridge, RF diode, carrier oscillator BUFFER-AMPLIFIER. (at least one range) buffer-amplifier, and power supply are functioning. 4. Set the FREQUENCY BAND SWITCH (S-105) successively for each range to see if operation (as in Par. 3 above) is obtained for all ranges. If it is, the carrier oscillator and buffer-amplifier are probably functioning. Operation on some bands and not on others probably indicates a defect in the carrier oscillator (see Table 6-4, par. 5 on CARRIER OSCILLATOR), since the buffer- amplifier is untuned and should respond at all frequencies if it responds at one. 5. If, in Par. 3 and 4 above, the meter does not move up scale, turn the METER READS switch (S-102) to the % MOD position. Set MOD SELECTOR switch (S-103) to the 400 cycle position. Slowly advance the % MODULATION control (R-111) in a clockwise direction. If the meter now moves up scale, it indicates that there is trouble in the carrier oscillator, RF diode, or Buffer- amplifier circuits (see Table 6-4 Sections on CARRIER OSCILLATOR, RF DIODE, BUFFER- AMPLIFIER.) This also indicates that the modulation oscillator, modulation1diode and voltmeter bridge circuits are functioning. MODULATION 6. If the meter responds to the tests in par. 4, but not in par. 5 above, the trouble is in the modu- OSCILLATOR. Iation oscillator or modulation diode. 7. With the METER READS switch (S-102) in the % MOD position; MOD SELECTOR switch (S-103) at EXT, CARRIER RANGE switch (S-104) at applicable range, apply an external audio signal (1000 cycles) to the EXT MOD IN jack (J-103). Slowly advance the % MODULATION control (R-111) in a clockwise direction. If the meter now moves up scale, it indicates that the trouble is in the modulation oscillator. MODULATION 8. If the meter still does not respond to the % MODULATION control, feed the output signal DIODE. from the X MULT RF OUTPUT jack (J-102) to a test oscilloscope. Set the carrier frequency at 100 kc. Place the METER READS switch (S-102) in the RF position. Advance the CARRIER CONTROL (R-123) in a clockwise direction until a reading of "100" is obtained on the upper meter scale. With the external modulation applied as in par. 7 above, the modulated pattern should appear on the oscilloscope (see figure 6-10). If it does, the trouble was in the modulation diode circuit. STEP 9. If the meter responds to the above tests in a satisfactory manner, but there is still no output ATTENUATOR (E-112) voltage at the end of the output cable (W-104), the trouble is in the attenuator (E-112) or output OR test cable (see Table 6-4 Sections on STEP ATTENUATOR and OUTPUT CABLES). OUTPUT CABLES 6-13 CORRECTIVE Section 6 MAINTENANCE Paragraph 1 TABLE 6-3. CHART OF GENERAL TEST PROCEDURE FOR LOCALIZING TROUBLE- Continued LOCATION AND SUGGESTED METHOD FOR LOCALIZING TROUBLE TYPE OF TROUBLE VOLTMETER BRIDGE. 10. If no meter response, whatsoever, is obtained, but it is determined that output voltage is available, the trouble is probably in the voltmeter bridge circuit (see Table 6-4, par. 1 on VOLTMETER BRIDGE). POWER SUPPLY. 11. If no meter response or output voltage is obtained from the foregoing tests, the trouble is probably in the power supply (see Table 6-4, par. 8 on POWER SUPPLY). CRYSTAL CALIBRATOR. 12. Turn MOD SELECTOR switch (S-103) to EXT and the XTAL-CAL switch (S-106) to ON. Connect a set of high impedance earphones to EXT MOD IN jack J-103 using 7" cable W-105 and Connector, Adapter UG-684/U. Tune signal generator to some even multiple of I mc and listen for zero beat. 13. If it is determined, from previous steps, that RF output is present at J-101 and if no zero beat is heard at J-103, then the crystal calibrator circuit (V-108) is defective. (See Table 6-4 par 12). TABLE 6-4. CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE Note: The CARRIER (R-123) and % MODULATION (R-111) controls should always be turned fully counter clock-wise before turning power on. TYPE OF TROUBLE SUGGESTED METHOD OF TEST AND REPAIR 1. VOLTMETER BRIDGE If preliminary tests have indicated that the voltmeter bridge circuit (V-101) is inoperative, CIRCUIT (V-101). remove the RF signal Generator Unit SG-44B/URM-25 from the cabinet and proceed with the following tests (see Section 6, par. 4a). a. INOPERATIVE. (1) Test voltage of bridge tube V-01 with the POWER switch (S-101) ON and METER READS switch (S-102) in BAL position. Heater Voltage -- 6.3v AC Plate Voltage (V-101A) -- 36.5v DC ( 5V) Plate Voltage (V-101B) -- 36.5v DC ( 5V) Grid Voltage (V-101B) -- 0 Grid Voltage (V-101B) -- 0 Cathode Voltage (V-101A) -- 2v DC Cathode Voltage (V-101B) -- 2v DC NOTE DC voltages measured from tube socket connections to ground with a 20,000 ohms per volt voltmeter. (2) If voltages are correct, disconnect power cable and make circuit continuity check with an ohmmeter until the defect is located (see figure 6-11). b. METER (M-101) (1) Turn the POWER switch (S-101) to ON position. Both the CARRIER CONTROL ZERO ADJUSTMENT (R-123) and the % MODULATION control (R-111) should be in the fully counterclockwise position. Apply the following procedure: (a) Set the METER READS switch (S-102) in the BAL position. The meter (M-101) should read zero. If it does not, adjust the BALANCE control (R-131) screw driver adjustment (located on the audio compartment) for zero reading. (b) Place METER READS switch (S-102) in the RF position. If the meter does not read zero, adjust the RF COMP control (R-128) screwdriver adjustment (located on the audio compartment) for zero reading. (c) Place METER READS switch (S-102) in the % MOD position. If the meter does not read zero, adjust the MOD COMP control (R-129) screwdriver adjustment (located on the audio compartment) for zero reading. (2) Repeat the procedure outlined in paragraphs a, b and c, above until the meter reads zero in all positions of the METER READS switch. (3) If unable to set meter to zero in all positions of the METER READS switch, one of the associated circuit parts is probably defective. Make continuity checks accordingly. 6-14 CORRECTIVE Section 6 MAINTENANCE Paragraph 1 TABLE 6-4. CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE - Continued TYPE OF TROUBLE SUGGESTED METHOD OF TEST AND REPAIR 2. RF DIODE a. The RF diode (V-105) rectifies the RF signal which is applied to the voltmeter bridge INOPERATIVE (V-101) circuit and read on the upper scale of the meter (M-101 ) when the METER READS (V-105). switch (S-102) is in the RF position. If it is determined that this circuit is defective the first and simplest thing to do is to replace the tube (V-102). When doing this, it will he necessary to readjust the RF COMP control (R-128) for zero meter reading. b. lf replacing the RF diode (V-105) does not alleviate the trouble, make continuity checks within the circuit. 3. MODULATION a. The modulation diode (V-103) rectifies the modulation signal which is applied to the DIODE voltmeter bridge (V-101) circuit and read on the lower scale of the meter (M-101) when the INOPERATIVE METER READS switch (S-102) is in the % MOD position. If it is determined that this circuit (V-103). is defective, the first and simplest thing to do is to replace the tube (V-103). When doing this it will he necessary to readjust the MOD COMP control (R-129) for zero meter reading. b. If replacing the modulation diode does not cure the trouble, make continuity checks throughout the circuit. 4. BUFFER- a. If preliminary tests have indicated that the buffer-amplifier is inoperative, remove the signal AMPLIFIER generator from the cabinet and proceed with the following tests (see Section 6, par. 4). INOPERATIVE (VA104) b. Test DC voltages with the tube (V-104) in the socket; M-101 set for "100" and MOD SELECTOR switch (S-103) OFF (see figure 6-11). Carrier frequency should be set to 100 kc. Heater Voltage - 6.3v AC Plate Voltage - 215, DC Cathode Voltage - 2.8vDC (Adjust to this value with R-l 13) Control Grid Voltage - O DC measurements made from socket terminals to chassis with a 20,000 ohms per volt voltmeter. c. If she voltages are correct, but the buffer-amplifier is still inoperative, make a circuit continuity test with an ohmmeter until the defect is located. NOTE It is a good idea to check the tube with a tube checker even though voltage checks are correct. Change in tube characteristics (i.e. transconductance etc.) may not show up in voltage checks but may actually be the source of trouble. 5. CARRIER (1) If preliminary tests have indicated that the carrier oscillator is inoperative in all ranges, OSCILLATOR remove the signal generator from its cabinet and proceed with the following tests: (V-106). (a). Set the POWER switch (S-101) in ON position and the frequency to 100 kc with the carrier oscillator tube (V-106) in its socket, test the tube voltages. a. INOPERATIVE. Heater Voltage: 6.3v AC Plate Voltage: Varies between 0 and 150v DC depending on setting of CARRIER CONTROL (R-123). (Checking this may or may not cause circuit to stop oscillating.) Grid Voltage: 0 to --.5v DC (Varies with rotation of CARRIER CONTROL R-123). Cathode Voltage: 0. (b) Turn the POWER switch (S-101) to OFF position and make the following resistance checks from grid to ground and grid to cathode, setting the FREQUENCY BAND SWITCH (S-105) to each corresponding position: SWITCH POSITION RESISTANCE RESISTANCE (grid to ground) (grid to cathode) Band A 100,000 ohms 175,000 ohms B 100,000 ohms 118,000 ohms C 100,000 ohms 100,000 ohms D 100,000 ohms 104,700 ohms E 100,000 ohms 101,800 ohms F 100,000 ohms 100,000 ohms 6-15 CORRECTIVE Section 6 MAINTENANCE TABLE 6-4. CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE - Continued TYPE OF TROUBLE SUGGESTED METHOD OF TEST AND REPAIR G 2,200 ohms 2,200 ohms H 2,200 ohms 2,200 ohms (c) If the ohmmeter reads "open" in any position of the FREQUENCY BAND SWITCH. either the corresponding coil, grid resistor or cathode resistor is open. Since Bands A through F have a common grid leak resistor, the exact open element can easily be determined. (d) If all voltage and continuity checks are correct, replace the tube and check results. b. ERRATIC (1) Erratic performance of the carrier oscillator in a given band position is often difficult PERFORMANCE. to trace. As a remedy, the following may be tried: (a) Substitute a new tube. (b) Check contacts of FREQUENCY BAND SWITCH (S-105). (c) Check for a dirty or faulty CARRIER CONTROL (R-123). (d) Make visual inspection of main tuning capacitor (C-127) for dirt, bent plates, etc. (2) Make visual inspection of the oscillator coil for the range in question. c. EXCESSIVE (1) Often, defects in the resonant system (oscillator coils, capacitors and grid leak resistors) VOLTAGE NEEDED can be suspected if a greater than normal amount of plate voltage is necessary in order to develop ON CARRIER the required voltage output. CONTROL (R-123). (2) Check normal voltages between the slider (center lug) of the CARRIER CONTROL (R-123) and ground, in the following manner. (The CARRIER CONTROL should be set in the fully counterclockwise position.) (a) POWER switch (S-101) ON. (b) CARRIER RANGE switch (S-107) to applicable range. (c) MOD SELECTOR switch (S-103) OFF. (d) METER READS switch (S-102) at RF. (e) Main tuning dial (1-103) set at beginning of all bands. (f) Oscillator plate voltages required for "100" meter leading. (1) Bands A through F -- less than 50v DC. (2) Band G and H -- less than 150v DC. 6. MODULATION (1) If it is indicated that the modulation oscillator is inoperative on both frequencies (400 OSCILLATOR. and 1000 cycles) the probable defective part is some element common to both frequency position of the METER READS switch (S-102). a. INOPERATIVE (2) One possible trouble is too high a degree of degeneration. This degeneration is dependent ON BOTH 400 AND upon the resistance ratio of (R-105 and R-110). Although the DEGEN control (R-110) is a 1000 CYCLES. locking type potentiometer, vibration may have charged its value. If its resistance is too small, the degeneration will be too great and oscillations v ill be inhibited. Sometimes increasing the resistance (R-110) will assist the oscillator in breaking into oscillation. If this is the case, set this resistor at the point where oscillations just begin. (3) If a spare tube is available, it is sometimes most expedient to replace the old tube. (4) If replacing the tube does not solve the problem continuity and voltage checks should be made. In making these voltage checks, refer to Table 6-5 TUBE OPERATING VOLTAGES AND CURRENTS. b. INOPERATIVE (1) If the modulation oscillator is inoperative on only one frequency, the solution is relatively simple. ON ONLY ONE FRE- (2) The defective element is probably one of the bridge resistors (R-101, R-102, R-103, or R-104). QUENCY (400 OR (3) Make the necessary resistance checks. OR 1000 CYCLES). c. ERRATIC OPERA- (1) If the locking device on the degeneration resistor (R-110) is loosened, mechanical vibration TION OR PRESENCE may cause a variation of resistance and hence degeneration. This may result in erratic OF AMPLITUDE operation or amplitude distortion. Check this control and tighten the locknut. DISTORTION. 6-16 CORRECTIVE Section 6 MAINTENANCE TABLE 6-4. CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE - Continued TYPE OF TROUBLE SUGGESTED METHOD OF TEST AND REPAIR 7. STEP ATTENUATOR (1) If there is output from J-101 but no output from J-102 in all steps of E-112, the 482 ohm (E-112). resistor (R-143) is probably burned out. a. NO OUTPUT ON (2) Disconnect one lead of R-143 and check its resistance with an ohmmeter. ALL STEPS b. NO OUTPUT ON (1) One of the step attenuator series resistors (R-144 through R-148) is probably burned out. ONE OR MORE, BUT (2) Check the series resistor preceding the step where there is no output. Always check NOT ALL STEPS. these resistors with one lead disconnected to avoid shunting resistance paths. c. APPROXIMATELY (1) One of the step attenuator shunt resistors (R-149 through R-154) is probably burned out. ??? OR LESS IN- STEAD OF 10:1 (2) Check the impedance of J-102 at the step attenuator position in question, using a multi- ATTENUATION meter ME-25/U series or equivalent. If the shunt resistor is burned out, an impedance of about BETWEEN TWO 250 ohms instead of 53.5 ohms will be present. SUCCESSIVE STEPS. d. REPLACING (1) Recalibrate step attenuator ratios for range in which resistor was replaced, using the STEP ATTENUATOR (10:1) Fixed Attenuator CN-136/URM-25 and a radio receiver such as Navy Model RBA series RESISTORS or equivalent. Follow the procedure outlined in Section 6, par.11. CAUTION Resistance measurements at J-102 should be made with a resistance bridge such as the type ZM-4/U or equivalent to avoid burning out one of the step attenuator resistors. If the Electronics Technician uses an ordinary ohmmeter great care must be exercised to see that this ohmmeter does not place a current in excess of 20 milliamperes through the attenuator circuit while testing. 8. POWER SUPPLY (1) Check line fuses F-101 and F-102. PP-562A/URM-25 (2) Check interconnecting cables W-102 and W-103 for continuity with an ohmmeter. (3) Check power transformer T-201. a. INOPERATIVE (4) If no B+, check rectifier tube V-201, filter choke L-201 and series resistor R-201. b. OVERHEATING. (1) Check short circuited turns on T-201. (2) Check for partial breakdown of C-201, C-202 and C-203. It is sometimes best to replace one or all of these capacitors, if it is suspected that one of them is defective. A voltage or ohmmeter check will not always identify this trouble. c. LOSS OF (1) Check with a variac or variable voltage source. Change the line voltage from 103v to REGULATION. 126v AC. The + 150v DC output should not change. This does not apply to the unregulated + 240v DC supply.- (2) Replace regulator V-202 if the B+ does not remain steady at 150v DC. 9. HUM MODULATION a. Listen for power line hum (impressed on carrier frequency). b. Check for unshielded leads between signal generator and receiver. All leads between these units should be shielded. c. Check for mechanical vibrations of T-201. Tightly secure the transformer mounting. If it is suspected that any one of these accessory units is defective, a simple continuity check 10. ACCESSORY UNITS. will readily indicate the source of trouble. a. IMPEDANCE ADAPTER CAUTION MX-1074/URM-25 When making a resistance check on the Impedance Adapter MX-1074/URM-25 be sure b. ANTENNA the lowest ohmmeter resistance range is used. Ohmmeters with internal batteries larger SIMULATOR than 1.5v may burn out the resistor in the impedance adapter. Where great accuracy is SM-35/URM-25 desired, resistance measurements should be made with the Resistance Bridge ZM-4/U or equivalent. 6-17 CORRECTIVE Section 6 MAINTENANCE TABLE 6-4. CHART OF SUGGESTED TESTS FOR LOCATING THE SPECIFIC TROUBLE - Continued TYPE OF TROUBLE SUGGESTED METHOD OF TEST AND REPAIR c. (5:1) FIXED ATTENUATOR CN-132/URM-25. d. (10:1) FIXED ATTENUATOR CN-136/URM-25. e. TEST LEAD CX-1363/U. 11. OUTPUT CABLES. Check leakage resistance with a megger (high resistance ohmmeter). 12. CRYSTAL If the check in Table 6-3 under CRYSTAL CALIBRATOR indicates that this unit is defective, CALIBRATOR the following tests should be made to localize the trouble. (V-108) NOTE d. INOPERATIVE The output beat of the Crystal Calibrator is amplified by V-102B of the modulation oscillator (V-102). Make sure that this audio oscillator is functioning (Table 4-3 under MODULATION OSCILLATOR) before deciding that the V-108 circuit is defective. (1) Replace crystal Y-101, then tube V-108 if available. These parts are the most common source of trouble in the crystal calibrator. (2) If a substitute tube and crystal are not available, check V-108 in a tube checker. (3) Make circuit continuity and voltage tests. Figure 6-11 indicates the normal socket to ground voltages and resistors for V-108. The following readings from socket pins to ground indicate that either the tube (6BE6) or crystal is defective. Measurements should be made with a 20,000 ohm/VDC and 1000 ohm/VAC meter. PIN CORRECT CRYSTAL (Y-101) DEFECTIVE TUBE (V-108) DEFECTIVE (NOT CONDUCTING) 1-- --9.3VDC --0.2VDC 0 2-- 0.02VDC 0.02 VDC 0 3-- 0 0 0 4-- 6.2VAC 6.2 VAC 0 if filaments are open;5.9 VAC if filaments are not open 5-- 158VDC 7.3 VDC 240 VDC 6-- 99VDC 45 VDC 240 VDC 7-- 0.1VDC 0.175 VDC 0 b. FREQUENCY (1) Provision is made for calibrating the 1 mc frequency of the crystal calibrator, if it is CALIBRATION suspected that its accuracy has fallen off in excess of .05%. The calibration should be accomplished in the following manner. (a) Remove RF Signal Generator SG-44B/URM-25 (See par. 4a). (b) Connect the signal generator unit to Power Supply PP-562A/URM-25. (c) Tune a receiver such as Navy Model RBC series to the 5 mc signal of Navy station WWV. (d) Turn the signal generator on and CARRIER CONTROL fully counterclockwise. (e) Turn XTAL-CAL switch S-106 to ON and connect a lead from the X20,000 RF OUT- PUT jack J-101 to the antenna input of the RBC. Sufficient crystal output will be available at J-101 to drive the receiver. (f) With the receiver tuned to WWV, adjust crystal trimmer C-151 (See figure 6-9) for zero beat ( fifth harmonic of 1 mc crystal) against WWV. A set of earphones or speaker can be used for monitoring this beat. 6-18 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-12. Bottom View of RF Signal Generator SG-448/URM-25 6-19 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-13. Interior View of Audio Compartment with Top View of Terminal Board E-109 shown. 6-20 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-14. Bottom View of Audio Cover Plate. 6-21 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-15. Top View of RF Signal Generator SG-448/URM-25. 6-22 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-16. Interior Views of the Step Attenuator (E112) with All Resistors Shown. Figure 6-17. Top and Bottom Views of the Power Supply PP-562A/Urm-25. 6-23 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-18. Interior View of Impedance Adapter MX-1074/URM-25. Figure 6-19. Interior View of Antenna Simulator SM-35/URM-25. Figure 6-20. Interior View of (5:1) Fixed Attenuator CN-132/URM-25. 6-24 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-21. Interior View of Test Lead CX-1363/U 6-25 CORRECTIVE MAINTENANCE SECTION 6 Figure 6-22. Connectors and Cable Assemblies. 6-26 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-5. TUBE OPERATING VOLTAGES AND CURRENTS SYMBOL NUMBER TUBE TYPE FUNCTION PLATE P (E) PLATE (MA) SCREEN (E) SCREEN (MA) SUPP. (E) CATH.(E) GRID (E) HEATHE R VAC V101A 12AU7 Voltmeter Bridge Tube 36.5 1.3 2 0 6.2 V101B 12AU7 Voltmeter Bridge Tube 36 5 1.3 2 0 6.2 V102A 12AU7 Modulation Oscillator 105 .3 6.8 0 6.2 V102B 12AU7 Modulation Oscillator 45 .8 1.7 0 6.2 V103 6AL5 Modulation Diode 0'to-1.1 0 to.001 0 to 1.2 6.2 V104 6J6 Buffer Amplifier 215 1.0 3.8 0 6.2 V105 9006 R.F. Diode 0 2.3 6.2 V106 6J6 Carrier Oscillator 13 app. 1 0 -.4 6.2 V108 6BE6 Crystal Calibrator 158 .9 99 4.3 0 0 -9.3 6.2 V201 6X4 Rectifier 230 VAC 250 -.3 6.2 V202 OD3/VR- 150 B+ Regulator I50 0 6.2 NOTE: All measurements made with a 20, 000 ohm/volt DC and 1000 ohm/volt AC meter with the Signal Generator set in the following operation condition: 1. CARRIER FREQUENCY - 100 kc. 2. METER READS 100 in RF position of S-102. 3. S-102 set to "BAL.2 4. S-103 set to "1000 Cycles. 5. Bias control R- 113 set for 3.8v bias. 6. Power supply voltages should be checked when W-103 is connected to Signal Generator. 7. Oscillator grid. 8. Control grid. TABLE 6-6. RATED TUBE CHARACTERISTICS TUBE- TYPE FILA MENT VOLT AGE (V) FILA MENT CURR ENT (A) PLATE VOLTAGE (V) SCREEN VOLTAGE (V) PLATE CURRENT (MA) SCREEN( MA) A-C PLATE RESISTAN CE (OHMS) VOLTAGE AMPLIFICATI ON FACTOR m TRANSCON DUCTANCE (MICROMHOS) EMISSION NORMAL MINI- MUM IS (MA) TEST VOLT S 12AU7- 1 6.3 (12.6) 1 3(.15) 250 8.5 14.5 7700 18.5 3100 1750 70 30 6AL5 6.3 .3 2 150 3 9 4 300 40 10 6J4 6.3 .4 150 2 20 5000 55 12000 9000 70 10 9006 6.3 .15 5 270 6 5 4 100 13 20 6J6 6.3 .45 15 10 30 7100 38 5300 3450 40 10 6BE6 6.3 .3 330 110 4.1 8 500 9 8000 280 9 5500 50 15 6X4 6.3 .6 7 650 70 140 50 OD3/ VR-150 150 5 TO 40- NOTES: 1. 6.3v at .3A for parallel filaments; 12.6v at .15A for series 61. 2. A.C plate voltage per plate (RMS.) 3. D.C. output current per plate. 4. Minimum total effective late supply impedance. 5. A.C. plate voltage for typical rectifier operation. 6. D.C. output current. 7. A.C. plate to plate supply voltage (RMS.) for capacitor input. 8. Conversion transconductance. 9. Oscillator transconductance. CORRECTIVE MAINTENANCE SECTION 6 Table 6-7. WINDING DATA----Continued 6-30 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-7. WINDING DATA 6-31 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-7. WINDING DATA---Continued 6-32 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-7. WINDING DATA----Continued 6-33 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-8. CROSS REFERENCE BETWEEN SYMBOL NUMBER AND FIGURE LOCATION SYMBOL FIGURE SYMBOL FIGURE NR. NR. NR. NR. C-101 6-13 C-203 6-17 C-102 6-13 C-204, C-205, C-206 6-17 C-103 6-14 C-401 6-19 C-104 6-14 C-402 6-19 C-105 6-13 C-601 6-21 C-106 Not used C-602 6-21 C-107 Not used E-101 4-1 C-108 Not used E-102 4-1 C-109 Not used E-103 4-1 C-110 6-5 E-104 4-1 C-111 6-5 E-105 4-1 C-112 6-6 E-106 4-1 C-113 6-6 E-110 6-5 C-114 Not shown E-111 6-5 C-115 6-9 E-112 6-5 C-116 6-5 E-126 4-1, 6-10 (Contained C-117 6-5 in 1-101) C-118 6-14 E-128, E-129, E-130 4-1 C-119 6-14 E-132 6-13 C-120 6-13 F-101 thru F-104 4-1 (Contained in C-121 6-13 E-115 thru E-118) C-122 6-15 H-101 4-1 C-123 6-15 H-103, H-104 4-1 C-124 6-15 H-105 6-6 C-125 6-7 H-106 6-12 C-126 6-7 I-101 4-1 C-127 6-7 I-102 4-1 C-128 thru C-134 6-7 I-103 4-1 C-135 6-5 I-104 4-1 C-136 6-6 I-105 4-1 C-137 6-5 I-106 4-1 C-138 6-12 J-102 4-1, 6-5 C-139 6-12 J-102 4-1, 6-5 C-140 6-6 J-103 4-1 C-141 6-6 J-104 4-1 C-142 6-6 J-201 6-17 C-143 6-7 J-202 6-17 C-144 6-14 J-301, J-302 6-21 C-145 6-7 J-401, J-402 6-19 C-147, C-148 6-12 J-501, J-502 6-18 C-149 6-6 J-601 6-21 C-150 6-13 L-101 Not used C-151 6-12 L-102 6-13 C-152 thru C-15 6-13 L-103 6-15 C-201 6-17 L-104 6-15 C-202 6-17 L-105 thru L-112 6-7 6-34 CORRECTIVE MAINTENANCE SECTION 6 TABLE 6-8. CROSS REFERENCE BETWEEN SYMBOL NUMBER AND FIGURE LOCATION -Continued SYMBOL FIGURE SYMBOL FIGURE NR. NR. NR. NR. L-117 6-13 R-133 6-9 L-118 6-6 R-134 6-9 L-119, L-120 6-13 R-135 6-14 L-121 6-9 R-136 6-14 L-201 6-17 R-137 6-14 L-401 6-9 R-138 6-14 M-101 4-1 R-139 6-14 N-104 4-1 R-140 6-14 O-103, O-104 6-15 R-141 6-6 O-107, O-108, O-109 4-1 R-142 6-6 P-101 6-12 R-143 thru R-154 6-16 P-102 6-12 R-155A 6-6 P-103 thru 6-22 (part of cable R-155B 6-6 P-108, P-701 assemblies) R-156 6-9 R-101 6-13 R-157 6-14 R-102 6-13 R-158 6-7 R-103 6-13 R-160, R-162, R-163 6-7 R-104 6-13 R-164 Not shown R-105 6-14 R-167 thru R-171 6-1 R-106 6-14 R-201 6-17 R-107 6-14 R-301 thru R-306 6-20 R-108 6-14 R-401 6-19 R-109 6-14 R-501 6-18 R-110 6-9 S-101 4-1 R-111 6-13 S-102 6-13 R-112 6-14 S-103 6-13 R-113 6-9 S-104 6-9 R-114 6-6 S-105 6-7 R-115 6-6 T-201 6-17 R-116 6-6 V-101 6-9 R-117 Not used V-102 6-9 R-118 6-14 V-103 6-9 R-119 6-14 V-104, V-105 6-9 R-120 Not shown V-106 6-7 R-121 6-14 V-201 6-17 R-122 Not used V-202 6-17 R-123 6-13 W-101 6-4 R-124 6-7 W-102 6-4 R-125 6-7 W-103 6-4 R-126 6-6 W-104 6-22 R-127 6-6 W-105 6-22 R-128 6-9 W-106 6-22 R-129 6-9 W-601 6-21 R-130 6-14 Z-101 6-13 R-131 6-9 Z-102 6-5, 6-9 R-132 6-14 6-35 7 SECTION PARTS LIST SECTION 7 PARTS LISTS CAUTION Navy stock numbers in this parts list have been set in two lines because of tbe length of the stock numbers and the restricted column space. Be certain that the complete stock number is used when ordering parts. Table 7-1 Weights and Dimensions of Spare Parts Boxes Table 7-2 Shipping Weights and Dimensions of Spare Parts Boxes Table 7-3 List of Major Units Table 7-4 Combined Parts and Spare Parts List Table 7-5 Cross Reference Parts List Table 7-6 Applicable Color Codes and Miscellaneous Data Table 7-7 List of Manufacturers. *Items marked with an asterisk in the Symbol No. Column of Table 7-4 can not be requisitioned from Supply. In the event of failure they should be repaired or new items fabricated. 7-0 7 SECTION PARTS LIST Spare Parts Boxes and Major Units TABLE 7-1. WEIGHTS AND DIMENSIONS OF SPARE PARTS BOXES ACTIVITY EQUIPMENT SPARES STOCK SPARES Overall Dimensions (Inches) VOLUME (CU IN) weight (LBS) Overall Dimensions (Inches) VOLUME (CU IN) weight (LBS) Height Width Depth Height Width Depth BUSHIPS 6 12 9 648 8 MARINE CORPS 4 6 8 192 5 *Shipped in bulk quantities TABLE 7-2. SHIPPING WEIGHTS AND DIMENSIONS OF SPARE PARTS BOXES ACTIVITY EQUIPMENT SPARES STOCK SPARES Overall Dimensions (Inches) VOLUME (CU IN) weight (LBS) Overall Dimensions (Inches) VOLUME (CU IN) weight (LBS) Height Width Depth Height Width Depth BUSHIPS 9 15 12 1620 13 MARINE CORPS 6 8 10 480 9 *Weight and dimensions determined as shipped TABLE 7-3. LIST OF MAJOR UNITS SYMBOL GROUP QUANTITY NAME OF MAJOR UNIT NAVY TYPE OR A-N DESIGNATION 101 to 199 1 RF Signal Generator SG-44B/URM-25 201 to 299 1 Power Supply PP-562A/URM-25 301 to 399 1 (5:1) Fixed attenuator CN-132/URA.-25 401 to 499 1 Antenna Simulator SM-35/URM-25 501 to 599 1 Impedance Adapter MX- 1074/URM-25 601 to 699 1 Test Lead CX-1363/U 801 to899 1 (10:1) Fixed Attenuator CN- 136/URIl1-25 901 to 999 1 Connector, Adapter UG-64/U P-701 1 Coaxial Adapter UG-201/U W-101 1 AC Line Cable Assembly W-104 1 RF Cable Assembly CG-409A/U(4'0) W-105, W-106 2 2 RF Cable Assembly CG-409A/U(7") 7-1 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. CAPACITORS C-101 CAPACITOR, fixed: mica dielectric; 1000 V-102 CM25D102G N16-C- (13) Pt. # C101, C02 2 mmf - 2'7c; 500vdcw, characteristic lttr l); bridge 31080- Pt. # CPM-603 1- 1/16 lg x 15/32" wd x 7/32" thk; molded capacitor 2522 CM2SD102G low loss phenolic case; 2 axial wire leads; spec JAN-C-5. C 102 Same as C-101. V- 102 bridge capacitor C-103 CAPACITOR, fixed: mica dielectric; 2000 V-102 CM30B202J N6-C- (13) Pt. # C-103 1 mmf 5%; 500vdcw; characteristic Ittr B; coupling 31797- Pt. # CPM165 53/64" Ig x 53/64" wd x 9/32" thk; molded capacitor 5484 CM30B202J phenolic case; 2 axial wire leads; spec JAN-C-5. C.104 CAPACITOR, fixed: paper dielectric; 100, - V-102 CN43E104M N16-C- (26) Pt. # C104, C105 5 000 mmf 20%7; 400vdcw; 1-15/32" ig x couplings 45805- Pt. # CPP-5 C118, C119, 49/64" wd x 13/32" thk; 2 axial wire leads; capacitor 6260 CN43E104M C122 spec JAN-C-91. C-105 Same as C-104. V-102 output coupling capacitor C-106 Not used. C-107 Not used. C-108 Not used. 7-2 7 Section COMBINED PARTS AND REPAIR PARTS LIST C-109 Not used. C-110 CAPACITOR, fixed: ceramic dielectric; 1000 V-104 N16-C (16) Pt. # C110, C111 11 mmf + 20%; var temp coef; 5OOvdcw; 5/8" plate RF 18657- Style 357 CPC-21 C117, C120, lg x 5/16" diam; 2 axial wire leads termi- bypass capacitor 8801 (HI-K) C121, C123, nated in a 1/8" loop; one #12-28 x 11/32" (feedthru) C124, C135, Ig axial screw for mtg; uninsulated. C138, C139, C-146 C-111 Same as C-110. V-104 heater RF bypass capacitor (feedthru) C-112 CAPACITOR, fixed: mica dielectric; 510 mmf - 5%; 500vdc; characteristic Ittr V-104 CM20D511J N16-C (13) Pt. # C-112, C602 2 D; 51/64" 1g x 15/32" wd x 7/32" thk; output coupling 30188- Pt. # CPM-129 molded phenolic case; 2 axial wire leads; capacitor 5006 CM20D511J spec JAN-C-5. C-113 CAPACITOR, fixed: mica dielectric; 6, 200 V-104 CM135B622J N16-C- (13) Pt. # C113 1 mmf 5%; 500vdcw; characteristic Ittr B; output coupling 32905- Pt. # CPM-177 53/64" lg x 53/64" wd x 11/32" thk, molded capacitor 4328 CM35B622J phenolic case; 2 axial wire leads; spec JAN-C-5. C-114 CAPACITOR, fixed: ceramic dielectric; 2 V-106 CC21CK020C N16-C- (16) Pt. # C114 1 mmf .25 mmf; neg temp coef zero (tol + output coupling 15432- Pt. # CPC-184 120-182 mmf/ mf/'C); 500vdcw; .562" Ig x capacitor 5867 CC21CK020C .250" diam; 2 axial wire leads, insulated; spec JAN-C-20A. C-115 CAPACITOR, fixed: electrolytic; single sec- V-104 CE41C250J N16-C- (1) Pt. # C115 1 tion; 25 mf; 150vdcw; working, temp range cathode bypass 19788- Pt.# CPE-6 -40'C to 85'C; 2-1/4" Ig x 1-3/8" diam; capacitor 8925 CE41C250J hermetically sealed metal can two solder lug term on bottom; both term insulated from can; one 7/8"-16 x 1/2' Ig mtg bshg; spec JAN-C-62. C-116 CAPACITOR, Fixed: ceramic dielectric; 56 V-104 N16-C- (16) Pt. # C116 C137 2 mmf + 10%; neg temp coef 470 mmf/mf/ RF bypass 16672- Type 357 CPC-15 'C; 1000vdcw ; 5/8" Ig x 5'/16" diam; 2 axial capacitor 4681 wire leads each terminated in a 1/8" Ig loop; (feedthru) one :#12-28 x 11/32" lg axial screw for mtg; uninsulated. C-117 Same as C-110. V-104 cathode bypass capacitor (feedthru) C-118 Same as C-104. V-103 input coupling capacitor ' 7-3 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. CAPACITORSCONTINUED C-119 Same as C-104. V-103 cathode bypass capacitor C-120 Same as C-110. V-106 heater bypass capacitor (feedthru) C-121 Same as C-110. V-106 plate circuit RF bypass capacitor (feedthru) C-122 Same as C-104. V- 106 plate circuit RF bypass capacitor C-123 Same as C-110. V-106 plate circuit RF bypass capacitor C-124 Same as C-110. V-106 heater bypass capacitor (feedthru) C-125 CAPACITOR, fixed: ceramic dielectric; 1000 V-106 N16-C- (16) Pt. # C125, C136, 3 mmf 20%; special temp coef; 500vdcw; plate circuit bypass 18659- Style 319 CPC-82 C143 .520" Ig x .250" diam; one #3-48 x 11/32" Ig capacitor 7701 (HI-K) axial screw terminal; one axial wire termi- nal .38" Ig x .067" diam; uninsulated. C-126 CAPACITOR, fixed: ceramic dielectric; 51 V-106 CC26SL510J N16-C- (16) Pt. # C126 1 1 mnf + 5%; neg temp coef 300 ( 500) grid blocking 16596- Pt. # CPC-164 mmf/mf/'C; 500 vdcw; .812'. Ig x .250" capacitor 2514 CC26SL510J diam; 2 axial wire leads; spec JAN-C-20A. C-127 CAPACITOR, variable: air dielectric; plate Main tuning N16-C- (25) Dwg # C127 1 meshing type; single section; 12.7 mmf to capacitor 61910- #886716 295-47 479.4 mmf; SLF; 29/32" Ig x 2-29/32" h x 9901 (special) 3-9/16" w; round metal shaft 1/4" diam x 3/8" Ig; 27 silver plated plates, 180' clock. 7-4 7 Section COMBINED PARTS AND REPAIR PARTS LIST wise rotation; two #10-32 front mtg holes on 1" mtg/, c and two #10-32 rear mtg holes on 1" mtg/c. C-128 CAPACITOR, variable: ceramic dielectric; Carrier Oscillator N16-C- (10) Pt. # C128, C129 7 compression type. single section; 2.5 mmf to band G trimmer 63960- Type 822BZ CPT-3 C130 C131 13 mmf; 500vdcw; .843" Ig x .640" wd x 2508 C132, C133 312" h less term; 2 solder lug term; two C134 120" diam holes on .437" mtg/c for mtg; screwdriver slot adj; ceramic base. t C-129 Same as C-128. Carrier Oscillator band F trimmer C-130 Same as C-128. Carrier Oscillator band E trimmer C-131 Same as C-128. Carrier Oscillator band D trimmer C-132 Same as C-128. Carrier Oscillator band C trimmer C-133 Same as C-128. Carrier Oscillator band B trimmer C-134 Same as C-128. Carrier Oscillator band A trimmer C-135 Same as C-110. V-105 heater bypass capacitor (feedthru) C-136 Same as C-125. V-105 cathode bypass capacitor C-137 Same as C-116 V-104 voltage divider bypass capacitor (feedthru) C-138 Same as C-110. 115 vAC line filter C-139 Same as C-110. 115 vAC line filter C-140 CAPACITOR, fixed: ceramic dielectric; 2 V-104 N16-C- (16) Pt. # C140 1 mmf 10%; neg temp coef 330 (500 RF cathode 15431- Style 319 CPC-51 mmf/mf/'C: 500vdcw; .520- Ig x.250' bypass capacitor 5525 diam; one #3-48 x 11/32; lg axial screw term, one axial wire term .067" diam x .38' lg; uninsulated. C-141 CAPACITOR, fixed: ceramic dielectric; 56 V-104 N6-C- (16) Pt. # C141, C142 2 mmf 10%; neg temp coef 330 ( 500) RF bypass 16669- Style 319 CPC-68 mmf/mf/'C; 500vdcw; .520" lg x .250' capacitor 3500 7-5 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. CAPACITOR Continued diam; one S3-48 x 11/32"' lg axial screw term, one axial wire term .38" lg x .067" diam; uninsulated. C-142 Same as C-141. V-105 RF bypass capacitor C-143 Same as C-125. V-106 heater bypass capacitor C-144 CAPACITOR, fixed: mica dielectric; 300 V-103 CM20B301J N16-C- (13) Pt. # C144 1 mmf + 5%; 500vdcw; characteristic Ittr B; shunt capacitor 29660- Pt. # CPM-123 51/64" lg x 15/32" wd x 7/32" thk; molded 8996 CM20B301J phenolic case; 2 axial wire leads; spec JAN-C-5 C-145 CAPACITOR, fixed: ceramic dielectric; 10 V-106 CC21SL100D (16) Pt. # C145 1 mmf .5 mmf; neg temp coef 330( 500-718) output coupling Pt. # CPC-222 mmf/mf/'C; .562" Ig x .250" diam; 2 axial capacitor CC21SL100D wire leads; insulated; spec JAN-C-20A. C-146 Same as C-110. E-128, E-129, E- 130, feedthru C-147 CAPACITOR, fixed: mica dielectric; 1000 P/0115 vAC CM25B102K N16-C- (13) Pt. # C-147, C-148, 5 mmf 10%; 500vdcw; Characteristic Ittr Line Filter 31090- Pt. # CPM-623 C-150. C-205 B; 1-1/16" lg x 15/32" wd x 7 32" thk; 4472 CM25B102K C-206 molded phenolic case; 2 axial wire leads; spec JAN-C-5. C-148 Same as C-147 P/o115 vAC Line Filter C-149 CAPACITOR, fixed: paper dielectric; 100, 000 (38) Pt. # C-149, C-156 2 mmf +- 10%; 400 vdcw; hermetically sealed V-104 plate Type CPP-203 metal can; 3/4" Ig x 0.40" diam; axial wire bypass XG-1816 term; one term internally grounded to case. capacitor C-151 Same as C-147. V-108 RF input coupling capacitor C-151 CAPACITOR, variable: ceramic dielectric; Crystal CV12A250 N16-C- (10) Pt. # C-151 1 rotary type; single section; 6.0 mmf to 25.0 calibrator 64041- Type 823-DZ CPT-33 mmf; 500vdcw; 1.22" Ig x 0.9375" wd x V-108 4565 0.703" h less term: two solder lug term; two trimmer #4-40 mtg holes on 0.656" mtg/c; screw capacitor driver slot adjustment: spec JAN-C-81. 7-6 7 Section COMBINED PARTS AND REPAIR PARTS LIST C-152 CAPACITOR, fixed: ceramic dielectric; 12 Crystal CC21CK120J N16-C- (16) Pt. # C-152 1 mmf 5%; zero temp coef; 500 vdcw; calibrator 15953- Pt. # CPC-223 0.562" lg x 0.250" diam; 2 axial wire leads; V-108 5399 CC21CK120J ceramic insulation; spec JAN-C-20A. feedback capacitor C-153 CAPACITOR, fixed: mica dielectric; 270 Crystal CM20B271J N16-C- (13) Pt. # C-153 1 mmf : 5%; 500 vdcw; characteristic Itter B; calibrator 29608- Pt. # CPM-122 51/64" Ig x 15/32" wd x 7/32" thk; molded V-108 2196 CM20B271J bakelite case; 2 axial wire leads; spec JAN- feedback C-5. capacitor C-154 CAPACITOR, fixed: paper dielectric; single Crystal CN22A103M (13) Pt. # C-154 2 section; 10, 000 mmf 20%; 300 vdcw; calibrator CN22A103M CPP-21 C-155 molded bakelite case; 57/64" Ig x 37/64" V-108 wd x 17/64" thk; 2 axial wire leads; screen spec JAN-C-91. bypass C-155 Same as C-154. Crystal Calibrator V-108 output coupling capacitor C-156 Same as C-149. V-104 cathode bypass capacitor C-201 CAPACITOR, fixed: paper dielectric; single Power supply CP40C2FF405K N16-C- (13) Pt. # C201, C202, 3 section; 4 mf 10%; 60vdcw; hermeti- filter capacitor 49958- Pt. # CPP-108 C203 cally sealed metal can; 4-1/2" lg x 1 -1/2" 5145 CP400C2FF405K diam; one terminal internally grounded to case; one 3/4-16 x 1/2' Ig mtg bshg; single screw term; spec JAN-C-25. C-202 Same as C-201. Power supply filter capacitor C-203 Same as C-201. Power supply filter capacitor C-204 CAPACITOR, fixed: paper dielectric; single Power supply (38) Pt. # C204 1 section; .15 mf 10%; 400vdcw; hermeti- 120 cycle resonant Type XFS-1856 CPP-257 cally sealed tubular metal can; 15/32" diam filter capacitor x 1-1/16" lg; both term ins from case; viny. lite jacket; 2 axial wire leads. C-205 Same as C-147 Power Supply RF Bypass C-206 same as C-147 Power Supply RF Bypass C-401 CAPACITOR, fixed: mica dielectric; 200 Antenna simulator CM20D201J N16-C- (13) Pt. # C-401 1 mmf 5%; 500, dcw; characteristic lttr D; series capacitor 29265- Pt. # CPM-19 51/64" lg x 15/32" wd x 7/32" thk; molded 3006 CM200D201J low loss phenolic case; 2 axial wire leads; spec JAN-C-5. 7-7 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. C402 CAPACITOR, fixed: mica dielectric; 390 Antenna simulator CM20D391G N16-C- (13) Pt. # C402 1 mmf 2%; characteristic lttr D; 500vdcw; shunting capacitor 29893- Pt. # CPM-604 51/64" Ig x 15/32' wd x 7/32" thk; molded 2126 CM20D391G low loss phenolic case; 2 axial wire leads; spec JAN-C-5. C-601 CAPACITOR, fixed: paper dielectric; single B+ blocking (38) Pt. # C601 1 section; 100, 000 mmf + 20-10/0; 400vdcw; capacitor Type XF-1816 CPP-253 tubular metal can; .400" diam x 13/16 lg; part of W-601 both term insulated from case: 2 axial wire leads. C-602 Same as C-112 W-601 inductance compensating PANEL KNOBS AND MISCELLANEOUS ELECTRICAL ACCESSORIES E-101 KNOB: round; black bakelite; for 1/4' diam CARRIER N16-K- (23) Pt # E101, E102, 4 shaft; two gg-32 set screws; 1' diam x 5/8' CONTROL 700302- S-619-64-BB KNB-106 E103, E104 Ig overall with 5/8- white vinylite pointer; (R-123) knob 606 with 40275 brass insert; shaft hole 7/16' deep. pointer E-102 Same as E-101. CARRIER RANGE (S-104) knob E-103 Same as E-101. MICROVOLTS control (R-155) knob E-104 Same as E-101. %MODULATION control (R-111) knob E-105 KNOB: round. skirted; black bakelite; for FREQUENCY N16-K- (23) Pt. # E105 1 1/4' diam shait; two g10-32 set screws; BAND SWITCH 700374- S-381-64-L-BB KNB-103 1-3/4" diam x 27/32- h; brass insert; shaft (S-103) knob 431 hole 41/64- deep; white mark on skirt. E-106 POST, binding: screw type; 5/8 diam x Front panel N17-P- (28) Pt. # E106 1 1-1/ 16' Ig FMS; one g10-32 x 1' ig mtg stud ground post 69135- Pt. # PBG-1 threaded 3/4" black bakelite cap; hole for 6205 DF-308BC 512 wire; captive nut type cap with hole for (nickel plated 3/16' diam banana plug. stud) E-107 TERMINAL, stud (style 47): double ended Feedthru terminal N17-T- (9) Pt. # E107, E108 2 cylindrical shape; brown PBE (LTS-E-4) for RF diode - 28244- Pt. # TER-24 pbenolic; 1" lg x 9/64" OD overall includ- buffer amplifier 2501 X1795A aing 2 axial silver pitd brass solder lug term; shelf 7-8 CORRECTIVE MAINTENANCE SECTION 7 3800 v RMS at 60 cyc breakdown voltage; one integral brass nickel pltd hex flange 3/8" wd across flats, one 1/4-28 x 1/4" Ig brass nickel pltd mtg bshg for 1/4" diam hole in 3/16" thk panel; one 1/4-28 hex nut for mtg. E-108 Same as E-107. E-109 BOARD, terminal: resistor capacitor mount- Audio ing strip; 18 brass silver pltd solder lug compartment (17) Dwg # E109 1 term; non-uniform mtg centers between term resistor capacitor Dwg #: 315-169 brown xxx bakelite board; 4-9/16" Ig x mounting strip 315-169 1-5/8" wd x 3/32" thk less term and mtg studs; three mtg holes for #4 screws triangu- larly located on a 1-7/8" mtg radius, three 1-5/16" Ig stainless steel standoff mtg studs. E-110 INSULATOR, bushing: cylindrical shape; Carrier Oscillator N17-I- (17) Dwg :# E110 1 brown XXX bakelite; 15/32" Ig overall; to buffer amplifier 49969- Dwg # 295-120 5/8" OD flange x .245" diam hub x .063" feedthru 8501 295-120 diam hole; three .096" diam mtg holes spaced 120' on 7/32" radius. E-111 INSULATOR, feedthru; double ended cylindrical shape; Input terminal to N-17-T (17) Dwg # E111 1 brown XXX bakelite; 45/64" Ig overall including step attenuator 28271- Dwg # 295-93 2 axial brass silver pltd terminals; .372" OD, 2501 295-93 fits 1/4" diam x 1/8" thk panel hole. E-112 ATTENUATOR, variable: balanced ladder Step attenuator N16-A- (17) Dwg # E112 1 net work; composition; input 53.5 ohms, 98018 Dwg # 295-81 output 53.5 ohms 3%; aluminum silver 1001 295-81 dipped case 2" diam x 2-3/8" Ig overall; flatted metal shaft 3/8" diam x 3/4" Ig; 0 to 100 db; 5 steps, 20 db per step, linear taper; 2 solder lug term; two #6-32 mtg holes spaced 1-5/ 16" C to C. E-113 BOARD, terminal: resistor-capacitor mount- Audio ing strip; 17 brass, silver pltd solder lug compartment (17) Dwg # E113 1 term; non-uniform mtg center between term resistor-capacitor Dwg # 315-168 brown xxx bakelite board; 3-9/16" Ig x mounting strip 315-168 1-1/2' wd x 3/32" thk excluding term; three 4-40 brass mtg inserts triangularly located on a 1-5/16" mtg radius. E-114 BOARD, terminal: resistor-capacitor mtg Audio strip; 26 brass, silver pltd solder lug term; compartment (17) Dwg # E114 1 non-uniform mtg centers between term; resistor-capacitor Dwg # 315-181 brown xxx bakelite board; 3-11/16" Ig x mounting strip 315-181 2-3/16" wd x 3/16" h brass mtg inserts tri- angularly located on a 1-5/8" mtg radius. E-115 HOLDER, fuse; extractor post type; tor Holder for F-101 N17-F- (8) Pt. # E115 E116, 4 single 3AG cartridge fuse; black bakelite; 74267- type HKM-H HOF-4 E117, E118 250 volts at 15 amp; 2-3/8" Ig x 1 / 16" dinm 5701 overall; 1/2" - 24 x 1/2" Ig threaded bake- g 8bdrIl ite body for panel hole mtg; 3/32" hole 4D drilled through cap. 7-9 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. PANEL KNOBS AND MISCELLANEOUS ELECTRICAL ACCESSORIES---CONTINUED E-116 Same as E-115. Holder for F-102 E-117 Same as E-115. Holder for F-103 E-118 Same as E-115 Holder for F-104 E-119 SHIELD, electron tube: copper, nickel pltd; Tube shield TSFOT101 N16-S- (11) Pt. # E119, E120 2 cylindrical, open top; twist lock mtg to for V-103 34520- TSF0T101 SHT-1 socket saddle; 1-3/8" lg x .810"'diam x .930" 3862 diam of flange piece; with compression spring; spec JAN-S-28A. E-120 Same as E-119. Tube shield for V-105 E-121 SHIELD, electron tube: copper nickel pltd; Tube shield TSFOT102 N16-S- (11) Pt. # E121, E125, 3 cylindrical open top; twist lock mtg to socket for V-104 34557 TSFOT102 SHT-2 E131 saddle; 1-3/4" lg x .810" diam x .930" diam 8350 of flange piece with compression spring; spec JAN-S-28A. E-122 SHIELD, electron tube: copper nickel pltd; Tube shield TSFOT103 N16-S- (11) Pt. # E122, E201 2 cylindrical open top; twist lock mtg to socket for R-157 34607- TSFOT103 SHT-3 saddle; 2-1/4" lg x .810" diam x .930"diam 8400 of flange piece; with compression spring; spec JAN-S-28A. E-123 SHIELD, electron tube: copper, nickel pltd, Tube shield TSFOT105 N16-S (11) Pt. # E123, E124 2 cylindrical, open top; twist lock mtd to for V-101 34576- TSFOT105 SHT-5 socket saddle; 1-15/16" Ig x .950" diam x 6513 1.050 diam of flange piece; with compression spring; spec JAN-S-28A. E-124 Same as E-123. Tube shield for V-102 E-125 Same as E-121. Tube shield for V-106 7-10 7 Section COMBINED PARTS AND REPAIR PARTS LIST E-126 LAMP, incandescent: 6-8v .15 amp; bulb T Panel indicator 17-L-6297 (29) Pt. # E126 1 3-1/4 clear; 1-1/8" Ig overall; miniature lamp No. 47 LAI-1 bayonet base; tungsten filament; burn any position. E-127 SUPPRESSOR, parasitic; resistor and coil V-106 N16S- (17) Dwg/Pt. # E127 1 type; .141" diam x 13/32" Ig; 38 turns #36 plate parasitic 89724- Dwg # CHO-3B AWG enameled copper wire wound on 120 suppressor 8801 CHO-3B ohm, 1/2 watt composition resistor; uncased; two axial wire leads. (consists of L113 and R 159) E-128 LAMP, incandescent: 3v, 190 ma; bulb Illuminates Navy Type 17-L- (36) Pt. # E128, E29, T-1-1/4 clear, 35/64" Ig overall; special frequency scale TS-112 6543-100 Pt. # LA1-3 E130 screw base; C-2R tungsten filament; burn any LM-32 position. E-129 Same as E-128. Illuminates frequency scale E-130 Same as E-128. Illuminates frequency scale E-131 Same as E-121. Tube shield for V-108 E-132 BOARD, terminal: resistor-capacitor mount- Crystal (17) dwg. # E132 1 ing strip; 20 brass silver pltd solder lug calibrator Dwg. # 315-353 term; brown xxx bakelite board; 4 9/1(" resistor- 315-353 Ig x 1 5/8" wd x 3/32" thk less term and mtg capacitor studs; three mtg holes for #4 screws, triangu- mtg strip larly located on a 1 5/16" radius; three 1 5/16" Ig stainless steel mtg studs. E-201 Same as E-122. Tube shield or V-201 E-202 Same as E-122. Tube shield for V-202 FUSES F-101 FUSE, cartridge: 1 amp; open in 1 hr at Line fuse N.T. 28053-1 N-17-F (8) Pt. # F101, F102, 4 135% load; rated continuous at 100% load; 14310-380 MDL-1 FUS-20 F103, F104 250v; one time; glass body; ferrule term; (3Z2601.16) 1-1/4" Ig x 1, '4" diam o/a; term 5/16" Ig x 1/4 diam; slow blowing. F-102 Same as F-101. Line fuse 7-11 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST--continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. FUSES -Continued F-103 Same as F-101. Spare fuse I F-104 Same as F-101. Spare fuse HARDWARE AND MECHANICAL ACCESSORIES H-101 MASK. dial: for masking and uncovering Frequency scale N16-M- (17) Dwg. # H101 1 ranges on the frequency scale; aluminum (N-102) mask 16001- Dwg. # 295-59B with black enamel 6nish; round; 5-1/2' 1002 295-59 diam x .040' thk; mounts by three .093" diam holes spaced 120' apart on .531' radius, 13/16" center hole for shaft bshg; six slots 1/4" w x 1-1/4' average length, located on four different radii. H-102 CLAMP: electron tube; round, closes to For securing Navy type N16-C- (7) Pt. # H102 1 1-1/8" diam; single mtg leg 3/4" h wi!h V-202 49496 301009- Type CLA-4 oblong mtg hole 3/11(" wd x $/16" Ig, lock- 628 926A-14 ing flange 1i/8 wd, 1/4- from mtg hole center. H-103 WRENCH: double open end hex; 1/16" #6 Allen G41-W- (11) Pt. # H-103 1 across flats; long arm 13/4" Ig, short arm set screw 2445 WRE-1 1/2" ig; nitrides steel; 90 bend; for #6 wrench (6R57400-6) Allen set screw. H-104 WRENCH: double open end hex; 5/64" #8 Allen G41-W- (11) Pt. # H-104 1 across flats; long arm 21g, short arm 11/16" set screw 2446 WRE 4 lg; nitrided steel; 90 bend; for #8 Allen wrench (6R57400) set screw. H-105 CLAMP: capacitor; bronze, nickel pltd; Mounts (17) Pt. # H-105 1 1.173" Lg x 0.375" wd x 0.390" h o/a; one C-149 and Pt. # CLA-58 CLA-58 1/8" diam mtg hole; holds two 0.400" diam C-150 capacitors. 7-12 7 Section COMBINED PARTS AND REPAIR PARTS LIST H-106 CLAMP: crystal; bronze nickel pltd; I 1/16' Mounts (17) Pt # H-106 1 IS x 23/64" wd x 3/32" h o/a; one /a" diam crystal Pt # CLA 59 mtg hole; clamp for 19/32" lg x 21/64" wd Y-101 CLA-59 crystal. z DIALS AND INDICATING DEVICES 1-101 LIGHT, indicator: without lens; for minia- Indicator lamp N17.L- (33) Dwg./pt. # I101 1 ture bayonet base, T-3-1/4 bulb; enclosed (E-126) holder 76664. per Federal LGI-3-1 shell; aluminum black nickel pltd mtg bush- assembly 6500 dwg./pt. # ing; 1-9/16" Ig x 7/8' wd overall for mtg in LGI-3-1 11/16" diam mtg hole x approx 5/16' max panel thickness; horizontally mtd, replace- able from rear of panel; two solder lug term on opposite sides of socket base. 1-102 LENS, indicator light: red; threaded type; Indicator lens N17-L- (33) Dwg./pt. I102 1 1/2' diam frosted glass disk lens; 13/16' (mounts) in 1-101 250627- per Federal LGI-3-2 diam bezel x 9/16"-24 outside thread; alumi- 770 dwg./pt. # num bezel; variable aperture lens adjustable LGI-3-2 from blackout to maximum light. 1-103 DIAL, frequency tuning: anodized aluminum Main tuning N16-D. (17) dial plate and bakelite knob; round; 1-3/4' dial 46344 Dwg. # Dwg. I103 1 diam dial plate, 1 -3/8' diam knob, brass 4722 295-264 295-264 insert 1/4" I.D.; two $10-32 holes for attach- ment to 1/4' diam shift; dial plate marked in 100 equally spaced divisions. I-1-100 DIAL, attenuator indicator: anodized alumi- MULTIPLIER dial N16-D- (17) num dial plate and black bakelite knob; 46339- Dwg. # Dwg. # I104 1 round; 1-5/8" diam dial plate, 1-1/8" diam 5524 295-270B 295-270B knob; brass insert 1/4' ID; two $8-32" holes for attachment to 1/4' diam shaft; dial plate has two stops and is marked "MULTI- PLIER, " .01, .1, 1, 10, 100, 1000. 1-105 DIAL; meter selector: anodized aluminum METER READS N16D- (17) dial plate and bakelite knob; 1-5/8' diam dial 46338- Dwg. # Dwg. # I110 1 dial plate, 1' dial knob, brass insert 1/4' 9301 295-266 295-266 ID; two :8-32 holes for attachment to 1/4' diam shaft; dial plate marked "METER READS, " "BAL, " "% MOD, " "RF." I-106 Not used. 1-107 DIAL; modulation selector: anodized alumi- MOD SELFCTOR (17) Dwg. # I107 1 num dial plate and bakelite knob; 1-5/8" dial Dwg. #: 315-268 diam dial plate, 1" diam knob, brass insert 315-268 I/4- ID; two :8-32 holes for attachment to 1/4- diam shaft; dial plate marked "MOD 2 SELECTOR, " "XTAL SELECTOR, " "1000, " "400, " "EXT, XTAI., " "OFF." 7-13 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST--Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. CONNECTORS (JACKS AND RECEPTACLES) J-101 CONNECTOR, receptacle: I round coaxial X 20, 000 RF UG290/U N17-C- (20) Pt. # J101 1 female contact; straight; 1-1/16- Ig x 3/8' OUTPUT jack 73108- Type # CON-15 diam with 11/16 square mtg Rflange; 52 1267 2700 ohms impedance; cylindrical brass silver pltd body, locking type; molded polystyrene in- sert; four :3-56 tapped holes on 1/2" x 1/2" mtg centers; spec JAN-C-17. J-102 CONNECTOR, receptacle: I round coaxial X MULT RF UG291/U N17-C- (20) Pt. # J102 1 female contact; straight type; 11 / 16" Ig x OUTPUT jack 73108- Type # CON-19 w 11/16wdx l-/32" h; 52 ohms impedance; 1262 5000 cylindrical brass silver plated body, locking type; molded polystyrene insert; cable open- ing approx 7/32" diam; four 53-56 tapped holes on 1/2" x 1/2" mtg/c; spec JAN-C-17. J-103 Same as J-101. (Integral part of, and re EXTERNAL MOD placed with Z.-101. INPUT jack J-104 CONNECTOR, receptacle: two round male AC input N17-C- (11) Dwg./pt. # J104 1 contacts; straight -5/8" Ig x 5/8wd x /8wd x 1/4 receptacle on 73439- Pt. # CON-1 deep Iess contacts and tern; 7 amp at 125v; 7 amp at 125v; front panel 4929 13056 rectangular metal shell; molded bakelite in- sert; two .140" diam mtg holes on 1.250 mtg/c. J-201 CONNECTOR, receptacle: 2 flat polarized AC input N17-C- (22) Pt. # J201 1 blades; 21/32" diam x 1/2" lg less contacts: receptacle on 73425- Code CON-8 45 volt 5 amps, 115v at 2 amps; cylindrical power supply 841 P-302-AB black bakelite body; flange type metal mtg sub-chassis bracket with two .152" diam mtg holes on 31/32- mtg/c. J, 202 CONNECTOR, receptacle; 4 rectangular po- Power supply N17-C- (22) Pt. # J202 1 larized female contacts, straight; 3/4" lg x output 73185- Code CON-9 11/16- wd x 1/2" deep less contacts; 45v at receptacle 1208 S-304-AB 5 amp or IS0v at I amp; rectangular molded bakelite body; metal mounting bracket with two .152 diam mtg holes on a 1' mtg/c. 7-14 7 Section COMBINED PARTS AND REPAIR PARTS LIST CONNECTORS (JACKS AND RECEPTACLES) Continued J-301 CONNECTOR, receptacle: 1 round coaxial Connector for UG185/U N17-C- (20) Pt. # J301, J302, 10 female contact; straight type; 1-1/16" lg x (5:1) Fixed 73108- Type4500 CON-5 J401, J402, 3/8" diam with 3/4" square mtg flange; 52 Attenuator 2028 J501, J502, ohms impedance; four .136 diam mtg holes CN-132/URM-25 J601, J101, on a 1/2" x 1" mtg/c; spec JAN-C-17. J802, J901 J-302 Same as J-301. Connector for (5:1) Fixed O Attenuator CN-132/URM-25 J-401 Same as J-301. Connector for Antenna Simulator SM-35/URM-25 J-402 Same as J-301. Connector for Antenna Simulator SM-35/URM-25 J-501 Same as J-301. Connector for Impedance Adapter MX-1074/URM-25 J-502 Same as J-301. Connector for Impedance Adapter MX-1074/URM-25 J-601 Same as J-301. Connector for W-601 J-801 Same as J-301. Connector for (10:1) Fixed Attenuator CN-136/URM-25 J-802 Same as J-301. Connector for (10:1) Fixed Attenuator CN-136/URM-25 J-901 Same as J-301. BNC type connector, p/o Connector, Adapter UG-684/U J-902 JACK, telephone: for two cond, 1/4" diam Phone jack; SIG-C N17-J- (7) Pt. # J-902 1 phooe plug; 1-9/16" lg x 3/4" diam exclud- p/o Connector, JK-34A 39248- Pt. # JAT-1 ing term; J-IA contact arrangement; 3/s"-32 Adapter 4413 SC-IA bshg; one nickel pltd washer and hex mtg UG-684/U (2Z5534) IIII nut; mtg hole 25/64" diam. 7-15 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. INDUCTORS L-101 Not used L-102 COIL, RF: choke; single winding, 2 pie V-104 N16-C- (19) Dwg. /pt. # L102, L103 4 universal wound;unshielded; 2.5 MH plate RF choke 74661- per Federal CHO- 1B L117, L119 5% at 1000 cycles; 30 ma, 25 ohms + 200o 4082 dwg./pt.# de resistance 7/8" Ig x 1/2" diam; phenolic CHO-1B form, air core: two l-li2" Ig pigtail leads. V-106 L-103 Same as L-102 plate RF choke L-104 COIL, RF: choke; single winding, single V-106 (19) Dwg./pt. # L104 1 layer wound; unshielded; 24 turns 522 AWG filament choke per Federal CHO-4 enameled wires; .280" OD x 7/8" Ig; solid dwg./pt. s phenolic form; two 1-1/2" Ig axial pigtail CHO-4 Ieads. L-105 COIL, RF: oscillator; single winding, single Band H N16-C (19) Dwg. # L105 1 layer wound unshielded; three turns of 1/8 oscillator coil 71694 per Federal 295-62A x1/ 16" silver plated copper strip; air core; 3418 dwg. # 15/16- diam x 1/2" Ig, tapped at two turns, 295-62A mounts to circuit components by three .040" dia holes in body strip. n L-106 COIL, RF: oscillator, single winding, single Band G N16-C- (19) Dwg. # L106 1 layer wound, unshielded; 8 turns of 128 oscillator coil 76284 per Federal 315-67 double nylon covered copper wire, tapped at 8840 dwg. # 4 turns; 1/2" diam x 2-1/2" Ig; ceramic form, 315-67 powdered iron core; adjustable iron core; Supersedes and screw driver adjustment; 1/ 14" /28 x 1/4" Ig interchangeable mtg bushing; three solder lug term at top; with dwg. # . coated with varnish. 295-67 7-16 7 Section COMBINED PARTS AND REPAIR PARTS LIST L-107 COIL, RF: oscillator, single winding, single Band F N16-C (19) Dwg. :# L107 1 layer wound. unshielded; 28 turns of #28 oscillator coil 76433- per Federal 315-66 double nylon covered copper wire, tapped at 888n dw. # 315-66 12 turns; 1/2' diam x 2-1/4' Ig; ceramic Supersedes and form, powdered iron core; adjustable iron interchangeable core; screw driver adjustment at bottom of with dvg. # coil; 1/4"-28 x I/4" Ig mtg bushing; three 295-66 solder lug term at top; coated with varnish. L-108 COIL, RF: oscillator; single winding, uni- Band E N16-C- (19) Dwg. # L108 1 versal wound; 1/2' diam x 2-1/4" Ig; ceramic oscillator coil 76662- per Federal 315-44 form, powdered iron core; adjustable iron 8273 dwg. # 315-44 core; screw driver adjustment at bottom coil; Supersedes and 1/4"-28 x 1/4' Ig mtg bushing; three solder interchangeable lug term at top. with dwg. # 295-44 L-109 COIL, RF: oscillator; single winding; 2 pie Band D N16-C- (19) Dwg. # L109 1 universal wound; 1/2' diam x 2-1/4" Ig; oscillator coil 76726- per Federal 315-43 ceramic form; powdered iron core; adjustable 2801 dwg. # 315-43 iron core; screw driver adjustment at bottom Supersedes and of coil; 1/4'-28 x 1/4" Ig mtg bushing; three interchangeable solder iug term at top; coated with varnish. with dwg. # 295-43 L-110 COIL, RF: oscillator; single winding, 2 pie Band C N16-C- (19) Dwg. # L110 1 universal wound; 1/2' diam x 2-1/4 Ig; oscillator coil 76771- per Federal 315-42 ceramic form, adjustable iron core; screw 5846 dwg. #315-42 driver adjustment at bottom of coil; 1/4"-28 Supersedes and x 1/4' Ig mtg bushing; three solder lug term interchangeable at top; coated with varnish. with dwg. # 295-42 L-111 COIL, RF: oscillator, single winding; 3 pie Band B N16-C- (19) Dwg. #: L111 1 universal wound; 1/2' diam x 2-1/4" Ig; oscillator coil 76818- per Federal 315-41 ceramic form, powdered iron core; adjust- 5569 Dwg. # 315-41 able iron core; screw driver adjustment at Supersedes and bottom of coil; 1/4"-28 x 1/4" Ig mtg bush- interchangeable ing; three solder lug term at top; coated with dwg. # with varnish. 295-41 L-112 COIL, RF: oscillator; single winding; 4 pie Band A N16-C- (19) Dwg.# L112 1 universal wound; 3/4" diam x 2-3/4' Ig; oscillator coil 76858- per Federal 315-69 ceramic form, powdered iron core; adjust- 9469 Dwg. #315-69 able iron core; screw driver adjustment at Supersedes and bottom of coil; 1/4"-28 x 1/4' Ig mtg bush- interchangeable ing; three solder lug term at top; coated with dwg. # with varnish. 295-69 L-113 Part of E-127. Inductance element of E-127 L-114 Not used. 7-17 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. INDUCTORS - Continued L-115 COIL, RF: choke; single winding; un- RF line N16-C- (35) Pt. # L115, L116 2 shielded; 6.5 uh at 50 mc; 1' Ig x 9/32" choke 73039- Pt. # CHO-7 diam; phenolic form, air core; 2 axial wire 9400 Z50 leads. L-116 Same as L115 RF line choke L-117 Same as L-102. EXT MOD IN jack J-103 low frequency RF choke L-118 COIL, RF: choke: single winding 3 pie V-104 (17) Pt. # L-118 2 universal wound; unshielded 0.5 millihenries cathode Pt. # CHO-15 L-120 at 50 mc; 1" Ig x 15/32" diam; solid phenolic RF choke CHO-15 form; 2 axial wire leads. L-119 Same as L-102. V-108 grid RF choke L-120 Same as L-118. V-108 cathode RF choke L-121 COIL, RF: choke: single winding; single 16 mc-34 mc (17) Pt. # L-121 1 layer wound; unshielded; 1.3 uh at 10 mc peaking Pt. # CHO-18 0.65 mmf dist capacitance; 7/8" lg x 0.280" coil CHO-18 diam; phenolic form, air core; 2 axial wire 1 leads. L.122 COIL, RF: choke; single winding; single 34mc-50mc (19) Pt. # L122 1 layer wound; .35 uh at 35 mc, .6 mmf dist peaking coil per Federal CHO-17 capacitance; .750" g x .220" diam; 2 axial Pt. # wire leads. CHO17 L-201 REACTOR: filter choke; 11 hy 75 ma; Power supply (39) Dwg. # L-.201 1 400 ohms DC resistance; 500v RMS test; filter per Federal 307-7A hermetically sealed metal case; 2-1/2" Ig dwg. # x 1-7/8" wd x 1-7/8" h; four # 6-32 mtg 307-7A 7-18 7 Section COMBINED PARTS AND REPAIR PARTS LIST studs on 1-1/2" x 1-1/2" mtg/c; two solder lug term on bottom of case; spec MIL-T-27. L-401 COIL, RF: antenna simulator single wind- P/O Antenna N16-C (17) Dwg # L401 1 ing, single layer wound; unshielded; 40 turns Simulator 73292- Dwg #. 295-236 #32 AWG DSC copper wire; .280' diam x SM-35/URM-25 4516 295-26 7/18' Ig; powdered iron core form; two 1-1/2" Ig axial wire term. METERS M-101 METER multiscale: DC; range 0 to 100 RF output and N17-M (31) Dwg # M101 1 microamps; hermetically sealed round metal % modulation 29400 per Federal 295-261B flush mtg case; 2-3/16' barrel dism x 1-3/8" meter 5001 Dwg. # deep behind panel, 2-11/16' diam flange; 295-261B meter accuracy 2%; 100 microamps full scale deflection, approx 10, 000 ohms per volt sensitivity; calibrated for non magnetic panel; white background, black numerals, 21 scale divisions upper scale, 20 scale divi- ions lower scale; three 1/8' diam mtg holes on 1.22-R; two stud term #8-32 x 7/16" Ig; two scales, upper scale marked 0 to 100 MICROVOLTS, lower scale marked 0 to 100% MODULATION. SCALES N-101 PLATE, index: dial indicator; clear lucite; Hairline indicator N16-P- (17) Dwg. # N101, N103 2 2-3/4'4 Ig x 1-1 1/16' wd x 1/16" thk overall; for bands A thru 403561- Dwg. # 295-258 two .149' diam mtg holes on 2.375 mtg/c; D on frequency 116 295-254 black hairline engraved in the center and scale (N-102) perpendicular to the long axis. N-102 SCALE: to read RF output frequency; round Frequency scale N16-S- (17) Dwg # N102 1 6' diam x 1/16' thk; eight scales covering 117101- Dwg # 295-57A 180' each in two groups of four, top group 335 295-57A in kilocycles covering 10 to 27 kc, 27 to 80 kc, 80 to 230 kc, 230 to 680 kc, bottom group in megacycles covering .68 mc to 2 mc, 2 mc to 6.3 mc, 6.3 mc to 18 mc, 18 mc to 50 mc, addi- tional arbitrary scale marked 0 to 1000 cov- ering 180' on bottom section, 3% scale overlap; 5/16' ID hole for shaft, three 1/8' holes spaced 120' on 1/4' R for mtg to flange. N-103 Same as N-101. Hairline indicator for bands E thru H on frequency scale (N- 102) 7-19 7 Section COMBINED PARTS AND REPAIR PARTS LIST 'TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST--Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. SCALES - Continued N-104 SCALE: arbitrary scale for interpolating fre- Vernier for (17) Pt. # N-104 1 quency vernier dial; arc shape; aluminum; Tuning dial Pt. # DIV-1 1 5/8" Ig x 5/16" wd x 3/32" thk; 10 scale 1-103 DIV-1 divisions; two 5/32" diam mtg holes spaced 66 apart on .1.031 radius. MECHANICAL PARTS 0-101 GEAR: spur; brass; tuning dial pinion; Main tuning dial N16-G- (17) Dwg. # O101 1 straight teeth; 24 teeth; 48 pitch .500' pitch (1-104) pinion 431375. Dwg. # 295-18B diam; .5416" diam x 1/8" thk; concave face; 960 295-18B 1/4" diam x 1-11/ 16 Ig steel shaft integrally attached to center bore of gear. 0-102 GEAR; spur; brass; frequency tuning; Driven by O-101 N16-G. (17) Dwg. # O102 1 straight teeth; one two section split gear. 500001- Dwg. # 295-11 96 teeth each section, one single section gear 230 295-11 24 teeth; all sections 48 pitch. split gear 2.000' pitch diameter, single section gear 500" diameter; split gear 2.0416" diam x 3/64' thk each section, single gear .5416" diam x 1/8" thk; straight face;. single gear integral part of 1/4' ID hub; split gear sec- tion held by tension spring, single gear on integral hub approx 7/32" from face of split gear. 0103 GEAR: spur; brass; tuning capacitor; Main tuning N16-G- (17) Dwg. # O103 1 straight teeth; split three section, 120 teeth capacitor (C-127) 50001- Dwg. # 295-25 each section; 48 pitch, 2.500' pitch diam each gear, driven by 231 295-25 section; all sections 2.5416" diam, mtg on 0-102 common 1/4' ID hub; straight fae; 7/8 diam x 1/4' h common hub; for attaching to 1/4" diam shaft; gear sections held by two tension springs. 7-20 7 Section COMBINED PARTS AND REPAIR PARTS LIST O-104 GEAR: spur; brass; drives frequency scale; Frequency scale N16-G- (17) Dwg. # O104 1 straight teeth; 120 teeth; 48 pitch, 2.500' (N-102) drive 433296- Dwg. # 295-54A pitch diam 2.5416" diam x 1/4' ID of in- gear, driven by 209 295-54A tegral hub x 1/8' thk; straight face; 3/4' O-103 OD x 1/4' ID; mounts on 1/4' diam shaft; hub has three #4-40 holes on upper face O-105 RING, retainer: for securing gear on shaft; For securing N16-R- (15) Pt. # O105 1 stainless steel; for securing to 3/16" shaft. 0-102 to shaft 651091- 3/16 series 2 RNG-1 190 O-106 RING, retainer: for securing gear on shaft; For securing N16-R- (15) Pt. # O106 1 stainless steel; for securing to 1/4' shaft. O-101 to panel 651091- 1/4" series 2 RNG-2 bushing 191 O-107 CAP: for types UG-290/U and UG-291/U Protective cap Army-Navy N17-C- (20) Dwg./pt. # O107, 0108, 3 connectors; brass silver plated; round; ap- for J-101 type CW123/U 200964- Type 1500 CAC-2 O110 prox 5/8" lg x 9/16" diam; twist lock mtg; 601 approx 2" Ig chain for securing to panel. O-108 Same as O-107. Protective cap for J- 102 O-109 COUPLING, flexible: couple tuning capaci- Mechanically N17-C- (18) Dwg./pt. # 0109 1 tor to drive gear; nickel plated brass hubs couples tuning 98378- Code FC-46-S CUP-1A and phosphor bronze flexible arms, ceramic capacity (C-127) 4107 insulation; 6000v breakdown; round; 13/16' to driving gear Ig x 1-1/4' diam overall; two #6-32 cad- mium plated steel set screws for securing coupling to shaft. O-110 Same as O-107. Protective cap for J-103 O-111 CLIP: alligator; for test lead; copper, cad Part of W-601 N17-C- (37) Pt. # O111 1 pl; 2" Ig x 5/16' wd x 1/2" h overall; one 802556. Pt. # 60CS CLP-3. screw connection; 5/16' max jaw opening. 975 (cadmium pl) O-112 Same as O-111. Part of W-601 O-113 SPRING: helical compression - extension Back-lash spring N17-S- (17) Dwg. # O113, O114 3 type; gear back lash spring; .020" diam stain- for O-102 46702- Dwg. # 295-23 O115 less spring steel; 1/8' OD x 3/8" Ig overall; 2301 295-23 approx 12 turns; looped ends. O-114 Same as O-113. Back-lash spring for 0-103 O-115 Same as O-113. Back-lash spring N16-C- (19) Dwg. # L108 1 0-103 76662- per Federal 295-44B 8273 dwg. # O-116 BUMPER: cabinet bottom bumper; rubber; Cabinet (43) Pt.# O-116 4 approx hemi-spherical shape; 7/8" OD x 1/2" bottom Pt. # BMP-1 h; one center hole for #10 flat head screw. bumper 103 7-21 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-.4. COMBINED PARTS AND SPARE PARTS LIST Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. MECHANICAL PARTS - Continued O-117 BUMPER: cabinet rear bumper; rubber; Cabinet (5) Pt.# O-117 4 round; 1/2" OD x 1/4" h; one center hole for rear bumper Pt. # BMP-2 #6 flat head screw. 1308 CONNECTORS (PLUGS) P-101 CONNECTOR, plug; 2 rectangular female Part of W-102 N17-C- (22) Dwg./pt.# P-101 1 polarized contacts; straight type; 21/32' 71126- Code S302 CCT CON-22 diam x 15/16" lg Iess contacts and cable 4813 clamp; 5 amp 45v, 2 amp 115v; cylindrical black crystal finish metal body; molded black bakelite insert; cable opening 3/8" diam max; includes adjustable grip cable clamp. P-102 CONNECTOR, plug; 4 flat polarized blades; Part of W-103 N17-C- (22) Dwg./pt # P-102 1 straight type; 3/4' wd x 11/16' h x 15/16 71480- Code P304 CCT CON-23 Ig less contacts and cable clamp; 5 amp 45v, 2351 1 amp 150v; crystal finish rectangular black metal body; molded black bakelite insert; cable opening 3/8' diam max; includes ad- justable grip cable clamp. P-103 CONNECTOR, plug: one round coaxial Part of W-104 UG-88/U N17-G (20) Pt. # P103, P104, 6 male contact; straight type; 31/32" Ig x 71408- Type 1200 CON-17 P105, P106, 27/64' diam overall; 52 ohms impedance; 4241 cylindrical brass, silver pltd, locking type body; molded polystyrene insert; cable open- ing approx 7/32' diam; spec JAN-C-17. O P-104 Same as P-103. Part of W-104 P-105 Same as P-103. Part of W-105 P-106 Same as P-103. Part of W-105 7-22 7 Section COMBINED PARTS AND REPAIR PARTS LIST P-107 Same as P-103. Part of W-106 P-108 Same as P-103. Part of W-106 P-701 CONNECTOR, adapter: male one end, fe- Coaxial adapter AN type N17-C- (20) Pt. # P701 1 ale other end; coax male type N at ones UG-201/U 67990 Type 1400 CON-21 coax female type BNC other end; straight 2447 type; adapts female type N to male type BNC connector; 3/4" diam x 1-9/16" Ig over all; 52 ohms impedance; cylindrical, brass silver pltd; molded polystyrene insert; JAN- C-17. RESISTORS R-101 RESISTOR, fixed: composition; 154, 000 V-102 N16-R- (32) Pt. # R101, R104 2 ohms 1%; 1/4 W; characteristic F; 3/8' 1000 cycle 73210- Type CP-1/4 RES-1011 Ig x 1/16" diam; uninsulated, 2 axial wire bridge resistor 1101 Ieads. R-102 RESISTOR, fixed: composition; 393, 000 V-102 N16-R (32) Pt. # R102, R103 2 ohms 1%; 1/4 W; characteristic F; 3/8' 400 cycle 73259 Type CP-1/4 RES-012 Ig x 1/16" diam; uninsulated; 2 axial wire bridge resistor 5801 leads. R-103 Same as R-102. V-102 400 cycle bridge resistor R-104 Same as R-101. V-102 1000 cycle bridge resistor R-105 RESISTOR, fixed: composition; 20, 000 ohms V-102 RC20BF203J N16-R- (2) Pt # R105 1 5%; 1/12 W; characteristic F; .468" Ig x cathode 50362- Pt. # RES-79 .249" diam; insulated; 2 axial wire leads; degeneration 0431 EB2035 spec JAN-R-11. resistor R-106 RESISTOR, fixed: composition; 1800 ohms V-102A RC20BFI82J N16-R. (2) Pt # R106, R163 3 5%; 1/2 W; characteristic F; .468' Ig x cathode bias 49984- Pt. # RES-54 R162 .249' diam; insulated; 2 axial wire leads; resistor 0431 EB1825 spec JAN-R-11. R-107 RESISTOR, fixed: composition; 510, 000 V-102B RC20BF514J Ni6-R. (2) Pt. # R107, R114, 6 ohms 5%; 1/2 W; characteristic F; .486" grid leak 50839- Pt. # RES-113 R126, R127, Ig x .249" diam; insulated; 2 axial wire resistor 0431 EB5135 R39, R140 leads; spec JAN-R- 11. R-108 RESISTOR, fixed: composition; 100, 000 V-102A RC2OBFI04J N16-R- (2) Pt. # R108 R109 3 ohms 5%; 1/2 W; characteristic F; .468' plate load 50632- Pt. # RES-96 R125 lg x .249' diam; leads; spec JAN-R-11 . resistor 0431 EB1045 R-109 Same R-108. V-102B plate load resistor For replacement specify maximum size of 9/64" diam. x 3/8" lg. 7-23 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST--Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. RESISTORS - Continued R-110 RESISTOR, variable: composition; 25, 000 V-102 N16-R- (2) Pt. # R110, R128 4 ohms 10%; 2 W; 3 solder lug terminals; DEGEN control 87749- Cat. # RRV-1 R129, R131 metal case 1-1/16" diam x 9/16" deep; slotted 4560 JLU-2531 metal shaft 1/4" diam x 5/8" Ig FMS; JAN A taper; #3/8-32 x 1/2" Ig mtg bshg; non turn device on 17/32" rad at 3 and 9 o'clock. R-111 RESISTOR, variable: composition; 100, 000 % MODULA- N16-R- (2) Dwg. # R111 ohms 10%; 2 W; 3 solder lug terminals; TION control 88009- Type JU1041 295-150 metal case 1-1/16" diam x 9/16" deep; flatted 4164 metal shaft 1/4" diam by 3/4" FMS: JAN A taper; #3/8-32 x 1/4" Ig mtg bshg. R-112 RESISTOR, fixed: composition; 270, 000 Audio series RC20BF274J NI6-R- (2) RES-106 R112, R119, 4 ohms 5%; 1/2 w; characteristic F; .468" dropping resistor 50740- Pt. # R168, R169 Ig x .249" diam; insulated; 2 axial wire 0431 EB2745 leads; spec JAN-R-11 R-113 RESISTOR, variable: composition; 2500 V-104 N16-R- (2) Pt. # R113 ohms 10%; 2 W; 70'C; three solder lug BIAS control 87419- Cat. # RRV-4 term; enclosed metal case 1-11/16" diam x 4350 JLU2521 9/16" d; slotted metal shaft 5/8" Ig x 1/4' diam; JAN A taper; contact arm insulated from case; without off position; normal shaft torque with locking device; #3/8-32 x 1/2 R-114 Same as R-107. Part of V-i04 grid leak circuit R-115 RESISTOR, fixed: composition; 51, 000 ohms Part of V-I04 RC20BF513J N16-R- (2) Pt. # R115, R117 2 5%; 1/2 W; characteristic F; .468 Ig x grid leak circuit 50497- Pt. # RES-89 . 249" diam; insulated; 2 axial wire leads; 04 31 EB5135 spec JAN-R-II1. 7-24 COMBINED PARTS AND REPAIR PARTS LIST Section 7 R-116 RESISTOR, fixed: composition; 2400 ohms V-104 RC20BF242J N16-R- (2) Pt # R116 1 5%; 1/2 W; characteristic F; .468 lg x plate load 50020- Pt. # RES-57 .249" diam; insulated; 2 axial wire leads; resistor 0431 EBR2425 spec JAN-R-11 R-117 Same as R115. V-104 degen resistor R-118 RESISTOR, fixed: composition; 30,000 ohms V-104 voltage RC30BF303J N16-R- (2) Pt. # R118 1 5%; 1 W; characteristic F; .750" lg x dropping resistor 50407- Pt. # RES-383 .280" diam; insulated; 2 axial wire leads; 0751 GB-3035 spec JAN-R-11. R-119 Same as R-112. V-103 series dropping resistor R-120 RESISTOR, fixed: composition; 1 meg V-103 RC20BF105J N16-R- (2) Pt. # R120, R121 2 5%; 1/2 W; characteristic F; .468" lg x .249" shunt resistor 50974- Pt. # RES-120 diam; insulated; 2 axial wire leads; spec 0431 EB1055 JAN-R-11. R-121 Same as R-120. V-103 output resistor R-122 Not used. R-123 RESISTOR, variable: wire wound; 50,000 CARRIER N16-R- (12) Dwg. # R123 1 ohms 10%; 4w 40C max continuous op- CONTROL 91568, per Federal 295-157A erating temp; 3 solder lug term; encl bake- 8175 Dwg. # lite case w/metal cover 1-21/32 diam x 295-157A 15/16" lg; flatted metal shaft 1/4" diam x 3/4" lg FMS; JAN A taper; no off position; normal torque; mtg bushing 3/8-32 thd x 1/4" lg; non-turn device located on 17/32" rad at 9 o'clock. R-124 RESISTOR, fixed: composition; 2200 ohms V-106 RC20BF222J N16-R- (2) Pt. # R124 1 5%; 1/2 W; characteristic F; .468" lg x bands G and H 50011- Pt. # RES-56 .249" diam;' insulated; 2 axial wire leads grid leak resistor 0431 EB2225 spec JAN-R-11. R-125 Same as R-1i08. V-106 grid leak resistor R-126 Same as R- 17. V-105 voltage divider resistor R-127 Same as R-107. V-105 voltage divider resistor R-128 Same as R-110. RF COMP control R-129 Same as R-110. MOD COMP control R-130 RESISTOR, fixed: composition; 18,000 ohms V-101A plate RC20BF183J N16-R- (2) Pt. # R130, R132, 3 5%; 1/2 W; characteristic F; .486 lg x load resistor 50353- Pt. # RES-78 R160 .249" diam; insulated; 2 axial wire leads; 0431 EB18335 spec JAN-R-11. For replacement specify maximum size of 9/64 diam. x 3/8" lg. 7-25 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. RESISTORS - Continued R-131 Same as R-110. V-101 BALANCE control R-132 Same as R-130. V-101B plate load resistor R-133 RESISTOR, variable: composition 100 ohms RF SENS N16-R- (2) Pt. # R133, R134 2 10% ; 2 W; 3 solder lug terminals; metal control 87349- Cat. $ RRV-2 case 1-1/16 diam x 9/16" d; slotted metal 4560 JLU-1021 shaft diam x 5/8" lg; JAN A taper; #3/8-32 x 1/2" lg mtg bshg; non-turn device on 17/32" rad at 3 and 9 o'clock. R-134 Same as R-133. MOD SENS control R-135 RESISTOR, fixed: composition; 100 ohms V-101B cathode RC20BF101J N16-R- (2) Pt. # R135, R136 2 5%; 1/2 W; characteristic F; .368' lg x bias resistor 49579- Pt. # RES-25 .249' diam; insulated; 2 axial wire leads; 0431 EB1015 spec JAN-R-11. R-136 Same as R-135. V101A cathode bias resistor R-137 RESISTOR, fixed: composition; 1500 ohms V-101 cathode RC20BF152J N16-R- (2) Pt. # R137 1 t 5%; 1/2 W; characteristic F; .468' lg x bias resistor 49966- Pt. # RES-52 .249 diam; insulated; 2 axial wire leads; 0431 EB1525 spec JAN-R-11. R-138 RESISTOR, fixed: composition; 75,000 ohms V-101 B+ RC20BF753J N16-R- (2) Pt. # R138, R158 2 5%; 1/2 W; characteristic F; .468 lg x dropping resistor 50569 Pt. # RES-93 .249 diam; insulated; 2 axial wire leads; 0431 EB7535 spec JAN-R 11. R-139 Same as R-107. Voltmeter bridle B+ voltage divider R-140 Same as R-107. V-101B grid leak resistor 7-26 COMBINED PARTS AND REPAIR PARTS LIST Section 7 R-141 RESISTOR, fixed: composition; 500 ohms Part of output N16-R- (32) Pt. # R141, R142 2 1%; W; characteristic F; 3/8 lg x impedance T pad 72953- RES-1004 1/16 diam; uninsulated; 2 axial wire leads. Circuit 6911 R-142 Same as R-141. Part of output impedance T pad circuit R-143 RESISTOR, fixed: composition; 482 ohms Part of step N16-R- (32) Pt. # R143 1 1%; 1/4 W; characteristic F; 3/8 lg x attenuator E-112 72952- Type CP-1/4 RES-1000 1/16 diam; uninsulated; 2 axial wire leads. 3901 R-144 RESISTOR, fixed: composition; 531 ohms Part of step N16-R- (32) Pt. # R144, R145 1%; 1/4 W; characteristic F; 3/8 lg x attenuator E-112 72956- Type CP-1/4 RES-1001 R146, R147, 1/16 diam; uninsulated; 2 axial wire leads. 3876 R148 R-145 Same as R-144. Part of step attenuator E-112 R-146 Same as R-144. Part of step attenuator E-112 R-147 Same as R-144. Part of step attenuator E-112 R-148 Same as R-144. Part of step attenuator E-112 R-149 RESISTOR, fixed: composition; 59 ohms Part of step N16-R- (32) Pt. # R149, R154 2 1%; 1/4 W; characteristic F; 3/8 lg x attenuator E-112 72865- Type CP-1/4 RES-1002 1/16 diam; uninsulated; 2 axial wire leads. 7451 R-150 RESISTOR, fixed: composition; 65.6 ohms Part of step N16-R- (32) Pt. # R150, R151 4 1%; characteristic F; 3/8 lg x 1/16 attenuator E-112 72872- Type CP-1/4 RES-1003 R152,R153 diam; uninsulated; 2 axial wire leads. 9701 R-151 Same as R-150.. Part of step attenuator (E-112) R-152 Same as R-150. Part of step attenuator (E-112) R-153 Same as R-150. Part of step attenuator (E-112) R-154 Same as R-149. Part of step attenuator (E-112) R-155 RESISTOR, variable: composition; two sec- MICROVOLTS N16-R- (2) Dwg. # R155A, 1 tion, one section 10,000 ohms 10%, other control 88915- per Federal 295-138C R155B section 250,000 ohms 10%; 2 W at 70C 7601 Dwg. # each section; two solder lug term on each 295-138C section; 1-1/16 diam x 1-3/16" lg; enclosed case; flatted metal shaft diam x 13/16 lg; special taper each section; contact arm insulated from case; without off position; normal torque, without locking device; one #3/8-32 x 5/16 g mtg bshg. For replacement specify maximum size of 9/64 diam. x 3/8" lg. 7-27 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. RESISTORS - Continued R-155A Part of R-155 (250,000 ohm section). Bridge section of MICROVOLTS control (R PAR5) R-155B Part of R-155 (20,000 ohm section). Shunt section of MICROVOLTS control (R-155) R-156 TUBE, ballast: glass; .7 to 1.7 v, .460 to .505 V-105 heater N16-R- (4) Dwg./pt. # R156 1 ma; 2-5/16' lg x diam bulb; 2-1/2 regulator 85001- Pt. # RBR-2C lg overall; 7 contact miniature base. 1676 5T1A R.-157 RESISTOR, fixed: composition; 15 ohms V-105 filament RC42BF150J N16-R- (2) Pt. # R157 1 5%; 2 W; characteristic F; .750 lg x .370 shunt resistor 49283- Pt. # RES-604 diam; 2 axial wire leads; insulated; spec 101 HB1505 JAN-R-11. R-158 Same as R-138. V-106 band A cathode resistor R-159 RESISTOR, fixed: composition; 120 ohms Part of E-127 RC20BF121J N16-R- (2) Pt. # R159 1 5%; 1/2 W; characteristic F; .468 lg x .243 49597- Pt. # RES-27 diam; insulated; 2 axial wire leads; spec 0431 EB1215 JAN-R-11. R-160 Same as R-130. V-106 band B cathode resistor R-161 RESISTOR, fixed: wire wound; 17 ohms E-128 series (17) Dwg. # R161,R165, 3 10%; 1-1/2 W; 3-3/5 lg x 5/32 diam; 2 dropping resistor Dwg. # 295-324 R166 axial wire leads; uninsulated. 295-324 R-162 Same as R106 V-106 band D cathode resistor 7-28 COMBINED PARTS AND REPAIR PARTS LIST Section 7 R-165 Same as R-106. V-106 band E cathode resistor R-164 RESISTOR, fixed: composition; 2.2 megohms V-106 output RC20BF225J N16-R- (2) Pt. # R164 1 5%; 1/2 W; characteristic F; .468 lg x decoupler 51064- Pt. # RES-128 .249" diam; insulated; 2 axial wire leads; 0431 EB2255 spec JAN-R-11. R-165 Same as R-161. E-129 series dropping resistor R-166 Same as R-161. E-130 series dropping resistor R-167 RESISTOR, fixed: composition; 1000 ohms V-108 mixer RC20BF102J N16-R- (2) Pt. # R-167 1 5%; 1/2 w; characteristic F; .468" lg x grid isolation 49921- RC20BF102J RES-48 .249" diam; insulated; 2 axial wire leads; resistor 0431 R-168 Same as R-112. V-108 mixer grid leak resistor R-169 Same as R-112. V-108 oscillator grid leak resistor R-170 Same as R-108. V-108 plate load resistor R-171 Same as R-118. V-108 screen dropping resistor R-201 RESISTOR, fixed: wire wound; 1800 ohms Power supply RW20G182 N16-R- (34) Pt. # R201 1 5%; 15 W at 25C; 1-1/4 lg x 1-3/16" series dropping 66094- Pt. # RWF-9 wd x 5/8 h; 2 solder lug term; integral mtg resistor 8361 RW20G182 bracket with two 0.196" diam mtg holes on 2" mtg/c: spec JAN R-26A. R-301 RESISTOR, fixed: composition; 35.6 ohms Part of (5:1) N16-R- (22) Pt. # R301, R302 1%; 1/4 W; characteristic F; 3/8" lg x Fixed Attenuator 72843- Type CP-1/4 RES-1013 1/16" diam; uninsulated; 2 axial wire leads. CN-132/URM-25 4301 R-302 Same as R-301. Part of (5:1) Fixed Attenuator CN-132/URM-25 R-303 RESISTOR, fixed: composition; 89.2 ohms Part of (5:1) N16-R- (32) Pt. # R303, R304, 1%; 1/4 W: characteristic F; 3/8 lg x Fixed Attenuator 72890- Type CP-1/4 RES-1014 R305, R306 1/16" diam; uninsulated; 2 axial wire leads. CN-132/URM-25 6051 R-304 Same as R-303. Part of (5:1) Fixed Attenuator CN-132/URM-25 R-305 Same as R-305. Part of (5:1) Fixed Attenuator CN-132/URM-25 For replacement specify maximum size of 9/64 diam. x 3/8" lg. 7-29 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. RESISTORS - Continued R-506 Same as R-303. Part of (5:1) Fixed Attenuator CN-132/URM-25 R401 RESISTOR, fixed: composition; 400 ohms Part of N16-R- (32) Pt. # R401 1 1%; 1/4 W; characteristic F; 3/8" lg x Antenna Simulator 72943- Type CP-1/4 RES-1008 1/16 diam; uninsulated moisture resistant; SM-35/URM-25 7721 2 axial wire leads. R-501 RESISTOR, fixed: composition; .53.5 ohms Part of N16-R- (32) Pt. # R501 1 1%; 1/4 W; characteristic F; 3/8 lg x Impedance Adapter 72860- Type CP-1/4 RES-1005 1/ 16' diam; uninsulated; 2 axial wire leads. MX-1074/URM-25 7476 R-801 RESISTOR, fixed: composition; 43.8 ohms Part of (10:1) N16-R- (32) Pt. # R801, R802 2 1%; 1/4 W; characteristic F; 3/8 lg x Fixed Attenuator 72853- Type CP-1/4 RES-1006 1/16 diam; uninsulated; 2 axial wire leads. CN-136/URM-25 2301 R-802 Same as R801. Part of (10:1) Fixed Attenuator CN-136/URM-25 R-803 RESISTOR, fixed: composition; 43.2 ohms Part of (10:1) Pt. # R803, R804 4 1%; 1/4 W; characteristic F; 3/8" lg x Fixed Attenuator RES-1007 R805, R806 1/16" diam; uninsulated; 2 axial wire leads. CN-136/URM-25 R-804 Same as R803. Part of (10:1) Fixed Attenuator CN-136/URM-25 R-805 Same as R803. Part of (10:1) Fixed Attenuator CN-136/URM-25 R-806 Same as R803. Part of (10:1) Fixed Attenuator CN-136/URM-25 7-30 COMBINED PARTS AND REPAIR PARTS LIST Section 7 SWITCHES S-101 SWITCH, toggle: DPST; 5 amps, 125v dc; POWER ON-OFF ST22K N17-S- (14) Pt. # S101 S106 2 phenolic body; 1-9/32" lg x 23/32 wd x switch 73082- Pt. # SWT-1 31/32 d; 11/16" lg bat type handle; nor- 9028 ST22K mally open; solder lug term; single hole mtg bushing 15/32-32, 15/32 lg; spec JAN-S-23. S-102 SWITCH, rotary: 3 pole, 3 position; single METER READS N17-S- (24) Dwg. # S102 1 section; silver alloy contacts; ceramic body; switch 62121- Type HL 295-171C 1-7/8" diam x 29/32 d; shorting type solder 3441 (special) per lug terminals; single hole mtg bushing 3/8- Federal Dwg. # 32 x lg; diam flatted metal shaft 295-171C lg. S-103 SWITCH, rotary: 3 pole, 4 position; single MOD SELECTOR N17-S- (24) Dwg. # S103 1 section; silver alloy contacts; ceramic body; switch 62206- Type HL 295-172A 1-7/8" diam x 31/32" d; shorting type; 1751 (special) per solder lug terminals; single hole mtg; bush- Federal Dwg. # ing 3/8-32 x lg, 1/4" diam flatted metal 295-172A shaft 7/8" lg. S-104 Not used. S-105 SWITCH, rotary: 4 pole 8 position; three FREQUENCY N17-S- (24) Dwg. # S105 1 section, silver alloy contacts; ceramic body; BAND SWITCH 65463- Type HC 295-63B 2-1/16 diam x 2-17/32" d; shorting type; 8001 (special) per solder lug term; single, hole mtg; bushing Federal Dwg. # 3/8-32 x 1/4" lg, dia flatted metal shaft 295-63B 2 lg. S-106 Same as S-101. XTAL-CAL ON-OFF switch S-107 SWITCH, rotary: 1 pole 3 position; single CARRIER RANGE N17-S- (24) Dwg. # S107 1 section silver alloy contacts; ceramic body; switch 59933 Type HL 315-137 1-7/8" diam x 29/32" d, shorting type; solder 5241 (special) per lug term; single hole mtg; bushing 3/8-32 Federal Dwg. # x 1/4" lg; 1/4" diam flatted metal shaft 3/4" 315-137 lg. TRANSFORMERS T-201 TRANSFORMER, power: filament and Power (39) Dwg. # T-201 1 plate type; 115v 50 to 1600 cyc, single transformer per Federal 307-6A ph; two output windings, secd #1-6.3v at Dwg. # 4 amp, secd #2-450v CT at 75 ma; 1500v 307-6A RMS ins; vacuum impregnated, sealed in pitch; hermetically sealed rectangular case; 3-3/4" lg x 2-7/8" wd x 3" h less term; four 1/2" h standoff term on irregular mtg/c; four.#8-32 x 1/2" lg mtg bolts on 2-3/8" x 2-3/8" mtg/c; spec MIL-T-27 Grade 1 Class A. 7-31 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. ELECTRON TUBES V-101 TUBE, electron: dual triode. Voltmeter bridge JAN I-A N16-T- V101, V102 2 12AU7 58241 V-102 Same as V-101. Modulation oscillator V-103 TUBE, electron: dual diode. Modulation diode JAN I-A N16-T- V103 1 6AL5 56195 V-104 TUBE, electron: triode. Buffer-amplifier JAN I-A N16-T- V104 1 6J4 56349 V-105 TUBE, electron: diode. RF diode JAN I-A N16-T- V105 1 9006 79006 V-106 TUBE, electron: dual triode. Carrier oscillator JAN I-A N16-T- V106 1 6J6 56360 V-107 Not used. V-108 TUBE, electron: pentagrid converter. Crystal calibrator JAN I-A, 6BE6 N16-T- V108 1 56211-50 V-201 TUBE, electron: dual diode. Power supply JAN I-A N16-T- V201 1 rectifier 6X4 56840 V-202 TUBE, electron: gas regulator type. B+ regulator JAN I-A N16-T- V202 1 OD3/VR150 53060 W-101 CABLE ASSEMBLY, power: type POSJ AC power N17-C- (6) Pt. # W101 1 cable; two #18 AWG stranded conductors; line cable 48225- Pt. # CAB-4 5 ft 10-1/4 lg, less terminations; one male 4590 1777 two contact plug molded at one end, one female two contact plug molded at other end. 7-32 COMBINED PARTS AND REPAIR PARTS LIST Section 7 W-102 CABLE ASSEMBLY, power: two #20 AWG Interconnecting (17) Dwg. # W102 1 * stranded conductors, synthetic resin insu- AC power cable Dwg. # 295-240 lated, 3000v RMS test, skeleton braid, syn- 295-240 thetic jacket; 2 ft lg, excluding terminations; Jones type S-302-CCT connector at one end, other end terminated in two 2" lg tinned leads. W-103 CABLE ASSEMBLY, power: three #20 AWG Power supply N17-C- (17) Dwg. # W103 1 * stranded conductors, synthetic resin insu- output power cable 48614- Dwg. # 295-139 lated, 3000v RMS test, skeleton braid, syn- 1071 295-139 thetic jacket; 26" lg, excluding terminations; Jones type P-304 CCT connector at one end; other end terminated in one 2" lg and one 6-1/4" lg tinned leads and tinned braid for ground. W-104 CABLE ASSEMBLY, RF: JAN type RG- RF output cable CG-409A/U (17) Dwg. # W104 1 * 58A/U cable; 46 lg excluding terminations; (4'0") Dwg. # 315-243 4 ft lg overall; one JAN type UG-88/U con- 315-243 nector at each end. W-105 CABLE ASSEMBLY, RF: JAN type RG- Accessory RF CG-409A/U (17) Dwg. # W105 2 * S8A/U cable, 5" lg excluding terminals; 7" output cable (0'7") Dwg. # 315-247 lg overall; one JAN type UG-88/U connec- 315-247 tor at each end. W-106 Same as W-105. Accessory RF * output cable W-601 LEAD, test: one red lead JAN type SRIR- Output test lead CX-1363/U (17) Dwg. # W601 1 1(7)-20-C-2; one black lead JAN type SRIR- with protective Dwg. # 295-183 1(7)-20-C-0;'15-3/18 lg each wire less term; capacitor unit 295-183 one end at each wire term in Mueller type 60 CS alligator clip, other end of red lead connected in series with a parallel combina- tion consisting of one Gudeman type XF- 1816 paper capacitor .1 mf and one JAN type CM20D511J capacitor, both capacitors con- tained in rectangular aluminum case, black lead grounded to case; aluminum capacitor case 3-1/8 lg x 1-1/8 wd x 7/8" h overall, one type UG-185/U connector at one end, 5/32 ID bushing at other end to permit entry of both leads, 1/4 OD vinylite jacks and over both leads extends 9 lg from bushing. ELECTRON TUBE SOCKETS X-101 SOCKET, tube: 9 contact miniature; brass Tube socket TSE9T101 N16-S- (11) Pt. # X101, X102 2 saddle top mounting; two 1/8 mtg/c; round for V-101 64063- Pt. # SKT-5 plastic body .940 diam less saddle x 5/8 h. 6718 TSE9T101 7-33 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. ELECTRON TUBE SOCKETS - Continued including saddle, less contacts; phosphor bronze silver pltd contacts; without shock shield, with 1/8 diam center shield; with brass saddle for mtg socket and twist lock tube shield; spec JAN-S-28A. X-102 Same as X-101. Tube socket for V-102 X-103 SOCKET, tube: 7 contact miniature, brass Tube socket TSE7101 N16-S- (11) Pt. # X103, X107 3 saddle top mounting; two 1/8" diam hole for V-103 62603- Pt. # SKT-3 X201 on 7/8" mtg/c; round plastic body .800 6692 TSE7T101 diam x 5/8 h including saddle less contacts; phosphor bronze silver pltd contacts; with- out shock shield, with 1/8' diam center shield, with brass saddle for mounting socket and for mounting twist lock tube shield; spec JAN-S-28A. X-104 SOCKET, tube: 7 contact miniature; brass Tube socket TSE7T102 (11) Pt. # X104, X105, 4 saddle top mounting; two 1/8 diam holes for V-104 (Supersedes Pt. # SKT-9 X106, X108 on a 7/8 mtg/c; round ceramic body .800" S010C) TSE7T102 diam x h including saddle less con- tacts; beryllium copper-silver pltd contacts; without shock shield; with .156 OD center shield; with brass saddle for mounting socket and for mounting twist lock shield; spec JAN-S-28A. X-105 Same as X-104. Tube socket for V-105 X-106 Same as X-104. Tube socket for V-106 X-107 Same as X-103. Socket for R-156 ballast regulator X-108 Same as X-104. V-108 tube socket 7-34 COMBINED PARTS AND REPAIR PARTS LIST Section 7 X-109 SOCKET, crystal: copper, silver pltd; stea. Socket for (40) Pt. # X-109 1 tire insulation: 55/64 lg 3/8 wd x 3/8 h crystal Pt. #9006 SKX-1 excluding term. Y-101 X-201 Same as X-103. Tube socket for V-201 X-202 SOCKET, tube: octal; one piece saddle mtg; Tube socket TSB8T101 N16-S- (11) Pt. # X202 1 two .156 diam holes on 1-1/2" mtg/c; round for V-202 63515- Pt. # SKT-4 phenolic body 1-3/8 diam x 5/8 h exclud- 4151 TSB8T101 ing term; phosphor bronze silver pltd con- tacts ;spec JAN-S-28A. CRYSTAL Y-101 CRYSTAL UNIT, quartz: one quartz plate, Crystal CR-18/U (2X209-100) (41) Pt. # Y-101 1 nominal frequency 1 mc; two .05" diam con- calibrator CR-18/U CUQ-3 tact pins spaced 0.486" C to C on bottom; (V-108) rectangular metal body 3/4" lg x 11/32" wd Crystal x 25/32" h; not adjustable. FILTERS Z-101 FILTER, Low pass: 1 mc cutoff; 3-5/8" External mod. N16-F- (17) lg x 3/4" wd x 3/4" h; tubular brass silver Input RF 44311- Dwg. # Dwg. # Z-101 1 pltd; four #3-56 tapped holes on 1/2" x Filter 7191 307-348 307-348 1/2" mtg/c; one integral type UG-290/U connector at one end, one solder lug term at other. Z-102 FILTER, low pass: 1 mc cut-off; 2-7/8" lg RF Filter for N16-F- (17) x 3/4" wd x 3/4" h; tubular, brass silver E-128 thru E-130 44311- Dwg. # Dwg. # Z-102 1 pltd; four 0.116" diam holes on 0.531" x 7181 307-345 307-345 0.531" mtg/c; two solder lug term. ACCESSORY COMPONENTS CONNECTOR, adapter: 1 round female Adapter A-N (17) Pt. # coaxial contact one end, 1 phone jack other from BNC type Pt. # ASB-2 end; straight type; 1 13/16" lg x 1 1/16" jack UG-684/U ASB-2 diam o/a; cylindrical aluminum body, lock- (JAN UG-88/U) ing type; mounts when locked to JAN to phone plug UG-88/U connector; marked Connector (JAN PJ-055) Adapter UG-684/U. ADAPTER, connector, (described under BNC to N AN type Sym No. P-701). adapter UG-201/U ATTENUATOR, fixed: T network; carbon; 5:1 AN type (17) Dwg. # input and output impedance 53.5 ohms Fixed CN-132/URM- Dwg. # 295-226 3%; 14 db attenuation when terminated in Attenuator 25 295-226 53.5 ohms; enclosed rectangular aluminum case 2" lg x 1 3/16" wd x 7/8" h excluding term; mounts by one type UG-185/U con- nector at each end; marked (5:1) Fixed Attenuator CN-132/URM-25. 7-35 7 Section COMBINED PARTS AND REPAIR PARTS LIST TABLE 7-4. COMBINED PARTS AND SPARE PARTS LIST-Continued STANDARD CON- JAN. AND NAVY MFGR. TRACTOR ALL NAME OF PART AND (NAVY AND AND DRAW- SYMBOL QUAN DESCRIPTION FUNCTION TYPE) (SIGNAL MFGR'S ING DESIG. PER NO. CORP.) DESIG. AND INVOLVED EQUIP. STOCK NATION PART NO. NO. ACCESSORY COMPONENTS -- Continued ATTENUATOR: fixed: T network; carbon; 10:1 AN type (17) Dwg. # 1 input and output impedance 53.5 ohms Fixed CN-136/ Dwg. # 295-307 3% 20 db attenuation when terminated in Attenuator URM-25 295-307 53.5 ohms; enclosed rectangular aluminum case 2" lg x 1 3/16" wd x 7/8" h excluding termination; mounts by one type UG-185/U connector at each end; marked (10:1) Fixed Attenuator CN-136/URM-25. LEAD, test: (described under Sym No. Output test AN type W-601). lead with CX-1363/U protective capacitor unit LOAD, dummy: consists of inductance Dummy AN type (17) Dwg. # L-401 capacitors C-401 and C-402 and re- Antenna SM-35/URM- Dwg. # 295-233 sistor R-401; enclosed rectangular aluminum 25 295-233 case 2" lg x 1 3/16" wd x 7/8" h excluding terminations; mounts by one type UG-185/U connector at each end; marked Antenna Sim- ulator SM-35/URM-25. MATCHING UNIT, impedance: consists of External AN type (17) Dwg. # one 53.5 ohm 1%, 1/4 w, composition 53.5 ohm MX-1074/ Dwg. # 295-230 resistor; enclosed rectangular aluminum case termination URM-25 295-230 2" lg x 1 3/16" wd x 7/8" h; mounts by one unit type UG-185/U connector at each end; marked Impedance Adapter MX-1074/URM- 25. 7-36 PARTS LIST Section 7 TABLE 7-5. CROSS REFERENCE PARTS LIST JAN (OR AWS) KEY JAN (OR AWS) KEY STANDARD NAVY KEY STANDARD NAVY KEY STANDARD NAVY KEY SYMBOL SYMBOL STOCK NO. SYMBOL STOCK NO. SYMBOL STOCK NO. SYMBOL CC21CK020C C114 UG-88/U P103 N16-A-98018-1001 E112 N16-K-700302-606 E101 N16-S-34607-8400 E122 CC21CK120J C152 UG-185/U J301 N16-C-11943-2485 W-105 N16-K-700374-431 E105 N16-S-89724-8801 E127 CC21S100D C145 UG-201/U P701 N16-C-11944-1750 W-104 N16-M-16001-1002 H101 N16-S-117101-335 N102 CC26SL510J C126 UG-290/U J101 N16-C-15431-5525 C140 N16-R-29253-7622 L201 N16-S-89924-7460 E127 CE41C250J C115 UG-291/U J102 N16-C-15432-5867 C114 N16-R-403561-116 N101 N16-T-53060 V202 CM20B271J C153 N16-C-15916-9005 C145 N16-R-49283-101 R801 N16-T-56349 V104 CM20B301J C144 N16-C-15953-5399 C152 N16-R-49579-0431 R135 N16-T-56360 V106 CM20D120G C101 N16-C-16596-2514 C126 N16-R-49597-0431 R159 N16-T-56840 V201 CM20D201J C401 N16-C-16669-3500 C141 N16-R-49921-0431 R167 N16-T-58241 V101 CM20D391G C402 N16-C-18657-8801 C110 N16-R-49966-0431 R137 N16-T-79006 V105 CM20D511J C112 N16-C-18659-7701 C125 N16-R-49984-0431 R106 N17-C-48225-4590 W101 CM25B102K C147 N16-C 19788-8925 C115 N16-R-50011-0431 R124 N17-C-98378-4107 O109 CM30B202K C103 N16-C-29265-3006 C401 N16-R-50020-0431 R116 N17-C-200964-601 O107 CM35B622J C113 N16-C-29608-2196 C153 N16-R-50128-0431 R162 N17-C-67990-2447 P701 CN22A103M C154 N16-C-29660-8996 C144 N16-R-50353-0431 R130 N17-C-71126-4813 P101 CN43E104M C104 N16-C-29893-2126 C402 N16-R-50362-0431 R105 N17-C-71408-4241 P103 CP40C2FF405K C201 N16-C-301069-628 H102 N16-R-50407-0751 R118 N17-C-71480-2351 P102 CV12A250 C151 N16-C-30188-5066 C112 N16-R-50497-0431 R115 N17-C-73108-1262 J102 RC20BF101J R135 N16-C-31080-2522 C101 N16-R-50569-0431 R138 N17-C-73108-1267 J101 RC20BF102J R167 N16-C-31090-4472 C147 N16-R-50632-0431 R108 N17-C-73108-2028 J301 RC20BF104J R108 KEY N16-C-32193-2484 C103 N16R-R-50740-0431 R112 N17-C-73185-1208 J202 RC20BF105J R120 NAVY TYPE SYMB0L N16-C-32905-4328 C113 N16-R-50839-0431 R107 N17-C-73425-8451 J201 RC20BF121J R159 N16-C-45773-5720 C601 N16-R-50974-0431 R120 N17-C-73439-4929 J104 RC20BF152J R137 N16-C-45805-6200 C104 N16-R-51064-0431 R164 N17-C-802556-975 O111 RC20BF182J R106 28053-1 F101 N16-C-45963-8500 C204 N16-R-651091-190 O105 N17-F-14310-380 F101 RC20BF183J R130 49496 H102 N16-C-49958-5145 C201 N16-R-651091-191 O106 N17-F-74267-5701 E115 RC20BF203J R105 N16-C-61910-9901 C127 N16-R-72860-7476 R501 N17-I-49969-8501 E110 RC20BF222J R124 N16-C-63960-2508 C128 N16-R-72865-7451 R149 N17-L-250627-770 I-102 RC20BF225J R164 N16-C-64041-4505 C151 N16-R-72872-9761 R150 N17-L-76664-6500 I-101 RC20BF242J R116 N16-C-71694-3418 L105 N16-R-72943-7721 R401 N17-M-29400-5001 M101 RC20BF274J R112 N16-C-72826-4658 L104 N16-R-72952-3901 R143 N17-P-69135-6205 E106 RC20BF472J R162 N16-C.73039-9400 L115 N16-R-72953-6911 R141 N17-S-46702-2301 O113 RC20BF513J R115 N16-C-73292-4516 L401 N16-R-72956-3876 R144 N17-S-59933-5241 S104 RC20BF514J R107 ARMY-NAVY KEY N16-C-76284-8840 L106 N16-R-73210-1101 R101 N17-S-62121-3441 S102 RC20BF753J R138 TYPE SYMB0L N16-C-76433-8880 L107 N16-R-73259-5801 R102 N17-S-62206-1751 S103 RC30BF303J R118 N16-C-76662-8273 L108 N16-R-85001-1676 R156 N17-S-65463-8001 S105 RC42BF150J R157 N16-C-76726-2801 L119 N16-R-87349-4350 R133 N17-S-73082-9028 S101 RW20G182- R201 CG-409A/U(4'0") W104 N16-C-76771-5846 L110 N16-R-87419-4350 R113 G17-L-6297 E126 ST22K S101 CG-409A/U(0'7") W100 N16-C-76818-5569 L111 N16-R-87749-4560 R110 G17-L-6543-100 E128 TSB8T101 X202 CR-18/U Y101 N16-C-76858-9469 L112 N16-R-88009-4164 R111 G41-W-2445 H103 TSE7T101 X103 CW-123/U O107 N16-D-46338-9301 I105 N16-R-88915-7601 R155 G41-W-2446 H104 TSE7T102 X104 N16-D-46339-5524 I104 N16-R-91568-8175 R123 TSE9T101 X101 N16-D-46344-4722 I103 N16-S-34520-3862 E119 TSF0T101 E119 N16-G-431375-960 O101 N16-S-34557-8350 E121 TSF0T102 E121 N16-G-433296-209 O104 N16-S-34596-6513 E123 TSF0T103 E122 N16-G-500001-230 O102 TSF0T105 E123 N16-G-500001-231 O103 7-37 7 Section PARTS LIST TABLE 7-6. APPLICABLE COLOR CODES AND MISCELLANEOUS DATA 7-38 CORRECTIVE MAINTENANCE Section 7 TABLE 7-7. LIST OF MANUFACTURERS ABBREVI- PREFIX NAME ADDRESS ABBREVI- PREFIX NAME ADDRESS ATIONS ATIONS 1 CPH Aerovox Corp., New Bedford, Mass. 22 CJC Jones, Howard B. Chicago, Ill. 2 CBZ Allen-Bradley Co. Milwaukee, Wisc. 23 CAUP Kurz-Kasch, Inc. Dayton, Ohio 5 CPH American Phenolic Corp. Chicago, Ill. 24 COC Oak Mfg. Co. Chicago, Ill. 4 CAGK Amperite Co. New York, N. Y. 25 CRK Radio Condenser Co. Camden, N. J. 5 Atlantic India Rubber Works Chicago, Ill. 26 CSF Sprague Specialties Co. N. Adams, Mass. 6 CQG Belden Mfg. Chicago, Ill. 27 CSA Stackpole Carbon Co. St. Marys, Pa 7 CAIS Birtcher Corp. Los Angeles, Calif. 28 CABU Superior Electric Co. Bristol, Conn. 8 CFA Bussman Mfg. Co. St. Louis, Mo. 29 CHS Sylvania Electric Products, Inc. Emporium, Pa. 9 CAMQ Cambridge Thermionic Corp. Cambridge, Mass. 30 CUT United Transformer Corp. New York, N. Y. 10 CBN Central Radio Lab. 31 CV Weston Electrical Instrument Div. of Globe Union Milwaukee, Wisc. Corp. Newark, N. J. 11 CMG Cinch Mfg. Co. Chicago, Ill. 32 CBIQ Wilkor Products Cleveland, Ohio 12 CMC Clarostat Mfg. Co. Brooklyn, N. Y. 33 CAYZ Dial Light Corp. New York, N. Y. 13 CD Cornell-Dubilier South Plainfield, N. J. 34 CAO Ward Leonard Co. Mount Vernon, N. Y. 14 CAB Cutler-Hammer, Inc. Milwaukee, Wisc. 35 COM Ohmite Mfg. Co. Chicago, Ill. 15 Eaton Mfg. Co., 36 Herzog Miniature Lamp Stumping Division Detroit, Mich. Works New York, N. Y. 16 CER Erie Resistor Corp. Erie, Pa 37 CBIT Mueller Electric Co. Cleveland, Ohio 17 CFD Federal Mfg. & Eng. Corp. Brooklyn, N. Y. 38 CGF Gudeman Co. Chicago, Ill. 18 CHC Hammerlund Mfg. Co. New York, N. Y. 39 CFX Freed Transformer Co. New York, N. Y. 19 CBEJ Harnett Electric Corp. Port Washington, N. Y. 40 CEB Eby, Hugh, Inc. Philadelphia, Pa. 20 CARD Industrial Products Co. Danbury, Conn. 41 CUR Reeves-Hoffman Corp. New York, N. Y. 21 CIR International Resistance Corp. Philadelphia Pa. 42 CAYT Allen Mfg. Co. Hartford, Conn. 43 Elastic Tip Co. 7-39 INDEX INDEX FIGURE OR SUBJECT TABLE PARAGRAPH PAGE A Adjusting Carrier Frequency................................................................. ............... 4-4 4-2 Adjusting Output Voltage ..................................................................... ............... 4-6 4-3 Adjusting the RF Coils ......................................................................... See RF Adjusting the Trimmer Capacitors ........................................................ See Trimmer Adjustments (Preliminary).................................................................... ............... 3-3 3-1 Adjustments, Voltmeter Bridge............................................................. ............... 2-5d 2-6 Antenna Electrical Constants, Standard ............................................... ............... 4-14f 4-8 Antenna Simulator SM-35/URM-25 ...................................................... ............... 2-11 2-12 Antenna Simulator SM-35/URM-25, Use of .......................................... ............... 4-10 4-5 Attenuator CN-132/URM-25, (5:1) Fixed............................................... ............... 2-9 2-11 Use of........................................................................................ ............... 4-11 4-5 With schematic diagram shown................................................. 2-15 ............... 2-11 Attenuator CN-136/URM-25, (10:1) Fixed............................................. ............... 2-10 2-11 Use of........................................................................................ ............... 4-12 4-6 Attenuator, Variable RF........................................................................ ............... 2-6 2-7 Audio Output ....................................................................................... ............... 2-4b 2-3 Audio Response................................................................................... ............... 4-14b(4) 4-7 B Buffer-Amplifier.................................................................................... ............... 2-3 2-2 Buffer-Amplifier, Replacing Circuit Components................................... ............... 6- 7 6-3 C Calibration Chart, Frequency................................................................ 6-1 ............... 6-5 Calibration Data, Frequency................................................................. 6-1 ............... 6-5 Calibration, Percentage Modulation...................................................... ............... 6-10d 6-9 Calibration Procedure, Frequency ........................................................ ............... 6-9 6-5 Calibration, Readjustment of Frequency............................................... ............... 6-8 6-5 Calibration, RF Output Voltage ............................................................ ............... 6-10c 6-9 Calibrating the Electron Tube Voltmeter ............................................... ............... 4-3, 6-10 4-1, 6-8 Calibrating the Step Attenuator ............................................................ ............... 6-11 6-10 Carrier Oscillator.................................................................................. ............... 2-2 2-1 Chart of Suggested Tests for Locating the Specific Trouble.................. See Tests Controls, Operational Summary of Front Panel .................................... 4-1 ............... 4-0 Coupling to the Receiver Under Test .................................................... ............... 4-9 4-4 Cross Reference Between Symbol Number and Figure Location........... 6-8 ............... 6-34 Cross Reference Parts List................................................................... 7-5 ............... 7-37 Crystal Calibrator (Operation) .............................................................. 4-5 4-2 Crystal Calibrator (Theory)................................................................... 2-7 2-9 Crystal Calibrator (Trouble Shooting) ................................................... 6-2, 6-3, ............... 6-12 6-13 D Detailed Description-General Description ............................................. ............... 1-3 1- 1 Diagram: Antenna Simulator SM-35/URM-25 with Input Impedance- Frequency Curve .................................................................. 2-16 ............... 2-12 Attenuator, RF Variable ............................................................. 2-8 ............... 2-7 Buffer-Amplifier, Simplified Schematic ....................................... 2-3 ............... 2-2 Carrier Oscillator, Simplified Schematic..................................... 2-2 ............... 2-1 Modulation Diode, Simplified Schematic .................................... 2-6 ............... 2-5 Modulation Oscillator, Simplified Schematic............................... 2-4 ............... 2-4 Power Supply PP-5(2A/tJRM-25, Schematic .............................. 2-18 ............... 2-13 RF Diode, Simplified Schematic................................................. 2-5 ............... 2-5 i-O INDEX FIGURE OR SUBJECT TABLE PARAGRAPH PAGE Voltmeter Bridge Circuit, Simplified Schematic .......................... 2-7 ............... 2-6 RF Signal Generator SG-44B/URM-25, Functional Block ........... 2-1 ............... 2-0 E Electron Tube Complement.................................................................. 1-3 1-4 1-2 Electron Tube Voltmeter....................................................................... ............... 2-5 2-4 Electron Tube Voltmeter, Calibrating the .............................................. See Calibrating Equipment Supplied............................................................................. 1-1 ............... 1-2 Equivalent Circuit of X MULT RF OUTPUT (J102) with Impedance Adapter MX-1074/URM-25 Added.............................................. 2-11 ............... 2-8 Equivalent Circuit of X MULT RF OUTPUT (J102) with Series Matching Resistor Added........................................................... 2-13 ............... 2-10 Equivalent Circuit of X MULT RF OUTPUT (J102) with Shunt Resistor Added.......................................................................... 2-14 ............... 2-10 External Modulation ............................................................................. See Modulation F Failure Report, Sample Form............................................................... 6-1 ............... 6-0 (5:1) Fixed Attenuator CN-132/URM-25 with Schematic Diagram Shown....................................................................................... See Attenuator Frequency Calibration Chart................................................................. See Calibration Frequency Calibration Data.................................................................. See Calibration Frequency Calibration Procedure ......................................................... See Calibration Frequency Range................................................................................. ............... 1-2h 1-1 Fuse Failure, Indications of .................................................................. 5-2 ............... 5-3 Fuse Locations .................................................................................... 5-3 ............... 5-3 G General Chart of Test Procedure.......................................................... See Test General Description of Circuits-Theory of Operation............................. ............... 2-1 2-0 General Instructions for Use................................................................. See Instructions Guarantee............................................................................................ ............... ............... ii I Impedance Adapter MX-1074/URM-24................................................. ............... 2-8f 2-9 Impedance Adapter MX-1074/URM-25 ,(Diagram)................................ 2-10 ............... 2-8 Impedance Adapter MX-1074/URM.-25, Method for Inserting at J1022-12 ........ 2-10 Incidental Frequency Modulation.......................................................... See Modulation; Incidental Frequency Installation........................................................................................... ............... 3-2 3-1 Installation Record............................................................................... ............... ............... iv Instructions for Use, General................................................................ ............... 4-14 4-7 Internal Modulation .............................................................................. See Modulation Introduction-General Description.......................................................... ............... 1-1 1-1 L List of Effective Pages.......................................................................... ............... ............... A List of Illustrations................................................................................ ............... ............... i, ii List of Major Units................................................................................ See Major List of Manufacturers ........................................................................... 7-7 ............... 7-39 List of Tables ....................................................................................... ............... ............... i Lubrication........................................................................................... ............... 5-3 5-1 i-1 INDEX FIGURE OR SUBJECT TABLE PARAGRAPH PAGE M Maintenance Check Chart, Routine ...................................................... 5-1 ............... 5-1 Major Units, List of............................................................................... 7-3 ............... 7-1 Measuring Receiver Gain Per Stage..................................................... See Receiver Method for Inserting Impedance Adapter MX-1074/URM-25 at J102..... See Impedance Adapter MX-1074/URM- 25, Method for Inserting at J102 Methods for Correctly Terminating the Signal Generator at J102 .......... See Terminating Modulated Operation............................................................................ ............... 4-14c 4-8 Modulation, External ............................................................................ ............... 4-8 4-4 Modulation, Incidental Frequency......................................................... ............... 2-14 2-14 Modulation, Internal ............................................................................. ............... 4-7 4-4 Modulation, Types of............................................................................ ............... 1-2j 1-1 Modulation Diode................................................................................. ............... 2-5b 2-5 Modulation Oscillator ........................................................................... ............... 2-4 2-3 O Operation, Summary of........................................................................ ............... 4-13 4-7 Operational Summary of Front Panel Controls ..................................... See Controls Ordering Parts ..................................................................................... See Parts Outline Dimensional Drawing, RF Signal Generator Set AN/URM-25BSee RF Signal Generator Set AN/URM- 25B, Outline Dimensional Drawing P Parts, Ordering .................................................................................... ............... ............... iv Parts, Removal and Replacement of .................................................... ............... 6-5 6-2 Parts and Spare Parts List, Combined.................................................. 7-4 ............... 7-2 Percentage Modulation Calibration....................................................... See Calibration Power Supply PP-562A/URM-25.......................................................... ............... 2-13 2-12 Promulgating Letter ............................................................................. ............... ............... B R Rated Tube Characteristics.................................................................. See Tube Readjustment of Frequency Calibration................................................ See Calibration Receiver Alignment .............................................................................. ............... 4-4b(6) 4-7 Receiver Alignment Above 50 Megacycles ........................................... ............... 4-14b(7) 4-8 Receiver Coupling................................................................................ See Coupling Receiver Gain Per Stage, Measuring.................................................... ............... 4-14b(5) 4-7 Receiver Output ................................................................................... ............... 4-14d 4-8 Receiver Overall Sensitivity.................................................................. ............... 4-14e 4-8 Receiver Tests..................................................................................... ............... 4-14b 4-7 Record of Corrections Made................................................................. ............... ............... C Removal and Replacement of Parts ..................................................... See Parts Removing the Signal Generator and Power Supply from the Cabinet.... ............... 6-4 6-1 Replacing Buffer-Amplifier Circuit Components.................................... See Buffer Replacing RF Oscillator Components................................................... See RF Report of Failure.................................................................................. ............... ............... iv Resuscitation....................................................................................... ............... ............... v RF Coils, Adjusting the ........................................................................ ............... 6-9c 6-7 RF Diode 2-5a ..................................................................................... ............... 2-4 RF Oscillator, Replacing Circuit Components....................................... ............... 6-6 6-2 RF Output Voltage Calibration ............................................................. See Calibration RF Signal Generator Set AN/URM-25B, Complete Equipment .............. 1-1 ............... 1-0 i-2 INDEX FIGURE OR SUBJECT TABLE PARAGRAPH PAGE RF Signal Generator SG-44B/URM-25, Functional Block Diagram ....... See Diagram RF Signal Generator Set AN/URM-25B, Outline Dimensional Drawing.. 3-2 ............... 3-0 RF Signal Generator Set AN/URM-25B, Unpacking Procedure for Sets Shipped with Equipment Spares ................................................ See Unpacking Routine Maintenance Check Chart ....................................................... See Maintenance S Safety Notice ....................................................................................... ............... ............... v Schematic Diagram of the Antenna Simulator SM-35/URM-25 with Input Impedance-Frequency Curve ............................................ See Diagram Selectivity ............................................................................................ ............... 4-14b(3) 4-7' Sensitivity ............................................................................................ ............... 4-14b(2) 4-7 Shipping Data...................................................................................... 1-2 ............... 1-2 Step Attenuator, Calibrating the ........................................................... See Calibrating Standard Antenna Electrical Constants ................................................ See Antenna Summary of Operation......................................................................... See Operation T Table of Contents................................................................................. ............... ............... i Terminating the Signal Generator......................................................... ............... 2-8 2- 9 Terminating the Signal Generator at )102, Methods for Correctly.......... 4-2 ............... 4-3 Test Equipment for Making Repairs...................................................... ............... 6-3 6-1 Tests for Locating the Specific Trouble, Chart of Suggested................. 6-4 ............... 6-14 Test Lead CX-1363/U........................................................................... ............... 2-12 2-12 Test Procedure for Localizing Trouble, Chart of General....................... 6-3 ............... 6-13 Trimmer Capacitors, Adjusting the....................................................... ............... 6-9d 6-7 Trouble Symptom Chart....................................................................... 6-2 ............... 6-12 Tube Characteristics, Rated................................................................. 6-6 ............... 6-29 Tube Operating Voltages and Currents................................................. See Voltages Tube Socket Electrical Measurements.................................................. ............... 6-14 6-10 Tuning Bands and Range of Each Band............................................... ............... 1-2i 1-1 Types of Modulation............................................................................. See Modulation U Unpacking ........................................................................................... ............... 3-1 3-0 Unpacking Procedure, RF Signal Generator Set AN/URM-25B ............. 3-1 ............... 3-0 Use of (5:1) Fixed Attenuator CN-132/URM-25..................................... See Attenuator Use of (10:1) Fixed Attenuator CN-136/URM-25................................... See Attenuator V Variable RF Attenuator......................................................................... See Attenuator Variable RF Attenuator, Schematic Diagram........................................ See Diagram Voltages and Currents, Tube Operating................................................ ............... 6-13 6-10 Voltage Correction at High Frequencies ............................................... ............... 4-6c 4-4 Voltmeter Bridge Adjustments.............................................................. See Adjustments Voltmeter Bridge Circuit ....................................................................... ............... 2-5c 2-6 Voltmeter Used as Output Meter .......................................................... ............... 4-14h 4-8 W Winding Data....................................................................................... ............... 6-15 6-10 Winding Data (Table)........................................................................... 6-7 ............... 6-30 i-3 [AG 413.44 (3 Nov 53) BY ORDER OF THE SECRETARY OF THE ARMY: M. B. RIDGWAY, General, United States Army, OFFICIAL: Chief of Staff WM. E. BERGIN, Major General, United State Army, The Adjutant General. DISTRIBUTION None. U.S. GOVERNMENT PRINTING OFFICE : 1994 O - 300-421 (82612) CORRECTIVE SECTION 6 MAINTENANCE Figure 6-23. RF Signal Generator Set AN/URM-25B, Overall Schematic Diagram. 6-27-6-28 PIN NO: 029333-000
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