An Alternative to Solid Waste Management

F58 Muzon Putingkahoy Silang Cavite

Telephonr No.: (049) 5764189
Mobile Nos.: (0917) 9936257; (0999) 5207474; (0933) 4067948
EMAIL ADDRESS: [email protected]
WEBSITE: http://www.mlgenterprises.weebly.com
MLG ENTERPRISES

(Paper)
RATIONALE
With todays industrialization and lifestyle of
Filipinos, studies have shown that one
Filipino can generate as much as half a kilo
of waste a day.

The continuous stream of new products
using new packaging technology in the
market generates an increase not only in the
volume of waste but also an increase in the
variety of waste.
Diapers
The necessity of Green environment is inevitable to save coming generation. A greener environment improves the quality of
life on earth and help in supporting higher level of physical activities.
SITUATIONER: Metro-Manila, Philippines
In Metro Manila alone, the
estimated waste generation for 2013
is 9,468 tons per day from
households (74.15%), commercial
shops (10.24%), commercial
restaurants (8.18%), markets
(6.13%), institutions (0.75%), street
sweepings (0.42%), and river clean-
up (0.11%).

Source: Metropolitan Manila Development Authority

The necessity of Green environment is inevitable to save coming generation. A greener environment improves the quality of
life on earth and help in supporting higher level of physical activities.
Waste disposal is a major issue that confronts
LGUs due to the health and environmental risks
associated with waste.

Waste contains pathogens that commonly
cause infections.
Garbage piles, besides being foul and
unsightly, are breeding grounds of vermin and
insects which carry various types of diseases.
Improperly discarded waste can contaminate
sources of drinking water; can affect marine
resources, tourism industry, and destroy our
environment. (methane)
The necessity of Green environment is inevitable to save coming generation. A greener environment improves the quality of
life on earth and help in supporting higher level of physical activities.
SITUATIONER
GOVERNMENTS RESPONSE
Congress enacted into law Republic Act No. 9003, otherwise
known as the Ecological Solid Waste Act of 2000, which
assigns the primary task of implementation and enforcement
to local government units (LGUs).

The law emphasizes the importance of minimizing waste
through reuse, recycling, resource recovery and composting.
Each provincial, city/municipal and barangay are mandated
to:
Create a Solid Waste Management (SWM) Board
(city/municipal and provincial levels);
Create a SWM Committee on the barangay level;
Submit a 10-year SWM Plan (city/municipal levels);
Establish a Materials Recovery Facility (MRF) per
barangay or cluster of barangays and city/municipal
centralized MRF;
Close open dumpsites and convert into controlled
dumpsites by 2004 (city/municipal levels); and,
Ban controlled dumpsites by 2006 (city/municipal levels).
Status of Waste Generation and Diversion (as of year2012)
Source: Dashboard of NSWMC web site
Status of MRF Facilities (as of Jan. 2014)
Source: From the Dashboard of NSWMC web site
Status of SWM Facilities (as of Feb. 2014)
Source: NSWM Strategy Situationer, p. 92
FACILITIES 2000 2004 2005 2006 2007 2008 2009 2010 2012 2013 2014
Open
Dumpsites
688 739 794 692 826 806 838 790 445 408 490
OD with ATC 133 210 203 200 173 179
Controlled
Disposal
65 295 309 388 359 379 396 382 203 180 194
CD with ATC 116 153 154 165 152 156
Sanitary
Landfill
0 3 4 10 35 45 72 84 110 59 76
MRFs 144 940 1103 1265 2200 2428 6141 6957 7683 8464 9642
Barangays
with MRF
144 940 1103 1384 2473 2701 6744 7938 8704 9266 10617
Limitations of Sanitary Landfill
Economic too expensive to establish a SLF.

Health unregulated SLF contaminates groundwater from
generation and percolation of leachate or wastewater that
passes through the underlying soil, polluting sources of drinking
water.

Environment biological and chemical decompositions of
waste build up methane gas that may cause spontaneous
combustion and contribute to depletion of the ozone layer.

Social Acceptability approval of the community is needed for
the establishment of SLF.

ECO PARK (as an option to SLF)
Ecological Park (Eco Park) is
an integrated facility
designed for processing,
treating, sorting, retrieving,
extracting or recovery of
recyclable materials,
biodegradable wastes, non-
hazardous/non-toxic solid
wastes and disposal of
residual wastes.

The necessity of Green environment is inevitable to save coming generation. A greener environment improves the quality of
life on earth and help in supporting higher level of physical activities.
ECO PARK
The facility is composed of:

Materials Recovery Facility for composting
Storage Area for recyclable non-hazardous/non-toxic solid
waste materials
Processing Facility (as may be feasible and necessary)
Disposal Facility (as may be feasible and necessary)

Alternative Solution to the Waste Problem
ECOSOLUTION TECHNOLOGY (to achieve Zero Waste)

Maxi-Saver Rapid Composting Machine (a breakthrough technology
that converts organic waste to organic fertilizer in 24 hours)

LMS Multi-Shredder/Pulverizer Machine (a machine that can shred and
pulverize biodegradable and non-biodegradable waste excluding metals,
cans, ceramics & glass).

Pelletizer Machine (a machine that processes the organic fertilizer into
pellets for proper packaging).
For Organic Fertilizer
For Liquid Fertilizer
or Biogas for Anaerobic Digester
Rapid Composting Machine
(Processing)
* Optional
Non-Biodegradable
Biodegradable
Stores other
objects
DISPOSAL

Sorting

Sorting
Packing
Plastic
Metal
Coco Coir Charcoal Enzyme
ZEOLITE
PRESSCAKE
Liquid Waste
Solid Waste
(assorted)
From households/industries/factories
Reception
Center
Manual
Sorting
Primary
Shredder
Secondary
Shredder
Squeezer
Assembly
MARKET
Multi-Shredder-Pulverizer Machine
(Processing)

Pulverized
Waste
Packing
Packing
End Products
Glass
PRODUCT: Rapid Composition Digestion Technology (for nabubulok)
Converts biodegradable waste into organic fertilizer in less
than 24 hours by using our specially designed
Rapid Composting Machine
Digestion Reactor and Additive

Space required: Requires 200m
2
800m
2
Maxi-saver Fertilizer Rapid composting Machine
Is an automated and Integrated system using Bio Enzymes and
additive which rapidly compost biodegradable waste into
organic fertilizer within 24 hrs.

Advantages:
Digestion speed is 24hrs.
Nutrient composition of fertilizer can be customized.
A good turning method allows homogeneous composting.
Return Investment within 18 months (for one toner)
Automated system and not labor intensive.
Low power consumption

How does it process biodegradable waste?
Technology 1
Machinery to process
biodegradable waste
Technology 2
Proprietary
inoculants that
convert
biodegradable
waste into
organic fertilizer
in a few minutes
Through Proprietary Technologies
After manual segregation of biodegradable wastes in MRF the
process start by adding tailored Bio-Enzymes and additives
into the machine and converted into solid (compost fertilizer)
and organic liquid fertilizer within 24 hours.

How does it Process?
AFTER
BEFORE
The quality of organic fertilizer that is produced is of a very high
quality, since the compost is well grounded and treated by bio-
enzyme (lactobacilli), carbon activator, cocopeat and natural
fresh water origin zeolyte.

High-nutrient organic fertilizer which is odourless, pathogen-
free, pest free and improve organic content, water holding
capacity and exchange capacity of the soil.

Plants and crops will have higher yield and natural resistance to
pest while at the same time reducing inorganic fertilizer
consumption.

Quality of processed organic fertilizer.
Technical Specifications (RCM)
Application: Raw materials
Model Motor HP Output
kg/shift
Voltage Weight Dimensions
mm
RCM500-MSF 9 500 220v, 3 phase 850 kg 2300L x 1150W
x 1715H
RCM1000-MSF 12.5 1000 220v, 3 phase 1350 kg 3400L x 2200W
x 2400H
RCM3000-MSF 17.5 3000 220v, 3 phase 1600 kg 3600L x 2400W
x 2600H
RCM5000-MSF 21 5000 220v, 3 phase 2000 kg 3800L x 2600W
x 2850H
Features:
The machine body is made of superior quality cast steel, not subject to fractures.
Protective guards ensure the safety of operators.
High consistency press cake.
Screw press consists of cylinder filtering drum and diameter change screw that form a close
compress room.
Suitable for tons of waste to be shredded and dewatered.
PRODUCT: LMS Multi-Shredder/Pulverizer Machine (for di-nabubulok)
The LMS Multi-Shredder/Pulverizer comes in
various models from 5.5 HP/7.5HP/11 HP to
15 HP motors, which can minimize the bulk
storage of waste into controllable small
waste area.



Application: LMS Multi-Shredder/Pulverizer Machine (for di-nabubulok)
It is design to shred Plastics (PE, PP, PET)
plastic packaging, hard PVC pipes, hoses,
gypsum paper, small branches of tress,
paper, cardboard, coconut shell & husk,
electronic scraps, wood, barks and expired
and dried products contain in tetra packs,
rubber sandals, foam, styrofoam, fabricks,
bags, tarpulin etc.


Material Excluded:
Rocks, concrete, all types
Of metals.
End Products after process.
If all biodegradable & non-biodegradable waste are properly segregated as per its
kind, they will be marketable with high values to recycling companies, such as;

Plastics are possible to recycle into new products such as, bottle, containers,
plastic roofs, monobloc chair, tables, toys, case, plastic sheets, cages etc.

Paper/Cardboard are possible to recycle into new boxes, news print paper, toys,
paper bag, and possible to ingredients of fertilizer, etc.

Commercial wrappers or colored plastics are useful in making hollow-blocks,
bricks by adding additives to make them fire retardant, etc.


Technical Specifications (LMS Pulverizer)
Application: Plastics, papers/cardboards, branches of trees, coconut husks
Model Motor
KW
Cutting
Chamber
Opening
Output
kg/hr
Voltage Weight Dimensions
mm
LMS300-MSP 7.5 300 x 220 150 200 220v, 3 phase 650 kg 1100L x 850W x
1500H
LMS400-MSP 10 400 x 250 200 250 220v, 3 phase 800 kg 850L x 950W x
1350H
LMS500-MSP 15 500 x 300 250 350 220v, 3 phase 1,150 kg 1300L x 1100W x
1750H
LMS600-MSP 20 600 x 400 350 450 220v, 3 phase 1,350 kg 1300L x 1200W x
1800H
Features:
The machine body is made of superior quality cast steel, not subject to fractures.
Protective guards ensure the safety of operators.
Designed for several options of blades, strong in shearing force, minimizing of motor blade and
effective in crushing.
Unique design ensures perfect feeding with large inlet, and low noise with double sound
insulation.
Standard mesh for screening and filtering is 8mm. There are 3 options (6mm, 10mm, 12mm)
Material containers are made of stainless steel with wheel underneath.
Product: LMS PELLETIZER (LMS-1000 PM)
It can process pulverized biomass materials
such as, grass, saw dust, paper, rotten
vegetable, wheat bran, Saw dust, grass,
foam, paper, feeds, algae Paper and other
possible organic fertilizer Materials for
easy packaging.


Technical Specifications (LMS Pelletizer)
Application: Wheat bran, sawdust, grass, fertilizers, foams, papers, feeds, algae, biomass
Model Motor
HP
Output
kg/hr
Voltage Weight Dimensions mm
LMS1000-PM 5 580 220v, 3 phase,
60hz
200 kg 860L x 580W x 1000H
Features:
Small and light weight suitable for homemade or farm pellet production.
Rollers are made of precise material of alloy metal which makes the roller anti-bearable and not
easily broken.
New developed flat plate design pellet machine has two pairs of rollers which allow greater
capacity for making pellets.
Pellets diameter 6 12mm for user-select.
High adoptability to different raw materials.
KEY FEATURES: ECOSOLUTION TECHNOLOGY
It promotes zero waste as it processes/recycles both biodegradable and
non-biodegradable wastes into useful and income-generating by-
products.

It is efficient as the process of producing organic fertilizer is 88% faster.

It is sustainable as it is locally-manufactured/produced which makes parts
and services cost-effective and available. No importation of spare parts
needed.

It is affordable and economical as it is cheaper than similar imported
machines.

It is user and environment-friendly as it does not use a broiler to process
the waste.
OPERATING CAPACITIES
1 ton
per day
5 tons
per day
20 tons
per day
The machine is customized to meet clients requirements.
About the ECOSOLUTION TECHNOLOGY
The machinery and multi-strain
microbes (or enzymes) perform the
rapid composting process.

The machinery system is protected
under Republic Act No. 8293 with
Registration No. H2004-110 dated
February 26, 2004.

Multi-strain microbes is copyrighted
under Dr. Luis Cervantes, Jr.
Benefits of Non-Biodegradable Solid By-Product
LGU generates income when bricks, hallow blocks are
produced from pulverized plastics.

LGU generates savings by using the materials for
infrastructure projects.


Benefits of Fiber By-Product
LGU provides livelihood opportunities and additional revenues
for constituents using the coco fiber by-product which may be
woven into rugs and decorative pieces.
Benefits of Biodegradable Solid Compost By-Product

LGU may use by-products to sustain and complement its
agricultural industry.
Benefits of Liquid By-Product
If used as liquid fertilizer, it gets the nitrogen from the air
which helps the natural process for plants nitrogen-fixing
bacteria found in the microbes.

If used as methane gas, it can empower the whole waste
management facility because its heating value is 10 times
more than regular gasoline.
Waste
Wealth
Daily Energy Consumption of Processing Facility (8 hours/day)
LMS-500 MSP (15Hp)
Motor
Usage kw/hr
Usage Kw/ 8
hrs.
Cost Kw per
Day (Php)
Cost Kw per
Month (Php)
Cost Kw per Year
(Php)
Main Shredder 15 Hp 10.82 86.56 976.40 29,292.00 351,504.00
TOTAL 10.82 86.56 976.40 29,292.00 351,504.00
779,648.40
Multi-Shredder (Pulverizer)
Estimated at power cost of Php 11.28/kwhr
RCM-3000-MSF (17.5Hp)
Motor
Usage kw/hr
Usage Kw/ 8
hrs.
Cost Kw per
Day (Php)
Cost Kw per
Month (Php)
Cost Kw per Year
(Php)
Enclined Main Screw
Conveyor (2hp)
1.5 12 135.36 4,060.80 48,729.60
Enzyme Spayer (Water
pump) (0.5hp)
0.373 2.984 33.66 1,009.80 12,117.60
Charcoal & Coco Dust
Distributor (0.5hp)
0.373 2.984 33.66 1,009.80 12,117.60
Feeder Screw (1hp) 0.75 6 67.68 2,030.40 24,364.80
Shredder (7.5hp) 5.52 44.16 498.13 14,943.90 179,326.80
Squeezer (5hp) 3.73 29.84 336.60 10,098.00 121,176.00
Submersible Pump for
Leachate/liquid Discharge
(.75hp)
0.56 4.48 50.54 1,516.20 18,194.40
Auger screw (Press cake
output) (0.5 hp)
0.373 2.984 33.66 1,009.80 12,117.60
TOTAL 13.179 105.432 1,189.29 35,678.70 428,144.40
Rapid Composting Machine
Estimated at power cost of Php 11.28/kwhr
Estimated Yearly Quantity of Fertilizers & Recyclable Materials
Produced from 3 tons Solid Waste Processing at 10% Yearly Increase
Particular
No. of
Liters/Kilos
(Income Amount
(Php)
No. of Liters/Kilos
(Income Amount
(Php)
No. of
Liters/Kilos
(Income Amount
(Php)
No. of
Liters/Kilos
(Income Amount
(Php)
No. of
Liters/Kilos
(Income Amount
(Php)
No. of
Liters/Kilos
(Income Amount
(Php)
A. Estimated Fertilizer
Production
1. Liquid Fertilizer (liters) @
P50/lts.
108,000.00 5,400,000.00 118,800.00 5,940,000.00 130,680.00 6,534,000.00 143,748.00 7,187,400.00 158,122.80 7,906,140.00 659,350.80 32,967,540.00
2. Compost (kg.) @
P12/kg.
162,000.00 1,944,000.00 178,200.00 2,138,400.00 196,020.00 2,352,240.00 215,622.00 2,587,464.00 237,184.20 2,846,210.40 989,026.20 11,868,314.40
TOTAL 7,344,000.00 8,078,400.00 8,886,240.00 9,774,864.00 10,752,350.40 44,835,854.40
B. Non-Biodegradable
1. Paper/Cardboard @
P5/kg.
90,000.00 450,000.00 99,000.00 495,000.00 108,900.00 544,500.00 119,790.00 598,950.00 131,769.00 658,845.00 549,459.00 2,747,295.00
2. Plastics (kg.) @ P9/kg 90,000.00 810,000.00 99,000.00 891,000.00 108,900.00 980,100.00 119,790.00 1,078,110.00 131,769.00 1,185,921.00 549,459.00 4,945,131.00
3. Metals (kg.) @P18/kg. 45,000.00 810,000.00 49,500.00 891,000.00 54,450.00 980,100.00 59,895.00 1,078,110.00 65,884.50 1,185,921.00 274,729.50 4,945,131.00
4. Broken Glass (kg.) @
P4/kg.
45,000.00 180,000.00 49,500.00 198,000.00 54,450.00 217,800.00 59,895.00 239,580.00 65,884.50 263,538.00 274,729.50 1,098,918.00
TOTAL 2,250,000.00 2,475,000.00 2,722,500.00 2,994,750.00 3,294,225.00 13,736,475.00
Grand Total (Php) 9,594,000.00 10,553,400.00 11,608,740.00 12,769,614.00 14,046,575.40 58,572,329.40
Year 5 Total Year 1 Year 2 Year 3 Year 4
Types Composition (%) Garbage Collection
(tons/day)
Process
Biodegradables 50% 7.17 RCM
Non-biodegradables
Disposable
43%
7%
6.166
1.003
LMS Multi-
Shredder/Pulverizer
Waste Generation a
Day
100%
14.34 tons/day
Source: NSWMC Dashboard
Municipality of Pasacao, Camarines Sur
Population 47,804
No. of Barangay 19
Waste Generation per Day 14.34 Tons/day
Waste Being Disposed
(75%) = 10.755
Tons/day
Waste Rate Diversion (25%) = 3.59 Tons/day
Open Dump Site: Brgy. Caranan
Types Composition (%) Garbage Collection
(tons/day)
Process
Biodegradables 50% 16.52 RCM
Non-biodegradables
Disposable
43%
7%
14.20
2.312
LMS Multi-
Shredder/Pulverizer
Waste Generation a
Day
100%
33.04 tons/day
Source: NSWMC Dashboard
Municipality of Libmanan, Camarines Sur
Population 110,135
No. of Barangay 75
Waste Generation per Day 33.04 Tons/day
Waste Being Disposed
(75%) = 24.78
Tons/day
Waste Rate Diversion (25%) = 8.26 Tons/day
Types Composition (%) Garbage Collection
(tons/day)
Process
Biodegradables 50% 1.065 RCM
Non-biodegradables
Disposable
43%
7%
9.085
1.479
LMS Multi-
Shredder/Pulverizer
Waste Generation a
Day
100%
21.13 tons/day
Source: NSWMC Dashboard
Municipality of Sipucot, Camarines Sur
Population 70,426
No. of Barangay 46
Waste Generation per Day 21.13 Tons/day
Waste Being Disposed (75%) = 15.85 Tons/day
Waste Rate Diversion (25%) = 5.28 Tons/day
Types Composition (%) Garbage Collection
(tons/day)
Process
Biodegradables 50% 8.90 RCM
Non-biodegradables
Disposable
43%
7%
7.654
1.246
LMS Multi-
Shredder/Pulverizer
Waste Generation a
Day
100%
17.80 tons/day
Source: NSWMC Dashboard
Municipality of Ragay, Camarines Sur
Population 59,319
No. of Barangay 38
Waste Generation per Day 17.80 Tons/day
Waste Being Disposed (75%) = 12.75 Tons/day
Waste Rate Diversion (25%) = 4.45 Tons/day
Recommended pair of machines
Schematic Timeframe of Set-Up of SW Processing Facility
ACTIVITY
1st
Month
2
nd

Month
3
rd

Month
4
th

Month
5
th

Month
1. FABRICATION. Fabrication shall commence immediately upon
signing of contract.
2. TESTING & EVALUATION. After fabrication of the entire
processing unit, testing and evaluation shall be done at the plant
site in the presence of client LGU with their technical
representatives. Modifications, if any, shall be instituted
immediately to suit client satisfaction.
3. DELIVERY OF MACHINE & COMPONENTS. Delivery time and
duration shall depend on the distance and location of the LGUs
processing center.
4. INSTALLATION. Installation shall take place immediately
considering electrical installations and lay-out, and readiness of
other utilities.
5. TRAINING OF LGU PERSONNEL. This training shall cover all
pertinent operational aspects of the machine, basic functions and
maintenance, solid wastes loading to bagging, storing of
marketable fertilizer products.
6. COMMISSIONING & ACCEPTANCE OF EQUIPMENT BY
CLIENT LGU.
THANK YOU AND MABUHAY!!!