The Honeywell Sensing and Control (S&C) Rotary Position Sensor lineup is comprised of encoders, potentiometers, and precisioncrafted resolvers. Honeywell S&C is one of a handful of companies offering this highly precise sensor technology. Potential applications include audio and lighting controls, level control, cursor control, temperature control, time control, and position sensing.
The Honeywell Sensing and Control (S&C) Rotary Position Sensor lineup is comprised of encoders, potentiometers, and precisioncrafted resolvers. Honeywell S&C is one of a handful of companies offering this highly precise sensor technology. Potential applications include audio and lighting controls, level control, cursor control, temperature control, time control, and position sensing.
The Honeywell Sensing and Control (S&C) Rotary Position Sensor lineup is comprised of encoders, potentiometers, and precisioncrafted resolvers. Honeywell S&C is one of a handful of companies offering this highly precise sensor technology. Potential applications include audio and lighting controls, level control, cursor control, temperature control, time control, and position sensing.
The Honeywell Sensing and Control (S&C) Rotary Position Sensor lineup is comprised of encoders, potentiometers, and precisioncrafted resolvers. Honeywell S&C is one of a handful of companies offering this highly precise sensor technology. Potential applications include audio and lighting controls, level control, cursor control, temperature control, time control, and position sensing.
Select Rotary Position Sensors. Firmly positioned as the leader.
The Honeywell Sensing and Control (S&C) Rotary Position Sensor
lineup is comprised of encoders, potentiometers, and precision- crafted resolvers. Our Encoders are available in both mechanical and optical versions, and are best for potential applications requiring panel- mounted, manually-operated rotary sensing. Potentiometer Sensors utilize precision technology developed for potential military applications. Our proprietary conductive plastic offers extensive temperature range and innite resolution, and is designed to provide precision position measurement. Resolvers are offered in pancake, brushless, and canned styles. Honeywell S&C is one of a handful of companies offering this highly precise sensor technology. But thats what youd expect from an industry leader. FEATURES ENCODERS 388E Series. Features: Mechanical encoder Employs a 2-bit gray code with 16 or 24 positions Multiple sections (up to six) Various bushing and shaft sizes Several mounting styles Variety of resistance values and tapers Rugged horizontal or vertical mountings with support plates Nickel-plated brass shaft Ultrasonic welded, gold-plated terminals for strength.
Benefts: Operates as a compact, dust- free incremental switching device. A positive detent feel, it can be combined with other modular switches that have push-pull, or momentary actions. Often used with local memory to store relative reference data regarding settings for functions in limited-space, panel-mount applications. Potential applications include audio and lighting controls, level control, cursor control, frequency control, temperature control, time control, and position sensing. Rotary Position Sensors Line Guide continued on page 7 510E Series. Features: Mechanical encoder Employs 2-bit gray code with up to 36 positions or a 4-bit code Cost effective Eliminates need for A/D converters Stability from -40 C to 105 C [-40 F to 221 F] Positive detent feel Continuous electrical travel Horizontal and vertical mounting Benefts: Operates as a cost-effective, high-resolution incremental switching device. The L channel leads the R channel by 90 electrically in the clockwise position. Often used in limited- space panel-mounted applications where the need for costly, front-panel displays can be completely eliminated. Potential applications include welding/heating equipment, sprinkler systems, manual controls, level control, cursor control, frequency control, temperature control, time control, and position sensing.
600 Series. Features: Optical encoder Dual quadrature output generating 128 pulses per channel Cost effective Eliminates need for A/D converters Stability from -40 C to 65 C [-40 F to 149 F] Cable and printed circuit terminations available Stainless steel shaft Nickel-plated bushing PC terminals and cable leads available Outputs are TTL compatible Benefts: Enhanced life, no contact device capable of approximately 10 million revolutions. Outputs two square waves in quadrature at a rate of 128 pulses per channel per revolution as a standard with other resolutions down to 60 pulses available. Potential applications include robotics, welding/heating equipment, manual controls, motion sensing and control, motor and ow control, low-to-high input for test and measurement, medical and instrumentation, and computer peripherals. 309/409 Series 389 Series 43/RA20 Series Type 309: compact modular house 409: sealed for board washing multiple sections available RA20 meets MIL-R-19 Expected rotational life 25K cycles 25K cycles 10K cycles Element type cermet cermet wirewound Power rating 1 W 1 W 2 W Terminal type PC, solder hook PC, solder hook solder lug Resistance range 100 Ohm to 5 mOhm linear: 5 Ohm to 5 mOhm; tapered: 100 Ohm to 2 mOhm 43: 10 Ohm to 50 kOhm RA20: 50 Ohm to 15 kOhm Bushing type standard standard standard, locking Potentiometer type industrial industrial industrial Electrical taper linear, tapered linear, tapered linear 388E Series 510E Series 600 Series Type mechanical mechanical optical Pulse per revolution 6, 4 16, 9, 6, 4 128 Output 2-bit grey code 2-bit grey code quadrature square wave Dome switch yes no no Expected rotational life 100K cycles 100K cycles 10 million revolutions Operating speed 30 rpm max. 50 rpm max. 300 rpm max. Terminals PCB pins PCB pins PCB pins or cable with/without connector 2 www.honeywell.com/sensing Rotary Position Sensors Line Guide Encoders Cermet and Wirewound Pots Quality. Reliability. Enhanced life. Global reach. Honeywell S&C rotary position sensors deliver the features you need and quality you demand. Even better, we offer worldwide support and manufacturing. Encoders: Our mechanical encoders have 2-bit and 4-bit graycode outputs for absolute electrical reference applications. Manually operated optical encoders output two square waves in quadrature. Various resolutions, PC terminals, or cable leads are available. Potentiometers: The Honeywell S&C lineup is legendary in military and aerospace industries for reliability, durability, and enhanced life. Our potentiometer designs allow customization to your specs and cost requirements without sacricing reliability and accuracy. Measuring linear, rotary position, or displacement, these units easily withstand exposure to harsh chemicals and high temperatures. Resolvers: These non- contact, enhanced precision rotary position sensors are available in standard styles and are fully customizable, offering remarkable specs for impressive performance. www.honeywell.com/sensing 3 58/RA30 Series 591 Series 73 Series Type RA30 meets MIL-R-19 multiple sections available 10-turn construction Expected rotational life 25K cycles 25K cycles 50K cycles Element type wirewound cermet wirewound Power rating 4 W 1 W 2 W Terminal type solder lug PC, solder hook solder lug Resistance range 53: 50 Ohm to 50 kOhm RA30: 25 Ohm to 25 kOhm 500 Ohm to 100 kOhm 100 Ohm to 100 kOhm Bushing type standard, locking standard standard Potentiometer type industrial commercial precision Electrical taper linear linear linear Cermet and Wirewound Pots 308/408 Series 380/53/RV4 Series 381 Series Type 308: compact modular house 408: sealed for board washing RV4 meets MIL-PRF-94 metal case and nickel-plated shaft Expected rotational life 50K cycles 100K cycles, 25K cycles 25K cycles Element type conductive plastic conductive plastic conductive plastic Power rating 0.5 W 2 W 1 W Terminal type PC, solder hook solder lug solder lug Resistance range 308: 100 Ohm to 1 mOhm 408: 500 Ohm to 10 kOhm 100 Ohm to 1 mOhm 500 Ohm to 10 kOhm 100 Ohm to 5 mOhm Bushing type standard, locking standard, locking standard, locking Potentiometer type industrial industrial industrial Electrical taper CW audio, linear linear, tapered CW audio, linear Conductive Plastic Pots 4 www.honeywell.com/sensing Rotary Position Sensors Line Guide 388 Series 392/RV6 Series 574 Series Type multiple sections available RV6 meets MIL-PRF-94 low mounting prole Expected rotational life 50K cycles 50K cycles 50K cycles Element type conductive plastic conductive plastic conductive plastic Power rating 0.5 W 0.5 W 0.5 W Terminal type PC, solder hook PC, solder hook PC with bracket Resistance range linear: 5 Ohm to 5 mOhm; tapered: 100 Ohm to 2 mOhm 100 Ohm to 5 mOhm 1 kOhm to 100 kOhm Bushing type standard standard standard Potentiometer type industrial industrial commercial Electrical taper linear, tapered linear, tapered linear Conductive Plastic Pots 575 Series 578 Series 585 Series 590 Series Type thermoplastic panel mount carbon elements/metal shaft multiple sections available Expected rotational life 50K cycles 2.5M cycles 10K cycles 50K cycles Element type conductive plastic conductive plastic carbon conductive plastic Power rating 0.5 W 0.5 W 0.05 W 0.5 W Terminal type PC, solder hook PC PC PC, solder hook Resistance range 1 kOhm to 50 kOhm 1 kOhm to 10 kOhm 1 kOhm to 10 kOhm 100 Ohm to 1 mOhm Bushing type standard standard standard standard Potentiometer type commercial precision commercial commercial Electrical taper linear, tapered linear CW audio, linear linear Conductive Plastic Pots www.honeywell.com/sensing 5 HRS100 Series Type Hall-effect, stainless steel Supply voltage 5 Vdc 5 % Output type analog voltage Expected rotational life 10 million cycles Package style stainless steel shaft and brass bushing Temperature range -40 C to 85 C [-40 F to 185 F] Supply current 5 mA (max. at 25 C [77 F]), exclusive of load Electrical taper linear Non-contact, Hall-effect MKV Series SensorCube Series TH100 Series Type sealed construction special electrical and mechanical congurations Expected rotational life 10 million cycles 10 million cycles 1 million cycles Element type conductive plastic conductive plastic conductive plastic Power rating 1 W 1 W 0.5 W Terminal type turret turret three 20 AWG, 152,4 mm [6.0 in] leads Resistance range 500 Ohm to 20 kOhm 1 kOhm to 10 kOhm 10000 ohms (total resistance) Bushing type no bushing, standard standard slotted rotor Potentiometer type precision precision position transducer Electrical taper linear linear linear Conductive Plastic Pots Rotary Position Sensors Line Guide Cased - Brushless Dual Speed Series Cased - Brushless Single Speed Series Pancake - Brushless Multi-Speed Series Pancake - Brushless Dual-Speed Series Type one-speed and multi-speed resolver and rotary transformer one-speed, one-pole pair resolver and rotary transformer multiple pole pairs resolver and rotary transformer one-speed and multi-speed resolver and rotary transformer Size diameter (1/10 in) 30 (1/10 in) 17 (1/10 in) 38 to 63 (1/10 in) 92 Speed 1&32 12 1&64 Accuracy 1&32 1.25 arcmin to 3.50 arcmin 3 arcmin to 30 arcsec (low distortion harmonic) (multi-speed) 30 arcsec Features redundant winding full redundancy (duplex) Pancake - Dual Speed Series Pancake - Mutli-Speed Series Pancake - Single Speed Series Type one-speed and multiple-speed multiple pole pairs one-speed, one-pole pair Size diameter (1/10 in) 31 to 130 (1/10 in) 16 to 67 (1/10 in) 24 to 68 Speed 1&8, 1&16, 1&32, 1&36, 2&36, 1&64, 1&128 4, 8, 16, 32, 64 Accuracy (multi-speed) 36 arcsec to 4 arcsec 1 arcmin to 5 arcsec 3 arcmin to 30 arcsec Features simple and duplex simple and duplex simple and duplex Resolvers Resolvers 6 www.honeywell.com/sensing CERMET AND WIREWOUND POTENTIOMETERS 309/409 Series. Features: Compact Modular package Cermet element 1 W power rating Enhanced performance 409: sealed for board washing PC and solder-hook terminals Benefts: Reduced cost potentiometer that offers the temperature stability of a cermet element and a 1 watt power rating in a compact body. Stable over operating temperature. Potential applications include audio consoles, lighting controls, precision joysticks, telecom control systems, manual controls, medical equipment, telecommunications, and marine controls. 389 Series. Features: Cermet element 1 W power rating Small size Stackable up to 6 modules Rotary, push-pull, and momentary options 1/4 in or 1/8 in diameter shafts Single, dual-concentric, or trimmer confgurations Wide range shafts, bushings, terminal styles, resistance values, tapers, and tolerances Special detents available Benefts: Basic construction suits the series for countless design options; over a billion congurations available. Potential applications include audio and lighting controls. 43/RA20 Series. Features: Wirewound element 2 W power rating RA20 meets MIL-R-19 standards Rugged metal construction Nickel-plated brass shaft Lock-style bushing available Linear taper Benefts: Very stable over operating temperature. Potential applications include manual controls, welding, and heating. 58/RA30 Series. Features: Wirewound element 4 W power rating RA30 meets MIL-R-19 standards Rugged metal construction Nickel-plated brass shaft Lock-style bushing available Linear taper Benefts: Designed to be stable over operating temperature. Potential applications include manual controls, welding, and heating. 591 Series. Features: Compact size Cermet element 1 W power rating Temperature stability Linear taper PC terminals Brass shaft and bushing Linear taper
Benefts: Reduced cost potentiometer with the benets of a cermet element. Designed to be stable over operating temperature. Potential applications include manual controls, welding and heating, telecommunications. 73 Series. Features: Wirewound element 2 W power rating 10-turn construction Nickel-plated brass shaft and bushings Linear taper Benefts: Precision-type potentiometer made with a wirewound element. Offers 10 turns for enhanced resolution and accurate output. Potential applications include manual controls. CONDUCTIVE PLASTIC POTENTIOMETERS 308/408 Series. Features: Compact Modular package Conductive plastic element 0.5 W power rating Nickel-plated brass shaft and bushings Enhanced performance 408: sealed for board washing PC and solder-hook terminals CW audio and linear tapers available Benefts: Reduced cost potentiometer that offers 0.5 W power rating in a compact body. Potential applications include manual controls, audio and lighting consoles, medical equipment, precision joysticks, and telecommunications. 380/53/RV4 Series. Features: Conductive plastic element designed to provide enhanced dynamic noise and enhanced rotational life 2 W power rating RV4 meets MIL-PRF-94 standards 380/53: 2 in L shaft, round RV4: 0.875 in L shaft, slotted Solder lug terminals CW audio and linear tapers available Benefts: Known as the quiet ones. Economical potentiometer with rugged industrial construction. Model 53 is available in special construction that accepts a rotary switch. Potential applications include manual controls (joysticks, panel dials, throttles), electric vehicles, personal mobility, off-road vehicles, forklifts, welding/heating, and telecommunications. 381 Series. Features: Conductive plastic element 1 W power rating Solder lug terminals Metal case and nickel-plated brass shaft and bushings Locking-style bushing, rotary switch, or dual section options available Linear taper Benefts: Robust construction in a low-cost industrial package. Potential applications include manual and audio controls, and telecommunications. 388 Series. Features: Conductive plastic element 0.5 W power rating Small size Stackable up to 6 modules Rotary, push-pull, and momentary options 1/4 in or 1/8 in diameter shafts Single, dual- concentric, or trimmer congurations Wide range shafts, bushings, terminal styles, resistance values, tapers, and tolerances Special detents available Benefts: Basic construction suits the series for countless design options; over a billion congurations available. Potential applications include audio and lighting controls, precision joysticks, and telecom control systems. 392/RV6 Series. Features: Compact size Conductive plastic element RV6: Designed to meet MIL-PRF-94 standards, solderability, and washability test requirements 0.5 W power rating Nickel-plated shaft and bushings PC and solder hook terminals Linear taper Benefts: Molded housing offers an internal shaft seal for moisture protection. Potential applications include medical equipment, manual controls, audio equipment, and telecommunications. 574 Series. Features: Conductive plastic element 0.5 W power rating Reduced mounting www.honeywell.com/sensing 7 8 www.honeywell.com/sensing profle Quiet electrical output Vertical mounting with support bracket PC style mounting Smooth feel Robust construction All plastic construction Metric bushing Linear taper Benefts: Reduced cost commercial potentiometer with the benets of a conductive plastic element. Potential applications include welding/heating controls, joysticks, and manual controls. 575 Series. Features: Conductive plastic element 0.5 W power rating Reduced mounting profle Quiet electrical output Solder hook terminals for panel mounting Smooth feel Robust construction All plastic construction Linear taper Benefts: Reduced cost commercial potentiometer with the benets of a conductive plastic element. Potential applications include welding/heating controls, joysticks, and manual controls. 578 Series. Features: Conductive plastic element 0.5 W power rating Variable resistor technology Low mounting profle Quiet electrical output Precision control PC terminals Nickel-plated shaft and bushing Smooth feel Robust construction Linear taper Central tap version available Benefts: Precision-type potentiometer with low torque and very linear tapers delivers enhanced control. Potential applications include off-road vehicles, electric vehicles, marine controls, material handling, personal mobility, manual controls, telecommunications, and audio equipment. 585 Series. Features: Compact size Carbon element 0.05 W power rating Horizontal mount PC terminals Metal shaft and bushings Linear taper Benefts: Designed to be used as a low-wattage component that can be panel mounted or PC mounted. Robust construction in a low-cost commercial package, using carbon composition elements. Potential applications include manual and audio controls, heating equipment, and telecommunications. 590 Series. Features: Compact size Conductive plastic element 0.5 W power rating Linear taper PC terminals Brass shaft and bushing Linear taper
Benefts: Reduced cost potentiometer with the benets of a conductive plastic element. Potential applications include manual controls, lighting and audio consoles, precision joysticks, welding and heating, and telecommunications. MKV Series. Features: Conductive plastic element Linearity (accuracy) 0.5 % or less 1 W power rating Servo and bushing mounting Custom electrical travels Benefts: A cost-effective way of obtaining enhanced accuracy and enhanced life position feedback. Potential applications include valve position feedback, panel control, instrumentation, and missile n feedback position. SensorCube Series. Features: Conductive plastic element Linearity (accuracy) 2 % or less 1 W power rating Sealed construction Custom electrical travels Benefts: Cost-effective potentiometer with sealed construction. Enhanced accuracy and reliability. Potential applications include valve position feedback, panel control, instrumentation, and off-road equipment. TH100 Series. Features: Conductive plastic element Fully sealed construction Enhanced rotational torque Variable resistor technology 0.5 W power rating Special electrical and mechanical congurations, including dual tracks and D-shaped rotor holes available Linear taper Benefts: Enhanced performance rotary position transducer that works well in potential angle-management applications such as control-lever sensing and equipment position feedback. Potential applications also include off-road vehicles, electric vehicles, marine controls, material handling, and personal mobility. NON-CONTACT, HALL-EFFECT POSITION TRANSDUCERS HRS100 Series. Features: Solid-state, Hall-effect technology 90 mechanical rotation Maximum ESD sensitivity of 7 kV Slotted shaft Benefts: Use of magnetically coupled information in place of a mechanical wiper assembly designed to provide an enhanced life and cost-effective solution for harsh environments that include temperature, vibration, dither, moisture, and dirt. Potential applications include throttle/speed position and control, inboard lever control, foot pedal position, steering position, suspension system position, seat and mirror position, tilt position, gimbal position and control, and manipulator arm position. RESOLVERS Cased-Brushless Dual Speed Series. Features: (1/10 in) 30 20 arcsec accuracy Speed: 1&32 Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualifed to RTCA DO-160D Benefts: One-speed and multi-speed resolver and rotary transformer. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Cased-Brushless Single Speed Series. Features: (1/10 in) 17 1.25 arcmin to 3.5 arcmin accuracy Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualifed to RTCA DO-160D Benefts: One speed, one pole pair resolver and rotary transformer. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Pancake-Brushless Multi-Speed Series. Features: Redundant winding (1/10 in) 38 to 63 3 arcmin to 30 arcsec accuracy (low-distortion harmonic) Speed: 12 Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualied to RTCA DO-160D Benefts: Multiple pole pairs resolver and rotary transformer. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Pancake-Brushless Dual Speed Series. Features: Full redundancy (duplex) (1/10 in) 92 30 arcsec accuracy (multispeed) Speed: 1&64 Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualifed to RTCA DO-160D Benefts: One-speed and multi-speed resolver and rotary transformer. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Pancake-Dual Speed Series. Features: Simple and duplex (1/10 in) 31 to 130 36 arcsec to 4 arcsec accuracy (multi-speed) Variety of speeds available: 1&8, 1&16, 1&32, 1&36, 2&36, 1&64, 1&128 Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualied to RTCA DO-160D Benefts: One-speed and multiple speed. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Pancake-Multi Speed Series. Features: Simple and duplex (1/10 in) 16 to 67 1 arcmin to 5 arcsec accuracy Variety of speeds available: 4, 8, 16, 32, 64 Non-contact measurement for enhanced reliability 360 sensing range Multi-speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualied to RTCA DO-160D Benefts: Multi-pole pairs. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. Pancake-Single Speed Series. Features: Simple and duplex (1/10 in) 24 to 68 3 arcmin to 30 arcsec accuracy Non-contact measurement for enhanced reliability 360 sensing range Multi- speed designs available for enhanced accuracies over reduced ranges Variety of excitation voltages and frequency Environmentally sealed and qualied to RTCA DO-160D Benefts: One-speed, one-pole pair. Potential applications include ATOM gunners site position (azimuth and elevation), forward looking radar, missile guidance, solar panel position, and antenna position. www.honeywell.com/sensing 9 Sensing and Control Automation and Control Solutions Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 USA +1-815-235-6847 www.honeywell.com/sensing 009577-1-EN IL50 GLO June 2008 Copyright 2008 Honeywell International Inc. All rights reserved.
WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.
WARNING MISUSE OF DOCUMENTATION The information presented in this catalogue is for reference only. DO NOT USE this document as product installation information. Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Warranty. Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywells standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales ofce for specic warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it nds defective. The foregoing is buyers sole remedy and is in lieu of all warranties, expressed or implied, including those of merchantability and ftness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages.
WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.
WARNING MISUSE OF DOCUMENTATION The information presented in this catalogue is for reference only. DO NOT USE this document as product installation information. Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. For more information about Sensing and Control products, visit www.honeywell. com/sensing or call +1-815-235-6847 Email inquiries to [email protected]