This document describes various auxiliary machines used for pretreating cylindrical and flat objects through flame treatment or UV curing. It includes circular burners for treating cylindrical objects, flame treating machines that rotate objects on a turntable, and UV curing tunnels and reactors for curing flat and cylindrical objects using UV lamps. Specifications like power requirements, dimensions, and throughput capacities are provided for each machine type.
This document describes various auxiliary machines used for pretreating cylindrical and flat objects through flame treatment or UV curing. It includes circular burners for treating cylindrical objects, flame treating machines that rotate objects on a turntable, and UV curing tunnels and reactors for curing flat and cylindrical objects using UV lamps. Specifications like power requirements, dimensions, and throughput capacities are provided for each machine type.
This document describes various auxiliary machines used for pretreating cylindrical and flat objects through flame treatment or UV curing. It includes circular burners for treating cylindrical objects, flame treating machines that rotate objects on a turntable, and UV curing tunnels and reactors for curing flat and cylindrical objects using UV lamps. Specifications like power requirements, dimensions, and throughput capacities are provided for each machine type.
This document describes various auxiliary machines used for pretreating cylindrical and flat objects through flame treatment or UV curing. It includes circular burners for treating cylindrical objects, flame treating machines that rotate objects on a turntable, and UV curing tunnels and reactors for curing flat and cylindrical objects using UV lamps. Specifications like power requirements, dimensions, and throughput capacities are provided for each machine type.
Available in internal diameters of 100, 150 and 200 mm, made of brass it ensu- res thorough preteatment of the circum- ference of cylindrical objects. It can be fit- ted onto the Type 450 replacing the stan- dard ring flamer double ring system. The ring (100 or 150 mm) has several little burners and is mounted on a water cooled chute. Correct movement of the bottle on the chute is achieved by tilting the chute. While passing through the flame of the ring burner, the object is perfectly treated and has the advantage of remaining cool. W hen printing on to materials such as polyethylene or polypropylene it is necessary to pretreat the surface to change the molecu- lar structure of the surface. Machines Dubuit offer a larde range of equipment to pretreat objects of every shape. The equipment is fitted with adjustable gas burners, allowing quality treatment at low running costs. 48* FLAME TREATING MACHINE * Such equipments marked above with a star can be sold only in EEC with a certificate of incorporation in other machinery By placing the object on the turntable, a switch located in the centre starts the machine. The turntable being rotated, a burner is lit and applies its flame on the revol- ving surface of the object. By means of a timer, it is pos- sible to preset the rotation time depending on the natu- re of the material, in order to obtain a perfect treatment RING FLAMER 450 49* CRATE FLAME TREATER Placing the crate on the machine will start the cycle. The burner is lit and moves towards the crate and stops when the cam roller comes in contact with the base of the crate. When the treatment is finished, the burner moves back- ward in order to allow the removal of the treated crate and to replace it by another one. This device will enable the machine to treat crates of various sizes without any tooling and the roller is arranged in such a way that the burner is always perpendiculato the surface to be treated. If the corners of the crate are fragile, it is possible to turn off the flame of the burner in front of each corner. This machi- ne should be placed near the injection machi- ne, so that the operator of the injection machine can also treat the crates. CHARACTERISTICS Output . . . . . . . . . . . . . . 500 to 800 objects/h Dimensions . . . . . . . . . . . . . . 0.50 m x 0.50 m Height . . . . . . . . . . . . . . . . . . . . . . . . . 0.90 m Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 60 kg Power . . . . . . . . . . . . . . . . . . . . . . . . . . 0.4 Hp TABLE OF BURNERS CONSUMPTION (liter per hour) PRESSURE IN NATURAL GAS AIR TOWN GAS AIR BUTANE AIR PROPANE AIR MILLIBARS 50 MB 200MB 10MB 200MB 28 MB 200 MB 32 MB 200 MB 90 mm burners 400 3500 1200 3500 180 4000 200 4000 175 mm burners 850 8000 2500 7000 390 9000 400 9000 270 mm burners 1200 10000 3500 9000 500 12000 550 12000 22 burners 60 1000 170 700 27 1200 30 1100 CHARACTERISTICS Output..........................................400 objects/h Dimensions ..............................1.05 m x 0.65 m Height ....................................................1.30 m Weight....................................................165 kg U. V. CURI NG 4318 UV CURING 4036 This newly developed unit allows curing of objects of different shapes up to a maximum height of 300 mm and maximum width of 150 mm. The conveyor system can be modified according to the stability of objects. For stable objects a chain conveyor is used; for unstable objects mandrels can be fitted (as 4318) A powerful turbine is used to extract hot air and ozone emissions D UBUIT, pioneers in the development of U.V inks has developed a complete range of dryers to polymerise objects of all shapes. We can supply U.V. reactors for flat objects as well as cylindrical, elliptical shapes, etc as well as special one for out of stan- dard specifications. This maximum sizeUV curing unit is des- igned to cure cylindrical objects (or ellip- tical objects with small radius). The indexed movement of the chain enables the coupling with a printing machine or the automatic loading on mandrels by a master-slave manipulator. The curing is performed in focus while the object rotates in front of the UV reflector. CHARACTRISTICS Max output ....................................................................................................... 3200 objects/h max. (depending on ink and support opacity) Working speed ............................................................................................. 1000 to 1500 objects/h Power ....................................................................................................................................... 9 kW Weight ................................................................................................................................... 480 kg Lamp .......................................................................................................... 25 inches/300W per inch Dimensions ................................................................ height 1.50 m - width 0.75 m - length 1.60 m CHARACTERISTICS Height . . . . . . . . . . . . . . . . . . . . . . . . . 1.12 m Length . . . . . . . . . . . . . . . . . . . . . . . . 1.50 m Width . . . . . . . . . . . . . . . . . . . . . . . . 1.10 m Weight . . . . . . . . . . . . . . . . . . . . . . . . 465 kg Lamp . . . . . . . . . . . . 8 inches - 300W per inch Power . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 kW Max object height . . . . . . . . . . . . . . . 300 mm Max object diameter : 22 object holders . . . . . . . . . . . . . . . 140 mm 33 object holders . . . . . . . . . . . . . . . . 90 mm 4020 UV tunnel for drying slightly thick flat objects, equipped with a lamp 200 mm long 300 W/inch. The belt is made of Teflon fabric reinforced with glass fibres; width 200 mm. 4030 UV tunnel for curing flat objects, equipped with a lamp 300 mm long 300 W/inch. The belt is made of metallic meshes in stainless steel which enables low speed of conveyor (belt speed adjustable from 1 to 4 m/minute). FOUR 4030 SP / 4050 SP This range of dryers allows curing objects of small thickness. Transfer height adjustable from 30 mm to 100 mm. They are fitted with: 100 W/cm lamps Air exhaust system for cooling Punched Teflon belt with bot- tom suction TYPE 4030 SP drying breadth: 300 mm TYPE 4050 SP drying breadth: 500 mm The translation speed of the belt is adjus- table from 2.5 m/min to 20 m/min. The system with reflectors avoids radia- tion outside the dryer. FOUR U. V. 4020 / 4030 UV CURING 4150 This unit is used to cure large diameter containers such as buckets. A rotating plate with 6 object holders transfers the objects to the enclosed curing station. The object holders are adjustable for dif- ferent object diameters. Both the speeds of transfer and rotation in front of UV are adjustable. . . . . . . . . . . . . . . . . . 4030 SP 4050 SP TYPE. . . . . . . . . . . . . . TABLE STANDARD Breadth. . . . . . . . . . . . 300 mm 500 mm Power . . . . . . . . . . . . . 3000 W 5000 W Width. . . . . . . . . . . . . 104 cm 106 cm Depth. . . . . . . . . . . . . 53 cm 74 cm Height . . . . . . . . . . . . 80 cm 125 cm Weight . . . . . . . . . . . . 100 kg 190 kg CHARACTERISTICS Height ............................................... 1.700 m Length .............................................. 1.400 m Width ............................................... 1.300 m Weight ................................................ 385 kg Maxi object height ............................ 360 mm Max object diameter ......................... 320 mm Power .................................................... 6 kW Lamp .................... 12 inches / 300 W per inch CHARACTERISTICS 4030 Length ................................................. 3.00 m Width .................................................. 1.40 m Height ................................................. 1.45 m Power ..................................................... 5 kW CHARACTERISTICS 4020 Length ................................................. 2.60 m Width .................................................. 1.10 m Height ................................................. 1.40 m Power .................................................. 3.5 kW A dryer type 44/361 either with a flat coveyor or equipped with bas- kets. In both cases the oven is syn- chronised with the machine. THERMO UNIT 113 Electrical device used to heat stainless steel mesh screens in order to melt the thermo enamels, wich become liquid at about 60c. The device applies to the screen mesh low voltage current, which can be adjusted to change the temperature of the screen mesh, which acts as a resi- tance. When using polyester screens, an infra red heater type 113 B can be used ins- tead of the thermo unit 113 CARACTRISTIQUES Electrical .................................................700 W Overall dimensions........40 cm x 40 cm x 60 cm Weight .....................................................15 kg The turntable fitted with 12 rotating mandrels allows to position two burners on the transfer perimeter of the objects or parallel to the turntable. Cylindrical object The object is flame treated during turn- table stop. A round belt rotates the mandrel during the treatment. The rota- tion speed of the mandrel is adjustable. Flat or oval object A burner is placed inside the circle of the mandrels and another one outside. The treatment is performed during turn- table transfer. Small flat object (for ex: cover, cap) A burner can be installed parallel to the turntable surface to allow object treat- ment during transfer. In case of object with large diameter, one mandrel out of two will be used. A closed guarding guards the operator from the burners. The burners are controlled by a safety probe that cuts off the gas supply if the flame goes off. A piezoelectric lighter ensures the burners ignition. 4045 - UNIVERSAL FLAME TREATING MACHINE N E W CONVENTIONAL DRYING 44361 SPECIFICATION 1 inlet element - length 1,5 m. Heating element composed of 1,5 m length modules 1 outlet element - length 1 m. Max. temperature...........................................................................................................100 to 200C Installed power per heating module...........................................................................................10 kW Weight with 2 heating modules ................................................................................................700 kg CHARACTERISTICS Height ................................................. 1,70 m Length ................................................. 0,85 m Width .................................................. 0,90 m Power .................................................... 2 kVA For screen exposure we iffer our unit Laboscreen. The characteristics of the lamp used are compatible with the new emulsions. These units are equipped as stan- dard with pivotable lid, vacuum pump, timer, power variation of the lamp. Available in the following sizes. CHASSI S D I NSOLATI ON L AB OS C R E E N ABOVE SPECIFICATIONS ARE JUST INFORMATIVE AND CAN BE CHANGED WITHOUT NOTICE We can offer a complete range of stret- chers : According to the sizes of your screens and your production, we can offer diffe- rent alternatives : Newmann roller frame 1M2 with kit of accessories. Manual mechanical stretcher maximum size : 1250 x 1250 mm Automatic pneumatic stretching table TYPE SWISS AIR STRECHER maximum size : 1600 x 1600 mm Automatic mechanical strtching table TYPE MULTI SCREEN STRECHER QUATTRO size : jusqu 3000 x 9000 mm. Pneumatic grippers (width 250 mm) STRETCHING MACHINE TYPE 125 A................................................ 60 x 70 cm, 1000 W TYPE 126 A ................................. 70 x 90 cm, 1000 ou 2500 W TYPE 127 A ............................... 95 x 115 cm, 2500 ou 4000 W MACHINES DUBUIT 10 RUE DU BALLON - Z.I. LES RICHARDETS - B.P. 20 - 93161 NOISY LE GRAND CEDEX - FRANCE PHONE. : 33 (0) 1 48 15 81 00 - FAX : 33 (0)1 45 92 89 80 - Email : [email protected] - WEB : http://www.dubuit.com DUBUIT OF AMERICA 7040 N. AUSTIN AVENUE - NILES - ILLINOIS 60714 - PHONE (1)847 647 2374 - FAX (1)847 647 1796 DUBUIT DO BRASIL AV. AMANCIO GAIOLLI 825 - BONSUCESSO - 07250-190 GUARULHOS SP - BRASIL - FONE (55)11 6480-4699 - FAX (55)11 6480-4390 DUBUIT FAR EAST 26/1 RAMA 3 ROAD CHONGNONSRI, YANNAWA - BANGKOK 10120 - THAILAND - PHONE (66)2 683 0996 - FAX (66)2 683 06 97