TM 10-5411-232-13P Cargo Bed Cover (CBC) M105a2 Trailer, Type Ii

TM 10-5411-232-13&P
TECHNICAL MANUAL
OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE

MANUAL
INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
FOR
CARGO BED COVER (CBC) M105A2 TRAILER, TYPE II
NSN 5411-01-467-3185 (CAMOUFLAGE)

NSN 5411-01-479-1925 (SAND)
DISTRIBUTION STATEMENT A - Approved for public release; Distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY

1 August 2001
TM 10-5411-232-13&P
WARNING SUMMARY
The following warnings are recommended precautions that must be understood and applied during
operation and maintenance of the CBC covered in this manual. Should situations arise that are not
covered in these warnings, the commanding officer or other authority shall issue orders necessary to
cover the situation.
WARNING
Safety shoes, gloves and protective eyewear are required to protect personnel when lifting
and installing the CBC.
WARNING
Use only approved lifting devices when installing and removing the CBC. The lifting device
(1 ton or more) should be within the annual inspection period and the CBC weight should be
within the lifting device weight capacity.
WARNING
Personnel should not stand under the CBC, on top of the CBC, inside the CBC, or on the
vehicle while it is being hoisted.
WARNING
The CBC is not a shelter system and is not to be transported with personnel or sentry dogs
inside. Personnel can only work inside the CBC when the unit is deployed and the ventilators
and doors are open.
a
TM 10-5411-232-13&P
WARNING
Do not remain inside the CBC with door closed. There is a suffocation hazard. A person
inside the CBC can exit quickly (even with the external latch padlocked) by operating the
inside handle to open the door.
WARNING
Safe loading of the CBC requires two personnel. Stay clear of the unit while lifting, as serious
injury can result if unit swings or drops and hits personnel.
WARNING
All chemical materials used in this process are flammable and toxic. Use only in well
ventilated areas. Avoid prolonged or repeated breathing of vapors or contact with skin.
Make repairs to fiberglass parts in a well ventilated area. Always wear breathing mask,
gloves and eye protection.
WARNING
Some environments, including desert and high temperature areas, could cause the interior of
the CBC to reach high temperatures, causing injury or death to personnel.
WARNING
The use of power sanders and grinders is prohibited. Inhalation of concentrated amounts of
CARC paint dust by personnel can cause injury.
WARNING
Possible damage to an open or improperly latched door could result from strong wind gusts or
from heavy loading and cause injury to personnel standing nearby.
b
TM 10-5411-232-13&P
CHANGE HEADQUARTERS,
NO. 1 DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 30 SEPTEMBER 2005
TECHNICAL MANUAL

MANUAL
FOR
NSN 5411-01-467-3185 (CAMOUFLAGE)
NSN 5411-01-479-1925 (SAND)
DISTRIBUTION STATEMENT A: - Approved for public release; distribution is unlimited.
TM 10-5411-232-13&P, dated 1 August 2001, is changed as follows:
1. File this sheet in the front of the manual for reference.
2. This change implements the Army Maintenance Transformation and changes the Maintenance Allocation
Chart (MAC) to Support Field and Sustainment Maintenance.
3. New or updated text is indicated by a vertical bar in the outer margin.
4. Added illustrations are indicated by a vertical bar adjacent to the figure number. Changed illustrations are
indicated by a miniature hand adjacent to the updated area and a vertical bar adjacent to the figure number.
5. Remove old pages and insert new pages as indicated below.
Remove Pages Insert Pages

A/(B Blank) A/(B Blank)
Electronic 2028 Instructions/Blank Electronic 2028 Instructions/Blank
Sample 2028/Envelope Sample 2028/Back
2028/Envelope 2028 Front/Back
2028 Front/Back
2028 Front/Back
6. Replace the following work packages with their revised version.
Work Package Number
WP 0021 00
TM 10-5411-232-13&P
By Order of the Secretary of the Army:

C1
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
SANDRA R. RILEY
Administrative Assistant to the
Secretary of the Army
0523005
DISTRIBUTION:
To be distributed in accordance with initial distribution number (IDN) 256682 requirements for
TM 10-5411-232-13&P.
TM 10-5411-232-13&P
INSERT LATEST CHANGED PAGES/WORK PACKAGES. DESTROY SUPERSEDED DATA.
LIST OF EFFECTIVE PAGES/WORK PACKAGES
NOTE: The portion of the text affected by the update is indicated by a vertical line in the outer margins of
the page. Updates to illustrations are indicated by miniature pointing hands or vertical lines in the
outer margins of the page in the area of the illustration changed. Zero in the “Change No.”
column indicates an original page or work package.
Dates of issue for the original manual and changed pages/work packages are:
Original 1 August 2001

Change 1 30 September 2005
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 20 AND TOTAL NUMBER
OF WORK PACKAGES IS 26, CONSISTING OF THE FOLLOWING:
Page/WP No. Change No. Page/WP No. Change No.

Front Cover 0 WP 0012 00 (2 pgs) 0
Warning 0 WP 0013 00 (2 pgs) 0
i – iii/(iv blank) 0 WP 0014 00 (2 pgs) 0
v/(vi blank) 0 WP 0015 00 (2 pgs) 0
Chp 1 title page (2 pgs) 0 WP 0016 00 (2 pgs) 0
WP 0001 00 (2 pgs) 0 WP 0017 00 (2 pgs) 0
WP 0002 00 (4 pgs) 0 WP 0018 00 (2 pgs) 0
WP 0003 00 (2 pgs) 0 Chp 6 title page (2 pgs) 0
WP 0004 00 (2 pgs) 0 WP 0019 00 (6 pgs) 0
Chp 2 title page (2 pgs) 0 Chp 7 title page (2 pgs) 0
WP 0005 00 (2 pgs) 0 WP 0020 00 (2 pgs) 0
WP 0006 00 (4 pgs) 0 WP 0021 00 (6 pgs) 1
WP 0007 00 (2 pgs) 0 WP 0022 00 (8 pgs) 0
WP 0008 00 (2 pgs) 0 WP 0024 00 (4 pgs) 0
WP 0009 00 (4 pgs) 0 WP 0026 00 (2 pgs) 0
Chp 5 title page (2 pgs) 0 Glossary 1 – Glossary 2 0
WP 0010 00 (4 pgs) 0 Index 1 - Index 2 0
WP 0011 00 (2 pgs) 0 Back Cover 0
A/(B Blank) Change 1

TM 10-5411-232-13&P
TECHNICAL MANUAL

MANUAL
FOR
NSN 5411-01-467-3185 (CAMOUFLAGE)

NSN 5411-01-479-1925 (SAND)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve the procedures,
please let us know. Mail your letter together with DA Form 2028 (Recommended Changes to Publications and Blank
Forms), located in the back of this manual, directly to: Commander, U.S. Army Soldier Biological and Chemical
Command, ATTN: AMSSB-RIM-E(N) Kansas Street, Natick, MA 01760-5052. You may also send in your
recommended changes via electronic mail directly to “[email protected]”. A reply will be furnished to
you. Instructions for sending an electronic 2028 may be found in this manual immediately preceding the hard copy
2028.
DISTRIBUTION STATEMENT A - Approved for public release; Distribution is unlimited.
TABLE OF CONTENTS
WP Sequence No
WARNING SUMMARY
HOW TO USE THIS MANUAL
CHAPTER 1
INTRODUCTION
General Information ............................................................................................................ 0001 00
Equipment Description ........................................................................................................ 0002 00
Theory of Operation ............................................................................................................ 0003 00
Common Tools and Equipment .......................................................................................... 0004 00
Repair Parts, Special Tools, TMDE and Support Equipment ............................................. 0004 00
CHAPTER 2
OPERATOR’S INSTRUCTIONS
CONTROLS AND INDICATORS
General................................................................................................................................ 0005 00
HEADQUARTERS, DEPARTMENT OF THE ARMY

1 August 2001
i
TM 10-5411-232-13&P
WP Sequence No
OPERATION UNDER USUAL CONDITIONS

Operating Procedures ....................................................................................................... 0006 00
Decals and Instruction Plates ............................................................................................0006 00
Preparation for Movement ................................................................................................ 0006 00
OPERATION UNDER UNUSUAL CONDITIONS
Emergency Procedures..................................................................................................... 0007 00
Unusual Environmental Conditions ...................................................................................0007 00
CHAPTER 3
OPERATOR’S TROUBLESHOOTING PROCEDURES
General .............................................................................................................................0008 00
CHAPTER 4
OPERATOR’S MAINTENANCE INSTRUCTIONS
General ..............................................................................................................................0009 00
Inspection ...........................................................................................................................0009 00
Lubrication Service Intervals .............................................................................................0009 00
Cleaning ............................................................................................................................0009 00
Preventive Maintenance Checks and Services (PMCS) ....................................................0009 00
CHAPTER 5
UNIT MAINTENANCE INSTRUCTIONS
SERVICE UPON RECEIPT
Unpacking ..........................................................................................................................0010 00
Checking Unpacked Equipment ........................................................................................0010 00
Assembly and Preparation for Use.................................................................................... 0010 00
Installation .........................................................................................................................0010 00
Storage and Shipment .......................................................................................................0010 00
Upper Door Assembly ........................................................................................................0011 00
Door Holder .......................................................................................................................0012 00
Lower Door Assembly ........................................................................................................0013 00
Access Plate ......................................................................................................................0014 00
2-Way Ventilator ................................................................................................................0015 00
Folding Step .......................................................................................................................0016 00
Chest Handle .....................................................................................................................0017 00
24-Inch Ladder ..................................................................................................................0018 00
CHAPTER 6
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
CBC SHELL ASSEMBLY
General ..............................................................................................................................0019 00
Minor Repair .....................................................................................................................0019 00
Major Damage Repair ........................................................................................................0019 00
Lifting Ring Repair..............................................................................................................0019 00
Interior Mounting Instructions .............................................................................................0019 00
ii
TM 10-5411-232-13&P
WP Sequence No
CHAPTER 7
SUPPORTING INFORMATION
References ........................................................................................................................0020 00
Maintenance Allocation Chart (MAC) ................................................................................0021 00
Repair Parts and Special Tools List (RPSTL) ...................................................................0022 00
Components of End Item (COEI) List ................................................................................0025 00
Expandable and Durable Items List ...................................................................................0026 00
GLOSSARY .......................................................................................................................... GLOSSARY 1
ALPHABETICAL INDEX .............................................................................................................. INDEX-1
LIST OF ILLUSTRATIONS
Figure No. Title WP Sequence No
1 Group 00 CBC 0023 00

2 Group 01 CBC 0024 00
LIST OF TABLES
Table No. Title WP Sequence No
0002 00-1 Equipment Data 0002 00

0002 00-2 Lifting Requirements 0002 00
0005 00-1 CBC Controls 0005 00
0008 00-1 Troubleshooting Procedures 0008 00
0009 00-1 Preventive Maintenance Checks and Services for CBC 0009 00
M105A2 Trailer, Type II
0019 00-1 CBC Repair Kit P/N 104276-1 (Shelf Life Items) 0019 00
0019 00-2 CBC Repair Kit P/N 104276-2 (Indefinite Shelf Life Items) 0019 00
0021 00-1 MAC for Cargo Bed Cover (CBC) M105A2 Trailer, Type II 0021 00
0021 00-2 Tools and Test Equipment for Cargo Bed Cover (CBC) 0021 00
M105A2 Trailer, Type II
0021 00-3 Remarks for Cargo Bed Cover (CBC) M105A2 Trailer, Type II 0021 00
0025 00-1 Components of End Item (COEI) List 0025 00
0025 00-2 Basic Issue Items List 0025 00
0026 00-1 Expendable and Durable Items List 0026 00
iii/iv blank
TM 10-5411-232-13&P
HOW TO USE THIS MANUAL
This manual contains General information, Operating Instructions, Operator’s Preventive Maintenance
Checks and Services (PMCS), Troubleshooting, and Maintenance/Repair instructions for the Cargo Bed
Cover (CBC) M105A2 TRAILER, Type II.
Chapter 1 contains introductory information on the CBC and its associated equipment as well as Theory of
Operation. Chapter 2 includes operator instructions under usual and unusual conditions. Chapter 3
contents include operator troubleshooting procedures. Chapter 4 contains operator maintenance
instructions, PMCS and service procedures. Chapter 5 contains unit maintenance instructions. Chapter 6
contains minor and major repair procedures. Chapter 7 contains references and other supporting
information. Chapter 7 also includes the Maintenance Allocation Chart and the Repair Parts and Special
Tools List (RPSTL) which identifies those parts or tools which are unique to the operation and
maintenance of this equipment.
Figures. Illustrations in this manual other than the RPSTL are not numbered. They are immediately
following the paragraph which contains their callouts.
Manual Organization and Page Numbering System. The manual is divided into six major chapters that
detail the topics mentioned above. The work package is numbered sequentially starting at page 1 and has
its own page numbering scheme. A page number such as 0010 00-1/2 blank means that page 1 contains
information but page 2 of the work package has been intentionally left blank.
Finding Information. The manual has a master Table of Contents as well as separate chapter Tables of
Content. The master Table of Contents on pages i through iii permits the reader to find information in the
manual quickly. The reader should start here first when looking for a specific topic. The master Table of
Contents lists the topics contained within a chapter and where it can be found. Refer to the Table of
Contents at the beginning of each chapter for a detailed listing of each topic and the work package
sequence number.
An Alphabetical Index can be found at the back of the manual, and lists specific topics of the work
package.
A Glossary of Terms is provided to explain terms and words which are unique to this equipment.
v/vi blank
TM 10-5411-232-13&P
CHAPTER 1
INTRODUCTION
FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
SCOPE ...................................................................................................................................... 0001 00-1

MAINTENANCE FORMS RECORDS AND REPORTS.............................................................0001 00-1
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs) .........................0001 00-1
CORROSION PREVENTION AND CONTROL (CPC) .............................................................0001 00-1
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE ......................................0001 00-1
PREPARATION FOR STORAGE AND SHIPMENT..................................................................0001 00-2
WARRANTY INFORMATION ...................................................................................................0001 00-2
NOMENCLATURE CROSS-REFERENCE LIST .......................................................................0001 00-2
LIST OF ABBREVIATIONS .......................................................................................................0001 00-2
SAFETY, CARE AND HANDLING .............................................................................................0001 00-2
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES ...................................0002 00-1
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS................................................0002 00-2
DIFFERENCES BETWEEN MODELS ......................................................................................0002 00-4
EQUIPMENT DATA ..................................................................................................................0002 00-4
LIFTING REQUIREMENTS ...................................................................................................... 0002 00-4
EQUIPMENT CONFIGURATION ..............................................................................................0002 00-4
THEORY OF OPERATION ....................................................................................................... 0003 00-1
COMMON TOOLS AND EQUIPMENT ...................................................................................... 0004 00-1
REPAIR PARTS, SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT ............................0004 00-2
TM 10-5411-232-13&P
CARGO BED COVER (CBC) M105A2 TRAILER, TYPE II 0001 00
GENERAL INFORMATION
SCOPE
This technical manual is for use by personnel responsible for the operation, maintenance, checks and
services, and preventive and corrective maintenance for the Cargo Bed Cover (CBC) M105A2 Trailer,
Type II. The CBC is designed to protect, store, and secure equipment, tools and pilferable supplies
while being transported on tactical wheeled vehicles.
Type of Manual: Operator’s, Unit, and Direct Support Maintenance.

Equipment Name and Part Number: Cargo Bed Cover (CBC) M105A2 Trailer, Type II; Part Number
104008.
Purpose of Equipment: The primary mission of the CBC is to provide a rigid enclosure designed to
secure and environmentally protect items while not diminishing the transportation requirements of the
host vehicle. The cover serves as a vented, weathertight, lockable alternative to the “bow and canvas”
type cover currently used on a number of light and medium tactical vehicles and trailers.
MAINTENANCE FORMS RECORDS AND REPORTS.
Department of the Army forms and procedures used for CBC maintenance will be those prescribed by
DA PAM 738-750, Functional Users Manual for The Army Maintenance Management System (TAMMS).
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs).
If your CBC needs improvement, let us know. Send us an EIR. You, the user, are the only one who can
tell us what you don’t like about the equipment. Let us know why you don’t like the design or
performance. Put it on an SF368 Product Quality Deficiency Report. Mail it to: Commander, U.S. Army
Soldier and Biological Chemical Command. ATTN: AMSSB-RIM-E(N), Kansas St. Natick MA 01760.
We will send a reply to your report.
CORROSION PREVENTION AND CONTROL (CPC).
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that
any corrosion problems with this item be reported so that the problem can be corrected and
improvements can be made to prevent the problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other
materials, such as rubber or plastic. Unusual cracking, softening, swelling or breaking of these materials
may be a corrosion problem.
If a corrosion problem is identified, it can be reported using SF368, Product Quality Deficiency Report.
Use of key words such as “corrosion”, “rust”, “deterioration” or “cracking” will ensure that the information
is identified as a CPC problem. This form should be submitted to the address specified in DA Pam 738-
750.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE.
For procedures to destroy this equipment to prevent its use by the enemy, refer to TM 750-244-3,
Procedures for Destruction of Army Equipment to Prevent Enemy Use (Mobility Equipment Command).
0001 00-1
TM 10-5411-232-13&P
GENERAL INFORMATION
PREPARATION FOR STORAGE AND SHIPMENT.
Refer to Work Package 0010 00 for procedures to prepare the CBC for storage and shipment.
WARRANTY INFORMATION.
The manufacturer shall not be liable for any special or consequential damages, including normal wear
and tear or misuse. Warranty for the CBC will be in effect for a period of ten (10) years from the date of
sale.
NOMENCLATURE CROSS-REFERENCE LIST.
Common Name Official Name

CBC Cargo Bed Cover
Trailer M105A2 Trailer
LIST OF ABBREVIATIONS.
AP Attaching Parts MOS Military Occupational Specialty

A/R As Required MTOE Modified Table of Organization
BII Basic Issue Items and Equipment
BOI Basis of Issue NHA Next Higher Assembly
CAGEC Commercial and Government Entity NIIN National Item Identification Number
Code NSN National Stock Number
CARC Chemical Agent Resistant Coating PMCS Preventive Maintenance Checks
CBC Cargo Bed Cover and Services
COEI Components of End Item P/N Part Number
COML Commercial REF Reference
CPC Corrosion Prevention Control RPSTL Repair Parts and Special Tools List
CTA Common Table of Allowance SMR Source, Maintenance and
EIR Equipment Improvement Recoverability
Recommendation TMDE Test Measurement and Diagnostic
EMP Electromagnetic Pulse Equipment
FGC Functional Group Code UOC Usable on Code
HCI Hardness Critical Item UUT Unit Under Test
MAC Maintenance Allocation Chart
SAFETY, CARE AND HANDLING.
Always pay attention to Warnings, Cautions and Notes appearing throughout the manual. They will
appear prior to applicable procedures. Ensure you read and understand their content to prevent serious
injury to yourself and others, or damage to equipment.
•= Safety shoes, gloves and eyewear are required to protect personnel when installing and lifting the
CBC.
•= The CBC lifting device should be within the annual inspection period and the CBC weight should be
within the lifting device weight capacity of 1 ton minimum.
•= No one should be under the suspended CBC, on the vehicle or inside the CBC when the CBC is
being loaded.
0001 00-2
TM 10-5411-232-13&P
EQUIPMENT DESCRIPTION
•= The CBC is not a shelter system. Personnel may not ride or sleep in the back of the vehicle when
the CBC is used.
•= Only approved lifting devices should be used to install and remove the CBC.
•= Personnel should not stand under the CBC while it is being hoisted.
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES.
The CBC is an alternative to bow and canvas covers and a replacement to the locally constructed built-
up non-standard plywood, steel, or fiberglass shelters currently used in the field for storage of mission
equipment. Unlike the “bow and canvas” the CBC cannot transport personnel, but troops can work
inside the CBC once the CBC is deployed.
Characteristics Capabilities
Molded structure 2-Way ventilators

Upper and lower aft access doors Inside override door lock
Can be installed by MOS non-specific Blackout capable
personnel Oversized doors capable of entering and exiting
Waterproofed/non water intrusive while carrying equipment or supplies
Fiberglass reinforced plastic Standard military lift/tie-down points for transport by
2-Way ventilators for fresh air ventilation helicopter sling when installed on vehicle only
External transportable by helicopter Ports provided to permit pass through of power
and signal lines
0002 00-1
TM 10-5411-232-13&P
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.
The major components of the CBC are identified in Figure 1, and described in the following paragraphs.
Upper and Lower Door Assemblies - Two separate door assemblies, upper and lower, are located on
the aft end of the CBC. The doors can be interlocked with each other by engaging the handle of the
upper door. This then allows both doors to be closed and opened together at the same time. The
lower door can be separately locked in place by operating the latch on the inside. Note that the upper
door must be open to accomplish this. An override of the latch allows the doors to be opened from the
inside in case of emergency.
2-Way Ventilator - A 2-way ventilator is located on road side and curb side of the CBC towards the
forward end. The ventilators are operated from the inside.
Folding Step - There are two folding steps located on the aft (external) end of the CBC. The steps are
spring-loaded and extend and retract when operated by hand. The steps provide access for climbing
on top of the CBC. Under normal conditions, the steps are retracted.
Ladder - The ladder is a 24” folding step ladder located inside the CBC. It is secured with an
adjustable ratchet strap assembly that is molded on the CBC.
Chest Handle - Two chest handles are provided on top of the CBC near the aft left side. They are
used for gripping when climbing on top of the CBC by using the folding steps.
Access Plate - The two access plates, one on each side of the CBC, are round covers that are
screwed onto the cable boots attached to the CBC. When loosened, the access plate is supported by a
lanyard which is bolted from inside onto the CBC. When the access cover is open, electrical or signal
cables can be pushed through the cable boot opening for equipment used inside the CBC.
Door Lock - The door lock can be operated from outside or inside the CBC even if the doors are
locked from outside. This is an override feature. In addition, the upper door can be latched with the
lower door to provide a single function operation.
0002 00-2
TM 10-5411-232-13&P
Major Components
0002 00-3
TM 10-5411-232-13&P
DIFFERENCES BETWEEN MODELS
There is only one model CBC for the M105A2 Trailer, therefore, “Differences Between Models” does not
apply.
EQUIPMENT DATA
Table 0002 00-1 lists the dimensions of the CBC.
Table 0002 00-1. Equipment Data

CBC DIMENSIONS (INCHES) WEIGHT
INTERNAL EXTERNAL 425 lbs
HEIGHT 63.5 64.0
WIDTH 71.0 78.0
LENGTH 108.0 111.3
USABLE 53 Square Feet
FLOOR SPACE
DRIVING 55 Miles Per Hour
SPEED LIMIT
LIFTING REQUIREMENTS
Four lifting rings are provided, one on each side corner of the CBC, and located near the top. To lift the
CBC, cables from an approved overhead lifting device are attached to the four lifting rings. See CBC
LIFT ONLY stenciled on the shell. See Table 0002 00-2 for lifting requirements.
Table 0002 00-2. Lifting Requirements

Type of Equipment Lifting Capacity
Wrecker or crane 1 ton minimum
EQUIPMENT CONFIGURATION
The CBC is a single, molded unit which is installed by lifting it onto an M105A2 Trailer and bolting it
down.
0002 00-4
TM 10-5411-232-13&P
THEORY OF OPERATION
THEORY OF OPERATION
The Cargo Bed Cover (CBC) M105A2 Trailer, Type II unit is designed to be mounted on an M105A2
Trailer which is towed by an Army vehicle. Its purpose is to carry and store equipment for use in the
field. The CBC is suitable for worldwide transportation and storage environments, including helicopter
airlift when mounted on an M105A2 Trailer. It is waterproof, vented, CARC painted and secure. CBCs
are painted in either sand color or in a camouflage pattern. The CBC shell features include a non-skid
interior floor and exterior roof, equipment mounting provisions on three walls and the roof panel. The
aft portion of the roof of the trailer is composed of a slanted fiberglass rain hood, which is molded
directly onto the roof. The shell is composite fiberglass, which makes it resistant to the harshest of
environments for the life of the CBC. All attaching hardware is corrosion-resistant. A CBC installation
kit containing the required hardware and instructions for mounting is furnished with each CBC. The
CBC is mounted on the M105A2 Trailer using eight holes in the side panels which are drilled upon
installation with no further modification to the trailer whatsoever.
The CBC has two doors, an upper and a lower door, located at the aft end to gain access to the unit.
The doors can be latched together to operate as a single door or operate separately. An override lock
on the inside of upper door allows personnel to exit in case of an emergency.
Additional features of the CBC are as follows:
•= Two 2-way ventilators for air circulation.

•= Two access plates, one each side, when unscrewed allow cables to be pushed through the cable
boot opening for connecting with equipment inside the CBC. When unscrewed, the access plate
hangs to the outside supported by a lanyard.
•= A 24” ladder is stored inside the CBC and held in place by a ratchet strap assembly. It is used for
climbing into the CBC.
•= Two folding steps, located at the aft end, when extended, provide access to the roof of the CBC.
The steps are spring-loaded.
•= Two chest handles are located on the roof to grab onto when climbing the steps.
•= For lifting the CBC, lifting rings are attached on each corner near the top.
0003 00-1/(2 Blank)

TM 10-5411-232-13&P
COMMON TOOLS AND EQUIPMENT
COMMON TOOLS AND EQUIPMENT
For authorized common tools and equipment, refer to the Modified Table of Organization and
Equipment (MTOE), CTA 50-970, Expendable/Durable Items (Except: Medical, Class V, Repair Parts,
and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items, as applicable
to your unit. Also refer to General Mechanics Tool Kit 5160-00-177-7033 and Hand Blind Riveter , NSN
5129-00-017-2849.
0004 00-1
TM 10-5411-232-13&P
REPAIR PARTS, SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT
REPAIR PARTS, SPECIAL TOOLS, TMDE AND SUPPORT EQUIPMENT
Repair parts are listed and illustrated in Work Packages 0023 00 and 0024 00 of this manual.
The CBC requires no special tools, Test Measurement and Diagnostic Equipment (TMDE) or special
Support Equipment to assemble or disassemble before, during or after maintenance checks and
services.
0004 00-2
TM 10-5411-232-13&P
CHAPTER 2
OPERATOR’S INSTRUCTIONS
FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page

GENERAL .................................................................................................................................. 0005 00-1
OPERATION UNDER USUAL CONDITIONS ........................................................................... 0006 00-1
OPERATING PROCEDURES .................................................................................................. 0006 00-1
OPERATION OF UPPER AND LOWER DOORS .................................................................... 0006 00-1
OPERATION OF 2-WAY VENTILATORS ................................................................................ 0006 00-2
OPERATION OF FOLDING STEPS ......................................................................................... 0006 00-2
DECALS AND INSTRUCTION PLATES ................................................................................... 0006 00-2
PREPARATION FOR MOVEMENT........................................................................................... 0006 00-3
OPERATION UNDER UNUSUAL CONDITIONS ..................................................................... 0007 00-1
EMERGENCY PROCEDURES.................................................................................................. 0007 00-1
UNUSUAL ENVIRONMENTAL CONDITIONS ......................................................................... 0007 00-2
TM 10-5411-232-13&P
GENERAL
This paragraph contains illustrations that show the location of each control on the CBC.
NOTE
There are no indicators on the CBC.
Find numbers on the illustrations are keyed to the Table 1 listing which contains the name and function of each
control . Table 1 describes the controls for the Upper Door Assembly (1), Lower Door Assembly (2), 2-Way
Ventilator (3), Folding Step (4) and Access Plate (5).
CBC Controls
0005 00-1
TM 10-5411-232-13&P
Table 0005 00-1. CBC Controls

KEY CONTROL FUNCTION
1 Upper Door Assembly Latch Handle opens and closes upper door
2 Lower Door Assembly Latch Handle opens and closes lower door
3 2-Way Ventilator Grip bar opens and closes 2-way ventilator
4 Folding Step Extends to provide a step, retracts when not in use
5 Access Plate When unscrewed, provides opening to insert electrical or

signal cables into the CBC
0005 00-2
TM 10-5411-232-13&P
THIS WORK PACKAGE COVERS:

Operating Procedures,
Preparation for Movement
INITIAL SETUP:
Maintenance Level Materials/Parts

Operator Hardware Kit P/N 104245
Tools and Special Tools
Combo Wrench, 9/16” Deep Socket
OPERATING PROCEDURES
WARNING
Suffocation hazard. Door must remain open while occupied.
Operation of Upper and Lower Doors. Both upper and lower doors can be operated separately or, when
latched together, as a unit. The upper door opens and closes by using the handle. The lower door latch is
operated from the inside.
NOTE
There is an override which allows the door to be opened

from the inside, in case of emergency.
The lower door swings sideways and is locked in place from inside. When both doors are latched together
as a unit, they are operated by the handle on the upper door. With the lower door closed and locked in
place, the upper door can be opened and closed separately.
Operation of 2-Way Ventilators. The 2-way ventilators can be opened and closed by operating grip bars
from inside the CBC.
Operation of Folding Steps. The two folding steps are spring-loaded and are manually operated. Steps
are extended for use when access to top of CBC is required, and retracted when not in use.
0006 00-1
TM 10-5411-232-13&P
DECALS AND INSTRUCTION PLATES
The following stenciled instructions plus a data plate decal are provided on the CBC:
• SUFFOCATION HAZARD. DOORS MUST REMAIN OPEN WHILE OCCUPIED

This instruction is located inside on the upper door of the CBC and serves as a warning.
• ELECTRICAL CABLE PORT
This instruction is located directly below the access plates, on either side of the CBC. It indicates
that electrical cables may be pushed through the opening when the access plate is removed.
•= CBC LIFT ONLY
This instruction is located on each upper corner of the CBC indicating where to attach chains or
straps for hoisting the CBC.
•= A data plate decal is permanently affixed to the CBC shell. It is located on the aft curb side and lists
manufacturer, part number, serial number, etc. of the CBC. See WP 0002 00, Figure 1 for location and
Figure 3 below for detailed information.
NOMENCLATURE: CARGO BED COVER (CBC)

TRAILER M105A2 , TYPE II
MFG. FOR: U.S. ARMY - [CUSTOMER NAME]

BY: PLASTICS RESEARCH CORPORATION
PART NO.
51489-104008
SERIAL NO.
XX-XXXX
CONTRACT NO.: XXXXXX-XX-X-XXXX

DATE OF MFG.: XX XX
OUTSIDE DIMENSIONS: 111.3L X 78.0W X 64.0H
NSN: 5411-01-467-3185
TARE WEIGHT: 425 LBS
Data Plate
0006 00-2
TM 10-5411-232-13&P
PREPARATION FOR MOVEMENT
After the CBC has been installed on the trailer towed by a vehicle and is ready to be moved, ensure that
the following have been accomplished prior to movement:
• Disconnect electrical or signal cables and close access plates.

• Fold and stow ladder inside CBC and secure with adjustable ratchet strap assembly.
• Disconnect upper door from door holder and close both upper and lower doors.
END OF TASK
0006 00-3/( 4 Blank)

TM 10-5411-232-13&P

Emergency Procedures
INITIAL SETUP:

Operator
Mallet, NSN 5120-00-926-7116
EMERGENCY PROCEDURES
WARNING
Do not remain inside the CBC with door closed. There is a suffocation hazard. A person
inside the CBC can exit quickly (even with the external latch padlocked) by operating the
inside handle to open the door.
In the event that personnel is accidentally locked inside the CBC, an override on the latch allows the upper
door to be opened from the inside. See Override Door Latch illustration below.
Override Door Latch
0007 00-1
TM 10-5411-232-13&P
UNUSUAL ENVIRONMENTAL CONDITIONS
ICE
If ice forms around the door locks, use mallet to break ice. Gently tap near or at the door lock to free
handle for movement.
CAUTION
Be careful when tapping at or near handle. Too much force may damage or break the
handle.
If ice forms on the hinges, break ice by gently tapping on hinges until free movement of door is obtained.
RAIN, WIND AND SAND STORM
In case of severe rain, wind or sand storm conditions, ensure that both ventilators, access plates and all
doors are closed.
END OF TASK
0007 00-2
TM 10-5411-232-13&P
CHAPTER 3
OPERATOR’S TROUBLESHOOTING PROCEDURES

FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
TROUBLESHOOTING PROCEDURES .................................................................................... 0008 00-1

GENERAL ................................................................................................................................ 0008 00-1
TM 10-5411-232-13&P
TROUBLESHOOTING PROCEDURES
GENERAL
The troubleshooting procedure consists of a table listing the malfunctions, tests or inspections, and
corrective actions required to return the CBC to normal operation. Perform the steps in the order they
appear in each heading in Table 0008 00-1.
Table 0008 00-1. Troubleshooting Procedures
MALFUNCTION TEST OR INSPECTION CORRECTIVE ACTION
Mounting holes on M105A2 Inspect holes in CBC Using a file, gently elongate
Trailer towed by Army holes in CBC to match holes
vehicle and holes in CBC in M105A2 Trailer
will not align
Upper door does not secure Check for bent latch Straighten rod. If not
assembly rod possible, replace latch
assembly
Door locks stick and handles Check for proper lubrication Lubricate all moving parts
are hard to move
Water leaks into CBC Inspect door seals Replace defective door
seal(s)
Ventilators will not close Check for obstruction such Clean with approved
as sand particles, grit or dirt cleaning solution and
lubricate moving parts
Door gaskets will not seal Inspect seals around doors Replace defective door seals
for wear
END OF TASK
0008 00-1/(2 Blank)

TM 10-5411-232-13&P
CHAPTER 4
OPERATOR’S MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
GENERAL ................................................................................................................................. 0009 00-1

INSPECTION ............................................................................................................................ 0009 00-1
LUBRICATION SERVICE INTERVALS .................................................................................... 0009 00-2
CLEANING ................................................................................................................................ 0009 00-2
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) ...................................... 0009 00-3
TM 10-5411-232-13&P
PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS)

PMCS Procedures
INITIAL SETUP:
Maintenance Level
Operator
GENERAL
Preventive Maintenance Checks and Services (PMCS) are performed to keep the CBC in good operating
condition. The checks are used to find, correct, or report problems. Operators are to do the PMCS jobs
keeping in mind the following guidelines:
Before you begin using the CBC, do Before PMCS.
After using the CBC, do After PMCS.
If you find something wrong when performing PMCS, fix it if you can, using unit maintenance procedures.
The right-hand column of the PMCS table lists conditions that make the CBC not fully mission capable.
Write up the discrepancies not fixed on DA Form 2404 for unit support maintenance. Further information on
how to use this form, see DA PAM 738-750.
If tools required to perform PMCS are not listed in WP 0021 00, notify unit maintenance.
INSPECTION
Look for signs of trouble. Senses help here. You can feel, smell, hear, or see many problems that can be
eliminated before they get worse. Inspect to see if items are in good condition. Are components correctly
installed and secured? Is any damage to the shell or components visible? Are all rubber seals tight and not
leaking? Are all bolts and nuts tightly secured? Correct any faults or notify unit maintenance.
0009 00-1
TM 10-5411-232-13&P
There are common items to check on the CBC. These include the following:
•= Nuts, bolts, washers and rivets.

•= Adhesives relating to deterioration, degradation and peeling.
•= Sealers relating to deterioration and degradation.
•= Paint relating to deterioration and peeling.
LUBRICATION SERVICE INTERVALS
Lubricate components using MOBILUX EP023 grease or equivalent. Recommended lubrication is every 3
months, or as required.
CLEANING
Proper cleaning of the CBC components is an integral part of maintenance. It can help prevent possible
problems in the future, so make it a habit to clean all CBC components whenever necessary. Clean the
shell with a brush and mild soapy water, then let air dry.
Cleaning of surfaces for repair/replacement parts: after removal of original parts, remove existent sealant.
0009 00-2
TM 10-5411-232-13&P
Table 0009 00-1. Preventive Maintenance Checks and Services for CBC
M105A2 TRAILER, TYPE II
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT

NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:
1 Before 0.8 CBC Shell (1) Visually inspect for damage Shell is damaged.
After such as cracks or holes.
2 Before 0.1 Upper Door (2) Check for movement of door Hinge is defective
After by inspecting hinge. Check or rusted, latch
for proper operation of door assembly and
lock. Check seals. Check door holder
door holder components. components are
defective or
broken, seals are
deteriorated
causing leakage.
3 Before 0.1 Lower Door (3) Check for movement of door Hinge is defective
After by inspecting hinge. Check or rusted, door
for proper operation of door lock is defective
lock. Check seals. or broken, seals
are deteriorated
causing leakage.
4 Before 0.1 2-Way Check for movement of Ventilators do not

After Ventilators (4) ventilators. open or close
properly.
5 Before 0.1 Folding Steps (5) Check that steps fully extend Steps do not
After and retract. extend or retract.
6 Before 0.1 Lifting Rings (6) Check for damage or loose Lifting rings are
After hardware on lifting rings. damaged or
hardware not
tight.
0009 00-3
TM 10-5411-232-13&P
Table 0009 00-1. Preventive Maintenance Checks and Services for CBC
M105A2 TRAILER, TYPE II - Continued
ITEM INTERVAL MAN- ITEM TO BE PROCEDURE EQUIPMENT

NO. HOUR CHECKED OR NOT READY/
SERVICED AVAILABLE IF:
7 Before 0.1 Chest Handles (7) Check for damage or stiff Chest handles are
After movement of chest handles. damaged or stick.
8 Before 0.1 Ladder (8) Inspect ladder. Ladder does not

After fold or unfold or
steps are broken.
END OF TASK
0009 00-4
TM 10-5411-232-13&P
CHAPTER 5
UNIT MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
SERVICE UPON RECEIPT ........................................................................................................ 0010 00-1

UNPACKING .............................................................................................................................. 0010 00-1
CHECKING UNPACKED EQUIPMENT ...................................................................................... 0010 00-1
ASSEMBLY AND PREPARATION FOR USE ............................................................................. 0010 00-1
INSTALLATION .......................................................................................................................... 0010 00-2
STORAGE AND SHIPMENT ...................................................................................................... 0010 00-4
UPPER DOOR ASSEMBLY ....................................................................................................... 0011 00-1
DOOR HOLDER ......................................................................................................................... 0012 00-1
LOWER DOOR ASSEMBLY ....................................................................................................... 0013 00-1
ACCESS PLATE ......................................................................................................................... 0014 00-1
2-WAY VENTILATOR.................................................................................................................. 0015 00-1
FOLDING STEP .......................................................................................................................... 0016 00-1
CHEST HANDLE ......................................................................................................................... 0017 00-1
24-INCH LADDER ...................................................................................................................... 0018 00-1
TM 10-5411-232-13&P

Unpacking, Assembly and Preparation for Use, Installation
INITIAL SETUP:
Maintenance Level Personnel Required

Unit Forklift Operator
Tools and Special Tools 2 Personnel (Non MOS specific)
Wrench, 9/16” Socket
Philips #3 screwdriver
1-Ton Lifting Device
1-7/32” Allen Wrench
UNPACKING
The CBC is shipped as a complete, self-contained assembly. The CBC is bolted to a wooden pallet
compatible with 463L specifications. It is attached to the pallet with eight screws, eight rubber gaskets,
sixteen flat washers and eight nuts.
Using socket wrench on the inside of the CBC and combo wrench on the outside of the pallet, remove
hardware. Save hardware in a plastic bag for future use in reshipment.
CHECKING UNPACKED EQUIPMENT
Inspect the equipment for damage incurred during shipment. If the equipment has been damaged, report
the damage on SF 361, Transportation Discrepancy Report.
Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies
in accordance with applicable service instructions (e.g. for Army instructions, see DA PAM 738-750)
ASSEMBLY AND PREPARATION FOR USE
The CBC requires an installation kit to be installed onto an M105A2 Trailer. It is installed as a complete
unit. No assembly is required.
Remove the pallet from the CBC by removing eight bolts, nuts and washers. Save this hardware for later
use in reshipment. Attach a lifting device capable of lifting at least 1 ton to each of the four lift rings
located near the top corners of the CBC, and remove from pallet.
0010 00-1
TM 10-5411-232-13&P
WARNING
Safe loading of the CBC requires two personnel. Stay clear of the unit while lifting, as
serious injury can result if unit swings or drops and hits personnel.
Open both ventilators to allow fresh air to be circulated. If electronic equipment is to be used inside the
CBC, determine if electrical power will be supplied from the road side or curb side of the CBC. Open the
access plate facing the power source by rotating it counterclockwise. When opened, the access plate will
be suspended by a lanyard attached inside the CBC.
INSTALLATION
Attach CBC to a lifting device by hooking onto the four lift rings and set CBC onto an M105A2 Trailer.
Open CBC upper and lower doors. Locate the eight pre-drilled holes on the CBC, four on each side.
Using these holes as a template, drill through into the side of the M105A2 Trailer.
Remove the kit installation hardware (P/N 104245) supplied and located in a bag attached to the 24”
ladder. Using this hardware, attach CBC to M105A2 Trailer as follows and refer to CBC Installation
illustration.
a. Insert four screws (2) and four flat washers (4), on one side of the CBC, from the outside through the
M105A2 Trailer and the CBC. From inside of CBC, attach four rubber gaskets (5), four flat washers
(4) and four self-locking nuts (3). Hand tighten.
b. Repeat a. above for other side of CBC.
c. Securely tighten all eight nuts (3).
Lift Ring
0010 00-2
TM 10-5411-232-13&P
CBC Installation
LEGEND:
CBC (1)
SCREW (2)
NUT (3)
FLAT WASHER (4)
RUBBER GASKET (5)
0010 00-3
TM 10-5411-232-13&P
STORAGE AND SHIPMENT
If the CBC is being prepared for storage, make sure that 2-way ventilators, access plates and upper and
lower doors are closed. Secure the 24” folding step ladder to the inside the CBC with the adjustable
ratchet strap assembly located inside the CBC. Place the installation kit in a bag and attach the bag to
the ladder for storage. Before closing doors, be sure that any equipment stored inside the CBC has
been removed or secured. Bolt the CBC onto the shipping pallet in which it was delivered, or a suitable
substitute. Store the CBC with pallet in a dry place until ready for shipment.
0010 00-4
TM 10-5411-232-13&P
UPPER DOOR ASSEMBLY

Remove, Replace
INITIAL SETUP:

Unit Screws 1/4-20; Washers, Flat
Tools and Special Tools No. 10; Lock Nuts 7/16; Rivets;
Screwdriver, Philips #2 Sealing Compound P/N 700145
Screwdriver, Philips #3 Upper Door Ass’y P/N 104013;
Wrench, 7/16” Socket 2-Point Door Lock P/N 104052
Drill with 1/8” Bit
Riveter, Blind, Hand
Pliers, Needle Nose
GENERAL
This procedure contains information and instructions to keep CBC upper door assemblies in good
working order by removing and replacing damaged parts, or the entire upper door assembly.
REMOVAL
1. Using Philips #3 screwdriver and socket wrench (see WP 0021 00, Table 0021 00-2, Item 1),
remove sixteen screws, nuts and washers (1) from door while loosening nuts from outer side of
door with combo wrench. This requires 2 personnel. Remove door.
2. To remove 2-point door lock assembly (2) remove and discard two cotter pins (3) from latch
bars (4). Remove handle (7) and latch bars.
3. Using Philips #2 screwdriver, remove upper latch bracket (5) by removing two screws and spacers.
Save spacers. Loosen nuts with socket wrench from inside. This requires 2 personnel. Remove
upper latch bracket. Repeat this procedure for lower latch bracket (6).
4. Remove 2-point door lock by using Philips #3 screwdriver and socket wrench (see WP 0021 00,
Table 0021 00-2, Item 1). Remove four screws, nuts and washers while loosening nuts with socket
wrench from inside.
5. To remove outside handle of 2-point door lock (2), use drill (see WP 0021 00, Table 0021 00-2,
Item 3), and drill out three rivets from inner side of door. Pull off handle.
0011 00-1
TM 10-5411-232-13&P
UPPER DOOR ASSEMBLY
REPLACE
1. Using Philips #3 screwdriver and socket wrench, attach upper door with sixteen screws, nuts and
washers (1). Before tightening nuts from outer side of door with socket wrench, apply sealer
around screw holes to prevent water leakage. Tighten securely.
2. Using riveter (see WP 0021 00, Table 0021 00-2, Item 2), attach outside handle on 2-point door
lock (2) with three rivets from inside.
3. Using Philips #2 screwdriver and socket wrench, attach 2-point door lock with four screws, nuts and
washers. Tighten nuts with socket wrench from inner side of door. Apply sealer around screws.
4. Attach upper latch bracket (5), bracket hole facing up and and lower latch bracket (6), bracket hole
facing down, including spacers, with two screws, nuts and washers for each bracket. Realign
spacers, then tighten. DO NOT OVERTIGHTEN.
5. Insert long latch bar into upper bracket and short latch bar into lower bracket. Align holes on latch
bars with holes on handle (7).
6. Insert two new cotter pins (3) to secure latch bars and handle. This requires 2 personnel.
END OF TASK
0011 00-2
TM 10-5411-232-13&P
DOOR HOLDER

Remove, Replace
INITIAL SETUP:

Unit Screws 10-24;
Tools and Special Tools Washers, Flat No. 10;
Screwdriver, Philips #2 Nut, Self-Lock 10-24;
Wrench, 3/8” Socket Door Holder P/N 104054;
Drill with 1/8” Bit Spring Clip P/N 1723A1;
Sealing Compound P/N 700145
GENERAL
This procedure contains information and instructions to keep CBC door holder assemblies in good
working order by removing and replacing damaged parts, or the entire door holder assembly.
REMOVAL
1. Using Philips screwdriver and socket wrench (see WP 0021 00, Table 0021 00-2, Item 1), loosen
nuts (1) on inside corner of CBC with socket wrench. Remove four screws, washers and nuts from
door holder on outside corner of CBC. Remove door holder.
2. Using Philips screwdriver and socket wrench (see WP 0021 00, Table 0021 00-2, Item 1), loosen
nuts from inner side of door, with socket wrench. Remove four screws, washers and nuts (2) from
door holder bracket (3) on upper door. This requires 2 personnel. Remove door holder bracket.
3. Using drill (see WP 0021 00, Table 0021 00-2, Item 3), drill out one pop rivet (4) and remove spring
clip (5).
0012 00-1
TM 10-5411-232-13&P
DOOR HOLDER
REPLACE
1. Using Philips screwdriver and socket wrench, attach door holder to outside corner of CBC. Replace
four screws, washers and nuts (1) and align with existing holes. Before tightening nuts from inside
CBC, apply sealer around screws. Tighten nuts securely.
2. Using Philips screwdriver and socket wrench, attach door holder bracket (3) to upper door. Replace
four screws, washers and nuts (2) and align with existing holes. Before tightening nuts from inner
side of door, apply sealer around screws. Tighten nuts securely.
3. Attach spring clip (5) to CBC with screw, nut and washer. Tighten securely.
END OF TASK
0012 00-2
TM 10-5411-232-13&P
LOWER DOOR ASSEMBLY

Remove, Replace
INITIAL SETUP:

Unit Screws 1/4-20; Washers,
Tools and Special Tools Lock No. 10; Lock Nuts,
Screwdriver, Philips #3 1/4-20; Sealing Compound
Wrench, 7/16” Socket P/N 700145; Lower Door
Combo Wrench, 3/8” Ass’y P/N 104014; 3-Point
Door Lock P/N 104053
GENERAL
This procedure contains information and instructions to keep CBC lower door assemblies in good
working order by removing and replacing damaged parts, or the entire lower door assembly.
REMOVAL
1. Using Philips screwdriver and socket wrench (see WP 0021 00, Table 0021 00, Item 1), remove
ten screws, nuts and washers (1) from door while loosening nuts from outer side of door with
wrench. Remove door.
2. Using Philips screwdriver and open end of 3/8” combo wrench, remove four screws, nuts and
washers and remove striker plate (2).
3. Using Philips screwdriver and socket wrench, remove four screws, nuts and washers and remove
3-point door lock (3).
0013 00-1
TM 10-5411-232-13&P
LOWER DOOR ASSEMBLY
REPLACE
1. Using Philips screwdriver and socket wrench, attach lower door with ten screws, nuts and
washers (1). Apply sealer around screws. Tighten securely.
2. Using Philips screwdriver and open end of combo wrench, replace four screws, nuts and washers,
and replace striker plate (2).
3. Using Philips screwdriver and socket wrench, replace 3-point door lock (3) with four screws, nuts
and washers. Tighten securely.
END OF TASK
0013 00-2
TM 10-5411-232-13&P
ACCESS PLATE

Remove, Replace
INITIAL SETUP:

Unit Screws 10-24, .88 lg; Washers,
Tools and Special Tools Flat No. 10; Washers, Lock No. 10;
Screwdriver, Philips #2 Nuts 10-24; Screw 6-32, .25 lg;
Wrench, 3/8” Socket Access Plate P/N AP40W;
Cable Boot P/N 18-4055;
Lanyard P/N MS25083-2CC28;
Sealing Compound P/N 700145
GENERAL
This procedure contains information and instructions to keep CBC access plate assemblies in good
working order by removing and replacing damaged parts.
REMOVAL
1. Using Philips screwdriver and wrench (see WP 2100 00, Table 0021 00-2, Item 1), remove screw,
nut, and washer (1) holding lanyard (2) to the inside of CBC shell, by loosening nut from inside.
2. Turn access plate (5) counter-clockwise and remove.
3. Using Philips screwdriver and wrench, remove additional five screws, nuts and washers (3) from
inside CBC on cable boot (4) by loosening nuts from inside. Two personnel are required. Remove
cable boot.
4. Remove other end of lanyard from access plate by removing screw.
0014 00-1
TM 10-5411-232-13&P
ACCESS PLATE
REPLACE
1. Apply sealer P/N 700145 around the outside of opening and seat cable boot into opening.
2. Fasten cable boot with five screws, nuts and washers (3), screws from outside, and secure tightly.
3. Re-install lanyard and access plate with additional screw.
END OF TASK
0014 00-2
TM 10-5411-232-13&P
2-WAY VENTILATOR

Remove, Replace
INITIAL SETUP:
Unit Screws, 10-24 x .63 lg;
Tools and Special Tools Washers, No. 10; Nuts, 10-24
Screwdriver, Philips #2 Self-Lock; 2-Way Ventilator
Wrench, 3/8” Socket P/N 104050; Sealing Compound
P/N 700145
GENERAL
This procedure contains information and instructions to keep CBC 2-way ventilator assemblies in good
REMOVAL
1. Using Philips #2 screwdriver, remove twelve screws, nuts and washers (1), while loosening nuts
with socket wrench from inside CBC shell. Remove 2-way ventilator by pushing it through to the
inside. This requires two personnel.
REPLACE
1. Apply sealer P/N 700145 around the inside and outside of flange and screws. Seat 2-way ventilator
into opening and, using screwdriver and socket wrench, replace screws, nuts and washers. Tighten
securely.
END OF TASK
0015 00-1/(2 Blank)
TM 10-5411-232-13&P
FOLDING STEP

Remove, Replace
INITIAL SETUP:

Unit Screws 5/16-18, 1.25 lg;
Tools and Special Tools Washers, Lock No. 12;
Combo Wrench, 1/2” Flat Washers No. 12; Nuts
Wrench, 1/2” Socket 5/16-18; Folding Step
P/N 104055; Sealing Compound
P/N 700145
GENERAL
This procedure contains information and instructions to keep CBC folding step assemblies in good
REMOVAL
1. Using socket wrench (see WP 0021 00, Table 0021 00-2, Item 1), remove two bolts, nuts and
washers (1), one set from top part of step and one set from bottom part of step, which hold the
folding step to the CBC shell. Hold bolts from the outside with combo wrench to remove folding step.
REPLACE
1. Apply sealer P/N 700145 to the area to be covered with the step. Replace folding step with bolts,
nuts and washers (1). Tighten securely.
END OF TASK
0016 00-1/(2 Blank)

TM 10-5411-232-13&P
CHEST HANDLE

Remove, Replace
INITIAL SETUP:

Unit Screws 10-24, .88 lg;
Tools and Special Tools Washers, Flat No. 10;
Screwdriver, Philips #2 Washers, Lock No. 10;
Wrench, 3/8” Socket Nuts 10-24; Chest Handle
P/N 700272
GENERAL
This procedure contains information and instructions to keep CBC chest handle assemblies in good
REMOVAL
1. Using screwdriver and wrench (see WP 0021 00, Table 0021 00-2, Item 1), remove five screws, nuts
and washers (1) holding the chest handle to the CBC shell. Hold bolts from inside with socket
wrench. Two personnel are required.
REPLACE
1. Apply sealer P/N 700145 to the area to be covered with the chest handle. Replace chest handle
and fasten with five screws, nuts and washers (1). Tighten securely.
END OF TASK
0017 00-1/(2 Blank)

TM 10-5411-232-13&P
24-INCH LADDER

Remove, Replace
INITIAL SETUP:

Unit 24-Inch Ladder P/N 104049
None
GENERAL
This procedure contains information and instructions to keep CBC ladder assemblies in good working
order by removing and replacing damaged parts.
REMOVAL
1. Open ratchet strap assembly by pulling up on inner lock, holding it and pulling it to full down position.
Release strap and remove ladder (1).
REPLACE
1. Place ladder against CBC in front of ratchet strap assembly. Connect buckle and move it up and
down to tighten the strap. This holds the ladder in place.
END OF TASK
0018 00-1/(2 Blank)

TM 10-5411-232-13&P
CHAPTER 6
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS

FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
CBC SHELL ASSEMBLY ........................................................................................................... 0019 00-1

GENERAL ................................................................................................................................... 0019 00-1
MINOR REPAIR ......................................................................................................................... 0019 00-1
MAJOR DAMAGE REPAIR......................................................................................................... 0019 00-4
LIFTING RING REPAIR.............................................................................................................. 0019 00-5
INTERIOR MOUNTING INSTRUCTIONS .................................................................................. 0019 00-6
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY

Minor Repair, Major Damage Repair, Lifting Ring Repair
INITIAL SETUP:

Direct Support Repair Kit P/N 104276-1
Tools and Special Tools Repair Kit P/N 104276-2
None
GENERAL
This procedure contains information and instructions to keep CBC shell and door fiberglass components
in good working order by repairing damaged fiberglass areas.
MINOR REPAIR
For cracks of any size or holes that are less than 6 inches in length, width or diameter on any fiberglass
part of the CBC, repair by using Repair Kits P/N 104276-1 and 104276-2. See Tables 0019 00-1 and
0019 00-2 for kit components. For holes larger than 6 inches in length, width or diameter, see Major
Damage Repair.
Cracks and Holes. To repair cracks and holes proceed as follows:
WARNING
ventilated areas. Avoid prolonged or repeated breathing of the vapors or contact with
the skin. Make repairs to fiberglass parts in a well ventilated area. Always wear
breathing mask, gloves and eye protection.
NOTE
All repairs should be performed on the interior surfaces.
a. Using 36-grit sandpaper, hand-sand an area approximately 3 inches larger in all directions from the
damaged area. This might necessitate removing adjacent components temporarily.
NOTE
An active charcoal filter face mask should be worn when sanding the CARC paint on the
interior or exterior of CBC. CARC paint dust is a carcinogenic agent.
0019 00-1
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY
Table 0019 00-1. CBC Repair Kit P/N 104276-1 (Shelf Life Items)
PART NUMBER NOMENCLATURE QUANTITY
700155 Epoxy Filler, Kit 1

700455 Epoxy Resin Kit, 1 qt A and 1 qt B 1
Table 0019 00-2. CBC Repair Kit P/N 104276-2 (Indefinite Shelf Life Items)
PART NUMBER NOMENCLATURE QUANTITY
COML Brush, Paint, 2 in. wide, Fed. Spec. H-B-4200 3

2 2
700062 Mat, Fiberglass, 915 g/m (3 oz/ft ) (2 ft x 3 ft) 2
MIL-M-43248
2 2
700127 Cloth, Fiberglass, 240 g/m (7 oz/yd ) (3 ft x 4 ft) 2
MIL-C-19663
COML * Polyethylene Sheet (4 ft x 4 ft) 1
COML Kraft Paper (3 ft x 6 ft) 1
COML Tongue Depressor 4
COML Mixing Stick, Wood 4
COML Gloves, Polyethylene (medium and large) 1 pair
COML Sandpaper No. 36 Grit, Fed. Spec. P-P-105 4 sheets
COML Sandpaper No. 120 Grit, Fed. Spec. P-P-105 4 sheets
* Commercially available
0019 00-2
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY
b. Cut a piece of fiberglass mat (P/N 700062) to size plus 3 inches larger in all directions from the
damaged area.
c. Mix epoxy components A and B and apply the mixture (hereinafter referred to as resin) to the sanded
area, using a paint brush. Resin has a workable time of approximately 20 minutes after mixing.
WARNING
The resin and acetone (paint remover) must not be allowed to come in contact with
sensitive parts of the body. Blindness could result from direct contact with these
materials to the eyes. In the event of eye exposure, quickly flush the eyes with water
and consult a physician. Use gloves when handling any of these materials.
d. Apply resin to the fiberglass mat with the brush until the mat is wetted thoroughly.
e. Apply the fiberglass mat to the interior surface of the shell over the damaged area. The area should
be wet with resin.
f. Cut a piece of fiberglass cloth (P/N 700127) to a size 3 inches larger in all directions from the
damaged area.
g. Apply the fiberglass cloth over the previously installed fiberglass mat. Use a brush to smooth and
fair the wet fiberglass mat. Ensure that any air bubbles are evacuated.
h. Apply resin to the fiberglass cloth. Allow the resin to air cure for 24 hours. In low temperature
areas, apply heat, e.g. heat lamp. (Do not use open flame).
i. Cracks or holes may require filling from the exterior of the shell in addition to the interior repair.
This is accomplished by filling with resin and mat, or epoxy filler.
j. After curing, sand the repaired area, using 36, then 120 grit sandpaper. Wipe clean.
k. Paint with CARC paint MIL-C-46168 (not supplied in kit), color sand (P/N 700500-6) or camouflage
pattern (P/N 104269).
END OF TASK
0019 00-3
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY
MAJOR DAMAGE REPAIR
a. Procedures similar to minor surface repairs apply. When the damage is extensive or sections larger
than 6 inches of damaged material need to be cut away, it will be necessary to place a backing plate
on the external surface and secure it there. The backing plate, coated with wax or other mold
release can be attached with screws and the screw holes filled later after internal patching procedure
has been completed and the material cured. The plate may be metal, wood or another suitable
material, capable of providing a straight, smooth surface over the hole.
b. Gloves (see Table 0019 00-2) shall be used to avoid getting resin on hands.
0019 00-4
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY
LIFTING RING REPAIR
a. Using 1/2” combo wrench outside and 1/2” deep socket wrench inside CBC, remove two screws, lock
washers and backing plate from inside CBC. Retain the backing plate for installation of the new ring.
b. Remove U-bolt, flat washer and ring from outside.
WARNING
ventilated areas. Avoid prolonged or repeated breathing of vapors or contact with skin.
c. Clean old sealant from the screw holes in the shell with acetone. Allow it to dry.
d. Use sealing compound (P/N 700145) in and around the screw holes.
e. Install the new lifting rings (P/N 700407), U-bolts (P/N 700406) and attaching hardware. Tighten
securely.
END OF TASK
0019 00-5
TM 10-5411-232-13&P
CBC SHELL ASSEMBLY
INTERIOR MOUNTING INSTRUCTIONS
Rivnut Fastener Installation
The purpose of the rivnuts is to provide areas for hanging any number of items within the CBC. Rivnuts
may be installed on any of the internal stiffening ribs on the CBC’s sides or ceiling. It is best to use 5/16
in. flat head rivnuts, P/N 37-115 (B.F. Goodrich).
a. Drill a .490 in. - .500 in. hole, .850 in. deep into the rib of the CBC.
b. Insert the rivnut. Screw in C-722 wrench type header and pull the rivnut by rotating the head with
an allen wrench.
c. Remove tool after installation.
END OF TASK
0019 00-6
TM 10-5411-232-13&P
CHAPTER 7
SUPPORTING INFORMATION
FOR
TM 10-5411-232-13&P
TABLE OF CONTENTS
Subject Page
SCOPE ...................................................................................................................................... 0020 00-1

FIELD MANUALS....................................................................................................................... 0020 00-1
FORMS ...................................................................................................................................... 0020 00-1
TECHNICAL MANUALS ........................................................................................................... 0020 00-1
PAMPHLETS ............................................................................................................................ 0020 00-1
MILITARY SPECIFICATIONS .................................................................................................. 0020 00-1
MILITARY STANDARDS .......................................................................................................... 0020 00-1
INTRODUCTION ...................................................................................................................... 0021 00-1
THE ARMY MAINTENANCE SYSTEM MAC............................................................................. 0021 00-1
MAINTENANCE FUNCTIONS................................................................................................... 0021 00-1
EXPLANATION OF COLUMNS IN THE MAC ........................................................................... 0021 00-3
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST
EQUIPMENT REQUIREMENTS................................................................................................ 0021 00-3
EXPLANATION OF COLUMNS IN REMARKS ........................................................................ 0021 00-4
TOOLS AND TEST EQUIPMENT REQUIREMENTS FOR THE CBC...................................... 0021 00-6
SCOPE (RPSTL) ...................................................................................................................... 0022 00-1
GENERAL .................................................................................................................................. 0022 00-1
EXPLANATION OF COLUMNS IN THE RPSTL ....................................................................... 0022 00-1
EXPLANATION OF CROSS REFERENCE INDEX FORMAT AND COLUMNS....................... 0022 00-5
SPECIAL INFORMATION ......................................................................................................... 0022 00-6
HOW TO LOCATE REPAIR PARTS ........................................................................................ 0022 00-6
GROUP 00 (CBC) M105A2 TRAILER, TYPE II PARTS LIST ................................................... 0023 00-1
GROUP 01 (CBC) M105A2 TRAILER, TYPE II PARTS LIST .................................................. 0024 00-1
COMPONENTS OF END ITEM (COEI) LIST ........................................................................... 0025 00-1
EXPENDABLE AND DURABLE ITEMS LIST ........................................................................... 0026 00-1
TM 10-5411-232-13&P
REFERENCES
SCOPE
This work package lists all field manuals, forms, technical manuals and miscellaneous publications
referenced in this manual.
FIELD MANUALS
Basic Cold Weather Manual FM 31-70

First Aid for Soldiers FM 21-11
Mountain Operations FM 90-6
NBC Decontamination FM 3-3
Northern Operations FM 31-71
Vehicle Recovery Operations FM 20-22
FORMS
Equipment Control Record DA Form 2408-9

Equipment Inspection and Maintenance Worksheet DA Form 2404
Transportation Discrepancy Report SF361
Product Quality Deficiency Report SF368
Recommended Changes to Equipment Technical Publications DA Form 2028-2
Recommended Changes to Publications and Blank Forms DA Form 2028
TECHNICAL MANUALS
Procedures for Destruction of Army Equipment to Prevent Enemy Use TM 750-244-3

(Mobility Equipment Command)
Administrative Storage of Equipment TM 740-90-1
Preservation, Packaging, and Packing of Military Supplies and Equipment TM 38-230-2
Op. Unit, DS, GS Maintenance Manual For Trailer, Cargo:1-1/2 T, 2-Wheel M105A2 TM 9-2330-213-14&P
PAMPHLETS
Functional User’s Manual for the Army Maintenance Management System (TAMMS) DA Pam 738-750
MILITARY SPECIFICATIONS
MIL-T-704 Treatment and Painting of Material

MIL-C-46168 Coating, Aliphatic Polyurethane, Chemical Agent Resistant
MIL-R-7575 Resin, Polyester, Low Pressure Laminating
AR 750-1 Maintenance of Supplies and Equipment
MILITARY STANDARDS
MIL-STD-209 Lifting and Tiedown Provisions
0020 00-1/(2 Blank)

TM 10-5411-232-13&P
CARGO BED COVER (CBC) M105A2, TYPE II 0021 00
MAINTENANCE ALLOCATION CHART (MAC)
INTRODUCTION
The Army Maintenance System MAC
This introduction provides a general explanation of all maintenance and repair functions authorized at the
two maintenance levels under the Two-Level Maintenance System concept.
The MAC (immediately following the introduction) designates overall authority and responsibility for the
performance of maintenance functions on the identified end item or component. The application of the
maintenance functions to the end item or component shall be consistent with the capacities and
capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as:
Field – includes two columns, Unit maintenance and Direct Support maintenance. The Unit
maintenance column is divided again into two more subcolumns, C for Operator or Crew and O for
Unit maintenance.
Sustainment – includes two subcolumns, General Support (H) and Depot (D).
The tools and test equipment requirements (immediately following the MAC) list the tools and test
equipment (both special tools and common tool sets) required for each maintenance function as
referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental
instructions and explanatory notes for a particular maintenance function.
Maintenance Functions
Maintenance functions are limited to and defined as follows:
1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or
electrical characteristics with established standards through examination (e.g., by sight, sound, or
feel.) This includes scheduled inspection and gagings and evaluation of cannon tubes.
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical

characteristics of an item and comparing those characteristics with prescribed standards on a
scheduled basis, i.e., load testing of lift devices and hydrostatic testing of pressure hoses.
3. Service. Operations required periodically to keep an item in proper operating condition, e.g., to
clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel,
lubricants, chemical fluids, or gases. This includes scheduled exercising and purging of recoil
mechanisms. The following are examples of service functions:
a. Unpack. To remove from packing box for service or when required for the performance of
maintenance operations.
b. Repack. To return item to packing box after service and other maintenance operations.
c. Clean. To rid item of contamination.
0021 00-1 Change 1

TM 10-5411-232-13&P
d. Touch up. To spot paint scratched or blistered surfaces.
e. Mark. To restore obliterated identification.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper or position, or by
setting the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired
performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test,

measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of
two instruments, one of which is a certified standard of known accuracy, to detect and adjust any
discrepancy in the accuracy of the instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare,
repair part, or module (component or assembly) in a manner to allow the proper functioning of an
equipment or system.
8. Paint. To prepare and spray color coats of paint so that the ammunition can be identified and
protected. The color indicating primary use is applied, preferably, to the entire exterior surface as
the background color of the item. Other markings are to be repainted as original so as to retain
proper ammunition identification.
9. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.
“Replace” is authorized by the MAC and assigned maintenance level is shown as the third position
code of the Source, Maintenance and Recoverability (SMR) code.
10. Repair. The application of maintenance services, including fault location/troubleshooting,

removal/installation, disassembly/assembly procedures and maintenance actions to identify
troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or
failure in a part, subassembly, module (component or assembly), end item, or system.
NOTE
The following definitions are applicable to the “repair” maintenance function:
Services. Inspect, test, service, adjust, align, calibrate, and/or replace.
Fault location/troubleshooting. The process of investigating and detecting the cause of

equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test
(UUT).
Disassembly/assembly. The step-by-step breakdown (taking apart) of a spare/functional

group coded item to the level of its least component, that is assigned an SMR code for
the level of maintenance under consideration (i.e., identified as maintenance significant).
Actions. Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
Change 1 0021 00-2

TM 10-5411-232-13&P
11. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical
publications. Overhaul is normally the highest degree of maintenance performed by the Army.
Overhaul does not normally return an item to like new condition.
12. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable
equipment to a like new condition in accordance with original manufacturing standards. Rebuild is
the highest degree of material maintenance applied to Army equipment. The rebuild operation
includes the act of returning to zero those age measurements (e.g., hours/miles) considered in
classifying Army equipment/components.
Explanation of Columns in the MAC
Column (1) Group Number. Column (1) lists Functional Group Code (FGC) numbers, the purpose of which
is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next
Higher Assembly (NHA).
Column (2) Component/Assembly. Column (2) contains the item names of components, assemblies,
subassemblies, and modules for which maintenance is authorized.
Column (3) Maintenance Function. Column (3) lists the functions to be performed on the item listed in
column (2). (For a detailed explanation of these functions refer to “Maintenance Functions” outlined
above).
Column (4) Maintenance Level. Column (4) specifies each level of maintenance authorized to perform
each function listed in column (3), by indicating work time required (expressed as manhours in whole
hours or decimals) in the appropriate subcolumn. This work time figure represents the active time required
to perform that maintenance function at the indicated level of maintenance. If the number or complexity of
the tasks within the listed maintenance function varies at different maintenance levels, appropriate work
time figures are to be shown for each level. The work time figure represents the average time required to
restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable
condition under typical field operating conditions. This time includes preparation time (including any
necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in
addition to the time required to perform the specific tasks identified for the maintenance functions
authorized in the MAC. The symbol designations for the various maintenance levels are as follows:
Field:
C Operator or Crew maintenance

O Unit maintenance
F Direct Support maintenance
Sustainment:
L Specialized Repair Activity

H General Support maintenance
D Depot maintenance
0021 00-3 Change 1

TM 10-5411-232-13&P
NOTE
The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of
maintenance are identified by work time figure in the “H” column of column (4), and an
associated reference code is used in the REMARKS column (6). This code is keyed to the
remarks and the SRA complete repair application is explained there.
Column (5) Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool
sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special
tools, special TMDE and special support equipment required to perform the designated function. Codes
are keyed to the entries in the tools and test equipment table.
Column (6) Remarks Code. When applicable, this column contains a letter code, in alphabetic order,
which is keyed to the remarks table entries.
Explanation of Columns in the Tools and Test Equipment Requirements
Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code
correlates with a code used in column (5) of the MAC.
Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test
equipment.
Column (3) - Nomenclature. Name or identification of tool or test equipment.
Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) - Tool Number. The manufacturer’s part number.
Explanation of Columns in Remarks
Column (1) - Remarks Code. The code recorded in column (6) of the MAC.
Column (2) - Remarks. This column lists information pertinent to the maintenance function being
performed as indicated in the MAC.
Change 1 0021 00-4

TM 10-5411-232-13&P
Table 0021 00-1. Maintenance Allocation Chart (MAC) for

Cargo Bed Cover (CBC) M105A2 Trailer, Type II
(1) (2) (3) (4) (5) (6)
GROUP COMPONENT/ MAINTENANCE MAINTENANCE LEVEL TOOLS AND REMARKS

NUMBER ASSEMBLY FUNCTION EQUIPMENT CODE
FIELD SUSTAINMENT REFERENCE
UNIT
DIRECT GENERAL
DEPOT CODE
SUPPORT SUPPORT
C O F H D
00 CBC ASSY Inspect 0.6 A
Repair 4.0 1 D
Replace 3.0 B
Service 0.2 C
01 DOOR ASSY Inspect 0.2 A
Repair D
Replace 1.0 1, 2, 3
0101 DOOR, UPPER Inspect 0.1
Repair 2.0
Replace 0.5 E
0102 DOOR, LOWER Inspect 0.1
Repair 2.0 F
Replace 0.5
02 2-WAY Inspect 0.1
VENTILATOR Replace 0.5 1
03 PLATE, ACCESS Inspect 0.1

(ELECT. CABLE Replace 0.5 1 G
PORT)
04 STEP, FOLDING Inspect 0.1
Replace 0.5 1
Service 0.1 C
05 HANDLE, CHEST Inspect 0.1
Replace 0.5 1
Service 0.1 C
Table 0021 00-2. Tools and Test Equipment for Cargo Bed Cover (CBC) M105A2 Trailer, Type II
(1) (2) (3) (4) (5)

TOOL OR TEST MAINTENANCE NOMENCLATURE NATIONAL STOCK TOOL NUMBER
EQUIPMENT LEVEL NUMBER
REFERENCE
CODE
1 O, F Tool Kit, General Mechanics 5180-00-177-7033
2 O, F Riveter, Blind, Hand 5120-01-289-4310
Drill, Electric, Portable, ¼” CAP, with
3 O, F 5130-00-561-1389
Drill Bits
0021 00-5 Change 1

TM 10-5411-232-13&P
Table 0021 00-3. Remarks for Cargo Bed Cover (CBC) M105A2 Trailer, Type II
(1) (2)
REMARKS REMARKS
CODE
A Perform Preventive Maintenance Checks and Services (PMCS)
B Remove and Replace Door Holder
C Lubrication Required for Step, Folding, Pivot Points, Contact Surfaces (Annually)
D Fiberglass Repair
E Remove and Replace Hinge; Door, Upper; Lock, 2-Point; Bar, Lock
F Remove and Replace Hinge; Door, Lower; Lock, 3-Point; Plate, Striker
G Remove and Replace Footman’s Loop, Hook and Tie Down Rubber
H Remove and Replace Access Plate, Cable Boot and Lanyard
Change 1 0021 00-6

TM 10-5411-232-13&P
REPAIR PARTS AND SPECIAL TOOLS LIST (RPSTL)
SCOPE
This RPSTL lists and authorizes spare and repair parts; special tools; special test, measurement and
diagnostic equipment (TMDE); and other special support equipment required for performance of unit and
direct support maintenance of the CBC. It authorizes the requisitioning, issue, and disposition of spares,
repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes.
GENERAL
In addition to this section, this RPSTL is divided into the following sections:
Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by
this RPSTL for use in the performance of maintenance. These work packages also include parts with must be
removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending
alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence.
Sending units, brackets, filters and bolts are listed with the component they mount on. Bulk materials are
listed by item name in FIG. BULK at the end of the work packages. Repair part kits are listed separately in
their own functional group and work package. Repair parts for reparable special tools are also listed in a
separate work package. Items listed are shown on the associated illustrations.
Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE and
special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the
DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets
and/or Class VII are not listed.
Cross-Reference Indexes Work Packages. There are no cross-reference indexes work packages in this
RPSTL.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST (RPSTL)
WORK PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria and disposition instruction, as shown in the following breakout:
Source Code Maintenance Code Recoverability Code

------ ----- -----
XX XX X
----- ----- -----
1st two 3rd position 4th position 5th position:
Positions: Who can install Who can do Who determines
How to get replace or complete disposition action
an item use the item repair* on on unserviceable items
the item
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance
tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.
0022 00-1
TM 10-5411-232-13&P
Source Code. The source code, tells you how to get an item needed for maintenance, repair, or overhaul of
an end item/equipment. Explanation of source codes follows.
Source Code Explanation
PA Stock items; use the applicable NSN to request/requisition items

PB with these source codes. They are authorized to the level
PC indicated by the code entered in the third position of the SMR code.
PD
PE NOTE
PF Items coded PC are subject to deterioration.
PG
KD Items with these codes are not to be requested/requisitioned individually.

KF They are part of a kit which is authorized to the maintenance level
KB indicated in the 3rd position of the SMR code. The complete kit must be
requisitioned and applied.
MO-Made at unit/ Items with these codes are not to be requested/requisitioned individually.
AVUM Level They must be made from bulk material that is identified by the
MF-Made at DS/ P/N in the DESCRIPTION AND USABLE ON CODE (UOC)
AVIM Level column and listed in the Bulk Material group work package of the RPSTL.
MH-Made at GS If the item is authorized to you by the 3rd position code of the SMR code,
Level but the source code indicates it is made at a higher level,
ML-Made at SRA order the item from the higher level of maintenance.
MD-Made at Depot
AO-Assembled by Items with these codes are not to be requested/requisitioned

Unit/AVUM Level individually. The parts that make up the assembled item must be
AF-Assembled by requisitioned or fabricated and assembled at the level of
DS/AVIM Level maintenance indicated by the source code. If the third position
AH-Assembled by code of the SMR code authorizes you to replace the item, but the
GS level source code indicates the item is assembled at a higher level,
AL-Assembled by order the item from the higher level of maintenance.
SRA
AD-Assembled by
Depot
XA Do not requisition an “XA” coded item. Order its next higher assembly. (Also, refer to the
NOTE below.)
XB If an item is not available from salvage, order it using the CAGEC and P/N.
XC Installation drawings, diagrams, instruction sheets, field service drawings; identified by

manufacturer’s P/N.
0022 00-2
TM 10-5411-232-13&P
XD Item is not stocked. Order an XD-coded item through normal supply channels using the
CAGEC and P/N given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may be used
as a source of supply for items with the above source codes, except for
those source coded “XA” or those aircraft support items restricted by
requirements of AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR Code as
follows:
Third Position: The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will
indicate authorization to the following levels of maintenance:
Maintenance
Code Application/Explanation
C Crew or operator maintenance done within unit/AVUM maintenance.
O Unit level/AVUM maintenance can remove, replace, and use the item.
F Direct support/AVIM maintenance can remove, replace, and use the item.
H General support maintenance can remove, replace, and use the item.
L Specialized repair activity can remove, replace, and use the item.
D Depot can remove, replace, and use the item.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to
be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all
authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level of
maintenance, if authorized by the Maintenance Allocation Chart (MAC)
and SMR codes.
Maintenance
O Unit/AVUM is the lowest level that can do complete repair of the item.
F Direct support/AVIM is the lowest level that can do complete repair of the item.
0022 00-3
TM 10-5411-232-13&P
H General support is the lowest level that can do complete repair of the item.
L Specialized repair activity is the lowest level that can do complete repair of the item.
D Depot is lowest level that can do complete repair of the item.
Z Non-reparable. No repair is authorized.
B No repair is authorized. No parts or special tools are authorized for the maintenance
of a “B” coded item. However, the item may be reconditioned by adjusting,
lubricating, etc., at the user level.
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR Code as follows:
Recoverability
Z Non-reparable item. When unserviceable, condemn and dispose of the item at the
level of maintenance shown in 3rd position of SMR Code.
O Reparable item. When uneconomically reparable, condemn and dispose of the item
at the unit level.
F Reparable item. When uneconomically reparable, condemn and dispose of the item
at the direct support level.
H Reparable item. When uneconomically reparable, condemn and dispose of the item
at the general support level.
D Reparable item. When beyond lower level repair capability, return to depot.
Condemnation and disposal of item are not authorized below depot level.
L Reparable item. Condemnation and disposal not authorized below Specialized

Repair Activity (SRA).
A Item requires special handling or condemnation procedures because of specific

reasons (such as precious metal content, high dollar value, critical material, or hazardous
material). Refer to appropriate manuals/directives for specific instructions.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a 5-digit code which is
used to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
0022 00-4
TM 10-5411-232-13&P
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer, (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of
the item by means of its engineering drawings, specifications, standards, and inspection requirements to
identify an item or range of items.
NOTE
When you use an NSN to requisition an item, the item you

receive may have a different P/N from the item listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following
information:
1. The federal item name and, when required, a minimum description to identify the item.
2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or
fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection
from electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in Column (6) for a
given figure in both the Repair Parts List and Special Tools List work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the
breakout shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an
assembly. A “V” appearing in this column instead of quantity indicates that the quantity is a variable and
quantity may change from application to application.
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
1. National Stock Number (NSN) Index Work Package.
STOCK NUMBER Column. This column lists the NSN in National Item Identification Number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN.
_____NSN_____ When using this column to locate an item, ignore the first
5305-01-574-1467 four digits of the NSN. However, the complete NSN should
NIIN be used when ordering items by stock number.
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures
are in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.
0022 00-5
TM 10-5411-232-13&P
2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric
sequence (i.e. vertical arrangement of letter and number combinations which places the first letter or digit
of each group in order A through Z, followed by the numbers 0 through 9, and each following letter or digit in
like order).
PART NUMBER Column. Indicates the P/N assigned to the item.
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in
the adjacent figure number column.
SPECIAL INFORMATION.
None required.
HOW TO LOCATE REPAIR PARTS.
1. When NSNs or P/Ns Are Not Known.
First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and subassembly groups, and listings are divided
into the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list for the figure and time numbers. The NSNs and part numbers are on
the same line as the associated item numbers.
2. When NSN is known.
First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN
is arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for.
3. When P/N is known.
First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index work
package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
0022 00-6
TM 10-5411-232-13&P
ABBREVIATIONS.
No uncommon abbreviations are used in this RPSTL.
0022 00-7/(8 Blank)

TM 10-5411-232-13&P
GROUP 00 CARGO BED COVER PARTS LIST
Figure 1. Group 00 CBC
0023 00-(1 Blank)/2

TM 10-5411-232-13&P
(1) (2) (3) (4) (5) (6) (7)

ITEM SMR PART DESCRIPTION AND USABLE ON CODE
NO. CODE NSN CAGEC NUMBER (UOC) QTY
GROUP 00 CBC
PDOFF 51489 104008 CARGO BED COVER , M105A2 REF
1 PAOZZ 51489 700407 . RING, SS 4
2 PAOZZ 51489 700406 . U-BOLT, 5/16-18 4
3 PAOZZ MS51971-2 . NUT, 5/16-18 UNC, CRES 16 AP
4 PAOZZ MS15795-812 . WASHER, FLAT, 5/16 CRES 16 AP
5 PAOZZ MS35338-140 . WASHER, LOCK, 5/16 CRES 16 AP
6 PAOZZ 51489 104039 . PLATE, BACKING 4
7 PAOZZ 51489 700272 . HANDLE, CHEST 2
8 PAOZZ MS51957-64 . SCREW, 10-24, .88LG, CRES 10 AP
9 PAOZZ MS15795-808 . WASHER, FLAT, #10, CRES 10 AP
10 MS35378-138 . WASHER, LOCK, #10, CRES 10 AP
11 PAOZZ MS17830-3C . NUT, SELF-LOCKING, 10-24 CRES 10 AP
12 PAOZZ 5411-01-481-5892 51489 104050 . VENTILATOR, 2 WAY 2
13 PAOZZ MS51957-64 . SCREW, 10-24, .63 LG, CRES 24 AP
13A PAOZZ MS15795-808 . WASHER, FLAT, NO. 10, CRES 24 AP
13B MS35649-204 . NUT, 10-24, CRES 24 AP
14 PAOZZ MS25083-2CC28 . LANYARD 2
15 PAOZZ MS51957-26 . SCREW, PH, 6-32 X .25 LG, CRES 2 AP
16 PAOZZ 00229 18-4455 . BOOT, CABLE 2
17 PAOZZ 0MLS5 AP40W . PLATE, ACCESS 2
19 PAOZZ MS15795-808 . WASHER, FLAT, NO. 10, CRES 12 AP
20 MS35338-138 . WASHER, LOCK, NO. 10, CRES 12 AP
21 MS35649-204 . NUT, 10-24, CRES 12 AP
22 XD 51489 104017 . HOOD, RAIN 1
23 PAOZZ 5340-00-302-1840 51489 104054 . HOLDER, DOOR, HEAVY DUTY 1
25 PAOZZ MS15795-808 . WASHER, FLAT, NO. 10, CRES 8 AP
26 PAOZZ MS17830-3C . NUT, SELF-LOCKING, 10-24 CRES 8 AP
27 PAOZZ 3A054 1723A1 . CLIP, SPRING 1
28 PAOZZ 07707 AD66H . RIVET 1 AP
29 PAOZZ 51489 104022 . PLATE, ID 1
30 PAOFF 51489 104012 . DOOR ASSY 1
32 PAOZZ 51489 103993-1 . PLATE, STRIKE 1
34 51489 104008-5 . UDR*, 10 X 5, 2 LAYER 1
35 PAOZZ 51489 104021 . STRAP ASSY, RATCHET, LADDER 1
36 PAOZZ 5440-01-481-6010 51489 104049 . LADDER, 24 INCH 1
0023 00-3
TM 10-5411-232-13&P
(1) (2) (3) (4) (5) (6) (7)

37 PAOZZ 5410-00-984-5065 51489 104055 . STEP, FOLDING 2

38 PAOZZ MS35307-336 . SCREW, HEX, 5/16-18, 1.25 LG, CRES 4 AP
39 AN970-5 . WASHER, FLAT, WOOD, 5/16, CRES 4 AP
40 PAOZZ MS35338-140 . WASHER, LOCK, 5/16 4 AP
41 MS51971-2 . NUT, 5/16-18, CRES 4 AP
42 XDOFF 51489 104009 . CBC SUBASSY (SHELL) 1
*UNIDIRECTIONAL ROVING
END OF FIGURE
0023 00-4
TM 10-5411-232-13&P
Figure 2. Group 01 CBC
0024 00-(1 Blank)/2

TM 10-5411-232-13&P
(1) (2) (3) (4) (5) (6) (7)

GROUP 01 CBC
PAOFF 51489 104012 DOOR ASSY M105A2 REF
1 PAOFF 5340-01-481-6503 51489 104052 .LOCK, DOOR, 2 POINT 1
2 PAOFF 07707 AK66H .RIVET 3 AP
3 PAOFF MS51957-83 .SCREW, PH, 1/4-20 X 1.0 LG, CRES 4 AP
4 MS157095- . WASHER, FLAT 4 AP
810
5 MS17830-46 . NUT, SELF LOCKING, 1/4-20, CRES 4 AP
6 MS51957-70 . SCREW, PH, 10-24 X 1.75 LG, CRES 4 AP
7 PAOFF 3A054 90598A011 . NUT, PROPELLER, CRES 4 AP
8 PAOFF 51489 104000-1 . SPACER 1
9 PAOFF 51489 104000-5 . SPACER 1
10 PAOFF 51489 104038-3 . BAR, LOCK 1
11 PAOFF 51489 104038-5 . BAR, LOCK 1
12 PAOFF MS24665-368 . PIN, COTTER 2 AP
13 PAOZZ 51489 103993-1 . PLATE, STRIKER 1
14 PAOFF 07707 AD86H . RIVET 2 AP
15 PAOFF 51489 103992 . PLATE, STRIKER 1
16 PAOFF MS51957-69 . SCREW, PH, 10-24, 1.5 LG, CRES 4 AP
17 PAOFF MS15795-808 . WASHER, FLAT, NO. 10, CRES 4 AP
18 PAOZZ MS17830-3C . NUT, SELF LOCKING, 10-24, CRES 4 AP
19 51489 700409 . RUBBER, FOAM, 1/8 X 1.0 85.0 “
20 PAOFF 51489 104036-7 . GASKET 1
21 PAOFF 2510-01-481-6047 51489 104013 . DOOR, UPPER 1
22 PAOFF MS51957-83 . SCREW, PH, 1/4-20 X 1.0 LG, CRES 16 AP
23 MS15795-810 . WASHER, FLAT 16 AP
24 3A054 90101A230 . NUT, SELF LOCKING, 10-24, THIN, 16 AP
CRES
25 PAOFF 51489 104015 . HINGE, UPPER 1
27 PAOFF 51489 104036-1 . GASKET 1
28 PAOFF 5340-01-481-6506 51489 104053 . LOCK, DOOR, 3 POINT 1
31 3AD54 90101A230 . NUT, SELF LOCKING, 10-24, THIN, 4 AP
CRES
32 PAOFF 51489 103708 . STRIKE, TYPE B 1
33 PAOFF 07707 SD812BS . RIVET 3 AP
34 PAOFF 2510-01-481-6073 51489 104014 . DOOR, LOWER 1
37 3A054 90101A230 . NUT, SELF LOCKING, 10-24, THIN, 9 AP
CRES
38 PAOFF 51489 104016 . HINGE, LOWER 1
40 PAOFF 51489 104026 . FRAME, DOOR 1
END OF FIGURE
0024 00-3/(4 Blank)
TM 10-5411-232-13&P
CARGO BED COVER (CBC) MI05A2 TRAILER, TYPE II 0025 00
COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LIST
INTRODUCTION
Scope
This work package lists COEI and BII for the Cargo Bed Cover (CBC) M105A2 Trailer, Type II to help you
inventory items for safe and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Component of End Item (COEI). This list is for information purposes only and is not authority to requisition
replacements. These items are part of the CBC. As part of the end item, these items must be with the end
item whenever it is issued or transferred between property accounts. Items of COEI are removed and
separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help
you find and identify the items.
Basic Issue Items (BII). These essential items are required to place the CBC in operation, operated, and to
do emergency repairs. Although shipped separately packaged, BII must be with the CBC during operation
and when it is transferred between property accounts. Listing these items is your authority to request/
requisition them for replacement and based on authorization of the end item by the TOE/MTOE. Illustrations
are furnished to help you find and identify the items.
Explanation of Columns in the COEI List and BII List
Column (1), Illus Number, gives you the number of the item illustrated.
Column (2), National Stock Number, identifies the stock number of the item to be used for requisitioning
purposes.
Column (3), Description, CAGEC, and Part Number, identifies the Federal item name (in all capital letters)
followed by a minimum description when needed. The stowage location of COEI is also included in this
column. The last line below the description is the CAGEC (commercial and Government entity code) (in
parentheses) and the part number.
Column (4), Usable on Code, gives you a code if the item you need is not the same for different models of
equipment. These codes are identified below:
Code Used on
PAA Model XXX
PAB Model XXXX
PAC Model XXXXX
Column (5), U/M (unit of measure), indicates how the item is issued for the National Stock Number shown in
column (2).
Column (6), Qty Rqr, indicates the quantity required.
0025 00-1
TM 10-5411-232-13&P
Table 0025 00-1. Components of End Item List (COEI)
(1) (2) (3) (4) (5) (6)

ILLUS NATIONAL DESCRIPTION CAGEC, AND USABLE QTY
NUMBER STOCK PART NUMBER ON CODE U/M RQR
NUMBER
1 5440-01-481-6010 24-INCH LADDER FQR EA 1

(mounted inside CBC)
(51489) 104049
2 5411-01-481-5889 KIT INSTALLATION HARDWARE FQR EA 1

(attached to 24-inch ladder)
(51489) 104245
0025 00-2
TM 10-5411-232-13&P
Table 0025 00-2. Basic Issue Items List (BII)
(1) (2) (3) (4) (5) (6)

ILLUS NATIONAL DESCRIPTION CAGEC, AND USABLE QTY
NUMBER STOCK PART NUMBER ON CODE U/M RQR
NUMBER
1 N/A (51489) TM 10-5411-232-13&P EA 1
0025 00-3/(4 Blank)

TM 10-5411-232-13&P
EXPENDABLE AND DURABLE ITEMS LIST
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the
CARGO BED COVER (CBC) M105A2 Trailer, TYPE II. This list is for information only and is not authority to
requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items
(Except Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-100, Army Medical Department
Expendable/Durable Items.
Explanations of Columns in the Expendable/Durable Items List
Column (1) - Item Number. This number is assigned to the entry in the list and is referenced in the narrative
instructions to identify the item (e.g. “using a brush (WP 0019 00”).
Column (2) - Level. This column includes the lowest level of maintenance that requires the listed item
(C = Operator/Crew).
Column (3) - National Stock Number. This is the NSN assigned to the item which you can use to requisition
it.
Column (4) - Item Name, Description, Commercial and Government Entity Code (CAGE), and Part Number
(P/N). This column provides the other information you need to identify the item.
Column (5) - Unit of Measure (U/M). This code shows the physical measurement or count of an item, such
as gallon, dozen, gross, etc.
EXPENDABLE AND DURABLE ITEMS LIST
Table 0026 00-1. Expendable and Durable Items List

(1) (2) (3) (4) (5)
NATIONAL
ITEM STOCK
NUMBER LEVEL NUMBER ITEM NAME, DESCRIPTION, CAGE, PART NUMBER U/M
1 C 6810-00-201-0906 Alcohol, denatured Grade III, 16 ounce bottle (81348) BT

O-E-760
2 C Grease, Mobilux EP023 QT

3 C Soap
4 C 8020-00-224-8024 Brush, artist, MTL, ferrule, round tapered point. Type I, EA
camel hair (81348) H-B-118
5 C Sealing Compound QT
6 C Paint, sand color (51489) P/N 700500-6 GL
7 C Paint, camouflage pattern (51489) P/N 104269 GL
0026 00-1/(2 Blank)

TM 10-5411-232-13&P
GLOSSARY
Term Definition
2-Way Ventilator Provides air circulation within the cargo bed cover.
Access Plate When opened, allows electrical cables to be pushed through

the opening to power equipment inside the cargo bed cover.
Cable Boot Opening channel in the cargo bed cover allowing cables to be
pushed through and is opened or closed with the access plate.
Cargo Bed Cover (CBC) A fiberglass enclosure that is mounted on an M105A2 Trailer
and is used to transport equipment.
CBC Shell The cargo bed cover enclosure, including walls, ceiling
and floor.
Chest Handle Provides hand grips when climbing to the roof of the cargo bed
cover.
Curb Side Passenger side of CBC.
Folding Step When extended, allows personnel to climb onto the roof of the
cargo bed cover.
Ladder Used for climbing into the cargo bed cover.
Lanyard Flexible strap that holds the access cover in place when it is
open.
Lifting Ring Used for attaching hoist when lifting cargo bed cover.
Lower Door Assembly Provides a larger area to gain access to the cargo bed cover
when latched together with the upper door assembly.
Rain Hood Slanted portion of roof for deflecting rain.
Road Side Driver side of CBC.
Upper Door Assembly Allows rear access to the cargo bed cover.
GLOSSARY 1/(2 Blank)

TM 10-5411-232-13&P
INDEX
Subject WP Sequence No.-Page No.
Assembly and Preparation for Use ......................................... 0010 00-1
C
Cleaning .................................................................................. 0009 00-2
Controls................................................................................... 0005 00-1
Upper Door Assembly Latch ............................................ 0005 00-2
Lower Door Assembly Latch ............................................ 0005 00-2
2-Way Ventilator .............................................................. 0005 00-2
Folding Step ..................................................................... 0005 00-2
Access Plate .................................................................... 0005 00-2
Components of End Item and Basic Issue Items ................... 0025 00-1
E
Emergency Procedures .......................................................... 0007 00-1
Equipment Data ...................................................................... 0002 00-4
Expendable and Durable Items List ....................................... 0026 00-1
I
Inspection................................................................................ 0009 00-1
Installation .............................................................................. 0010 00-1
L
Lubrication Intervals ............................................................... 0009 00-2
M
Major Components ................................................................. 0002 00-3
Maintenance Allocation Chart ................................................ 0021 00-1
O
Operating Procedures ............................................................. 0006 00-1
Upper and Lower Doors .................................................... 0006 00-1
2-Way Ventilators ............................................................. 0006 00-1
Folding Steps ................................................................... 0006 00-1
P
Preparation for Movement ..................................................... 0006 00-3
Preventive Maintenance Checks and Services ...................... 0009 00-3
INDEX 1
TM 10-5411-232-13&P
Subject WP Sequence No.-Page No.
R
Remove
Upper Door Assembly ...................................................... 0011 00-1
Door Holder....................................................................... 0012 00-1
Lower Door Assembly....................................................... 0013 00-1
Access Plate .................................................................... 0014 00-1
2-Way Ventilator .............................................................. 0015 00-1
Folding Step ..................................................................... 0016 00-1
Chest Handle ................................................................... 0017 00-1
24-Inch Ladder ................................................................. 0018 00-1
References ............................................................................. 0020 00-1
Repair Kit ............................................................................... 0019 00-2
Repair Parts and Special Tools List ....................................... 0022 00-1
Replace
Upper Door Assembly ...................................................... 0011 00-2
Door Holder....................................................................... 0012 00-2
Lower Door Assembly ...................................................... 0013 00-2
Access Plate .................................................................... 0014 00-2
2-Way Ventilator .............................................................. 0015 00-1
Folding Step ..................................................................... 0016 00-1
Chest Handle ................................................................... 0017 00-1
24-Inch Ladder ................................................................. 0018 00-1
S
Shell Assembly
Minor Repair ..................................................................... 0019 00-1
Major Damage Repair ...................................................... 0019 00-4
Lifting Ring Repair ............................................................ 0019 00-5
Interior Mounting Instructions .......................................... 0019 00-6
Storage and Shipment ............................................................ 0010 00-4
T
Theory of Operation ............................................................... 0003 00-1
Tools and Test Equipment Requirements ............................. 0021 00-6
Troubleshooting Procedures .................................................. 0008 00-1
U
Unpacking .............................................................................. 0010 00-1
Unusual Environmental Conditions ........................................ 0007 00-2
INDEX 2
By Order of the Secretary of the Army:
ERIC K. SHINSEKI
General, United States Army
Official: Chief of Staff
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0120002
DISTRIBUTION:
To be distributed in accordance with Initial Distribution Number (IDN 256682) requirements for
TM 10-5411-232-13&P.
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject
line must be exactly the same and all fields must be included; however only the
following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27.
From: "Whomever" <[email protected]>

To: [email protected]
Subject: DA Form 2028
1. From: Joe Smith

2. Unit: home
3. Address: 4300 Park
4. City: Hometown
5. St: MO
6. Zip: 77777
7. Date Sent: 19-OCT-93
8. Pub no: 55-2840-229-23
9. Pub Title: TM
10. Publication Date: 04-JUL-85
11. Change Number: 7
12. Submitter Rank: MSG
13. Submitter FName: Joe
14. Submitter MName: T
15. Submitter LName: Smith
16. Submitter Phone: 123-123-1234
17. Problem: 1
18. Page: 2
19. Paragraph: 3
20. Line: 4
21. NSN: 5
22. Reference: 6
23. Figure: 7
24. Table: 8
25. Item: 9
26. Total: 123
27. Text:
This is the text for the problem below line 27.
RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and Special Tool DATE
Lists (RPSTL) and Supply Catalogs/Supply Manuals
BLANK FORMS (SC/SM). 21 October 2003
For use of this form, see AR 25-30; the proponent agency is ODISC4.
TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)
COMMANDER
U.S. ARMY TANK-AUTOMOTIVE AND ARMAMENT COMMAND PFC Jane Doe
ATTN: AMSTA-LC-CECT CO A 3rd Engineer BR
15 KANSAS STREET
NATICK, MA 01760-5052
Ft. Leonardwood, MO 63108
PART I – ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE
TM 10-1670-296-23&P 30 October 2002 Unit Manual for Ancillary Equipment for Low Velocity Air
Drop Systems
ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO. (Provide exact wording of recommended changes, if possible).
0036 00-2
1 In table 1, Sewing Machine Code Symbols, the second
sewing machine code symbol should be MD ZZ not MD
22.
Change the manual to show Sewing Machine, Industrial:

Zig-Zag; 308 stitch; medium-duty; NSN 3530-01-181-1421
as a MD ZZ code symbol.
*Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS SIGNATURE
EXTENSION
Jane Doe, PFC 508-233-4141 Jane Doe Jane Doe

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPPC V3.00
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
COMMANDER PFC Jane Doe
U.S. ARMY TANK-AUTOMOTIVE AND ARMAMENT COMMAND 21 October 2003
ATTN: AMSTA-LC-CECT CO A 3rd Engineer BR
15 KANSAS STREET Ft. Leonardwood, MO 63108
NATICK, MA 01760-5052
PART II – REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TM 10-1670-296-23&P 30 October 2002 Unit Manual for Ancillary Equipment for Low
Velocity Air Drop Systems
TOTAL NO. OF
PAGE COLM LINE NATIONAL REFERENCE FIGURE ITEM MAJOR ITEMS
NO. NO. NO. STOCK NUMBER NO. NO. NO. SUPPORTED RECOMMENDED ACTION
0066 00-1
4 Callout 16 in figure 4 is pointed
to a D-Ring. In the Repair Parts
List key for figure 4, item 16 is
called a Snap Hook. Please
correct one or the other.
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank
forms. Additional blank sheets may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION SIGNATURE
UASPPC V3.00
BLANK FORMS (SC/SM).
COMMANDER
U.S. ARMY TANK-AUTOMOTIVE AND ARMAMENT COMMAND
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
TM 10-5411-232-13&P 1 August 2001 Operator’s, Unit, and Direct Support Maintenance Manual Including Repair Parts
and Special Tools List (RPSTL) for Cargo Bed Cover (CBC) M105A2 Trailer,
Type II

EXTENSION
COMMANDER
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
TM 10-5411-232-13&P 1 August 2001 Operator’s, Unit, and Direct Support Maintenance Manual
Including Repair Parts and Special Tools List (RPSTL) for Cargo
Bed Cover (CBC) M105A2 Trailer, Type II
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
NO. NO. NO. NUMBER NO. NO. NO. ITEMS RECOMMENDED ACTION
SUPPORTED
PART III – REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
UASPPC V3.00
COMMANDER
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
Type II

EXTENSION
COMMANDER
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
TOTAL NO.
SUPPORTED
UASPPC V3.00
COMMANDER
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
Type II

EXTENSION
COMMANDER
ATTN: AMSTA-LC-CECT
15 KANSAS STREET
NATICK, MA 01760-5052
TOTAL NO.
SUPPORTED
UASPPC V3.00
The Metric System and Equivalents
Linear Measure Liquid Measure
1 centimeter = 10 millimeters = .39 inch 1 centiliter = 10 milliliters = .34 fl. ounce
1 decimeter = 10 centimeters = 3.94 inches 1 deciliter = 10 centiliters = 3.38 fl. ounces
1 meter = 10 decimeters = 39.37 inches 1 liter = 10 deciliters = 33.81 fl. ounces
1 dekameter = 10 meters = 32.8 feet 1 dekaliter = 10 liters = 2.64 gallons
1 hectometer = 10 dekameters = 328.08 feet 1 hectoliter = 10 dekaliters = 26.42 gallons
1 kilometer = 10 hectometers = 3,280.8 feet 1 kiloliter = 10 hectoliters = 264.18 gallons
Weights Square Measure
1 centigram = 10 milligrams = .15 grain 1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 decigram = 10 centigrams = 1.54 grains 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 gram = 10 decigrams = .035 ounce 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 dekagram = 10 grams = .35 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 kilogram = 10 hectograms = 2.2 pounds 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 quintal = 100 kilograms = 220.46 pounds
1 metric ton = 10 quintals = 1.1 short tons Cubic Measure
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 feet
Approximate Conversion Factors

To change To Multiply by To change To Multiply by
inches centimeters 2.540 ounce--inches newton--meters .007062
feet meters .305 centimeters inches .394
yards meters .914 meters feet 3.280
miles kilometers 1.609 meters yards 1.094
square inches square centimeters 6.451 kilometers miles .621
square feet square meters .093 square centimeters square inches .155
square yards square meters .836 square meters square feet 10.764
square miles square kilometers 2.590 square meters square yards 1.196
acres square hectometers .405 square kilometers square miles .386
cubic feet cubic meters .028 square hectometers acres 2.471
cubic yards cubic meters .765 cubic meters cubic feet 35.315
fluid ounces milliliters 29.573 cubic meters cubic yards 1.308
pints liters .473 milliliters fluid ounces .034
quarts liters .946 liters pints 2.113
gallons liters 3.785 liters quarts 1.057
ounces grams 28.349 liters gallons .264
pounds kilograms .454 grams ounces .035
short tons metric tons .907 kilograms pounds 2.205
pound--feet newton--meters 1.356 metric tons short tons 1.102
pound--inches newton--meters .11296
Temperature (Exact)
_F Fahrenheit 5/9 (after Celsius _C
temperature subtracting 32) temperature
PIN: 079152-000

TM 10-5411-232-13P Cargo Bed Cover (CBC) M105a2 Trailer, Type Ii

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What safety precautions should be taken when working with or near the cargo bed cover?

What safety precautions should be taken when working with or near the cargo bed cover?

What are some of the warnings listed in the technical manual?

What are some of the warnings listed in the technical manual?

TM 10-5411-232-13&P

OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE

CARGO BED COVER (CBC) M105A2 TRAILER, TYPE II

NSN 5411-01-467-3185 (CAMOUFLAGE)

DISTRIBUTION STATEMENT A - Approved for public release; Distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE

DISTRIBUTION STATEMENT A: - Approved for public release; distribution is unlimited.

TM 10-5411-232-13&P, dated 1 August 2001, is changed as follows:

1. File this sheet in the front of the manual for reference.

3. New or updated text is indicated by a vertical bar in the outer margin.

5. Remove old pages and insert new pages as indicated below.

Remove Pages Insert Pages

6. Replace the following work packages with their revised version.

Work Package Number

By Order of the Secretary of the Army:

INSERT LATEST CHANGED PAGES/WORK PACKAGES. DESTROY SUPERSEDED DATA.

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Original 1 August 2001

Page/WP No. Change No. Page/WP No. Change No.

A/(B Blank) Change 1

OPERATOR’S, UNIT, AND DIRECT SUPPORT MAINTENANCE

CARGO BED COVER (CBC) M105A2 TRAILER, TYPE II

NSN 5411-01-467-3185 (CAMOUFLAGE)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

DISTRIBUTION STATEMENT A - Approved for public release; Distribution is unlimited.

HOW TO USE THIS MANUAL

HEADQUARTERS, DEPARTMENT OF THE ARMY

OPERATION UNDER USUAL CONDITIONS

GLOSSARY .......................................................................................................................... GLOSSARY 1

ALPHABETICAL INDEX .............................................................................................................. INDEX-1

1 Group 00 CBC 0023 00

0002 00-1 Equipment Data 0002 00

HOW TO USE THIS MANUAL

SCOPE ...................................................................................................................................... 0001 00-1

Type of Manual: Operator’s, Unit, and Direct Support Maintenance.

MAINTENANCE FORMS RECORDS AND REPORTS.

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs).

CORROSION PREVENTION AND CONTROL (CPC).

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE.

PREPARATION FOR STORAGE AND SHIPMENT.

NOMENCLATURE CROSS-REFERENCE LIST.

Common Name Official Name

AP Attaching Parts MOS Military Occupational Specialty

SAFETY, CARE AND HANDLING.

EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES.

Molded structure 2-Way ventilators

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS.

DIFFERENCES BETWEEN MODELS

Table 0002 00-1 lists the dimensions of the CBC.

Table 0002 00-1. Equipment Data

Table 0002 00-2. Lifting Requirements

Additional features of the CBC are as follows:

•= Two 2-way ventilators for air circulation.

0003 00-1/(2 Blank)