TM 1-4940-355-12P Secm (Shop Equipment Contact Maintenance) Mounted On HMMWV M1097a2

TM 1-4940-355-12&P
TECHNICAL MANUAL
OPERATOR’S AND UNIT MAINTENANCE

MANUAL INCLUDING REPAIR PARTS AND
SPECIAL TOOLS LIST
FOR
SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

P/N 50154-001
NSN 4940-01-442-2734
MOUNTED ON
HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE
(HMMWV) HEAVY (HVY) MODEL # M1097A2
DISTRIBUTION STATEMENT A: Approved for public release;

distribution is unlimited
HEADQUARTERS, DEPARTMENT OF THE ARMY

2 September 2003
TM 1-4940-355-12&P
WARNING SUMMARY
Personnel performing operations, procedures and practices, which are included or implied in this Technical
Manual shall observe the following warnings. Failure to observe these warnings and precautionary information
can cause serious injury, death, or destruction of material.
WARNING
Six people are required to lift and move the Main Box Assembly. Empty Main
Box of all contents.
WARNING
Four people are required to lift and move the Overhead Rack Assembly.
WARNING
Chemical agent resistant coating (CARC) is extremely toxic and flammable.

Never use where sparks, smoking or open flame may be present. CARC, if
improperly used, may cause long term health problems. Avoid contact with skin,
breathing of fumes, or ingestion of dried particles. Use must be monitored by
local safety office and preventive medicine support activity. Refer to TM 43-0139
for applicable safety precautions prior to removal or application of CARC.
a/(b Blank)
URGENT
TM 1-4940-355-12&P
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 1 WASHINGTON, D.C., 15 MARCH 2005
TECHNICAL MANUAL

MANUAL INCLUDING REPAIR PARTS AND SPECIAL
TOOLS LIST
FOR
P/N 50154-001
NSN 4940-01-442-2734
MOUNTED ON
HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE
(HMMWV) HEAVY (HVY) MODEL # M1097A2
DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.
TM 1-4940-355-12&P, 2 September 2003, is updated as follows:
1. File this sheet in front of the manual for reference.

2. This change is a result of MWO 1-4940-355-50-1.
3. New or updated text is indicated by a vertical bar in the margin of the page.
4. Changes to the RPSTL are indicated by an asterisk * placed to the left of the item number column.
5. Added or changed illustrations are indicated by a vertical bar adjacent to the figure number.
6. Remove old pages and insert new pages as indicated below.
Remove Pages Insert Pages
A/B blank A/B blank

i – v/(vi blank) i – iv
7. Replace the following work packages with their revised version.
Work Package Number
WP 0002 00
WP 0012 00
WP 0017 00
WP 0020 00
WP 0027 00 through 0031 00
TM 1-4940-355-12&P
CHANGE
NO. 1
By Order of the Secretary of the Army:
PETER J. SCHOOMAKER
General, United States Army
Official: Chief of Staff
SANDRA R. RILEY
Administrative Assistant to the
Secretary of the Army
0506302
Distribution:
To be distributed in accordance with the initial distribution number (IDN) 314104,

requirements for TM 1-4940-355-12&P.
TM 1-4940-355-12&P
LIST OF EFFECTIVE PAGES/WORK PACKAGES
Dates of issue for original and changed pages are:
Original 2 Sep 2003

Change 1 15 Mar 2005
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 19 AND TOTAL NUMBER OF WORK
PACKAGES IS 31 CONSISTING OF THE FOLLOWING
PAGE/WP CHANGE PAGE/WP CHANGE

NO. NO.* NO. NO.*
WP 0013 00 (3 pages) 0
Title 0 WP 0014 00 (2 pages) 0
a/b blank 0 WP 0015 00 (3 pages) 0
A/B blank 1 WP 0016 00 (3 pages) 0
i-iv 1 WP 0017 00 (7 pages) 1
WP 0001 00 (1 page) 0 WP 0018 00 (4 pages) 0
Chap 1 title page 0 WP 0019 00 (3 pages) 0
WP 0002 00 (3 pages) 1 WP 0020 00 (9 pages) 1
WP 0003 00 (1 page) 0 WP 0021 00 (1 page) 0
WP 0004 00 (1 page) 0 Chap 5 title page 0
WP 0005 00 (1 page) 0 WP 0023 00 (1 page) 0
WP 0006 00 (1 page) 0 WP 0024 00 (5 pages) 0
WP 0007 00 (1 page) 0 WP 0026 00 (6 pages) 0
WP 0008 00 (1 page) 0 WP 0027 00 (31 pages) 1
Chap 4 title page 0 WP 0028 00 (1 page) 1
WP 0009 00 (2 pages) 0 WP 0029 00 (2 pages) 1
WP 0010 00 (1 page) 0 WP 0030 00 (4 pages) 1
WP 0011 00 (1 page) 0 WP 0031-00 (2 pages) 1
WP 0012 00 (6 pages) 1
*Zero in this column indicates an original page.
A/(B Blank) Change 1

TM 1-4940-355-12&P
HEADQUARTERS
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 2 SEPTEMBER 2003

MANUAL INCLUDING REPAIR PARTS
AND SPECIAL TOOLS LIST
FOR

P/N 50154-001
NSN 4940-01-442-2734
MOUNTED ON
HIGH MOBILITY MULTI PURPOSE WHEELED VEHICLE (HMMWV)
HEAVY (HVY) MODEL # M1097A2
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can improve this manual. If you find any mistakes or if you know of a way to improve these procedures,
please let us know. Mail your letter or DA Form 2028 (Recommended Changes to Publications and Blank Forms)
located in the back of this manual, directly to: Commander, U.S. Army Aviation and Missile Command, ATTN:
AMSAM-MMC-MA-NP, Redstone Arsenal, AL 35898-5000. A reply will be furnished to you. You may also
provide DA Form 2028 information to AMCOM via e-mail, fax, or the World Wide Web. Our fax number is: DSN
788-6546 or Commercial 256-842-6546. Our e-mail address is: [email protected]. Instructions for
sending an electronic 2028 may be found at the back of this manual immediately preceding the hard copy 2028.
For the World Wide Web use: https://amcom2028.redstone.army.mil.
DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY
HOW TO USE THIS MANUAL
General Information .............................................................................................................. 0001 00
CHAPTER 1 – DESCRIPTION AND THEORY OF OPERATION
Equipment Description and Data ............................................................................. 0002 00
Theory of Operation ................................................................................................. 0003 00
CHAPTER 2 – OPERATOR INSTRUCTIONS
Operator Controls and Indicators............................................................................. 0004 00
Operation Under Usual Conditions .......................................................................... 0005 00
Operation Under Unusual Conditions ...................................................................... 0006 00
i Change 1
TM 1-4940-355-12&P
CHAPTER 3 –TROUBLESHOOTING PROCEDURES

Troubleshooting Index.............................................................................................. 0007 00
Troubleshooting Procedures .................................................................................... 0008 00
CHAPTER 4 – MAINTENANCE INSTRUCTIONS
Service Upon Receipt ............................................................................................. 0009 00
PMCS Introduction ................................................................................................... 0010 00
PMCS ....................................................................................................................... 0011 00
Removal Of Major Components............................................................................... 0012 00
Main Box Component............................................................................................... 0013 00
Front Door Component ............................................................................................ 0014 00
Slider Door Component............................................................................................ 0015 00
Back Door Component............................................................................................. 0016 00
Overhead Cargo/Maintenance Rack Assembly Component ................................... 0017 00
Side Box Left Hand Component .............................................................................. 0018 00
Side Box Right Hand Component ............................................................................ 0019 00
Assembly of Major Components .............................................................................. 0020 00
Preparation for Storage and Shipment .................................................................... 0021 00
Replacing Rear Mounting Bar .................................................................................. 0022 00
CHAPTER 5 – SUPPORTING INFORMATION
References ............................................................................................................... 0023 00
Maintenance Allocation Chart (MAC) Introduction................................................... 0024 00
Maintenance Allocation Chart (MAC)....................................................................... 0025 00
Repair Parts and Special Tools List Introduction ..................................................... 0026 00
Repair Parts and Special Tools List......................................................................... 0027 00
GROUP 01 SECM Assembly ............................................................... 0027 00
GROUP 0110 Overhead Cargo/Maintenance Rack Assembly................ 0027 00
GROUP 011001 Front/Rear Handrail Assembly.......................................... 0027 00
GROUP 011002 Side Handrail Assembly.................................................... 0027 00
GROUP 011003 Ladder Assembly .............................................................. 0027 00
GROUP 011004 Safety Rail Mount Assembly ............................................. 0027 00
GROUP 0120 Side Box Right Hand Assembly ........................................ 0027 00
GROUP 0130 Main Box Assembly (sheet 1 of 2) .................................... 0027 00
Main Box Assembly (sheet 2 of 2) .................................... 0027 00
GROUP 013001 Door, Front, RH, LH Assembly ......................................... 0027 00
GROUP 013002 Door, Back, RH Assembly ................................................ 0027 00
GROUP 013003 Door, Back, LH Assembly ................................................. 0027 00
GROUP 013004 Door, Slider Assembly ...................................................... 0027 00
GROUP 0140 Side Box Left Hand Assembly .......................................... 0027 00
National Stock Number Index .................................................................................. 0028 00
Part Number Index ................................................................................................... 0029 00
Components of End Item (COEI) and Basic Issue Items (BII) Lists ........................ 0030 00
Expendable and Durable Items List ......................................................................... 0031 00
LIST OF ILLUSTRATIONS
WP FIGURE TITLE PAGE NO.
0002 00 1 Container Components 0002 00-2
0009 00 1 Windshield Bolt (Typical 3 Places) 0009 00-1
0009 00 2 Cargo Bed Area 0009 00-2
0012 00 1 Removing Handrail Assemblies and Ladder 0012 00-2
0012 00 2 Storage Areas 0012 00-2
0012 00 3 Side Handrail Assembly Preparation for Storage 0012 00-3
0012 00 4 Handrail Safety Bars Stowed on Safety Rail Assembly Mount 0012 00-3
Change 1 ii
TM 1-4940-355-12&P
0012 00 5 Overhead Cargo Maintenance Rack Assembly Removal 0012 00-4

0012 00 6 Side Box Assembly Removal 0012 00-5
0012 00 7 Main Box Assembly Removal 0012 00-6
0013 00 1 Main Box Disassembly 0013 00-3
0014 00 1 Main Box Assembly Front Door 0014 00-1
0015 00 1 Main Box Assembly Slider Door 0015 00-1
0015 00 2 Slider Door Disassembly 0015 00-2
0016 00 1 Back Door Assembly 0016 00-2
0017 00 1 Removing Handrail Assemblies and Ladder 0017 00-2
0017 00 2 Locking Pin Assembly Replacement 0017 00-2
0017 00 3 Strapping Replacement 0017 00-3
0017 00 4 Rear Angle Bracket, Inner Bracket and Front Support
Replacement 0017 00-4
0017 00 5 Handrail Extension Nylon Bushing Replacement 0017 00-6
0018 00 1 Left Side Box Assembly 0018 00-2
0019 00 1 Assembly Side Box Right Hand 0019 00-2
0020 00 1 Rear Cab Curtain Installation 0020 00-1
0020 00 2 Main Box Installed 0020 00-2
0020 00 3 Front Attachment (Typical Two Places) 0020 00-3
0020 00 4 Rear Attachment (Typical Three Places) 0020 00-3
0020 00 5 Side Box Positioning 0020 00-4
0020 00 6 Installation of Side Boxes 0020 00-5
0020 00 7 Overhead Cargo/Maintenance Rack Assembly Installation 0020 00-7
0020 00 8 Installation of Ladder and Handrail Assemblies 0020 00-9
0022 00 1 Rear Mounting Bar Replacement 0022 00-1
0027 00 1 SECM Assembly 0027 00-2
0027 00 2 Overhead Cargo/Maintenance Rack Assembly 0027 00-4
0027 00 2.1 Platform Assembly 0027 00-6
0027 00 2.2 Front/Rear Handrail Assembly 0027 00-8
0027 00 2.3 Side Handrail Assembly 0027 00-10
0027 00 2.4 Ladder Assembly 0027 00-12
0027 00 2.5 Safety Rail Mount Assembly 0027 00-14
0027 00 3 Side Box Right Hand Assembly 0027 00-16
0027 00 4 Main Box Assembly (sheet 1 of 2) 0027 00-19
0027 00 4 Main Box Assembly (sheet 2 of 2) 0027 00-20
0027 00 5 Front Door Assembly 0027 00-22
0027 00 6 Right Hand Back Door Assembly 0027 00-24
0027 00 7 Left Hand Back Door Assembly 0027 00-26
0027 00 8 Slider Door Assembly 0027 00-28
0027 00 9 Side Box Left Hand Assembly 0027 00-30
0030 00 1 Components of End Items 0030 00-3
LIST OF TABLES
WP TABLE TITLE PAGE NO.
0008 00 1 SECM Troubleshooting ....................................................................0008 00-1

0011 00 1 PMCS Schedule ...............................................................................0011 00-1
0025 00 1 MAC for SECM .................................................................................0025 00-1
0025 00 2 Tools and Test Equipment for SECM...............................................0025 00-2
0025 00 3 Remarks for SECM...........................................................................0025 00-2
0030 00 1 Components of End Items (COEI) List .............................................0030 00-2
0030 00 2 Basic Issue Items (BII) List ...............................................................0030 00-2
0031 00 1 Expendable and Durable Items List .................................................0031 00-2
iii Change 1
TM 1-4940-355-12&P
HOW TO USE THIS MANUAL
This manual is divided into chapters, and work packages numbered in sequence. Figures and tables are also
numbered in sequence.
FINDING INSTRUCTIONS YOU NEED
Chapter, Work Package, Work Package titles and page numbers are listed in the Table of Contents.
Figure numbers and titles are listed in List of Illustrations, table numbers and titles in List of Tables.
Subject Index is in the back of the manual. Index lists all subjects in the manual in alphabetical order with Work
Package numbers.
WARNINGS, CAUTIONS, AND NOTES
WARNING
A warning denotes a condition or procedure which when not complied with can
result in injury or death to personnel and damage to equipment.
CAUTION
A caution denotes a condition or procedure which when not complied with can
result in damage to equipment.
NOTE
A note highlights a condition or statement, which aids the reader.
Change 1 iv
TM 1-4940-355-12&P 0001 00

GENERAL INFORMATION
SCOPE
Type of manual: Operator and Unit Maintenance.

Equipment Name: Shop Equipment Contact Maintenance Container.
Purpose of Equipment: To provide a container on the High Mobility Multi Purpose Wheeled Vehicle
(HMMWV) HEAVY VARIANT (HVY), Model #1097A2 for the transport of spare parts, tools, and
equipment.
MAINTENANCE FORMS, RECORDS AND REPORTS
Department of the Army forms and records used for equipment maintenance will be those prescribed by DA PAM
738-751, Functional Users Manual for the Army Maintenance Management System-Aviation (TAMMS-A).
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your Shop Equipment Contact Maintenance needs improvement, let us know. Send us an EIR. You, the user,
are the only one who can tell us what you don’t like about the equipment. Let us know why you don’t like the
design or performance. Put it in an SF 368 (Quality Deficiency Report). Mail it to the address specified in DA PAM
378-751, Functional Users Manual for the Army Maintenance Management System-Aviation (TAMMS-A), or as
specified by the acquiring activity. We will send you a reply.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any
corrosion problems with this item be reported so that the problem can be corrected and improvements can be
made to prevent the problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials,
such as rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corro-
sion problem.
If a corrosion problem is identified, it can be reported using SF 368, Product Quality Deficiency Report. Use of key
words such as “corrosion”, “rust”, “deterioration”, or “cracking”, will ensure that the information is identified as a
CPC problem.
This form should be submitted to the address specified in DA PAM 738-751, Functional Users Manual for the
Army Maintenance Management System (TAMMS).
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
Instructions for destruction of this equipment are contained in TM-750-244-1-4, Procedures for Destruction of
Aviation Ground Support Equipment (FSC 4940), to prevent enemy use.
PREPARATION FOR STORAGE OR SHIPMENT
For general technical information on preparation for storage and shipment refer to TM 1-1500-204-23 (Series) and
TM 743-200-1. For regulatory requirements pertaining to equipment placed in administrative storage refer to AR
750-1.
0001 00-1/(2 blank)

TM 1-4940-355-12&P
CHAPTER 1
DESCRIPTION AND
THEORY OF OPERATION
FOR
SHOP EQUIPMENT CONTACT MAINTENANCE
(SECM)
TM 1-4940-355-12&P 0002 00
This WP supersedes WP 0002 00, dated 2 September 2003
EQUIPMENT DESCRIPTION AND DATA
CHARACTERISTICS
The Shop Equipment Contact Maintenance (SECM) is a bonded composite structure, which includes the main
(center) container, two side boxes and an overhead cargo/maintenance rack. When the SECM container is
assembled and installed on the HMMWV it provides for the transport of aircraft maintenance repair parts, tools,
and equipment.
The SECM container, when mounted on the HMMWV can be transported by highway, rail, marine or air (C130,
C141, C17 or C5 aircraft), or externally by helicopter as prescribed in FM-55-450 (Series).
The SECM, when mounted on the HMMWV, can be operated in any geographical area and under any climatic
condition.
CAPABILITIES AND FEATURES
The side boxes are equipped with adjustable shelves which can be positioned up or down in one-inch increments.
There is also one universal, 8 inch high, parts tray in each side box. The trays are provided for small parts/tool
transport.
The main box is also equipped with two shelves, which can be adjusted at one-inch increments.
Cargo tie down straps, which connect to the shelf tracks in the side and center boxes, are provided for tie down of
loose equipment/parts.
The overhead cargo/maintenance rack assembly is equipped with tie down rings around its perimeter. The rings
will accept standard air cargo tie down strap, and/or other devices for the securing of cargo. The rack assembly
will accommodate a maximum of 500 pounds. Removable handrail assemblies are included for personnel safety
during maintenance operations. A stepladder is also available for access to the rack assembly. The rack
assembly provides storage space for the handrail assemblies and ladder.
The main box is equipped with a top slider door, which will allow cargo to be loaded from hoists or similar top
entry style loading systems.
All doors of the container are equipped with hasps and staples that will readily accept a standard padlock.
CAUTION
Do not operate vehicle with Overhead Cargo/Maintenance Rack Assembly
handrail assemblies fully extended. Serious damage could occur.
Prior to travel, the handrail assemblies must be lowered to the intermediate position or removed and stowed. The
ladder must be removed and stowed.
0002 00-1 Change 1 – 15 March 2005

0002 00 TM 1-4940-355-12&P
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
1 2
MS023100
Figure 1. Container Components
Change 1 0002 00-2

TM 1-4940-355-12&P 0002 00
EQUIPMENT DATA
The container components, as seen in work package 0027 00, Figure 1, weigh a total of 783 pounds. The
components are as follows (Figure 1):
Rack assembly, overhead, cargo/maintenance (1)

Mirror bracket, curbside (2)
Mirror bracket, roadside (3)
Backwall canvas (4)
Box, side, right hand (5)
Box, main compartment (6)
Box, side, left hand (7)
EQUIPMENT HEIGHT WITH OVERHEAD CARGO/MAINTENANCE RACK INSTALLED (TRAVEL

CLEARANCE REQUIRED)
Handrails at full extension – 126.2 inches
Handrails at intermediate extension – 109 inches
Handrails removed – 87 inches
EQUIPMENT MEASUREMENTS
WIDTH LENGTH HEIGHT

SECM Assembly 85.25” 121.5” Refer to
Equipment
Height
Paragraph
Main Box Assembly 86”
Large back portion 49” 45” 56”
Small front portion 37” 41” 33”
Side Box Assemblies 18” 45” 34”
Overhead Cargo/Maintenance 82” 76”
Rack Assembly
End of Work Package
0002 00-3/(4 Blank) Change 1

TM 1-4940-355-12&P 0003 00

THEORY OF OPERATION
The Army SECM provides a relatively large and weather resistant tool and repair parts container installed on the
HMMWV. The container assembly is composed of four primary components, along with appropriate attaching
parts and hardware. When installed on the HMMWV (an associated item of equipment (ASIOE) to the SECM
System), the unit becomes a highly mobile system capable of providing contact maintenance to all army aircraft.
The vehicle/container can be outfitted with tool sets from the New Aircraft Tool System (NATS), as well as repair
parts and other supplies in support of contact maintenance missions for all army aircraft. The contact
maintenance mission is to repair any downed aircraft, as far forward on the battle field as possible, thereby
returning the aircraft to it’s mission or allowing a one time flight to a repair facility thereby avoiding destruction or
capture of the aircraft. The SECM Container is also storable off-vehicle, which allows the container to function as
a temporary storage facility for tools and repair parts.
0003 00-1/(2 Blank)

TM 1-4940-355-12&P
CHAPTER 2
OPERATOR INSTRUCTIONS
FOR
(SECM)
TM 1-4940-355-12&P 0004 00

DESCRIPTION AND USE OF
OPERATOR CONTROLS AND INDICATORS
Not Applicable
0004 00-1/(2 Blank)

TM 1-4940-355-12&P 0005 00

OPERATION UNDER USUAL CONDITIONS
OVERHEAD RACK
CAUTION
Overloading overhead rack can cause damage to rack and HMMWV.
When stowing equipment on overhead rack, care must be taken not to overload. Overhead rack is not designed
to carry more than 500 pounds. Heavy items should be loaded toward rear, as much as possible. Insure that
equipment is secured to rack tie-down rings.
LEFT HAND AND RIGHT HAND SIDE BOX DOORS
WARNING
Failure to use locking pins could allow door to fall, causing injury to personnel.
Each side box is equipped with a locking pin. When doors are opened, insert locking pin in door stay to secure
door in raised position.
OVERHEAD SLIDER DOOR
Disengage the slider door from latched position by forcefully pushing upward on the door. This will shift the door
into sliding position. The door slides toward the front of the HMMWV.
Close the slider door by sliding it to the rear of the HMMWV and pressing the door down into latched position.
Use the latches on the sides to lock the door down.
MAIN BOX
CAUTION
Secure stored equipment prior to moving SECM.
It is essential that heavy items be secured in place, prior to moving, when stored in main box. Movement of SECM
will cause shifting of items within this storage facility. Damage to stored items and to main box will result by loose
equipment.
0005 00-1/(2 Blank)

TM 1-4940-355-12&P 0006 00

OPERATION UNDER UNUSUAL CONDITIONS
COLD
When operating in cold conditions, do not move SECM from a cold area to a warm area more often than
necessary. Doing so will cause condensation within SECM and on stored equipment.
HEAT
When operating in hot climates, always attempt to park SECM out of direct sunlight. Direct sun on a closed
SECM can cause temperatures to exceed safe limits on stored equipment (especially batteries). If shade is not
available, and no blowing dust is evident, open doors for ventilation.
0006 00-1/(2 Blank)

TM 1-4940-355-12&P
CHAPTER 3
TROUBLESHOOTING
PROCEDURES
FOR
TM 1-4940-355-12&P 0007 00

TROUBLESHOOTING INDEX
SCOPE
This section provides information for maintenance personnel to use in locating the cause of SECM malfunctions.
WP 0008, Table 1 lists malfunction symptoms; their probable causes; and the corrective action to be applied. A
proper description of the fault from the users of the SECM can reduce the time spent in locating the fault.
INDEX
SECM Troubleshooting ............................................................................... WP 0008, Table 1
0007 00-1/(2 Blank)

TM 1-4940-355-12&P 0008 00

TROUBLESHOOTING PROCEDURES
Table 1. SECM Troubleshooting
MALFUNCTION PROBABLE CAUSE CORRECTIVE ACTION

Water or sand inside SECM Doors not shut properly Shut doors securely
Door seals worn or broken Inspect and replace damaged seals

using appropriate instructions (WP
0015 00, WP 0016 00, WP 0018 00
or WP 0019 00)
Doors hard to close Rusty door hinges Oil hinges with lubricating oil (Item
7, Table 1, WP 0031 00.
Hinges broken Replace hinges using appropriate

instructions (WP 0014 00 – WP
0016 00, WP 0018 00 or WP 0019
00)
Sand in hinges Clean hinges with compressed air
0008 00-1/(2 Blank)

TM 1-4940-355-12&P
CHAPTER 4
MAINTENANCE INSTRUCTIONS
FOR
(SECM)
TM 1-4940-355-12&P 0009 00

SERVICE UPON RECEIPT
INITIAL SETUP
Tools And Special Tools: References:
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) TM 9-2320-280-10, TRUCK, UTILITY: HEAVY
VARIANT, 4X4, M1097 (2320-01-346-9317) (EIC:
Personnel Required:
BBM); M1097A2
Two MOS 67 Series or MOS 68 Series
SECM Assembled (WP 0020 00)
VEHICLE PREPARATION
1. Prior to mounting container ensure canvas components are installed in accordance with instructions
contained in TM 9-2320-280-10.
2. At vehicle windshield (Figure 1), remove upper hinge bolt (1), flat washer (2), and lock washer (3) from each
of three window hinge locations across windshield and store with Organizational Maintenance.
MS019461
Figure 1. Windshield Bolt (Typical 3 Places)
0009 00-1
0009 00 TM 9-4940-355-12&P
3. At vehicle cargo bed, remove tie down rings (three in rear, two forward in between front seats) and any other
hardware that may be attached to floor or fender wells and store with Organizational Maintenance. Floor and
fender wells should be clean and free of all appendages, dirt and corrosion. Remove plywood insulation
between rear seats if it has been previously installed (Figure 2).
MS019462
Figure 2. Cargo Bed Area
4. At rear of vehicle cab, remove and retain rear cab curtain and associated hardware as per instructions
contained in TM 9-2320-280-10 and store with Organizational Maintenance.
SECM INSTALLATION
1. Follow procedures identified in WP 0020 00, SECM Assembly of Major Components.
End Of Work Package
0009 00-2
0010 00 TM 9-4940-355-12&P

PMCS INTRODUCTION
INITIAL SETUP
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) Expendable and Durable Items List (Table 1, WP 0031 00)
Repair Parts and Special Tools List Introduction (WP 0026
Personnel Required:
00)
One MOS 67 Series or MOS 68 Series
Repair Parts and Special Tools List (WP 0027 00)
Maintenance Allocation Chart (Table 1, WP 0025 00)
Equipment Conditions:
COMMON TOOLS, SPECIAL TOOLS, CONSUMABLE MATERIAL, AND REPAIR PARTS
Common tools required to perform maintenance on SECM are in the Aviation General Mechanic’s Tool Kit.
CONSUMABLE MATERIAL
For information relating to consumable materials, refer to the Expendable and Durable Items List (WP 0031 00).
REPAIR PARTS
For information relating to repair parts, refer to Repair Parts and Special Tools List Introduction (WP 0026 00) and
Repair Parts and Special Tools List (WP 0027 00).
SCHEDULED MAINTENANCE ACTION INDEX
WP 0025 00, Table 1 identifies the scheduled maintenance actions to be performed on SECM by organizational
through general support personnel.
0010 00-/(2 Blank)

TM 1-4940-355-12&P 0011 00

PMCS
Table 1. PMCS Schedule

PROCEDURE AFTER USE ACTION
EACH SEMI- HMWWV
MISSION ANNUALLY SCHEDULE
Check for missing or X X Replace as needed per WP 0013
damaged parts 00 through 0019 00.
Check for missing paint X Touch-up Paint per WP 0013 00

through 0019 00.
Clean SECM X Clean SECM when HMMWV is

cleaned
00011 00-1/(2 Blank)

TM 1-4940-355-12&P 0012 00

REMOVAL OF MAJOR COMPONENTS
INITIAL SETUP
Tools And Special Tools: Equipment Conditions:
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) SECM Assembled (WP 0020 00)
Personnel Required:
Six MOS 67 Series or MOS 68 Series
OVERHEAD CARGO/MAINTENANCE RACK ASSEMBLY REMOVAL
WARNING
At least four people are required to lift and handle the Overhead
Cargo/Maintenance Rack Assembly. The assembly weighs approximately 228
pounds.
CAUTION
Care should be taken when lowering Overhead Cargo/Maintenance Rack
Assembly to prevent damage to canvas components of HMMWV.
CAUTION
Overhead Cargo/Maintenance Rack Assembly should remain manually
supported until all attaching hardware has been removed.
NOTE
Retain all attaching hardware for future installation.
1. Fold vehicle side mirrors in, chock wheels and set brakes before work begins.
2. Remove all contents from the Overhead Cargo/Maintenance Rack Assembly.
3. Remove safety bars (1) and unlatch safety chains (2). (Figure 1)
4. Remove locking pin (3) from each handrail nest, extract handrails and replace locking pins in nests.
5. Remove locking pins (4) and collapse handrail assembly extensions (5).
6. Descend ladder (6) to ground.
7. Remove locking pins (7) from ladder stabilizer (8) and fold into storage position. Replace locking pins (7).
8. Remove locking pins (9) from ladder (6).
9. Lift ladder (6) from slots.
10. Replace locking pins (9) in Overhead Cargo/Maintenance Rack Assembly.
0012 00-1 Change 1-15 March 2005

0012 00 TM 1-4940-355-12&P
4
1
5
2
7
8
3
MS026541
Figure 1. Removing Handrail Assemblies and Ladder
11. Stow ladder assembly in rear storage area (1) and secure with strap. (Figure 2)
12. Stow front and rear handrail assemblies in front storage area (3) with extensions facing aft end of rack
assembly and secure with strap.
1 2 3
MS023094
Figure 2. Storage Areas
Change 1 0012 00-2

TM 1-4940-355-12&P 0012 00
13. Secure chain assemblies (1) on each side handrail assembly with bungee cords (2) to handrail (forming “V”
configuration) so that chains do not interfere with grating. (Figure 3)
14. Stow the 2 side handrail assemblies in curbside center storage area (2) and secure with strap. (Figure 2)
MS023103
Figure 3. Side Handrail Assembly Preparation for Storage
15. Secure 2 handrail safety bars (1) to Safety Rail Assembly Mount (2) with Velcro straps (3) and stow in
roadside center storage shelf.
16. Secure Safety Rail Assembly Mount with web strap (4). (Figure 4)
MS023097
Figure 4. Handrail Safety Bars Stowed on Safety Rail Assembly Mount
0012 00-3 Change 1

0012 00 TM 1-4940-355-12&P
17. While manually supporting the Overhead Cargo/Maintenance Rack Assembly, disconnect the assembly from
the three front supports (1, 2 and 3) by removing 8 bolts (4), flat washers (5), lock washers (6), nuts (7) and all
shims (8 and 9). (Figure 5)
18. Remove 2 bolts (10), flat washers (11), lock washers (12) and nuts (13) securing assembly to Angle Support
(14) at rear of rack assembly.
19. Lift and remove Overhead Cargo/Maintenance Rack Assembly from top of HMMWV.
10
11 14
12
13
10
11
12
13
8
9
4
4
8
5
2 6
3
7
MS026542
Figure 5. Overhead Cargo/Maintenance Rack Assembly Removal
Change 1 0012 00-4

TM 1-4940-355-12&P 0012 00
LEFT AND RIGHT SIDE BOX ASSEMBLIES REMOVAL
NOTE
The following steps are to be completed for each side box.
1. Remove all contents from side box prior to its removal.
NOTE
Retain attaching hardware for future installation.
2. Remove 4 bolts (1), 4 nuts (2), 4 lock washers (3), 4 flat washers (4), 4 rubber washers (5) and 4 curved
backing plates (6). (Figure 2)
3. Remove side box assembly (7) and pad (8).
MS019464
Figure 6. Side Box Assembly Removal
0012 00-5 Change 1

0012 00 TM 1-4940-355-12&P
MAIN BOX ASSEMBLY REMOVAL
1. Remove all contents of main box prior to its removal.
NOTE
Retain attaching hardware for future installation.
2. Remove three bolts (1), three lock washers (2) and three flat washers (3) at the rear of HMMWV. (Figure 3)
3. Remove two bolts (4), two lock washers (5) and two flat washers (6) from front of Main Box Assembly.
WARNING
Six people are required to lift and move main box assembly. Main box must be
empty of all contents.
NOTE
A forklift with at least 40-inch tines may also be used to lift main box assembly.
4. Slide main box to rear of vehicle. Use lifting handles located on sides and front of main box or forklift to move
box to the ground.
5. Remove two spacer plates (7).
6. Remove rear cab curtain and install original equipment canvas and associated hardware as per instructions
8
4
5
6
2
1
MS019465
Figure 7. Main Box Assembly Removal

End Of Work Package
Change 1 0012 00-6

TM 1-4940-355-12&P 0013 00

MAIN BOX COMPONENT
INITIAL SETUP
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) TM 1-1500-204-23-10
Materials/Parts:
TM 43-0139
MIL-P-23377, Primer (Item 8, WP 0031 00)
MIL-C-22750, Number 34094 (Green 383) (Item 9,
WP 0031 00) Equipment Conditions:
Number 8802 extrudable sealant (Item 4, WP 0031 Side boxes, Overhead Rack and Main Box removed
00) from HMMWV (WP 0012 00)
Personnel Required:
DISASSEMBLY
NOTE
Only disassemble as far as necessary to get to the part to be replaced.
NOTE
Contents must be removed from Main Box prior to disassembly.
1. Remove 30 rivets (1), 6 handles (2) and 6 backing plates (3) from sides and front of main box assembly.
(Figure 1)
2. Remove tie down straps (4) from shelves (5 and 6).
3. Lift and remove back shelf (5) and front shelf (6).
4. Remove 8 shelf brackets (7).
5. Remove storage tray (8).
6. Remove Velcro (9).
7. Remove 24 rivets (10) and 4 shelf supports (11).
8. Remove 12 rivets (12) and 4 shelf supports (13).
9. Slide rear mounting bar (14) out the side of main box assembly.
REPAIR OR REPLACEMENT
Bonded Panel Repairs
NOTE
Core material used in these panels is end core balsa, with a thickness of 0.25 in.
1. Bonded panel repairs will be completed in accordance with Chapter 9 of TM 1-1500-204-23-10. Material
listing for repair supplies will be found in WP 0031 00.
0013 00-1
0013 00 TM 1-4940-355-12&P
TOUCH-UP PAINTING
WARNING

1. Prime surfaces with MIL-P-23377, Primer (Item 8, WP 0031 00) and paint with MIL-C-22750, Number 34094
(Green 383) (Item 9, WP 0031 00) in accordance with TM 43-0139.
ASSEMBLY
1. Attach 4 24” Shelf Supports (13) in the front portion of the Main Box Assembly using 12 rivets (12).
2. Attach 4 48” Shelf Supports (11) in the back portion of the Main Box Assembly using 24 rivets (10).
3. Attach Velcro (9) to outside of front portion of Main Box Assembly 1” from back portion at the bottom angling
to 4” away at the top.
4. Attach a shelf bracket (7) at level heights for each portion of the Main Box Assembly.
5. Set back shelf (5) and front shelf (6) on the shelf brackets (7).
6. Attach 6 handles (2) and 6 backing plates (3) using 30 rivets (1).
7. Seal all outside joints, seams, bolts and rivet heads with Number 8802 extrudable sealant (Item 4, WP 0031
00).
8. Place storage tray (8) in Main Box Assembly.
9. Insert rear mounting bar (14)
10. Secure tie-down straps (4) to shelves (5 and 6).
0013 00-2
TM 1-4940-355-12&P 0013 00
MS019466
Figure 1. Main Box Disassembly
End of Work Package
0013 00-3/(4 Blank)

TM 1-4940-355-12&P 0014 00

FRONT DOOR COMPONENT
INITIAL SETUP
Tools And Special Tools: Personnel Required:
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) One MOS 67 Series or MOS 68 Series
Materials/Parts: References:
MIL-P-23377, Primer (Item 8, WP 0031 00) TM 1-1500-204-23-10
MIL-C-22750, Number 34094 (Green 383) (Item 8, Repair Parts and Special Tools List (WP 0027 00)
WP 0031 00) TM 43-0139
Number 8802 extrudable sealant (Item 4, WP 0031
00)
DISASSEMBLY
NOTE
1. Remove 10 rivets (1), hinge (2) and door (3). (Figure 1)
MS019467
Figure 1. Main Box Assembly Front Door

2. Remove 7 rivets (4) and hasp and staple (5).
0014 00-1
0014 00 TM 1-4940-355-12&P
3. Remove bolt (6) and mounting bracket (7) from latch (8).
4. Swing latch (8) toward outside of door (3) and remove.
NOTE
Core material in these panels is end core balsa, with a thickness of 0.250 in.
TOUCH-UP PAINTING
WARNING

ASSEMBLY
1. Insert latch (8) into latch opening of door (3).

2. On inside of door (3), place mounting bracket (7) over latch (8) and line up bolt holes.
3. Insert bolt (6) into bolt hole and tighten until latch is secure in door (3).
4. Attach hasp and staple (5) to door (3) and main box assembly with 7 rivets (4).
5. Attach hinge (2) to door (3) with 5 rivets (1).
6. Attach hinge (2) to main box assembly with 5 rivets (1).
00).
End Of Work Package
0014 00-2
TM 1-4940-355-12&P 0015 00

SLIDER DOOR COMPONENT
INITIAL SETUP
Tools And Special Tools: Personnel Required:
Tool Kit Acft. Maint., B01 (Table 2, WP 0025 00) One MOS 67 Series or MOS 68 Series
100 Grit Paper, (Item 6, WP 0031 00) TM 1-1500-204-23-10
Acetone, (Item 1, WP 0031 00) Repair Parts and Special Tools List (WP 0027 00)
Permabond Cyanoacrylate (Superglue) Adhesive, TM 43-0139
(Item 2, WP 0031 00)
MIL-C-22750, Number 34094 (Green 383) (Item 9,
WP 0031 00)
Number 8802 extrudable sealant (Item 4, WP 0031
00)
DISASSEMBLY
NOTE
1. Open tailgate, then open back doors of SECM.
2. Unlatch 2 slider door draw latches (1). (Figure 1)
3. Push upward (large arrow) on the back edge of slider door to disengage door (2) from latched position (3) to
sliding position (4).
4. Slide door open until bolts (5) align with open slots (6) in rail, then raise door off Main Box (7).
5 7
2 4
1 3
MS019468
Figure 1. Main Box Assembly Slider Door
0015 00-1
0015 00 TM 1-4940-355-12&P
5. Peel seal (1) from the door (2). (Figure 2)
MS019469
Figure 2. Slider Door Disassembly
6. Remove 2 striker plates (3) from door (2) by removing 4 rivets (4).
7. Remove 2 draw latches (5) from main box (6) by removing 8 rivets (7).
0015 00-2
TM 1-4940-355-12&P 0015 00
NOTE
Replacing Door Seal

1. Once seal (1) has been peeled from door (2), remove old adhesive, oxidation, dirt, and /or other contaminates
from door seal area. (Figure 2)
2. Rough sand door seal seat area with 100 Grit Paper, (Item 6, WP 0031 00), or similar, to prepare surface for
adhesive.
3. Clean roughened area with acetone (Item 1, WP 0031 00).
4. Apply permabond cyanoacrylate (superglue) adhesive, (Item 4, WP 0031 00), in a continuous bead on front,
back, and edge of door seal seat area.
5. Place new seal on door and hold in place for approximately 3 to 5 minutes to allow adhesive to set.
TOUCH-UP PAINTING
WARNING

ASSEMBLY
1. If seal (1) has been removed from door (2), attach new seal following instructions in Replacing Door Seal
above. (Figure 2)
2. Attach striker plates (3) to door (2) with 4 rivets (4).
3. Attach 2 draw latches (5) to main box assembly (6) with 8 rivets (7).
4. Place door (2) on main box assembly (7) aligning bolts (5) with open slots in rails (6). (Figure 1)
End Of Work Package
0015 00-3/(4 Blank)

TM 1-4940-355-12&P 0016 00

BACK DOOR COMPONENT
INITIAL SETUP
Tools and Special Tools: Personnel Required:
100 Grit Paper, (Item 6, WP 0031 00) TM 1-1500-204-23-10
Permabond Cyanoacrylate (Superglue) Adhesive, (Item TM 43-0139
2, WP 0031 00)
MIL-C-22750, Number 34094 (Green 383) (Item 9, WP
0031 00)
Number 8802 extrudable sealant (Item 4, WP 0031 00)
DISASSEMBLY
NOTE
NOTE
The following steps should be performed for each door.
1. Remove 3 rivets (1) and hasp (2) or 4 rivets (1) and staple (2). (Figure 1 on next page)
2. Remove 20 rivets (3), hinge (4) and door (5 or 6).
3. Remove 11 rivets (7) and door stop (8) from left door (5).
4. Remove door seal (9 or 10).
5. Loosen 2 locking bolts (11).
6. Turn D-ring lock handle (12), causing rods (13) to become disengaged from blocks (14).
7. Turn 2 rods (13) 1/4 turn and remove from D-ring lock (12).
8. Remove 4 rivets (15) and D-ring lock (12) with handle.
9. Remove 8 rivets (16) and 2 blocks (14).
0016 00-1
0016 00 TM 1-4940-355-12&P
MS019470
Figure 1. Back Door Assembly
NOTE
0016 00-2
TM 1-4940-355-12&P 0016 00
Replacing Door Seal

1. Remove old door seal (9 or 10) from door (5 or 6).
2. Remove old adhesive, oxidation, dirt, and /or other contaminates from door seal area.
3. Rough sand door seal seat area with 100 Grit Paper, (Item 6, WP 0031 00) or similar to prepare surface for
adhesive.
4. Clean roughened area with acetone, (Item 1, WP 0031 00).
5. Apply Permabond Cyanoacrylate (Superglue) Adhesive, (Item 2, WP 0031 00) in a continuous bead on front,
TOUCH-UP PAINTING
WARNING

ASSEMBLY
NOTE
The following steps should be performed on each door.
1. Attach 2 blocks (14) to top and bottom on insides of door (5 or 6) using 8 rivets (16).
2. Attach D-ring lock (12) to door (5 or 6) using 4 rivets (15).
3. Insert 2 rods (13) into inside of D-ring lock (12) and twist 1/4 turn locking rods in D-ring lock.
4. Turn D-ring lock handle (12) allowing rods (13) to be inserted into blocks (14).
5. Return D-ring lock handle (12) to resting position.
6. Tighten locking bolts (11) to secure rods (13).
7. Attach hinge (4) to door (5 or 6) using 10 rivets (3).
8. Attach door (5 or 6) to Main Box Assembly using 10 rivets (3) through hinge (4).
9. If door seal (9 or 10) has been removed, complete steps 2 through 6 in Replacing Door Seal above.
10. Attach hasp (2) on left door (5) with 3 rivets (1) and staple (2) on right door (6) with 4 rivets (1).
11. Attach doorstop (8) to left door (5) using 11 rivets (7).
00).
End Of Work Package
0016 00-3/(4 Blank)

TM 1-4940-355-12&P 0017 00

OVERHEAD CARGO/MAINTENANCE RACK ASSEMBLY COMPONENTS
INITIAL SETUP
Tools and Special Tools: Personnel required:
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) One MOS 67 series or MOS 68 series
MIL-P-23377, Primer (Item 8, WP 0031 00) TM 43-0139
MIL-C-22750, Number 34094 (Green 383) (Item 9, WP WP 0012 00 Removal of Major Components
0031 00)
SECM assembled (WP 0020 00)
Coating, Anti-Slip (Item 12, WP 0031 00)
Loctite, Sealing compound, blue (Item 10, WP 0031 00)
Loctite, Sealing compound, red (Item 11, WP 0031 00)
RTV, Sealing compound (Item 13, WP 0031 00)
DISASSEMBLY
NOTE
1. Fold vehicle side mirrors in, chock wheels and set brakes before work begins.
3. Unlatch safety bars (1) and safety chains (2). (Figure 1)
4. Remove locking pin (3) from each handrail nest, extract handrails.
5. Descend ladder (4) to ground. Remove locking pins (5) from ladder (4).
6. Lift ladder (4) from slots.
0017 00-1 Change 1 – 15 March 2005

0017 00 TM 1-4940-355-12&P
MS023090
Figure 1. Removing Handrail Assemblies and Ladder

Locking Pin Assembly Replacement
1. Remove locking pin (1) from handrail (2).
2. Remove/install screw (3) to replace assembly. (Figure 2)
MS026540
3
Figure 2. Locking Pin Assembly Replacement
Change 1 0017 00-2

TM 1-4940-355-12&P 0017 00
Strapping Replacement - Remove/install rivet (1) to replace Velcro strap (2) or web strap (3). (Figure 3)
3
MS023093
Figure 3. Strapping Replacement
NOTE
Apply Loctite sealing compound to all bolts before installation and apply
RTV waterproofing compound around all bolt holes on main box
assembly.
Rear Angle Support Replacement
Removal
1. Remove Overhead Cargo/Maintenance Rack Assembly according to WP 0012 00.
2. Remove 2 outer bolts (1), lock washers (2) and flat washers (3) from the angle support bracket (4). (Figure 4)
Installation
1. Connect the replacement angle support bracket (4) with 2 bolts (1), lock washers (2) and flat washers (3).
0017 00-3 Change 1

0017 00 TM 1-4940-355-12&P
1 2 3
4
5
7
8
19
20
10
26
21
22 17
9
18 11
25 12
13
24
23
16
15
14 MS026566
Figure 4. Rear Angle Bracket, Inner Bracket and Front Support Replacement
Inner Bracket Replacement

2. Remove the inner bracket (5) by removing 3 bolts (6), lock washers (7) and flat washers (8) from inside the
Main Box. (Figure 4)
3. Install the replacement by installing 3 bolts (6), lock washers (7) and flat washers (8) from the inside of the
Main Box through the inner bracket.
Change 1 0017 00-4

TM 1-4940-355-12&P 0017 00
Front Support (outer) Replacement
Removal
CAUTION
Replace front supports one at a time. The side of the rack being worked on
should be manually supported.
2. Remove outer front support (9) by removing 2 bolts (10), flat washers (11), lock washers (12) and nuts (13).
(Figure 4)
3. Remove 3 bolts (14), lock washers (15) and flat washers (16) from windshield hinge.
4. Remove installed shim(s) (17).
Installation
1. Install 3 bolts (14), lock washers (15) and flat washers (16) through front support (9) to windshield hinge using
additional flat washers between windshield and support as needed to ensure vertical alignment. (Figure 4)
2. Install 2 bolts (10), flat washers (11), lock washers (12) and nuts (13) through rack assembly slots and front
support (9). Use shim(s) (17) as necessary to level rack assembly.
Front Support (center) Replacement

Removal
2. Remove center front support (18) by removing 4 bolts (19), flat washers (20), lock washers (21) and nuts (22)
connecting support to rack assembly frame. (Figure 4)
3. Remove 3 bolts (23), lock washers (24) and flat washers (25) from windshield hinge.
4. Remove installed shims (26).
Installation
1. Install 3 bolts (23), lock washers (24) and flat washers (25) to windshield hinge using additional flat washers
between windshield and support as needed to ensure vertical alignment. (Figure 4)
2. Install 4 bolts (19), flat washers (20), lock washers (21) and nuts (22) through rack assembly slots and front
support (18). Use shim(s) (26) as necessary to level rack assembly.
Front Support Shim Replacement – Remove/install center or outer front support using above procedures, as
appropriate, for shim replacement.
Mirror Bracket Replacement
1. Remove top mounting bolts from mirror frame assembly.
2. Fold top of mirror assembly out of way.
3. Replace mirror bracket.
4. Install mounting bolts in mirror frame assembly.
0017 00-5 Change 1

0017 00 TM 1-4940-355-12&P
Handrail Extension Nylon Bushing Replacement
1. With handrails removed from Overhead Cargo/Maintenance Rack Assembly, remove and discard two rivets
(1). (Figure 5)
2. Remove cap (2) and set aside.
3. Pull out locking pin (3) and remove extension (4) by pushing upwards through the handrail assembly (5).
4. Remove nylon bushing (6) from extension by submersing briefly in hot water (1 minute) and sliding off or
remove by cutting.
5. Install new nylon bushing (6) onto extension and slide it all the way to the top of the extension. If bushing is
too tight, submerse in hot water for 30 seconds before installing.
6. Insert extension down into top of handrail assembly (5).
7. Install locking pin (3).
8. Install cap (2) and secure with two new rivets (1).
MS026543
Figure 5. Handrail Extension Nylon Bushing Replacement
Change 1 0017 00-6

TM 1-4940-355-12&P 0017 00
Touch-Up Painting
WARNING
Prime surfaces with MIL-P-23377, Primer (Item 8, WP 0031 00) and paint with MIL-C-22750, Number 34094
Use Coating, Anti-Slip (Item 12, WP 0031 00) on ladder steps.
ASSEMBLY
1. Chock wheels and set brakes before work begins.

2. Remove ladder (4) from rear storage compartment and insert hooks in Overhead Cargo/Maintenance Rack
Assembly. (Figure 1)
3. Remove locking pins (5) to lower stabilizer bar (6) toward vehicle. Install locking pins (5). (Figure 1)
4. Remove handrail assemblies from forward storage compartment and extend all vertical handrail extensions.
Secure with locking pins (3).
5. Ascend ladder to Overhead Cargo/Maintenance Rack Assembly. Install extended handrail assemblies into
appropriate handrail nests, beginning with center extension first and then the outer two extensions. Secure in
the nests with locking pins.
6. Remove the safety assemblies from the roadside middle storage area and attach the safety chains and bars
to each side handrail assembly. Stow the bungee cords.
7. Latch safety bars (1) and safety chains (2). (Figure 1)
End Of Work Package
0017 00-7/(8 Blank) Change 1

TM 1-4940-355-12&P 0018 00

SIDE BOX LEFT HAND COMPONENT
INITIAL SETUP
100 grit paper, (Item 6, WP 0031 00) TM 1-1500-204-23-10
Permabond Cyanoacrylate (Superglue) Adhesive, (Item
2, WP 0031 00)
Side Box Removed From HMMWV (WP 0012 00)
0031 00)
DISASSEMBLY
1. Remove 14 rivets (1) and hinge (2). (Figure 1)

2. Remove 8 bolts (3), 8 nuts (4), 8 lock washers (5), 2 door stays (6) and door (7).
4. Remove two shelves (10) from box. Remove 8 rivets (11) and 4 shelf brackets (12) from shelves (10).
5. Remove 4 bolts (13), 4 nuts (14), 8 lock washers (15), 4 flat washers (16), 4 rivets (17) and fuel can plate
(18).
6. Remove 14 rivets (19) and 2 latches (20).
7. Remove rivet (21), lanyard (22) and locking pin (23).
8. Remove 10 rivets (24) and 2 handles (25), with 2 backing plates (26).
9. Remove door seal (27).
0018 00-1
0018 00 TM 1-4940-355-12&P
MS019472
Figure 1. Left Side Box Assembly
0018 00-2
TM 1-4940-355-12&P 0018 00
NOTE
Replacing Door Seal

1. Remove old door seal (27) from door (7).
adhesive.
TOUCH-UP PAINTING
WARNING

ASSEMBLY
1. Attach 2 handles (25) with 10 rivets (24) through the handle, box and 2 backing plates (26).
2. Attach 2 lanyards (22) and 2 locking pins (23) using 2 rivets (21).
3. Attach 2 latches (20) with 14 rivets (19).
4. Attach fuel can plate (18) with 4 rivets (17) at outside corners of fuel can plate.
5. Attach 4 bolts (13), 8 lock washers (15), 4 flat washers (16) and 4 nuts (14) to fuel can plate (18).
6. Attach 4 shelf brackets (12) to 2 shelves (10) using 8 rivets (11).
7. Attach hasp and staple (9) using 7 rivets (8).
8. Attach door seal (27) to door by following steps 2-6 in Replacing Door Seal above.
9. Attach hinge (2) to door using 7 rivets (1).
10. Attach door (7) to box at hinge (2) using 7 rivets (1).
0018 00-3
0018 00 TM 1-4940-355-12&P
11. Attach 2 door stays (6) to connecting box and door (7) using 8 bolts (3), 8 nuts (4) and 8 lock washers (5).
00).
End Of Work Package
0018 00-4
TM 1-4940-355-12&P 0019 00

SIDE BOX RIGHT HAND COMPONENT
INITIAL SETUP
100 grit paper, (Item 6, WP 0031 00) TM 1-1500-204-23-10
Permabond Cyanoacrylate (Superglue) Adhesive, (Item
2, WP 0031 00)
0031 00)
DISASSEMBLY
1. Remove 14 rivets (1) and hinge (2). (Figure 1)

2. Remove 8 bolts (3), 8 nuts (4), 8 lock washers (5), 2 door stays (6) and door (7).
4. Remove two shelves from box. Remove 8 rivets (10) and 4 shelf brackets (11) from two shelves (12).
5. Remove 14 rivets (13) and 2 latches (14).
6. Remove rivet (15), lanyard (16) and locking pin (17).
7. Remove 10 rivets (18) and 2 handles (19), with 2 backing plates (20).
8. Remove door seal (21).
0019 00-1
0019 00 TM 1-4940-355-12&P
12
20
4
5
11
10
19
18 21
3
8 1
15 2
9
13 14
17
16
7
6
3
9
8 MS019473
Figure 1. Assembly Side Box Right Hand
NOTE
0019 00-2
TM 1-4940-355-12&P 0019 00
Replacing Door Seal

1. Remove old door seal (20) from door.
adhesive.
Touch-Up Painting
WARNING

ASSEMBLY
1. Attach door seal (20) to door (7) by following steps 2-6 in Replacing Door Seal above.
2. Attach 2 handles (18) with 10 rivets (17) through the handle, box and 2 backing plates (19).
3. Attach lanyard (15) and locking pin (16) using 1 rivet (14).
4. Attach 2 latches (13) with 14 rivets (12).
5. Attach 4 shelf brackets (10) to 2 shelves (11) using 8 rivets (9).
6. Attach hasp and staple (8) using 7 rivets (7).
7. Attach 2 door stays (6) to door (7) using 4 bolts (3), 4 nuts (4) and 4 lock washers (5).
8. Attach hinge (2) to door using 7 rivets (1).
9. Attach door to box at hinge (2) using 7 rivets (1).
10. Attach 2 door stays (6) to box using 4 bolts (3), 4 nuts (4) and 4 lock washers (5).
00).
End Of Work Package
0019 00-3/(4 Blank)

TM 1-4940-355-12&P 0020 00

ASSEMBLY OF MAJOR COMPONENTS
INITIAL SETUP
Tool Kit Acft. Maint, B01 (Table 2, WP 0025 00) Six MOS 67 Series or MOS 68 Series
References: Equipment Conditions:
Service Upon Receipt (WP 0009 00) SECM Removed From HMMWV
Maintenance Allocation Chart (Table 1, WP 0025 00)
TM 9-2320-280-10, TRUCK, UTILITY: HEAVY
VARIANT, 4X4, M1097 (2320-01-346-9317) (EIC:
BBM); M1097A1
VEHICLE PREPARATION
1. Verify HMMWV is prepared to receive SECM according to WP 0009 00, Service Upon Receipt.
2. Chock wheels and set brakes.
INSTALLATION
1. Lay out and inventory SECM container components as listed in Table 1, WP 0030 00.
2. Install new rear cab curtain loosely. (Figure 1) Do not tighten until main box is installed. Follow instructions
MS019474
Figure 1. Rear Cab Curtain Installation
0020 00- 1 Change 1 – 15 March 2005

0020 00 TM 1-4940-355-12&P
WARNING
Six people are required to lift and move Main Box Assembly. Empty Main Box of
all contents.
NOTE
A forklift with at least 40-inch tines may also be used to lift Main Box Assembly.
3. Using lifting handles, pick up and place main box in HMMWV cargo bed. (Figure 2).
MS019475
Figure 2. Main Box Installed
Change 1 0020 00-2

TM 1-4940-355-12&P 0020 00
4. Bolt front of main box in place with two bolts (1), two lock washers (2), two flat washers (3), and two spacers
(4). (Figure 3) Reuse hex nuts from tie-down rings stored with the Organizational Maintenance during
VEHICLE PREPARATION.
MS019476
Figure 3. Front Attachment (Typical Two Places)
NOTE
If permanently attached threaded nut plates have been installed, they must be
removed from HMMWV at the three rear most locations in order to install Main
Box.
5. Bolt rear of main box in place with three 3/8-16 x 2 inch bolts (1), lock washers (2) and flat washers (3). Bolt
locations are underneath vehicle. (Figure 4)
Figure 4. Rear Attachment (Typical Three Places)
0020 00-3 Change 1

0020 00 TM 1-4940-355-12&P
NOTE
Left side box is equipped with a fuel can mounting plate.
6. Position left and right side boxes (1) on side box pads (2) on top of wheel wells of HMMWV. (Figure 5)
MS019478
Figure 5. Side Box Positioning
Change 1 0020 00-4

TM 1-4940-355-12&P 0020 00
NOTE
Tighten nut side only, turning bolt will strip rubber sealing washers.
7. Attach sidebox (1) in place using 4 bolts (2) and 4 lock washers (3) inside main box; 4 rubber washers (4)
between main box and side box (1); and 4 curved backing plates (5), 4 flat washers (6) and 4 nuts (7) inside
side box (1). (Figure 6)
76
5
4 3 2 MS019479
Figure 6. Installation of Side Boxes
0020 00-5 Change 1

0020 00 TM 1-4940-355-12&P
8. Fold vehicle side mirrors in.

9. Remove all items from storage compartments of Overhead Cargo/Maintenance Rack Assembly. Position the
assembly in front of the vehicle.
WARNING
At least four people are required to lift and handle the Overhead Rack Assembly.
The assembly weighs approximately 218 pounds.
CAUTION
Overhead rack assembly should remain manually supported until all bolts have
been installed and tightened.
10. Protect HMMWV roof canvas, lift and position the Overhead Rack Assembly on top of HMMWV. Ensure rear
of Overhead Rack Assembly is positioned on the angle support (8) attached to the Main Box Assembly and
the front of Overhead Rack Assembly is positioned on all three front supports (10, 11, 15). (Figure 7)
Change 1 0020 00-6

TM 1-4940-355-12&P 0020 00
4
OUTSIDE OF
MAIN BOX 8
3
2
1
7
5 6
7
6
5
3
2
1
16
9
9
15 14
13
12 14
13
12
9
10
11
MS023091
Figure 7. Overhead Cargo/Maintenance Rack Assembly Installation
NOTE
Apply Loctite sealing compound to all bolts during installation and apply RTV
waterproofing compound around all bolt holes on Main Box Assembly.
11. Install two 3/8-inch bolts with lock washers and flat washers (5, 6, 7), in sequence, through Overhead Rack
Assembly and Angle Support into existing tapped holes in Main Box Assembly. Do not tighten. (Figure 7)
12. Install two 3/8-inch bolts with lock washers, flat washers and nuts (4, 3, 2, 1), in sequence, through Angle
Support and Overhead Rack Assembly. Do not tighten. (Figure 7)
0020 00-7 Change 1

0020 00 TM 1-4940-355-12&P
13. Install eight 3/8-inch bolts with lock washers, flat washers and nuts (16, 14, 13, 12), in sequence, through
front supports into Rack Assembly slots. Use shims (9) as necessary, to level Overhead Rack Assembly. Do
not tighten. (Figure 7)
NOTE
The following alignment is accomplished using slotted holes in Overhead Rack
Assembly.
14. Discontinue manual support and align Overhead Rack Assembly to vehicle.
15. Ensure that all bolts are hand tightened and then torque bolts as shown below:
3/8 – 16 Dry 35 – 45 lbs/ft, Wet 25 – 35 lbs/ft
WARNING
Ladder is rated for a maximum of 300 pounds.

16. Insert ladder (3), hooks up, into slots in Overhead Rack Assembly. Ensure that stabilizer bar (5) is folded out
toward vehicle. Install locking pins (4). (Figure 8)
17. Obtain each handrail assembly and extend all vertical handrail extensions. Secure with locking pins.
18. Insert extended handrail assemblies into appropriate handrail nests, beginning with center extension first and
then outer two. Install locking pins in nests.
19. Attach safety chains (2) and safety bars (1) of each side rail assembly to appropriate handrail assembly.
(Figure 8)
20. Return vehicle mirrors to original position.
Change 1 0020 00-8

TM 1-4940-355-12&P 0020 00
4
5
MS023099
Figure 8. Installation of Ladder and Handrail Assemblies
End Of Work Package
0020 00-9/(10 Blank) Change 1

TM 1-4940-355-12&P 0021 00

PREPARATION FOR STORAGE AND SHIPMENT
INITIAL SETUP
References: Equipment Conditions:
TM 9-2320-280-10, TRUCK, UTILITY: HEAVY SECM Assembled (WP 0020 00)
VARIANT, 4X4, M1097 (2320-01-346-9317) (EIC:
BBM); M1097A1
Ship HMMWV with SECM installed to destination using guidelines in TM 9-2320-280-10.
End Of Work Package
0021 00-1/(2 Blank)

TM 1-4940-355-12&P 0022 00

REPLACING REAR MOUNTING BAR
INITIAL SETUP
Tool Kit Acft. Maint., B01 (Table 2, WP 0025 00) Repair Parts and Special Tools List, WP 0027
TM 9-2320-280-10, TRUCK, UTILITY: HEAVY
Materials/Parts:
VARIANT, 4X4, M1097 (2320-01-346-9317) (EIC:
Mounting Bar P/N 50154-799 (Figure 4, Item 18, WP
BBM); M1097A1
0027 00)
Personnel Required:
Side boxes and Overhead Rack removed from
HMMWV, WP 0012 00
Replacing Rear Mounting Bar

1. Remove or unfasten rear cab curtain from container.
2. Remove 3 mounting bolts (1), 3 lock washers (2) and 3 flat washers (3).
3. Remove 2 mounting bolts (4), 3 lock washers (5) and 3 flat washers (6) and spacer (7). (Figure 1)
8 4
5
6
2
1
9
MS019483
Figure 1. Rear Mounting Bar Replacement
0022 00-1
0022 00 TM 1-4940-355-12&P
WARNING
Six people are required to lift and move main box assembly.
NOTE
Contents must be removed from Main Box prior to disassembly.
4. Slide container (8) towards rear of vehicle and allow it to protrude enough to gain access to the mounting
tube.
5. Replace mounting bar (9) by sliding old bar out and sliding new bar in.
6. Slide container back into vehicle and reinstall all mounting hardware (1 through 6) ensuring spacer (7) is
placed between main box and HMMWV.
7. Re-Install rear cab curtain. Do not tighten until main box is installed. Follow instructions contained in TM 9-
2320-280-10.
End Of Work Package
0022 00-2
TM 1-4940-355-12&P
CHAPTER 5
SUPPORTING INFORMATION
FOR
(SECM)
TM 1-4940-355-12&P 0023 00

REFERENCES
SCOPE
This appendix lists all forms, technical manuals, and miscellaneous publications referenced in this manual.
FORMS
DA Form 2028............................Recommended Changes to Publications and Blank Forms

SF 368........................................Product Quality Deficiency Report
LOGISTICS AND STORAGE
TM 743-200-1 ............................Storage and Materials Handling
MAINTENANCE OF SUPPLIES AND EQUIPMENT
AR 710-2 ....................................Supply Policy Below the Wholesale Level

AR 735-11-2...............................Reporting Of Supply Discrepancies
AR 750-1 ....................................Army Material Maintenance Concepts and Policies
DA PAM 710-2-2 .......................Supply Support Activity System Manual Procedures
DA PAM 738-751 .......................Functional User’s Manual for the Army Maintenance Management System-
Aviation (TAMMS-A)
TM 43-0139 ...............................Painting Operations Instructions for Field Use
TM 9-2320-280-10.....................Truck, Utility: Heavy Variant, 4x4, M1097 (2320-01-346-9317) (EIC: BBM);
M1097A2
OTHER PUBLICATIONS
CTA 8-100 ..................................Army Medical Department Expendable/Durable Items

CTA 50-970................................Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic
Items
FM 55-450-Series ......................Multi Service Helicopter External Air Transport
TM 1-1500-204-23.....................Series (1-10) General Aircraft Maintenance Manual
TM 750-244-1-4.........................Procedures for the Destruction of Aviation Ground Support Equipment (FSC
4940) to Prevent Enemy Use
0023 00-1/(2 Blank)

TM 1-4940-355-12&P 0024 00

MAINTENANCE ALLOCATION CHART (MAC)
INTRODUCTION
AVIATION MAINTENANCE ALLOCATION CHART
This MAC assigns maintenance functions in accordance with the Aviation Maintenance concept for Army aviation.
These maintenance levels - Aviation Unit Maintenance (AVUM), Aviation Intermediate Maintenance (AVIM), and
depot maintenance - are depicted in the MAC as:
AVUM - corresponds to an "O" code in the Repair Parts and Special Tools List (RPSTL).
AVIM - corresponds to an "F" code in the RPSTL.
DEPOT - corresponds to a "D" code in the RPSTL.
The maintenance to be performed below depot and in the field is described as follows:
Aviation Unit Maintenance (AVUM).
AVUM activities will be staffed and equipped to perform high frequency "On- Aircraft" maintenance tasks required
to retain or return aircraft systems to a serviceable condition. The maintenance capability of the AVUM will be
governed by the Maintenance Allocation Chart (MAC) and limited by the amount and complexity of Ground
Support Equipment (GSE), facilities required, authorized manning strength, and critical skills available. The range
and quantity of authorized spare modules/components will be consistent with the mobility requirements dictated
by the air mobility concept. (Assignments of maintenance tasks to divisional company size aviation units will
consider the overall maintenance capability of the division, the requirement to conserve personnel and equipment
resources, and air mobility requirements.)
1. Company Size Aviation Units. Perform those tasks which consist primarily of preventive maintenance and
maintenance repair and replacement functions associated with sustaining a high level of aircraft operational
readiness. Perform maintenance inspections and servicing to include preflight, daily, intermediate, periodic
(or phased), and special inspections, as authorized by the MAC or higher headquarters. Identify the cause of
equipment/system malfunctions using applicable technical manual troubleshooting instructions, Built-In Test
Equipment (BITE), installed aircraft instruments, or Test, Measurement, and Diagnostic Equipment (TMDE).
Replace worn or damaged modules/components that do not require complex adjustments or system
alignment and which can be removed/installed with available skills, tools, and ground support equipment.
Perform operational and continuity checks and make minor repairs to the electrical system. Inspect, service,
and make operational, capacity, and pressure checks to hydraulic systems. Perform servicing, functional
adjustments, and minor repair/replacement to the flight control, propulsion, power train, and fuel systems.
Accomplish airframe repair that does not require extensive disassembly, jigging, or alignment. The
manufacture of airframe parts will be limited to those items which can be fabricated with tools and equipment
found in current air mobile tool and shop sets. Evacuate unserviceable modules/components and end items
beyond the repair capability of AVUM to the support AVIM.
2. Less than Company Size Aviation Units. Aviation elements organic to brigade, group, battalion headquarters,
and detachment size units are normally small and have less than 10 aircraft assigned. Maintenance tasks
performed by these units will be those which can be accomplished by the aircraft crew chief or assigned
aircraft repairman and will normally be limited to preventive maintenance, inspections, servicing, spot
painting, module/component fault diagnosis, and replacement of selected modules/components. Repair
functions will normally be accomplished by the support AVIM unit.
Aviation Intermediate Maintenance (AVIM).
1. Provides mobile, responsive "one-stop" maintenance support. (Maintenance functions which are not
conducive to sustaining air mobility will be assigned to depot maintenance.)
0024 00-1
0024 00 TM 1-4940-355-12&P
2. May perform all maintenance functions authorized to be done at AVUM. Repair of equipment for return to
user will emphasize support of operational readiness requirements. Authorized maintenance includes
replacement and repair of modules/components and end items which can be accomplished efficiently with
available skills, tools, and equipment.
3. Establishes the Direct Exchange (DX) program for AVUM units by repairing selected items for return to stock
when such repairs cannot be accomplished at the AVUM level.
4. Inspects, troubleshoots, performs diagnostic tests, repairs, adjusts, calibrates, and aligns aircraft system
modules/components. AVIM units will have capability to determine the serviceability of specified
modules/components removed prior to the expiration of the Time Between Overhaul (TBO) or finite life.
Module/component disassembly and repair will support the DX program and will normally be limited to tasks
requiring cleaning and the replacement of seals, fittings, and items of common hardware. Airframe repair and
fabrication of parts will be limited to those maintenance tasks which can be performed with available tools and
test equipment. Unserviceable reparable modules/components and end items which are beyond the
capability of AVIM to repair will be evacuated to depot maintenance.
5. Performs aircraft weight and balance inspections and other special inspections which exceed AVUM
capability.
6. Provides quick response maintenance support, including aircraft recovery and air evacuation, on-the-job
training, and technical assistance through the use of mobile maintenance contact teams.
7. Maintains authorized operational readiness float aircraft.
8. Provides collection and classification services for serviceable/unserviceable materiel.
9. Operates a cannibalization activity in accordance with AR 710-2 (Supply Policy Below the Wholesale Level)
and DA PAM 710-2-2 (Supply Support Activity System Manual Procedures). (The aircraft maintenance
company within the maintenance battalion of a division will perform AVIM functions consistent with air mobility
requirements and conservation of personnel and equipment resources. Additional intermediate maintenance
support will be provided by the supporting nondivisional AVIM unit.)
USE OF THE MAC
NOTE
Approved item names are used throughout this MAC. Generic
terms/nomenclature (if any) are expressed in parentheses and are not to be
considered as official terminology.
This MAC assigns maintenance functions to the lowest level of maintenance, based on past experience and the
following considerations:
Skills available.
Work time required.
Tools and test equipment required and/or available.
Only the lowest level of maintenance authorized to perform a maintenance function is indicated. If the lowest
maintenance level cannot perform all tasks of any single maintenance function (e.g., test, repair), then the higher
maintenance level(s) that can accomplish additional tasks will also be indicated.
A maintenance function assigned to a maintenance level will automatically be authorized to be performed at any
higher maintenance level.
A maintenance function that cannot be performed at the assigned level of maintenance for any reason may be
evacuated to the next higher maintenance level. Higher maintenance levels will perform the maintenance
functions of lower maintenance levels when required by the commander who has the authority to direct such
tasking.
0024 00-2
TM 1-4940-355-12&P 0024 00
The assignment of a maintenance function will not be construed as authorization to carry the related repair parts
or spares in stock. Information to requisition or otherwise secure the necessary repair parts will be as specified in
the associated RPSTL.
Normally there will be no deviation from the assigned level of maintenance. In cases of operational necessity, at
the request of a lower maintenance level and on a one-time basis, transfer of maintenance functions to the lower
level may be accomplished by specific authorization of the maintenance officer of the higher level of maintenance
to which the function is assigned. The special tools, equipment, etc., required by the lower level of maintenance
to perform this function will be furnished by the maintenance level to which the function is assigned. This transfer
of a maintenance function to a lower maintenance level does not relieve the higher maintenance level of the
responsibility for the function. The higher level of maintenance will provide technical supervision and inspection of
the function being performed at the lower level.
MAINTENANCE FUNCTIONS
Maintenance functions will be limited to and defined as follows:

1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical
characteristics with established standards through examination (e.g., by sight, sound, or feel).
2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics
of an item and comparing those characteristics with prescribed standards.
3. Service. Operations required periodically to keep an item in proper operating condition, i.e., to clean
(includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants,
chemical fluids, or gases.
4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper or exact position, or by
setting the operating characteristics to specified parameters.
5. Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test,
measuring, and diagnostic equipments used in precision measurement. Consists of comparisons of two
instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in
the accuracy of the instrument being compared.
7. Remove/Install. To remove and install the same item when required to perform service or other
maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair
part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or
system.
8. Replace. To remove an unserviceable item and install a serviceable counterpart in its place. "Replace" is
authorized by the MAC and assigned maintenance level is shown as the third position code of the Source,
Maintenance, and Recoverability (SMR) code.
9. Repair. The application of maintenance services, including fault location/troubleshooting,
removal/installation, disassembly/assembly procedures, and maintenance actions to identify troubles and
restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part,
subassembly, module (component or assembly), end item, or system.
NOTE
The following definitions are applicable to the "repair" maintenance function:
Services - Inspect, test, service, adjust, align, calibrate, and/or replace.
Fault location/troubleshooting - The process of investigating and detecting the
cause of equipment malfunctioning; the act of isolating a fault within a system or
Unit Under Test (UUT).
0024 00-3
0024 00 TM 1-4940-355-12&P
Disassembly/assembly - The step-by-step taking apart (or breakdown) of a
spare/functional group coded item to the level of its least component identified as
maintenance significant (i.e., assigned an SMR code) for the level of
maintenance under consideration.
Actions - Welding, grinding, riveting, straightening, facing, machining, and/or
resurfacing.
10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical publications.
Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not normally
return an item to like new condition.
11. Rebuild. Those services/actions necessary for the restoration of unserviceable equipment to a like new
condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those
age measurements (e.g., hours/miles) considered in classifying Army equipment/components.
EXPLANATION OF COLUMNS IN THE MAC
Columns (1) and (2) - Functional Groups. The functional groupings in the sample below identify maintenance
significant components, assemblies, subassemblies, and modules with the next higher assembly.
GROUP GROUP
NUMBER DESCRIPTION NUMBER DESCRIPTION
04 POWER PLANT
0401 ENGINE, GENERAL Servicing, handling 0405 ACCESSORY GEAR BOX (ACCESSORY
inspection requirements, overhaul and SECTION MODULE) Input and output
retirement schedules. External lines and gears, seals, chip detector, housings, drive
hoses. (As applicable.) shaft, bearings.
0402 COMPRESSOR SECTION 0406 FUEL SYSTEM
(COLD SECTION MODULE) Fuel control, fuel boost pump, governors,
Rotor, blades, vanes, impeller, stators, inlet fuel filter assembly, sequence valve, fuel
guide vanes, mainframe, particle separator, manifold, fuel nozzle, external lines and
bleed valve, bearings, seals, external lines and hoses.
hoses.
0403 COMBUSTION SECTION (HOT SECTION 0407 ELECTRICAL SYSTEM
MODULE) Electrical control units, exciters,
Liners, nozzles, stators, rotor, seals, couplings, thermocouples, ignition harness, electrical
blades. cables, history record, torque overspeed
sensor, Np sensor, external lines and
hoses.
0404 POWER-TURBINE (POWER TURBINE 0408 OIL SYSTEM
MODULE) Tanks, oil filter, oil cooler, lube and
Nozzles, rotors, blades, exit guide vanes, scavenger pumps, oil filter bypass sensor,
exhaust frame, drive shaft, bearings, seals, external lines and hoses.
external lines and hoses
Column (3) - Maintenance Function. Column (3) lists the functions to be performed on the items listed in column
(2).
Column (4) - Maintenance Level. The maintenance levels AVUM, AVIM, and DEPOT are listed on the MAC with
individual columns that include the work times for maintenance functions at each maintenance level. Work time
presentations such as "0.1" indicate the average time (expressed in manhours, in whole hours or decimals) it
requires a maintenance level to perform a specified maintenance function. If a work time has not been
established, the columnar presentation will indicate "--." Maintenance levels higher than the level of maintenance
indicated are authorized to perform the indicated function.
0024 00-4
TM 1-4940-355-12&P 0024 00
Column (5) - Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not
individual tools), common TMDE, and special tools, special TMDE, and special support equipment required to
perform the designated function.
Column (6) - Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is
keyed to the remarks.
EXPLANATION OF COLUMNS IN THE TOOLS AND TEST EQUIPMENT REQUIREMENTS
Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with
a code used in column (5) of the MAC.
Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
Column (3) - Nomenclature. Name or identification of the tool or test equipment.
Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) - Tool Number. The manufacturer's part number.
EXPLANATION OF COLUMNS IN THE REMARKS
Column (1) - Remarks Code. The code recorded in column (6) of the MAC.
Column (2) - Remarks. This column lists information pertinent to the maintenance function being performed as
indicated in the MAC.
0024 00-5/(6 Blank)

TM 1-4940-355-12&P 0025 00

MAINTENANCE ALLOCATION CHART
Table 1. MAC for SECM
(1) (2) (3) (4) (5) (6)
GROUP MAINTENANCE MAINTENANCE TOOLS AND

NUMBER DESCRIPTION FUNCTION LEVEL EQUIPMENT REMARKS
REF CODE CODE
AVUM AVIM DEPOT

(O) (F) (D)
01 SECM Assembly
0110 Overhead Rack Assembly Inspect 0.1

Replace 1.0 B01,B02,B90
Repair 1.0 B01,B90
0120 Right Side Box Inspect 0.1

Repair 1.0 B01,B90
0130 Box, Main Compartment Inspect 0.1

Repair 1.0 B01, B90
013001 Front Door Assembly Inspect 0.1

Repair 1.0 B01, B90
013002 Right Back Door Assembly Inspect 0.1

Repair 1.0 B01, B90
013003 Left Back Door Assembly Inspect 0.1

Repair 1.0 B01, B90
013004 Slider Door Assembly Inspect 0.1

Repair 1.5 B01, B90
0140 Left Side Box Inspect 0.1

Repair 1.0 B01, B90
0025 00-1
0025 00 TM 1-4940-355-12&P
Table 2. Tools and Test Equipment for SECM
(1) (2) (3) (4)

TOOL OR TEST EQUIPMENT MAINTENANCE NATIONAL
REF CODE CATEGORY NOMENCLATURE STOCK NUMBER
B01 UNIT LEVEL TOOL KIT ACFT. MAINT. 5180-01-375-6925
B02 UNIT LEVEL TOOL KIT SHEET METAL 5180-01-376-0436
B90 UNIT LEVEL AVIATION FOOT LOCKER 4920-01-377-5412
Table 3. Remarks for SECM
NOT APPLICABLE
0025 00-2
TM 1-4940-355-12&P 0026 00

REPAIR PARTS AND SPECIAL TOOLS LIST
INTRODUCTION
SCOPE
This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for performance of Operator’s and Unit
maintenance of the SECM. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and
special tools as indicated by the source, maintenance, and recoverability (SMR) codes.
GENERAL
In addition to the Introduction work package, this RPSTL is divided into the following work packages.
1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by
this RPSTL for use in the performance of maintenance. These work packages also include parts, which must
be removed for replacement of the authorized parts. Parts lists are composed of functional groups in
ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number
sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk
materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed
separately in their own functional group and work package. Repair parts for reparable special tools are also
listed in a separate work package. Items listed are shown on the associated illustrations.
2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and
special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the
DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets
and/or Class VII are not listed.
EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK
PACKAGES
ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration.
SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level
authorization criteria, and disposition instruction, as shown in the following breakout:
SOURCE MAINTENANCE RECOVERABILITY

CODE CODE CODE
XX XX X
1st two positions: How to 3rd position: 4th position: 5th position:
get an item. Who can install, Who can do Who determines
replace, or use complete repair* disposition action on
the item. on the item. unserviceable items.
*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of
the "Repair" function in a use/user environment in order to restore serviceability to a failed item.
0026 00-1
0026 00 TM 1-4940-355-12&P
Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an
end item/equipment. Explanations of source codes follow:
SOURCE CODE: APPLICATION/EXPLANATION
PA Stock items; use the applicable NSN to requisition/request items with

these source codes. They are authorized to the level indicated by the
PB
code entered in the 3rd position of the SMR code.
PC
PD NOTE
PE Items coded PC are subject to
deterioration.
PF
PG
KD Items with these codes are not to be requested/requisitioned individually.

They are part of a kit, which is authorized to the maintenance level
KF
indicated in the 3rd position of the SMR code. The complete kit must be
KB requisitioned and applied.
MO-Made at unit/ AVUM Items with these codes are not to be requisitioned/requested
level individually. They must be made from bulk material which is identified
by the P/N in the DESCRIPTION AND USABLE ON CODE (UOC)
MF-Made at DS/ AVIM level
column and listed in the bulk material group work package of the
MH-Made at GS level RPSTL. If the item is authorized to you by the 3rd position code of the
SMR code, but the source code indicates it is made at higher level,
ML-Made at SRA order the item from the higher level of maintenance.
MD-Made at depot
AO-Assembled by Items with these codes are not to be requested/requisitioned

unit/AVUM level individually. The parts that make up the assembled item must be
requisitioned or fabricated and assembled at the level of maintenance
AF-Assembled by DS/AVIM
indicated by the source code. If the 3rd position of the SMR code
level
authorizes you to replace the item, but the source code indicates the
AH-Assembled by GS level item is assembled at a higher level, order the item from the higher
level of maintenance.
AL-Assembled by SRA
AD-Assembled by depot
XA Do not requisition an "XA" coded item. Order the next higher assembly.
(Refer to NOTE below.)
XB If an item is not available from salvage, order it using the CAGEC and P/N.
XC Installation drawings, diagrams, instruction sheets, field service drawings;

identified by manufacturer's P/N.
XD Item is not stocked. Order an XD-coded item through normal supply channels
using the CAGEC and P/N given, if no NSN is available.
0026 00-2
TM 1-4940-355-12&P 0026 00
NOTE
Cannibalization or controlled exchange, when authorized, may be used as a
source of supply for items with the above source codes except for those items
source coded "XA" or those aircraft support items restricted by requirements of
AR 750-1.
Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair
support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
Third Position. The maintenance code entered in the third position tells you the lowest maintenance level
authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate
authorization to the following levels of maintenance:
Maintenance
Code Application/Explanation
C Crew or operator maintenance done within Unit level/AVUM maintenance.
O Unit level/AVUM maintenance can remove, replace, and use the item.
F Direct support/AVIM maintenance can remove, replace, and use the item.
H General support maintenance can remove, replace, and use the item.
L Specialized repair activity can remove, replace, and use the item.
D Depot can remove, replace, and use the item.
Fourth Position. The maintenance code entered in the fourth position tells you whether or not the item is to be
repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all
authorized repair functions).
NOTE
Some limited repair may be done on the item at a lower level of maintenance, if
authorized by the Maintenance Allocation Chart (MAC) and SMR codes.
Maintenance
O Unit/AVUM is the lowest level that can do complete repair of the item.
F Direct support/AVIM is the lowest level that can do complete repair of the item.
H General support is the lowest level that can do complete repair of the item.
L Specialized repair activity XXXX is the lowest level that can do complete repair of the item.
D Depot is the lowest level that can do complete repair of the item.
Z Non-reparable. No repair is authorized.
B No repair is authorized. No parts or special tools are authorized for maintenance of "B" coded
item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.
0026 00-3
0026 00 TM 1-4940-355-12&P
Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on
unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows:
Recoverability
Z Nonreparable item. When unserviceable, condemn and dispose of the item at the level of
maintenance shown in the third position of the SMR code.
O Reparable item. When uneconomically reparable, condemn and dispose of the item at the unit
level.
F Reparable item. When uneconomically reparable, condemn and dispose of the item at the
direct support level.
H Reparable item. When uneconomically reparable, condemn and dispose of the item at the
general support level.
D Reparable item. When beyond lower level repair capability, return to depot. Condemnation
and disposal of item are not authorized below depot level.
L Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity
(SRA).
A Item requires special handling or condemnation procedures because of specific reasons (such
as precious metal content, high dollar value, critical material, or hazardous material). Refer to
appropriate manuals/directives for specific instructions.
NSN (Column (3)). The NSN for the item is listed in this column.
CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used
to identify the manufacturer, distributor, or Government agency/activity that supplies the item.
PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company,
firm, corporation, or Government activity), which controls the design and characteristics of the item by means of
its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of
items.
NOTE
When you use an NSN to requisition an item, the item you receive may have a
different P/N from the number listed.
DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information:
1. The federal item name, and when required, a minimum description to identify the item.
2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated.
3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from
electromagnetic pulse (EMP) damage during a nuclear attack.
4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure
in both the repair parts list and special tools list work packages.
QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakout
shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A
"V" appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change
from application to application.
0026 00-4
TM 1-4940-355-12&P 0026 00
EXPLANATION OF CROSS-REFERENCE INDEXES WORK PACKAGES FORMAT AND COLUMNS
1. National Stock Number (NSN) Index Work Package.

STOCK NUMBER Column. This column lists the NSN in National item identification number (NIIN)
sequence. The NIIN consists of the last nine digits of the NSN.
NSN When using this column to locate an item,

ignore the first four digits of the NSN.
(e.g., 5385-01-574-1476)
However, the complete NSN should be used
NIIN when ordering items by stock number.
FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are
in numerical order in the repair parts list and special tools list work packages.
ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG.
column. This item is also identified by the NSN listed on the same line.
2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric sequence
(vertical arrangement of letter and number combinations which places the first letter or digit of each group in
order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order).
PART NUMBER Column. Indicates the P/N assigned to the item.
FIG. Column. This column lists the number of the figure where the item is identified/located in the repair
parts list and special tools list work packages.
ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in
the adjacent figure number column.
SPECIAL INFORMATION
Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional
group of this RPSTL. Part numbers for bulk material are also referenced in the Description Column of the line
item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to
be manufactured or fabricated are found in TM 1-1500-204-23-10.
Index Numbers. Items, which have the word BULK in the figure column, will have an index number shown in the
item number column. This index number is a cross-reference between the NSN / P/N index work packages and
the bulk material list in the repair parts list work package.
Illustrations List. The illustrations in this RPSTL contain unit authorized items. Illustrations published in this TM
that contain unit-authorized items also appear in this RPSTL. The tabular list in the repair parts list work package
contains only those parts coded "O" in the third position of the SMR code, therefore, there may be a break in the
item number sequence.
HOW TO LOCATE REPAIR PARTS
1. When NSNs or P/Ns Are Not Known.

First. Using the table of contents, determine the assembly group to which the item belongs. This is
necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into
the same groups.
Second. Find the figure covering the functional group or the subfunctional group to which the item belongs.
Third. Identify the item on the figure and note the number(s).
Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part
numbers are on the same line as the associated item numbers.
0026 00-5
0026 00 TM 1-4940-355-12&P
2. When NSN Is Known.

First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN
is arranged in NIIN sequence. Note the figure and item number next to the NSN.
Second. Turn to the figure and locate the item number. Verify the item is the one you are looking for.
3. When P/N Is Known.
First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index work
package. Identify the figure and item number.
Second. Look up the item on the figure in the applicable repair parts list work package.
0026 00-6
TM 1-4940-355-12&P 0027 00

REPAIR PARTS AND SPECIAL TOOLS LIST
0027 00-1 Change 1 - 15 March 2005

0027 00 TM 1-4940-355-12&P
1 2
MS023100
Figure 1. SECM Assembly
Change 1 0027 00-2

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
ITEM SMR WHERE CAGE PART DESCRIPTION AND
NO. CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE (UOC) QTY
Group 01 Fig. 1.
SECM Assembly
50154-001 80298
*1 XDODD 2590-01-446-8369 81996 1005702 Assembly, Overhead Cargo/
* Maintenance Rack 1
* (SEE FIGURES 2 THROUGH 2.5 FOR BREAKDOWN)
2 XDOZZ 81996 1005746 Bracket, Mirror, Curbside 1
3 XDOZZ 81996 1005745 Bracket, Mirror, Roadside 1
4 PAOZZ 4940-01-447-8587 80298 50154-601 Canvas, Back Wall 1
5 PAOOO 2540-01-446-8362 80298 50154-204 Assembly, Side Box RH 1
(SEE FIG 3 FOR BREAKDOWN)
6 PAOOO 2540-01-449-0991 80298 50154-201 Assembly, Main Box 1
7 PAOOO 2540-01-446-8363 80298 50154-202 Assembly, Side Box LH 1
END OF FIGURE
0027 00-3 Change 1

0027 00 TM 1-4940-355-12&P
3
2
MS026635
Figure 2. Overhead Cargo/Maintenance Rack Assembly
Change 1 0027 00-4

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 0110 Fig. 2.

* Overhead Cargo/Maintenance
Rack Assembly
* 1005702 80298
*1 XAOZZ 81996 1005714 Assembly, Platform 1
(SEE FIGURES 2 THROUGH 2.5 FOR BREAKDOWN)
*2 XDOZZ 81996 1005708 Assembly, Handrail 2
*3 XDOZZ 81996 1005725 Assembly, Handrail, Side 2
*4 XDOZZ 81996 1005703 Assembly, Ladder 2
*5 XDOOO 2540-01-446-8362 81996 1005764 Assembly, Mount, Safety Rail 1
END OF FIGURE
0027 00-5 Change 1

0027 00 TM 1-4940-355-12&P
4
OUTSIDE OF 4
MAIN BOX 5 6
3
2
1
3
4 2
12
11 3
10
7
3
2
1 8
9
4
MS023098
Figure 2.1. Platform Assembly
Change 1 0027 00-6

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 0110 Fig 2.1.

* Platform Assembly
* 1005714 80298
*1 PAOZZ 5310-00-477-6768 96906 MS 35649-2384 Hexnut, .375-16UNC ...............................10
*2 PAOZZ 5310-01-385-9419 96906 MS 35338-141 Washer, Lock .375 ..................................15
*3 PAOZZ 5310-00-773-7618 80205 MS 15795-814 Washer, Flat .375 ....................................10
*4 PAOZZ 5305-01-423-8235 96906 MS 35307-364 Screw, Hex Hd .375-16UNC x 1.50 ........15
*5 XDOZZ 81996 1005711 Angle Support............................................1
*6 XDOZZ 81996 1005733 Bracket, Inner ............................................1
*7 XDOZZ 81996 1005754 Shim, Side Spt...........................................2
*8 XDOZZ 81996 1005722 Support, Side, Curbside ............................1
*9 XDOZZ 81996 1005723 Support, Center .........................................1
* 10 XDOZZ 81996 1005755 Shim, Center Spt .......................................1
* 11 XDOZZ 81996 1005731 Support, Side, Roadside ...........................1
* 12 PAOZZ 5315-00-051-4108 80205 NASM17987 Pin, Quick Release w/Lanyard ................14
END OF FIGURE
0027 00-7 Change 1

0027 00 TM 1-4940-355-12&P
1 2
MS023104
Figure 2.2. Front/Rear Handrail Assembly
Change 1 0027 00-8

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 011001 Fig 2.2.

* Front/Rear Handrail Assembly
* 1005702 80298
*1 XDOFF 81996 1005708 Assy, Handrail, Front/Rear 2
*2 XDOZZ 81996 1005741 Cap, Handrail 3
*3 XDOZZ 81996 1005739 Bushing, Nylon 2
*4 XDOFF 81996 1005729 Extension, Handrail 3
*5 PAOZZ 5315-00-051-4108 80205 NASM17987 Pin, Quick Release w/Lanyard 3
*6 PAOZZ 5305-01-009-7124 96906 MS 51957-30 Screw, Pan Head #6-32UNV-2B x .500 lg. 3
END OF FIGURE
0027 00-9 Change 1

0027 00 TM 1-4940-355-12&P
5
9
6
10
11
MS023095
Figure 2.3. Side Handrail Assembly
Change 1 0027 00-10

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 011002 Fig 2.3.

* Side Handrail Assembly
* 1005702 80298
*1 XDOFF 81996 1005725 Assy, Handrail, Side 1
*2 XDOZZ 81996 1005741 Cap, Handrail 3
*3 XDOZZ 81996 1005724 Handrail, Safety 1
*4 XDOZZ 81996 1005739 Bushing, Nylon 3
*5 PAOZZ 39428 8947T27 Connector, Threaded 2
*6 PAOZZ 39428 3692Y15 Snap, Safety 2
*7 PAOZZ OKVE6 3592T15 Chain, Short-Link AR
*8 PAOZZ 0KVE6 94975A247 Pin, Quick Release w/Lanyard 3
*9 XDOZZ 81996 1005729 Extension, Handrail 3
* 10 XDOZZ 81996 1005730 Assy, Chain, Safety 1
* 11 PAOZZ 5305-01-009-7124 96906 MS 51957-30 Screw, Pan Head #6-32UNV-2B x .500 lg. 3
END OF FIGURE
0027 00-11 Change 1

0027 00 TM 1-4940-355-12&P
10
7
2
3
4
MS023102
Figure 2.4. Ladder Assembly
Change 1 0027 00-12

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 011003 Fig 2.4.

* Ladder Assembly
* 1005702 80298
*1 XDOFF 81996 1005725 Assy, Ladder 1
*2 PAOZZ OKVE6 94975A166 Pin, QuickRelease w/Lanyard 2
*3 Locknut 2
*4 Flat washer 2
*5 Bolt 2
*6 XDOZZ 81996 1005704 Assy, Stabilizer 1
*7 XDOZZ 81996 1005705 Stabilizer 1
*8 XDOZZ 81996 1005706 Stop, Rubber 1
*9 PAOZZ OKVE6 91735A450 Pin, Clevis w/included E-Ring 2
*10 XDOZZ 81996 1005710 Hook, Ladder 2
END OF FIGURE
0027 00-13 Change 1

0027 00 TM 1-4940-355-12&P
2
MS023107
Figure 2.5. Safety Rail Mount Assembly
Change 1 0027 00-14

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
* Group 011004 Fig 2.5.

* Safety Rail Mount Assembly
* 1005702 80298
*1 XDOFF 81996 1005764 Assy, Mount, Safety Rail 1
*2 PAOZZ 81996 1005760 Strapping Assy 5
END OF FIGURE
0027 00-15 Change 1

0027 00 TM 1-4940-355-12&P
MS019485
Figure 3. Side Box Right Hand Assembly
Change 1 0027 00-16

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
Group 0120, Fig. 3.

Side Box Right Hand Assembly
50154-204 80298
1 XDOOO 96906 97024-010 Bolt, 3/8-16 x 4 4
2 PAOZZ 5310-01-259-0296 96906 MS51412-6 Washer, Flat, 3/8-16 4
3 PAOZZ 5340-01-447-4939 80298 50154-751 Washer, Rubber 4
4 XDOZZ 80298 50154-781 Plate Backing, Curved 4
5 PAOZZ 5310-01-476-1622 39428 91102A031 Washer, Lock, 3/8” 4
6 XDOZZ 80298 82068-001 Nut, Hex, 3/8-16 4
7 XDOZZ 80298 50154-766 Shelf 2
8 XDOZZ 74284 4240-LH-10 Bracket, Shelf 4
9 PAOZZ 5320-01-338-5022 80298 SSPQ-86 Rivet 8
10 XDOZZ 80298 60247-001 Seal, Bulb 1
11 XDOZZ 80298 97004-001 Rivet 17
12 XDOZZ 80298 50154-776 Hinge 1
13 XDOZZ 80298 97002-001 Bolt, Hex, 5/16-18 x 1.00 8
14 XDOZZ 80298 86025-027 Hasp and Staple 1
15 PAOZZ 5320-01-258-6060 05693 BSPQ-610 Rivet 7
16 PAOZZ 80298 98006-001 Stay, Door with Backer 2
17 XDOZZ 80298 97001-001 Nut, Hex, 5/16-18 8
18 PAOZZ 5310-00-974-6623 80298 83001-018 Washer, Lock, 5/16 8
19 XDOZZ 74284 98007-001 Lanyard, 12” 2
20 XDOZZ 74284 9017A560 Pin, Locking 2
21 PAOZZ 5320-01-085-2604 05693 SSPQ-66 Rivet 2
22 XDOZZ 80298 50154-770 Pad, Cross Link 1
23 PAOZZ 80298 98002-001 Latch with Rivets 2
24 XDOZZ 80298 80032-014 Rivet 10
25 XDOZZ 80298 98005-001 Handle and Plate, Backer 2
END OF FIGURE
0027 00-17/(18 Blank) Change 1

TM 1-4940-355-12&P 0027 00
2
MS019486
Figure 4. Main Box Assembly (sheet 1 of 2)
0027 00-19 Change 1

0027 00 TM 1-4940-355-12&P
MS019487
Figure 4. Main Box Assembly (sheet 2 of 2)
Change 1 0027 00-20

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
NO. CODE NSN APPLICABLE CODE NUMBER USABLE ON CODE QTY
Group 0130 Fig 4. and Fig. 5.

Main Box Assembly
50154-201 80298
1 PAOOO 5342-01-452-0584 80298 50154-209 Assembly, Door, Front, RH, LH.................2
2 PAOOO 5340-01-446-8364 80298 50154-207 Assembly, Door, Back, RH........................1
3 PAOOO 5340-01-446-8366 80298 50154-206 Assembly, Door, Back LH .........................1
4 PAOOO 5340-01-446-8367 80298 50154-210 Assembly, Door, Slider..............................1
5 XDOZZ 80298 86012-048 Support, Shelf, 48” ....................................4
6 XDOZZ 39428 9489K98 Velcro ........................................................1
7 XDOZZ 80298 86012-024 Support, Shelf, 24” ....................................4
8 XDOZZ 80298 60188-005 Assembly, Shelf, Front ..............................1
9 PAOZZ 5340-01-309-8696 80298 86015-503 Bracket, Shelf ............................................8
10 PAOZZ 5305-00-071-2072 MS35338-48 98906 81009-053 Bolt 1/2-13 x 2.25 ......................................2
11 PAOZZ 5010-00-584-5272 MS15795-818 02978 ERNA24S Washer, Lock ............................................2
12 PAOZZ 5310-00-167-0751 80298 83002-010 Washer, Flat ..............................................2
13 XDOZZ 80298 50154-787 Plate, Spacer.............................................2
14 PAOZZ 5320-01-258-6060 MS35305-116 05693 BSPQ-610 Rivet ........................................................66
15 XDOZZ 80298 98005-001 Handle, Lifting ...........................................6
16 XDOZZ 80298 98005-001 Plate, Backing ...........................................6
17 PAOZZ 8145-01-429-4965 80298 50069-001 Tray, Storage 8” ........................................2
18 XDOZZ 74284 50154-799 Bar Rear Mounting ....................................1
19 PAOZZ 5340-01-310-4048 80298 86060-375 Strap, Tie Down.......................................10
20 XDOZZ 80298 60188-006 Assembly, Shelf, Back...............................1
21 PAOZZ 5305-00-782-9489 MS90725-66 96906 81009-007 Bolt 3/8-16 x 2.00 ......................................3
22 PAOZZ 5310-01-476-1622 MS35338-46 39428 91102A031 Washer, Lock 3/8 ......................................3
23 PAOZZ 5310-01-259-0296 MS51412-6 96906 83002-001 Washer, Flat 3/8 ........................................3
END OF FIGURE
0027 00-21 Change 1

0027 00 TM 1-4940-355-12&P
MS019488
Figure 5. Front Door Assembly
Change 1 0027 00-22

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
Group 013001 Fig. 5.

Front Door Assembly, RH, LH
50154-209 80298
1 XDOZZ 80298 50154-742 Plate Door .................................................2
2 XDOZZ 80298 50154-739 Hinge .........................................................2
3 PAOZZ 5320-01-321-8626 05693 SSPQ-64 Rivet ........................................................20
4 XDOZZ 80298 86025-029 Hasp with Staple .......................................2
5 PAOZZ 5320-01-258-6060 05693 BSPQ-610 Rivet ........................................................14
6 XDOOO 24248 C-32-15 Latch, Door................................................2
END OF FIGURE
0027 00-23 Change 1

0027 00 TM 1-4940-355-12&P
Figure 6. Right Hand Back Door Assembly
Change 1 0027 00-24

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N

Right Hand Back Door Assembly
50154-207 80298
1 XDOZZ 80298 50154-733 Plate Door, RH ..............................................1
2 PAOZZ 80298 86025-028 Assembly, Lock, D Ring ................................1
3 PAOZZ 5320-01-095-2604 05693 SSPQ-66 Rivet ..............................................................4
4 PAOZZ 5330-01-447-1917 80298 50154-744 Seal, Door .....................................................1
5 PAOZZ 5340-01-447-1916 80298 50154-738 Hinge .............................................................1
6 XDOZZ 05693 SSPQ-812 Rivet ............................................................10
7 PAOZA 5320-01-338-5022 05693 SSPQ-86 Rivet ............................................................18
END OF FIGURE
0027 00-25 Change 1

0027 00 TM 1-4940-355-12&P
Figure 7. Left Hand Back Door Assembly
Change 1 0027 00-26

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N

Left Hand Back Door Assembly
50154-206 80298
1 XDOZZ 80298 50154-734 Plate Door, LH...............................................1
2 PAOZZ 5330-01-447-1917 80298 50154-744 Seal, Door .....................................................1
3 PAOZZ 80298 86025-028 Assembly, Lock, D Ring ................................1
4 PAOZZ 5320-01-095-2604 05693 SSPQ-66 Rivet ..............................................................4
5 XDOZZ 80298 50154-727 Stop, Door .....................................................1
6 PAOZZ 80298 86025-029 Hasp with Staple ...........................................1
7 PAOZZ 5320-01-258-6060 05693 BSPQ-610 Rivet ..............................................................3
8 PAOZZ 5340-01-447-1916 80298 50154-738 Hinge .............................................................1
9 XDOZZ 05693 SSPQ-812 Rivet ............................................................10
10 PAOZA 5320-01-338-5022 05693 SSPQ-86 Rivet ............................................................18
11 PAOZZ 5320-01-185-1681 05693 SSPQ-810 Rivet ............................................................11
0027 00-27 Change 1

0027 00 TM 1-4940-355-12&P
MS019491
Figure 8. Slider Door Assembly
Change 1 0027 00-28

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N

Slider Door Assembly
50154-210 80298
1 XDOZZ 80298 86025-027 Plate Striker...................................................2
2 XDOZZ 80298 50154-745 Seal, Bulb ......................................................1
3 PAOZZ 5320-01-095-2604 05693 SSPQ -66 Rivet ..............................................................4
4 XDOZZ 80298 86025-026 Latch, Draw ...................................................2
5 PAOZZ 5320-01-258-6060 05693 BSPQ-610 Rivet ..............................................................6
END OF FIGURE
0027 00-29 Change 1

0027 00 TM 1-4940-355-12&P
MS019492
Figure 9. Side Box Left Hand Assembly
Change 1 0027 00-30

TM 1-4940-355-12&P 0027 00
(1) (2) (3) (4) (5) (6) (7)

MS P/N
Group 0140 Fig. 9.

Side Box Left Hand Assembly
50154-202 80298
1 PAOZZ 5320-01-258-6060 05693 BSPQ-610 Rivet ..............................................................7
2 XDOZZ 80298 86025-029 Hasp and Staple............................................1
3 XDOZZ 80298 50154-776 Hinge.............................................................1
4 XDOZZ 80298 97004-001 Rivet ............................................................17
5 XDOZZ 80298 97002-001 Bolt, Hex, 5/16-18 x 1.00...............................8
6 PAOZZ 5310-00-974-6623 80298 83001-018 Washer, Lock, 5/16 .......................................8
7 XDOZZ 80298 97001-001 Nut, Hex, 5/16-18 ..........................................8
8 PAOZZ 80298 98006-001 Stay, Door with Backer..................................2
9 XDOZZ 80298 60247-001 Seal, Bulb......................................................1
10 XDOZZ 74284 9017A560 Pin, Locking...................................................2
11 XDOZZ 74284 9312A320 Lanyard, 12” ..................................................2
12 PAOZZ 5320-01-095-2604 05693 SSPQ-66 Rivet ..............................................................2
13 XDOZZ 80298 98005-001 Handle and Plate, Backer .............................2
14 XDOZZ 80298 82068-001 Nut, Hex, 3/8-16 ............................................8
15 PAOZZ 5310-01-476-1622 39428 91102A031 Washer, Lock, 3/8” ........................................8
16 XDOZZ 80298 50154-781 Plate Backing, Curved...................................4
17 PAOZZ 5340-01-447-4939 80298 50154-751 Washer, Rubber ............................................4
18 PAOZZ 5310-01-259-0296 96906 MS51412-6 Washer, Flat, 3/8-16....................................12
19 XDOOO 96906 97024-010 Bolt, 3/8-16 x 4 ..............................................4
20 XDOZZ 80298 50154-770 Pad, Cross Link.............................................1
21 PAOZZ 5320-01-338-5022 80298 SSPQ-86 Rivet ..............................................................8
22 XDOZZ 74284 4240-LH-10 Bracket, Shelf................................................4
23 XDOZZ 80298 50154-766 Shelf ..............................................................2
24 XDOZZ 80298 80032-006 Rivet ..............................................................4
25 XDOZZ 96906 MS90725-62 Bolt, 3/8-16 x 1.25 .........................................4
26 XDOZZ 80298 50154-771 Plate, Fuel Can .............................................1
27 XDOZZ 80298 98002-001 Latch with Rivets ...........................................2
28 XDOZZ 80298 80032-014 Rivet ............................................................10
END OF FIGURE
End Of Work Package
Change 1
0027 00-31/(32 Blank)
TM 1-4940-355-12&P 0028 00
NATIONAL STOCK NUMBER (NSN) INDEX
STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM
5315-00-051-4108 2.1 12 5340-01-310-4048 4 19

2.2 5 5320-01-321-8626 5 3
5305-00-071-2072 4 10 5320-01-338-5022 3 9
5310-00-167-0751 4 12 6 7
5010-00-584-5272 4 11 7 10
5305-00-782-9489 4 21 9 21
5310-00-974-6623 3 18 8145-01-429-4965 4 17
9 6 2540-01-446-8362 1 3
5305-01-009-7124 2.1 6 2540-01-446-8363 1 5
2.2 11 5340-01-446-8364 4 2
5320-01-085-2604 3 21 5340-01-446-8366 4 3
6 3 5340-01-446-8367 4 4
7 4 2590-01-446-8369 1 1
8 3 5340-01-447-1916 6 5
9 12 7 8
5320-01-185-1681 7 11 5330-01-447-1917 6 4
5320-01-258-6060 3 15 7 2
4 14 5340-01-447-4939 3 3
5 5 9 17
7 7 4940-01-447-8587 1 2
8 5 2540-01-449-0991 1 4
9 1 5342-01-452-0584 4 1
5310-01-259-0296 3 2 5310-01-476-1622 3 5
4 23 4 22
9 18 9 15
5340-01-309-8696 4 9
End Of Work Package
0028 00-1/(2 Blank) Change 1 – 15 March 2005

TM 1-4940-355-12&P 0029 00

PART NUMBER INDEX
PART NUMBER FIG. ITEM PART NUMBER FIG. ITEM
1005702 1 1 50154-734 7 1
1005703 2 4 50154-738 6 5
2.4 1 7 8
1005704 2.4 6 50154-739 5 2
1005705 2.4 7 50154-742 5 1
1005706 2.4 8 50154-744 6 4
1005708 2 2 7 2
2.2 1 50154-745 8 2
1005710 2.4 10 50154-751 3 3
1005711 2.1 5 9 17
1005722 2.1 8 50154-766 3 7
1005723 2.1 9 9 23
1005724 2.3 3 50154-770 3 22
1005725 2 3 9 20
2.3 1 50154-771 9 26
1005729 2.2 4 50154-776 3 12
2.3 9 9 3
1005730 2.3 10 50154-781 3 4
1005731 2.1 11 9 16
1005733 2.1 6 50154-787 4 14
1005739 2.2 3 50154-799 4 18
2.3 4 60188-005 4 9
1005741 2.2 2 60188-006 4 20
2.3 2 60247-001 3 10
1005745 1 3 9 9
1005746 1 4 80032-006 9 24
1005754 2.1 7 80032-014 3 24
1005755 2.1 10 9 28
1005760 2.5 2 81009-007 4 21
1005764 2 5 81009-053 4 11
2.5 1 82068-001 3 6
3592T15 2.3 7 9 14
3692Y15 2.3 6 83001-018 3 18
4240-LH-10 3 8 9 6
9 22 83002-001 4 23
50069-001 4 17 83002-010 4 13
50154-201 1 4 86012-024 4 7
50154-202 1 5 4 8
50154-204 1 3 86012-048 4 5
50154-206 4 3 86015-503 4 10
50154-207 4 2 86025-026 8 4
50154-209 4 1 86025-027 3 14
50154-210 4 4 8 1
50154-601 1 2 86025-028 6 2
50154-727 7 5 7 3
50154-733 6 1
0029 00-1 Change 1 – 15 March 2005

0029 00 TM 1-4940-355-12&P
PART NUMBER FIG. ITEM PART NUMBER FIG. ITEM
86025-029 5 4 BSPQ-610 3 15
7 6 4 15
9 2 5 5
86060-375 4 19 7 7
8947T27 2.3 5 8 5
9017A560 3 20 9 1
9 10 C-32-15 5 6
91102A031 3 5 ERNA24S 4 12
4 22 MS 15795-814 2.1 3
9 15 MS 35307-364 2.1 4
91735A450 2.4 9 MS 35338-141 2.1 2
9312A320 9 11 MS 35649-2384 2.1 1
9489K98 4 6 MS 51412-6 3 2
94975A166 2.4 2 9 18
94975A247 2.3 8 MS51957-30 2.1 6
97001-001 3 17 2.3 11
9 7 MS90725-62 9 25
97002-001 3 13 NASM17987 2.1 12
9 5 2.2 5
97004-001 3 11 SSPQ-64 5 3
9 4 SSPQ-66 3 21
97024-010 3 1 6 3
9 19 7 4
98002-001 3 23 8 3
9 27 9 12
98005-001 3 25 SSPQ-810 7 11
4 16 SSPQ-812 6 6
9 13 7 9
98006-001 3 16 SSPQ-86 3 9
9 8 6 7
98007-001 3 19 7 10
9 21
End Of Work Package
Change 1 0029 00-2

TM 1-4940-355-12&P 0030 00

COMPONENTS OF END ITEM (COEI) AND
BASIC ISSUE ITEMS (BII) LISTS
SCOPE
This work package lists COEI and BII for the SECM to help you inventory items for safe and efficient operation of
the equipment.
GENERAL
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority to requisition
replacements. These items are part of the SECM. As part of the end item, these items must be with the end item
whenever it is issued or transferred between property accounts. Items of COEI are removed and separately
packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and
identify the items.
Basic Issue Items (BII). These essential items are required to place the SECM in operation, operate it, and to do
emergency repairs. Although shipped separately packaged, BII must be with the SECM during operation and
when it is transferred between property accounts. Listing these items is your authority to request/requisition them
for replacement based on authorization of the end item by the TOE/MTOE. Illustrations are furnished to help you
find and identify the items.
EXPLANATION OF COLUMNS IN THE COEI LIST AND BII LIST
Column (1) Illus Number. Identifies the figure number where the item is illustrated.
Column (2) National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning
purposes.
Column (3) Description. Identifies the Federal item name (in all capital letters) followed by a minimum
description when needed.
Column (4) CAGE Code. Identifies the CAGEC (commercial and Government entity code).
Column (5) Part Number. Identifies the part number.
Column (6) Usable On Code. When applicable, gives you a code if the item you need is not the same for
different models of equipment. (Add the following only as applicable. Replace Xs with appropriate codes and
model numbers.) These codes are identified below:
Code Used on
XXX Model XXX

XXX Model XXXX
XXX Model XXXXX
0030 00-1 Change 1 – 15 March 2005

0030 00 TM 1-4940-355-12&P
Column (7) Unit of Measure (U/M). Indicates the physical measurement or count of the item as issued per the
National Stock Number shown in column (2).
Column (8) Qty Rqr. Indicates the quantity required.
Table 1. Components of End Items (COEI) List
(1) (2) (3) (4) (5) (6) (7) (8)

ILLUS CAGE PART USABLE ON QTY
NUMBER NSN DESCRIPTION CODE NUMBER CODE U/M RQR
Overhead
1 Cargo/Maintenance Rack 81996 1005702 1
Assembly
2 4940-01-447-8587 Rear Curtain Assembly 80298 50154-601 1
3 2540-01-446-8362 Right Side Box Assembly 80298 50154-204 1
4 2540-01-449-0991 Main Box Assembly 80298 50154-201 1
5 2540-01-446-8363 Left Side Box Assembly 80298 50154-202 1
Change 1 0030 00-2

TM 1-4940-355-12&P 0030 00
MS023100
Figure 1. Components of End Items
0030 00-3 Change 1

0030 00 TM 1-4940-355-12&P
Table 2. Basic Issue Items (BII) List
NOT APPLICABLE
End Of Work Package
Change 1
0030 00-4
TM 1-4940-355-12&P 0031 00
EXPENDABLE AND DURABLE ITEMS LIST
SCOPE
This work package lists expendable and durable items that you will need to operate and maintain the SECM. This
list is for information only and is not authority to requisition the listed items. These items are authorized to you by
CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-
100, Army Medical Department Expendable/Durable Items.
EXPLANATION OF COLUMNS IN THE EXPENDABLE/DURABLE ITEMS LIST
Column (1) Item Number. This number is assigned to the entry in the list and is referenced in the narrative
instructions to identify the item (e.g., Use brake fluid (item 5, WP 0098 00)).
Column (2) Level. This column identifies the lowest level of maintenance that requires the listed item (include as
applicable: C = Operator/Crew, O = Unit/AVUM, F = Direct Support/AVIM, H = General Support, D = Depot).
Column (3) National Stock Number (NSN). This is the NSN assigned to the item, which you can use to
requisition it.
Column (4) Description. This identifies the item.
Column (5) CAGE Code. This identifies the Commercial and Government Entity Code (CAGEC).
Column (6) Part Number. This identifies the part number for the item.
Column (7) Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as
gallon, dozen, gross, etc.
0031 00-1 Change 1 – 15 March 2005

0031 00 TM 1-4940-355-12&P
Table 1. Expendable and Durable Items List
(1) (2) (3) (4) (5) (6) (7)

ITEM CAGE PART
NUMBER LEVEL NSN DESCRIPTION CODE NUMBER U/M
1 O 6810-01184-4796 Acetone gl
2 O 8040-00-142-9193 Adhesive, Liquid, Permabond Cyanoacrylate bx

(Super glue)
3 O 80298 35103-903 Plug, core, 12 “ x 12 “ x 12.25” sh
4 O 8030-00-723-2746 Proseal Mil-S-8802 kt
5 O 9535-00-084-4448 Aluminum, Sheet, 6061-T6 .063 sh
6 O Sandpaper, 100 Grit sh
7 O 9150-00-231-6689 Lubricating Oil, General Purpose, 81348 VV-L-800 qt

preservative, PL-S
8 O 8010-00-142-9279 MIL-P-23377, Primer kt
9 O 8010-01-229-7546 MIL-C-22750, Number 34094(Green 383) qt

10 O Loctite, BLUE 243 Non-Permanent 05972 24079 AR
11 O Loctite, Red 271, Permanent 05972 27141 AR
12 O Coating, Anti-Slip OKVE6 6506T51 AR
13 O RTV Sealing Compound OKVE6 7587A42 AR
End Of Work Package
Change 1
0031 00-2
TM 1-4940-355-12&P
By Order of the Secretary of the Army:
Official:
PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
JOEL B. HUDSON
Administrative Assistant to the
Secretary of the Army
0320209
DISTRIBUTION:
To be distributed in accordance with Initial Distribution Number (IDN), 314104, requirements for
TM 1-4940-355-12&P.
These are the instructions for sending an electronic 2028
The following format must be used if submitting an electronic 2028. The subject line must be
exactly the same and all fields must be included; however only the following fields are
mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27.
From: “Whomever” <[email protected]>
To: [email protected]
Subject: DA Form 2028
1. From: Joe Smith
2. Unit: home
3. Address: 4300 Park
4. City: Hometown
5. St: MO
6. Zip: 77777
7. Date Sent: 19--OCT--93
8. Pub no: 55--2840--229--23
9. Pub Title: TM
10. Publication Date: 04--JUL--85
11. Change Number: 7
12. Submitter Rank: MSG
13. Submitter FName: Joe
14. Submitter MName: T
15. Submitter LName: Smith
16. Submitter Phone: 123--123--1234
17. Problem: 1
18. Page: 2
19. Paragraph: 3
20. Line: 4
21. NSN: 5
22. Reference: 6
23. Figure: 7
24. Table: 8
25. Item: 9
26. Total: 123
27. Text:
This is the text for the problem below line 27.
Use Part II (reverse) for Repair Parts and Spe- DATE
RECOMMENDED CHANGES TO PUBLICATIONS AND cial Tool Lists (RPSTL) and Supply Catalogs/
Supply Manuals (SC/SM)
BLANK FORMS
For use of this form, see AR 25--30; the proponent agency is ODISC4. 8/30/02
TO: (Forward to proponent of publication or form)(Include ZIP Code) FROM: (Activity and location)(Include ZIP Code)
Commander, U.S. Army Aviation and Missile Command MSG, Jane Q. Doe
ATTN: AMSAM--MMC--MA--NP 1234 Any Street
Redstone Arsenal, AL 35898 Nowhere Town, AL 34565
PART 1 -- ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
PUBLICATION/FORM NUMBER DATE TITLE Organizational, Direct Support, And General
Support Maintenance Manual for Machine Gun, .50
TM 9--1005--433--24 16 Sep 2002 Caliber M3P and M3P Machine Gun Electrical Test Set
Used On Avenger Air Defense Weapon System
ITEM PAGE PARA-- LINE FIGURE TABLE
RECOMMENDED CHANGES AND REASON
NO. NO. GRAPH NO. * NO. NO.
1 WP0005 2 Test or Corrective Action column should identify a different WP number.

PG 3
* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/ SIGNATURE
AUTOVON, PLUS EXTEN-
SION
MSG, Jane Q. Doe, SFC 788--1234
DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPA V3.01
TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE
Commander, U.S. Army Aviation and Missile Command MSG, Jane Q. Doe
ATTN: AMSAM--MMC--MA--NP 1234 Any Street
8/30/02
Redstone Arsenal, AL 35898 Nowhere Town, AL 34565
PART II -- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION NUMBER DATE TITLE
TOTAL NO.
PAGE COLM LINE NATIONAL STOCK REFERENCE FIGURE ITEM OF MAJOR
RECOMMENDED ACTION
NO. NO. NO. NUMBER NO. NO. NO. ITEMS
SUPPORTED
PART III -- REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE

PLUS EXTENSION
MSG, Jane Q. Doe, SFC 788--1234

USAPA V3.01
BLANK FORMS
For use of this form, see AR 25--30; the proponent agency is ODISC4.
Commander, U.S. Army Aviation and Missile Command
ATTN: AMSAM-MMC-MA-NP
Redstone Arsenal, AL 35898
PUBLICATION/FORM NUMBER DATE TITLE
02 September 2003 Operator's and Unit Maintenance Manual Including
TM 1-4940-355-12&P
RPSTL Shop Equipment Contact Maintenance (SECM)


SION
TM 1-4940-355-12&P 02 September 2003 Operator's and Unit Maintenance Manual Including
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED

PLUS EXTENSION
USAPA V3.01
BLANK FORMS
TM 1-4940-355-12&P


SION
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED

PLUS EXTENSION
USAPA V3.01
BLANK FORMS
TM 1-4940-355-12&P


SION
TOTAL NO.
RECOMMENDED ACTION
SUPPORTED

PLUS EXTENSION
USAPA V3.01
The Metric System and Equivalents
Linear Measure Liquid Measure
1 centiliter = 10 milliters = .34 fl. ounce

1 centimeter = 10 millimeters = .39 inch 1 deciliter = 10 centiliters = 3.38 fl. ounces
1 decimeter = 10 centimeters = 3.94 inches 1 liter = 10 deciliters = 33.81 fl. ounces
1 meter = 10 decimeters = 39.37 inches 1 dekaliter = 10 liters = 2.64 gallons
1 dekameter = 10 meters = 32.8 feet 1 hectoliter = 10 dekaliters = 26.42 gallons
1 hectometer = 10 dekameters = 328.08 feet 1 kiloliter = 10 hectoliters = 264.18 gallons
1 kilometer = 10 hectometers = 3,280.8 feet
Square Measure
Weights
1 sq. centimeter = 100 sq. millimeters = .155 sq. inch
1 centigram = 10 milligrams = .15 grain 1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 decigram = 10 centigrams = 1.54 grains 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 gram = 10 decigram = .035 ounce 1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 decagram = 10 grams = .35 ounce 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 hectogram = 10 decagrams = 3.52 ounces 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile
1 kilogram = 10 hectograms = 2.2 pounds
1 quintal = 100 kilograms = 220.46 pounds Cubic Measure
1 metric ton = 10 quintals = 1.1 short tons
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet
Approximate Conversion Factors
To change To Multiply by To change To Multiply by
inches centimeters 2.540 ounce-inches Newton-meters .007062

feet meters .305 centimeters inches .394
yards meters .914 meters feet 3.280
miles kilometers 1.609 meters yards 1.094
square inches square centimeters 6.451 kilometers miles .621
square feet square meters .093 square centimeters square inches .155
square yards square meters .836 square meters square feet 10.764
square miles square kilometers 2.590 square meters square yards 1.196
acres square hectometers .405 square kilometers square miles .386
cubic feet cubic meters .028 square hectometers acres 2.471
cubic yards cubic meters .765 cubic meters cubic feet 35.315
fluid ounces milliliters 29,573 cubic meters cubic yards 1.308
pints liters .473 milliliters fluid ounces .034
quarts liters .946 liters pints 2.113
gallons liters 3.785 liters quarts 1.057
ounces grams 28.349 liters gallons .264
pounds kilograms .454 grams ounces .035
short tons metric tons .907 kilograms pounds 2.205
pound-feet Newton-meters 1.356 metric tons short tons 1.102
pound-inches Newton-meters .11296
Temperature (Exact)
°F Fahrenheit 5/9 (after Celsius °C

temperature subtracting 32) temperature
PIN: 080961-000

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TM 1-4940-355-12&P

OPERATOR’S AND UNIT MAINTENANCE

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

DISTRIBUTION STATEMENT A: Approved for public release;

HEADQUARTERS, DEPARTMENT OF THE ARMY

Chemical agent resistant coating (CARC) is extremely toxic and flammable.

OPERATOR’S AND UNIT MAINTENANCE

DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.

TM 1-4940-355-12&P, 2 September 2003, is updated as follows:

1. File this sheet in front of the manual for reference.

Remove Pages Insert Pages

A/B blank A/B blank

7. Replace the following work packages with their revised version.

Work Package Number

By Order of the Secretary of the Army:

To be distributed in accordance with the initial distribution number (IDN) 314104,

LIST OF EFFECTIVE PAGES/WORK PACKAGES

Dates of issue for original and changed pages are:

Original 2 Sep 2003

PAGE/WP CHANGE PAGE/WP CHANGE

*Zero in this column indicates an original page.

A/(B Blank) Change 1

OPERATOR’S AND UNIT MAINTENANCE

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.

CHAPTER 3 –TROUBLESHOOTING PROCEDURES

0012 00 5 Overhead Cargo Maintenance Rack Assembly Removal 0012 00-4

0008 00 1 SECM Troubleshooting ....................................................................0008 00-1

HOW TO USE THIS MANUAL

FINDING INSTRUCTIONS YOU NEED

WARNINGS, CAUTIONS, AND NOTES

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

Type of manual: Operator and Unit Maintenance.

MAINTENANCE FORMS, RECORDS AND REPORTS

REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)

CORROSION PREVENTION AND CONTROL (CPC)

DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE

PREPARATION FOR STORAGE OR SHIPMENT

0001 00-1/(2 blank)

CAPABILITIES AND FEATURES

0002 00-1 Change 1 – 15 March 2005

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

Figure 1. Container Components

Change 1 0002 00-2

Rack assembly, overhead, cargo/maintenance (1)

EQUIPMENT HEIGHT WITH OVERHEAD CARGO/MAINTENANCE RACK INSTALLED (TRAVEL

WIDTH LENGTH HEIGHT

End of Work Package

0002 00-3/(4 Blank) Change 1

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

0003 00-1/(2 Blank)

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

0004 00-1/(2 Blank)

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)

LEFT HAND AND RIGHT HAND SIDE BOX DOORS

OVERHEAD SLIDER DOOR

0005 00-1/(2 Blank)

SHOP EQUIPMENT CONTACT MAINTENANCE (SECM)