Ista 3a

Packaged-Products for Parcel Delivery System Shipment
70 kg (150 lb) or Less
ISTA 3 Series
General Simulation
Performance
Test Procedure
3A
ISTA, Your Alliance in Transport Packaging is the world leader in Performance Tests for Packaged-Products.
ISTA 3 Series tests are advanced tests and are designed to:
x Challenge the capability of the package and product to withstand transport hazards, but
x Utilize general simulation of actual transport hazards, and
x Do not necessarily comply with carrier packaging regulations.
When properly executed, ISTA procedures will provide tangible benefits of:
x Product to market time reduced
x Confidence in product launch
x Reduction in damages and product loss
x Balanced distribution costs
x Customer satisfaction contributing to increased market share
There are three sections: Overview, Testing and Report
x Overview provides general knowledge required before testing and
x Testing presents the specific instructions to do laboratory testing and
x Report indicates what data shall be recorded to submit a test report to ISTA.
Two systems of weights and measures are presented in ISTA test procedures: SI (Metric) or English system (Inch-Pound).
Metric units are shown first followed by the Inch-Pound units in parentheses; there are exceptions in some tables (when
showed separately).
Familiarity with the following units and symbols used in this document is required:
x
x
x
x
For measuring
Metric units and symbols
English units and symbols
Weight
Distance
Volume
Density
Temperature
Absolute Pressure
kilograms (kg) or grams (gm)

meters (m) or millimeters (mm)
Cubic centimeters (cm3)
kilograms per cubic meter (kg/m3)
Centigrade (C)
Kilopascal (kPa)
pounds (lb)
feet (ft) or inches (in.)
Cubic inches (in3)
pounds per cubic inch (lb/in3)
Fahrenheit (F)
Pounds per square inch (psi)
Either system may be used as the unit of measure (standard units), but
The standard units chosen shall be used consistently throughout the procedure.
Units are converted to two significant figures and
Not exact equivalents.
NOTE:
In other ISTA Test Procedures 68 kilograms is used as the conversion from 150 pounds. In 3A, 70 kilograms and 150
pounds are used because its a common dividing point found in parcel delivery systems from countries that use either metric
(SI) or English (inch-pounds) units of measure.
VERY IMPORTANT:
The entire document shall be read and understood before proceeding with a test.
Copyright 2005 by International Safe Transit Association. All rights Reserved.
ISTA 3A 2004 Page 1 of 21
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OVERVIEW OF PROCEDURE 3A
3A
Preface
Test Procedure 3A is a general simulation test for individual packaged-products shipped through a parcel delivery system.
The test is appropriate for four different types of packages commonly distributed as individual packages, either by air or
ground. The types include standard, small, flat and elongated packages. 3A includes an optional combination of Vibration
and Vacuum (high altitudes lowered air pressure) test. It tests the containers (whether primary package or transport
package) ability to hold a seal or closure and the retention of contents (liquid, powder or gas) without leaking.
Standard packaged-products shall be defined as any packaged-product that does not meet any of the following definitions
for small, flat or elongated packaged-product:
Small packaged-products shall be defined as any packaged-product where the:
x
volume is less than 13,000 cm3 (800 in.3), and
longest dimension is 350 mm (14 inches) or less
and
weight is 4.5 kg (10 lb) or less.
Flat packaged-products shall be defined as any packaged-product where the:

x shortest dimension is 200 mm (8 inches) or less and
x
next shortest dimension is four (4) or more times larger than the shortest dimension, and
volume is 13,000 cm3 (800 in3) or greater.

Elongated packaged-products shall be defined as any packaged-product where the:
x
longest dimension is 900 mm (36 inches) or greater and
both of the packages other dimensions are each 20 percent or less of that of the longest dimension.
Note:
If a packaged-product is both Flat and Elongated, the package should be tested as Elongated
x
x
x
x
Testing can be used to evaluate the protective performance of a packaged-product related to vibrations, shocks and
other stresses normally encountered during handling and transportation in a parcel delivery system.
Test levels are based on general data and may not represent any specific distribution system.
The package and product are considered together and not separately.
Some conditions of transit, such as moisture, pressure or unusual handling may not be covered.
Other ISTA Procedures may be appropriate for different conditions or to meet different objectives.
x
Refer to Guidelines for Selecting and Using ISTA Procedures and Projects for additional information.
NOTE:
Hazardous material packaging that pass this test procedure may not meet international, national or other regulatory
requirements for the transport of hazardous materials. This test in not a substitute for United Nations and/or any other
required test standards for the transport of hazardous materials, but should be used as additional test in conjunction with
them.
Scope
Product Damage
Tolerance and
Package Degradation
Allowance
Test Procedure 3A covers testing of individual packaged-products weighing 70 kilograms (150 pounds) or less when
prepared for shipment via a parcel delivery carrier.
The shipper shall determine the following prior to testing:

x what constitutes damage to the product and
x what damage tolerance level is allowable, if any, and
x the correct methodology to determine product condition at the conclusion of the test and
x the acceptable package condition at the conclusion of the test.
For additional information on this determination process refer to Guidelines for Selecting and Using ISTA Procedures and
Projects
3A
Samples
Samples should be an untested actual package and product, but if one or both are not available, the substitutes shall be as
identical as possible to actual items.
One sample is required for this test procedure
To permit an adequate determination of representative performance of the packaged-product, ISTA:
x Requires the procedure to be performed one time, but
x Recommends performing the procedure five or more times using new samples with each test.
NOTE:
In order to ensure testing in perfect condition, product and packages shipped to an ISTA laboratory for testing shall be:
x Adequately over-packaged for shipment or
x Repackaged in new packaging at the laboratory.
The tests shall be performed on each test sample in the sequence indicated in the following tables:
Test Protocols
3A - Standard Packaged-Product Test

Sequence #
Test Category
Test Type
Atmospheric
Preconditioning
Temperature and Humidity
Ambient
Required
Atmospheric
Conditioning
Controlled Temperature and

Humidity

Chosen from chart
Optional
Shock
Drop
Individual Package
Required
Vibration
Random
With and without Top Load
9 Drops - Height varies

with packaged-product
weight
Overall Grms levels of .53
and 0.46.
Vibration
Random under a Vacuum
Shock
Drop
Individual Package
3A Small Packaged-Product Test
Test Level
For ISTA Certification
Required
Truck or Truck & Air

Dependent
Optional
8 Drops-Height varies with

packaged-product weight.
Includes drop on hazard
Required
Sequence #
Test Category
Test Type
Atmospheric
Preconditioning
Ambient
Required
Atmospheric
Conditioning

Humidity

Chosen from chart
Optional
Shock
Drop
Individual Package
9 Drops - Height varies

weight
Required
Vibration
Overall Grms level of .53
Required
Vibration
Random
With and without Top Load
Optional
Shock

Dependent
7 Drops Height varies
weight
Drop
In a Bag
Test Level
Required
3A
Test Sequence
3A Flat Packaged-Product Test
Sequence #
Test Category
Test Type
Atmospheric
Preconditioning
Ambient
Required
Atmospheric
Conditioning

Humidity

Chosen from chart
Optional
Shock
9 Drops - Height
varies with packagedproduct weight
Required
Vibration
Overall Grms levels of

0.53 and 0.46.
Required
Vibration
Random
With and without Top
Load

Dependent
Optional
Shock
Rotational Edge Drop
200 mm (8 in.)
Required
Shock
Full Rotational Flat

Drop
Varies with
packaged-product
dimensions
Required
Shock
Hazard Impact
Hazard Box dropped

400 mm (16 in.)
Required
Test Level
Drop
Individual Package
3A Elongated Packaged-Product Test

Sequence # Test Category
Test Type
Test Level
Atmospheric
Preconditioning
Ambient
Required
Atmospheric
Conditioning

Humidity

Chosen from chart
Optional
Shock
Drop
Individual Package
9 Drops - Height
varies with packagedproduct weight
Required
Vibration
Random
Overall Grms levels of

0.53 and 0.46.
Required

Dependent
Optional
200 mm (8 in.)
Required
Varies with
packaged-product
dimensions
Required
Hazard Box dropped

400 mm (16 in.)
Required
With and without Top

Load
5
Vibration
Shock
Shock
Full Rotational Flat

Drop
Shock
Bridge Impact
EQUIPMENT REQUIRED FOR PROCEDURE 3A
3A
Equipment
Required
Atmospheric
Atmospheric Conditioning:
x
Humidity recorder complying with of the apparatus section of ISO 2233-00 or ASTM D 4332-00(-01).
Temperature recorder complying with the apparatus section of ISO 2233-00 or ASTM D 4332-00(-01).
Optional Atmospheric Conditioning

x
Equipment
Required
Shock
Chamber and Control apparatus complying with the apparatus section of ISO 2233-00 or ASTM D 4332-00(-01).
Shock Tests:
All Protocols
Type of
Shock Test
Drop Test
Flat and Elongated

Test
Flat
Elongated
Hazard Impact Test
Bridge Impact Test
Hand Drop
with Hazard Box
Free-fall Drop Tester

with Hazard Box
Full Rotational Test
Type of
Equipment
Free-fall drop tester
1) Support Block
2)
In
ISO 2248-85 or
compliance ASTM D 5276-98
with the
apparatus
section of
ISO 2876-85 or
ASTM D 6179-97
Additional
Required
Equipment
Hazard block:
Support block:
Hazard box
25 mm in height
150 mm in width
(1 in. x 6 in.) and at
least 200 mm (8 in.)
longer than the second
shortest package
dimension.
90 to 100 mm
(3.5 to 4.0 in) in height
and width and at least
200 mm (8 in) longer
than the shortest
dimension of face 3.
300 x 300 x 300 mm (12 x 12 x 12 in.) dense

wooden box with a total weight of 4.1 kg (9 lb)
The box shall have least one bottom edge
covered by angle iron.
ASTM D 5265-98 With

the exception of the
Hazard Box (Impactor)
See below
The box should be filled with a sand bag and void

fill to hold the bag in place.
Support blocks (2)

90 to 100 mm (3.5 to
4.0 in)
in height and width and
at least 200 mm (8 in)
longer than the shortest
dimension of face 3.
Hazard block: The block shall be made of hardwood or metal. The height shall be 20 to 25 mm (0.75 to
1.0 in.) and the width 150 mm (6.0 in.). The length shall be at least 200 mm (8.0in.) longer that the
second shortest package dimension of the length, width and height. The long top edges of the block
shall be rounded to a radius equal to the height of the block 0.02mm (0.0625 in).
1 in. (25 mm)
20-25mm (0.751.0
in.)
(150 mm)
1506 in.mm
(6.0 in.)
EQUIPMENT REQUIRED FOR PROCEDURE 3A
3A
Equipment
Required
Vibration
Random Vibration Test:

x
x
x
x
x
Random Vibration Test System complying with the apparatus section of ISO 13355-01 or ASTM D 4728-95(-01).
Some form of column stack fixturing
Top-Load RSC corrugated package
Plastic bags
Sand
Optional Random Vibration under Vacuum:

x
Equipment
Required
Additional
Vacuum Chamber: complying with the apparatus section of ISO 2873-00 or ASTM D6653-01; able to fit on the
vibration table; able to draw down the internal absolute pressure to 60 kPa (8.7 psi) for the truck and air test, or 70 kPa
(10 psi) for the truck-only test; and able to withstand the air and/or truck random vibration input.
3A - Small
x
x
x
Two United States Postal Service #1 Mailbags or equivalent [approximately 1.0 x 0.7 meters (39 x 27 inches)] are used
throughout the testing sequence.
x One bag is filled with 36 kilograms (80 pounds) of sand suitably packaged in smaller bags.
x One bag is the Sample Bag to be filled with the Test Specimen and dunnage packages, to simulate a typical pack.
Three over-night style envelopes, 1 #5 padded mailer and 1 #6 fiberboard mailer.
Corrugated fiberboard containers as described in the table below are to be constructed of C-flute board with any of the
following minimum values:
x Burst Test: 1380 kPa or 14 kg/cm2 or 200 lb/in2 or
x ECT Value: 7.0 kN/m width or 40 lb/in. width.
x RSC style boxes shall be used for any dunnage package 125 mm (5 in.) or more in height and
x Book-wrap or telescoping tray style may be used for any dunnage package less than 125 mm (5 in.) in height.
Fill each envelop, mailer and corrugated container as indicated in the table below. Corrugated boxes and book wraps
are filled until the desired weight is achieved.
x It is allowable to substitute dunnage packages with Test Specimen packages or envelopes. The dunnage
package that most closely represents the Test Specimen shall be substituted.
The following describes the numbers and sizes of each dunnage package:
Quantity
Package Type
Approximate Size
LxWxH
Millimeters (mm)
Contents
Inches (in.)
Kilograms Pounds
Over-night envelope
25 sheets of paper
#5 Padded mailer
50 sheets of paper
#6 Fiberboard mailer
50 sheets of paper
Corrugated RSC or
Book-wrap or
Telescoping tray
200 x 125 x 50
8x5x2
225 x 150 x 50
9x6x2
275 x 275 x 100
11 x 11 x 4
275 x 200 x 100
11 x 8 x 4
175 x 150 x 100
7x6x4
300 x 300 x 75
Approximate
Weight
0.5
1.0
0.5
1.0
1.0
2.0
1.0
2.0
1.8
4.0
12 x 12 x 3
1.8
4.0
200 x 200 x 200
8x8x8
4.5
10.0
150 x 150 x 150
6x6x6
1.0
2.0
250 x 125 x 125
10 x 5 x 5
1.0
2.0
Corrugated RSC box
Each corrugated
package type and
size shall be filled
with foam, paper,
sand, etc until the
desired weight
indicated in this
table is achieved.
3A
BEFORE YOU BEGIN PROCEDURE 3A
Identification of
Faces, Edges
and Corners
Prior to beginning the tests identify the faces, edges and corners according to the procedure below.
Step
1
Action
Place the packaged-product so the package is in its most stable orientation.
IF the test specimen is
IF the test specimen is
A Standard, Small, Flat or Elongated with only six

faces (2 sides, 2 ends, top and bottom)
Turn the packaged-product so that one of the

smallest side faces is directly in front of you. Now
go to Step 2.
A Standard, Small, Flat or Elongated with less than

or more than six faces
Develop a method to identify each face, edge and

corner and document with a diagram. Now go to
the next Block.
A filled #1 mail bag
Turn the filling end toward you and a side seam (if
any) is on the right and downward (nearest the
surface). A longitudinal seam (middle seam), if
present should be downward and resting on the
surface. Now go to Step 2.
An express envelope or similar type mailer
Position the envelope or mailer so that is it lying flat

and the opening is toward you. Now go to Step 3.
Standard
Filled #1 Mail Bag
Flat
Elongated
Identify faces according to the diagrams.

Identify edges using the numbers of the two faces forming that edge. Example: Edge 1-2 is the edge
formed by face 1 and face 2 of the packaged-product.
Identify corners using the numbers of the three faces that meet to form that corner.
Example: Corner 2-3-5 is the corner formed by face 2, face 3, and face 5 of the packaged-product.
3
Identify orientation of the product inside the package as it rests on the vibration table.
Mark the face that is up as 1.
Express Envelope or Mailer
The right end is 2.
The left end is 4
The opening of the envelope shall be 5 (top)
The end opposite 5 (top) shall be 6 (bottom).
Turn it over and mark the face opposite of face 1 as 3.
3A
Packaged-Product
Weight and Size
Measurement
You shall know the packaged-products:

x Gross weight in kilograms (kg) for Metric and pounds (lb) for English units
x Outside dimensions of Length, Width and Height (L x W x H) in millimeters (mm) or meters (m) for Metric and inches
(in.) or feet (ft) for English units.
Before You Begin

Atmospheric
Conditioning
Required Preconditioning:
Package Type:
;Standard
;Small (not in bag)
;Flat
;Elongated
The packaged-product shall be preconditioned to laboratory ambient

temperature and humidity for twelve (12) hours before testing.
Optional Conditioning Recommended: After the required precondition
To permit an adequate determination of packaged-product performance at anticipated atmospheric limits and where it is
known that the atmospheric extremes are detrimental to the product, ISTA:
x Requires the highest temperature and humidity limits of the product, but
x Recommends that both the highest and lowest atmospheric conditions be used.
A separate test sequence should be conducted following each atmospheric condition selected from the table below:
Anticipated Conditions
Temperature in C r2qC (F r4qF)
Time in Hours
Humidity in %
Frozen or winter ambient
72
-29qC
(-20qF)
Refrigerated packages
72
5qC
(40qF)
Controlled temperature
72
23qC
(73qF)
23qC
(73qF)
72
38qC
(100qF)
72
then 6
38qC
then 60qC
(100qF)
(140qF)
85 RH r5
then 30 RH r5
Desert or summer ambient
72
50qC
(120qF)
uncontrolled RH
User Defined High Limit
72
Based upon known conditions
Known conditions
User Defined Low Limit
72
Known conditions
Standard Laboratory*
Tropical (Wet) climate
Tropical (Wet)
then desert (Dry):
8*
uncontrolled RH
85 RH r5
85 RH r5
50 RH r5
85 RH r5
User Defined Cycle

72
Known conditions
* Conditioning of the test specimen only required before the start of the Optional Vibration under Vacuum Test Block.
Before You Begin

Shock Testing
Drop heights and package orientations are determined by the package type and/or its weight:
Package Type
;Standard
;Small (not in bag)
;Flat
;Elongated
Standard
;Small (in bag)
Flat
Elongated
Flat
Standard
;Flat
Standard
;Flat
Standard
;Flat
Standard
Flat
Elongated
Small
;Elongated
Small
;Elongated
Small
Elongated
Small
;Elongated
Additional drops
;Standard
Small
Weight
Drop Orientations
less than (<) 32 kg (70 lb)

32 kg (70 lb) to 70 kg (150 lb)
Weight does not determine
drop height
Faces, Edges and Corners
less than (<) 32 kg (70 lb)

32 kg (70 lb) to 70 kg (150 lb)
Weight does not apply to this
type of test
Weight does not apply to this
type of test
Hazard Box is 4.1 kg (9 lb)
Face 3 Package Drop on Hazard
Hazard Box is 4.1 kg (9 lb)
Faces, Top and Bottom
Rotational Edge Drop on 3 Face 3 edges

Full Rotational Flat Drop on Face 3
Concentrated Impact on Face 1 (top)
Bridge Impact on Face 1 (top)
3A
Before You Begin
Shock Testing

NOTE:
When drop testing Flat or Elongated Packages on small or narrow faces, or edges and corners adjoining those faces, you
should prevent the package from falling over and incurring a second impact unless safety is a major concern. You may use
a restraining system or catch the package. Please make a note in the test report as to whether or not the package was
caught.
CAUTION:
Catching a package after a drop test may be dangerous. Great care should be taken to insure the safety of anyone
catching a package after an initial drop.
Before You Begin

Vibration Under
Dynamic Load
Testing
CAUTION:
A restraining device or devices shall be used with the vibration test system to:
x Prevent the Top-Load from moving off the package being tested and
x Prevent the test specimen from moving off the platform and
x Maintain test orientation of the stack, but
x The device or devices shall not restrict the vertical motion of the test specimen during the test.
CAUTION:
When using weights and a load spreader use extreme caution to prevent injury during stacking, testing and removal.
Number of axes and package orientations to be tested:
Type of Package
Number of Axes to Test
Orientations to Test
3
1
3
3
3
2
3
3
Standard
Small in Bag
Flat
Elongated
Dynamic Top-Load Range

11 kg 140 kg (25 lb 300 lb)
36 kg (80 lb)
11 kg 140 kg (25 lb 300 lb)
11 kg 140 kg (25 lb 300 lb)
Dynamic Top-Load Small
A #1 Mailbag or equivalent filled with 36 kg (80 lb.) of sand suitably packaged in smaller bags.
Sample Bag with Test Specimen - Small
Randomly fill the second #1 Mailbag or equivalent approximately one- half full of the filled dunnage packages described in
the table found in the Vibration Equipment section, pack the test specimen into the middle of the bag and then insert the
remaining dunnage packages into the bag to simulate a typical pack.
Dynamic Top-Load Standard, Flat and Elongated
The Top-Load is to simulate the effect of 100 kg/m3 (6 lb/ft3 - .0035 lb/in3) of assorted freight on top of a floor loaded
shipping unit in an over-the-road trailer with an inside height of 2.7 m (108 in.).
The Dynamic Top-Load for each axis is determined by
x Starting with the possible height within a tractor trailer of 2.7 meters (108 inches) and
x Subtracting the vertical dimension of the package in the axis of the test and
x Taking the resultant and multiply it by each dimension of the other two axes, and
x Multiplying that resultant by the Loading Factor and
x That will be the Top-Load in kilograms (pounds) for the vibration test, unless
x That value is less than 11 Kilograms (25 pounds) then you will not use a Top-Load, or
x If that value is greater than 140 kilograms (300 pounds) you will use a Top-Load of 140 kilograms (300 pounds).
The Loading Factor has been determined by empirical testing that resulted in correlation between damage in the test lab
and damage in the field. The Loading Factor is calculated by
x Starting with the estimated average density of a trailer of parcel packages at 200 kg/m3 (12 lb/ft3) and
x For Metric units use 200 kg/m3 or
x For English units, divide 12 lb/ ft3 by (1728 in3/ft3) to get .007 lb/in3 and
x Multiply 200 kg/m3 (0.007 lb/in3) by 0.5 to get the Loading Factor of 100 kg/m3 (.0035 lb/in3).
Continued
3A
Before You Begin
Vibration Under
Dynamic Load
Testing Continued
The Top-Load package shall be

x A Regular Slotted Container (RSC) of sufficient strength and ability to hold a load spreader and required weight for
each axis and
x The face dimensions of the Top-Load package which will be applied to the Top-Load shall not be shorter than the two
dimensions of the test specimens top face when positioned for testing, but
x The face dimensions may be longer by 25 mm (1 in.) than the two dimensions of the test specimens top face when
positioned for testing and
x Some means of adding additional weight so that the Top-Load (TL) is distributed evenly over the entire inside face
area of the Top-Load package that will apply the Top-Load to the top face of the test specimen when its positioned for
testing and
x Adequate void fill that shall securely hold the weight in place to prevent the weight from moving or bouncing within the
top-load package and
x The combined weight of the Top-Load package shall equal the Top-Load weight, three percent (3%) as determined
in the following tables.
Familiarity with the following formulas is required:
Top-Load Formulas TL
Metric Units in Meters
English Units in Inches
Top-Load (TLH) with face 3 down
TL1
(2.7 H) x L x W x 100
(108 H) x L x W x 0.0035
Top-Load(TLW) with face 4 down
TL2
(2.7 W) x L x H x 100
(108 W) x L x H x 0.0035
Top-Load (TLL) with face 6 down
TL3
(2.7 L) x W x H x 100
(108 L) x W x H x 0.0035
Where
TL
Total Weight of the Top-Load Package
Kilograms
Pounds
2.7 m (108 in.)
Height of typical trailer
Meters
Inches
Height of shipping unit
Meters
Inches
Length of shipping unit
Meters
Inches
Width of shipping unit
Meters
Inches
50% of the Average density of freight
0.0035 lb/in3
100 kg/m3
Loading Factor
Determine the Maximum Top-Load weight with the following Table

Maximum Top-Load weight (TL) for any Axis
Determine the Top-Load weight to be used for each axis by comparing the calculated TL against the following
statements.
IF the calculated Top-Load for an axis is
THEN
Less than 11kg (25 lb)
Do not use a Top-Load during vibration testing.
11 kg (25 lb) to 140 kg (300 lb)
Use the calculated Top-Load (TL) rounded up to the next closest

increment of 11 kg (25 lb) for that axis.
Greater than 140 kg (300 lb)
Use 140 kg (300 lb) as the Top-Load (TL)
3A
Before You Begin
Optional Vibration
Under Vacuum
Determine the Maximum Vacuum Pressure with the following Table

Maximum Vacuum Pressure (VP)
IF the Test Specimen will be shipped via
THEN
Truck Only
Use an absolute pressure of 70 kPa (10 psi)

(approximate altitude equivalent of 3000 m (10,000 ft))
Truck and Air
Use an absolute pressure of 60 kPa (8.7 psi)

(approximate altitude equivalent of 4250 m (14,000 feet))
NOTE: There are two ways of measuring pressure (vacuum), absolute pressure or gage pressure. Both measure
pressure in kilopascals (kPa) or pounds per square inch (psi). Absolute pressure is measured relative to absolute zero
pressure. Gage Pressure uses atmospheric pressure (101.3 kPa, 14.7 psi) as a zero reference.
Examples:
Given a gage pressure reading, calculate absolute pressure as follows: Absolute pressure = gage pressure reading +
atmospheric pressure [101.3 kPa (14.7 psi)]. Note: gage pressure readings for vacuum (altitudes above sea level) are
negative. Given an absolute pressure reading, calculate gage pressure as follows: Gage pressure = absolute pressure
atmospheric pressure [101.3 kPa (14.7 psi)].
The following Table shows pressure conversions
Metric Units
English Units
Altitude
Altitude
Barometric
Barometric
Absolute
Gage
Above Sea
Above Sea
Reading
Reading
Pressure
Pressure
Level
Level
Meters (m)
mm HG
kPa
kPa
Feet (ft)
In. HG
0
760
101.3
0
0
29.92
3,048
522.84
69.7
-31.6*
10,000
20.6
4,267
446.33
59.5
-41.8*
14,000
17.57
*Negative gage pressures are sometimes referred to as vacuum kPa or vacuum psi.
Gage
Pressure
psi
14.7
10.11
8.63
psi
0
-4.59*
-6.07*
Over-the Road Trailer Simulation
The following breakpoints are for an over-the-road trailer typical for parcel delivery movement and shall be programmed into
the vibration controller to produce the acceleration versus frequency profile (spectrum) with an overall Gr m s level of 0.53
(see below). The theoretical stroke required to run this vibration profile is 1.855 inches (47.12 mm):
Frequency
(Hz)
PSD Level,
g2/Hz
0.0007
0.02
0.02
0.001
12
0.001
15
0.004
24
0.004
28
0.001
36
0.001
42
0.003
75
0.003
200
0.000004
ISTA 3A - Over-the-Road Trailer Spectrum
0.1
0.01
0.001
PSD
Before You Begin

Vibration Under
Dynamic Load
Testing Continued
Absolute
Pressure
0.0001
0.00001
0.000001
1
10
100
Frequency, Hz.
Continued
3A
Pick-Up and Delivery Vehicle Simulation

The following breakpoints are for a pick-up and delivery vehicle and shall be programmed into the vibration controller to
produce the acceleration versus frequency profile (spectrum) with an overall Gr m s level of 0.46 (see below). The theoretical
stroke required to run this vibration profile is 2.312 inches (58.72 mm):
ISTA 3A - Pick-up and Delivery Vehicle Spectrum
PSD Level,
g2/Hz
1
3
4
7
13
15
24
29
50
70
100
200
0.001
0.035
0.035
0.0003
0.0003
0.001
0.001
0.0001
0.0001
0.002
0.002
0.00005
0.01
0.001
PSD
Frequency
(Hz)
0.1
0.0001
0.00001
0.000001
1
10
100
Frequency, Hz.
Air Simulation
The following breakpoints are for an air shipment and shall be programmed into the vibration controller to produce the
acceleration versus frequency profile (spectrum) with an overall Gr m s level of 1.05 (see below). The theoretical stroke
required to run this vibration profile is 0.296 inches (7.52 mm):
NOTE:
x
Because air shipments involves some truck transport, the Air test includes Truck and Air and portions.
This spectrum is to be used for Vibration Under Vacuum only.
ISTA 3A - Air Spectrum
Frequency
(Hz)
PSD Level,
g2/Hz
0.0002
12
0.01
100
0.01
300
0.00001
0.1
0.01
0.001
PSD
Before You Begin

Vibration Under
Dynamic Load
Testing Continued
0.0001
0.00001
0.000001
1
10
Frequency, Hz.
100
TEST SEQUENCE FOR PROCEDURE 3A
3A
Atmospheric
Conditioning
Test Block
The test blocks that follow contain tables that indicate the required steps for each test in the procedure.
TEMPERATURE AND HUMIDITY

Action
Step
1
The packaged-product should be stored at laboratory ambient temperature and humidity for twelve (12)
hours.
Is optional conditioning or vibration under vacuum going to be performed?

x
If Yes, go to Step 6.
If No, go to the next Step.
Record the ambient laboratory temperature and humidity when testing starts.
At the end of all testing record temperature and humidity.
Go to the next First Shock Test Block.
Select an anticipated condition from the Before You Begin Block.
Check the conditioning apparatus to insure that the temperature and humidity are at the required levels.
Place the packaged-product in the conditioning.
At the completion of the required conditioning time remove the packaged-product from the conditioning
apparatus.
10
Condition is complete. Determine the next Test Block according to the following table:
IF the testing
THEN
Will not include the Optional Record the ambient laboratory temperature and humidity when
Vibration under Vacuum Test
testing starts. Go to the First Shock Test Block and perform the
remaining test sequence as quickly as possible.
Will include the Optional Vibration Record the ambient laboratory temperature and humidity when
under Vacuum Test
Step
testing starts. Go to the First Shock Test Block and perform the
remaining test sequence as quickly as possible. Then after the
completion of the Random Vibration test block, come back to
the Conditioning for Optional Vibration under Vacuum in the
following test block.
TEMPERATURE AND HUMIDITY FOR VIBRATION UNDER VACUUM

Action
Set the temperature and humidity according to the Standard Laboratory values in the Before You Begin
Atmospheric Conditioning (23qC (73qF) and 50% RH).
Check the conditioning apparatus to insure that the temperature and humidity are at the required levels.
Place the packaged-product in the conditioning.

At the completion of the required conditioning (8 hours) remove the packaged-product from the
conditioning apparatus.
Record the ambient laboratory temperature and humidity when testing starts. Go to the Vibration under
Vacuum Test Block and perform the remaining test sequence as quickly as possible.
4
5
3A
First Shock
Test Block
For STANDARD, SMALL,
FLAT and ELONGATED
DROP
Action
Step
;Standard
;Flat
;Small (do not test in bag)

;Elongated
Complete the following test sequence for

each type of package that has a check in the
box:
Follow the table below to determine the height and orientation for the first 9 drops.
Drop
Number
< 32 kg
(70 lb)
32-70 kg
(70-150 lb)
Standard
Flat
Elongated
Small
(out of bag)
Vibration
Test Block
For STANDARD, FLAT
and ELONGATED
Step
1
460 mm.
300 mm
Edge 3-4
(18 in)
(12 in.)
460 mm.
300 mm
Edge 3-6
2
(18 in)
(12 in.)
460 mm.
300 mm
3
Edge 4-6
(18 in)
(12 in.)
460 mm.
300 mm
4
Corner 3-4-6
(18 in)
(12 in.)
460 mm.
300 mm
5
Corner 2-3-5
(18 in)
(12 in.)
460 mm.
300 mm
6
Edge 2-3
(18 in)
(12 in.)
460 mm.
300 mm
7
Edge 1-2
(18 in)
(12 in.)
8
910 mm
600 mm
Face 3
(36 in.)
(24 in.)
9
460 mm.
300 mm
Face 3
(18 in)
(12 in.)
Shock test is now complete. Go to the Vibration Under Dynamic Load Test Block
DYNAMIC LOAD RANDOM

Action
Complete the following test sequence for each
;Standard
type of package that has a check in the box:
;Flat
Small
;Elongated
Place the packaged-product on the center of the vibration table so that face-3 rests on the platform.
Place the Dynamic Top-Load package as determined in the Before You Begin Vibration Under Dynamic
Load Testing Block for TL-H on top of the test specimen.
Using some form of column stack fixturing to make sure that the stack maintains its orientation without
restricting the vertical motion of the Top-Load package or the test specimen.
Start the vibration machine to produce the Over-the-Road random vibration spectrum indicated in the
Before You Begin Block.
After 60 minutes, stop the vibration testing and remove the Dynamic Top-Load package(s).
Inspection of the packaged-product for visible damage is allowed, provided inspection does not alter, in
any way, the current condition of the package or the condition or position of the product(s).
Rotate the test specimen so that face-4 rests on the center of the vibration table platform.
Load Testing Block for TL-L on top of the test specimen.
10
Continued
3A
Vibration
Test Block
Continued
For STANDARD, FLAT
and ELONGATED
Vibration
Test Block
For SMALL
11
12
After 30 minutes, stop the vibration testing and remove the Dynamic Top-Load package(s).
13
14
Rotate the test specimen so that face-6 rests on the center of the vibration table platform.
15
Load Testing Block for TL-W on top of the test specimen.
16
17
18
After the completion of 30 minutes, stop the vibration testing and remove the Dynamic Top-Load
package(s).
19
Testing is complete. Determine the next Test Block according to the following table:
Step
IF the test specimen type is
THEN
Small
Go to the next Vibration Test Block.
Standard, Flat or Elongated
Skip the next Test Block and go to the Random Test Block
DYNAMIC LOAD AND RANDOM

Action
Standard
Flat
;Small (test in bag)

Elongated

Place the specimen bag on the center of the vibration table with face 1 in the down orientation.
Place a #1 mailbag filled with 36 kg (80 pounds) of sand on top of the test specimen.
Stop the vibration machine at the completion of 30 minutes.
Turn the bag over so that face 2 is in the down orientation.
Place a #1 mailbag filled with 36 kg (80 pounds) of sand on top of the test specimen.
Stop the vibration testing at the end of 30 minutes.
10
11
Vibration testing is now complete. Go to the next Vibration Test.
3A
Vibration
Test Block
FLAT and ELONGATED
RANDOM
Action
;Small (do not test in bag)

;Elongated

Place the packaged-product on the center of the vibration table so that face-3 rests on the platform.
Do not place a Dynamic Top-Load package on top of the test specimen.
Start the vibration machine to produce the Pick-Up and Delivery Vehicle random vibration spectrum
indicated in the Before You Begin Block.
After the completion of 30 minutes, stop the vibration testing.
Testing is complete. Determine the next Test Block according to the following table:
Optional Vibration
Test Block
FLAT and ELONGATED
;Standard
;Flat
IF you choose
THEN
To conduct the Optional Vibration under

Vacuum testing.
Go to the next Vibration Test Block.
Not to conduct the Optional Vibration under

Vacuum testing.
Vibration testing is complete. Go to the appropriate

Second Shock Test Block.
OPTIONAL VACUUM AND RANDOM

Action
Note: This Test Block is optional. Condition the OPTIONAL TEST
test specimen according to the Temperature and
;Standard
Humidity for Vibration under Vacuum test block.
;Flat
;Elongated
Place test specimen so that face-6 rests in the center of the bottom surface of the vacuum chamber. Do
not place a Dynamic Top-Load package on top of the test specimen.
Place the vacuum chamber on the vibration table platform and seal the vacuum chamber.
Turn the vacuum source on and adjust it to reduce the pressure at a rate of 305 meters (1000 feet) per
30-60 seconds. Stop and hold the vacuum at an absolute pressure of 70 kPa (10 psi), approximately
equal to an altitude equivalent of 3000 m (10,000 ft.).
Maintain the vacuum, start the vibration machine to produce the Over-the-Road random vibration
spectrum according to the table below and indicated in the Before You Begin Block.
Stop the vibration testing after the completion of 60 minutes.
Release the vacuum at a rate of 305 meters (1000 feet) per 30-60 seconds. Then remove the vacuum
chamber from the vibration platform and then the test specimen from the vacuum chamber.
Inspection of the packaged-product for leakage or visible damage is allowed, provided inspection does
not alter, in any way, the current condition of the package or the condition or position of the product(s).
IF the Test Specimen will be shipped via
Then
Truck Only
Vibration testing is now complete. Go to the

appropriate Second Shock Test Block
Air
Go to the next Step.
3A
Optional Vibration
Test Block
Continued
FLAT and ELONGATED
Second Shock
Test Block
For STANDARD
and SMALL

9
Place test specimen so that face-6 rests in the center of the bottom surface of the vacuum chamber. Do
not place a Dynamic Top-Load package on top of the test specimen
10
Place the vacuum chamber on the vibration table platform and seal the vacuum chamber.
11
Turn the vacuum source on and adjust it to reduce the pressure at a rate of 305 meters (1000 feet) per
30-60 seconds. Stop and hold the vacuum at an absolute pressure of 60 kPa (8.7 psi) approximately
equal to an altitude of 4200 m (14,000 ft.)
12
Maintain the vacuum, start the vibration machine to produce the Air random vibration spectrum according
to the table below and indicated in the Before You Begin Block.
13
Stop the vibration testing after the completion of 60 minutes.
14
Release the vacuum at a rate of 305 meters (1000 feet) per 30-60 seconds. Then remove the vacuum
chamber from the vibration platform and then the test specimen from the vacuum chamber.
15
Inspection of the packaged-product for leakage or visible damage is allowed, provided inspection does
not alter, in any way, the current condition of the package or the condition or position of the product(s).
16
Vibration testing is now complete. Go to the appropriate Second Shock Test Block
DROP
Action
Step
;Standard
Flat

Elongated
Complete the following test sequence for each type

of package that has a check in the box:
Follow the table below to determine the height and orientation for the final set of 8 drops for Standard
packages and 7 drops for Small packages in a bag.
Drop
Number
< 32 kg
(70 lb)
Drop Height
32-70 kg
(70-150 lb)
460 mm.
(18 in)
460 mm.
(18 in)
460 mm.
(18 in)
460 mm.
(18 in)
460 mm.
(18 in)
460 mm.
(18 in)
300 mm
(12 in.)
300 mm
(12 in.)
300 mm
(12 in.)
300 mm
(12 in.)
300 mm
(12 in.)
300 mm
(12 in.)
16
Standard
910 mm
(36 in.)
600 mm
(24 in.)
16
Small (in bag)
NA
NA
10
11
12
13
14
15
Small
(in a bag)
24 in.
(760 mm)
24 in.
(760 mm)
24 in.
(760 mm)
24 in.
(760 mm)
24 in.
(760 mm)
24 in.
(760 mm)
NA
24 in.
(760 mm)
Test Specimen
Standard
Small (in a bag)
Edge 3-4
Bottom
Edge 3-6
Face 1
Edge 1-5
Face 2
Corner 3-4-6
Top
Corner 1-2-6
Face 1
Corner 1-4-5
Face 2
Most critical or
damage-prone flat
orientation
Face 4
NA
Bottom
Continued
3A
Second Shock
Test Block
Continued
17
Standard
460 mm.
300 mm
NA
Face 3
NA
(18 in)
(12 in.)
on hazard
For drop 17, the test specimen should strike the hazard midpoint across the longest dimension of the face
and parallel to the shortest dimension of the face being impacted. The required drop distance is to the
impact surface, not to the hazard. The diagram below shows this concept:
Setup - bagged Small drops
For STANDARD and

SMALL
Midpoint across the

longest dimension of
face 3
Hazard parallel to the shortest

dimension of face 3
Face 3 dropping on hazard

3
Second Shock
Test Block
For FLAT and
ELONGATED
All testing is now complete. Go to the Test Report Block.
ROTATIONAL EDGE DROP

Action
Step
Standard
;Flat
Small
;Elongated

Place the package with face 3 down onto a flat, rigid surface such as steel or concrete.
Perform three rotational edge drops according to the sequence in the table below.
Sequence #
Orientation
Edge
One of the longest face 3 edges
Edge
next longest edge radiating 90 from the edge just tested
Edge
The opposite edge tested in Sequence 2.
Specific face, edge or corner
Support the face 3 edge that is opposite to the face 3 edge that is to be tested with a timber or support 90
to 100 mm (3.5 to 4.0 inches) in height and width.
Lift the face 3 edge that is to be tested according to sequence in Step 2 to 200 mm (8 inches) off the
surface.
Release the edge that is to be tested so that it falls freely onto a flat, rigid surface.
Repeat Step 3 through Step 5 for the other two edges according to the sequence in Step 2.
Testing is complete. Go to the Third Shock Test Block.
3A
Third Shock
Test Block
For FLAT and
ELONGATED
Fourth Shock
Test Block
For FLAT
FULL ROTATIONAL FLAT DROP

Action
Step
Standard
;Flat
Small
;Elongated

Place the packaged-product so that one of the smallest faces rests on a rigid surface such as steel or
concrete and in a position that when pushed over the face 3 surface will impact the rigid surface.
Using any method apply just enough force to the upper half of face 1 to push over the packaged-product
without moving the packaged-product from its position.
Place the packaged-product so that one of the next largest faces rests on a rigid surface such as steel or
concrete and in a position that when pushed over the face 3 surface will impact the rigid surface.
Using any method apply just enough force to the upper half of face 1 to push over the packaged-product
without moving the packaged-product from its position.
Go to the next Shock Test Block.
Testing is complete. Determine the next Shock Test according to the following table:
IF the test specimen type is
THEN
Flat
Go to the next Shock Block that is for Flat Packages.
Elongated
Go to the Shock Block that is for Elongated Packages.
CONCENTRATED IMPACT
Action
Step
Standard
;Flat
Small
Elongated

Place the packaged-product so that face 3 rests on a rigid surface such as steel or concrete.
Draw a pencil line parallel to the longest dimension of face 1 and across midpoint of the longest
dimension of face 1. Mark the midpoint of the pencil line across the shortest dimension of face 1.
Mark the midpoint of a bottom edge of the hazard box that has the angle iron attached. Tape a string to
this point that measures 400 mm (16 inches) from the midpoint of the bottom edge of the hazard box to
the other end of the string.
Hold the hazard box so that the angle iron bottom edge with the string attached is parallel to the shortest
dimension of face 1 and the string just touches the midpoint of face 1. The diagram below shows this
concept:
Hazard Box
Face
1
Midpoint of
of the
the longest
longest
Midpoint
dimension of
dimension
of face
face 11 (equal
(equal
distance to
distance
to both
both edges)
edges)
Midpoint of
of the
the shortest
shortest
Midpoint
dimension of
dimension
of face
face 11 (equal
(equal
distance to
distance
to both
both edges)
edges)
Drop the hazard box without attempting to catch any rebound of the hazard box.
All testing is complete. Go to Test Report Block.

3A
Fourth Shock
Test Block
For ELONGATED

Step
BRIDGE IMPACT
Action
Standard
Flat
Small
;Elongated

Place the packaged-product so that face 3 rests on two separate support blocks, which are on opposite
ends of the longest dimension parallel to each other and the shortest edges. The midpoint of the
packaged-product face 1 shall be directly under the midpoint of the end edge of the drop test platen when
in the dropping position.
Set the platen of the drop test machine to drop the hazard box from a height that is 400 mm
(16 inches) above face 1.
Hold the hazard box on the drop test machine platen so an angle iron bottom edge is parallel the length of
the platen and parallel to the shortest dimension of face 1. Drop the hazard box parallel to the shortest
dimension of face 1 and impact the midpoint across the longest dimension of face 1.
Midpoint
of the
the longest
longest
Midpoint of
dimension
of face
face 11 (equal
(equal
dimension of
distance
to
both
distance to both edges)
edges)
Face
Face 11
All testing is complete. Go to the Test Report Block.
3A
Before You Begin
Report
TEST REPORT FOR PROCEDURE 3A

The packaged-product has satisfactorily passed the test if, upon examination, it meets the Product Damage Tolerance and
Package Degradation Allowance.
ISTA Certified Testing Laboratories:
x Should file a test report on all ISTA Test Procedures or Projects conducted.
x Shall file a test report on all ISTA Test Procedures or Projects conducted to obtain Transit Tested Package Certification
or Acknowledgement.
For additional information, refer to Guidelines for Selecting and Using ISTA Test Projects and Procedures.
ISTA Transit Tested Program
TRANSIT TESTED
The ISTA Transit Tested Certification Mark as shown is a:

x registered certification mark and
x can only be printed on certified packages and
x can only be used by license agreement and
x by a member of the International Safe Transit
Association.
When a member prints this certification mark on a
packaged-product with their license number they are
showing their customer and the carrier that it has passed the
requirements of ISTA preshipment testing.
INTERNATIONAL SAFE TRANSIT ASSOCIATION

MANUFACTURERS LICENSE NUMBER:
Th e man uf acturer cert ifies that this PACK AG ED-PRODU CT
has passed preship ment t est ing requirements established by ISTA.
In order to maintain its certified status and eligibility for identification with the TRANSIT TESTED Certification Mark, each
packaged-product must be re-tested whenever a change is made in the:
x Product or
x Process or
x Package.
Changes in the product include changes in:
x Design or
x Size or
x Materials.
Changes in the process include changes in:
x Manufacturing or
x Assembly or
x Filling.
Changes in the package include changes in:
x Configuration or
x Dimensions or
x Weight or
x Materials or
x Components.
As a quality control procedure, packaged-products should be re-tested frequently, for example, yearly.
This Test Procedure is published by:

International Safe Transit Association
1400 Abbott Road, Suite 160, East Lansing, Mi 48823-1900 USA
Copyright 2005 by International Safe Transit Association. All rights Reserved
No part of the contents of this Test Procedure may be reproduced or transmitted in any form or by any means without the written
permission of the publisher.
Order Information: Additional copies of this Test Procedure, the ISTA RESOURCE BOOK (in print or on CD ROM) may be ordered by
contacting ISTA at 517.333.3437 or by downloading an order form at www.ista.org

Ista 3a

Uploaded by

Ista 3a

Uploaded by

Packaged-Products for Parcel Delivery System Shipment

70 kg (150 lb) or Less

Metric units and symbols

English units and symbols

kilograms (kg) or grams (gm)

Copyright 2005 by International Safe Transit Association. All rights Reserved.

ISTA 3A 2004 Page 1 of 21

volume is less than 13,000 cm3 (800 in.3), and

longest dimension is 350 mm (14 inches) or less

weight is 4.5 kg (10 lb) or less.

Flat packaged-products shall be defined as any packaged-product where the:

volume is 13,000 cm3 (800 in3) or greater.

longest dimension is 900 mm (36 inches) or greater and

The shipper shall determine the following prior to testing:

ISTA 3A 2004 Page 2 of 21

3A - Standard Packaged-Product Test

Temperature and Humidity

Controlled Temperature and

Temperature and Humidity

9 Drops - Height varies

Random under a Vacuum

3A Small Packaged-Product Test

For ISTA Certification

Truck or Truck & Air

8 Drops-Height varies with

Temperature and Humidity

Controlled Temperature and

Temperature and Humidity

9 Drops - Height varies

Overall Grms level of .53

Truck or Truck & Air

ISTA 3A 2004 Page 3 of 21

For ISTA Certification

Temperature and Humidity

Controlled Temperature and

Temperature and Humidity

Overall Grms levels of

Truck or Truck & Air

Rotational Edge Drop

Full Rotational Flat

Hazard Box dropped

For ISTA Certification

3A Elongated Packaged-Product Test

For ISTA Certification

Temperature and Humidity

Controlled Temperature and

Temperature and Humidity

Overall Grms levels of

Random under a Vacuum

Truck or Truck & Air

Hazard Box dropped

With and without Top

Rotational Edge Drop

Full Rotational Flat

ISTA 3A 2004 Page 4 of 21

EQUIPMENT REQUIRED FOR PROCEDURE 3A

Optional Atmospheric Conditioning

Flat and Elongated

Hazard Impact Test

Bridge Impact Test

Free-fall Drop Tester

Full Rotational Test

Free-fall drop tester

300 x 300 x 300 mm (12 x 12 x 12 in.) dense

ASTM D 5265-98 With

The box should be filled with a sand bag and void

Support blocks (2)

ISTA 3A 2004 Page 5 of 21

EQUIPMENT REQUIRED FOR PROCEDURE 3A

Random Vibration Test:

Optional Random Vibration under Vacuum:

275 x 275 x 100

275 x 200 x 100

175 x 150 x 100

200 x 200 x 200

150 x 150 x 150