ISTA Guidelines
ISTA Guidelines
ISTA Guidelines
Testing Rationale
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Additional Considerations
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Documentation of Tests
PREFACE
4.Certifying packaged-products
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4. Stay Up to Date.
Take every opportunity to learn more about your products
and distribution, learn about new technologies and
procedures, and exchange knowledge with others who have
similar concerns. Educational opportunities, such as ISTA's
annual TransPack Forum, are a good source of update.
The ISTA Certified Packaging Laboratory Professional
(CPLP) program and the Responsible Packaging by Design
program are excellent educational and recognition tools.
Find out more from ISTA Headquarters or visit www.ista.org.
TESTING RATIONALE
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TESTING AS A DEMONSTRATION OF
MINIMUM USE OF PACKAGING
Major Test
Category
Handling Drop
and Impact
Shock
Transportation
Vibration
Vibration
Stacking Load
Compression
Atmospheric
Conditions
Atmospheric
Associated
Test Types
Drop
free-fall
rotational
on hazard
hazard impact
Incline Impact
Horizontal Impact
Vertical Impact
Fixed Displacement
rotary
vertical linear
Variable Displacement
vertical
horizontal
Random
vertical
horizontal
multi-axis
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ISTA test protocols are approved by Test Series Groups and by the ISTA Technical Division. New protocols are initially given the
designation "Project" during their implementation phase. After a minimum one-year period, a "Project" is evaluated and will either
be adopted as an established "Procedure", revised and kept as a "Project" for another period of time, or be dropped.
ISTA has organized its test protocols into Series, as follows:
1 Series protocols can reasonably be expected to be screening tests, with an increasing expectation of predictability through
Series 5. Whether this is true in any specific case needs to be evaluated by comparing lab and distribution results. This important
validation process should be a part of each user's normal operations.
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(this section does not apply to the Thermal Certification Mark used for
ISTA 7E insulated shipping containers, see the section that follows)
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Package Type
Individual Packages
Unitized
Bulk
1A, 1C, 1G
2A
4AB
1B, 1D, 1H
2B
4AB
1E
3E
3H
Specialized
Furniture
2C
2C
Not
Applicable
Not
Applicable
Parcel
Delivery
3A
7E
Not
Applicable
Not
Applicable
Not
Applicable
LTL
(Less-ThanTruckload)
Delivery
3B
3B
3B
Not
Applicable
3F
Not
Applicable
Not
Applicable
Not
Applicable
6-Series
as appropriate
6-Series
as appropriate
See Series
See Series
3K
Not
Applicable
Not
Applicable
Not
Applicable
Any
Distribution
Center
to Retail
Various
European
Consumer
Goods
Thermal
Testing /
Testing of
Insulated
Shipping
Containers
7D 7E
7D 7E
Situational
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Safety
Safety of personnel is a serious and all-important
requirement when running ISTA Test Procedures. Many of
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RETESTING
ADDITIONAL CONSIDERATIONS
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APPLICABILITY OF RECOMMENDATIONS OR
CERTIFICATIONS FROM INDUSTRY
ORGANIZATIONS
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DOCUMENTATION OF TESTS
Test Information
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Date tested
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Product Description
Package Description
Packaged-Product Tested
Website: http://www.ista.org
Version date: January 2016
Test Laboratory
Test Laboratory
Packaged-Product
PASSED
ISTA Headquarters
Packaged-Product
FAILED
Shipper IS an
ISTA Member:
Shipper is NOT an
ISTA Member:
Shipper IS an
ISTA Member:
Shipper is NOT an
ISTA Member:
ISTA Headquarters
ISTA Headquarters
ISTA Headquarters
ISTA Headquarters
No correspondence is received
from ISTA.
Test Laboratory
Test Laboratory
Receives an
Acknowledgement of Testing
from ISTA.
Shipper
Receives no correspondence.
May NOT use the ISTA
Transit Tested Certification
Mark on a failed
packaged-product.
Test Laboratory
Receives no correspondence.
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Shipper
Receives no correspondence.
Test Laboratory
Receives no correspondence.
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IMPORTANT: Procedures periodically receive corrections or revisions before the publish date of the next Resource Book.
Please visit the ISTA website at www.ista.org for the most up-to-date procedures and projects. Members receive free and
complete online access to all Test Procedures.
Challenge the strength and robustness of the product and package combination. Not designed to simulate environmental
occurrences. Useful as screening tests, particularly when used as a consistent benchmark over time.
1A
1C
Extended Testing for Individual Packaged-Products weighing 150 lb (68 kg) or Less
1B
1D
Extended Testing for Individual Packaged-Products weighing Over 150 lb (68 kg)
1E
Unitized Loads
1H
1G
Tests with at least one element of 3 Series type General Simulation performance tests, such as atmospheric conditioning or
mode-shaped random vibration, in addition to basic elements of a 1 Series type Non-Simulation Integrity test.
2A
2C
Furniture Packages
2B
Designed to provide a laboratory simulation of the general damage-producing motions, forces, conditions, and sequences
of transport environments. Applicable across broad sets of circumstances, such as a variety of vehicle types and routes, or
a varying number of handling exposures. Characteristics will include simple shaped random vibration, different drop
heights applied to the sample package, and/or atmospheric conditioning.
3A
Packaged-Products for Parcel Delivery System Shipment weighing 70kg (150 lb) or Less
3B
3E
3H
3F
Packaged Products for Distribution Center to Retail Outlet Shipment, 100 lb (45 kg) or Less
3K
General Simulation tests with at least one element of Focused Simulation, such as test sequence or test conditions linked
to actual known distribution. Project 4AB is currently the only protocol in this Series. 4AB is a web-based Enhanced
Simulation Test Plan generator, with on-line access available at no charge to all ISTA members. Project 4AB closely ties
the tests and sequence to a user-defined pattern of distribution, and includes a broad range of current and quantitative
information on distribution environment hazards. See the Project 4AB section of the ISTA website (www.ista.org) for
more details.
4AB
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Guides for the creation of laboratory simulations based on actual field-measured and observed hazards and levels. The 5Series are not performance tests per se, but information and instructions related to establishment of user-defined Focused
Simulation tests. The 5-Series is not currently active.
Test protocols created by ISTA members or by ISTA in cooperation with a member company, to meet their particular
purposes and applications. The tests may be completely original, or may be modifications or variations of ISTA Procedures
or Projects or other published and accepted tests. The ISTA Testing Council reviews and accepts these tests, but primary
responsibility rests with the originating members.
6-Amazon.com-B Project
6-FEDEX-A
6-FEDEX-B
FedEx Procedures for Testing Packaged Products Weighing Up to 150 lb (domestic and international)
FedEx Procedures for Testing Packaged Products Weighing More Than 150 lb (domestic and
international)
These tests are used in the development of transport packages. They can be used to compare relative performance of two
or more container designs, but are not intended to evaluate the protection afforded packaged-products.
7D
7E
Testing Standard for Thermal Transport Packaging Used in Parcel Delivery System Shipment
STANDARD 20 ISTA Standard 20 is a design and qualification process that provides the structure and path to design, test,
verify and independently certify a specific Insulated Shipping Container (ISC) for use. Included with Standard 20 is the
Standard 7E set of global thermal profiles for testing thermal transport packaging used in parcel delivery system shipments.
RESPONSIBLE PACKAGING BY DESIGN (RPbD) GUIDE The RPbD Guide is a step-by-step process management
standard for the design, testing and qualification of responsible packaging that meets industry, consumer and regulatory
expectations.
The process provides a framework and guidance to evaluate two or more different packages to:
provide appropriate packaging for protecting the product and perform all the other functions of a packaging system
minimize product waste through the prevention of damage or spoilage
optimize use of materials, energy, water in production, distribution and use
maximize recovery of materials and energy from used packaging
The protocol provides a procedure for analyzing packaging systemsfrom broad to narrowand is data-driven. Eight
steps guide the packager in a Stage-Gate Process, with each stage accompanied by a template to help users gather data.
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Basic Requirements
1A
1B
1G
1H
1C
1D
2B
2A
Test
Package Type
3A
Thermal Performance
7E
Test
Package Type
3B
Standard
3B
Cylindrical
3B
Palletized or Skidded
Test
1E
3H
Other
atmospheric conditioning, shock, and random vibration testing (with & without top
loads)
thermal testing for insulated shipping containers
Basic Requirements
atmospheric conditioning, shock, impact, random vibration with & without top loads
atmospheric conditioning, shock, impact, random vibration with top load,
tip/tipover, fork lift handling
Unitized
Package Type
Basic Requirements
Package Type
Basic Requirements
Test
Basic Requirements
Basic Requirements
Test
Package Type
Unitized
3E
2C
Furniture Packages
4AB
Varies
3F
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Varies
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