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    Screw Conveyor Design

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    AJAY1381
    The document appears to be a specifications sheet for screw conveyor parts. It lists various models of formed flange troughs, each with their own conveyor diameter, trough thickness, and dimensional specifications like lengths and widths. The troughs are formed from sheet metal with end flanges jig-welded for alignment. A variety of sizes are listed to accommodate different conveyor diameters and applications.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Screw Conveyor Design

    Uploaded by

    AJAY1381
    1K views9 pages
    The document appears to be a specifications sheet for screw conveyor parts. It lists various models of formed flange troughs, each with their own conveyor diameter, trough thickness, and dimensional specifications like lengths and widths. The troughs are formed from sheet metal with end flanges jig-welded for alignment. A variety of sizes are listed to accommodate different conveyor diameters and applications.

    Original Description:

    Screw Conveyor Design

    Copyright

    © © All Rights Reserved

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    The document appears to be a specifications sheet for screw conveyor parts. It lists various models of formed flange troughs, each with their own conveyor diameter, trough thickness, and dimensional specifications like lengths and widths. The troughs are formed from sheet metal with end flanges jig-welded for alignment. A variety of sizes are listed to accommodate different conveyor diameters and applications.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    1K views9 pages

    Screw Conveyor Design

    Uploaded by

    AJAY1381
    The document appears to be a specifications sheet for screw conveyor parts. It lists various models of formed flange troughs, each with their own conveyor diameter, trough thickness, and dimensional specifications like lengths and widths. The troughs are formed from sheet metal with end flanges jig-welded for alignment. A variety of sizes are listed to accommodate different conveyor diameters and applications.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 9
    At a glance
    Powered by AI
    The document provides details on the design and specifications of various screw conveyor systems, including considerations for sizing components and drives.

    A screw conveyor system.

    Factors like production rate, material density and properties, conveyor length, angle and diameter are considered in sizing the required motor power.

    Screw Conveyor Calculator

    Project: Project #1
    Conveyor: Conveyor #1
    Date: 12/24/2014

    Production Rate

    Density

    Screw Fill level


    ScrewDiameter
    Flighting
    Conveying Efficiency
    Conveyor Length
    Theoretical Capy. @ 1 RPM
    Design Capy. @ 1 RPM
    Theoretical Capy. @ 1 RPM
    Design Capy. @ 1 RPM
    Required Speed

    1,250.0
    75,000
    37.50
    25.00
    1,500
    50

    45%
    10
    1
    91%
    25.0
    0.20
    0.19
    12.27
    11.23
    133.6

    LEGEND
    User Inputs
    Intermediate Results
    Final Results

    255591836.xlsx.ms_office

    lb/min
    lb/hr
    ton/hr
    ft3/min
    ft3/hr
    lb/ft3

    Diameter (in)
    Bearing Type
    Flight Type
    Paddles/Flt
    Material Factor

    Drive Sizing
    Factors
    10
    37
    Wood
    1.7
    Loading
    15%
    30%
    Standard 1.00
    1.00
    0
    1.5

    Friction HP

    0.21

    Loading
    Material HP
    Total HP

    15%
    2.81
    3.84

    45%
    1.00

    95%
    1.00

    45%
    2.81
    3.84

    95%
    2.81
    3.84

    Torque Requirements
    Reducer efficiency
    85%
    Gear reduction
    13.1
    Adjusted HP
    4.51
    177
    Torque
    2,129

    in
    Estimate
    ft
    3
    ft /min
    3
    ft /min
    3
    ft /hr
    3

    ft /hr
    RPM

    Rise

    30%
    2.81
    3.84

    Inclined screws
    0.0 ft

    Conveyor angle
    Efficiency factor
    Added HP

    0.0
    100.0%
    0.000 HP

    Note:
    This spreadsheet is based on formulas and values in
    Catalogue 3000 by Martin Sprocket and Gear Inc.

    12/24/2014

    ments
    85%
    :1
    4.51
    ft*lb
    in*lb

    255591836.xlsx.ms_office

    12/24/2014

    Diameter Factors

    Bearing Type

    Bearing
    Factor

    Bearing
    Class

    Diameter
    (in)

    Factor

    Ball

    12

    * Bronze, oilimpregnated

    1.7

    II

    18

    *Graphite Bronze

    1.7

    II

    31

    *Hard Iron

    4.4

    IV

    10

    37

    *Hard-Surfaced

    4.4

    IV

    12

    55

    *Nylon

    III

    14

    78

    *Plastic, graphiteimpregnated

    III

    16

    106

    *Teflon

    III

    18

    135

    Babbit

    1.7

    II

    20

    165

    Bronze

    1.7

    II

    24

    235

    Nylon

    1.7

    II

    Plastic, laminated
    fabric-base

    1.7

    II

    Wood

    1.7

    II

    *Non-Lubricated

    * Std. paddles at 45 revers

    Modified Flight Factors


    Conveyor Loading
    Flight Type
    15

    30

    45

    Cut and Folded


    Flight

    Not
    Recommended

    1.5

    1.7

    Cut Flight

    1.1

    1.15

    1.2

    Ribbon Flight

    1.05

    1.14

    1.2

    Standard

    *Not Recommended

    Conveyors With Paddles


    Paddles Per
    Pitch

    Factor

    1.29

    1.58

    1.87

    2.16

    * Std. paddles at 45 reverse pitch

    95
    Not
    Recommended
    Not
    Recommended
    Not
    Recommended
    1

    From Nomagraph
    Corrected HP
    Calculated HP
    0.219
    0.1
    0.5
    0.79
    1.05
    1.21
    1.36
    1.52
    1.71
    1.88
    2.01
    3.1
    3.84
    4.5
    5

    0.2
    0.3
    0.4
    0.5
    0.6
    0.7
    0.8
    0.9
    1
    2
    3
    4
    5
    Loading

    Modified formula
    Calculated HP
    Corrected HP
    0.12
    0.01
    0.2
    0.3
    0.4
    0.5
    0.6
    0.7
    0.8
    0.9
    1
    2
    3
    4
    5
    15%
    3.02
    3.84

    0.46
    0.79
    1.04
    1.25
    1.43
    1.59
    1.74
    1.88
    2.01
    3.04
    3.82
    4.47
    5.04
    30%
    3.02
    3.84

    a
    b
    c
    n
    f

    45%
    3.02
    3.84

    95%
    3.02
    3.84

    0.1764
    0.0782
    0.1267

    Calculated HP
    6

    0.221655
    -0.66912

    5
    y = 0.1764x2 + 0.0782x + 0.1267
    R = 0.9993
    4

    0
    0

    Calculated HP

    + 0.0782x + 0.1267
    R = 0.9993

    Calculated HP
    Poly. (Calculated HP)

    The top flange is formed from the same sheet as the trough, resulting in a lightweight, yet rigid housing section. End
    Flanges are jig-welded for perfect alignment between sections.
    Model
    Product
    Trough
    Conv. Dia.
    A
    B
    C
    D
    E
    Number
    Name
    Thickness
    Formed
    4
    10
    5
    3 5/8
    1
    7 1/4
    6 1/8
    TUF410
    Flange
    TUF412
    TUF414
    TUF416
    TUF610
    TUF612
    TUF614
    TUF616
    TUF910
    TUF912
    TUF914
    TUF9316
    TUF1010
    TUF1012
    TUF1014
    TUF10316
    TUF1210
    TUF1212
    TUF12250
    TUF12316
    TUF1410
    TUF1412
    TUF14250
    TUF14316
    TUF1610

    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange
    Formed
    Flange

    12

    3 5/8

    7 1/4

    6 1/8

    14

    3 5/8

    7 1/8

    6 1/8

    16

    3 5/8

    7 1/8

    6 1/8

    10

    4 1/2

    1 1/4

    9 3/4

    12

    4 1/2

    1 1/4

    9 3/4

    14

    4 1/2

    1 1/4

    9 11/16

    16

    4 1/2

    1 1/4

    9 5/8

    10

    10

    6 1/8

    1 1/2

    13 1/4

    11 1/8

    12

    10

    6 1/8

    1 1/2

    13 3/16

    11 1/8

    14

    10

    6 1/8

    1 1/2

    13 3/16

    11 1/8

    3/16

    10

    6 1/8

    1 1/2

    13 3/8

    11 1/8

    10

    10

    11

    6 3/8

    1 1/2

    14 5/8

    11 7/8

    10

    12

    11

    6 3/8

    1 1/2

    14 1/2

    11 7/8

    10

    14

    11

    6 3/8

    1 1/2

    14 3/8

    11 7/8

    10

    3/16

    11

    6 3/8

    1 1/2

    14 3/4

    11 7/8

    12

    10

    13

    7 3/4

    17 1/4

    14 1/4

    12

    12

    13

    7 3/4

    17 3/16

    14 1/4

    12

    1/4

    13

    7 3/4

    17 1/2

    14 1/4

    12

    3/16

    13

    7 3/4

    17 3/8

    14 1/4

    14

    10

    15

    9 1/4

    19 1/4

    16 3/4

    14

    12

    15

    9 1/4

    19 3/16

    16 3/4

    14

    1/4

    15

    9 1/4

    19 1/2

    16 3/4

    14

    3/16

    15

    9 1/4

    19 3/8

    16 3/4

    16

    10

    17

    10 5/8

    21 1/4

    19 1/8

    d housing section. End


    Formed Flange Trough

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