Synthetic Yarn Humidification Plant
Synthetic Yarn Humidification Plant
Synthetic Yarn Humidification Plant
2.
Integra rotary air filter - This filter has higher ratio of filter surface to
the volume of air handled. Because of the increase in the surface area,
the velocity and the pressure drop across the filter media is reduced,
hence increase in efficiency of the filter. The no. of moving parts in the
dust prone area is also reduced, so down time for regular maintenance is
minimized.
The unit is also provided with pressure switch, which
facilitates operating the dust collection suction blower based on the
differential pressure.
3.
ANNEXURE I
DESIGN PARAMETERS
/2.
.2.
2.
ANNEXURE II
SPECIFICATION OF EQUIPMENTS
3.
ANNEXURE III :
SCOPE OF SUPPLY
4.
ANNEXURE IV :
5.
ANNEXURE V
EXCLUSIONS
Please go through the same and let us have your convenient time to discuss the
details.
Thanking you,
Yours truly,
For COIMBATORE AERO BASED CONTROL
SYSTEMS (P) LTD.,
ANNEXURE - I
DESIGN PARAMETERS
PREPARATORY
2,060
SPINNING
1,628
POST- SPINNING
604
Roof
8,240
6,512
2,416
OUTSIDE CONDITION
Maximum average dry Bulb
temperature during summer-C :
---------- 38 ---------
---------- 28 ---------
INTERNAL
LOAD
414
1,250
264
Load factor
70%
70%
70%
Occupancy Nos.
10
20
10
Lighting load KW
16
2,90,970
8,66,350
2,02,260
50 2.5%
52.5 2.5%
62.5 2.5%
1,07,500
3,20,000
1,07,500
ESTIMATED LOAD
2 Nos. x 2,10,000
39.5
1,10,000
17
Chiller capacity
SPECIFICATION OF EQUIPMENT
Technical Specification of the various equipments will be as follows:
FAN:-
45
Energy efficient axial flow fans with variable pitch bladed arrangement. The fan
blades can be site adjusted in a step of 2.5 from 12.5 to 30. The impellers are of
high static high efficiency model.
All the fans are tested in the test bed as per IS / AMCA standard.
tested for the following:
Air volume
Static Pressure
Total pressure
Fan efficiency
Power consumption
Noise level
Vibration level
All our impellers are dynamically balanced in our dynamic balancing machine as per
ISO 1940 1973 (E)
ATOMIZING GRID:Supply air fans are provided with additional ring with Stainless Steel atomizing grid.
The centrifugal atomisation principal is adopted. Hence the two-stage of
atomisation is incorporated i.e. centrifugal atomisation and pressure atomisation.
The Centrifugal atomisation with 1 Hp pump itself could suffice to get the relative
humidity when the outside wet bulb temperature / Heat load less than the designed
condition. This will result in substantial energy consideration.
MOTORS AND PUMPS:We have considered Bharat Bijlee / Orbito make motors for all the fans. We have
considered high efficiency Mono bloc pump for the air washer. Each air washer will
have two pumps connected to individual spray banks.
/.2
.2
AIR WASHER INTERNALS
We have considered non-corrosive air washer in this proposal. The Eliminators are
extruded out of PVC granules K 67. The eliminators are of aerofoil design to
reduce the pressure drop and at the same time effectively arrest the water
particles. The supply includes aluminum notch angles and stainless steel tie rods.
Hence the entire arrangement will be of first quality material and durable to
withstand the regular maintenance of the system.
The Spray piping will be GI with nozzles, anti-vortex suction line, header, raiser,
valves, etc. Further piping to supply and drain the water from the tank to be
provided by the client.
Nozzles will be of PVC with stainless steel cap with a clamping arrangement and
non-clogging characteristics.
AEROFOIL DAMPERS
The plants have aluminium extruded aerofoil dampers. The aerofoil dampers
are smooth operating and can accept electronic actuators.
FLOOR GRILLS
We have considered floor grills made out of tubular section for the departments.
The slit type grills will be tubular type.
SUPPLY AIR DIFFUSERS
We have considered square type four way stainless steel supply air diffusers in
this proposal.
INTEGRA ROTARY AIR FILTER
This filter has higher ratio of filter surface to the volume of air handled. Because of
the increase in the surface area, the velocity and the pressure drop across the filter
media is reduced, hence increase in efficiency of the filter. The no. of moving parts
in the dust prone area is also reduced, so
/.3.
.3.
down time for regular maintenance is minimized. The unit is also provided with
pressure switch, which facilitates operating the dust collection suction blower based
on the differential pressure.
AUTOMATION SYSTEM
The automation system is with controller from Honeywell one of the leaders in
automation protection in the world.
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ANNEXURE III
SCOPE OF SUPPLY
PREPARATORY & SPINNING DEPARTMENT
SUPPLY PLANT 2,10,000 CMH. X 2 NOS.
Each Humidification plant room will consist of supply air, exhaust air, and
return air, recirculation arrangement.
Grid casing. The grid will be with stainless steel materials 3 Sets.
1200mm dia fan impeller with Aluminium cone for supply air plant -3 Sets.
20 HP 1440-rpm TEFC squirrel cage induction motor for supply plant 3 Nos.
Non-clog nozzles with stainless steel orifice and S.S. brackets - 1 Lot.
1200 mm dia 8 bladed high static axial fan suitable for direct drive 2 Nos.
20 HP 1440-rpm TEFC squirrel cage induction motor for exhaust air plant
2 Nos.
Dampers aluminium extruded aerofoil for return air and exhaust air complete
with MS fixing frame 1Lot.
Automatic Integra filter - 1 No. (With 0.5 hp gear motors for the
drum rotation, with ventilator fan.
********
AUTOCONER:
1,00,000 CMH supply plant will be consisting of the following:
Grid casing. The grid will be with stainless steel materials 2 Sets.
1200mm dia fan impeller with Aluminium cone for supply air plant -2 Sets.
15 HP 1440-rpm TEFC squirrel cage induction motor for supply plant 2 Nos.
Non-clog nozzles with stainless steel orifice and S.S. brackets 1 Lot.
1200 mm dia 8 bladed high static axial fan suitable for direct drive 2 Nos.
12.5 HP 1440-rpm TEFC squirrel cage induction motor for exhaust 2 Nos.
Dampers aluminium extruded aerofoil for return air and exhaust air complete
with MS fixing frame 1Lot.
Rotary air filter - 1 No. (With 0.5 hp gear motors for the drum rotation,
with ventilator fan.
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AUTOMATION EQUIPMENTS:o
o
o
o
ANNEXURE - IV
PRICES AND TERMS
A.
B.
C.
D.
185,680
US$
==============
Additional Equipments:
We have given our prices for the supply of various standard and scope as indicated
in the earlier chapters. You may also consider procuring the following for better
distribution, esthetics and performance.
1. Supply of GI sheet metal fabricated continuous linear diffusers instead of
stainless steel diffusers for all duct lines (15 lines Approx.)
2. AWES:Waste evacuation for carding with MMC Panel board as per the details given
in the above annexure.
Total price for the above
C & F Chittagong.
: 51,900 US$
PAYMENT:
100% against irrevocable and confirmed letter of credit at sight.
DELIVERY:
The detailed design will be made within 2 to 3 weeks of receipt of your confirmed
order and advance and the materials will be delivered in line with your
requirement of civil works. The entire material can be supplied within 10 to 12
weeks time on receipt of your confirmed & irrevocable letter of credit.
SUPERVISION:
We will depute one of our Engineers to supervise the erection of equipments
supplied by us. You will have to pay him the actual airfare from Coimbatore to
Dhaka. In addition you will have to provide his Boarding, lodging and local
conveyance and 25US$ per day towards incidental expenses.
During the erection all the required Skilled & unskilled man power, scaffolding,
tools, work shop facilities are to be provided by you, electrical, panels cabling,
earthing will have to be arranged by you.
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ANNEXURE - V
EXCLUSIONS
The following items / equipment are not included in our offer and the same
will have to be provided by you.
1) Any type of civil work, Grouting of fan rings, Filter frame, Thermal
insulation door frame, RCC cone for the fan etc., along with civil
work.
2) Automation cabling, Electrical cabling & connection up to the motor
and pump are to be provided by you.
3) Water connection up to the air washer and drain from the sump.
4) Required floor grills/ Slit grills are to be provided by you.
5) G I Ducting fixing of diffuser & duct Insulation to be carried out by
you.
6) False ceiling with fiber glass insulation has to arranged by the
client.
7) Air washer tank Incoming, drain & Over flow pipes & Gate valves to
be provided by client.
8) 700 Tr. Chiller package to be procured by you.
9) Any other items, which has not been specifically mentioned but the
same required to complete the work are to be arranged by the
client.
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