Cswip-Reviewer - DAY 3 HOME WORK
Cswip-Reviewer - DAY 3 HOME WORK
Cswip-Reviewer - DAY 3 HOME WORK
29
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1.0
When hydrogen control is specified for MMA welding, what type of electrode would normally be used?
a. Cellulosic
b. Rutile
c. Acidic
d. Basic
2.0
3.0
4.0
5.0
6.0
7.0
8.0
What would be a typical welding defect associated with the TIG welding process?
a. Slag inclusions
b. Tungsten inclusions
c. Hydrogen cracking
d. Solidification cracking
9.0
Which of the following are correct dimensions for the vee notch in a charpy specimen?
a. Depth 2.5mm, included angle 40, root radius 0.25mm
b. Depth 2mm, included angle 45, root radius 0.25mm
c. Depth 2mm, included angle 22.5, root radius 0.35mm
d. Depth 2.5mm, included angle 22.5, root radius 0.20mm
10.0
11.0
12.0
When visually inspecting the root of a single V butt weld with the external excess weld metal removed, root conc
Root concavity shall be acceptable provided that the density of the radiographic images does not exceed that of
Which if the following would be correct?
a. The must be radiographed
b. Sentencing of the radiograph could only be carried out by a qualified radiograph interpreter.
c. The weld is acceptable, there is no radiograph to view
d. The weld should be rejected
Which of the following mechanical properties of a weld made on C-Mn steel is most affected, if the heat input pe
a. Tensile strength
b. Toughness
c. Ductility
d. Elongation
13.0
14.0
What is the maximum allowable HI/LO for 8 mm thick material if the following is applied; Linear misalignment is p
a.
b.
c.
d.
15.0
0.8 mm
2 mm
8.8 mm
It can not be sentenced as an other side is shown by the symbol
a.
b.
c.
d.
16.0
When MIG welding aluminum alloys in the overhead position which current type would normally be used?
a. A.C.
b. D.C. negative
c. D.C. positive
d. Drooping
17.0
18.0
19.0
20.0
21.0
According to BSEN 22553 a weld on the other side is shown by the symbol?
a. On the dashed identification line
b. Below the reference line
c. On the solid line
d. Above the reference line
22.0
According to AWS A5.1 which of the following MMA/SMAW electrodes would be classified as rutile?
a. E 6010
b.
c.
d.
E 7018
E 6013
E 9011
23.0
24.0
Which of the following butt weld preparations is usually susceptible to lack of side wall fusion during manual meta
a. A double U butt weld.
b. A single V butt weld.
c. A double V butt weld.
d. Lack of side wall fusion is not a problem with MMA welding
25.0
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29.0
c.
d.
30.0
31.0
When monitoring welding current using a tongue test ammeter it is essential that it is placed around the welding
a. As close as practical to the arc
b. At a portion that depends on the welding process
c. As close as practical to the power source
d. At a position convenient to the welder.
32.0
Welding a single V butt weld with laminations in the side wall may cause :
a. Lamellar tearing
b. Solidification cracking
c. Matensite
d. Undercut
33.0
The pressure of iron sulphide in weld metal is most likely to produce which of the following crack mechanism as t
a. Hydrogen cracking
b. Solidification cracking
c. Lamellar tearing
d. Re heat cracking
34.0
35.0
36.0
For
a.
b.
c.
a given voltage and current setting on a constant output power source, when the arc length is shortened:
The current will decrease the voltage will increase
The travel speed will increase the current will decrease
The current will increase the voltage will decrease
d.
37.0
38.0
39.0
How many temperature indicating crayons would be required to ensure that a pre-heat temperature was within a
a. One
b. Two
c. Three
d. As many as possible
40.0
41.0
The throat thickness of a mitre fillet weld with 20mm equal leg lengths will be:
a. 25mm
b. 17mm
c. 14mm
d. It cannot be determined from the information given
42.0
43.0
44.0
According to BS EN 22553 the number 111 at the end of the dual weld symbol reference line would indicate?
a. The welding procedure number
b. The welding process is manual metal arc welding
c. The welding process is TIG
d. The type of welding electrode
45.0
The leg length of a mitre fillet weld with an 8 mm throat thickness will be:
a.
b.
c.
d.
11.5 mm
10 mm
12 mm
10.5 mm
46.0
47.0
48.0
Pre-heating prior to welding on high tensile strength materials applies to which of the following?
a. Only on joints over 25mm thickness
b. Production welding and tack welding
c. Production welding only
d. Pre-heat is not required if PWHT is to be carried out
49.0
Which of the following would be typical arc energy for a single pass MAG weld?
a. 1.2 J/mm
b. 0.12 kJ/mm
c. 12 kJ/mm
d. 1.2 kJ/mm
50.0
Which of the following radioactive isotopes is most commonly used for the gamma radiography of welds?
a. Thorium 90
b. Cobalt 60
c. Iridium 192
d. Ytterbium 169
51.0
Which of the following defects is most likely to be caused by poor welding technique when using the MMA proces
a. Hydrogen Induced Cold Cracking
b. Crater cracks
c. Plate laminations
d. Copper inclusions
52.0
A fillet weld with equal leg lengths of 15mm and a throat thickness measurement of 9 mm would have what type
a. Concave
b. Convex
c. Mitre
d. None of the above
53.0
54.0
According to AWS 2.4 a weld symbol shown below the reference line would indicate;
a. A weld made on the other side of the joint
b. A weld made on the root side of the joint
c. A weld made on the arrow side of the joint
d. None of above; the symbol should be on the dashed line
55.0
A flux for SAW is described as sharp of glassy in appearance. What type of flux could this be?
a. Basic
b. Fused
c. Acidic
d. Alkaline
56.0
57.0
Which of the following MMA electrode types would be associated with the stove welding technique?
a. Cellulosic
b. Rutile
c. Agglomerated
d. Basic
58.0
59.0
A common gas/gas mixture used for MIG welding nickel alloys to combine good levels of penetration with good a
a. 100% C02
b. 100% Argon
c. 80% Argon + 20 C02
d. 98% Argon + 2 O2
60.0
61.0
Which of the following welding processes would give the highest heat input when using typical parameters?
a. Manual metal arc welding
b. Shielded metal arc welding
c. Submerged arc welding
d. Tungsten inert gas welding
62.0
Manual metal are electrodes can be grouped into three main types. What are they?
a. Fused, cellulosic & basic
b. Neutral, Cellulosic & basic
c. Agglomerated, Cellulosic & Rutile
d. Rutile, basic & Cellulosic
63.0
64.0
65.0
The main reason for using back purge welding 18-8 stainless steel with the TIG welding process is to
a.
b.
c.
d.
66.0
In a martensitic grain structure which of the following mechanical properties would be more likely to increase?
a. Ductility
b. Hardness
c. Toughness
d. All of the above
67.0
For cross-country pipelines, which type of MMA electrode would require the deposition of hot pass technique to r
a. Basic
b. Iron powder
c. Cellulose
d. Rutile
68.0
What is the ratio between the leg length and the throat thickness on a mitre fillet weld with equal lengths?
a. 1:01
b. 2:01
c. 1.414: 1
d. Depends on the fillet weld dimensions and joint fit up.
69.0
The steel composition in structural steel is changed from 0.15% carbon 0.6% manganese to 0.2 carbon 1.2% ma
a. Decrease in tensile strength
b. Increase in ductility
c. Decrease in hardness
d. Cracking in the weld area
70.0
71.0
72.0
Shinkage that takes place in line (parallel) to the weld line of the joint is termed?
a. Transverse
b.
c.
d.
73.0
Hoop
Longitudinal
Bowing
74.0
75.0
Lamellar tearing has occurred in steel fabrication. Before welding could it have been detected by:
a. Radiography
b. Dye penetrant inspection
c. It would not have found by any inspection method
d. Ultrasonic testing
76.0
77.0
A typical arc energy value for a MAGS weld run would be?
a. 1.2 kJ/mm
b. 12 kJ
c. 1.2 J/mm
d. 120 kJ/mm
78.0
79.0
Which of the following may increase the risk of HAZ cracking when welding thick section carbon manganese
a. Low moisture content in the electrode covering
b. Slow cooling after welding
c.
d.
80.0
The presence of iron sulphide in the weld metal is most likely to produce which of the following crack mechanism
a. Hydrogen Induced Cold Cracking
b. Re - heat cracking
c. Lammellar tearing
d. Solidification cracking
81.0
The use of a degreasing solvent, for cleaning the joint prior to welding, may be classed as an unsafe practice be
a. The welds may contain porosity
b. Harmful fumes may be given off
c. Traces from the solvent may cause irregular arcing
d. Its use could lead to cracking in the HAZ
82.0
83.0
When welding low carbon steels with the GMAW process on dip transfer, one purpose of the inductance control
a. Spatter
b. Lack of fusion
c. Porosity
d. Cold lap
84.0
Which of the following welding processes uses a constant voltage output characteristic:
a. Sub-arc<1000amps, MMA, electroslag
b. TIG, sub-arc>1000amps, electroslag
c. Sub-arc<1000amps, MIG/MAG, electroslag
d. MIG/MAG, sub-arc>1000amps, electroslag
85.0
86.0
Which of the following will be the most affected when varying the arc length using the MMA welding process?
a. Voltage
b. Amperage
c. Polarity
a preceding the symbol for a fillet weld would indicate that what?
d.
Travel speed
87.0
88.0
In UK, practice, BS EN 22553 specifies that the minimum drawing dimension for a fillet weld is the :
a. Leg Length
b. Actual throat thickness
c. Weld Width
d. Depth of penetration
89.0
90.0
According to BS EN 22553, what would an elongated Z through the dual reference line on the right hand side of
a. Throat thickness
b. The weld toes must be dressed
c. Leg length
d. Intermittent welds that are staggered.
91.0
MMA electrodes that show a light coating of rust on the core wire, should;
a. Be re-baked according to the manufacturer's instructions
b. Be cleaned with solvent
c. Have all rust removed by abrasives before use
d. Be quarantined for further inspection
92.0
93.0
94.0
95.0
96.0
What is the throat thickness of a mitre fillet weld equal leg lengths?
a. The distance from the toe to the face.
b. The distance from the root to the face center.
c. The distance from the root to the toe.
d. The distance from the toe to toe.
97.0
In which of the following positions would you expect to find the highest heat input on a pipe butt weld made with t
a. PA
b. PB
c. PF
d. PG
98.0
Which of the following is the correct heat input for a MAG weld if the values recorded were; 280 Amps, 26 volts, t
a. 1.4 kJ/mm
b. 1.12 kJ/mm
c. 11 kJ/mm
d. 1.12 J/mm
99.0
Which of the following BSEN standards provides guidance on the visual examination of fusion welds?
a. BS EN 910
b. BS EN 719
c. BS EN 970
d. BS EN 499
101.0 Which of the following type of bend test would best show lack of inter run fusion on a 25 mm thick carbon steel b
a. Root bend
b. Face bend
c. Side bend
d. 5 D bend
102.0 An inverter.......:
a. Changes ac to dc
b. Changes dc to ac at a higher frequency
c. Changes mains ac to ac suitable for welding
d. Changes welding polarity
103.0 Defects out side the limits specified by the standard should always be:
a. Reported to a senior person
b. Repaired as soon as possible
c. Radiographed when practicable
d. All of the above
104.0 Which of the following is true for none planar defects found in a weld?
a. They are always acceptable
b. If found breaking the surface, removable of the entire weld is necessary
c. They are not usually as significant as planar defects
d. They can only be detected by radiography
107.0 Which submerged arc welding flux may be described as powdery or ball like?
a. Basic
b. Fused
c. Agglomerated
d. Acidic
108.0 In arc welding processes, excess weld metal profile is most affected by:
a. Arc Length
b. Open circuit voltage
c. Amperage
d. Root gap
109.0 Which of the following would be considered to be the duty of a welding inspector?
a. Supervision of welders
b. Writing procedures
c. Witness welder qualification test
d. All of the above
110.0 How would a fillet weld with a leg length 7mm be indicate to BS EN 22553?
a. z7
b. a7
c. s7
d. 7z
111.0 Which of the following butt welds would be considered the most difficult to weld?
a. Double V butt welded both sides
b. Single V butt
c. Single U butt with backing
d. Assymetrical double V butt welded both sides
112.0 A submerged arc flux described as flacky or sharp would be classed as?
a. Agglomerated
b. Fused
c. Basic
d. Acidic
a.
b.
c.
d.
119.0 A Constant Voltage output characteristic would be required for which of the following welding process?
a. MMA / SMAW
b. TIG / GTAW
c. MIG / MAG / GMAW
d. TAGS
121.0 What would be a typical diameter range for basic electrodes for all positional MMA welding?
a. 2.5 - 8 mm
b. 0.8 - 1.2 mm
c. 2.5 - 4 mm
d. Size does not matter
b.
c.
d.
123.0 Which of the following hardness tests would be used by a test house to assess hardness for welding procedure a
a. Brinell
b. Rockwell
c. Vickers
d. Ecotip
124.0 Which of the following parameters presents the greatest difficulty when monitoring MMA welding:
a. Current
b. Travel speed
c. Arc length
d. Interpass temperature
126.0 Which welding process would not be suitable for welding carbon steel?
a. MMA
b. MIG
c. SAW
d. TIG
127.0 A metallurgical problem most associated with submerged arc welding is:
a. Hydrogen cracking in the HAZ
b. Solidification cracking in the weld metal
c. Lamellar tearing in the weld metal
d. Hydrogen cracking in the weld metal
129.0 The output characteristic for a TIG/MMA power source would be?
a. Constant current
b. Constant polarity
c.
d.
Constant voltage
Constant pulsing
132.0 What action should the welding inspector take if arc strikes are found adjacent to the weld on a high tensile stren
a. Have the weld and adjacent parent material removed
b. Report the presence of arc strikes.
c. Accept the weld
d. Have the welder re-qualified
133.0 Which of the following would act as de-oxidisers in a tertiary de-oxidised MAG welding wire?
a. Manganese, silicon, copper
b. Silicon, nickel, aluminum
c. Manganese, silicon, aluminum
d. Manganese, molybdenum, nickel
134.0 Which of the following gas mixtures would you expect to use to give good weld profile and penetration when MAG
a. 100% Argon
b. 80% Argon + 20% C02
c. 98% Helium + 2% C02
d. 100% C02
BS EN 4872
BS EN 499
c.
d.
BS EN 287
BS EN 719
140.0 What is the possible result if the amperage is too low during the welding of the root pass using the MMA welding
a. Incomplete root penetration
b. Lack of root fusion
c. Electrode sticking/stumble
d. All of the above
141.0 A fillet weld has a design throat thickness of 6mm. What is the minimum leg length required?
a. 4.2mm
b. 8.5mm
c. 8.2mm
d. It is impossible to determine the size from the information given
142.0 Ultra sonic testing is of advantage in detecting which of the following weld imperfections over other NDT methods
a. Lack of side wall fusion
b. Surface undercut
c. Incomplete filled groove
d. Cold lap
143.0 When referring to fully austenitic stainless steels which one of the following statements would be correct?
a. It is magnetic under certain conditions
b. It has a poor toughness at low temperatures
c. It has a low coefficient of thermal expansion and a high coefficient of thermal conductivity
d. It has a high coefficient of thermal expansion and a low coefficient of thermal conductivity
144.0 Which of the following standards gives guidance for the production of a WPQT?
a. BS EN 22553
b. BS EN 499
c. BS EN 15614
d. BS EN 287
145.0 During MIG/MAG welding the arc length is most likely to be affected by:
a. The wire diameter
b. The current return connections
c. The gas flow rate
d. The torch to work angle
147.0 Under most conditions which of the following welding positions will deposit the most weld metal?
a. PG
b. HL045
c. PF
d. PA
148.0 The area of joining between parent metal and weld metal is termed
a. The fusion zone
b. The HAZ
c. The weld zone
d. The parent material
149.0 A welder qualified in the PG position, to ISO 6947, would normally be qualified for welding;
a. All Pipe diameters
b. All welding positions
c. PG only
d. Any pipe/ plate thickness
normally be used?
e has to conform
eld metal removed, root concavity of 0.5mm depth is identified. The application standard contains the following statement
ages does not exceed that of the parent material
ph interpreter.
st affected, if the heat input per unit length of weld is excessively high:
plied; Linear misalignment is permissible if the maximum dimension does not exceed 10 % of t up to a maximum of 2 mm/
assified as rutile?
breaking or cracking
e following?
radiography of welds?
lding technique?
ding process is to
ion of hot pass technique to reduce the risk of cracking in the root bead?
en detected by:
below 200C
n a pipe butt weld made with the pipe axis in the horizontal position, weld axis in the vertical position?
ed were; 280 Amps, 26 volts, travel speed 310mm/min.(Thermal efficiency for MAG welding = 0.8)
on of fusion welds?
g welding process?
e has to conform
MMA welding:
he weld on a high tensile strength material(the specification does not reference arc strikes)
t weld metal?
Answer key
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
d
c
a
d
c
c
b
b
b
c
b
d
a
a
b
c
d
a
d
b
a
c
d
a
b
26.0
27.0
28.0
29.0
30.0
31.0
32.0
33.0
34.0
35.0
36.0
37.0
38.0
39.0
40.0
41.0
42.0
43.0
44.0
45.0
46.0
47.0
48.0
49.0
50.0
d
d
b
b
d
a
b
b
a
c
c
b
c
b
c
c
d
d
b
a
b
d
b
d
c
51.0
52.0
53.0
54.0
55.0
56.0
57.0
58.0
59.0
60.0
61.0
62.0
63.0
64.0
65.0
66.0
67.0
68.0
69.0
70.0
71.0
72.0
73.0
74.0
75.0
b
a
d
c
b
d
a
b
b
a
c
d
d
b
d
b
c
c
d
c
c
c
d
d
c
76.0
77.0
78.0
79.0
80.0
81.0
82.0
83.0
84.0
85.0
86.0
87.0
88.0
89.0
90.0
91.0
92.0
93.0
94.0
95.0
96.0
97.0
98.0
99.0
100.0
c
a
b
c
d
b
c
a
c
c
a
b
a
d
d
d
b
b
a
c
b
a
b
c
c
101.0
102.0
103.0
104.0
105.0
106.0
107.0
108.0
109.0
110.0
111.0
112.0
113.0
114.0
115.0
116.0
117.0
118.0
119.0
120.0
121.0
122.0
123.0
124.0
125.0
c
b
a
c
c
b
c
a
c
a
b
b
a
a
c
d
c
c
c
c
c
c
c
c
a
126.0
127.0
128.0
129.0
130.0
131.0
132.0
133.0
134.0
135.0
136.0
137.0
138.0
139.0
140.0
141.0
142.0
143.0
144.0
145.0
146.0
147.0
148.0
149.0
150.0
b
b
d
a
b
c
b
c
b
c
c
a
c
c
d
b
a
d
c
b
c
d
a
c
d