Manual Axera 5
Manual Axera 5
3689-97
3727-28-33-34-76-77-78-79-80
3810-11-14-13-18-To-23-31-32-40-41-42-44-45-46-47-64
3905-06-10-11-17-To-22-24-To-29-39-89-91-92-93-94
4002-4008-4009-4010-4016-4033-4034-4069-4070
OPERATORS
MANUAL
2 (92)
AXERA 5 126-126NV
3 (92)
AXERA 5 126-126NV
CONTENTS
INTRODUCTION TO MACHINE
1/1
INTENDED TO USE
1/2
1/3
15
2/1
15
2/2
16
2/3
ENVIRONMENTAL PRECAUTIONS
18
2/4
TYPE PLATE
19
2/5
GRADIENT ANGLE
19
2/6
20
2/7
DANGER AREAS
21
2/7/1
21
2/7/2
22
2/8
23
2/9
23
2/10
ACCELERATION VALUE
23
2/11
SAFETY EQUIPMENT
23
2/12
FIRE PREVENTION
24
24
2/13
25
2/14
26
2/15
ELECTRIC CABLE
28
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AXERA 5 126-126NV
29
3/1
29
3/2
30
3/3
ELECTRIC PANEL
38
3/4
TRAMMING COMPARTMENT
39
3/5
BOOM MOVEMENTS
42
3/6
DRILLING COMPARTMENT
43
TRAMMING
48
4/1
48
4/2
51
4/3
ELECTRIC CABLE
52
4/4
53
4/5
54
DRILLING
55
5/1
55
5/2
ELECTRIC POWER
57
5/3
PARALLELISM SETTING
63
5/4
65
5/5
COLLARING A HOLE
67
5/6
NORMAL DRILLING
67
5/7
ROD UNCOUPLING
69
5/8
ENDING A SHIFT
69
TRANSPORTATION
70
6/1
TRANSPORTATION ON A PLATFORM
70
6/2
71
6/3
72
6/4
74
TECHNICAL DATA
75
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AXERA 5 126-126NV
INTRODUCTION TO MACHINE
INTRODUCTION TO MACHINE
This manual provides instructions for the use and safe operation of an AXERA 5 machine.The
information contained in this manual must be studied and thoroughly assimilated before attempting to
operate this machine.
NOTE: Whenever FRONT, REAR, RIGHT and LEFT are mentioned throughout this
manual, it is assumed that the operator is standing at the rear of the machine (Engine end) and
looking toward the front (Boom end). Right and left DO NOT REFER to the operators seat but
refer to the right and left of the machine.
WARNING: It is the operators responsibility to ensure that the machine is in
perfect working condition. At each machine start-up, a pre-start check list MUST
be completed even if the machine has been used earlier in the day. It is the
operator who is at the controls that will assume full responsibility if an accident or
injury occurs.
1.1
INTENDED TO USE
AXERA 5 is intended for use in mining, preparation work and tunneling.It is an independently operating
hydraulic rig that drills vertical, inclined and horizontal holes.
1.2
RIGHT
REAR
FRONT
LEFT
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AXERA 5 126-126NV
INTRODUCTION TO MACHINE
1.3
FRONT SECTION
1. Rock drill
2. Feed
3. Boom
4. Front stabilizers
3
4
Rock drill
HLX5
1
2
2
4
HL510
1. Pressure accumulator
2. Rotation housing
3. Flushing housing
4. Gear housing
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Drill feed
1
2
3
4
TF500
1
2
3
4
1. Hose reel
2. Rock drill carriage
3. Feed cylinder, wire ropes
4. Centralizers
TTF500
2
TFX500
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AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Boom
B26F-XLF
2
1
1.Boom swing
2.Boom Extension
3.Divergence
4.Feed Extension
5.Feed Swing (main)
6.Boom lift
7.Feed swing (slave)
8.Feed Tilt
9.Feed Roll-over
8
7
B26NV-XLNV
2
4
6
3
8
10
1.Boom swing
2.Boom Extension
3.Divergence
4.Feed Extension
5.Feed Swing (main)
6.Boom lift
7.Feed swing (slave)
8.Feed Tilt
9.Feed Roll-over
10.Feed Angle
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
MIDDLE SECTION
MIDDLE SECTION
3b
3a
5
6
1. Tramming compartment
2. Drilling compartment
3a. Air circuit components
b. Mine air supply (optional)
4. Tramming power train
5. Drilling hydraulic components
6. Water Hose reel (optional)
7. Fire extinguisher (optional)
Tramming compartment
5
7
3
1. Steering wheel
2. Tramming control panel
3. Stabilizers and canopy controls
4. Tramming control pedals
5. Emergency brake push button
6. Operator seat
7. Cable reel control
8. Cable reel (and water hose reel :optional)
electric control
6
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
9 (92)
10 (92)
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Drilling compartment
3
1
3
10
9
1
1. Boom controls
8 2. Drilling controls
3. Drilling pressure adjustments
4. Gauges
5. Switches and light
6. Emergency stop push button
7. Indictor light Panel
8. Optional lever for boom movement (B26 NV
or LC) or rod clamp
4 9.Optional lever for rod clamp
10.Optional lever for TRS
8
6
4
1. Axles
2. Drive lines
3. Central gear box
4. Tramming hydraulic motor
5. Bolster
3
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
2
4
REAR SECTION
REAR SECTION
4
5
1
11 (92)
12 (92)
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Diesel power pack
1
6
3
2
1.Diesel engine
2.Engine air filter
3.Exhaust gas purifier
4.Fuel tank
5.Fuel tank filling cap
6.Tramming pump
7.Tramming oil cooler
8.Tramming oil tank
AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Water circuit components
1b
1a
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AXERA 5 126-126NV
INTRODUCTION TO MACHINE
Air circuit components
4
1
5
1. Air compressor
2. Rock drill air oiler
3. Air cleaner
4. Air receivers (optional)
5.Mine air supply connection (optional)
6. Air mist sight glass (optional)
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.1
WARNING
WARNING
WARNING
WARNING
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.2
WARNING
WARNING: While tramming NEVER SWING THE BOOMS, if needed SWING THE
DRILL FEED(S).
WARNING: Before moving the booms make sure that the jacks and the stabilizers are
firmly in contact to the ground.
WARNING: Crushing hazard : do not stay in dangerous area, for instance: central
articulation, front chassis and rear chassis..
WARNING
WARNING: The movements and rotation of components form also danger areas
(boom, feed and drilling equipment).
MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER
AREAS.
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
Gloves
WARNING
WARNING: Danger of high pressure air streams. The air streams can cause serious
personal injuries.
Release the pressure before opening filling caps or pneumatic connections.
WARNING
WARNING
WARNING: The lubricator, the compressor air/oil receiver and any air receiver are
pressure vessels and they are not allowed to be repaired without proper
authorization.
Check regularly the certification validity of those componnents.
At the end of validity period, you must make recertify the component by a
registered organization or replace it by a new one.
WARNING: Danger of high pressure oil jets.
High pressure oil jets can cause serious personal injuries.
Release the pressure in the hydraulic circuits before opening caps or connections.
(Accumulator,Cylinder and Hydraulic circuit)
WARNING: If the component must be live, a fellow worker must be standing by to cut
OFF voltage at the emergency or main switch in an emergency situation.
WARNING
WARNING: If you have to weld the rig, disconnect the alternator cables or open the
main switch before starting to weld. Consider also the fire and explosion risk caused
by welding. Make sure that the rig and its surroundings are clean and fire-safe.
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.3
ENVIRONMENTAL PRECAUTIONS
WARNING: Please notice that the hydraulic oil, fuel, and battery liquid can cause
pollution. Please refer to your own environmental standars for the liquide processing
Before operating maintenance always plan your work in order to use adequate and
in good shape receptacles.
Do not use the diesel engine if it is not needed because of exhaust gas, think about
the people and the environment.
For decommissioning, scrapping and disposal of machines components (diesel
engine, tyres, batteries, etc...), you must always observe the law in force in your
country.
In case of no law or if you think its not suficient, you can contact the conponent
supplier.
Always have a fire extinguisher at hand and lurn of to use it.
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.4
TYPE PLATE
8
2
1
3
4
AXERA 5
1FP D/E
2.5
GRADIENT ANGLE
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.6
B26NV
Parking position
Tramming position
Parking position
B26F
Tramming position
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.7
2.7.1
DANGER AREAS
DANGER AREA WHEN TRAMMING
5m
5m
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.7.2
NO PERSONNEL ALLOWED
NO PERSONNEL ALLOWED
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.8
2.9
Noise level
The measurement of the noise emission and the noise level at the operator compartment have been
measured in accordance of the European Standard Drill Rig safety 89/392/EEC and changes of 91/
368/EEC AND 93/44/EEC.
Noise emission:100 db(A) the rockdrill in operation.
Level at the operator compartment: 98 db(A) the rockdrill in operation.
2.10
ACCELERATION VALUE
The measurement of the acceleration value at the operators positions have been measured in
accordance of European Standard Drill Rigs - safety 89/392/EEC and changes of 91/368/EEC and 93/
44/EEC.
Acceleration value does not exceed 0.5 m/s2
2.11
SAFETY EQUIPMENT
WARNING: Check the emergency stop buttons and safety equipment for proper
operation and condition at the beginning of each shift and always after tramming.
Fire extinguisher(s)
Emergency stop buttons
Safety and protection devices
WARNING: Always check the emergency/park brake efficiency prior to move the
machine.
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.12
FIRE PREVENTION
Keep the machine clean at all times, especially from fuel, grease, oil rags and paper.
Wash the machine regularly.
Check fire extinguishers and/or fire prevention equipment daily to ensure that they are
in perfect working order.When avaible on the unit
Keep electric components and wiring in good condition.
The filling of tanks must be carried out in a well-ventilated area.
The control and recharging of batteries must be carried out in a well-ventilated area.
2.12.1
REFILLING FUEL
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.13
A
PUSH BUTTON
1
PIN
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
2.14
When any emergency stop push button is depressed, the Diesel engine and the power pack stop at once.
EMERGENCY STOP
PUSH BUTTON
AT REAR MACHINE
EMERGENCY STOP
PUSH BUTTON
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
EMERGENCY/PARKING BRAKES
OFF
ON
CAUTION
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AXERA 5 126-126NV
SAFETY & ENVIRONMENTAL INSTRUCTIONS
ELECTRIC MAIN CIRCUIT-BREAKER
ON
RESET
OFF
2.15
Electric cable
WARNING: Never use an electric cable unless it is firmly positioned on its
support. this will prevent unnecessary tension on the cable which may result in
the plug being pulled from its socket.
The cable must never be live before the machine is ready to drill and the cable
itself has been placed in its support and support hooks.
NEVER HANDLE A LIVE CABLE.
Never move the machine if the cable is live.
To ensure that no vehicle will drive over the cable, lay the cable in hooks which
have been placed in the sidewall along the length of the gallery being drilled.
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.1
If the machine is delivered disassembled, please pay special attention to the following points:
The assembly site must be properly equipped (cleanliness, good lighting, lifting equipment, etc...).
The assembly operation must be done by qualified personnel.
Check that all components are delivered.
Fasten all bolts and connections properly.
Observe cleanliness when installing hydraulic hoses to prevent particles to enter in the hydraulic
circuit.
Lubricate all greasing points.
Wash the machine before using it.
Check for:
Possible transportation damage.
Tyre pressure and condition.
All oil and fuel levels.
CAUTION:
Remove the central
articulation locking bar before moving
the machine.
LOCKED BAR
IN UNLOCKING POSITION
CAUTION
Locking bar
in locking position
LOCKED BAR
IN LOCKING POSITION
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.2
PINS
2
TYPE A:
1
TYPE B
TYPE C
Hoses
Fittings and connections
Hydraulic leaks
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
ENGINE
1
2
AIR FILTER
31 (92)
32 (92)
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
Drain
WHEELS
1
3
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
HYDRAULIC TANKS
1
2A
2B
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
COMPRESSOR
4
OIL LEVEL
Oil drain
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
ROCK DRILL OILER
AIR/WATER CLEANER
36 (92)
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
DRILL FEED AND BOOM
TF500
3
TTF500
3
B26 F
B26 NV
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
WATER SUPPLY
1b
1a
WATER PUMP
The water pump must be drained before
each start and after each maintenance work
on the water circuit.
Use the drain ball valve for this operation.
NOTE: Read the water pump maintenance
manual for this operation if the drain ball
valve is not mounted on your machine.
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.3
ELECTRIC PANEL
ELECRIC CABINET
Includes 220 VAC and 24 VDC power
supply devices and the control circuits.
1
Once a month, check the connections
condition by doing a current fault test.
To do the test, push the current fault test
button 1 at the electric box, the F311 circuit
breaker 2 must trip.
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.4
TRAMMING COMPARTMENT
EMERGENCY STOP
PUSH BUTTON
EMERGENCY/PARK BRAKES
PUSH BUTTON
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
TRAMMING CONTROLS
3
Main components:
4
1. Tramming control panel.
2. Steering wheel.
3. Emergency stop button.
4. Stabilizers, canopy diesel boom supply
control valve.
5. Cable reel,
6
S TO P
ON
ERGENCY
EM
START
STOP
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
CABLE REEL, STABILIZERS, CANOPY & DIESEL BOOM SUPPLY
1. Front Left jack.
2
3
PUSH
PULL
FOOT PEDALS
Pedal A: Diesel accelerator.
Pedal B: Service brake pedal.
A
NOTE: To stop the machine or to reduce the
speed in a decline, release first the accelerator
pedal and, if needed, push the service brake
pedal.
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.5
BOOM MOVEMENTS
B26 F
Divergence
Boom extension
Feed extension
Boom lift
Feed swing
Feed extension
B26 NV
Divergence
Feed tilt
Boom lift
Feed
roll over
Feed angle
Feed swing
Boom extension
Boom swing
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
3.6
DRILLING COMPARTMENT
DRILLING COMPARTMENT
B: Boom controls.
D: Drilling controls.
P: Pressure adjustment knobs.
G: Pressure gauges.
S: Switches.
L: Air-oil lubrication sight glass.
O
S
P
Emergency stop
BOOM CONTROLS
LEVER
PUSH
LEFT
RIGHT
PULL
LEVER
2
PUSH
LEFT
RIGHT
PULL
44 (92)
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
LEVER
PUSH
LEFT
RIGHT
PULL
LEVER
PUSH
LEFT
RIGHT
PULL
LEVER
5 (OPTIONAL)
OR
PUSH
PULL
45 (92)
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
DRILLING CONTROLS
PUSH
LEVER
PULL
LEVER
PUSH
PULL
PUSH
LEVER
PULL
PUSH
LEVER
PULL
PUSH
LEVER
PULL
46 (92)
AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
ADJUSTMENT KNOBS
B
A: Feed pressure control knob. Turn
clockwise to increase pressure, counter
clockwise to decrease pressure.
A
DRILLING CONTROL WITH OPTION
A
B
PRESSURE GAUGES
B C D E
A
B
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AXERA 5 126-126NV
CHECKS AND INSTRUCTIONS
SWITCHES & JOYSTICK
A: Power pack on/off
E
F
G
01 2 10 2
10 2
10 2
EMERGENCY STOP
E: Joystick TRS (Optional)
PUSH Right: Swing up TRS
PUSH Left: Swing down TRS
PUSH Up: Close TRS
PUSH Down: Open TRS
C: Compressor
- Switch in central position (0) auto start with
power pack
- Switch to the right (2) power pack starts.
- Switch to the left (1) power pack stops.
SIGHT GLASS
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AXERA 5 126-126NV
TRAMMING
TRAMMING
4.1
WARNING
WARNING
WARNING: Sound the horn to warn any person of your intention to start and move the
machine.
Make sure that all covers and protective hoods and doors are installed and properly
closed
ELECTRIC SWITCHES
3
2
CAUTION
49 (92)
AXERA 5 126-126NV
TRAMMING
ELECTRIC PANEL
DISPLAY
Upper default display is fuel level, when carrier key switch S2 is turned
on.
Upper default display become diesel rpm reading when diesel is running.
Lower default display is diesel hours, when carrier key switch S2 is
turned on.
UPPER BUTTONS
When you push top line button you have on upper display that reading.
When you push top line button over 2 seconds there is again diesel rpm
reading.
Alarm came always on top and also button indicator light is then on.
LOWER BUTTONS
2. Engine coolant temperature.
The temperature should be under under 100 C. Indicator light
and display blinks and buzzer is
on if temperature is over113 C.
3. Fuel level. The indicator light
and display blinks if level is too
low.
When you push lower line button you have on lower display that reading.
Alarm came always on top and also button indicator light is then on.
ALL BUTTON
All button indicator light have indicator light test.
When carrier key switch S2 is turned on all button indicator light flash.
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AXERA 5 126-126NV
TRAMMING
WARNING LIGHTS
H21
H150
H19
3. Preheating indicator.
The engine can be started
when the indicator lights up. If
the engine is already warm,
preheating is not necessary.
H4
4. Charging.
The indicator lights up if the
alternator is not operational.
Switch off the engine and look
for the cause.
H18
1
2
H7
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AXERA 5 126-126NV
TRAMMING
TRAMMING CHARGE PRESSURE GAUGE
4.2
3
4
52 (92)
AXERA 5 126-126NV
TRAMMING
4.3
ELECTRIC CABLE
CABLE REEL CONTROL
CABLE REEL CONTROL
A
N
EMERGENCY
STOP
WARNING: Never use an electric cable unless it is firmly positioned on its support.
this will prevent unnecessary tension on the cable which may result in the plug
being pulled from its socket.
The cable must never be live before the machine is ready to drill and the cable
itself has been placed in its support and support hooks.
NEVER HANDLE A LIVE CABLE.
Never move the machine if the cable is live.
To ensure that no vehicle will drive over the cable, lay the cable in hooks which
have been placed in the sidewall along the length of the gallery being drilled.
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AXERA 5 126-126NV
TRAMMING
4.4
2
Always refer to the maximum gradient angle
(See: paragraph 2.5 page 19).
B
In normal tramming conditions to stop the
machine you must:
Release the accelerator pedal the machine (will
reduce speed).
Slowly push with the right foot on the service
brake pedal B.
54 (92)
AXERA 5 126-126NV
TRAMMING
EMERGENCY STOPPING
(O)
4.5
To park the machine safely, select an area clear of personnel and a location where the machine will not
obstruct passage of other equipment.
Bring the machine to a full stop. Release the accelerator pedal and press on tramming control pedal.
Apply the emergency/parking brakes.
Position the two (2) rear stabilizing jacks and the two (2) front jacks firmly on the ground. The distance
between the wheels and the ground must not be more than 7 mm (1/2").
The machine must be turned into a bank or rib to prevent it from running away. Place a stop block on
the wheels when parking a gradient.
Allow the diesel engine to idle several minutes to allow critical components to cool gradually.
Stop the engine by pressing the "OFF" button.
Turn the battery master switch to the "OFF" position.
WARNING: NEVER LEAVE THE MACHINE WHILE THE ENGINE IS RUNNING.
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AXERA 5 126-126NV
DRILLING
DRILLING
5.1
Place the machine lengthways of the drift at an equal distance from the sidewalls.
For optimum stability, and perfectly parallel holes, the chassis must be on line with the gallery being
drilled.
Stop the machine so that the distance between the machine and the face to be drilled = the length of
the drill feed + 300 mm (1 foot).
This position will allow the drill feed to access the lifters which are directly aligned with the machine
Mini. clearance
Front of the
chassis
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AXERA 5 126-126NV
DRILLING
Place the stabilizers firmly on the ground, do not over lift the chassis for optimum stability.
When placing the stabilizers, pay attention that nobody is close to them.
Optimum stability
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AXERA 5 126-126NV
DRILLING
5.2
ELECTRIC POWER
RESET
OFF
NOTE: To be able to use the machine circuitbreaker you should turn first the battery master
switch ON (See: paragraph 2.14 page 26).
Rotate then the main circuit-breaker in position
ON.
After using of the emergency stop button the
main circuit breaker will be placed automatically
in TRIP position.
To reset the power to the machine
- Rotate the lever fully to RESET position.
- Then rotate clockwise in ON position.
NOTE: Do not use the emergency stop button in
normal process to stop any of the power pack,
use dedicated stop button.
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AXERA 5 126-126NV
DRILLING
INDICATOR LIGHT PANEL
H608
Compressor running.
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AXERA 5 126-126NV
DRILLING
H608
Low water pressure. If the water pressure stays below 2.8 bar for longer
than 4 seconds (default setting), the pressure monitoring system stops drilling
and stops the water pump. The indicator light remains lit and it can be
turned off by pressing the bypass/acknowledgement button S505. After that,
water pump has to be started manually with switch S501.
Compressed air too hot. If the temperature of the output air from the compressor rises too high, the powerpack, the compressor, and the water
pumps stop and the indicator light goes on. The indicator light goes off automaticallyas the compressor cools down.
Compressor motor overloaded. The indicator light goes on and the powerpack,the compressor and the water pumps stop when the compressors protective switch F240 is triggered. The protective switch must be reset
manually. Turn the main switch to the 0 position before resetting the protective switch.
Water booster pump motor overloaded. The indicator light goes on and the
powerpack, the compressor and the water pumps stop when the water
pumps protective switch F230 is triggered. The protective switch must be
reset manually. Turn the main switch to the 0 position before resetting theprotective switch.
Low air pressure. If air pressure stays below 2.8 bar for longer than 10 secH609 onds (default setting), the pressure monitoring system stops drilling. The
indicatorlight remains lit and it can be turned off by pressing the reset/
acknowledgementbutton S505.
Highpressure water pump motor overloaded. The indicator light goes on
and the powerpack, the compressor, and the water pumps stop when the
highpressure water pumps protective switch F280 is triggered. The protectiveswitch must be reset manually (Optional equipment).
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AXERA 5 126-126NV
DRILLING
H608
Low oil level of hydraulic oil receiver or shank lubrication device. If the oil
level drops below the allowed minimum, the powerpack, the compressor
and the water pump stop and indicator light goes on. The level monitoring
system has a 3second time delay for preventing false alarms if the oil level
momentarily drops too low, for instance, when the rig rocks. The indicator
light goes off when a sufficient amount of oil is added.If the indicator light
blinks, the oil level in the shank lubrication is low.
Return filter clogged. When the indicator light goes on, the one of return filter
has come so dirty that it must be replaced. The filter monitoring device
does not stop drilling functions. When the oil is cold (below 30 C),
the monitoring system is bypassed to avoid alarms caused by thick oil.
Hydraulic oil too hot. If the temperature of the hydraulic oil rises over 75 C
the powerpack, the compressor and the water pumps stop and the indicator
light goes on. The indicator light goes off automatically when the oil temperature has dropped sufficiently.
Clogged pressure filter of powerpack for boom 1 and 2. When the indicator
light goes on, the pressure filter has come so dirty that it must be replaced.
The filter monitoring device does not stop drilling functions. When the oil is
cold (below 30 C), the monitoring system is bypassed to avoid alarms
caused by thick oil.
Emergencystopped. When any of the emergency stop buttons of the rig is
depressed the indicator light goes on, all motors stop and diesel stops. By
releasing the button(s), the indicator light can be turned off, but the motors
must be restarted separately.
61 (92)
AXERA 5 126-126NV
DRILLING
H608
Incorrect phase sequence. When the main switch is turned ON, the relay
K120 checks the 3phase current for correct direction of rotation.
If the directionof rotation, i.e. the phase sequence, is incorrect, the indicator
light goes on and the motors are prevented from starting.
Electric current switched ON. The indicator light goes on when the main
switch is turned ON.
Electric motor of airconditioning compressor running (Optional).
External pump overflow. The indicator light goes on and the powerpack, the
compressor and the water pumps stop when the protector switch F290 is
triggered. The switch must be reset manually (Optional).
62 (92)
AXERA 5 126-126NV
DRILLING
HYDRAULIC POWER PACK START UP
Ensure that all the control levers for the hydraulic
control valves, particularly the drilling control levers,
are in the NEUTRAL POSITION.
01 2
CAUTION
63 (92)
AXERA 5 126-126NV
DRILLING
5.3
PARALLELISM SETTING
INITIAL POSITION SETTING
The front frame of the machine should be levelled and in the axis of drilling direction.
Boom position:
Use the boom lift lever to bring the boom in horizontal position.
Use the boom swing lever to line up the boom with the front carrier axis.
Drill feed position:
Use the roll-over lever to bring the drill feed support cradle to the position shown below.
Use the feed swing and the drill feed tilt lever to line up the roll over axis with the front carrier axis.
Use the divergency lever to bring the drill feed to the horizontal position
NOTE: The boom is now set. If the last 3 movements are not used, the drill feed will remain in the
parallel drilling mode.
NOTE: For overall improved rigidity of the boom, it is recommended to use the boom extension when
approaching the drill feed to the face instead of the feed extension cylinder.
64 (92)
AXERA 5 126-126NV
DRILLING
B26 F
Stinger
B26 NV
A dead angle zone, when the rear section of the drill feed interferes with the boom, can occur when
drilling the blast hole (burn cut).
Extend the feed extension movement cylinder to near maximum capacity.
Position the drill feed near the zone to be drilled, by using the boom extension, swing and lift
movements.
Anchor the stinger with the remaining feed extension travel.
NOTE: it is the only position where drilling is recommended using the feed extension fully extended.
AXERA 5 126-126NV
DRILLING
5.4
65 (92)
66 (92)
AXERA 5 126-126NV
DRILLING
20960108
67 (92)
AXERA 5 126-126NV
DRILLING
5.5
COLLARING A HOLE
DRILL FEED POSITIONING
4
Pull percussion lever 2 fully
For smooth collaring pull slowly rotation lever 3
and feed lever 1. Keep the levers 3 and 1 in the
position where the movements have started.
Let the bit penetrated the face until it reaches
solid rock.
PUSH
5.6
1 2
3
PULL
When the bit has reached solid rock, collaring process is achieved. Full drilling power can be used.
NORMAL DRILLING
DRILLING OPERATION
1 2 3
PUSH
PULL
Turn the switch B to the right position (2) to stop the drilling
process. All drilling levers 1, 2 and 3 will move back to neutral,
NOTE: Use the emergency stop button only in case of
emergency. In normal process use dedicated button to stop
any operation.
68 (92)
AXERA 5 126-126NV
DRILLING
DRILLING ADJUSTMENT
While drilling the operator can adjust the rotation speed
(RPM) as well as the feed pressure.
NOTE: Always adjust both rotation and feed at the best level
acceptable according to your ground condition.
Rotation over-speed will result in a faster wear of the bit carbide inserts, mainly in abrasive rock.
Under-feeding will result in rapid wear of the rod, shank and
coupling threads. A smoking coupling indicates under feeding, increase the feed pressure when the coupling smokes.
Over-feeding will result in an increase in the rotation pressure which indicates an over-torque. That reduces the life
time of the rotation mechanism of the rock drill.
DRILLING IMPERATIVES
CLEARANCE ANGLE
69 (92)
AXERA 5 126-126NV
DRILLING
5.7
ROD UNCOUPLING
5.8
ENDING A SHIFT
When you stop the drilling process at the end of the shift or for any other reason, carry on following
operations:
Tilt the front end of the drill feed downward, the stinger in contact to the ground.
Stop all powerpack.
Close the water supply valve at the mine line.
As to prevent the alternator to be damaged, stop the diesel engine prior to turn the battery master
switch to the "OFF" position.
Place the main circuit breaker to the "OFF" position.
Shut OFF the power at the mine electric box.
Wash the machine mainly the drill feed and the boom.
Fill-up the shift report form.
Report any defects that you have noticed.
70 (92)
AXERA 5 126-126NV
TRANSPORTATION
TRANSPORTATION
6.1
TRANSPORTATION ON A PLATFORM
WARNING: Before driving the machine onto a transport platform, move the
boom and the feed to the tramming position. never exceed the maximum side
and slope limitation.
While moving the machine NEVER SWING THE BOOM.
When driving the machine onto a transport platform, use ramps. this should always be
done on level ground.
Always use low speed and observe special caution when coming from the ramps to
the platform.
WARNING: Install the locking bar at the central articulation before moving the
platform.
Lower all stabilizers against the platform floor.
Move the boom as low as possible and fasten it to platform.
Fasten the machine chassis to the platform using proper straps or chains.
71 (92)
AXERA 5 126-126NV
TRANSPORTATION
6.2
DANGER
Towing point
72 (92)
AXERA 5 126-126NV
TRANSPORTATION
Use the unbraking hand pump to pressurize the brake cylinders. The pressure build up by the hand
pump is sufficient to release the brakes.
NOTE: The brake valve is always functionning. To apply the brakes push downward the red knob, as
you do in normal conditions.
WARNING: The valves should be retighten as soon as the towing process as been
completed. NEVER START THE ENGINE THE HP VALVES UNTIGHTEN IN
DANGER
DANGER
6.3
TOWING POSITION.
LIFTING FRAME
LIFTING POINT
WARNING
WARNING
LIFTING POINT
WARNING
WARNING: Always respect the law and all the local safety regulations in lifting work.
Keep in mind the total weight of the rig, given in the technical data pages at the
end of this manual.
Move the boom and the drill feed to the tramming position (See: paragraph 2.6
page 20).
Install the locking bar at the central articulation. Install 4 hooks and chains or
cables at the front and rear lifting points.
WARNING: Do not stand under the machine during lifting process. Use proper lifting
devices as hooks, cables or chains for a safe work.
Use a lifting frame to maintain all 4 four chains or cables perfectly vertical and
parallel each other.
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
73 (92)
AXERA 5 126-126NV
TRANSPORTATION
The lifting device used must be of the correct type and have sufficient lifting capacity.
The rig or parts of it must not be lifted with any devices that are not specifically designed for lifting
purposes.
You must always know the exact weight of the load, and never exceed the lifting capacity specified by the
manufacturer of the lifting device.
Lifting routes should be planned so that the load is not moved over persons or such places where persons
may be present.
Make sure that the lifting equipment is in proper condition Wire ropes and chains used for lifting must be
checked regularly. Damaged wire ropes must be marked clearly and discarded at once.
Lift the load only a few centimetres at first to make sure that it is properly fastened and in balance. Do not
continue lifting until you are sure of proper fastening and balance.
The lifting wire ropes must be fastened according to the manufacturers instructions.
74 (92)
AXERA 5 126-126NV
TRANSPORTATION
6.4
The storing place temperature should be higher than the freezing point, and protected against direct
sunlight and rain.
CAUTION: If the temperature in the storing place of the machine is lower than the freezing point, the
water circuit, all the water components and the water scrubber must be protected or drained.
Wash the machine if it has been used or transported by sea using a high pressure steam washing
machine.
Drain and blow air through the water circuit. Blow some anti-freeze (rust inhibitor) through the circuit.
Lubricate all greasing points.
Bring the stabilizers in contact to the ground.
The drill feed stinger should be in contact to the ground.
The nitrogen rockdrill accumulator should be empty, PLACE A TAG TO REMIND THAT THE
ACCUMULATORS HAVE BEEN DISCHARGED.
Coat the cylinder rod with grease.
Drain the air reservoir(s).
Replace all fluids: engine, hydraulic axle and gear oil.
Spray a dust and corrosion inhibitor product on all electric devices.
As to prevent the alternator to be damaged, stop the engine prior to turn the battery master switch to
the "OFF" position.
75 (92)
AXERA 5 126-126NV
TECHNICAL DATA
TECHNICAL DATA
Technical Specification
6-232 S-A
AXERA 5-126
2004-05-14
APPLICATION
MAIN SPECIFICATIONS
Carrier
Safety canopy
Rock drill
Feed
Boom
Control system
Powerpack
Shank lubrication device
Air compressor
Water pump
Main switch
Cable reel
Length
Width
Height
Weight
Tramming speed
- Horizontal
- 14% = 1:7 = 8
Gradeability, max
Noise level
1 x TC 5
1 x FOPS / ROPS
1 x HLX5
1 x TF 500
1 x B 26 F
1 x THC 560
1 x HP 560 (55 kW)
1 x KVL 10-1
1 x CT 10
1 x WBP 1
1 x MSE 05
1 x TCR 1
10 855 mm
1 750 mm
2 100 / 3 100mm
12 000 kg
12 kph
5 kph
35 %
< 98 dB(A)
76 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
6-232 S-A
AXERA 5-126
2004-05-14
GENERAL DIMENSIONS
3100
1980
1675
1600
160
2510
1500
1500
Overall Length
TF 500 x 10
TF 500 x 12
TF 500 x 14
TF 500 x 16
6350
10
11
11
12
855
180
195
250
All dimensions in mm
B 26 F BOOM
Weight
Length
Profile height
Power class
Max working pressure
Type
Weight (with hoses)
Feed roll-over
Boom extension
Feed extension
210 kg
955 mm
87 mm
20 kW
- Percussion
225 bar
- Rotation
175 bar
Max torque (80 ccm motor)
400 Nm
Hole size
43 - 64 mm
Recommended steel
T38- H35-R32
T38-H35-alpha 330
T38-R39-R35
Shank adapter
7304-7585-01 (T38)
Flushing water pressure
10 - 20 bar
TF 500
500x10 500x12
500x14
500x16
4660
5270
5880
6490
3090
3700
4305
4915
2830
3440
4050
4660
470
500
530
560
Parallel holding
1 900 kg
360
1 200 mm
1 600 mm
TF 500 FEED
Feed type
Feed force
Boom controls
1 x 55 kW (75 hp)
3-phase motor
Pump types
- Percussion, feed & boom
Axial piston,
1 x 130 l/min variable displacement
- Rotation
1 x 60 l/min gear pump
Filtration
- Pressure
1 x 20 micron
- Return
1 x 10 micron
Hydraulic tank volume
180 liters
77 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
6-232 S-A
AXERA 5-126
2004-05-14
TRAMMING DIMENSIONS
2100
Overall Length
TF 500 x 10
TF 500 x 12
TF 500 x 14
TF 500 x 16
10
11
11
12
855
180
195
250
320
15
3000
2510
6350
TURNING RADIUS
CS
R2
R1
40
5550
TF
TF
TF
TF
500
500
500
500
x
x
x
x
10
12
14
16
R1
3260
3260
3260
3260
R2
5655
5800
5945
6070
CS
3290
3435
3580
3705
All dimensions in mm
CARRIER
WATER CIRCUIT
Model
TC 5
Diesel engine
Deutz BF4L 2011, 55 kW (74hp)
- Exhaust
Catalyser
Automotive hydrostatic transmission
Transfer case
Drop gear Clark-Hurth
Axles, Front & Rear
Case New Holland D45
- Oscillation
Rear axle, 2 x 10
- Tyres
12.00 x 20
Steering
Frame steering, 2 x 40
Brakes
- Service Hydrostatic transmission+positive braking
- Emergency & parking
Hydraulic oil immersed
multiple disc brakes on both axles
Stabilizers
2 hydraulic jacks, front
2 hydraulic jacks, rear
Safety canopy
Hydraulic, FOPS-ROPS
- Lowering capability
1 000 mm
Fuel tank
80 liters
Hydraulic tank
55 liters
AIR CIRCUIT
Compressor
- Capacity
Electric motor
Shank lubrication device
- Air consumption
- Oil consumption
ELECTRICAL SYSTEM
Total installed power
Main switch
Voltage
Frequency
Starting method
Cable reel
- Capacity
73 kW
1 x MSE 05
380 - 660 V
50 or 60 Hz
Direct start
TCR 1 type
100 m of cable 32 mm O.D
Lighting
- Working lights
- Tramming lights
4 x 70 W, 24 V
4 x 70 W, 24 V
Water-cooled engine
Deutz BF4M 2012
- Max. rating at 2300 rpm
93 kW (125 hp)
Fuel tank capacity
240 liters
Compressor & water pump driven by hydraulic motors
Total machine weight
10 500 kg
78 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
6-232 S-A
AXERA 5-126
2004-05-14
COVERAGE AREA
5890
5190
1750
5510
6490
OPTIONAL EQUIPMENT
DRILLING SYSTEM
CARRIER
Fume diluter.
Complete spare wheel.
*) 4 Michelin X mine D2 instead of standard types.
Hand pump for manual brake release.
ELECTRICAL SYSTEM
*) 1 000 V electric power supply.
Ground fault detector
- not applicable to 1 000 V
Electric cable (Technical specifications 5-506 S and 5-507 S)
- 380-460 V, 4 x 35 mm, 36 mm, 80 m length
- 480-575 V, 4 x 25 mm, 32 mm, 100 m length
- 660-690 V, 4 x 25 mm, 32 mm, 100 m length
*) Allen Bradley electrics.
*) Star-Delta electric starting method.
*) 2 x 35 W High Intensity Discharge (HID) working lights.
79 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
4-200 S-C
B 26 F Boom
2003-10-21
Boom Swing
Boom Extension
Divergence
Feed Swing
Feed Extension
Boom Lift
(main)
Feed Swing
(slave)
Feed Tilt
Feed Roll-over
Ensure horizontal //
Ensure vertical //
APPLICATION
DESCRIPTION
TECHNICAL DATA
Coverage with parallelism holding
Coverage with manual override
Weight, without hoses
Weight allowed
Boom telescopic extension
Boom lift, up and down
Boom swing, symmetric
Feed tilt, up and down
Feed swing, symmetric
Divergence, up and down
Feed extension
Feed roll-over
29,2 m
38,9 m
1 850 kg
1 050 kg
1 200 mm
45 and 16
45
25 and 50
50
3 and 90
1 600 mm
360
/
SANDVIK TAMROCK SECOMA S.A.S
19 avenue De Lattre-de-Tassigny - ZI
B.P. 46 - 69881 MEYZIEU Cedex
Tel : (33) 472 45 22 00 Fax : (33) 478 31 79 80
80 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
4-200 S-C
B 26 F Boom
2003-10-21
COVERAGE AREA
6000
5300
1870
5510
6490
GENERAL DIMENSIONS
1253
2600
3
45
1600
90
356
360
572
16
25
50
1200
50
50
31
(45)
26
(45)
81 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
4-501 S-C
B 26 NV Boom
2003-10-21
Boom Swing
Boom Extension
Feed Roll-over
Feed Extension
Boom Lift
Feed Swing
(main)
Feed Swing
(slave)
Feed Tilt
Divergence
Feed Angle
Ensure horizontal //
Ensure vertical //
APPLICATION
DESCRIPTION
TECHNICAL DATA
Coverage with parallelism holding
Coverage with manual override
Weight, without hoses
Weight allowed
Boom telescopic extension
Boom lift, up and down
Boom swing, symmetric
Feed tilt, up and down
Feed swing, symmetric
Divergence, up and down
Feed extension
Feed roll-over
Feed angle
29,2 m
38,9 m
1 900 kg
850 kg
1 200 mm
45 and 16
45
25 and 50
50
20 and 90
1 400 mm
360
95
82 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
4-501 S-C
B 26 NV Boom
2003-10-21
COVERAGE AREA
3410
1870
5970
5270
1200
6250
1870
3630
5655
5500
6480
GENERAL DIMENSIONS
1030
1400
2600
20
360
90
95
45
16
25 50
1200
95
50
95
50
31
(45)
26
(45)
572
83 (92)
AXERA 5 126-126NV
TECHNICAL DATA
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AXERA 5 126-126NV
TECHNICAL DATA
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AXERA 5 126-126NV
TECHNICAL DATA
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AXERA 5 126-126NV
TECHNICAL DATA
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87 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
3-1600
2005-02-15
1
2
7
6
11
10
12
APPLICATION
MAIN COMPONENTS
1. Hose reel
2. Feed cylinder
3. Impulse cylinders for stop-and-return
automatics
4. Hose support
5. Travelling centralizer
6. Feed wire ropes and rope tensioning
assembly
7. Feed beam
8. Lower feed cylinder
9. Bracket for feed extension cylinder
10. Lower feed beam
11. Front drill rod centralizer
12. Buffer
DESCRIPTION
The design of the feeds aims at simplicity of structure and ease of maintenance. The TFX feed consists of TF feed and TFX extension kit.
When the TFX 500 feed is in minimum length, short
holes can be drilled and while in maximum length,
long holes can be drilled. The extension of feed can
be adjusted stepless between minimum and maximum.
During drilling the buffer is pushed to the rock by
feed extension cylinder. The TF feed beam moves
on the lower beam by lower feed cylinder.
The beams are made of special aluminum profile
with sliding surfaces faced with stainless steel strips.
The drill rod centralizers are equipped with hardened
steel wear pieces and are designed for optimum
visibility and durability.
OPTIONAL EQUIPMENT
TRR 1 hydraulic drill rod retainer for extension drilling
Internal hosing
Connections parts for boom
Connections parts for rock drill
Centralizer wear pieces of different sizes
TECHNICAL DATA
Max feed force
Free speed
25 kN
0.5 m/s
88 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical Specification
3-1600
2005-02-15
DIMENSIONS
TFX 500
6/12
8/14
10/16
3480 / 5310
4090 / 5920
4700 / 6530
1610 / 3440
2220 / 4050
2830 / 4660
636
673
710
6, 8, 10, 12
6, 8, 10, 12
6, 8, 10, 12
89 (92)
AXERA 5 126-126NV
TECHNICAL DATA
2-1852
2003-06-04
1/2
1100
955
145
153
240
87
295
Description
The HLX5 is a hydraulic percussive rock drill with independent reversible rotation and low profile height.
90 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical data
Drill steels
Shank
Hole diameter
Tunneling
Cut hole drilling
Weight
Length
Profile height
43...64 mm
76...127 mm
210 kg
955 mm
87 mm
Percussion mechanism
Operating pressure
Percussion rate
Impact energy
Flow (at 220 bar)
120220 bar
67 Hz
320 Joule
97 l/min
Accumulator
Accumulator gas
High pressure (HP)
Low pressure (LP)
Filling valve
Nitrogen N2
50 bar
4 bar
Vg8 DIN 7756
Rotation mechanism
Motor
Motor type
Flow (at max. speed)
Pressure max.
Torque (at 175 bar)
Rotation speed
Orbit type
OMS 80
46 l/min
175 bar
400 Nm
0250 rpm
Flushing
Water flow (with one rod)
Water pressure
Shank lubrication
Air flow (at 6 bar)
Pressure
Oil consumption
Working temperature (water flushing)
Ambient temperature
Oil operating temperature
Hose fittings size
Percussion
Rotation
Lubrication
Flushing
Oil recommended
OMS 125
72 l/min
175 bar
625 Nm
0250 rpm
+0 ...+40 C
+40...+60 C
JIC 1 1/16 - 12
JIC 3/4 - 16
JIC 3/4 - 16
JIC 3/4 - 16
see a separate specification
Options
Special tools for HLX5, ID 55006507
OMS 160
74 l/min
175 bar
780 Nm
0200 rpm
91 (92)
AXERA 5 126-126NV
TECHNICAL DATA
04051-1
HYDRAULIC ROCK
DRILL HL 510
2004-09-28
1/2
197
1024
206
76
HL 510-38
HL 510-45
294
Application
The HL 510 hydraulic rock drill is designed for bench drilling with 32-45 mm (1 " - 1 ") diameter drill steels. It is
used on CHA 550, Dino 500 and Ranger 500 hydraulic crawler drills in drilling of 51-89 mm (2" - 3 ") diameter
blastholes in construction worksites, quarries and open pit mines.
Description
The HL 510 is a hydraulic percussive rock drill with independent reversible rotation and low profile height.
The HL 510 is equipped with separate flushing.
Drill steels
The HL 510 rock drill uses the following extension drill steels
Drill steel type
Diameter
mm
in
Rods
32
1
38
1
45
1
Shank adapters
( HL 510-38 )
( HL 510-45 )
92 (92)
AXERA 5 126-126NV
TECHNICAL DATA
Technical data
Weight
Length
Height
Width
Number of side bolts
130 kg
1 024 mm
206 mm
294 mm
4 pcs
Percussion mechanism
Operating pressure
Percussion rate
Kinetic power
Percussion oil flow (170 bar)
High pressure accumulators
Accumulator pressure
Low pressure accumulators
Accumulator pressure
Accumulator gas
100-170 bar
59 Hz
15.5 kW
100 l/min
1 pc
50 bar
1 pc
4 bar
Nitrogen N2
Rotation mechanism
Rotation principle / motor type
Rotation rate
Rotation motor type
Max. torque (210 bar)
Rotation flow
Flushing housing
Fittings
Percussion
Rotation
Flushing
Shank lubrication
JIC 1 1/16 - 12
JIC 3/4 - 16
JIC 1 1/16 - 12
JIC 3/4 - 16
Options
Special tools for HL 510, field kit ID 880 817 19
Special tools for HL 510, complete ID 152 257 68
OMSU 200
945 Nm
55 l/min/150 rpm
38 mm
45 mm