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14.12.1000.san He-Ce000215

This document provides information about Hisaka Works, a company that specializes in thermal engineering and plate heat exchangers. Some key points: - Hisaka has been developing high performance plate heat exchangers for over 50 years using proprietary technology. - Their plate heat exchangers are used across many industries for applications like heating, cooling, and heat recovery. - In addition to domestic manufacturing, Hisaka also exports its plate production technology and has an international sales network to serve global customers. - Quality assurance is a priority, with facilities meeting ISO9001 standards. Plates are made from corrosion resistant materials like stainless steel and titanium.

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14.12.1000.san He-Ce000215

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HE-CE000215

14.12.1000.SAN

WORLD LEADER IN THERMAL ENGINEERING

As a specialist in thermal engineering with world wide presence, our vision is to promote the rational use of thermal energy. We
have been developing versatile high performance products through the years of experience in the design and manufacturing of
our Plate Heat Exchangers using innovative and leading technology.

Markets and Applications

Challenging rationalization of thermal energy.

Hisaka Works, Ltd. / Konoike Plant

HISAKA Plate Heat Exchangers are used for

heating, cooling, heat recovery, heat exchanging, condensing, sterilization, etc.
Our heat exchangers are successfully installed
in all major industries such as chemical, food,
steel, pulp & paper, industrial machinery, automobile, oil refinery, textile, ship, air conditioning
and power plant.
HISAKA Plate Heat Exchangers have always
played a major role in thermal engineering as
well as an energy saving equipment.

Global Network
Original proprietary technology to overseas.
Since we started in 1953, a wide range of Plate
Heat Exchangers have been developed, designed and manufactured using our own original technology and engineering.
We have since then exported plate production
technology to many foreign licensees. On the
other hand, worldwide supply network through
representatives and our subsidiaries such as
Malaysia, Thailand, Singapore, Indonesia, Vietnam,
Philippines, China, Korea and Saudi Arabia has
been also established.

PHE Assembly Shop

Effective utilization of resources, energy-saving and high production efficiency.

That's the Heat Exchanger Division's concept of research and development.

Quality Assurance
Well established QMS conforming to ISO9001.
We conform to the most stringent quality assurance program as demanded by our international clients.
Our products meet with the highest engineering
standards and of the highest quality. As such,
we conform to various international standards
such as ASME, JIS, CE, etc.

CONTENT

Health, Safety and Environment

SEMI WELDED PLATE

CONDENSING PLATE

WEB SIMULATOR

NETWORK

We, HISAKA, take a proactive stance in Health,

Safety and Environment issue conforming to
ISO14001.

The World largest class 40,000ton

Press machine

The cutting-edge full automatic 20,000

ton Press machine

The career 20,000 ton Press machine

The latest 4,000 ton high speed

automatic precision Press machine

PLATE HEAT EXCHANGER

External Structure

Flow of Fluid and Heat Exchange Mechanism

The heat transfer plates are thin sheets of corrosion resistant metal such as stainless steel or titanium that are press-formed with
a corrugated pattern on the surface and sealed with synthetic rubber gaskets, which seals the flow channel and directs the fluid
into alternate channels. Such plates are suspended, supported and aligned by guide bars and tightened by bolts between a fixed
and a movable frame. The equipment can adjust the number of plates so as to meet the heat duty.

Heat transfer A and B-plates are of identical pattern. One simply turned upside-down becomes to the other so as to obtain a different flow channel by the gasket line. Further, by the start plate (D-plate) having its portholes with double seal gaskets and the
blind last plate (E-plate), the construction is such that the fluids do not directly contact the frames.

Construction Plate Heat Exchanger

S-Frame

E-Frame

The fixed frame.

Pressure retaining part to the
internal pressure.

The movable frame.

Similar function to the S-Frame
plate, but hung on the upper
guide bar and movable.

D-Plate

A-Plate

B-Plate
Upper Guide-bar
E-Frame
Guide-bar Support

Upper Guide-bar

Nozzle

Suspends the plates and EFrame plate. At the same time

functions as a positioning rail.

The connection to piping. The

stud bolts are located around the
connection. Rubber and Metal
are available.

Tightening Bolts/Nuts
Tighten the S- and E-Frames,
pressing the plates and
gaskets together, to seal the
fluids.

Plate with Gasket

The heat transfer plates are
designed with a variety of raised
areas and channels to ensure
strength and increase the heat
transfer area. In addition, a
gasket seals fluid in the
channels around the plates.

Lining

Guide-bar Support
E-Plate

Third leg that supports the rear

ends of the top and bottom
guide bars.

Lower Guide-bar

Base Plate

Rail that serves to position the

bottom edges of the plates and
E-Frame.

Fixed firmly the foundation by

anchor bolts.

S-Frame
Tightening Bolts/Nuts

NOZZLE SECTION

J TYPE

for small number plates

P TYPE

for large number plates

(with Guide-bar Support)

Boot

Boot
04

FEATURES
Heat Transfer Plates

Wide Application Range

Each heat transfer plate is corrugated to various patterns to

increase its strength and heat transfer area. Furthermore, the
corrugation creates high turbulence and thereby achieve high
heat transfer coefficient. The plate is provided with passage
hole on each corner. Each plate is tight-sealed with a gasket
fitted in its peripheral groove.

Capability range
Operating pressure
Operating temperature
Surface area
Plate materials

Hanger
Port Hole
Double Seal
Heat Transfer
Part

Distribution

Other materials
Gasket materials

Gasket

Prevention of Liquid Inter-mixing

: 0.1m /h to 5,000m /h
: 4.0MPaG max.
: 180C max.
: 0.18m2/unit to 2,500m2/unit
: Stainless steel, Titanium,
High Nickel alloy, Nickel
: Conforming to the Japanese and in
ternational standards as applicable.
: NBR, EPDM, IIR, FPM, Silicone,
TCG, etc.
3

Special consideration is taken into the gasket so as to protect

it from direct attack by liquid. Furthermore, the gasket is of
double-seal type so as to permit liquid draining outside the
exchanger even in a case of liquid leak caused by its deterioration.

High Performance
The overall heat transfer co-efficient (U-value) ranges from
4,000 to 9,000 W/m2C in water application, since the plate
corrugation provides high turbulent flow. This is one of the
reasons why plate heat exchanger performs so high heat
transfer coefficient. In addition, this turbulent flow also acts to
prevent scales from the plate surface.

Flow Channel
The plates are divided into A-plate and B-plate, and a passage is formed between these plates. The high temperature
fluid flows alternately and in the opposite direction of the
other fluid. Thus high efficient transfer of heat is achieved

through these plates.

A-plate when reversed would become B-plate. As such only
one type of plate can be used as A-plate and B-plate for most
models.

Easy Maintenance
The plate heat exchanger can be easily opened for inspection and maintenance by loosening the tightening bolts and
nuts. Assembly and opening of the unit are also easily performed.

Cold side outlet

Hot side inlet

Steam Available as Heat Source

The use of synthetic rubber gasket of special composition
permits to use steam as heat source, i.e operating temperature range up to 180C maximum.
Cold side inlet

Hot side outlet

Less Installation Space

Front View

The lightweight and compact construction saves the installation space to 1/4 and the weight to 1/3 of shell & tube heat
exchanger respectively. In addition, lightweight and thin heating plate with less liquidhold facilitates the installation work.
The Plate Heat Exchanger can be disassembled for cleaning
without piping work, while the shell & tube heat needs a additional space for drawing out the tube bundle.

Side View

Pass Design
With single-pass design, all of the connections are made on
the fixed frame side only. This simplifies piping work and increases layout flexibility. With a multi-pass design, connec-

tions are located on both the S-Frame (fixed-frame) and EFrame (movable-frame) sides making it necessary to remove
and adjust the piping.

E-Frame

Two fluids temperature

difference up to its extremely close...
The construction which permits heat exchanging in perfect
counter-current flow with very high heat transfer efficiency
makes it possible to approach the temperature difference between hot and cold fluids up to 1C and less.

S-Frame
S-Frame

Single-pass Design
05

It is necessary to
remove the
connected piping
when disassembling
the unit.

Multi-pass Design
06

PLATE

GASKET

The plates are specially selected from various patterns so as to achieve optimum area and cost effective heat exchanger for eachunit. These plates can be classified into three patterns, namely.
1. Herringbone pattern such as LX-, UX-, RX-, WX-, and SX-series
2. Wash board pattern such as EX-series
3. Special wave pattern such as GX-, and YX-series

1. Versatile gasket
HISAKA Plate Heat Exchanger is used in almost all process industries, as such the gaskets are specifically selected based
on the operating condition. A wide range of gaskets are available such as NBR, EPDM, IIR, FPM, Silicon, etc.
Special Hisaka (S-1) glue shall be applied for bonding

1. Herringbone pattern

The herringbone design in LX-series has corrugations with pitch which is rough and deep. In SX-series, the pitch is fine and
shallow, hence LX-series are used in application where low NTU is required, and SX-series are best suited for high NTU application. UX/RX-series is in between LX-series and SX-series.

NTU =

Hot temp inHot temp out

NTU : Number of heat Transfer Unit

LMTD : Logarithmic Mean Temp. Difference

LMTD

2. Glue-free gasket slit-in type

NTU of 1.5 and less is generally referred to as low NTU, and 3.0 and above is considered as high NTU

LX-series

UX / RX-series

SX-series

Even in the same series, the heat transfer characteristic is different due to plate pattern angle. H plate is suited to high NTU,
while L plate to low NTU. When the plates corrugated in H plate and L plate can be mixed together in a unit, intermediate thermal characteristics can be achieved.

These plate gaskets do not need adhesive. The slit-in gasket

is especially recommended for those applications where frequent replacement of the gasket is required. Further, without
the adhesives, adhesive odor is reduced. This slit-in type
gasket is suitable for such as water treatment Food application.

3. PTFE Cushion Gasket (TCG)

Through our own development, HISAKA has pioneered PTFE
Cushion Gaskets for the Plate Heat Exchanger. It is normally
used in applications where conventional synthetic rubber
would have limitations due to the corrosiveness of the fluid
being handled. With this new development, the Plate Heat
Exchangers can be applied in much wider field than before
due to the chemical resistance and the durability of PTFE.
Special double adhesive tape shall be applied for bonding

Features

H plate

L plate

Mixed arrangement

2. Wash board pattern

3. Special pattern

As this type of plate gas less metal contact, it is normally applied to fluids containing fibers, particles or sludge. We have
EX-series.

YX plate is used exclusively for vapor condensation. (See

Page 14)

1. Excellent chemical resistance against most chemical especially

organic solvent.
2. Due to the elastic core of the TCG gasket, it does not require
strong tightening torque during the assembly of the unit. Thus reducing the risks of plate deformation due to over tightening.
3. TCG gasket can be used for one side only, if the non-corrosive
fluid is running in the other side where conventional gasket can
be used.

Synthetic rubber

Synthetic rubber
TCG

TCG

Plate
Atmosphere
side

Liquid contacting
side
Synthetic
rubber
PTFE

GX plate is developed for heat transfer of fluids containing

much slurry or high viscosity liquids. (See Page 15)

PLATE HEAT EXCHANGERS VARIATION

Connection Dia
mm
inch

Model

Max Heat
Transfer Area
m2

H
mm

W
mm

LX-50

LX-01
LX-02
LX-11
LX-12
LX-21
LX-22
LX-31
LX-32
LX-41
LX-42
LX-51
LX-52

UX-005

3/4

331

160

200

UX-01

850

300

300675

UX-10

UX-11
UX-12
UX-21
UX-22
UX-31
UX-32
UX-41
UX-42
UX-91
UX-92

1,115

408

385400

8251,440

LX-00
LX-10

LX Series

LX-20
LX-30
LX-40

857

350

415518

SX-10

100

1,066

460

388396

1,336

SX-20

100

1,593

580

488686

9332,151

SX-30

150

100

1,5751,675

650

6064,021

200

300

2,0752,154

790

1,0024,417

200

1,9952,045

810

7133,313

UX Series

1,540

550

362385

7882,011

100

200

1,8411,891

610

5982,821

200

2,135

760

1,0023,352

350

800

2,8292,929

1,300

1,7605,760

UX-100

UX-102
UX-103
UX-104

500

1,600

3,6303,780

1,570

2,2628,262

UX-110

UX-112
UX-113
UX-114

500

3,6303,780

1,570

2,2628,262

500

1,600

4,2704,300

1,570

2,2628,262

3/4

488

242

402

100

1,177

460500

388405

8281,345

150

200

1,8501,900

650

6062,836

200

500

2,1822,231

820950

9133,513

250

500

2,4342,584

900

1,7605,760

400

1,600

2,9903,140

1,370

1,7627,012

UX-30
UX-40
UX-90

UX-130
RX-00
RX-10

RX Series

RX-30
RX-50
RX-70
RX-90

UX-133
UX-134
RX-01
RX-02
RX-13
RX-14
RX-31
RX-32
RX-51
RX-52
RX-71
RX-72
RX-92
RX-93
RX-94

SX-82S
SX-83S
SX-84S

SX-80M

SX-82M
SX-83M
SX-84M

WX-90

SX-82L
SX-83L
SX-84L
SX-91M
SX-92M
SX-93M
SX-94M
SX-95M
SX-96M
-91L
SX-92L
SX-94L
SX-95L
WX-11
WX-12
WX-13
WX-14
WX-53
WX-54
WX-91
WX-92

EX-15
EX-11

SX-90M

SX-90L

WX-10
WX-50

W
Plate model

Frame type

SX-11
SX-12
SX-21
SX-24
SX-31
SX-32
SX-41
SX-44
SX-43
SX-45
SX-71
SX-74
SX-73
SX-75

SX-80S

SX-80L

EX Series

SX-70

WX Series

100

SX-40

SX Series

UX-20

Connection Dia
mm
inch

Model

Max Heat
Transfer Area
m2

H
mm

W
mm

100

1,590

360

4261,526

100

200

1,870

540

6202,020

150

600

2,683

634

7133,713

200

500

2,166

805

7583,757

250

800

2,692

1,0701,090

1,5104,510

1,500

2,529

1,300

1,7605,760

2,000

2,929

1,300

1,7605,760

2,600

4,192

1,300

1,7605,760

1,700

3,1343,284

1,3001,390

1,7626,762

1,900

3,4383,588

1,3001,390

1,7626,762

350

100

1,1771,222

500

8321,851

200

2,233

820

1,0023,352

350

800

2,8292,929

1,450

1,7605,760

EX-15

100

1,445

550

7882,198

EX-11

200

100

2,100

760

9973,212

No. of plate

Plate series name

(LX, UX, RX, SX, EX, GX, YX)

No. of plate

Plate size (0-13)

Only use for specific structure

(R:Steam duty, L:Partition plate)

Plate pattern (1-6, MIX case 7-9)

See P.07

Frame range (J, P)

See P.03

Plate thickness (0.5, 0.6, 0.8, 1.0)

6 means 0.6mm
Gasket type (A:Slit in, B/none:Glue)

Pressure range
(none, H, U, S)
Connection type (N, TN/KN, none)

RX-146A-TNHJR-24

J Type

P Type
10

APPLICATION
MARINE

STEEL MILL

HVAC

Central F.W. Cooler

CENTRAL COOLING SYSTEM

Lube. Oil Cooler

G/E F.W. Cooler

PETROCHEMICAL PLANT

PULP & PAPER

POWER STATION
APPLICATION
CausticSoda, Fertilizer, Petrochemical,Oil
Refinery, Oil & Fat, Pharmaceutical
Food
Sugar, Starch, Sauce, Ketchup,
Sodium glutamate
HVAC
Air-conditioning, Tap water heating
Steel Mill
Blast Furnace, Continuous Casting, C.O.G,
Plating & Galvanizing
Metal
Plating, Quenching, Anodizing, Painting
Pulp & Paper Black Liquor, White Liquor, Digester, Heat
Recovery
Textile
Synthetic Fiber, Spinning, Dyeing
Central Cooling System (by Sea water / Fresh water),
Power Station, Co-generation, Marine and many others.
Chemical

SEMI WELDED PLATE

FEATURES

CONDENSING PLATE

CONSTRUCTON of SEMI WELDED PLATE

High heat transfer coefficient owing to uniform distribution of

flow to entire heat transfer is by special plate pattern.
A couple of plates are laser welded with o-ring at port holes
between the plates, thus semi-welded plate heat exchanger
can be used for higher pressure compare to conventional
Plate Heat Exchanger.

ADVANTAGES

YX type heat exchanger is specially designed for condenser

to provide high condensing performance in characteristic
formed various material plates.
This characteristic YX shape is enable to be light and compact construction and it has the heat transfer performance of
2 to 3 times as high as conventional S&T heat exchanger.

SEMI WELDED TYPE HEAT EXCHANGER

LASER WELDING

1. High pressure resistance is about 2 to 3 times higher than

all gasket type heat exchanger.
2. Save maintenance cost.
3. Chemical resistance TCG o-ring and synthetic rubber are selectively used.
4. Nozzle pitch dimensions of semi-welded plate heat exchanger are same to those of following plate heat exchangers.
WX-10 and RX-10
WX-50 and RX-50
WX-90 and UX-90
Therefore, RX-10, RX-50, UX-90 can be replaced to WX series without changing location of connection pipes.
5. Different from full welded plate heat exchanger, Semi-welded plate heat exchanger can be easily added plates to increase capacity.
6. Semi-welded plates heat exchanger can be disassembled
and done easy maintenance against full welded plate heat
exchanger.

FEATURES

GASKET
PROCESS FLUID

COOLING WATER

ALL GASKET TYPE HEAT EXCHANGER

GASKET
PROCESS FLUID

COOLING WATER

ADVANTAGES
1. Heat Transfer coefficient is about 2 times as high as that of
shell & tube heat exchager. The condensing surface is always secured and the heat transfer coefficient is improved
because condensate is immediately drained out.
2. To achieve much less vapor pressure drop than the conventional Plate type Heat Exchanger, special consideration of
plate characteristic is taken in contribution.
3. Cooling water consumption is about half of S&T heat exchanger.
4. The use of TCG gasket is selectively used and it expands
the application to wide field.
5. Easy change of condensing capacity by increase or reducing the number of plates.
6. Because of inlet and out let connections at the same side,
YX type can be applied not only an total condenser but also
to partial condenser.

APPLICATION
BTX Recovering Process in COG Plant
Sulfuric Acid Process
B.P.A Recovering Process in Poly-resin Plant
Quench Water Cooler in Ethylene Plant
Vacuumed Condensate Cooler in Synthetic Fiber Process
Pure Water Heater in Clean Room
Oil and Fat

APPLICATION
Wort Pan Condenser in Beer Prpcess
Vent Gas Condenser
Cl2 N2 NH3 Gas Condenser
Barometric Condenser

Specifications
Max flow rate
Operating pressure
Max operating temperature
Connection Diameter
Plate material
Gasket material

: 2300m3/h
: 4.0 MPaG
: 180C
: 100mm(4")/200mm(8")/350mm(14")
: Stainless steel, Titanium,
High Nickel alloy etc.
: EPDM, TCG, FPM etc.

Specifications
WX-10

WX-50

WX-90

Max. flow rate

Operating pressure
Max. operating temperature
Plate material
Gasket material

: 30,000m3/h
: -0.097MPaG ~ 0.6MPaG
: 180C
: Stainless steel, Titanium etc.
: NBR, EPDM, IIR, TCG etc.

Water side

Vapor side

MULTI GAP PLATE

MAINTENANCE

FEATURES

In order to extend the lifetime of the plate heat exchanger, it is important to watch changes in conditions. Frequently observed
faults and causes are summarized below. If those faults are detected, please contact us and inform manufacturing number of the
unit.

GX-21 provides 10mm channel space both for hot and cold
sides, so that heat recovery can be performed between hot
and cold slurry. GX-22 plate is made by reversing and upside
down GX-21 plates.
Mixed plate arrangement of GX-21 and GX-22 is named GX23. It gives the widest channel spacing (20mm) at one side,
which is available for large size particles.
GX plates have wider depth, larger corrugation pitch and less
metal contact points, comparing to conventional plates.

Faults

Decreasing of
performance

q Heat transfer performance

It is necessary to clean the plates and remove scale, because
of supposing scaling on the heat transfer surface.

w Flow performance
Clogging of the port holes inlet and/or scale deposition on the
heat transfer surfaces may be supposed. It is necessary to
clean the unit and remove scale.

ADVANTAGES
Leakage of fluids

1. Easy to flow throughout between plates.

2. GX series provides the widest channel spacing.
3. Mixed plates arrangement gives three types of channel spacing.
4. It is better performance for slurry, sludge and crystal containing liquid.
5. Electrolytic polishing selectively used for food application.

e From plate pack

Insufficient tightening the plate pack, damage or deterioration
of gaskets, plate gasket groove or double seal area corrosion,
wrong plate arrangement, foreign object caught between gasket seal surfaces, gasket twisting or overlapping from the
groove may be the supposed. Correct each fault or replace
gaskets and/or plate.

y Intermixing of
two media
It is possible that corrosion or damage to the
intermediate plate has
penetrated the plate.
Replace the damaged
plate.

r From S-Frame
The D-plate gasket, rubber boots, D-plate or S-nozzle may be
damaged. Replace the damaged part.

t From E-Frame
The E-nozzle gasket, E-nozzle, rubber boots, or E-plate may
be damaged. Replace the damaged part.

APPLICATION
Slurry in PVC, Latex
Sludge quenching oil
Plating solution
Crystal (sodium hypo-chloride, sodium alminate, etc.)
Glucose
Flesh juice
Waste water

GX-20

Specifications
Max. flow rate
Max. operating pressure
Max. operating temperature
Connection(standard)
Plate material
Gasket material

: 900m3/h
: 0.7MPaG
: 130C
: 100mm (4"), 200mm (8")
: Stainless steel, Titanium etc.
: NBR, EPDM etc.

GX-21

GX-23

Combination of GX-21 & GX-22

a view of the cross section from top
15

Cracking at the gasket groove

Decreasing the plate thickness due to severe erosion corrosion

Heat exchanger Seawater inlet port hole

Wood chips, seaweeds and shellfish are blocking the flow channel,
and causing poor fiow in the unit.

WEB SIMULATOR
Simulation of Plate Heat Exchanger
Now Possible on the Web

NETWORK

Top screen on the website

- Original proprietary technology to the world Global leading company, HISAKA. This is our goal.
Since we started our research and development in 1953 we have been engaged in manufacturing and its improvement of
Plate Heat Exchangers over 50years in Japan and supplying our equipment to the foreign countries more than 70, and as
of today, our HISAKA brand becomes global to manufacture, supply and provide after-sales services at 7 countries in the
world.

HISAKA Web-Simulator (HWS)

The world's first website for simulating Plate Heat Exchanger is now launched on the Internet. By accessing
the following URL and entering your design requirements according to the instructions on the screen, you
can get your own plate heat exchanger. In addition, you
will be able to download the specification with outline
drawing for installation work. The most appropriate simulation of plate heat exchanger is possible 24-hours a
day anytime, anywhere according to your convenience.

Click here for a

direct link.

PORTUGAL

http://www.hisaka.co.jp/simulator_english/

"Calculation Results"

"Design conditions Input" Screen

KUWAIT

To request a quotation
request, click "Quotation
Request".

Select your plate

materials and
enter your design
conditions in the
empty fields, and
click "Calculate".

To output the
specifications,
click "Print
Specifications".

SAUDI ARABIA
UNITED
ARAB
EMIRATES

"Specification" Screen

When you do not need a

quotation, click
"Return to TOP" to exit.

The calculation results are

automatically saved for one
month. When you need a
quotation later (within the onemonth period), click "Send the
Quotation Request Key to you by
email. " so that the Quotation
Request Key is sent to you.

Group
Gr
oup Company
Company
HISAKAWORKS S.E.A. SDN. BHD.
(Malaysia)
Tel : +60-3-58804185Fax : +60-3-80817185
E-mail : [email protected]

HISAKAWORKS S.E.A. SDN. BHD.

PENANG BRANCH (Malaysia)

If it is necessary to help for selection of Plate Heat Exchanger, please fax the form below with your design conditions. Hisaka shall
reply to you. A more suitable design can be offered, if additional information such as plate material and gasket material etc. can be
provided. In addition, please feel free to contact our nearest agents or sales representatives of Hisaka if you have any questions.