Rolling Shutters Brochure

ROLLING SHUTTERS
Indias No.1 Entrance Automation & Loading Bay Equipment Company
EUROPEAN COLLABORATION AND TECHNOLOGY WITH

INNOVATIVE AND CREATIVE ENGINEERING FOR MORE
THAN 20 YEARS
Quality & Safety - Our Priority

All Rolling Shutters & Grills are CE
certified, manufactured in accordance
with STANDARD
EN 13241-1 : 2003+A1: 2011
DIRECTIVES : 2006/42/EC
2004/108/EC
Optional
: IS 6248
A PARTNER WHO STANDS BY YOUR SIDE
10
Gandhi Automations develops and

manufactures its products strictly in line
with these standards. You are continuously
assured safe operation with regular use,
assembly and maintenance.
M
YEARS
GUARANTEED
AVAILABILITY
ORIGINAL SPARE PARTS
Guaranteed original spare parts availability for 10 years
CONTENTS
4
Our Quality for Your Safety
Gandhi Rolling Shutters - Quality Engineered
Curtain Profiles
12
Range of Gandhi Rolling Shutters
14
Special Requirements
18
Drives for Industrial, Commercial & Residential Rolling Shutters
22
Safety Brakes
26
Control Units
28
Compact Gear Operators
30
Accessories - Operating & Controlling Options
32
Technical Specifications
36
Fire Rated Rolling Shutters - Fire Warrior
Our Quality For Your Safety
Gandhi Automations Pvt Ltd is

India's No.1 Entrance Automation and
Loading Bay Equipment Company. This
widely recognized position has been
achieved over years of hard work,
innovation, commitment to quality and
reliable customer service. Since 1996
we have been designing, manufacturing, exporting and installing products
that are problem free, safe and easy
to operate.
Competent Advice
Head Office
The company is certified to

ISO 9001 : 2008 by TV Nord. This
has resulted in the implementation of
continuous improvement in personnel
training,
production,
equipment
calibration, machinery maintenance,
logistics and customer relations.
Headquartered in Mumbai; the

commercial capital of India, the
company has expanded its manufacturing capacity, operations, geographical reach and customer base globally.
Today our products are marketed by
us and our distributors in more than 15
countries across Asia, Europe, Africa
and Americas.
Proper customer guidance and service

are our top priorities. Our well trained
and experienced specialists are
always at your disposal from the
project planning stage to final building
inspection. They help you to choose a
perfect product solution tailored to
your requirements.
Quality Management
Nationwide
Network
Ahmedabad
Bengaluru
Bhopal
Bhubaneswar
Chandigarh
Chennai
Coimbatore
Goa
Hyderabad
Indore
Jaipur
Kochi
Kolkata
Lucknow
Mangalore
Nagpur
New Delhi
Pune
Raipur
Ranchi
Surat
Vadodara
Visakhapatnam
Advance Manufacturing
Packaging
Our strategically located state of the

art manufacturing and warehousing
facility of 3,00,000 sq ft near
Bhiwandi (40km N-E of Mumbai)
ensures high quality products and short
delivery times.
Special care is taken while packaging

our products for dispatch to the
installation sites. Each consignment is
supervised by a team of experts who
ensure that material is dispatched
efficiently and promptly.
Inhouse research and development is

an important part of the Gandhi
Automations philosophy.
Install, Commission & Service
All essential product components and

control technology are designed and
produced by Gandhi Automations with
European collaboration and technology.
Our product engineering team uses
latest software combined with
technologically advance machinery to
offer the customer an excellent
engineered product.
Our team of committed and diligent

engineers and technicians; many of
whom are trained at advance training
centers in Europe ensure perfect
installation and trouble free commissioning according to our specifications
assuring product reliability and life.
Dynamic Customer
Service
Our customer care team
offers 24x7 service. We
lay great emphasis on exceptional
aftersales service and provide regular
programmed inspections and
maintenance safeguards which
increases product lifetime and reduces
operational cost.
Our widespread service network
assures response time to a minimum.
In rare case of any product failure, all
you need to do is reach for the
telephone.
TOLL FREE
1800 209 0200
From Anywhere in India
One call and one of our highly trained

service technicians will be on its way in
a fully equipped customer service van
with wide range of original spares.
Gandhi Rolling Shutters - Quality Engineered
Conforming to
/ IS 6248
Standards
Gandhi Rolling Shutters are ideal for

situations where side room is at a
premium and security is required. Our
Rolling Shutters require very little
headroom above the structural opening. They combine strength with
elegance along with durability and
are designed for both external and
internal applications.
Gandhi Rolling Shutters are fabricated of interlocked Galvalume, Galvanised Insulated and Non Insulated,
Stainless Steel, Patented Aluminium,
Polycarbonate profiles and Bright
Steel Bar Rolling Grills.
Each of our Rolling Shutters is solidly
constructed to promote trouble-free
operation and long life. The Rolling
Shutters can also be designed as per
client's specifications or conforming to
IS 6248.
Curtain Profiles
Curtain
Profiles
RS78GS
RS120GS
Curtain is fabricated of interlocking profiles of
Double Skin PUF insulated Galvanised Steel
z
Single Skin Galvalume Steel / Galvanised Steel
z
Double Skin Extruded Aluminium alloy
Single Skin Stainless Steel 304 / 316
z
z
Polycarbonate Lenses
z
RS78GS Venti
RS120GS Venti
Perforated single skin profiles help in achieving visibility, light

infiltration and ventilation. The perforations prevent the wind
load force from acting fully on the Rolling Shutter while maintaining visibility.
RS83A
Double
Skin
aluminium
extruded profile for heavy
duty strength.
RS81GS
RS78SS
Isotherm
Rolling
Shutters
with
galvanised double skin PUF
insulated profiles combine
energy
efficiency
with
structural strength, durability,
acoustic insulation, dust
prevention and an overall
aesthetic appeal.
RS78SS Venti
RS81GS Venti
Rolling Shutters can either be fabricated entirely of perforated profiles or these special profiles can be selectively
used to provide partial visibility at the eye level.
Isotherm vista
The surface of these profiles

is micro ribbed and profiles
with Plexi Glass double
glazing windows are also
optionally available. The
ends of alternate profiles
are fitted with end locks to
prevent lateral movement of
profiles.
Crystal
Crystal profile material is

injection-molded
polycarbonate, commonly known as
bullet-proof glass. Rolling
Shutters using Polycarbonate
appears transparent hence
serves as a perfect guard
against theft, wind, dust. It is
long lasting and prevents
ultraviolet rays.
Types of Rolling Shutters

Self - Coiling Push - Pull Manual Rolling Shutters
Self Coiling Type Rolling Shutters are operated by pulling
or pushing the shutters manually. Counter balancing of the
shutter curtain weight is done by using high tension coil type
springs (made from special steel spring wire) within strong
suspension shaft to reduce deflection. Due to manual exertion, these shutters are ideal for very small size only.
RG125BS
RG100BS
RSG81-100
Finish
Wherever uncompromising protection and safe fresh air supply is asked for, then elegant
Rolling Grill is the perfect solution. Available in Bright Steel Bar, they are the grills that will
prove themselves in daily use again and again.
Choice of three unique designs catering to all requirements.
Our products are available

in standard series with an
untreated surface but on
request we can provide
polyurethane painted in any
shade within the RAL colour
range over one coat of grey
epoxy primer.
Chain - Operated Rolling Shutters

Chain Type Rolling Shutters are operated manually by pulling
an endless chain. They are relatively easy to operate as
compared to the Self Coiling (Push Pull or Manual) Type
Rolling Shutters as they roll up and down smoothly. Counter
balancing of the shutter curtain weight is done by using high
tension coil type springs (made from special steel spring wire)
within strong suspension shaft to reduce deflection. These
rolling shutters are ideal for small size.
Gear - Operated Mechanical Rolling Shutters

Guide Rails
The curtain is guided vertically by roll
formed guides mounted on each side of
the Rolling Shutter. The depth of guide
rails depend on the width of the Rolling
Shutters. Guide Rails are provided with
PVC seals that ensure quiet shutter
travel.
Special shaped Omega guides with

integrated rubber and brush seals
ensure quiet shutter travel and also
provide effective sealing. This is standard for Isotherm Rolling Shutter and
where tight sealing is required.
Bend-resistant Aluminum
bottom
The Aluminium bottom is fitted
with EPDM rubber seal (DIN
7863). The seal prevents
penetration of dirt and rain,
weather sealing the lower
edge of the Rolling Shutter
and does not produce any
noise when in contact with the
floor. The seals also act as
deterrent against pests and
rodents.
Available on request is safety
edge, when in contact with
obstruction the Rolling Shutter
will stop and reverse to open
position.
10
Gear Type Rolling Shutters are operated mechanically by

using a hand crank / winding handle. Counter balancing of
the shutter curtain weight is done by using high tension coil
type springs (made from special steel spring wire) within
strong suspension shaft to reduce deflection. The gear operation is through machine cut worm gear. These Rolling
Shutters are ideal for small to medium size.
Aluminium side guide is constructed in

bright - rolled aluminium with black
slide profile.
Bend-resistant Mild Steel

bottom
A stable Mild Steel / Stainless Steel profile strengthens
the Rolling Shutter curtain. A
weather-resistant
flexible
EPDM tubular seal prevents
penetration of dirt and rain,
compensates for unevenness
in the floor and in the
end-of-travel position, does
not produce any noise when it
comes into contact with the
floor.
Electrically - Operated Rolling Shutters

Electrical Type Rolling Shutters are operated by using a range
of electrical actuators capable of operating shutters of all
sizes. They are made up of self-braking worm gear with
hollow shaft, integrated limit switches, integrated safety
brakes with overload protection. Operationally, these shutters
are relatively easy, hassle free and extremely safe and
operate by integrating the control accessories like push-button, key selector or remote controls. During downtime, the
option for manual operation is also available.
11
Range of Gandhi Rolling Shutters

Galvalume Rolling Shutters
Bright Steel Bar Rolling Grills
Galvalume Rolling Shutters are ideally suited for

most types of Industrial and Commercial applications. The aluminium zinc alloy coating offers excellent corrosion resistance. It retains the sacrificial
properties of zinc relative to steel while aluminium
provides a tough film of aluminium oxide to increase
barrier protection. Galvalume Rolling Shutters
continues to gain approval by specifiers, architects,
building owners and many others due to its versatility, ease of use, aesthetics and long-term performance.
Honeycomb design of Rolling Grills provides

attractive yet functional means to secure areas
where public access must be restricted. Honeycomb
Rolling Grills constructed of Bright Steel Bar are
attractively patterned and are ideal for display
windows of showrooms, shopping malls and
perfectly match with any building's architecture
and interior space. Rolling Grills provide optimal
protection without sacrificing visual access, air
circulation or light infiltration.
Galvanised Insulated Rolling Shutters
Stainless Steel Rolling Shutters
Galvanised Insulated Rolling Shutters are designed

for a variety of industrial, warehouse, loading
bays and commercial uses. The PUF insulated
Rolling Shutters combine aesthetically pleasing
appearance with thermal / sound insulation and
dust prevention. The shutters can be custom made
to fit large openings and are ideal for situations
where sideroom is at a premium and security is
required.
Stainless Steel Rolling Shutters made of SS 304 or

SS 316 interlocked profiles are high grade high
performance Rolling Shutters easy to operate,
install and have a very good corrosion resistance
while providing an appealing finish. They are
capable of withstanding adverse weather conditions, thus providing 100% safety and security.
12
Aluminium Rolling Shutters
Polycarbonate Rolling Shutters
Aluminium Rolling Shutters made of design patented extruded double wall aluminium profiles
provide durability, efficiency and functionality
while being light weight as well as robust. Aluminium Rolling Shutters being corrosion resistant can be
installed in areas where it would be exposed daily
to atmospheric conditions that cause corrosion.
Polycarbonate strips while offering transparency

are extremely secure making it burglar proof.
Polycarbonate Rolling Shutters are manufactured
using interlocked high impact polycarbonate
moulded lenses combined with security aluminium
tubings. The application of Polycarbonate shutters
range from protecting shop fronts, concealed
doorways, main entrances of shopping centers and
cash dispensing areas.
13
Over Dimensional Rolling Shutter
We fabricate our products precisely to your application and building opening. This applies to the
selection of correct material profile, colour and the
size. In this way you receive your perfect, completely individual solution. We are happy to advice you
on specific application requirement. Our Rolling
Shutters fit openings to a maximum width of 40,000
mm and height of 40,000 mm with an endless array
of options to satisfy both aesthetic consideration as
well as working requirement.
WIND
LOAD
Upto 180 km/hr
15
Vision Windows
Wicket or Pedestrian Door
Wicket or pedestrian doors are access doors integrated within the Rolling Shutter that can provide access to pedestrians even
while the Rolling Shutter is closed. With the installation of a wicket door the heat loss from the building can be reduced by the
decrease in the number of times the shutter is operated making it energy efficient.
Wicket doors offer a very practical and convenient solution for pedestrians who need to use the entrance frequently.
17
Drives for
Industrial, Commercial &
Residential Rolling Shutters
zSideone
is a drive unit for Rolling Shutters

for a direct drive installation to the Shutter shaft
z The chain trasmission is an option (for heavy Rolling Shutters)
z Designed
Sideone is made up of
z A
worm gear with hollow shaft

integrated safety brake
z An
z Integrated
z An
limit switches
electric motor
z
An emergency manual operation
The self-braking worm gear makes the Sideone irreversible. No need for an electric brake.
Additional Details
European Directives
Sideone, made in Italy, is made in
accordance with product standards EN
13241-1 Doors and EN 12453 Safety
for power operated shutters.
Overload Safety Factor

Motor overload safety factor = 4 x
the nominal motor amperage because
the starting current of the Sideone can
reach these levels for short periods.
Manual Operation
The manual override devices (hand
crank or handchain override) when
power cuts-off, are based on a max
strength of the end user of almost 40
kg. In big or extremely heavy shutters
the manual override is only intended in
down direction.
Duty Rating
There is a relation between the weight
of the shutter and the number of
movements per hour so the motor duty
rating varies according to the shutter
weight.
Output Speed
The maximum admissible speed
depends on the construction and type
of shutter. The admissible closing
speed shall be tuned so as to allow the
operating forces to comply with EN
12453.
Holding Torque
The Sideone drive unit is capable of
holding the weight of the shutter
without slippage.
The holding capability is the admissible load bearing of the worm gear
construction.
19
Sideone
Side motors with integrated safety brake for industrial
and commercial shutters.
Three-phase
Three-phase
LP250TC
LP650TC
Override options
Override options
Emergency manual operation types

Hand Crank
Hand Chain Override
Emergency manual operation types

Hand Crank
Hand Chain Override
Limit switch options
Limit switch options
Limit switch types

Mechanical Limits
Digital Limits
Limit switch types

Mechanical Limits
Digital Limits
Technical details
Dimensions (mm)
118
Power supply (V~)
53
Frequency (Hz)
66
123
Output speed (min )
12
Power (W)
0.75
Absorption (A)
2.1
Duty rating (ED)
S3-60%
Limit switch max turns
136.5
Temperature
380
155
105
135
210
53
250
-1
66
230/ 380
50
Torque (Nm)
272.5
Technical details
Dimensions (mm)
Noise (dB)
10
Weight (kg)
15
Frequency (Hz)
50
125
90
650
Output speed (min )
11
Power (W)
1.8
Absorption (A)
4.5
Duty rating (ED)
S3-50%
Limit switch max turns
10
Temperature
-5C/40C
Noise (dB)
<70
Protection rate (IP)
54
Weight (kg)
32
-1
305
245
120
279
525
<70
54
230 / 380
Torque (Nm)
180
-5C/40C
Protection rate (IP)
Power supply (V~)
155
30
33.3
8
Higher range available on request
Higher range available on request
12
43.3
40
627
20
21
Safety
Brakes
The safety brake is a safety device for Rolling Shutters without springs performing two functions
zA bearing support for the shutters shaft
zA mechanical brake blocking the descent of the shutter if sudden acceleration occurs
It is made up of antioxiding materials, consists of a central body with a hollow shaft and is supported by a floating metal base
preventing any tube eccentricity.
Gaposa safety brakes are equipped with a patented shock-absorber system and a microswitch for disconnecting the electrical
supply to the motor when the brake locks.
In order to select the most suitable model for the best application, a good understanding of the safety brake data is
essential.
Nominal torque
Locking torque
Working speed
Is the reference value to select the

most appropriate safety brake
according to the weight of the shutter
and the diameter of the tube.
It is the maximum stress to which the

safety brake is subjected when it stops
the rotation of the shaft.
It refers to the number of revolutions

at which the safety brake works as a
simple support without functioning as a
safety device. The speed of the shutter
tube has to be within this value.
Range
M10A
M15A
M20A
M30A
1000
1551
2200
3109
Nm
Nm
Nm
Nm
23
Torque Enhancement
Safety Brakes
Safety brake for industrial and commercial shutters
M10A
M15A
M20A
M30A
Torque enhancement system is a special

assembly for heavy industrial shutters. In
installations with Sideone motors, the shutters
shaft is driven by a chain transmission for
heavy Rolling Shutters.
Due to the interchangeability of the output
shaft the assembly can be installed on the left
or right side of the shutter.
The set is made up of:
The Sideone motor with mechanical limit
switch
z
Nominal torque (Nm)

Locking torque (Nm)
Working speed (min-1)
Screw tightening torque (Nm)
Approval number
Weight (kg)
M10A
1000
3560
12
8
TorFV 5/067
12.5
M15A
1551
8842
12
12
TorFV 7/126
19.5
M20A
2200
16588
12
26
TorFV10/155
20
M30A
3109
8
30
45
A safety brake (M10A, M15A, M20A or

M30A according to the type of assembly)
z
A special bracket for the chain transmission, sprockets, chain and a set of screws
z
M10A
M15A
M20A
M30A
Segment (mm)
A
B
C
D
E
F
G
H
L ()
Fastening screws
24
M10A
40
280
260
71
57
240
156
12
16
2 x M14
M15A
50
320
265
71
58
290
140
14
17
2 x M16
M20A
65
345
290
71
63
315
153
18
17
2 x M16
M30A
70
415
348
104
105
365
191
20
22
2 x M20
25
Control Units for Three Phase Motors
Control Units
QC3P
QC03+
Standard control unit with integrated push-button
Multifunction electromechanical control unit
QC3P is a control unit in an IP44 (IP65 upon request) ABS

box, which enables the remote control of Rolling Shutter
motors up to 2000 W.
QC03+ is a multifunction electromechanical control unit in an

IP44 ABS box which enables the radio control of three phase
Rolling Shutter motors up to 2000 W. It features 2
mini-inverters which assure the highest reliability on powerful
motors. It allows the control of the different safety devices
installed.
Features
Features
zOPEN
zOperating
/ CLOSE / STOP membrane buttons

contactors
zPlug-in connection cables
zAvailable with optional ready-wired 16 A CEE plug
(it replaces the main switch according to EN 12453)
zOperating modes:
Hold to CLOSE / OPEN
Hold to CLOSE / AUTOMATIC UP
zAdditional connections for: Push-button and Safety beams
zInter-locked
logic: momentary, dead-man (only for closing)

control
zSafety beams (2 inputs)
zSafety edges (test feature)
zPause timer and automatic closing
zFlashing light/courtesy light
zAdjustable working time, from 3 seconds to 4 minutes
zRemote
Description
QC3P
QC03+
Power supply (V~)
230/400 V~ (3) - 50 Hz (10%)
400 V~ - 50 Hz (10%)
Power supply External accessories
24 V~ - 50 Hz / Max 70 mA
24 V~ - 50 Hz / Max 250 mA
Motor power
max 400 V~ - 2000 W
max 400 V~ - 2000 W
Protection fuse
315 mA
315 mA
Protection rate
IP 54
IP 44
Working temperature
-10C /+60C
-10C /+60C
Dimensions (mm)
145 x 145 x 59
225 x 190 x 88
Weight (g)
1000
2450
27
Compact Gear
Operators
This is another 1P operator with advance technology having patented safety mechanism in an unlikely event of chain
failure. The operator with an IP 54 protection rating works on a very low vibration and decibel level. Motor has a long performance life.
Description
Features
DJM-600
DJM-800
DJM-1000
Max hoisting Length (Nm)
412
647
808
Electromotor (kg)
600
800
1000
Max hoisting height (m)
5.2
7.2
10.6
Electromotor (Kw)
Power
(HP)
0.37
0.55
0.55
1/2
3/4
3/4
Voltage (V)
1P
220
1P
220
1P
220
Current (A)
3.5
5.2
5.2
No. of chain
10A/68
10A/82
12A/70
Small / Big Sprocket wheel
9T/47T
9T/54T
9T/50T
4.77
5.18
Device weight (kg)
12.5
16.5
20.5
External
Dimensions
(mm)
110
410
122
110
450
132
147
500
150
Speed of Coiling block

(r/min)
A
B
C
z Attractive
appearance, compact motor

and strong lifting power
zHigh quality extruded aluminium alloy
outer case
zInbuilt limit switches, control panel and
manual chain override in case of power
failure
zLow vibration and noise
zMotor automatically protected from
thermal overload by internal thermal
probe
zPatented safety mechanism in case of chain
failure
zSpace and installation efficiency increases
due to motor's compact size
* Made in PRC
29
Operating & Controlling Options
Accessories
Manually Operated Controls
Radio Remote Control
Safety Device & Equipment
Push-buttons are used predominantly

for personnel traffic. Mounted on
walls or columns in the vicinity of a
shutter.
Radiographic operation offers the

possibility of selective operation. Only
vehicles or personnel with a transmitter
can open or shut the shutter.
Visually signifies door operation
1-Channel Polyvalent Transmitter
Infra-Red Photocells
Functions
a) Open: The shutter
opens when the
photocell beam is
interrupted.
b) Safety: The shutter
remains open as
long as the
photocell beam
is interrupted.
Push Button
Plastic housing IP 65
Simple and smooth

design - perfect for
every location.
Three Station Push Button

Open / Emergency Off / Close
Plastic housing IP 65
4-Channel Polyvalent Transmitter
Key Selector
Surface mounted key
switch
European cylinder
(DIN 18252)
Aluminium casing
Flashing Light
Operating modes:
Twisty rotary switch

for surface mounted
installation.
Exclusive active
bottom safety bar in
conductive rubber to
reverse motion when
shutter is closing if an
obstacle is hit.
It can be removed
from its base to
become hand-held.
Receiver
Rotary Switch
Bottom Safety Edge
zHold
to Close /
Open
zHold
to Close /
Automatic Up
It works in intermittent
fashion at 230V AC /
24V IP 44 protection
rating, supplied with
wall bracket. They
give visual signals for
opening and closing
impulse.
31
= Optional
- = Not Applicable
Door Type
Profile T ype
Classic Rolling Shutters

RS120GS
| RS120GS Venti
Galvalume Steel
(Galvanised Steel available
on request)
1.0 / 1.2
| RS81GS Venti
RS81GS
Galvalume Steel
on request)
1.0 / 1.2
Surfaces Without Colour Coating
Galvalume without protective

paint
Surfaces With Colour Coating
Profile Height (mm)
78
RS78GS
Material
Material Thickness (mm)
RS78GS Venti
Isotherm
RS78SS
Galvalume Steel
on request)
1.0
Galvanised Steel
304 / 316 Stainless Steel
2 x 0.5
1.0

paint

paint
Precoated Galvanised in
standard colours
Stainless Steel without

protective paint
81
119
104
78
RS78SS Venti
Curtain Weight
kg/m2 Approx.
13.0 / 15.5
13
13.0
Wind load EN 12424
Class 2 up to door width in mm

Higher wind loads on request
10000
10000
10000
9800
10000
Acoustic Insulation
Thermal Insulation
EN 717-1
Appendix B EN 12428
Standard
Standard
Curtain Material
Single-skinned steel
Double-skinned steel
Double-skinned aluminium
Standard
-
Standard
-
Standard
-
Curtain Surface
Galvalume Steel
Galvanised Steel precoated in RAL 9006
Standard
-
Standard
-
Standard
-
Standard
-
Standard
-
Standard
Standard
Standard
-
Polycarbonate moulded lens
Curved
Flat
Curved
Profile exterior & interior curved
Curved, Flat (optional)
(Clear Width X Clear Height)
10000 x 10000
10000 x 10000
10000 x 10000
9800 x 10000
10000 x 10000
Available
Available
Available
Available
Available
Standard
Standard
Standard
Standard
Standard
2 to 2.5mm thick, Galvanised

Steel with integrated brush seals
ensure quiet shutter travel
One coat of grey epoxy
primer by spray

Steel with integrated brush
seals ensure quiet shutter travel
primer by spray

primer by spray

Steel with integrated brush seals
Standard
RAL 9006 /9016 /5010
2 to 2.5mm thick, SS304 /

SS316 steel with integrated brush
Matt finish
Shaft
Steel tube with one coat of

grey epoxy primer by spray


Steel tube with two coats of

single colour shade polyurethane
paint similar to RAL 9006/9016/
5010 over one coat of grey
epoxy primer by spray

Hood
Stainless Steel matt finish

Aluminium with one coat of grey epoxy primer by spray
Bright Steel with one coat of grey epoxy primer by spray
Structural Shape
Standard Dimensions (mm)
Larger Dimensions On Request
Seals
On side guides and bottom
Locking Systems (applicable

only for MS Bottom Profiles)
Internal locking
External / internal locking
Side Guides
Finish
Wind Locks, Storm Anchors
12.0 / 14.5
12.5 / 15.0
11.5 / 14.0
15.8
13.5
Standard
-
Motor Cover
Bottom Profiles
zBend-resistant
zBend-resistant
zBend-resistant
Aluminium
profile for additional
strength
zWeather resistant flexible
EPDM tubular seal
zNoiseless operation
zBend-resistant
Aluminium
strength
EPDM tubular seal
zBend-resistant
Single spray coat of grey

epoxy primer
Standard
RAL 9006/ 9016/ 5010
Matt finish
Finish
32
Aluminium
strength
EPDM tubular seal
zMild Steel profile available
on request
Single spray coat of grey epoxy
primer
Aluminium
strength
EPDM tubular seal
on request
epoxy primer
11.7
Steel bottom
profile SS304/SS316 for
additional strength
EPDM tubular seal
33
= Optional
- = Not Applicable
Classic Rolling Shutters

RG100BS
Door Type
Profile Type
RS83A
RG125BS
RSG81-100
Crystal
Material
Aluminium
Bright Steel
Bright Steel
Galvalume Steel, Bright Bar
Polycarbonate moulded
lenses
Material Thickness (mm)
2 x 1.1
8.0
10.0
1.0, 10.0
3.0
Surfaces Without Colour Coating
Aluminium without protective

paint
Bright Steel without protective

paint
Bright Steel without protective

paint
Galvalume, Bright Steel

without protective paint
Polycarbonate
Surfaces With Colour Coating
83
127
100
81, 100
Profile Height (mm)
107
Curtain Weight
kg/m Approx.
12.5
20
11.5
Wind load EN 12424
Class 2 up to door width in mm

Higher wind loads on request
8000
6000
10000
6000
9000
Acoustic Insulation
Thermal Insulation
EN 717-1
Appendix B EN 12428
Curtain Material
Single-skinned steel
Double-skinned steel
Double-skinned aluminium
Galvalume Steel
Standard
-
Standard
-
Standard
-
Curtain Surface
Standard
-
Stainless Steel matt finish

Aluminium with one coat of grey epoxy primer by spray
Standard
Standard
-
Bright steel with one coat of grey epoxy primer by spray
Polycarbonate moulded lens
Curved
Standard
Honeycomb
Standard
Rectangle
Standard
Flat, Rectangle
(Clear Width X Clear Height)
8000 x 10000
6000 x 6000
10000 x 4500
6000 x 6000
9000 x 9000
Available
Available
Available
Available
Available
Standard
Standard
Standard
Standard
Structural Shape
Standard Dimensions (mm)
Larger Dimensions On Request
Standard
Flat
Seals
On side guides and bottom
Standard
Locking Systems (applicable

only for MS Bottom Profiles)
Internal locking
External / internal locking
2 to 2.5mm thick, Aluminium

with integrated brush seals
primer by spray

primer by spray

primer by spray

primer by spray
Shaft





Hood
Motor Cover
Side Guides
Finish
Wind Locks, Storm Anchors

primer by spray
Bottom Profiles
zBend-resistant
zBend-resistant
zBend-resistant
zBend-resistant
zBend-resistant
Finish
Single spray coat of grey epoxy

primer
34
Aluminium
strength
EPDM tubular seal
Aluminium
strength
EPDM tubular seal
on request
epoxy primer
Aluminium
strength
EPDM tubular seal
on request
epoxy primer
Aluminium
strength
EPDM tubular seal
on request
epoxy primer
Aluminium
strength
EPDM tubular seal
Anodised in natural finish
35
Fire Rated Rolling Shutters
Fire Warrior
American (UL / FM) and British Standards
Fire Rated Rolling Shutters are rated physical fire barriers that protect wall openings from the spread of fire and are
designed to close automatically in the event of fire or an alarmed event. Automatic closure will be thermally controlled by
means of fusible link.
Motorised Fire Rated Rolling Shutter is tested & approved by SIRIM QAS INTERNATIONAL MALAYSIA and Warringtonfire
(AUSTRALIA) Pty Ltd which comply with BS 476: Part 22: 1987 standards for stability and integrity for up to 4 hours.
Application includes industrial, commercial, institutional and retail projects where fire protection is required.
Curtain
Bottom Rail
Fire Warrior curtain is constructed from 79 mm cold rolled

Galvalume / Galvanised Steel / Stainless Steel laths with
a minimum thickness of 0.9 mm. The interlocked profiles
are securely held using specially designed profile ends
which act as a curtain alignment system thus eliminating
lateral movement of the profiles.
Formed from Mild Steel flat bar and angle depending on

door width, welded back through a centrally located
galvanised steel flat plate.
Side Guides
Barrel Assembly
Mild Steel angles of suitable size and thickness are bolted

with support angles to support the guides to form a secure
fix in the RCC / Steel structure.
The roller barrel is manufactured from Mild Steel tube of

suitable outside diameter and wall thickness to suit the
shutter application and is un-sprung.
37
Fire Shutter Test

BARREL
ASSEMBLY
BEARING
DRUM
ASSEMBLY
MOTOR BRACKET
END PLATE
MOTOR
SPROCKET
FUSIBLE LINK
Barrel Bracket Plate

Suitable design of thickness 4mm.
Fitted with suitable anchor fastners for
fixing to the RCC / steel structure.
SIDE GUIDE
ASSEMBLY
SLAT
M.S. BOTTOM
Electrically operated: Shutters are

fitted with a geared motor complete
with a push button station with UP,
DOWN and STOP buttons.
RCC WALL OR
STRUCTURE
SIDE GUIDE
ASSEMBLY
Technical Details of Operator

Description
GAPL-FW 500
GAPL-FW 1000
Power Supply
3Ph, 415V, 50Hz
3Ph, 415V, 50Hz
Power Rating
250 W
270 W
Amp
0.9A
1.5 A
RPM
6.2
3.5
Torque
343 Nm
810 Nm
All Fire Shutters are equipped with

fusible link mechanism. Upon sensing a
temperature of 74C, the fusible link
mechanism releases the brake of the
motor and allows it to descend by
gravity. Where Fire Shutters are
needed to be activated by fire alarm
signal, a dual fusible link (electric
solenoid releaser) is used which releases the brake of the motor, upon receipt
of a 24V DC, 400mA fire alarm
signal. A reset pull is provided to reapply the brake on the motor.
Before the test
FIRE AU
N
TO
S
G
60 minutes of test
A PT
Y
ALI
LT
TR
Auto - Closing Mechanism
CLEAR OPENING
RCC WALL OR
STRUCTURE
SIDE GUIDE
ASSEMBLY
Shutter Operation
A WARRI
V
N
XO
PUSH BUTTON
CERTIFIED
E
CLEAR OPENING
0.9mm thick pressed galvalume /

galvanised steel hood box complete
with reinforced bracket as required to
suit the shutter width.
GUIDE HEIGHT
Hood
120 minutes of test
180 minutes of test
240 minutes of test
250 minutes of test - end of test
Accessories
zAuto
reset solenoid with fusible link

painted in RAL Colours
zAudio visual fire control panels which can be connected
to photo beams, smoke and heat detectors. Allowing
full control over how the shutter will descent in fire
condition
zPolyurethane
Additionally
At Gandhi Automations Pvt Ltd, we are also equipped to
offer Fire Rated Rolling Shutters tested and certified to
American Standards for upto 4 hours UL / FM Label.
38
39
TUV India Private Ltd.
Indian Green Building Council
An ISO 9001 : 2008 Company
Gandhi Automations operates a policy of continuous development and reserves the

right to make appropriate technical modifications / replacements without prior notice.
India's No.1 Entrance Automation & Loading Bay Equipment Company
Ahmedabad
Bengaluru
Bhopal
Bhubaneswar
Chandigarh
Chennai
Coimbatore
Goa
- 93273 01555
- 93435 09090
- 93292 94939
- 93385 69889
- 93176 41324
- 93809 31777
- 93452 99944
- 93731 37970
Hyderabad - 93473 75737

- 93034 64410
Indore
- 93520 41024
Jaipur
- 93882 04774
Kochi
- 93300 60855
Kolkata
- 93055 67760
Lucknow
Mangalore - 93797 41352
- 93250 45410
Nagpur
TOLL FREE
1800 209 0200
From Anywhere in India
New Delhi
- 93131 99044
Pune
- 93245 30710
Raipur
- 93524 40068
Ranchi
- 93044 95570
Surat
- 93270 97410
Vadodara
- 93756 41357
Visakhapatnam - 93463 34102
11-2014
CORPORATE OFFICE
2nd Floor, Chawda Commercial Centre, Link Road, Malad (W), Mumbai-400064, India
Tel
: +91 22 6672 0200 / 6672 0300 (200 Lines)
Fax
: +91 22 6672 0201
Email
: [email protected]
Website : www.geapl.co.in

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ROLLING SHUTTERS

Indias No.1 Entrance Automation & Loading Bay Equipment Company

EUROPEAN COLLABORATION AND TECHNOLOGY WITH

Quality & Safety - Our Priority

A PARTNER WHO STANDS BY YOUR SIDE

Gandhi Automations develops and

Our Quality for Your Safety

Gandhi Rolling Shutters - Quality Engineered

Range of Gandhi Rolling Shutters

Drives for Industrial, Commercial & Residential Rolling Shutters

Compact Gear Operators

Accessories - Operating & Controlling Options

Fire Rated Rolling Shutters - Fire Warrior

Our Quality For Your Safety

Gandhi Automations Pvt Ltd is

The company is certified to

Headquartered in Mumbai; the

Proper customer guidance and service

Our strategically located state of the

Special care is taken while packaging

Inhouse research and development is

Install, Commission & Service

All essential product components and

Our team of committed and diligent

One call and one of our highly trained

Gandhi Rolling Shutters - Quality Engineered

Gandhi Rolling Shutters are ideal for

Curtain is fabricated of interlocking profiles of

Double Skin PUF insulated Galvanised Steel

Single Skin Galvalume Steel / Galvanised Steel

Double Skin Extruded Aluminium alloy

Single Skin Stainless Steel 304 / 316

Perforated single skin profiles help in achieving visibility, light

The surface of these profiles

Crystal profile material is

Types of Rolling Shutters

Our products are available

Chain - Operated Rolling Shutters

Gear - Operated Mechanical Rolling Shutters

Special shaped Omega guides with

Gear Type Rolling Shutters are operated mechanically by

Aluminium side guide is constructed in

Bend-resistant Mild Steel

Electrically - Operated Rolling Shutters

Range of Gandhi Rolling Shutters

Bright Steel Bar Rolling Grills

Galvalume Rolling Shutters are ideally suited for

Honeycomb design of Rolling Grills provides

Galvanised Insulated Rolling Shutters

Stainless Steel Rolling Shutters

Galvanised Insulated Rolling Shutters are designed

Stainless Steel Rolling Shutters made of SS 304 or

Aluminium Rolling Shutters

Polycarbonate Rolling Shutters

Polycarbonate strips while offering transparency

Upto 180 km/hr

Wicket or Pedestrian Door

is a drive unit for Rolling Shutters

worm gear with hollow shaft