DS2 Series 220V Servo Driver

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The manual provides instructions for safely installing, operating and troubleshooting Spectra Technologies DS2 series 220V servo drives.

The manual instructs to cut off external power before installing or wiring, not to remove covers while power is on, not to touch terminals for 5 minutes after power off, and not to attempt changes with power on.

The manual lists items to check upon receiving the product including checking for damage, loose screws, correct motor code matching between drive and motor, and smooth motor shaft rotation.

DS2 series 220V servo drive

Fast reference manual

Spectra Technologies

DS2 series 220V servo drive user manual

Safety caution

Confirmation when receive products

DO NOT install any driver which is damaged, lack of accessories or not the same
with the model ordered.

Installation

Cut off external power supply before installation.

Wiring

Cut off external power supply before wiring.

Connect AC power supply to the corresponding terminals.

Do not connect a three-phase power supply to the U, V, or W output terminals.

Use 2mm2 wire to grounding the ground terminals.

Operation

Do not remove the panel cover while the power is ON.

Do not touch terminals for five minutes after the power has been turned OFF.

Do not connect with any motor when trial operation.

Before starting operation with a machine connected, change the settings to match
the parameters of the machine.

Do not attempt to change wiring while the power is ON.

Do not touch the heat sinks during operation.

Checking Products upon Delivery


1. When receive the products, please check below items:
Items

Comments

Are the delivered products the ones

Check the model numbers marked on the nameplates

that were ordered?

of the servomotor and servo drive.

Does the servomotor shaft rotate

The servomotor shaft is normal if it can be turned

smoothly?

smoothly by hand. Servomotors with brakes,


however, cannot be turned manually.

Is there any damage?

Check the overall appearance, and check for damage


or scratches that may have occurred during shipping.
1

DS2 series 220Vservo drive user manual


Are there any loose screws?

Check screws for looseness using a screwdriver.

Is the motor code the same with the


code in driver?

Check the motor code marked on the nameplates of


the servomotor and the parameter F0-00 on the servo
drive.

If any of the above is faulty or incorrect, contact SPECTRA or an authorized distributor.

2. Model description
1) Servo drive

DS2 2 0P7 A
Series name
DS2Compact
Voltage level

Configure type
Suitable

motor

capacity

A: Standard configure
B: Economical configure

2220V

0P40.4KW

(Without DB15 port)

4380V

0P70.75KW

Null: Fundamental configure

1P51.5KW
2) Servo motor

2P32.3KW
3P03.0KW

MS - 80 ST - M 02430 A Z- 2 0P7

Capacity
Rated voltage
Power-loss brake
Shaft Specifications
Performance Specifications
Feedback Component
Sine wave drive Motors
Base Size
Motor Series Name
Base size608090110130;
Feedback component: M(Photoelectric pulse coder);
Performance Specifications: First 3 numbers mean rated torque, last 2 numbers mean rated
2

DS2 series 220V servo drive user manual


revolution;
For instance:

01330: rated torque 1.3Nm, rated revolution 3000rpm;


10015: rated torque 10.0Nm, rated revolution 1500rpm;

Shaft Specifications: AWithout key; BWith key;


Power-loss brake: NullNot have it; ZHave it;
Voltage level: 2-220V; 4-380V;
Capacity: 0P40.4KW; 0P7-0.75KW; 1P2-1.2KW; 1P5-1.5KW

3. Sections description
1) Servo motor
Encoder code

Frame

Flange
Output (transmission) shaft

DS2 series 220Vservo drive user manual


2) Servo drive

DS2-20P4, DS2-20P7
COM1
5-pin port, for RS232 communication
POWER LED
Turn on when the drive power on
CHARGE LED
Turn on when main circuit power on. Do not touch the servo when LED
is ON after power off because there are charges in the capacitance.

Panel display
Show the servo state, alarm and parameters
Panel keys
To set the parameters
CN2
To connect the encoder on the servo motor
CN1
Command and sequence input signal, RS485 communication
Power supply and servo motor terminals
Power supply input, servo motor terminals

DS2 series 220V servo drive user manual

DS2-21P5
POWER LED
Turn on when the drive power on
CHARGE LED
Turn on when main circuit power on. Do not touch the servo when
LED is ON after power off because there are charges in the
capactance
.
Panel
display

To show the servo state, alarm, parameters


Panel keys
To set the parameters
COM2
Connect to PC, HMI, PLC
CN0
Command and sequence output
CN1
Command and sequence input
Power supply and servo motor terminals
Power supply input, servo motor terminals
CN2
To connect the encoder on the servo motor

DS2 series 220Vservo drive user manual

DS2-2P-A, DS2-2P-B

POWER LED
Turn on when the drive power on
CHARGE LED
Turn on when main circuit power on.
Do not touch the servo when LED is
ON after power off because there are
charges in the capacitance.

Panel display
To show the servo state,
alarm, parameters

POWER
CHARGE

STA/ESC INC

PUL+
V1+

SI1
SI2
+24V

COM

P+
PB
L1
L2
L3
PE
U
V
W

CN1

CN1
Command and sequence input

V2+

SO2

Power supply input and servo


motor power terminal

Panel keys
To set the parameters

DIR+

SO1

Power supply and motor power

ENTER

PUL-

DIR-

Output terminal
Command or sequence output

DEC

L2

CN2
To connect the encoder on
the servo motor

DS2 series 220V servo drive user manual


COM1
5-pin port, debug with PC, communicate with
HMI, PLC and other devices

DIP switch

1
2

For internal updating

Installations
1. Servomotor
MS series servomotors can be installed either horizontally or vertically. The service life
of the servomotor can be shortened or unexpected problems might occur if it is installed
incorrectly or in an inappropriate location.
Antirust

Caution
1. The end of the motor shaft is coated with antirust.
Before installing, carefully remove all of the paint using a
cloth moistened with paint thinner.
2. Avoid getting thinner on other parts of the servomotor.

DS2 series 220Vservo drive user manual


1 Storage Temperature
Store the servomotor within -20~+60 as long as it is stored with the power cable
disconnected.
2 Installation Site

Indoor, free of corrosive or explosive gases.


Well-ventilated and free of dust and moisture.
Ambient temperature of 0to 50C.
Relative humidity (r.h.) of 20 to 90% with no condensation.
Accessible for inspection and cleaning.

3 Concentricity
Please use coupling when connecting to machine; keep the shaft center of servo motor
and machine at the same line. It should be accord to the following diagram when installing
the servo motor.
Measure it at 4 places of the circle, the difference should be
below 0.03mm. (Rotate with the shaft coupler)

Measure it at 4 places of the circle, the difference should be


below 0.03mm. (Rotate with the shaft coupler)
Caution
(1)If the concentricity is not enough, it will cause the vibration and bearing damage.
(2)When installing the coupler, prevent direct impact to the shaft. This can damage the
encoder mounted on the shaft end at the opposite side of the load.
4 Orientation
MS series servomotors can be installed either horizontally or vertically.
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DS2 series 220V servo drive user manual


5 Handling Oil and Water
Install a protective cover over the

Through part of the shaft

servomotor if it is used in a location that is


subject to water or oil mist. Also use a
servomotor with an oil seal when needed to
seal the through-shaft section.
6 Cable Stress
Make sure that the power lines are free from bends and tension. Be especially careful to
wire signal line cables so that they are not subject to stress because the core wires are very
thin, measuring only 0.2 to 0.3mm2.

2. Servo drive
The DS2 series servo drives are base-mounted servo drives. Incorrect installation will
cause problems. Follow the installation instructions below.
1) Storage Conditions
Store the servo drive within -20~+85, as long as it is stored with the power cable
disconnected.
2) Installation Site
The following precautions apply to the installation site:
Situation
Installation in a
Control Panel
Installation Near a
Heating Unit
Installation Near a
Source of Vibration
Installation at a Site
Exposed to
Corrosive Gas
Other Situations

Installation Precaution
Design the control panel size, unit layout, and cooling method so the
temperature around the servo drives does not exceed 50C.
Minimize heat radiated from the heating unit as well as any
temperature rise caused by natural convection so the temperature
around the servo drives does not exceed 50C.
Install a vibration isolator beneath the servo drive to avoid subjecting it
to vibration.
Corrosive gas does not have an immediate effect on the servo drives,
but will eventually cause electronic components and terminals to
malfunction. Take appropriate action to avoid corrosive gas.
Do not install the servo drive in hot and humid locations or locations
subject to excessive dust or iron powder in the air.
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DS2 series 220Vservo drive user manual


3) Orientation

Install the servo drive perpendicular to the wall as shown


in the figure. The servo drive must be oriented this way

Wall

because it is designed to be cooled by natural convection


or by a cooling fan.

Ventilation
4) Installation
Follow the procedure below to install multiple servo drives side by side in a control
panel.
50mm minimum
POWER

CHARGE

STA
ESC

INC

POWER

CHARGE

STA
ESC

DEC

ENTER

INC

DEC

ENTER

30mm minimum 10mm minimum

POWER

CHARGE

STA
ESC

INC

POWER

CHARGE

STA
ESC

DEC

ENTER

INC

DEC

ENTER

50mm minimum

Servo drive Orientation


Install the servo drive perpendicular to the wall so the front panel containing connectors

faces outward.

Cooling
As shown in the figure above, allow sufficient space around each servo drive for

cooling by cooling fans or natural convection.


10

DS2 series 220V servo drive user manual

Side-by-side Installation
When install servo drives side by side as shown in the figure above, make at least

10mm between and at least 50mm above and below each servo drive. Install cooling fans
above the servo drives to avoid excessive temperature rise and to maintain even temperature
inside the control panel.

Environmental Conditions in the Control Panel

Ambient Temperature: 0~50


Humidity: 90%RH or less
Vibration: 4.9m/s2
Condensation and Freezing: None
Ambient Temperature for Long-term Reliability: 50C maximum

11

DS2 series 220Vservo drive user manual

Dimensions
1. Servo motor

60 series

Unit: mm

Model
MS-60ST-M01330-20P4

12

LA
Normal

Band-type brake

146

189

DS2 series 220V servo drive user manual

80 series

Unit: mm

Model

LA
Normal

Band-type brake

MS-80ST-M02430-20P7

150

191

MS-80ST-M03520-20P7

178

219

13

DS2 series 220Vservo drive user manual

MS-90ST-M02430-20P7

Model
MS-90ST-M02430-20P7

14

Unit: mm

LA
Normal

Band-type brake

149

194

DS2 series 220V servo drive user manual

110 series

Unit: mm

Model

LA
Normal

Band-type brake

MS-110ST-M04030-21P2

189

263

MS-110ST-M05030-21P5

204

278

15

DS2 series 220Vservo drive user manual

130 series

Unit: mm

LA

Model

16

Normal

Band-type brake

MS-130ST-M06025-21P5

179

236

MS-130ST-M10015-21P5

213

270

MS-130ST-M07725-22P0

192

249

MS-130ST-M15015-22P3

241

298

DS2 series 220V servo drive user manual

180 series

Model
MS-180ST-M19015-23P0

Unit: mm

LA
Normal

Band-type brake

232

289

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DS2 series 220Vservo drive user manual

2. Servo drive

Unit: mm

DS2-20P4, DS2-20P7

137.0
50.0
7.5

1370.03

5.0
2-5.0

7.5

165.0

165.0

5.0

DS2-21P5
75
67

180,5

POWER

STA/ESC INC

CHARGE

DEC

ENTER

186

178

+2
T

180,5

+1
U
V
W
PB
P+

18

DS2 series 220V servo drive user manual

DS2-2P-A, DS2-2P-B

POWER
CHARGE

INC

DEC

ENTER

1 2

STA/ESC

PULPUL+
V1+

CN1

DIRDIR+

SI1
SI2

190

202,54

161,3

212,54

V2+

+24V

CN2

SO1
SO2
COM

P+
PB
L1
L2
L3
PE
U
V
W

41
69
83

Wiring
1. Names and Descriptions of Main Circuit Terminal

DS2-20P4, DS2-20P7

P+
PB

The function of terminals as below shows:

Terminal

Function

Explanation

P+PB

Regenerative braking

Connect regenerative braking resister

resistor connection

between P+ and PB

Motor connection

Connect to the motor

Ground

Connect to the ground terminal of

UVW
L
N

motor, to be grounded
LN

Power supply for main

Single-phase AC200~240V, 50/60Hz

circuit
Ground

Connect to the ground terminal of


power, to be grounded

19

DS2 series 220Vservo drive user manual


1
2

DS2-21P5

The function of terminals as below shows:

Terminal

Function

Suppress current high

harmonics, to connect

Explanation
1 and

DC reactor

2 is short when out of

factory. Connect DC reactor between


1 and

2 to suppress current high

harmonics.

LN
P+

Power input of main

Single-phase AC 200240V, 50/60Hz

circuit

PB

Ground

Connect to the ground terminal of


motor, to be grounded

U,V,W

Motor connection

Connect to the motor

Ground

Connect to the ground terminal of


power, to be grounded

P+,PB

P+
PB
L1
L2

Regenerative braking

Connect regenerative braking resistor

resistor connection

between P+ and PB

DS2-2P-A, DS2-2P-B

The function of terminals as below shows:

Terminal
P+,PB

L3

L1,L2,L3
U

Function
Regenerative

braking

Explanation
Connect

regenerative

braking

resistor connection

resistor between P+ and PB

Power input of main

3-phase AC 200240V, 50/60Hz

circuit

V
W

Ground
(PE)
UVW

20

Connect to the ground terminal of


power, to be grounded

Motor connection

Connect to the motor

DS2 series 220V servo drive user manual

2. Winding Terminals on Servo motor


Symbol

60, 80, 90 Series

110, 130, 180 Series

PE

3. Layout of CN0/CN1 Terminals


The diagram shows the solder side:
DS2-20P4
DS2-20P7
CN1
1

CN0
1

SO1

DIR+
V2+

V+

SI4

SI2

V+

+24V

SI1

10
15

SO1

SO2
COM

DIR-

SI3

11

SI2

SO1

10

PUL-

V1+

SI2

CN1(DB15)

PUL+

SI1

A
6

PUL

V+

COM

DIR

CN0

DIR

SO3

PUL

DS2-2P-B
CN1

SO2

SI1

DS2-2P-A

DS2-21P5

SO2
12

COM

21

DS2 series 220Vservo drive user manual

CN0 and CN1

DS2-20P4
DS2-20P7

CN1

No.

Name

Description

RS485+

PUL

SI1

V+

DS2-21P5

22

SO2

Name

Description

RS485 -

DIR

Input terminal 1

SI2

+24V for input

SO1

10

COM

No.

Name

COM

RS485 +

RS485 -

Pulse A, pulse
signal

Output terminal
2

No.

Pulse B,
direction signal
Input terminal 2
Output terminal
1
Ground of
output

CN0

No.

Name

SO1

SO2

SO3

Description
Output terminal
1
Output terminal
2
Output terminal
3

Description
Ground of
output

DS2 series 220V servo drive user manual

DS2-2P-A
DS2-2P-B

CN1
No.

Name

PUL

V+

SI2

SI4

Description

No.

Pulse A, pulse

Name

DIR

SI1

Input terminal 2

SI3

Input terminal 4

V+

signal
+24V for pulse
terminal

Description
Pulse B, pulse
signal
Input terminal
1
Input terminal
3
+24V for input

CN0

No.

Name

Description

No.

PUL-

Pulse input PUL-

SI1

PUL+

SI2

V1+

+24V

DIR-

10

SO1

DIR+

11

SO2

V2+

Differential input
PUL+
+24V

for

open

collector
Direction

input

DULDifferential input
DIR+
+24V

for

collector

open

Name

Description
Input
terminal 1
Input
terminal 2
+24V input
Output
terminal 1
Output
terminal 2
Ground of

12

COM

output
terminal

23

DS2 series 220Vservo drive user manual

DS2-2P-A

CN1(DB15)

No.

Name

SI3

SI4

SI5

SI6

+24V

SO3

Description
Input
terminal 3
Input
terminal 4
Input
terminal 5
Input
terminal 6
+24V input
Output
terminal 3

No.

Name

Description

BO

Encoder output B

10

ZO

Encoder output Z

11

T-REF

12

V-REF

13

GND

14

RS485 +

15

RS485 -

Torque
input
Speed

COM

output
terminal

24

AO

Encoder
output A

analog

input
Ground for analog
input

Ground for
7

analog

DS2 series 220V servo drive user manual

DS2-2P-B

CN1(DB15)

No.

Name

SI3

SI4

SI5

SO3

B-

A+

A-

Z+

Description

No.

Input
terminal 3
Input
terminal 4
Input
terminal 5
Output
terminal 3
Encoder
output BEncoder
output A+
Encoder
output A-

Name

Description

Z-

Encoder output Z-

10

B+

11

T-REF

12

V-REF

13

GND

GND

14

RS485 +

15

RS485 -

Encoder output
B+
Torque analog
input
Speed analog
input

Encoder
output Z+

4. I/O Signal Names and Functions


1) Input signal
Item

Input terminal

Function

Digital input

SI1SI6

Multi-functional input terminal

PUL,

P2-00=1: A-phase pulse

PUL-, PUL+

P2-00=2: pulse

DIR,

P2-00=1: B-phase pulse

DIR-, DIR+

P2-00=2: pulse direction (sign)

Pulse input

25

DS2 series 220Vservo drive user manual


2) Output signal
Class

Name

Function

Digital Output

SO1SO3

Multi-functions Output Terminals

5. CN2 Encoder Connector Terminal Layout


The following diagrams are the layout of CN2 connector (face the solder pin).
5

15

Drive
side

10

9
14

12

13

1
7

6
11

Encoder Side On Motor


110130
series
4

Name

Drive
side

608090
series
9

A+

11

Encoder Side On Motor


110130
series
5

Name

608090
series
4

Z+

10

U+

12

W+

13

A-

14

B-

Z-

13

U-

10

15

15

W-

11

Shield

12

GND

13

5V

14

10

11

V+

15

12

14

V-

B+

6. Communication port

Serial port 1(COM1)


COM1 supports RS232, and is often used to connect with PC for debugging, or connect

with HMI. When under communication, the display panel cant show bb.
The communication parameters of COM1 cant be revised.
Baud rate: 19200bps; Data bit: 8; Stop bit: 1; even parity check; Modbus number: 1.

26

DS2 series 220V servo drive user manual

DS2-20P4DS2-20P7

1
(5-pin port)

Pin

Name

Description

TXD

RS232 send

RXD

RS232 receive

GND

RS232 ground

Note: 1. Please use the cable provided by SPECTRA company.


2. the types in the table cannot use RS232 (COM1) and RS485 (COM2) at the same
time.
The communication parameters of COM1 and COM2 will be changed at the same time.

DS2-21P5
8 7 6
5 4 3
2 1

(8-pin DB port)

Pin

Name

Description

UPGRADE

Self Upgrade

RXD

TXD

RS232

GND

RS232 ground

RS232

receive
send

Serial Port 2(COM2)

COM2 of all the types:


Type

COM2

DS2-20P4
DS2-20P7

A(CN1-1)

DS2-21P5

B(CN1-2)

Standard

Remark

RS485

A(CN0-5)
B(CN0-6)

RS485

27

DS2 series 220Vservo drive user manual


Pins definition:
1

DS2-2P-A
DS2-2P-B

RS232

Pin

name

Description

TXD

RS232 send

RXD

RS232 receive

GND

RS232 ground

(5-pin trapezoid
Please use the cable provided by SPECTRA

port)

company.

DS2-2P-A

The communication port on CN1

A(CN1-14)
RS485

B(CN1-15)

cannot be used with 5-pin ladder port


at the same time.

Communication parameters of COM2 can be set via P0-04. It supports Modbus-RTU


communication.
Parameter

Name

number
P0-04.0

Default

Range

Setting
Baud rate

09
0300
1600
21200
32400
44800
59600
619200
738400
857600
9115200

28

P0-04.1

Data Bits

08

P0-04.2

Stop Bits

0: 2 bits; 2: 1 bit;

P0-04.3

Parity

02

DS2 series 220V servo drive user manual


0: No Parity. 1: Odd Parity. 2: Even
Parity
Modbus station number can be set freely, depending on the following parameter.
Parameter

Name

Unit

Default setting

Range

Modbus station number

1255

number
P0-03

Note: Parameters above will take effect after repower on.

7. Position Control Mode


DS2-20P4, DS2-20P7

29

DS2 series 220Vservo drive user manual

30

DS2-21P5

DS2 series 220V servo drive user manual

DS2-2P-A, DS2-2P-B
3-phase 220V AC
(50/60Hz)

FI

L
L
1
L
2P
3P
+
P
B
E

L
Regenerative
resistor

Shield layer connects to


0V at signal side, be
vacant at drive side

/PUL CN0-1
/DIR
-

Vc
c
Servo enable ON
Servo enables when ON
Alarm reset
Clear the alarm when ON

V2

2.2K

Well operateGwith the


shield wire

CN1-10

ZO

CN1-9

BO

CN1-8

AO

CN0-4

Encoder
signal output

CN0-3

+
+24VIN

CN0-9 3.3K

/S-ON

CN0- 4
CN0- 8

/ALM-RSTCN0- 5
CN1- 5

Forward prohibit
Forward prohibit when OFF

/ P-OT

CN1-1

Reverse prohibit
Reverse prohibit when OFF
Speed selection

/ N-OT

CN1-2

/SPD-A

CN1- 3

/SPD-B

CN1- 4

Speed selection

CN

CN1-13

+24VIN

U
V M
W
P

U
V
W

3.3K

CN0- 9
CN1- 7
CN1- 1
CN1--6

GND

COIN

ALM
COM
S-RDY

The
outputs
can be
Self-defined

COM

31

DS2 series 220Vservo drive user manual

Use the operate panel


1. Basic operation
The operate panel can be used for parameter settings, operating references, and status
displays.
POWER

Button
CHARGE

STATUS/ESC
INC

STATUS INC
ESC

DEC

ENTER

DEC

ENTER

Function
Press: Status switch, status return
Press: Increase the value;
Press and hold: Increase the value
continuously
Press: Decrease the value;
Press and hold: Decrease the value
continuously
Press: Shift the editing digit;
Press and hold: Enter a status, check
data

The operate panel can display the status, set parameter and run the command by
switching the basic mode.
The running status, auxiliary function, parameter setting, and monitoring are the
basic modes. The modes switch as the below diagram by pressing STATUS/ESC.

32

DS2 series 220V servo drive user manual


Display mode:

Monitor Function U XX: XX means the number of the monitor function.

Auxiliary Function FXXX: The first X means group No., the last two X means the
member No. in the group.

Parameter Setting PXXX: The first X means group No., the last two X means the
member No. in the group.

Alarm EXXX: XXX means the alarm code.

2. Running status mode


In running status mode, bit data and codes indicate the status of the servo drive.

Select the running status mode


The servo will enter running status when power on. If not, press STATUS/ESC to enter.

The display content of running status mode

The code contents:


Code

Description
Standby
Servo OFF (motor power OFF)
Run
Servo ON (motor power ON)
Forward Run Prohibited
P-OT is OFF.
Reverse Run Prohibited
N-OT is OFF.

3. Monitoring Mode
The Monitoring Mode can be used to monitor the reference values, I/O signal status, and
servo drive internal status.
The monitor mode can be set when the motor is running.

33

DS2 series 220Vservo drive user manual

Using the Monitor Mode


Now we take the monitor code U-16 as an example.

(1)Press the STATUS/ESC key to select the monitoring mode.

(2)Press the INC or DEC key to select the monitor number U-16, and then press and hold
ENTER to enter the monitor mode.

(3)The value 0 is now displayed.(0 shows that the servo drive is in a normal state)

(4)Press STATUS/ESC key to return to the monitoring number switching state.


Display contents of Monitoring Mode
Number

Monitor Display

Unit

U-00

Actual speed of motor

Rpm

U-01

Input speed command

Rpm

U-02

Internal torque command

U-03

Rotate angle (mechanism angle)

0.1

U-04

Rotate angle (electrical angle)

0.1

U-05

Bus voltage

U-06

Module temperature

0.1

U-07

Input command pulse speed

Rpm

U-08

Pulse value of shift

(00009999)*1

U-09

command

(00009999)*10000

U-10

Rotate angle

(00009999)*1

U-11

(encoder value)

(00009999)*10000

pulse

U-12

Pulse value of input

(00009999)*1

Pulse

U-13

command

(00009999)*10000

34

Command
pulse
encoder

command

DS2 series 220V servo drive user manual


U-14

Pulse value of

(00009999)*1

U-15

feedback command

(00009999)*10000

U-16

Current position

(00009999)*1

U-17

(Accumulated)

(00009999)*10000

U-18

Current, 1-bit decimal

0.1A

U-19

Analog input V-REF

0.01V

U-20

Analog input T-REF

0.01V

U-21

I/O signals status

U-22

I/O terminals status

Pulse
command
encoder
pulse

U-21 displays I/O signals status


The following diagram describes the input and output signals status displayed in U-21.

LED1 LED2

LED4 LED5
Diagram 1

0
5 6 1
4
2
3 7
Diagram 2

In diagram 1, LED4 and LED5 stand for input signals status, and LED1 and LED2
stand for output signals status. In diagram 2 there shows the segment No. of each LED.
U-21 displays I/O signals status
The following diagram describes the input and output signals status displayed in U-21.

LED1 LED2
Diagram 1

LED4 LED5

0
5 6 1
4
2
3 7
Diagram 2

35

DS2 series 220Vservo drive user manual


In diagram 1, LED5 stands for input signals status, and LED2 stands for output signals
status. In diagram 2 there shows the segment No. of each LED.

4. Auxiliary Function
Use the operate panel to do application in auxiliary function mode.
Group No.

Content

F0-**

Check system information, display the system code and data

F1-**

Auxiliary run mode, display the auxiliary run command and


result

F2-**

Set the motor code

F3-**

Check the alarm information, clear the alarm

F4-00

Reset parameters to default

F5-00

External communication monitoring

Check System Information


Press STATUS/ESC to switch to the auxiliary function mode. Set the group No. to 0 to

check system information. Press INC or DEC key to select different No., and press and hold
ENTER key to check current information. Press STATUS/ESC key to return.
The following table describes the meaning of each No.

36

Function No.

Description

Function No.

Description

F0-00

Motor Code

F0-01

Servo Series

F0-02

Servo Model

F0-03

Produce Date: Year

F0-04

Produce Date: Month

F0-05

Produce Date: Day

F0-06

Software Version

F0-07

Hardware Version

DS2 series 220V servo drive user manual

Auxiliary Run Mode


Press the STATUS/ESC key to select the auxiliary function mode. Set the group No. to

1. Press INC or DEC key to select different No., and press and hold ENTER key to use
current function. Press STATUS/ESC key to return.
(1) Jog (F1-00)
Make sure that the motor shaft is not connected to the machine before jogging!
Press ENTER to power on the motor (servo on). Press INC for forward jogging, press
DEC for reverse jogging. Press STATUS/ESC key to power off the motor (servo off), and
press STATUS/ESC key again to return.
4 different states of jogging:
State

Panel Display

Idle

Servo ON

State

Panel Display

Forward
Jogging
Reverse
Jogging

(2) Trial Operation (F1-01)


Make sure that the motor shaft is not connected to the machine before trial
operation!
When servo drive is connected with non-original encoder line or power line, trial
operation must be run first to ensure that the encoder line or power line is connected
correctly.
Set the display value to 1, and press and hold ENTER key to enter trial operation mode.
The operate panel displays:

If correctly wired, the motor would rotate in 5 seconds in forward direction (fixed to
counter-clockwise), otherwise the motor would shock or vibrate, raising an alarm for worse.
In this case the power must be switched off immediately and check the wiring again.
37

DS2 series 220Vservo drive user manual


Press STATUS/ESC key to return.
(3) Current Offset Auto-Adjustment (F1-02)
After the servo drive is updated to latest software version, or the motor does not revolve
smoothly for long time, the current offset auto-adjustment is recommended.
Select F1-02 and enter current offset auto-adjustment function, and the panel displays
rEF.
Press ENTER key to start current offset auto-adjustment, and the panel displays
blinking rEF.
About 5 seconds later auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.
(4) Speed command offset auto-adjustment (F1-03)
Select F1-03 and enter speed command offset auto-adjustment function, and the panel
displays rEF_o.
Press ENTER key to start speed command offset auto-adjustment, and the panel
displays blinking rEF_o.
About 1 second later, auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.
(5) Torque command offset Auto-Adjustment (F1-04)
Select F1-04 and enter torque command offset auto-adjustment function, and the panel
displays rEF_o.
Press ENTER key to start torque command offset auto-adjustment, and the panel
displays blinking rEF_o.
About 1 second later, auto-adjustment is finished, and the panel displays donE to
inform that the function is already finished.
Press STATUS/ESC key to return.

38

DS2 series 220V servo drive user manual


(6) Forced Servo enables (F1-05)
0: Cancel forced servo enables
1: Forced servo enables

Change the motor type


Set the group No. to 2 in auxiliary function mode.
The servo drive can match multi-servo-motor with close power classes printed on the

nameplate of each motor. When user needs to change a motor, please refer to the Quick
Guide to ensure the motor match the driver.
The following steps are how to change motor type.
1. Press STATUS/ESC key to select Auxiliary Function mode.
2. Press INC or DEC key to set group No. to 2, and press ENTER to confirm.
3. Press and hold ENTER key to display current motor type.
4. Press INC, DEC or ENTER key to show the motor type and press and hold ENTER
key to confirm.
5. Repower on the servo drive to make this function effective.

Check Alarm Information


Set group No. to 2 in auxiliary function mode and enter checking alarm information

mode.
The following steps show how to check alarm information.
1. Press STATUS/ESC key to select Auxiliary Function mode.
2. Press INC or DEC key to set group No. to 3, and press ENTER key.
3. Press INC, DEC or ENTER key to modify the alarm No.
4. Press and hold ENTER key to display corresponding alarm information.

Reset Parameters to Default


The following steps show how to reset parameters to default.
1. Press STATUS/ESC key to select Auxiliary Function.
2. Press INC or DEC key to set group No. to 4, and press ENTER key.
3. Press and hold ENTER key, and the panel displays 0 and is blinking.
39

DS2 series 220Vservo drive user manual


4. Set the value to 1. Press and hold ENTER key to confirm.
5. Repower on the drive and the parameters are all reset to default.

External monitoring
Select F5-00 in auxiliary function, the panel displays C-OUT which means external

monitoring mode, COM1 is effective, operate panel is ineffective. At this time user can
debug the servo via PC.
Press STATUS/ESC to return.

5. Parameter Setting
Select or adjust the functions via parameter setting. The following steps show how to
change a parameter.
The example below shows how to change parameter P3-09 from 2000 to 3000.
(1)Press the STATUS/ESC key to select the parameter setting mode.

(2)At this time the second LED is blinking, and press INC or DEC key to set the group No.
to 3. Press ENTER key to confirm.

(3)At this time the last LED is blinking, and press INC or DEC key to set the member No. to
9. Press and hold ENTER key to confirm.

(4)At this time the panel displays the value in P3-09, and the last decimal 0 is blinking.
Press ENTER to left shift the blinking decimal. Press INC, DEC or ENTER key to modify
the value to 3000, and press and hold ENTER to confirm.

The parameter in P3-09 in changed from 2000 to 3000.


Repeat steps 2 to 4 to change the parameter again.
(5)Press STATUS/ESC key to return.

40

DS2 series 220V servo drive user manual

6. Alarm
Alarm code will pop up (E-XXX) if there is error in servo. The alarm state is invisible
when there is no error in servo. Press ENTER to reset the alarm.
It is no need to reset the alarm when the servo is OFF because of error.
Notes: when there is alarm, please clear the alarm reasons, then reset the alarm.

Parameter list
means the parameter can be modified when the servo is OFF, and effective when servo is
ON.
means the parameter can be modified any time, and effective when re-power on the servo.
means the parameter can be modified any time, and effective immediately.
Adding n. before the parameter means the value is hex.
Parameter:

PXXX
PXXX. H

PXXX.L

1. Function selection: P0(Address: 000000FF)


P0-

Function

Unit

Default

Range

00
01

Effective

Main mode

Submode 1

07

07

0: idle
1: torque (command)
2: torque (analog)
3: speed (command)
4: speed (analog)
5: position (internal)
6: position (pulse)
7: speed (pulse)
02

Submode 2
0~7: same as submode 1

41

DS2 series 220Vservo drive user manual


03

Modbus station of serial port 2

255
04

Parameter of serial port 2

n.2206

n.0000

n.2209
05

Rotation direction selection

0, 1

06

06.L: stop mode when servo OFF or alarm. DS2

02

03

03

0, 1

series default is inertia stop. Keep the inertia


motion after stop.
06.H: over range (OT) stop mode
0~1: inertia stop. Keep inertia motion after stop.
2: deceleration stop. Change to zero clamp after
stop. Torque: P4-06 urgent stop torque.
3: deceleration stop. Change to inertia motion
after stop. Torque: P4-06 urgent stop torque.
07

T-REF distribution
0: undefined.
1: make T-REF as external torque limit input
2: undefined.
3: when P-CL, N-CL is ON, make T-REF as
external torque limit input.

08

V-REF distribution
0: 1: make V-REF as external speed limit input.

42

DS2 series 220V servo drive user manual

2. Control parameter: P1(Address: 010001FF)


P1-

Name

Unit

Default

Range

Effective

1Hz

100

15000

00

The gain of speed loop

01

Speed loop integral time

0.1ms

400

150000

02

The gain of position loop

1/s

100

12000

03

Reserved

04

The gain of second speed loop

1Hz

250

15000

05

Integral time of second speed

0.1ms

10000

150000

1/s

250

12000

1%

0100

0.01ms

065535

loop
06

The gain of second position loop

07

Reserved

08

Reserved

09

The

gain

of

position

loop

feedforward
10

Feedforward filter time

3. Position control: P2(Address: 020002FF)


P2-

Function

Unit

Default

Range

Effective

00

Command pulse state

1, 2

01

Position command filter selection

0, 1

02

Electronic gear ratio (molecular)

65535
03

Electronic gear ratio (denominator)

65535
04

Position command filter time

05

Reserved

06

Command pulse frequency at rated

1ms

0100

100H

5000

43

DS2 series 220Vservo drive user manual


speed

10000

07

Speed command pulse filter time

0.1ms

20

08

Reserved

09

Reserved

10

Internal position mode setting

n.0000

11

First segment pulse (low bit)

01000

-9999~+

9999
12

First segment pulse (high bit)

-9999~+

9999
13

First segment speed

0.1rp

0~5000
0

m
14

First segment adjustment time

1ms

0~6553

5
15

First segment command filter time

0.1ms

0~6553

5
P2-16~P2-90 are 2~16 segments parameter setting.
94.

Find the original point

xxx

0: invalid

0~1

1: valid
94.

The signal quantity pass the Z phase

xxx

signal at the direction of leaving the

F(Hex)

limit switch
95

The speed of closing the proximity


switch

96

The speed of leaving the proximity


switch

44

0.1rp

600

0.1rp
m

0~5000

m
100

0~5000
0

DS2 series 220V servo drive user manual

4. Speed control: P3(Address: 030003FF)


P3-

Name

Unit

00

Analog value of rated speed

0.01V

01

Internal setting speed 1

02

Default

Range

Effective

1000

1503000

rpm

100

-5000+5000

Internal setting speed 2

rpm

200

-5000+5000

03

Internal setting speed 3

rpm

300

-5000+5000

04

JOG speed

rpm

100

01000

05

Soft start acceleration time

1ms

065535

06

Soft start deceleration time

1ms

065535

07

Speed command filter time

0.01ms

065535

08

Speed feedback filter time

0.01ms

20

065535

09

Max speed limit (MAX

rpm

Different for

05000

0100

Range

Effective

speed)
10

each type

Speed command input dead

0.01V

area voltage

5. Torque control: P4(Address: 040004FF)


P4-

Name

Unit

Default

00

Analog value of rated torque

0.01V

1000

1503000

01

Torque command filter time

0.01ms

065535

02

Forward torque limit

1%

300

0300

03

Reverse torque limit

1%

300

0300

04

Forward external torque limit

1%

100

0300

05

Reverse external torque limit

1%

100

0300

06

Urgent stop torque

1%

300

0300

07

Internal speed limit when torque

rpm

2000

15000

controlling
08

Reserved
45

DS2 series 220Vservo drive user manual


09

Internal torque command setting

1%

-300300

10

Torque command input dead area

0.01V

0100

voltage

6. Signal parameter setting: P5(Address: 050005FF)


P500

Name
Positioning finished width /COIN

Unit

Default

Range

Effective

Command

0250

pulse
01

Zero clamp speed /ZCLAMP

Rpm

10

0300

02

Rotation checking speed /TGON

rpm

20

11000

03

Coincide speed checking signal

rpm

10

1250

Command

50

010000

1000

065535

1ms

0500

width
04

/V-CMP

Near output signal width /NEAR

pulse
05

Offset pulse limit value

256*
command
pulse

06

Servo OFF delay time (brake


command)

07

Brake command output speed

rpm

100

05000

08

Brake command wait time

1ms

500

101000

09

Input filter time

5ms

0~100

10

/S-ON servo signal

0000: signal is always ineffective


0001: input positive signal to SI1
0002: input positive signal to SI2
0003: input positive signal to SI3
0004: input positive signal to SI4

46

DS2 series 220V servo drive user manual


0005: input positive signal to SI5
0006: input positive signal to SI6
0010: signal is always effective
0011: input negative signal to SI1
0012: input negative signal to SI2
0013: input negative signal to SI3
0014: input negative signal to SI4
0015: input negative signal to SI5
0016: input negative signal to SI6
11

/P-CON

proportion

action

command ditto
12

/P-OT forward drive prohibition


ditto

13

/N-OT reverse drive prohibition


ditto

14

/ALM-RST alarm reset


ditto

15

/P-CL forward external torque limit


ditto

16

/N-CL reverse external torque limit


ditto

17

/SPD-D internal speed selection


ditto

18

/SPD-A internal speed selection


Same to above

19

/SPD-B internal speed selection


ditto

20

/C-SEL control mode selection

47

DS2 series 220Vservo drive user manual


ditto
21

/ZCLAMP zero clamp


ditto

22

/INHIBIT

command

pulse

prohibition
ditto
23

/G-SEL gain switch


ditto

24

/CLR clear pulse offset


ditto

25

/CHGSTP step change signal


ditto

26

Reserved

27

Reserved

28

/COIN positioning finished


0000: not output to the terminal
0001: output positive signal from
SO1
0002: output positive signal from
SO2
0003: output positive signal from
SO3
0011: output negative signal from
SO1
0012: output negative signal from
SO2
0013: output negative signal from
SO3

48

DS2 series 220V servo drive user manual


29

/V-CMP speed coincide checking

ditto
30

/TGON rotation checking


ditto

31

/S-RDY ready
ditto

32

/CLT torque limit


ditto

33

/VLT speed limit checking


ditto

34

/BK brake lock


ditto

35

/WARN warn
ditto

36

/NEAR near
ditto

37

/ALM alarm
ditto

38

/Z encoder Z signal
ditto

1Servo drives input terminal default value: Please refer to table 2


2Servo drives output terminal default value: Please refer to table 4
3Servo drives input terminal distribution: Please refer to table 1
4Servo drives output terminal distribution: Please refer to table 3

49

DS2 series 220Vservo drive user manual


Table 1 Input signal distribution
Input terminal

Servo type

Range

parameter
P5-10~P5-24

DS2-20P4

n.0000~n.0002

DS2-20P7

n.0010~n.0012

DS2-21P5

n.0000~n.0004
n.0010~n.0014

DS2-2P-A

n.0000~n.0006

DS2-2P-B

n.0010~n.0016

Because the input terminal quantity is different for each type, the setting range
is different.
Table 2 Default setting of input terminal
SI1

SI2

SI3

SI4

SI5

SI6

/S-ON

/ALM-RST

DS2-21P5

/S-ON

/ALM-RST

/P-OT

/N-OT

DS2-2P-A

/S-ON

/ALM-RST

/P-OT

/N-OT

/SPD-A

/SPD-B

DS2-20P4
DS2-20P7

DS2-2P-B
Table 3 Output terminal distribution
Output terminal

Servo type

Range

parameter
P5-28~P5-38

DS2-20P4

n.0000~n.0002

DS2-20P7

n.0010~n.0012

DS2-21P5

n.0000~n.0003
n.0010~n.0013

50

DS2-2P-A

n.0000~n.0003

DS2-2P-B

n.0010~n.0013

DS2 series 220V servo drive user manual


Because the input terminal quantity is different for each type, the setting range
is different.
Table 4 Default setting of output terminal

DS2-20P4

SO1

SO2

SO3

/COIN

/ALM

/COIN

/ALM

/S-RDY

DS2-20P7

DS2-21P5
DS2-2P-A
DS2-2P-B

Alarm information
Alarm
Code
E-001

Description

Program
damage

Reason

Solution
Re-download the program or

program self-test failed

contact SPECTRA or an
authorized distributor

E-002

Restart the drive to reset the


Parameter
damage

parameters. If it occurs for


Parameter self-test failed

many times please contact


SPECTRA or an authorized
distributor

E-003

Power grid is over voltage or


Bus
over-voltage

need a regenerative resistor;

Check the power grid; connect

the regenerative resistor

and check the regenerative

damage or its value is too

resistor

large
E-004

Bus under

Power grid is under voltage

Check the power grid


51

DS2 series 220Vservo drive user manual


voltage
E-005

Regenerative

Regenerative resistor is

Check the connection of

resistor error

ineffective

regenerative resistor

E-006

Reduce the load, and enhance


Module over

Run with large load for long

temperature

time

the cooling system, or check if


the fan is revolving when motor
is ON; cool down the ambient
temperature

E-007

Over current

E-008
Over speed

E-009

Analog input
error

E-010
Position offset
too large

E-011

E-012

E-013

52

UVW of drive is short

Replace the damaged motor;

circuit or the motor is error

check the UVW wiring.

Motor speed is too fast,

Check if there is other device

motor UVW connection is

that make motor revolve too

error

fast; check the UVW wiring.

Input voltage error when


2-channe analog zero
calibrating
The difference between set
position and actual position
exceeds the limit value

Input correct voltage when zero


calibration for analog
Check if the motor stalled,
decrease the set position speed,
increase offset pulse limit value
P5-05
Check the UVW wiring of

Motor UVW is

External is short circuit

short circuit

when fist self-test

Motor UVW

Current collection circuit

current error

error

Encoder UVW

Encoder wiring error,

Check the wiring of encoder,

wire break

encoder broken, encoder is

and re-connect the encoder after

motor, or replace the damaged


motor
Check the UVW wiring of
motor, or replace the damaged
drive

DS2 series 220V servo drive user manual


not connected

power-off, or replace the


damaged encoder

E-014
Encoder ABZ
wire break

E-015

Speed changes
too fast
(encoder
feedback error)

Encoder wiring error,


encoder broken, encoder is
not connected

Check the wiring of encoder,


and re-connect the encoder after
power-off, or replace the
damaged encoder

The encoder wiring is error,

Check the wiring of encoder, or

or the encoder has

add shield layer for the encoder

interference

wire

E-016

Reduce the overload running


Overload

Run overload for long time

time, change a motor with larger


rated power

E-017

E-018

E-031

E-032

Power off

Bus voltage is too low when

Re-power on after the bus

when running

running

voltage is normal

Erase

Voltage is too low when

parameter

power on, cannot erase the

error

parameter

Motor code

Motor code cannot match to

Set the motor code in F2-00

error

drive type

again

Initialization
error

System chip is damaged

Check the power supply and


re-power on

Contact SPECTRA or an
authorized distributor

53

DS2 series 220Vservo drive user manual

Debug steps
a)

Please check the products before power on, make sure the devices are not
significant damage.

b)

Connect the cables correctly. Connect U, V, W one-to-one, dont cross them.

c)

Power on, panel display: bb;

d)

Enter F2-00, set the correct motor code.

e)

After power on again, proceed to current Offset Auto-Adjustment, please refer to


auxiliary run mode

f)

Set F1-01=1, check if the motor can work normally. If yes, enter F1-00. If not,
check the cables.

g)

Enter F1-00 and proceed to jog test-running, if work normally, connect to motor.

h)

Before start the devices, set the parameters of servo according to actual
application, and adjust in real-time.

54

DS2 series 220V servo drive user manual

Motor code
Motor type

Capacity

Torque

Rotate speed

Current

KW

Nm

RPM

Overload

Motor code

MS-60ST-M00630

0.2

0.637

3000

1.8

1003

MS-60ST-M01330

0.4

1.27

3000

2.5

0004

MS-80ST-M02430

0.75

2.39

3000

3.0

0011

MS-80ST-M03520

0.75

3.5

2000

3.0

0012

MS-90ST-M02430

0.75

2.4

3000

3.0

0021

MS-110ST-M04030

1.2

3000

5.0

0031

MS-110ST-M05030

1.5

3000

6.0

0032

MS-130ST-M06025

1.5

2500

6.0

0042

MS-130ST-M07725

2.0

7.7

2500

7.5

0043

MS-130ST-M10015

1.5

10

1500

6.0

2.5

0044

MS-130ST-M15015

2.3

15

1500

9.5

0046

MS-180ST-M19015

3.0

19

1500

12.0

2.5

0052

Suitable motor code for each servo drive


Servo drive

Motor code

DS2-20P2-AS

1003

DS2-20P4 /A/B

0004

DS2-20P7 /A/B

0011(Default setting), 0012, 0021

DS2-21P5 /A/B

0031, 0032, 0042, 0044(Default setting)

DS2-22P3 /A/B

0043, 0046(Default setting)

DS2-23P0 /A/B

0052(Default setting)

55

Spectra Technologies

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