Dse8600 Series Dse Configuration Suite Manual
Dse8600 Series Dse Configuration Suite Manual
Dse8600 Series Dse Configuration Suite Manual
Comments
1
2
3
4
5
6
7
8
Minimum
Module
version
required
1
2
3
Minimum
Configuration Suite
Version required
4
4.1
4.2
5.2.24.x
5.3.31.x
5.0
5.9.29.x
4.4
5.0
Suite Installer
2011.16
2012 5 v1.29 5
5.1
2012 19 v1.36.2.0
4.22.6.x
5.1.23.x
NOTE: - Version 86xx V 5.0 included a change to the MSC link protocol which is not compatible
with lower versions until the lower versions have been upgraded to version 5.0 (This can be done
using Update Firmware in Configuration Suite Software) .
Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The
numeral 1 has a top serif to avoid this confusion.
TABLE OF CONTENTS
1
2
3
4
BIBLIOGRAPHY .............................................................................................. 6
INTRODUCTION .............................................................................................. 7
INSTALLATION AND USING THE DSE CONFIGURATION SUITE ............... 7
EDIT CONFIG................................................................................................... 8
4.1
4.2
4.2.1
4.2.2
4.2.3
4.2.3.1
4.2.3.2
4.2.3.3
4.2.4
4.2.4.1
4.2.4.2
4.3
APPLICATION ........................................................................................................................... 16
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.4
INPUTS...................................................................................................................................... 20
4.4.1
4.4.2
4.4.2.1
4.4.2.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.5
OUTPUTS .................................................................................................................................. 33
4.5.1
4.5.2
4.5.3
4.6
TIMERS ..................................................................................................................................... 44
4.6.1
4.6.2
4.6.3
4.7
START TIMERS.................................................................................................................................................... 44
LOAD / STOPPING TIMERS ............................................................................................................................... 46
MODULE TIMERS ................................................................................................................................................ 46
MAINS ....................................................................................................................................... 47
4.7.1
4.7.1.1
4.7.2
4.7.3
4.7.3.1
4.7.4
4.8
GENERATOR ............................................................................................................................ 54
4.8.1
GENERATOR OPTIONS...................................................................................................................................... 54
4.8.1.1
4.8.1.2
4.8.1.3
4.8.2
4.8.3
4.8.4
4.8.4.1
4.8.4.2
4.8.4.3
4.8.4.4
4.8.4.5
4.8.5
BUS ....................................................................................................................................................................... 80
4.8.8.1
4.9
4.8.7.1
4.8.7.2
4.8.7.3
4.8.7.4
4.8.7.5
4.8.8
4.8.5.1
4.8.5.2
4.8.5.3
4.8.6
4.8.7
SYSTEM .................................................................................................................................... 81
4.9.1
4.9.1.1
4.10
ENGINE......................................................................................................................................82
4.10.1
4.10.1.1
4.10.1.2
4.10.1.3
4.10.1.4
4.10.2
4.10.3
4.10.3.1
4.10.3.2
4.10.3.3
4.10.5
4.10.6
4.10.7
4.10.8
4.10.9
4.11
COMMUNICATIONS...................................................................................................................92
4.11.1
4.11.2
COMMUNICATION OPTIONS.........................................................................................................................92
RS232 PORT ....................................................................................................................................................93
4.11.2.1
4.11.2.1.1
4.11.2.1.2
4.11.2.1.3
4.11.2.2
4.11.2.2.1
4.11.2.2.2
4.11.3
4.11.3.1
4.11.3.2
4.11.4
4.11.5
4.11.6
4.12
4.13
4.14
4.14.1
4.14.2
4.14.3
4.14.3.1
4.14.3.2
4.15
EXPANSION............................................................................................................................. 105
4.15.1
4.15.1.1
4.15.1.2
4.15.2
4.15.3
4.15.4
4.15.4.1
4.15.5
4.15.7
4.16
4.15.2.1
4.16.1
4.16.1.1
4.16.1.2
4.16.1.3
4.16.2
4.16.4
4.16.5
4.16.6
4.16.4.1
4.16.4.2
4.16.4.3
4.16.4.4
4.16.4.5
4.16.4.6
4.16.4.7
4.16.4.8
4.16.4.9
BASIC ................................................................................................................................................................................ 93
SERIAL PORT CONFIGURATION .............................................................................................................................. 93
MODEM SETTINGS ..................................................................................................................................................... 94
RECOMMENDED MODEMS ....................................................................................................................................... 94
ADVANCED ....................................................................................................................................................................... 95
INITIALISATION STRINGS .......................................................................................................................................... 95
CONNECTION SETTINGS .......................................................................................................................................... 96
SCADA .........................................................................................................135
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.8.1
5.8.4.1
5.8.4.2
5.8.4.3
5.8.4.4
5.8.5
SYNC................................................................................................................................................................... 148
5.8.5.1
5.9
5.10
5.11
5.12
5.13
5.14
5.15
5.16
5.16.1
5.16.3
5.16.4
5.16.5
5.16.6
5.16.7
5.16.8
5.17
5.18
5.19
1 BIBLIOGRAPHY
This document refers to and is referred to by the following DSE publications which can be obtained from the
DSE website www.deepseaplc.com:
DSE PART
057-004
057-045
057-046
057-047
057-115
057-119
057-142
057-151
057-082
057-139
057-140
057-141
057-083
057-084
DESCRIPTION
Electronic Engines and DSE wiring
DSE Guide to Synchronising and Load Sharing Part1
DSE Guide to Synchronising and Load Sharing Part2
DSE Load Share Design and Commissioning Guide
DSE8610 Autostart Module operator manual
DSE8660 ATS and Mains Controller operator manual
DSE8620 AMF Controller operators manual
DSE Configuration Suite PC Software Installation & Operation Manual.
DSE2130 input expansion manual
DSE2131 input expansion manual
DSE2133 input expansion manual
DSE2152 input expansion manual
DSE2157 input expansion manual
DSE2548 input expansion manual
DESCRIPTION
IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device Function Numbers
and Contact Designations. Published by Institute of Electrical and Electronics Engineers
Inc
Edit Configuration
2 INTRODUCTION
This manual covers the operation of the DSE Configuration Suite for DSE86xx Autostart Load Share
Controller. Separate manuals cover the remaining DSE modules supported by the software.
The DSE Configuration Suite allows the Controller to be connected to a PC via USB A USB B cable. Once
connected the various operating parameters within the module can be viewed or edited as required by the
engineer. This software allows easy controlled access to these values and also has diagnostic monitoring
facilities.
The configuration suite should only be used by competent, qualified personnel, as changes to the operation of
the module may have safety implications on the panel / generating set to which it is fitted. Access to critical
operational sequences and settings for use by qualified engineers, may be barred by a security code set by
the generator provider.
The information contained in this manual should be read in conjunction with the information contained in the
appropriate module documentation. This manual only details which settings are available and how they may
be used.
A separate manual deals with the operation of the individual module (See section entitled Bibliography
elsewhere in this document).
This manual covers the operation of the DSE Configuration Suite for DSE8600 series synchronising
modules. Separate manuals cover the remaining DSE modules supported by the software.
4 EDIT CONFIG
This menu allows module configuration, to change the function of Inputs, Outputs and LEDs, system timers
and level settings to suit a particular application.
4.1
SCREEN LAYOUT
Move to the
Previous or Next
configuration page
The type of
configuration
file being edited
The coloured
shading shows
the currently
selected page.
Close this
configuration file
Click + or to
show or hide
the sub settings
within each
sections.
Step forward or
backward through
previously viewed
pages
Click to return
to this page at
any time
Click to select
the subsection
to view / edit
4.2
MODULE
4.2.1
MODULE OPTIONS
= DSE8660/DSE8620
Miscellaneous
Options
Enable running on
load demand
If this input is active, the load demand start up and shut down scheme will be activated when
two or more generators are running in parallel.
= Normal Operation, the safety on timer will be observed in full. This feature is useful if the
module is to be used with some small engines where pre-mature termination of the delay
timer can lead to overspeed alarms on start up.
= The module will terminate the safety on timer once all monitored parameters have
reached their normal settings. This feature is useful if the module is to be used as a standby
controller as it allows the generator to start and go on load in the shortest possible time.
NOTE: - Enabling Fast Loading is only recommended where steps have been
taken to ensure rapid start up of the engine is possible. (For example when fitted with
engine heaters, electronic governors etc.)
10
Miscellaneous
Options
Enable Immediate
Mains Dropout
Inhibit Retransfer To
Mains
DSE8660 only
IEEE 37.2 - 3
Checking or
interlocking relay
= Normal Operation, in the event of a mains failure the module will attempt to maintain the
supply to the load for the incoming AC mains supply until the generator is available to go on
load. In the event of a generator failure the module will default back to the incoming AC
mains supply. This provides a fail-safe system, ensuring that in the event of a system failure
the load will still be fed from the AC mains supply.
= As soon as the module detects a mains failure the mains contactor or breaker relay will
be opened to remove the supply from the load. This is to prevent damage to the load in case
of a single-phase failure; especially useful if the load is a 3-phase motor or pump. The
supply to the load will then be fed from the gen-set once it is available. In the event of a
generator failure, the module will open the generator relay and remove the supply to the load
until either the mains supply is restored or the generator is restarted.
= Normal Operation, the warnings and pre-alarms will automatically reset once the
triggering condition has cleared.
= Warnings and pre-alarms latch when triggered. Resetting the alarm is performed by
either an external reset applied to one of the inputs or, the Stop/Reset pushbutton must be
operated (once the triggering condition has been cleared).
= When the mains supply is reinstated after a failure, the re-transfer back to mains will
take place.
= This prevents the load being transferred back to the mains supply, even in the event of
the generators failing. This can be used in peak lopping systems where the cost of using the
mains to supply the load is so prohibitive that the customer does not want to transfer back to
the mains supply.
This function is applicable only to systems with more than one 8660 controller. The
description below discusses a two controller system, named 1 and 2.
= If the 8660 (1) is in manual mode using the generator sets to peak lop a mains supply
and another 8660 (2) requests the generators to power its load following a mains failure, the
8660 (1) will relinquish the generators to the other 8660 (2)
= The 8660 (1) will continue to use the generator sets regardless of requests by other
8660 controllers for usage of the generators.
Monitors the MSC link to check that there are generators on the bus and not a case of the
bus is live from the mains.
Enable Alternative
Breaker Button
Control
Not DSE8610
=Normal operation
=The module goes into "sleep mode if left in manual mode for a prolonged time with no
button presses.
=Normal operation
=Allows manual fuel pump control when the fuel level instrument page is being viewed.
Determines the direction of text input where supported (i.e. configurable input text)
=left to right language support
=right to left language support
11
4.2.2
Configurable Status Screens allow the operator to design the status screen to match the requirements of the
end user or application more closely. For instance it is possible to configure the module to show the factory
set summary screen and then cycle the display to show instruments specified by the end user. This display
cycling occurs with no user intervention.
This is the page that appears
automatically when the engine is
running (either instrumentation or status)
12
4.2.3
EVENT LOG
8610/8620
Event logging options, Tick to
enable.
8660
13
4.2.4
DATA LOGGING
NOTE: - Data Logging is available in module version 3.xx and later. Data logging is only a live
function in version 3.x.x to version 4.0.x so does not have the ability to store the history of the log.
Data logging to internal and external memory is available in version 4.1.x and above.
The Data Logging page is subdivided into smaller sections.
Select the required section with the mouse.
4.2.4.1 CONFIGURATION
14
4.2.4.2 OPTIONS
Setting
Only log when engine
is running
Log to USB drive
Description
= The module will log data regardless of engine running state.
= The module will only log data when the engine is running.
= The module will log data to the modules internal memory.
= The module will log data to an external USB device connect to the USB host
socket on the module.
= When the logging memory is full, the module will overwrite the oldest data first
with the new data.
= When the logging memory is full, the module will stop recording new data.
15
4.3
4.3.1
APPLICATION
DSE8610/DSE8620 APPLICATION
Allows selection of the Engine type
being used (ie Conventional Diesel
Engine, Gas Engine or Electronic
Engine)
16
4.3.2
Parameter
Engine type
Description
Select the engine type appropriate to your system
Conventional Engine: Select this if you have a traditional (non ECU) engine, either Energise
to Run or Energise to Stop.
Conventional Gas Engine: Select this if you have a traditional (non ECU) engine and require
GAS engine functionality. This enables control of configurable outputs for Gas Choke and
Gas Ignition and instructs the module to follow the gas engine timers.
Enhanced J1939
Other Engines: The list of supported CAN (or Modbus) engines is constantly updated, check
the DSE website at www.deepseaplc.com for the latest version of Configuration Suite
software.
= The module will read Basic instrumentation from the engine ECU and display (where
supported by the engine) :
Engine Speed
Oil Pressure
Hours Run
= The module will read and display an Enhanced instrumentation list (where supported
by the engine) :
Engine Speed
Oil Pressure
Engine Coolant Temperature
Hours Run
Engine Oil Temperature
Exhaust Temperature
Fuel Pressure
Total Fuel used
Fuel Consumption
Inlet Manifold Temperature
Coolant Pressure
Turbo Pressure
Where an instrument is not supported by the engine ECU, the instrument is not displayed.
Alternative
Engine Speed
DSE Reserve the right to change these lists in keeping with our policy of continual
development.
= The engine is instructed to run at its Nominal Speed as configured by the Engine
Manufacturer.
Modbus Engine
Comms Port
= The engine is instructed to run at its Alternative Speed as configured by the Engine
Manufacturer.
RS485 Port: The modules RS485 port is used to communicate to the engine (when a
Modbus engine type is selected.
DSENet Port: The modules DSENet port is used to communicate to the engine (when a
Modbus engine type is selected. This frees the RS485 port in case connection to BMS or
other RS485 compatible equipment is required.
17
4.3.3
DISABLE PROTECTIONS
This feature is provided to assist the system designer in meeting specifications for Warning only,
Protections Disabled, Run to Destruction, War mode or other similar wording.
Options
Enable
Description
= The module will operate as normal and provide engine shutdown if required.
= Protections disabled function is activated. Operation depends upon the following
configuration.
Protections
Disabled Alarm
Action
If Disable All Protections is set to On Input, this selection allows configuration of an alarm to
highlight that the protections have been disabled on the engine.
Indication : Any output or LCD display indicator configured to Protections Disabled will be
made active, however the internal alarm sound will not operate.
Warning : Any output or LCD display indicator configured to Protections Disabled will be
made active, and the internal alarm sound will operate.
When protections are disabled, Protections Disabled will appear on the module display to
inform the operator of this status.
4.3.4
NOTE: - During the safety delay timer, the module factory set status page will display the L-N
voltage, based upon the generator being 3 phase, 4 wire. This can lead to incorrect status display
during the safety timer if Auto Voltage Sensing is enabled and the generator is not 3ph 4w. To prevent
this, the status page can be customised to display other parameters if required. At the end of the
safety timer, the correct voltages will be displayed.
Application
Options
Enable Auto
Voltage Sensing
Over Voltage
During Auto
Sensing Trip
Description
= The module will operate as normal.
= Auto voltage sensing is enabled. During the safety delay timer, the module attempts to
measure the systems nominal voltage and frequency and determine the topology of the
alternator wiring. At the end of the safety timer, the main and alternative configurations are
analysed to see which one is most appropriate to suit the connected system and the module
continues to operate, using the most appropriate configuration to provide protection.
During the Auto sensing there is no over voltage trip protection from the main settings until
after the safety on timer has elapsed. Therefore the overvoltage trip value is taken from this
setting.
18
4.3.5
Click to enable or
disable the feature.
The relevant values
below will appear
greyed out if the
alarm is disabled.
19
4.4
INPUTS
4.4.1
OIL PRESSURE
Select the
sensor type
Enable or disable
the alarms. The
relevant values
below will appear
greyed out if the
alarm is disabled.
20
4.4.2
COOLANT TEMPERATURE
Select the
sensor type
Enable or disable
the alarms. The
relevant values
below will appear
greyed out if the
alarm is disabled.
Electrical Trip
Shutdown
Description
= Pre-alarm is disabled
= If the temperature exceeds the trip setting, an alarm is generated. The temperature
must fall below the return setting to cease the alarm.
= Electrical trip is disabled
= If the temperature exceeds the trip setting, an alarm is generated, the load switch is
opened and the module enters the cooling timer after which the set is stopped.
If the temperature exceeds the trip setting, an alarm is generated, the load switch is opened
and the set is immediately stopped.
21
Enable or disable
the alarms. The
relevant values
below will appear
greyed out if the
alarm is disabled.
Coolant
temperature control
Coolant heater
control
Coolant Cooler
control
Fan Control
22
4.4.3
FUEL LEVEL
Hint : Set an
output to Fuel
pump control.
This can be
used to transfer
fuel from a bulk
tank to the day
tank, for
example.
SMS logging of
Fuel monitoring.
If enabled, allows the module to control an external fuel pump to transfer fuel from a bulk
tank to the generator sets day tank.
Provides an alarm to monitor the usage of the generator sets fuel.
There are two settings, one to monitor fuel usage when the set is running and another to
monitor the fuel usage when the set is stopped.
These alarms are provided to check for fuel leakage problems or potential fuel theft.
23
4.4.4
FLEXIBLE SENSOR
Click to enable or
disable the alarms.
The relevant values
below will appear
greyed out if the
alarm is disabled.
24
4.4.5
While the configuration suite holds sensor specification for the most commonly used resistive sensors,
occasionally it is required that the DSE8600 Series module be connected to a sensor not listed by the
configuration suite. To aid this process, a sensor editor has been provided.
Deleting custom sensor curves that have been added is performed in the main menu, select Tools | Curve
Manager.
In this example, the closest match to the sensor
in use is the VDO 10-180 fuel level sensor.
Click to edit the
sensor curve.
Click CANCEL to
ignore and lose any
changes you have
made
Click OK to accept
the changes and
return to the
configuration editor
25
4.4.6
DIGITAL INPUTS
26
4.4.7
Where a digital input is NOT configured as user configured, a selection can be made from a list of
predefined functions. The selections are as follows:
Under the scope of IEEE 37.2, function numbers can also be used to represent functions in microprocessor
devices and software programs. Where the DSE input functions can be represented by IEEE 37.2, the
function number is listed below.
Alarm Mute
Alarm Reset
Description
This input is used to connect to the Air flap switch contacts. This will
give an immediate shutdown in the event of the air-flap being closed. It
will also prevent the generator from being restarted if the air flap has not
been reset following an overspeed shutdown.
This input is used to silence the audible alarm from an external source,
such as a remote mute switch.
This input is used to reset any latched alarms from a remote location. It
is also used to clear any latched warnings which may have occurred (if
configured) without having to stop the generator.
These inputs are used to instruct the DSE8600 Series module to follow
one of the alternative configuration settings instead of the main
configuration settings.
In the event of a remote start/mains failure, the generator will be
instructed to start and take load. On removal of the remote start
signal/mains return the module will continue to run the generator on
load until the Auto Restore Inhibit input is removed. This input allows
the controller to be fitted as part of a system where the restoration to
mains is controlled remotely or by an automated system.
This input is used to provide an over-ride function to prevent the
controller from starting the generator in the event of a remote
start/mains out of limits condition occurring. If this input is active and a
remote start signal/mains failure occurs the module will not give a start
command to the generator. If this input signal is then removed, the
controller will operate as if a remote start/mains failure has occurred,
starting and loading the generator. This function can be used to give an
AND function so that a generator will only be called to start if the
mains fails and another condition exists which requires the generator to
run. If the Auto start Inhibit signal becomes active once more it will be
ignored until the module has returned the mains supply on load and
shutdown.
This input does not prevent starting of the engine in MANUAL or TEST
modes.
The module will monitor the incoming single or three phase supply for
Over voltage, Under Voltage, Over Frequency or Under frequency. It
may be required to monitor a different mains supply or some aspect of
the incoming mains not monitored by the controller. If the devices
providing this additional monitoring are connected to operate this input,
the controller will operate as if the incoming mains supply has fallen
outside of limits, the generator will be instructed to start and take the
load. Removal of the input signal will cause the module to act if the
mains has returned to within limits providing that the mains sensing also
indicates that the mains is within limits.
This input is used to provide feedback to allow the DSE8660 to give
true indication of the contactor or circuit breaker switching status. It
should be connected to the generator bus load switching device
auxiliary contact.
Action:
Warning (Alarm only, No shutdown)
27
Function
Bus Load Inhibit
IEEE 37.2 - 3 Checking or
interlocking relay
Description
This input is used to prevent the DSE8660 from loading the generator
bus. If the generator is already on load, activating this input will cause
the DSE8660 to unload the generator bus. Removing the input will allow
the bus to be loaded again.
NOTE: -This input only operates to control the generator bus
load switching device if the DSE8660 load switching logic is
attempting to load the generator. It will not control the generatorswitching device when the mains supply is on load.
Close Generator
This input is used to reset the module following a ROCOF or vector shift
trip. The input must switch from inactive to active to reset the trip, it
cannot be left permanently active.
Closes the Generator load switch (synchronising first if required)
EJP1
EJP2
Disable Protections
Droop enable
Duty Select
IEEE 37.2 - 10 Unit sequence
switch
When in auto mode, the module will perform the start sequence and
transfer load to the generator.
If in Manual mode, the load will be transferred to the generator if the
engine is already running, however in manual mode, this input will not
generate start/stop requests of the engine.
In both cases, synchronising takes place if required.
This input is used to provide security to the installation. If the External
Panel lock input is active, the module will not respond to operation of
the Mode select or start buttons. This allows the module to be placed
into a specific mode (such as Auto) and then secured. The operation of
the module is not affected and the operator will still be able to view the
various instrumentation pages etc. (Front panel configuration access is
still possible while the system lock is active).
28
Function
Generator Closed Auxiliary
IEEE 37.2 - 3 Checking or
interlocking relay
Description
This input is used to provide feedback to allow the DSE8600 to give
true indication of the contactor or circuit breaker switching status. It
should be connected to the generator load switching device auxiliary
contact.
Action:
Warning (Alarm only, No shutdown)
This input is used to prevent the DSE8610/DSE8620 from loading the
generator. If the generator is already on load, activating this input will
cause the DSE8610/DSE8620 to unload the generator. Removing the
input will allow the generator to be loaded again.
NOTE: -This input only operates to control the generatorswitching device if the DSE8610/DSE8620 load switching logic is
attempting to load the generator. It will not control the generatorswitching device when the mains supply is on load.
When active, this input prevents the load being transferred back to the
mains supply, even in the event of the generators failing. This can be
used in peak lopping systems where the cost of using the mains to
supply the load is so prohibitive that the customer does not want to
transfer back to the mains supply.
This input is used to provide a means of disabling a scheduled run.
Lamp Test
This input is used to provide the means of keeping the token once all
the normal rules of giving and taking from other controllers has released
the token for the unit with this active input.
This input is used to provide a test facility for the front panel indicators
fitted to the DSE8600 module. When the input is activated all LEDs
should illuminate.
When active, this input disables the VAr share control when in parallel
A digital normally open or closed fuel level switch gives this input. It
allows fuel level detection using the switch and the analogue input to be
used in parallel to give protection or to be used for fuel level indication
only.
This input is used to select the Main configuration when Alternative
configurations are enabled.
This input is used to configure the DSE8610 load-sharing module as to
how it will operate when in parallel.
If the input is not active, the DSE8610 will communicate with other
DSE8610 controllers to maintain equal share of the load between
systems.
If the mains parallel mode input is active, the controller will not
communicate with others, but will instead ramp up to the pre-configured
level to peak lop with the mains supply.
This input is used to provide feedback to allow the DSE8600 to give
true indication of the contactor or circuit breaker switching status. It
should be connected to the mains load switching device auxiliary
contact.
Incorrect application of this signal does not trigger an alarm condition, it
is used solely for indication of the breaker status.
This input is used to prevent the DSE8600 from loading the mains
supply. If the mains supply is already on load activating this input will
cause the DSE8600 to unload the mains supply. Removing the input
will allow the mains to be loaded again.
NOTE: -This input only operates to control the mains
switching device if the DSE8600 load switching logic is attempting
to load the mains. It will not control the mains switching device
when the generator is on load.
29
Function
MSC Alarms Inhibit
Description
This input is used to prevent MSC alarms. It is particularly useful when
a set is being removed from duty for maintenance.
NOTE: - For further details on MSC alarms, refer to the DSE
Guide to Synchronising and Load Sharing.
Open Generator
IEEE 37.2 - 52 AC circuit breaker
Paralleling Inhibit
IEEE 37.2 - 3 checking or
interlocking relay
A digital normally open or closed oil pressure switch gives this input. It
allows oil pressure protection using the switch and the analogue input to
be used in parallel to give protection or to be used for oil pressure
indication only.
Opens the generator breaker, ramping off load if part of a parallel
system.
This input is used to prevent the generator from running in parallel with
the Bus/Mains supply. This can be used on the DSE8660/8620 modules
to prevent the generator and mains from being paralleled and force a
clean break transfer. If the input becomes active while in parallel then
the transfer will be completed and paralleling ends.
If this input is active, operation will be similar to the Remote Start on
load function except that the generator will not be instructed to take the
load. This function can be used where an engine only run is required
e.g. for exercise.
When in auto mode, the module will perform the start sequence and
transfer load to the generator.
In Manual mode, the load will be transferred to the generator if the
engine is already running, however in manual mode; this input will not
generate start/stop requests of the engine.
If this input is active, the load demand start up and shut down scheme
will be activated when two or more generators are running in parallel.
On application, all sets will start a race for the bus. The first available
set will close onto the dead bus and the others will synchronise to it.
Once the sets are on load they will compare load levels and redundant
sets will commence a shutdown sequence and return to standby until
the load level is such that they are required.
These inputs are used to reset the maintenance alarms. When
activated it will reset the maintenance counter to the pre-configured
value (i.e. 250 hours). If the maintenance alarm is configured to monitor
the monthly service interval this will also be reset to the pre-configured
period (i.e. 6 Months).
This input mimics the operation of the Auto button and is used to
provide a remotely located Auto mode push button.
This input is used to provide a test facility for the front panel indicators
fitted to the module. When the input is activated all LEDs should
illuminate. The input also serves a second function, in that it also
provides a mute signal to silence the audible alarm. The input is
recognised by the module as though it was the Push button on the
module itself being operated.
This function is provided to override the modules internal monitoring
function. If this input is active, the module will not respond to the state of
the incoming AC mains supply.
This input mimics the operation of the Manual button and is used to
provide a remotely located Manual mode push button.
This input mimics the operation of the Start button and is used to
provide a remotely located start push button.
This input mimics the operation of the Stop button and is used to
provide a remotely located stop/reset push button.
This input mimics the operation of the Test button and is used to
provide a remotely located Test on load mode push button.
30
Function
Smoke limit
IEEE 37.2 18 accelerating or
decelerating device
Speed Lower
Description
This input instructs the module to give a run at idle speed command to
the engine either via an output configured to smoke limit or by data
commands when used with supported electronic engines.
This is operational in Manual Mode only, when the breaker is open.
On DSE8610/DSE8620 systems where internal relays are used to
control the governor, this input can be used to decrease the speed.
Volts Raise
31
Function
Transfer to Mains/ Open
Generator
IEEE 37.2 - 52 AC circuit breaker
Transfer to generator/Open
Mains
IEEE 37.2 - 52 AC circuit breaker
Description
This input is used to transfer the load to the mains supply (AMF
module) when running in MANUAL MODE or provide the Open
Generator signal in a non AMF Module.)
This input is used to transfer the load to the generator when running in
MANUAL MODE
On 8620 module only: Once synchronised the genset and bus/mains
will parallel. The second press of the button (or expiry of the parallel run
timer) will then cause the genset to take full load and open the mains
contactor.
32
4.5
4.5.1
OUTPUTS
DIGITAL OUTPUTS
These are greyed out as
they are fixed, not
adjustable unless a CAN
engine has been
selected
Outputs A & B
applicable to
DSE8610/DSE86
20 only
These labels
match the
typical wiring
diagram
The list of output sources available for configuration of the module outputs is listed in the section entitled
Output Sources.
33
4.5.2
VIRTUAL LEDS
The list of output sources available for configuration of the module Virtual LEDs is listed in the section entitled
Output Sources.
34
4.5.3
OUTPUT SOURCES
The list of output sources available for configuration of the module relay outputs also applies to the LED
configuration and expansion relay outputs.
Under the scope of IEEE 37.2, function numbers can also be used to represent functions in microprocessor devices and
software programs. Where the DSE output functions can be represented by IEEE 37.2, the function number is listed below.
Output source
Not Used
8660 controls 8610s
Air Flap Alarm
Air Flap Relay
Alternative Config 1-3 selected
Alarm Mute
Alarm Reset
All available sets on bus
Activates
The output will not change state (Unused)
Is not active.
Indicates that the 8660 module is currently in control of the generator sets
(controlled by the 8610 controller(s))
This output indicates that the air-flap is closed; to operate it requires an input
configured as Air-flap closed connected to the external air-flap switch.
Normally used to control an air flap, this
Inactive when the set has come to rest
output becomes active upon an Emergency
Stop or Over-speed situation.
Indicates which of the three alternative configurations has been selected (if any)
Indicates that an alarm mute operation is in progress by digital input
Indicates that an alarm reset operation is in progress by digital input
This output indicates that all the available sets in the Multiset load sharing
system are closed onto the generator bus. This output can be used to close an
external breaker to allow the generator bus to power the load. Available sets
are sets in auto mode with no alarms present. So sets not in auto mode, or
sets that have alarms present are not considered to be available sets.
Audible Alarm
Auto Mode
Auto Start Inhibit
Inactive when :
Bus Live
Indicates that the analogue AVR output has reached 100%. This can indicate a fault with
the control of the AVR (including connection error), incorrect setting of SW2, or that the
alternator has reached its maximum capacity.
This output indicates that a Battery Over
Inactive when battery voltage is not High
voltage alarm has occurred.
This output indicates that a Battery Under
Voltage alarm has occurred.
This output indicates that a voltage has been detected on the bus. Once the
voltage on the bus is detected above the Dead bus relay setting, it will no
longer be considered a dead-bus and the generator will need to synchronise
in order to get onto the bus.
This output indicates that the generator bus remains dead after closing the
generator load breaker.
This output indicates that the module has detected a phase sequence error on
the bus.
This output is active whenever the bus and mains are in parallel.
35
Activates
Is not active.
Active when the Bus closed auxiliary input is active
Indicates that during parallel operation, one of the internal mains decoupling
functions has been triggered.
Active when the generator alarm for either under OR over frequency is active
36
Activates
Is not active.
Active when the generator is shutdown due to either under OR overvoltage
Active when the generator alarm for either under OR overvoltage is active
Common Alarm
IEEE 37.2 74 alarm relay
Common Warning
IEEE 37.2 74 alarm relay
Cooling Down
Dead Bus Run on Timer Active
Digital Input A - K
EJP1 / EJP2
Emergency Stop
Energise to Stop
Fail to Stop
IEEE 37.2 - 48 Incomplete Sequence
Relay
Fail to Start
IEEE 37.2 - 48 Incomplete Sequence
Relay
Fail to Synchronise
Fan Control
Energises when the engine becomes available (up to speed and volts). This output is
designed to control an external cooling fan.
When the engine stops, the cooling fan will remain running for the duration of the Fan
Overrun Delay.
Indicates that the respective flexible sensor alarm is active.
Becomes active when the Fuel level falls
If the output is already active it will
below the Fuel Pump Control ON setting and
become inactive when the Fuel level is
above the Fuel Pump Control OFF
is normally used to transfer fuel from the bulk
tank to the day tank.
settings.
37
Activates
Becomes active when the controller requires
the governor/fuel system to be active.
Is not active.
Becomes inactive whenever the set
should be stopped, including between
crank attempts, upon controlled stops
and upon fault shutdowns.
Becomes active when the amount of fuel used over a set time period exceeds the set
value.
Inactive at all other times
Becomes active during starting for the
duration of the Gas Choke timer. Normally
used to choke a gas engine.
Becomes active during starting.
Becomes inactive a configurable
amount of time after the fuel relay
becomes inactive. This is the Gas
ignition off timer.
Generator at Rest
Generator Available
Inactive when
Active when the generator voltage exceeds the High Voltage Warning setting
Inactive when
This output indicates that the module has detected a phase sequence error
from the generator output.
This output indicates that a Generator Reverse Power alarm has occurred.
This output source indicates that the engine has been instructed to stop but
has not yet come to rest. Once the engine comes to a standstill this output will
become in-active.
Active when the Coolant Temperature exceeds the High Coolant Temperature
Shutdown setting
Active when the Coolant Temperature exceeds the High Coolant Temperature Warning
setting
Active when the Inlet Temperature exceeds the High Inlet Temperature Shutdown
setting
Active when the Inlet Temperature exceeds the High Inlet Temperature Warning setting
Indicates that during parallel operation, it has been determined that the set(s) is(are) not
capable of providing the power that they have been configured to deliver.
38
Activates
Is not active.
Indicates when mains fails,Gens fails and mains not enough capacity to take load inhibit
retransfer.
Comes on just before and just after the gen-set goes into parallel enabling an output for
a mechanical or electrical interlock
Output active when the a input is set for keep control of 8610s and the unit has control
of the token.
Active when the measured kW are above the setting of the kW overload shutdown /
electrical trip alarm.
Can be used to give alarms on overload, control a dummy load breaker or for load
shedding functionality.
Active when the measured kW are above the setting of the kW overload warning alarm.
Can be used to give alarms on overload, control a dummy load breaker or for load
shedding functionality.
Lamp test
This output indicates that the module is performing a lamp test. Once the lamp
test is completed, the output will become inactive again. The output can be
used to feed a lamp test on external modules or panel lamps.
Indicates that the generator frequency has not reached the configured loading frequency
during the starting process.
Indicates that the generator voltage has not reached the configured loading voltage
during the starting process.
Becomes active when the engine kW
Inactive when the engine kW returns to
exceeds Load Shedding Control Trip Setting.
below the Load Shedding Control
Return setting.
Active when the controller senses the loss of signal from the magnetic pickup probe
Inactive when the fuel relay becomes
Normally used to drive ventilation louvres for
inactive.
the generator set, this output becomes active
when the fuel relay becomes active
Active when the Coolant Temperature falls below the Low Coolant Temperature alarm
setting
Active when the Fuel Level falls below the Fuel Level Low setting
Low Load
MPU open circuit
(Not applicable to 8660)
Inactive when
Indicates that the stopping sequence is beginning due to low load levels.
(Load Demand Scheme)
This output indicates that the module has detected an open circuit failure in
the Magnetic Pickup transducer circuit.
Indicates that the main configuration fail has been selected
Active when the Mains closed auxiliary input is active
This output indicates that the mains decoupling high frequency alarm has
been triggered.
This output indicates that the mains decoupling high voltage alarm has been
triggered.
This output indicates that the mains decoupling low frequency alarm has been
triggered.
This output indicates that the mains decoupling low voltage alarm has been
triggered.
This output indicates the mains breaker failed to close
This output indicates the mains breaker failed to open
The output indicates that one or more of the modules sources of determining mains
failure is active.
The output is inactive when the mains supply is healthy
Active when the mains frequency exceeds the High Frequency setting
Active when the mains voltage exceeds the High Voltage setting
Mains ROCOF
Indicates that the ROCOF protection (when in parallel with mains) has
triggered.
Active when the mains frequency falls below the Low Frequency setting
Active when the mains voltage falls below the Low Voltage setting
39
Activates
Is not active.
Manual Mode
Indicates that the number of sets connected on the MultiSet Comms (MSC)
Link is lower than the Minimum sets required setting.
Indicates that one or more of the modules connect on the MultiSet Comms
(MSC) Link are incompatible with the controller.
DSE8600 series controllers are not compatible with DSE55x, DSE55xx or
DSE75xx controllers.
Indicates bad data transfer in the MultiSet Comms (MSC) Link
Indicates that the number of sets on the MultiSet Comms (MSC) Link is lower
than it was previously.
Indicates that two or more modules connected on MultiSet Comms (MSC) Link
share the same MSC ID.
Indicates that the number of sets connected on the MultiSet Comms (MSC)
Link is lower than the Minimum sets required setting.
This output indicates that the alarm mute / Lamp test pushbutton is being
operated. Once the button is released, the output will become inactive.
MSC Compatibility
No Loading Command
DSE8610/DSE8620: This output indicates that the module is not calling for the
generator load switch to be closed. Should the module close the generator
load switch, this output will become inactive.
DSE8660: This output indicates that the module is not calling for the generator
or mains load switch to be closed. Should the module close the generator or
mains load switch, this output will become inactive.
Open Mains
IEEE 37.2 52 ac circuit breaker
Out of Sync
Over Current IDMT Alarm
Active when the Oil Pressure Sensor is detected as being open circuit.
Used to control the load switching device.
Inactive whenever the bus is required to
be on load
Whenever the DSE8600 module selects
the bus to be off load this control source
will be active.
Used to control the load switching device. Whenever the DSE8600 module selects the
bus to be off load this control source will be active for the duration of the Breaker Open
Pulse timer, after which it will become inactive again.
Inactive whenever the generator is
Used to control the load switching device.
required to be on load
Whenever the DSE8600 module selects
the generator to be off load this control
source will be active.
Used to control the load switching device. Whenever the DSE8600 module selects the
generator to be off load this control source will be active for the duration of the Breaker
Open Pulse timer, after which it will become inactive again.
Used to control the load switching device.
The output is inactive whenever the mains
is required to be on load
Whenever the DSE8600 module selects
the mains to be off load this control source
will be active.
Used to control the load switching device. Whenever the DSE8600 module selects the
mains to be off load this control source will be active for the duration of the Breaker
Open Pulse timer, after which it will become inactive again.
Indicates that the out of sync alarm has been triggered.
Active when an overcurrent condition has caused the Overcurrent IDMT alarm to trigger
Active when an overcurrent condition exceeds the Overcurrent alarm Trip setting. At the
same time, the controller begins following the IDMT curve. If the overload condition
exists for an excess time, the Overcurrent IDMT alarm will activate.
Active when the generator frequency exceeds the High Frequency Warning setting
Active when the generator frequency exceeds the High Frequency Shutdown setting
40
Activates
Is not active.
Active if the engine speed exceeds the Over Speed Shutdown setting
Active if the engine speed exceeds the Over Speed Warning setting
Panel locked
This output indicates that the module Panel Lock is active. If the Panel lock
input is active, the module will not respond to operation of the Mode select or
start buttons. This allows the module to be placed into a specific mode (such
as Auto) and then secured. The operation of the module is not affected and
the operator will still be able to view the various instrumentation pages etc.
(Front panel configuration access is barred while system lock is active).
This output indicates that a digital input that has been configured as Panel
Lock is active. If the Panel lock input is active, the module will not respond to
operation of the Mode select or start buttons. This allows the module to be
placed into a specific mode (such as Auto) and then secured. The operation of
the module is not affected and the operator will still be able to view the various
instrumentation pages etc. (Front panel configuration access is barred while
system lock is active). Refer to the Edit Inputs section of this manual for
details.
This output indicates that remote Panel Lock via telemetry is active. If the
Panel lock is active, the module will not respond to operation of the Mode
select or start buttons. This allows the module to be controller remotely without
local interference. The operation of the module is not affected and the local
operator will still be able to view the various instrumentation pages etc. (Front
panel configuration access is barred while system lock is active).
A Series of user configured flags that can be used by the PLC to control / drive
internal and external functions
Becomes active when the preheat timer
Inactive when :
begins.
This output indicates that a digital input that has been configured as Remote
Start in island mode is active. This output could be used to pass the start
signal on to elsewhere in the control system.
This output indicates that a digital input that has been configured as Remote
Start off load is active. This output could be used to pass the remote start
signal on to elsewhere in the control system.
This output indicates that a digital input that has been configured as Remote
Start on load is active. This output could be used to pass the remote start
signal on to elsewhere in the control system.
Indicates that the modules input is active for remote start on load demand.
Also indicates that the 8610 has received a remote start on load signal from
the 8660 via the MSC link.
41
Start Relay
Activates
Is not active.
This output will be used to give a speed lower signal to the external governor
or electronic pot.
This output will be used to give a speed raise signal to the external governor
or electronic pot.
This output source will be active to indicate that the 8600 modules internal
start delay timer is running. Once this timer expires the module with initiate its
start sequence.
Active when the controller requires the cranking of the engine.
Starting Alarm
This output is used to supply an external sounder with a signal that the engine
is about to start. The output will be active AFTER the start delay time, during
the pre heat delay (if used) and will continue until the set starts.
This output indicates that the starting alarms are now enabled. It can be used
to control external logic circuitry. Starting alarms are armed as soon as the
module commences starting of the engine and remain armed until the engine
is at rest.
This output indicates that the stop pushbutton is being operated. Once the
button is released, the output will become inactive.
Stop Mode
This output indicates that there are sufficient sets available on the bus.
Synching Enabled
System healthy
This output indicates that the synchronisation feature has been enabled.
This output indicates that the module is in Auto mode and there are no alarms
present.
Active when the communication port is live and for a short time after transmission stops.
Can be used as a relay or LED source.
Active when data is being transmitted. This output will change continuously state (flash)
upon data transfer. Normally used as an LED source rather than a relay source as this
source will flash repeatedly.
For a similar source more suited to drive a relay, see Telemetry Active.
Active when the controller is in TEST mode
Inactive in any other mode.
Test Mode
Trip bus in parallel
This output indicates that the 8660 has been forced to remove the generators
from its load to pass control of the generators over to another 8660 that has
detected a mains failure. This will only occur if the Enable forced peak lop
inhibit has been selected on the misc tab.
42
Activates
Active when the generator frequency falls
below the Low Frequency Warning
Is not active.
Inactive when
Active when the engine speed falls below the Under speed Warning setting
Indicates that the specified User Defined Control (Control Logic) is active
Used when the internal relays scheme of AVR control is used. This output can be used
to drive a motorised potentiometer or Voltage Lower input of an AVR
Used when the internal relays scheme of AVR control is used. This output can be used
to drive a motorised potentiometer or Voltage Raise input of an AVR
This output indicates that the engine has been instructed to start but has not
yet become available. Once the generator becomes available this output will
become in-active. (Available = Generator Frequency and Voltage levels are
above the Loading levels set in the configuration)
Becomes active when the generator is on load and the mains supply is healthy but an
input configured to Manual Restore is active.
This can be used to signal to an operator that action is required before the set can
transfer back to the mains supply.
43
4.6
TIMERS
Many timers are associated with alarms. Where this occurs, the timer for the alarm is located on the same
page as the alarm setting. Timers not associated with an alarm are located on the timers page.
The timers page is subdivided into smaller sections. Select the required section with the mouse.
4.6.1
START TIMERS
Used to give a delay before starting in AUTO mode. This timer is activated upon the respective
start command being issued.
Typically this timer is applied to prevent starting upon fleeting remote start signals or short term
mains failures.
Used to delay the detection of mains failure. This is normally used to prevent short term
transients or brownout conditions from being classified as a Mains Failure and opening the
breaker.
44
Timer
Pre-heat
Pre-heat bypass
Cranking time
Crank rest time
Engage Attempt time
Not applicable to 8660
Delay Crank
Not applicable to 8660
Smoke limit
Smoke limit off
Safety on delay
Warming up time
Sensor fail delay
Not applicable to 8660
Description
Give a pre start time during which the Preheat output and Starting alarm will become
active (if configured)
Should the set be stopped, the Pre-heat bypass timer begins. Should the set be called to
start again, before the timer expires, the pre-heat sequence is bypassed as heating is not
required since the set is still warm after the last run.
The length of each crank attempt
The time between multiple crank attempts.
(Only available if using Magnetic pick-up and multiple engage attempts)
This timer dictates the duration that the module will attempt to engage the starter motor
during each engage attempt. If the Magnetic Pick-up is not detecting movement of the
flywheel when this timer expires, the engage attempt will terminate. Once all engage
attempts have been made, the next start attempt begins.
(Only available if using Magnetic pick-up and multiple engage attempts)
This timer dictates the duration that the module will wait between attempts to engage to
starter.
(Only available if using Magnetic pick-up and multiple engage attempts)
This is the difference in time when the fuel relay energises and the crank relay energises.
The amount of time that the engine will be requested to run at idle speed upon starting.
This is typically used to limit emissions at start up.
This should be set to a little longer than the amount of time that the set takes to run up to
rated speed after removal of the command to run at idle speed. If this time is too short, the
set could be stopped due to under speed failure. If the time is too long, under speed
protection is disabled until the Smoke limit time off time has expired.
The amount of time at start up that the controller will ignore oil pressure, engine speed,
alternator voltage and other delayed alarms. This is used to allow the engine to run up to
speed before protections are activated.
The amount of time that the set will run BEFORE being allowed to take load. This is used
to warm the engine to prevent excessive wear.
(Only available if using Magnetic pick-up)
This is only used if magnetic pick speed sensing is selected. Once cranking has
commenced the module must receive a speed signal within this time. If no signal is
present, the generator will be shutdown and a Loss of Speed Sensing alarm given.
45
4.6.2
4.6.3
1: The time between the mains load switch being opened and the generator load switch
being closed (and vice versa).
2. The time between the Load Shed Control outputs (if configured) being energised and the
generator being placed on load (at start up).
The amount of time that Breaker Close Pulse signals will be present when the request to
close a breaker is given.
The amount of time that Breaker Open Pulse signals will be present when the request to open
a breaker is given.
This timer dictates how long the generator will run in parallel with the mains supply.
A delay, used in auto mode only, that allows for short term removal of the request to stop the
set before action is taken. This is usually used to ensure the set remains on load before
accepting that the start request has been removed.
The amount of time that the set will be made to run OFF LOAD before being stopped. This is
to allow the set to cool down and is particularly important for engines with turbo chargers.
The amount of time the Energise to stop solenoid will be kept energised after the engine has
come to rest. This is used to ensure the set has fully stopped before removal of the stop
solenoid control signal.
If the set is called to stop and is still running after the fail to stop delay, a Fail to Stop alarm is
generated.
Used to delay the generator under/over volts/frequency alarms. Typically this is used to
prevent spurious shutdown alarms caused by large changes in load levels.
MODULE TIMERS
Timer
LCD Page timer
LCD Scroll Timer
Description
If the module is left unattended for the duration of the LCD Page Timer it will revert to show
the Status page.
The scroll time between parameters on a selected page
46
4.7
MAINS
4.7.1
MAINS OPTIONS
Timer
AC System
Phase Rotation
Breaker Control
Phase Offset
Description
These settings are used to detail the type of AC system to which the module is connected:
3 phase 4 wire, 1 phase 2 wire, 2 phase 3 wire L1-L2, 2 phase 3 wire L1-L3, 3 phase 3
wire, 3 phase 4 wire delta
This list is not exhaustive. DSE reserve the right to add to this list as part of our policy of
continual development
Enables alternative L3-L2-L1 configuration
Timer before the fail to close alarm is activated
This setting is to enable an offset of phase to compensate for a transformer with a phase
shift in the system. i.e. Mains supply at 11kv to the load : Generator through a step up
transformer to 11kV (Enable the DSE controller to see both mains and Generator at the
same phase)
47
Description
Description
IEEE 37.2 47
phase
sequence relay
48
4.7.2
Alarm
Mains Under voltage
IEEE designation
49
4.7.3
Alarm
Mains Under Frequency
IEEE designation
50
Timer
CT Primary
CT Secondary
Full Load Rating
Full kVAr Rating
Export Power
Description
51
4.7.4
MAINS DECOUPLING
DSE8600 series controllers include Mains decoupling detection to be used with generating sets paralleling
with the mains (utility) supply.
When the generator set is in parallel with the mains supply it is important that failure of the mains is detected
as soon as possible otherwise problems will arise. It is not possible to simply monitor the mains voltage and
frequency as the sensing of this is now being fed by the generator itself!
Because of this and other possible dangerous situations, the power supply companies impose regulations
when generators are in parallel. This is to detect mains failure during parallel operation and to remove the
generator from the grid in this situation. In the UK a common regulation requirement is G59. Other countries
have different names for these regulations.
Failure to detect and act upon loss of mains supply when in parallel leads to the following effects:
The generator feeds the site load and attempts to feed the load of the grid. Depending upon the
generator size and the location of the network fault, this will cause problems to the generator in terms
of capacity and stability.
If the generator is able to supply the load, Engineers working on the supposedly dead network would
be in fact working on live cables, supplied by the generator set. This is potentially fatal.
Should the mains supply be reconnected when the generator is still connected to the grid, the
network would be connected to a generator not synchronised with it, with damaging results
(mechanical failure, rotating diode failure, overloaded cables, pole slip etc)
Mains decoupling is not available
on DSE8610/DSE8620 unless a
digital input is configured to
Mains Parallel Mode. When not
configured for this option, the
parameters appear greyed out.
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
52
Parameter
Function
Alarm action
R.O.C.O.F.
IEEE 37.2 - 81 Frequency relay
Vector Shift
Electrical Trip The generator load switch is opened and the set is
allowed to perform a cooling run before being stopped.
Auxiliary mains fail Opens the mains load switch and allows the
generator to continue providing power to the load.
: ROCOF protection is disabled
: ROCOF protection is enabled when the generator is in parallel with the
mains supply.
R.O.C.O.F. (Rate Of Change Of Frequency) detection senses sudden, fast
changes in the frequency of the waveform. During the failure of the mains
supply when in parallel with the generator, the frequency will change faster
than is usual by either the on load generator, or by the mains supply.
: Vector Shift protection is disabled
: Vector Shift protection is enabled when the generator is in parallel with
the mains supply.
Vector Shift detection measures the length of each cycle of the voltage
wave. When the mains fails in parallel with the generator, the sudden
change in load creates a change in the length of the cycle length.
Used to enable and set the levels at which mains failure is detected when in
parallel with the generator set.
Delay: Provides a reaction time on the mains level alarms.
53
4.8
GENERATOR
4.8.1
GENERATOR OPTIONS
Click to enable or
disable the alarms.
The relevant values
below appear
greyed out if the
alarm is disabled.
Select your AC
system. A schematic
is shown below with
connection details
from the alternator
to the DSE8600
Series module.
Click to enable or
disable the feature.
The relevant values
below appear
greyed out if the
alarm is disabled.
If there is no input
configured to Generator
Closed Auxiliary this
option is greyed out
54
Parameter
Alternator fitted
Poles
VT Fitted
Description
= There is no alternator in the system, it is an engine only application
= An alternator is fitted to the engine, it is a generator application.
The number of poles on the alternator
= The voltage sensing to the controller is direct from the alternator
= The voltage sensing to the controller is via Voltage Transformers (VTs or PTs)
This is used to step down the generated voltage to be within the DSE8600 Series controller
voltage specification.
By entering the Primary and Secondary voltages of the transformer, the controller will display
the Primary voltage rather than the actual measured voltage.
This is typically used to interface the DSE module to high voltage systems (ie 11kV) but can
also be used on systems such as 600V ph-ph.
Description
= Generator fail to close alarm is disabled
= If the generator breaker does not close, within the time alarm an alarm is raised.
Description
= Generator phase rotation is not checked.
= An electrical trip alarm is generated if the phase rotation is not as configured.
55
4.8.2
Click to enable or
disable the alarms.
The relevant values
below appear
greyed out if the
alarm is disabled.
Alarm
Generator Under voltage
Generator Over voltage
IEEE designation
IEEE 37.2 - 27AC Under voltage relay
IEEE 37.2 - 59AC Over voltage relay
56
4.8.3
Alarm
Generator Under Frequency
Generator Over Frequency
IEEE designation
IEEE 37.2 -81 Frequency relay
IEEE 37.2 -81 Frequency relay
57
4.8.4
GENERATOR CURRENT
Timer
CT Primary
CT Secondary
Full Load Rating
Earth CT Primary
Description
Click to enable or
disable the option.
The relevant values
below appear
greyed out if the
alarm is disabled.
If the current exceeds the Trip level the Immediate Warning activates.
IDMT Alarm
IEEE 37.2 -51 AC time overcurrent relay (shutdown / electrical trip)
If the IDMT Alarm is enabled, the 8600 Series controller begins following the IDMT curve. If the Trip is
surpassed for an excess amount of time the IDMT Alarm triggers (Shutdown or Electric trip as selected in
Action).
The higher the overload, the faster the trip. The speed of the trip is dependent upon the fixed formula:
T = t / ((IA / I T) 1) 2
Where:
Typical settings for the IDMT Alarm when used on a brushless alternator are:
t (time multiplier)
These settings provide for normal running of the generator up to 100% full load. If full load is surpassed, the
Immediate Warning alarm is triggered, the set continues to run.
The effect of an overload on the generator is that the alternator windings begin to overheat; the aim of the
IDMT alarm is to prevent the windings being overload (heated) too much. The amount of time that the set can
be safely overloaded is governed by how high the overload condition is.
See overleaf for details of the IDMT alarm factory settings and examples of different settings for the Time
Multiplier (t).
The IDMT alarm factory settings, allows for overload of the set to the limits of the Typical Brushless Alternator
whereby 110% overload is permitted for 1 hour.
If the set load is reduced, the controller then follows a cooling curve. This means that a second overload
condition may trip much sooner than the first as the controller knows if the windings have not cooled
sufficiently.
For further details on the Thermal damage curve of your alternator, you are referred to your alternator
manufacturer.
59
Factory setting
(Time Multiplier = 36
60
T = t / ( ( IA / I T ) 1 ) 2
Can be simplified for addition into a spreadsheet. This can be useful for trying out differering values of t
(Time Multiplier) and viewing the results, without actually testing this on the engine.
(IA / I T)
Multiple of the Trip setting
(from 1.01 to 3.0 in steps of 0.1)
t Time Multiplier
Factory setting is 36
61
For overload conditions caused by a short circuit, the overcurrent alarm is not fast enough to protect the
system. The Short Circuit alarm performs this protection.
If the Short Circuit alarm is enabled, and the current is excessive, the DSE8610/DSE8620 controller begins
following the IDMT curve. If the Trip is surpassed for an excess amount of time the Alarm triggers (Shutdown
or Electric trip as selected in Action).
The higher the short circuit current, the faster the trip. The speed of the trip is dependent upon the fixed
formula:
62
Unbalanced loads cause negative sequence current in the alternator stator. These currents cause harmonics
which can eventually lead to overheating and melting of the rotor. An unbalanced load is however, permissible
within limits.
For recommended settings you should contact your alternator manufacturer.
Click to enable or disable the
option. The relevant values
below will appear greyed out
if the alarm is disabled.
Reaction timer
63
When the module is suitably connected using the Earth Fault CT. The module measures Earth Fault and can
optionally be configured to generate an alarm condition when a specified level is surpassed.
If the Earth Fault alarm is enabled, the DSE8600 Series controller begins following the IDMT curve. If the
Trip is surpassed for an excess amount of time the Alarm triggers (Shutdown or Electric trip as selected in
Action).
The higher the Earth Fault, the faster the trip. The speed of the trip is dependent upon the fixed formula:
T is the tripping time in seconds (accurate to +/- 5% or +/- 50ms (whichever is the greater)
K is the time multiplier setting
I is the actual earth current measured
Is is the trip setting
IS (Trip setting)
K (time multiplier setting)
64
4.8.5
GENERATOR POWER
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
Setting
Overload Protection
Description
65
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
Setting
Dummy Load Control
Description
Continued overleaf...
66
Description
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
Not applicable to
DSE8660
Description
This setting is used to configure the generator reverse power alarm: = Generator reverse power will NOT give an electrical trip alarm.
= Generator reverse power WILL give an electrical trip alarm in the event of the
reverse power exceeding the displayed reverse power trip values for the
configured time.
Actions
Warning (Alarm only, No shutdown)
Shutdown (Alarm and shutdown)
Electrical Trip (Alarm/off-load generator followed by shutdown after cooling)
67
4.8.6
MAINS DECOUPLING
DSE8600 series controllers include Mains decoupling detection to be used with generating sets paralleling
with the mains (utility) supply.
When the generator set is in parallel with the mains supply it is important that failure of the mains is detected
as soon as possible otherwise problems will arise. It is not possible to simply monitor the mains voltage and
frequency as the sensing of this is now being fed by the generator itself!
Because of this and other possible dangerous situations, the power supply companies impose regulations
when generators are in parallel. This is to detect mains failure during parallel operation and to remove the
generator from the grid in this situation. In the UK a common regulation requirement is G59. Other countries
have different names for these regulations.
Failure to detect and act upon loss of mains supply when in parallel leads to the following effects:
The generator feeds the site load and attempts to feed the load of the grid. Depending upon the
generator size and the location of the network fault, this will cause problems to the generator in terms
of capacity and stability.
If the generator is able to supply the load, Engineers working on the supposedly dead network would
be in fact working on live cables, supplied by the generator set. This is potentially fatal.
Should the mains supply be reconnected when the generator is still connected to the grid, the
network would be connected to a generator not synchronised with it, with damaging results
(mechanical failure, rotating diode failure, overloaded cables, pole slip etc)
Mains decoupling is not available
on DSE8610/DSE8620 unless a
digital input is configured to
Mains Parallel Mode. When not
configured for this option, the
parameters appear greyed out.
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
68
Parameter
Function
Alarm action
R.O.C.O.F.
IEEE 37.2 - 81 Frequency relay
Vector Shift
Electrical Trip The generator load switch is opened and the set is
allowed to perform a cooling run before being stopped.
Auxiliary mains fail Opens the mains load switch and allows the
generator to continue providing power to the load.
: ROCOF protection is disabled
: ROCOF protection is enabled when the generator is in parallel with the
mains supply.
R.O.C.O.F. detection senses sudden, fast changes in the frequency of the
waveform. During the failure of the mains supply when in parallel with the
generator, the frequency will change faster than is usual by either the on
load generator, or by the mains supply.
: Vector Shift protection is disabled
: Vector Shift protection is enabled when the generator is in parallel with
the mains supply.
Vector Shift detection measures the length of each cycle of the voltage
wave. When the mains fails in parallel with the generator, the sudden
change in load creates a change in the length of the cycle length.
Used to enable and set the levels at which mains failure is detected when in
parallel with the generator set.
Delay: Provides a reaction time on the mains level alarms.
69
4.8.7
SYNCHRONISING
70
Governor
IEEE 37.2 -90 regulating device
(Not applicable to 8660)
These settings configure the method of interface between the DSE8610/DSE8620 controller and the
engine speed governor.
Parameter
Governor Interface
Description
Internal Relays The governor or motorised potentiometer is controlled
by the 8610/20 modules own internal relays.
NOTE: - It will be necessary to configure two of the module
relays to provide the required Speed raise and Speed Lower
signals.
Internal Analogue module This is used to provide a DC voltage
output to interface with many engine speed governors remote speed
adjust or load sharing controller inputs.
71
AVR
IEEE 37.2 -90 regulating device
(Not applicable to 8660)
These settings configure the method of interface between the DSE8610/DSE8620 controller and the
Automatic Voltage Regulator (AVR)
Parameter
AVR Interface
Description
None No external interface is fitted between 86xx controller and the
AVR and no control over voltage matching or VAr sharing will be made.
Internal Relays The AVR or motorised potentiometer is controlled by
the 75xx modules own internal relays.
NOTE: - It will be necessary to configure two of the module
relays to provide the required Voltage raise and Voltage Lower
signals.
Internal Analogue - This external interface is used to provide a DC
voltage output to interface with many AVRs remote voltage adjust or
load sharing controller inputs.
72
These settings configure the method of interface between the DSE8600 series controllers and the
DSE5500 and DSE7500 series controllers.
Parameter
MSC Compatibility
Description
= The DSE8600 will not be able to communicate with the DSE5500
and DSE7500 series modules on the MSC Link
= Communication between DSE8600 and DSE5500 and DSE7500 is
enabled. The maximum number of generator controllers is reduced to
16 and the maximum number of mains controllers is reduced to 8.
NOTE: The DSE5560 and DSE7560 are not compatible with
the DSE8660, only one type of DSExx60 can be connected on the
MSC at any time (DSE55xx/DSE75xx OR DSE8660).
= The DSE8610 will use MSC link for ramping and load sharing.
= The DSE8610 is connected to a DSE123 to convert the MSC link to
interface with Analogue Load Share lines
73
Parameter
Check Sync
Description
During the synchronising process, the DSE86xx will adjust the frequency of the generator to
closely match the existing bus.
Typically the oncoming set will be adjusted to be 0.1Hz faster than the existing supply.
This causes the phase of the two supplies to change continuously.
Before the breaker can be closed, the following conditions must be met:
The difference between the two supplies frequencies must be between the Check
Sync Low Frequency and Check Sync High Frequency
The difference between the two supplies voltages must be equal to or below the
Check Sync Voltage
The phase of the two supplies must be equal to or below the Check Sync Phase
Angle
Dead Bus
The bus is measured when the set is to be loaded. If the bus is measured to be below the
Dead Bus Voltage, the bus is assumed to be dead and the breaker can be closed
immediately.
If the bus is measured to be above the Dead Bus Voltage, the oncoming generator must be
synchronised before the breaker can be closed.
If the synchronising process continues longer that the Fail to Sync Alarm Delay, the alarm is
triggered.
This may occur if changes in the load are making the set control difficult due to changes in
voltage and frequency.
Electrical Trip : The set is stopped. In a Load Demand scheme, other generators may start
if available.
Warning: The set continues to synchronise.
74
NOTE: - The MSC Link Alarms can be disabled by a digital input configured to MSC Alarms
Inhibit if required.
75
Soft transfer
Description
When either of the load sharing modes are
selected (see below), the 86xx controller will
perform a soft load transfer when taking up
or shedding load.
Upon activation of the load-switching device,
the 86xx load sharing system controls the
generating set to take up the minimum load.
Load is then ramped up to either the sets
share of the load (Load share mode) or to the
maximum load level (Load level control
mode).
When a paralleled set is to shed its load, first
the load is ramped down to the minimum load
level, and then the load switch is deactivated,
removing the generator from the bus.
Soft transfers of this type have many benefits, the most obvious of which are:
When the generator is removed from the bus, other sets in the system are not suddenly loaded with the
load share that was being supplied by the generator being removed. Instead, the load is slowly ramped,
allowing time for the remaining sets to take up their share of the load.
Opening of the load switch occurs at a much lower load level, helping to reduce arcing of the contacts.
76
Item
Function
NOTE: - The 8610 will automatically switch from load share mode to kW
fixed export mode when an input configured for Mains parallel mode is active.
Reactive load control mode
Not available when Active (kW) load share mode is set to Disabled.
Options:
Disabled: No reactive power (VAr/pf) sharing will take place.
VAr Share: Reactive power (VAr) will be shared between all the sets in the
system.
VAr fixed export: The generator will produce a fixed amount of reactive
power (VAr) for use when in parallel with the mains supply.
NOTE: - The 8610 will automatically switch from VAr share mode to VAr
fixed export mode when an input configured for Mains parallel mode is active.
RAMP
Item
Function
Ramp Speed
The rate at which the generator will be ramped onto and off the load.
NOTE: - The set will initially take load at the level set by load ramp
minimum and will then increase its load share at this rate until either:
All the sets have an equal share of the load (8610 module only)
The generated power is equal to the setting for load parallel power
When the set is unloaded it will ramp down at this rate from the current load
level to the level set by load parallel ramp minimum before being removed from
the bus (or mains supply).
77
Item
Function
Starting options
Used to configure how the load demand scheme will operate upon start-up.
Start all sets initially: Upon activation of the load demand scheme, all sets in the
system will start up and parallel onto the generator bus. Then they will stop / start
according to load demands. This option is particularly recommended in Multiset
mains standby applications where the load is likely to be greater than the capacity
of a single set.
Start sets as load requires: Upon activation of the load demand scheme, only
one set will start initially. Other sets in the system will only be started according to
demand. This option is recommended for mutual standby systems where the load
is likely to be less than the capacity of a single set.
Whenever a warning occurs, a start command will be issued over the MSC link to
start the next highest priority set.
Used in a Multiset system so that the engines priority changes according to the
amount of usage of the set.
For instance in a two set system.
Set 1 has logged 100 running hours
Set 2 has logged 20 running hours
Balance engine hours are configured to 75 hours.
As Set 2 has logged 80 hours less than Set 1. As this is greater than the
configured 75 hours, Set 2 will be the highest priority set.
If all sets are within the configured Balance Engine Hours value, then the set
Priority Number (See SCADA | Maintenance page) is followed.
Load level for less sets to run: The load level at which the 8610 controller
decides that generating set capacity can be reduced by dropping sets off the bus.
NOTE: - The module will calculate the load levels left on the remaining sets if it
should remove a set. This prevents the system from reaching a point where the load is
such that one sets starts and stops repeatedly. As a result, the system will not take
action when the % on each generator is slightly below the setting for less sets, but
instead the level will need to fall much lower until the excess set is call to stop.
Once the load is below this level, the lowest priority set in the sequence
(determined using the Genset Run Priority) will begin its stop delay timer. Once
this has expired, the set will ramp off load and stop. Should the load level rise
above this set point during the stop delay timer, then the timer is cancelled and
the set will continue to supply power to the load.
This allows for short term drops in load, without decreasing supply capacity, only
for it to be increased again a short while later.
NOTE: - It is recommended that each set in the system have the same value
configured for this parameter.
NOTE: - When the module assumes that the load is at the bottom of the ramp
the breaker will open.
78
Item
Function
Load level for more sets to run: The load level at which the 86xx controller
decides that additional generating set capacity is required to supply power to the
load.
Once this load level is exceeded, the next highest priority set in the sequence
(determined using the Genset Run Priority) will begin its start delay timer. Once
this has expired, the set will run up, synchronise and take load. Should the set fail
to become available, it will communicate this using the MultiSet Communications
Link which will signal the next generating set in the sequence to take its place.
The starting sequence will be terminated should the load level drop below the
Load level for more sets to run while the start delay timer is in progress. This
allows for short term increases in load.
NOTE: - It is recommended that each set in the system has the same value
configured for this parameter.
INSUFFICIENT CAPACITY
Item
Function
Action
4.8.7.5 AVR
Item
Function
Loss Of Excitation
79
4.8.8
BUS
80
4.9
SYSTEM
4.9.1
SYSTEM OPTIONS
Determine minimum number of sets
and the action take if the minimum
number of sets are not closed onto
the bus in the required delay time.
4.9.2
PLANT BATTERY
81
4.10 ENGINE
The engine page is subdivided into smaller sections.
Select the required section with the mouse.
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
Overspeed setting is
temporarily raised
by the Overspeed
Overshoot amount
during the
Overshoot timer at
start up
Enables Engine
Droop on supported
electronic (ECU)
engines
82
Flywheel teeth
Description
= An ECM is fitted to the DSE module and being used for speed sensing.
= An ECM is fitted to the DSE module but another form of speed sensing fitted to the
DSE module is being used.
= Magnetic pickup device is not fitted to the DSE module.
= A low impedance magnetic pickup device is fitted to the DSE module to measure
engine speed. Specifications of the DSE module Magnetic Pickup Input are contained
within DSE publication 057-074 8600 Series Operator Manual.
The number of teeth on the engine flywheel. This is read by the magnetic pickup device.
Start Attempts
Loss of sensing
signal
Description
= Only one engage attempt per start attempt is given. If no magnetic pickup pulses are
detected during cranking, the Loss of Sensing alarm is given.
= If no magnetic pickup pulses are detected during cranking, it is assumed that the
starter has not engaged to turn the engine. The starter is withdrawn and re-energised for
the configured number of Engage Attempts
The number of starting attempts the module will make.
If the module does not detect that the engine has fired before the end of the Cranking time,
then the current start attempt is cancelled and the Crank Rest time takes place before the
next crank attempt begins.
If, after all configured start attempts, the engine is not detected as running, the Fail to Start
shutdown alarm is generated.
The engine is detected as running by checking all methods of Crank Disconnect. For
further details, see the section entitled Crank Disconnect elsewhere in this document.
If the speed sensing signal is lost during engine running (or not present during cranking
when Multiple Engage Attempts is enabled), an alarm is generated :
Shutdown: The generator is removed from load and the set is immediately stopped.
Warning: The generator continues to run, however a warning alarm is raised.
Magnetic
Pickup Open
Circuit
Description
To prevent spurious overspeed alarms at engine start up, the module includes configurable
overspeed overshoot protection.
This allows the engine speed to overshoot the Overspeed / Over frequency setting during
the starting process for a short time.
Rather than inhibiting the Overspeed / Over frequency alarms, the levels are temporarily
raised by the Overspeed Overshoot % for the duration of the Overspeed Overshoot delay.
4.10.1.4 DROOP
NOTE: Droop options are available only where supported by the Engine ECU over the CAN or
Modbus datalink. Contact engine manufacturer for further details.
Parameter
Enable
Droop %
Description
83
84
85
4.10.3.3 ADVANCED
Allows configuration of selected additional CAN messages from the engine ECU.
86
87
4.10.6 CRANKING
Crank disconnect settings are used to detect when the set fires during the starting sequence.
As the set is cranked, the first parameter that passes its crank disconnect setting will result in the cessation of
the cranking signal.
Having more than one crank disconnect source allows for a much faster crank disconnect response leading to
less wear on the engine and starter components, and provides added safety in case one source is lost, by a
blown or tripped fuse for example.
If check oil pressure prior to
starting is enabled, the cranking
will not be allowed if the oil
pressure is not seen as being
low. This used as a double check
that the engine is stopped before
the starter is engaged
88
Overspeed shutdown
cannot be disabled.
89
Alarm
Plant Battery Under volts
Plant Battery Over volts
IEEE designation
IEEE 37.2 -27 DC Under voltage relay
IEEE 37.2 -59 DC Over voltage relay
90
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
91
4.11 COMMUNICATIONS
92
4.11.2.1 BASIC
Sends extended
instrumentation with
the Alarm code
(Oil pressure / Coolant
temp / HRS run
Sends Alarm
messages as flash
instant messages.
Description
Only one of the two serial ports can be used at any one time (RS232 or RS485)
The options are :
No Modem RS232 ports is used for direct RS232 connection to PLC, BMS etc
Incoming modem calls RS232 port connected to modem, used to accept
incoming calls only.
Incoming and outgoing modem RS232 port connected to modem used to
accept incoming calls and also make calls upon shutdown alarms.
Outgoing modem alarms - RS232 port connected to modem, used to make calls
upon shutdown alarms.
93
GSM Modem
Description
The phone number that the module will dial upon an alarm condition. This number
must be connected to a PC modem on a PC running the Configuration Suite
Software.
= The connected modem is a fixed line telephone modem
= The connected modem is a GSM (cellular) modem. The GSM signal strength
meter and GSM operator are shown on the module display.
The Message centre used so send SMS messages. This number is usually stored
on the SIM card and need not be entered here.
A number is only needed here if it is not stored on the SIM card.
Numbers of the cell phones to send SMS messages to.
Leave blank if SMS function is not required.
GSM modem
DSE do not stock or supply CSD SIM cards for the modem, these must be obtained from your local GSM
provider.
Description
Wavecom Fastrak Supreme GSM Modem supplied with power supply cable, RS232
connection cable and GSM antenna. Suitable for GSM operating on 900/1800 MHz
bands.
NOTE : This modem is supplied ready configured to operate with the DSE
module. When purchasing from a third party, the modem is not configured to
communicate with the DSE8600 series module.
94
4.11.2.2 ADVANCED
Description
Echo off
Wait for carrier time 60s
Do not answer
Answer after two rings
DSR always on
DCD is active if modem is online
Reset (ATZ) on DTR-drop
Hang up (disconnect)
Silent operation
The modem connected to the DSE8610/DSE8620 controller will usually make dialling noises and squeal in
the initial stages of making a data call. To control this noise, add the following command to the end of the
initialisation string:
Setting
M0
M1
M2
Description
Silent operation
Sounds during the initial stages of making a data call
Sounds always when connected (not recommended for normal use but can be of use for
troubleshooting)
95
Description
&D3
Hang up on DTR-drop
Reset on DTR-drop
OTHER MODEMS
When using modems not recommended by DSE first try either of the options shown above. If problems are
still encountered, you should contact your modem supplier for further advice.
Connect delay
Retries
Retry delay
Description
96
This saves the new setting in the modem. Power can now be removed. The next time power is applied, the
modem starts with the new settings (Baud rate = 9600), suitable to communicate with the DSE8600 series
module.
Description
Modem is not powered
Not connected to GSM network
Connected to GSM network
Connected to GSM network data transmission in progress.
97
1234 1
1234 pin +(space)+ (Code)
Timer
Remote Start off load
Code
Cancel
Stop mode
Auto Mode
Description
98
Timer
Master inactivity timeout
Description
99
Result : Traffic arriving from the WAN (internet) on port 1003 is automatically sent to IP address 192.168.1.3
on the LAN (DSE8600) for handling.
100
4.12 SCHEDULER
The Exercise Scheduler is used to give up to 16 scheduled runs. This run schedule is configurable to repeat
every 7 days (weekly) or every 28 days (monthly). The run can be on load or off load.
Click to enable or
disable the option.
The relevant values
below will appear
greyed out if the
alarm is disabled.
Configure the
required start time
and run duration.
101
102
Main configuration
Alternative configurations
Main configuration
Click the
103
Selecting between the main and alternative configurations is achieved using either:
104
4.15 EXPANSION
The Expansion page is subdivided into smaller sections.
Select the required section with the mouse.
105
106
Depending upon your selection above, either the Analogue Input or Digital Input configuration screen is shown
Used as an Analogue Input
107
108
Depending upon your selection of Sensor Type, one of the following configuration screens are shown :
Used as a Digital Input
109
Click to enable or
disable the alarms.
The relevant values
below will appear
greyed out if the
alarm is disabled.
110
111
112
113
114
Click OK to accept
the changes and
return to the
configuration editor
115
116
Select the alarm type of the link lost alarm. This alarm will
take action if the expansion module is not detected by the
host module.
117
4.16 ADVANCED
These settings are provided for advanced users only. Take care when changing these options and ensure you
fully understand the consequences of any change made.
118
4.16.1.1 PROTECTIONS
This feature is provided to assist the system designer in meeting specifications for Warning only,
Protections Disabled, Run to Destruction, War mode or other similar wording.
WARNING! - Enabling this feature will prevent the set being stopped upon critical alarm
conditions. All shutdown alarms are disabled with the exception of EMERGENCY STOP which
continues to operate.
Options
Disable
Description
= The module will operate as normal and provide engine shutdown if required.
= Protections disabled function is activated. Operation depends upon the following
configuration.
Protections
Disabled Alarm
Action
If Disable All Protections is set to On Input, this selection allows configuration of an alarm to
highlight that the protections have been disabled on the engine.
Indication: Any output or LCD display indicator configured to Protections Disabled will be
made active; however the internal alarm sound will not operate.
Warning: Any output or LCD display indicator configured to Protections Disabled will be
made active, and the internal alarm sound will operate.
When protections are disabled, Protections Disabled will appear on the module display to
inform the operator of this status.
119
The Bus Sensing connections have not been made between the common generator bus and the
DSE module, or the bus sensing fuses have blown or have been removed.
The load switching device does not close quickly enough. Ensure the breaker closes within 100mS
of receiving the close signal.
The Out of Sync timer is set too low. If you raise this timer away from the factory setting of 200mS
(0.2s), ensure you understand why you are raising it!
Something external has caused the breaker to open, or has prevented it from closing. Typical
examples are external G59 relays and other equipment operating directly on the breaker to open it.
The breaker wiring logic may not be correct, causing the breaker to fire through, where it triggers
the close mechanism, but the breaker doesnt actually mechanically close, it re-opens again.
Description
Delays the synchronising process to allow the set to stabilise and power parasitic loads or
transformers (for instance) before the synchronising process begins.
Delays the Load Demand Scheme becoming active upon closing the breaker.
Delays the activation of the inbuilt 8600 Mains Decoupling detection when generator and
mains are in parallel.
Upon closing into parallel, the timer is activated. After the timer has expired, the mains
decoupling protection becomes live.
Timer to delay the re-assertion of the interlock override.
120
Options
Enable
Description
= All synchronising is performed the traditional way by achieving a slip
frequency and waiting for the voltage, frequency and phase to be within
configured windows
Excitation
Speed
Start Delay
Excitation
Delay
Always - Dead bus sync is always used when the generators are required
to be on line and in the Auto mode (Dead bus sync does not operate in
Manual mode in any circumstance.
Disabled The feature is not active
On Input - Dead bus sync is used when a digital input is active :
On Request From 8660 The feature is only used when a start request is
received from a DSE8660
The speed at which the engine is deemed to be running fast enough for
the excitation to be energised :
Any sets not reaching this speed by the end of the excitation delay open
their breakers and are removed from the Dead Bus Sync System.
Time delay used at start up to ensure the start request is not simply a
fleeting request.
During engine run up, if the Excitation Speed is not achieved by the end of
the Excitation Delay, the set is removed from the Dead Bus Sync system and will attempt to synchronise in
the traditional way.
Excitation
Ramp Time
The time allowed for the excitation field to build after being energised.
At the end of this time, all frequency and voltage alarms are active.
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4.16.4.1 MENU
Click the
to erase
the entire rung
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4.16.4.2 FLAGS
A flag is set when a condition within the DSE controller is met. For instance, if the module is in Auto Mode an
internal flag is set. This flag is exposed as an output source when configuring module outputs and LEDs.
In addition to internal flags, a further twenty (40) custom flags are available (named PLC Flag 1-40). These
can be used to memorise that a condition has been met, and/or used to drive module outputs and LEDs.
For example if a timer expires, a flag can be set to make a note of the timer expiring for later use in the ladder.
4.16.4.3 TIMERS
The PLC logic section contains twenty (20) user timers for use in the ladder.
A timer is configured by clicking
in the menu bar. The Edit time limits window appears.
A timer is used by adding the timer action to the ladder. When this action takes place, the timer begins.
Upon the timer reaching the configured Timer limit, a test for the timer will be successful:
Start Timer
Test Timer
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4.16.4.4 COUNTERS
The PLC logic section contains twenty (20) user counters for use in the ladder.
A counter is configured by clicking
in the menu bar. The Edit counter limits window appears.
A counter is used by incrementing (adding to) or decrementing (subtracting from) to the counter on the ladder.
Upon the counter reaching the configured Counter limit, a test for the counter will be successful:
Increment Counter
Decrement Counter
Test Counter
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Predefined functions can only be used once in the DSE Configuration Suite. For example if digital input A is
configured to remote start on load, another input cannot be configured to the same function. Similarly, a PLC
function cannot be configured to this function either.
Where this is a required function, it is achieved by setting the digital input to User Configured, always
active, indication, and ORing this into the PLC condition as follows:
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126
Imagine the schematic like a simple circuit with a battery and a bulb.
There are two switches (Output sources) in parallel to provide an OR function and one switch (Output source)
in series to provide an AND function.
When the conditions are satisfied, the bulb will illuminate (The action will occur).
An equivalent PLC ladder rung looks like this :
Rungs are processed in order (rung 1, rung 2, rung 3 etc). This sequence repeats every 100mS.
Careless setting of the PLC logic can cause toggling of an output at a rate of 100mS on/off. This may shorten
the life and/or cause damage to externally connected slave relays or other connected equipment.
Conditions can be placed in series to form an AND operation, or in parallel for form an OR operation:
PLC Logic OR Conditions
Actions can be placed in parallel to perform multiple actions upon one condition:
127
4.16.4.7 CONDITIONS
Conditions
Test flag (for instance : test module inputs, test for certain condition)
Test a counter
Test a timer
128
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4.16.4.8 ACTIONS
Actions
Set a PLC flag (Set to 1)
Increment a counter
Decrement a counter
Start a timer
130
Reset an alarm
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4.16.4.9 EXAMPLES
AUTO MUTE after 30 seconds and provide a manual mute function using Digital Input C.
Condition
Flag Test
Action
Start Timer 1
(Audible Alarm)
(30 seconds)
Condition
Timer 1 expired
OR
Flag Test
Action
Trigger Function
(Alarm Mute)
(Digital Input C)
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For advanced Modbus users of the controller, configurable Gencomm pages are available.
The intention is to allow the user to create personal collections of data in subsequent registers to minimise the
number of modbus reads required by the master, and hence speed up data collection.
The configurable modbus pages are :
Page
166
167
168
169
Hex address
A600
A700
A800
A900
Decimal address
42496
42752
43008
43264
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Select parameters to be
editable through the module
display. The editing of these
parameters will not be protected
by the PIN (if enabled)
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SCADA
5 SCADA
SCADA stands for Supervisory Control And Data Acquisition and is provided both as a service tool and also
as a means of monitoring / controlling the generator set.
As a service tool, the SCADA pages is to check the operation of the controllers inputs and outputs as well as
checking the generators operating parameters.
Click to connect to
the module
When connection is made
Modules firmware
revision number
The SCADA page is subdivided into smaller sections.
Select the required section with the mouse.
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5.1
GENERATOR IDENTITY
Shows the modules current settings for Site ID and genset ID.
This information is particularly helpful when the current connection is made remotely by modem or internet for
example or when the connected set is one of a number of sets on an RS485 data link.
5.2
MIMIC
This screen provides a mimic of the control module and allows the operator to change the control mode of the
module.
Only the mode control and load switch buttons are operational in the mimic display. The menu navigation
buttons are inoperable.
Hint: Before the mimic buttons will
operate, ensure you have this enabled
under TOOLS | ACCESS
PERMISSIONS
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5.3
LANGUAGES
Select new
language
137
5.4
DIGITAL INPUTS
Shows if the input channel is active or not. This input is closed
and is active. The input is configured to be close to activate
138
5.5
DIGITAL OUTPUTS
139
State of the
output (open or
closed)
5.6
VIRTUAL LEDS
Shows the state of the virtual LEDs. These LEDs are not fitted to the module or expansion modules, they are
not physical LEDs. They are provided to show status and appear only in the SCADA section of the
configuration suite, or can be read by third party PLC or Building Management Systems (for example) using
the modbus RTU protocol.
Shows if the
Virtual LED is
active or not
140
5.7
MAINS
DSE8660/DSE8620 only
Shows the modules measurements of the mains supply
5.8
141
5.8.1
5.8.2
POWER
142
5.8.3
MULTISET
NOTE: - These settings are not stored in the module configuration. They are stored in a different memory area
and not transferred with the configuration. The Clone Module feature transfers both the configuration AND the
settings of the Multiset, Governor/AVR interface and the Sync page.
143
Item
Function
Bus Control
(Only applicable to 8660)
The amount of power that the sets will produce when in parallel with
the mains. This figure is a percentage of each generators capacity
that is connected to the bus. Therefore, the actual kW will vary
depending on how many sets are on the bus. The load demand start
up and shut down scheme is disabled whilst running in parallel with
the mains (utility). E.g. on a multi set system where each generator
is rated at 500 kW and the bus power was set to 50%, each set
running would produce 250 kW of power.
NOTE: - If the load level is below this setting, then the generator
will export power to the mains grid. The DSE8660 internal mains
protection can be configured to disconnect the generators from the
mains.
Mains control
(Only applicable to 8660)
The amount of power that the sets produce will vary to ensure that
the mains will always supply the desired level. This level can either
be an amount of imported power or exported power.
E.g. If the mains load level was set to 250 kW the generators would
supply the difference between this figure and total connected load. If
the load was lower than this figure then the generators come off load
and perform a controlled stop. Therefore, this setting is also a start
level when remote start on load is active.
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Item
Function
KVAr control
The amount of reactive power that the set will produce when used in
load level control mode, when Reactive Load Control Mode is set to
Load Level Control
Pf control
The power factor that the set will maintain when used in load level
control mode, when Reactive Load Control Mode is set to Load
Level Control)
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5.8.4
GOVERNOR/AVR INTERFACE
NOTE: - These settings are not stored in the module configuration. They are stored in a different memory area
and not transferred with the configuration. The Clone Module feature transfers both the configuration AND the
settings of the Multiset, Governor/AVR interface and the Sync page.
SW1 and SW2 are the configurable settings for the analogue governor output and analogue AVR output
included on the DSE8610/DSE8620 controller.
As the input requirements of governors and AVRs vary from manufacturer to manufacturer, and even from
model to model, the DSE module is configurable to allow connection to many devices.
The analogue governor and AVR outputs are both isolated from ground and battery negative, allowing
compatibility with devices with inputs that are not referenced to ground or battery negative.
5.8.4.1 SW1
SW1 is also known as Centre. SW1 sets the voltage produced by the DSE modules output for nominal. For
example SW1 = 0 for the governor output, means that the analogue governor output will be 0V DC when the
engine is required to run at its nominal speed.
5.8.4.2 SW2
SW2 is also known as Range. SW2 sets the range of the swing around the Centre (SW1) voltage produced
by the DSE modules output for change. For example SW2 = 1 for the governor output, means that the
analogue governor output will be made to change by up to 1V DC either side of the Centre (SW1) voltage to
make the engine run at lower or higher speeds or to increase/decrease load share.
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5.8.4.3 SETTINGS
SW1 setting
0
1
2
3
4
5
6
7
8
9
centre voltage of
analogue output
0V
0.5V
1.0V
1.5V
2.0V
2.5V
3.0V
3.5V
4.0V
4.5V
SW2 setting
0
1
2
3
4
5
6
7
8
9
Voltage range of
analogue output
0.5V
1.0V
1.5V
2.0V
2.5V
3.0V
3.5V
4.0V
4.5V
5.0V
Typical wiring diagrams and SW1/SW2 selector settings for many of the most popular governors are included
within the DSE guide to synchronising and Load Sharing (Part2).
5.8.4.4 SUMMARY
You can think of the settings as Analogue output voltage is SW1 SW2
In the example above this means the analogue output is 1.0V 1.5V (based upon the settings of SW1=2 and
SW2=2
SW1 is the voltage above (or below) 0V that the analogue output will produce to instruct no change to the
voltage/frequency of the genset.
SW2 is the maximum voltage above (and below) SW1 that the analogue output will produce to instruct the
voltage/frequency of the genset to change.
SW2 (Range)
SW1 (Centre)
SW2 (Range)
0V DC
147
5.8.5
SYNC
NOTE: - These settings are not stored in the module configuration. They are stored in a different memory area
and not transferred with the configuration. The Clone Module feature transfers both the configuration AND the
settings of the Multiset, Governor/AVR interface and the Sync page.
Item
Function
Slip frequency
Pulse rate
The number of raise/lower changes per second of the raise / lower relay outputs.
Pulse length
Gain / Stability
In general, lower setting results in a slow frequency matching process, but too
high a setting may cause instability (hunting). If this occurs, lower the stability
setting. If this has no effect, lower the gain setting.
148
NOTE: - An over damped response will result in a slower control process. An under damped response
(overshooting the target) will lead to an unstable control process.
Either case could lead to undesirable consequences such as overcurrent or reverse power, resulting in generator
shutdown, and loss of supply to the load.
149
5.9
ENGINE
150
5.11 ALARMS
Shows any present alarm conditions.
For a description of the different alarm types, see the section entitled Alarm Types elsewhere in this manual.
151
5.12 STATUS
Shows the modules current status.
152
153
154
155
SCADA
5.16 MAINTENANCE
The Maintenance section is subdivided into smaller sections.
Select the required section with the mouse.
156
Click to perform
the adjustment
on the module
5.16.5 TIME
Display of the
modules
current date
and time
Click Set to
adjust the
module to the
selected
date/time.
Click Set to
adjust the
module to the
date/time that
your PC is set
to.
157
Display of the
modules
current value
for the
parameter
Click Set to
adjust the
module to the
selected value
158
Allows a PIN (Personal Identification Number) to be set in the controller. This PIN must be entered to either
access the front panel configuration editor or before a configuration file can be sent to the controller from the
PC software.
159
5.17 DATALOG
Allows viewing of the module datalog (if configured).
Navigation sliders
Zoom slider
160
5.18 PLC
Allows monitoring of the PLC functions within the controller.
Green highlighting
shows the condition is
True.
161
5.19 EXPANSION
162
Alarm Types
6 ALARM TYPES
The protection included with the DSE control modules provides increasing levels of notification, depending
upon the severity of the situation:
Alarm type
Indication
Warning
Electrical Trip
Shutdown
Description
No audible alarm or common warning signal occurs.
Indication alarms are only used to illuminate indicators or to activate outputs.
Audible alarm and common alarm signal is generated. The set continues to
run.
Warning alarms are used to draw the operators attention to a minor issue or
to a problem that may escalate to an Electrical Trip or Shutdown Alarm if left
untreated.
Audible alarm and common alarm signal is generated. The set is taken off
load and the cooling timer begins, after which the set is stopped.
Electrical Trip alarms are series issues that require the set to be taken off
load. As the name implies, this is often electrical faults that occur after the
load breaker. The set is allowed to cool before stopping.
Audible alarm and common alarm signal is generated. The set is taken off
load and immediately stopped.
Shutdown alarms are serious issues that demand immediate stopping of the
generator. For instance Emergency Stop or Overspeed alarms require
immediate shutdown.
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