PVG 32 Proportional Valves Technical Information

PVG 32
Proportional Valves
Technical
Information
PVG 32 Proportional Valve
Technical Information
Contents
General General....................................................................................................................................................................................4
Function Function..................................................................................................................................................................................7
PVG 32 valve group................................................................................................................................................................................7
PVPC, plug for external pilot oil supply...........................................................................................................................................9
PVMR, friction detent.......................................................................................................................................................................... 11
PVMF, mechanical float position lock .......................................................................................................................................... 11
PVBS, main spools for flow or pressure control . ...................................................................................................................... 12
PVPX, electrical LS unloading valve............................................................................................................................................... 13
Technical Data Technical data..................................................................................................................................................................... 14

PVG 32, valve group..................................................................................................................................................... 14
PVH, hydraulic actuation............................................................................................................................................ 14
PVM, mechanical actuation...................................................................................................................................... 15
PVE, electrical actuation . .......................................................................................................................................... 16
PVE, electrical actuation . .......................................................................................................................................... 17
PVE oil consumption................................................................................................................................................... 18
PVPX, electrical LS unloading valve....................................................................................................................... 19
Electrical Actuation Electrical actuation........................................................................................................................................................... 20

Function........................................................................................................................................................................... 20
Modules and Modules and code numbers......................................................................................................................................... 26

Code Numbers PVP, pump side modules .................................................................................................................................................................. 26
PVPV/PVPVM pump side modules................................................................................................................................................. 28
PVB, basic modules – without adjustable LSA/B pressure limiting valves........................................................................ 29
PVB, basic modules – with adjustable LSA/B pressure limiting valves............................................................................... 30
PVM, mechanical actuation.............................................................................................................................................................. 31
PVMD cover for mechanical actuation......................................................................................................................................... 31
PVH, cover for hydraulic actuation................................................................................................................................................. 31
PVMR, cover for friction detent....................................................................................................................................................... 31
PVMF,cover for mechanical float position................................................................................................................................... 31
PVE, electrical actuation.................................................................................................................................................................... 32
PVLA, suction valve............................................................................................................................................................................. 33
PVLP, shock and suction valve......................................................................................................................................................... 33
PVS, end plate........................................................................................................................................................................................ 34
PVAS, assembly kit............................................................................................................................................................................... 34
PVPX, electrical LS unloading valve............................................................................................................................................... 35
PVPC, plug for external pilot oil supply........................................................................................................................................ 35
Technical Technical characteristics................................................................................................................................................ 36

characteristics PVP, pump side module..................................................................................................................................................................... 36
PVB, basic module................................................................................................................................................................................ 37
PVLP, shock and suction valve......................................................................................................................................................... 44
Pressure control spools...................................................................................................................................................................... 46
Dimensions Characteristics for float position main spools............................................................................................................................ 47
Dimensions......................................................................................................................................................................... 49
© 2009 Sauer-Danfoss. All rights reserved.
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to
alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting
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Frontpage: P301 102, P300 002, P300 010, F301 306, Drawing 157-195. ai
2 520L0344 • Rev FK • Oct 2009

Contents
Contents
(Continued)
Lever Positions Lever positions.................................................................................................................................................................. 53
Hydraulic Systems Hydraulic systems............................................................................................................................................................ 54
Electrical Systems Electrical systems............................................................................................................................................................. 55
System Safety System safety..................................................................................................................................................................... 57
Other Operating Other operating conditions................................................................................................................................................................... 62

Conditions
Module Selection Chart Module selection chart........................................................................................................................................................................... 64
Order Specification Order specification................................................................................................................................................................................... 72
Specification Sheet Specification sheet.................................................................................................................................................................................... 76
Specification Sheet, Specification sheet, SAE version.......................................................................................................................................................... 77

SAE Version
Rated Pressure Product Rated pressure

PVG 32 w. PVS 300 bar [4351 psi]
PVG 32 w. PVSI 350 bar [5076 psi]
PVG 32 w. PVBZ 210 bar [3046 psi]
PVG 32 w. HIC steel 350 bar [5076 psi]
PVG 32 w. HIC aluminium 210 bar [3046 psi]
PVG 120/32 w. PVS 300 bar [4351 psi]
PVG 120/32 w. PVSI 350 bar [5076 psi]
PVG 100/32 w. PVS 300 bar [4351 psi]
PVG 100/32 w. PVSI 350 bar [5076 psi]
520L0344 • Rev FK • Oct 2009 3

General
General Valve system

PVG 32 is a hydraulic load sensing valve designed to give
maximum flexibility. From a simple load sensing directional
valve, to an advanced electrically controlled load-independent
proportional valve.
The PVG 32 module system makes it possible to build up a

valve group to meet requirements precisely.The compact external dimensions of the
valve remain unchanged whatever combination is specified.
General features PVG 32

• Load-independent flow control:
– Oil flow to an individual function is independent of the load pressure of this function
– Oil flow to one function is independent of the load pressure of other functions
• Good regulation characteristics
• Energy-saving
• Up to 10 basic modules per valve group
• Several types of connection threads
• Low weight
PVP – pump side module

• Built-in pressure relief valve
• System pressure up to 350 bar [5075 psi]
• Pressure gauge connection
• Versions:
– Open centre version for systems with fixed displacement pumps
– Closed centre version for systems with variable displacement pumps
– Pilot oil supply for electrical actuator built into the pump side module
– Versions prepared for electrical LS unloading valve PVPX
PVB, basic module

• Interchangeable spools
• Depending on requirements the basic module can be supplied with:
– Integrated pressure compensator in channel P
– Check valve in channel P
– Shock/suction valves
– LS pressure limiting valves individually adjustable for ports A and B
– Different spool variants
Actuation modules
The basic module is always fitted with mechanical actuator PVM, which can be combined
with the following as required:
__
• Electrical actuator (11 - 32 V --- )
– PVES – proportional, super
– PVEH – proportional, high performance
- PVEA - proportional low hysteresis
– PVEM – proportional, medium performance
– PVEO – ON/OFF
• PVMD, cover for mechanical actuation
• PVMR, cover for mechanical detent
• PVMF, cover for mechanical float
• PVH, cover for hydraulic actuation
4 520L0344 • Rev FK • Oct 2009

General
General Actuation modules

The basic module is always fitted with mechanical actuator PVM, which can be combined
with the following as required:
__
• Electrical actuator (11 - 32 V --- )
– PVES – proportional, super performance
– PVEH – proportional, high performance
- PVEA - proportional, low hysteresis
– PVEM – proportional, medium performance
– PVEO – ON/OFF
• PVMD, cover for mechanical actuation
• PVMR, cover for mechanical detent
• PVMF, cover for mechanical float
• PVH, cover for hydraulic actuation
Accessories Remote control units

• Electrical remote control units
– PVRE, PVRET
– PVREL
– PVRES
– Prof 1
– Prof 1 CIP
• Hydraulic remote control unit
– PVRHH
Electronics
• EHF, flow adjustment unit
• EHR, ramp generator
• EHS, speed control
• EHSC, closed loop speed control
• EHA, alarm logic
• EHC, closed loop position control
• PVG CIP
• CIP Configuration Tool
520L0344 • Rev FK • Oct 2009 5

Notes
Notes
6 520L0344 • Rev FK • Oct 2009

Function
PVG 32 Valve Group with When the pump is started and the main spools in the individual basic modules (11) are in
Open Centre PVP the neutral position, oil flows from the pump, through connection P, across the pressure
(PVB with Flow Control adjustment spool (6) to tank. The oil flow led across the pressure adjustment spool
Spool) determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is fed
through the shuttle valve circuit (10) to the spring chamber behind the pressure adjust-
ment spool (6), and completely or partially closes the connection to tank.
Pump pressure is applied to the right-hand side of the pressure adjustment spool (6).
The pressure relief valve (1) will open should the load pressure exceed the set value,
diverting pump flow back to tank.
In a pressure-compensated basic module the compensator (14) maintains a constant

pressure drop across the main spool – both when the load changes and when a module
with a higher load pressure is actuated.
With a non pressure-compensated basic module incorporating a load drop check valve
(18) in channel P, the check valve prevents return oil flow.
The basic module can be supplied without the load drop check valve in channel P for
functions with over-centre valves.
The shock valves PVLP (13) with fixed setting and the suction valves PVLA (17) on ports
A and B are used for the protection of the individual working function against overload
and/or cavitation.
An adjustable LS pressure limiting valve (12) can be built into the A and B ports of
pressure-compensated basic modules to limit the pressure from the individual working
functions.
The LS pressure limiting valves save energy compared with the shock valves PVLP:
• With PVLP all the oil flow to the working function will be led across the combined
shock and suction valves to tank if the pressure exceeds the fixed setting.
• With LS pressure limiting valves an oil flow of about 2 l/min [0.5 US gal/min] will be led
across the LS pressure limiting valve to tank if the pressure exceeds the valve setting.
PVG 32 Valve Group with In the closed centre version an orifice (5) and a plug (7) have been fitted instead of the
Closed Centre PVP plug (4). This means that the pressure adjustment spool (6) will only open to tank when
(PVB with Flow Control the pressure in channel P exceeds the set value of the pressure relief valve (1).
Spool)
In load sensing systems the load pressure is led to the pump regulator via the LS
connection (8).
In the neutral position the pump control sets the displacement so that leakage in the
system is compensated for, to maintain the set stand-by pressure.
When a main spool is actuated the pump regulator will adjust the displacement so that
the set differential pressure between P and LS is maintained.
The pressure relief valve (1) in PVP should be set at a pressure of approx. 30 bar [435 psi]
above maximum system pressure (set on the pump or external pressure relief valve).
520L0344 • Rev FK • Oct 2009 7

Function
PVG 32
Sectional Drawing
PVP
PVB
PVB
1. Pressure relief valve 1.

1 Main spool
2. Pressure reduction valve for pilot oil supply 12. LS pressure limiting valve
3. Pressure gauge connection 13. Shock and suction valve, PVLP
4. Plug, open centre 14. Pressure compensator
5. Orifice, closed centre 15. LS connection, port A
6. Pressure adjustment spool 16. LS connection, port B
7. Plug, closed centre 17. Suction valve, PVLA
8. LS connection 18. Load drop check valve
9. LS signal 19. Pilot oil supply for PVE
10. Shuttle valve 20. Max. oil flow adjustment screws for
ports A and B
8 520L0344 • Rev FK • Oct 2009

Function
PVPC, PVPC with check valve for open centre PVP

Plug for External Pilot Oil PVPC with check valve is used in systems
Supply where it is necessary to operate the
PVG 32 valve by means of the electrical
remote control without pump flow.
When the external solenoid valve is

opened, oil from the pressure side of the
cylinder is fed via the PVPC through the
pressure reducing valve to act as the pilot
supply for the electrical actuators.
This means that a load can be lowered by

means of the remote control lever without
starting the pump. The built-in check valve prevents the oil from flowing via the pressure
adjustment spool to tank. With the pump functioning normally the external solenoid
valve is closed to ensure that the load is not lowered due to the pilot supply oil flow
requirement of approximately 1 l/min [0.25 US gal/min].
With closed centre PVP the external pilot oil supply can be connected to the pressure
gauge connection without the use of a PVPC plug.
520L0344 • Rev FK • Oct 2009 9

Function
PVPC, PVPC without check valve

Plug for External Pilot Oil for open or closed centre PVP
Supply PVPC without check valve is used in
systems where it is necessary to supply
the PVG 32 valve with oil from a manually
operated emergency pump without
directing oil flow to the pilot oil supply
(oil consumption about 1 l/min)
[0.25 US gal/min].
When the main pump is working nor-

mally, the oil is directed through the PVPC
plug via the pressure reduction valve to
the electrical actuators.
When the main pump flow fails, the external shuttle valve ensures that the oil flow from
the manually operated emergency pump is used to pilot open the over centre valve and
lower the load. The load can only be lowered using the mechanical operating lever of the
PVG 32 valve.
10 520L0344 • Rev FK • Oct 2009

Function
PVMR, PVMR, Friction Detent PVMR

Friction Detent The friction detent PVMR allows the
directional spool to be held in any
position, resulting in infinitely variable,
reversible, pressure compensated
flow. This can be sustained indefinitely
with-out having to continue to hold the
mechanical lever.
Please note:
PVMR should only be used together
with PVB basic modules with pressure
compensator.
PVMF, PVMF, Mechanical Float Position Lock

Mechanical Float This allows the float spool to be held in
Position Lock the float position after release of the
mechanical handle.
PVMF PVMF
P→A→F P→B→F
(Standard assembly) (Standard assembly)
520L0344 • Rev FK • Oct 2009 11

Function
PVBS, When using standard flow control spools, the pump pressure is determined by the
Main Spools for Flow highest load pressure. This is done either via the pressure adjustment spool in open
Control (Standard) centre PVP (fixed displacement pumps) or via the pump regulator (variable displacement
pumps).
In this way the pump pressure will always correspond to the load pressure plus the
stand-by pressure of the pressure adjustment spool or the pump regulator.
This will normally give optimum and stable adjustment of the oil flow.
PVBS, PVBS main spools with linear characteristic have less dead band than standard spools
Main Spools and a completely proportional ratio between control signal and oil flow in the range
for Flow Control beyond the dead band. PVBS with linear characteristic must never be used together
(with Linear with PVEM electrical actuators. The interaction between the small dead band of the
Characteristic) spools and the hysteresis of the PVEM actuator of 20% involves a risk of building up a LS
pressure in neutral position.
PVBS, In a few systems load sensing pump

Main Spools for Pressure pressure may result in unstable adjust-
Control ment of the oil flow and a tendency
towards system hunting. This may be the
case with working functions that have a
large moment of inertia or over-centre
valves. In such systems main spools for
pressure control can be advantageous.
The spools are designed in such a way

that the pump pressure is controlled by
the spool travel. The main spool must be
displaced until the pump pressure just
exceeds the load pressure before the working function is applied. If the main spool is
held in this position, the pump pressure will remain constant – even if the load pressure
changes – giving a stable system.
The use of pressure control spools, however, also means that

• the oil flow is load dependent
• the dead band is load dependent
• the pump pressure can exceed the load pressure by more than is usual.
Due to these factors it is recommended that pressure control spools are only used when
it is known for certain that problems with stability will arise – or already have arisen.
12 520L0344 • Rev FK • Oct 2009

Function
PVPX, PVPX is a solenoid LS unloading valve. PVPX is fitted into the pump side module
Electrical LS Unloading enabling a connection to be made between the LS and the tank lines. Thus the LS signal
Valve can be
relieved to tank by means of an electric signal.
For a PVP pump side module in open centre version the relief to tank of the LS signal
means that the pressure in the system is reduced to the sum of the tank port pressure
plus the neutral flow pressure for the pump side module.
For a PVP pump side module in closed centre version the relief to tank of the LS signal
means that the pressure is reduced to the sum of the tank port pressure for the pump
side module plus the stand-by pressure of the pump.
520L0344 • Rev FK • Oct 2009 13

Technical Data
PVG 32 The technical data for PVG 32 and PVPX are typical measured results. For the hydraulic
Valve Group system a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a
temperature of 50°C [122°F] was used.
Port P continuous 350 bar1) [5075 psi]
Port P intermittent 5) 400 bar [5800 psi]
Max. pressure Port A/B continous 350 bar [5075 psi]
Port A/B intermittent5) 420 bar [6090 psi]
Port T, static/dynamic 25 / 40 bar [365/580 psi]
Oil flow rated Port P 140/230 l/min3) 4) [37/61 US gal/min]3) 4)
(See characteristics Port A/B, with press.comp. 100 l/min2) [26.4 US gal/min]2)
page 31 - 36)
Port A/B witout press.comp. 125 l/min [33 US gal/min]
Spool travel, standard ± 7 mm [± 0.28 in]
Spool travel, Proportional range ± 4.8 mm ± 0.19 in]
float position, spool Float position ± 8 mm [± 0.32 in]
Dead band, Standard ±1.5 mm [± 0.06 in]
flow control spools Linear characteristic ± 0.8 mm [± 0.03 in]
A/B → T without shock
Max. internal leakage 20 cm3/min [1.85 in3/min]
valveλϖεσ
at 100 bar [2175 psi] and
21 mm2/s [102 SUS] A/B → T with shock valve 25 cm3/min [2.15 in3/min]
Recommended temperature 30 → 60 °ΧC [86 → 140°F]
Oil temperature
Min. temperature -30°C [-22°F]
(inlet temperature)
Max. temperature +90°C [194°F]
Ambient temperature -30 → 60 °ΧC [-22 → 140°F]
Operating range 12 - 75 mm2/s [65 - 347 SUS]
Oil viscosity Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Filtration Max. contamination
23/19/16 23/19/16
(See page 55) (ISO 4406)
Oil consumtion in pilot oil pressure reduction valve 1 l/min [0.25 US gal/min]
1) With PVSI end plate. With PVS end plate max. 300 bar [4351 psi].
2) For 130 l/min contact technical Sales Organization for Sauer-Danfoss
3) In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows
>100 l/min. [26.4 US gal/min]
4) For system with Mid inlet PVPVM, see page 28
5) Intermittent pressure at max. 250,000 cycles of full PVG life time cycles, with PVSI end plate.
The maximum intermittent pressure at max. 250,000 cycles stresses the need to confirm application duty
cycle before proceeding with specification. For further information contact technical Sales Organization for
Sauer-Danfoss.
PVH, Regulation range 5 - 15 bar [75 - 220 psi]

Hydraulic Actuation Max. pilot pressure 30 bar [435 psi]
Max. pressure on port T1) 10 bar [145 psi]
1) The PVRHH remote control lever should be connected direct to tank.
14 520L0344 • Rev FK • Oct 2009

Technical Data
PVM, Regulation range, control lever ± 19.5°

Mechanical Actuation Regulation range Proportional range ±13.4°
Float position 22.3°
Neutral position Max. spool travel
PVM + PVMD 2.2 ± 0.2 N·m 2.8 ± 0.2 N·m
Operating force [5.0 ±1.8 lbf·in] [6.3 ±1.8 lbf·in]
2.2 ± 0.2 N·m 2.8 ± 0.2 N·m
PVM + PVE 1)
[5.0 ±1.8 lbf·in] [6.3 ±1.8 lbf·in]
2.7 ±0.2 N·m 7.1 ± 0.2 N·m
PVM + PVH
[23.9 ±1.8 lbf·in] [62.8 ±1.8 lbf·in]
Spool displacement from neutral position 17 N·m [3.8 lbf·in]
PVM + PVMR
Spool displacement from any other position   8.5 N·m [73.3 lbf·in]
Operating force Spool displacement from neutral position 22 N·m [5.0 lbf·in]
PVM+PVMF Spool displacement into float position 60 N·m [13.5 lbf·in]
Spool displacement away from float position 28 N·m [6.3 lbf·in]
Control lever positions,
No 2×6
see page 51
1) PVE without voltage
520L0344 • Rev FK • Oct 2009 15

Technical Data
PVE The following technical data are from typical test results. For the hydraulic system a
Technical Data mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of
50° C [122° F] were used.
PVEO and PVEM

PVEO and PVEM
rated 12 V DC 24 V DC
Supply voltage UDC range 11 V to 15 V 22 V to 30 V
max. ripple 5%
Current consumption at rated voltage 0.65 A @ 12 V 0.33 A @ 24 V
neutral 0.5 x UDC
Signal voltage (PVEM)
A-port ↔ B-port 0.25 • UDC to 0.75 • UDC
Signal current at rated voltage (PVEM) 0.25 mA 0.50 mA
Input impedance in relation to 0.5 • UDC 12 KΩ
Power consumption 8W
Reaction time PVEO and PVEM

PVEO PVEO-R PVEM
Supply voltage Function ON/OFF ON/OFF Prop. medium
s s s
Disconnected by max. 0.235 0.410 0.700

Reaction time from neutral
means rated 0.180 0.350 0.450
position to max. spool travel
of neutral switch min. 0.120 0.250 0.230

Reaction time from max. spool
means rated 0.090 0.270 0.090
travel to neutral position
max. - - 0.700
Constant voltage rated - - 0.450
position to max. spool position
min. - - 0.230
max. - - 0.700
Constant voltage rated - - 0.450
min. - - 0.230
Hysteresis1) rated - - 20%
1)Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B
-> neutral.
16 520L0344 • Rev FK • Oct 2009

Technical Data
PVE PVEA, PVEH and PVES

Technical Data
PVEA, PVEH and PVES
(Continued)
rated 11 V to 32 V
Supply voltage UDC range 11 V to 32 V
max. ripple 5%
Current consumption at rated voltage PVEH/PVES (PVEA) 0.57 (0.33) A @ 12 V 0.3 (0.17) A @ 24 V
neutral 0.5 x UDC
Signal voltage
A-port ↔ B-port 0.25 • UDC to 0.75 • UDC
Signal current at rated voltage 0.25 mA to 0.70 mA
Input impedance in relation to 0.5 • UDC 12 KΩ
Input capacitor 100 ηF
Power consumption PVEH/PVES (PVEA) 7 (3.5) W
Max. load 100 mA 60 mA
(PVEH/PVES) Active Reaction time at fault 500 ms (PVEA: 750 ms)
Passive Reaction time at fault 250 ms (PVEA: 750 ms)
Reaction time
PVEA PVEH PVES
Supply voltage Function Prop. fine Prop. high Prop. super
s s s
means rated 0.320 0.150 0.150
means rated 0.400 0.090 0.090
max. 0.500 0.200 0.200
Constant voltage rated 0.320 0.120 0.120
min. 0.250 0.050 0.050
max. 0.250 0.100 0.100
Constant voltage rated 0.200 0.090 0.090
min. 0.150 0.065 0.065
Hysteresis1) rated 2% 4% ∼ 0%
1) Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B -> neutral.
Spool position
520L0344 • Rev FK • Oct 2009 17

Technical Data
Technical Data Oil consumption PVEO and PVEM

(Continued)
Supply PVEO PVEM
Function
voltage ON/OFF Prop. medium
Without Pilot oil 0 l/min 0 l/min
neutral
voltage flow per PVE [0 US gal/min] [0 US gal/min]
0.1 l/min 0.1 l/min
locked
[0.026 US gal/min] [0.026 US gal/min]
Pilot oil
With one actuation 0.002 l 0.002 l
flow per
voltage (neutral → max.) [0.053 US gal] [0.053 US gal]
PVE
continuous actuations 0.7 l/min 0.5 l/min
(neutral → max.) [0.185 US gal/min] [0.132 US gal/min]
Oil consumption PVEA, PVEH and PVES

Supply PVEA PVEH PVES
Function
voltage Prop. fine Prop. high Prop. super
Without Pilot oil 0 l/min 0 l/min 0.3 l/min
neutral
voltage flow per PVE [0 US gal/min] [0 US gal/min] [0.106 US gal/min]
0.4 l/min 0.1 l/min 0.1 l/min
locked
[0.132 US gal/min] [0.026 US gal/min] [0.053 US gal/min]
With Pilot oil flow one actuation 0.002 l 0.002 l 0.002 l
voltage per PVE (neutral → max.) [0.053 US gal] [0.053 US gal] [0.053 US gal]
continuous 1.0 l/min 0.7 l/min 0.8 l/min
actuations [0.200 US gal/min] [0.290 US gal/min] [0.290 US gal/min]
Oil viscosity Oil temperature

range 12 - 75 mm2/s [65 - 347 SUS] Rec. range 30 - 60˚C [86 -140˚F]
Oil Oil
min. 4 mm2/s [39 SUS] min. -30˚C [-22˚F]
viscosity -temperature
max. 460 mm2/s [2128 SUS] max. 90˚C [194˚F]
Note: Max. start up viscosity 2500 mm2/s
Filtering Ambient temperature

Max. allowed degree of Ambiant
Filtering in the
contamination (ISO 4406, temperature -30° → +60°C [-22° → +140°F]
hydraulic system
1999 version): 23/19/16 range Rec.
18 520L0344 • Rev FK • Oct 2009

Technical Data
PVPX, 350 bar

Max. operating pressure
[5075 psi]
Electrical LS
Enclosure to IEC 529 IP65
Unloading Valve
2 bar
Max. pressure drop at an oil flow of 0.10 l/min. [2.6 US gal/min]
[30 psi]
30 to 60°C
Recommended temperature
[86 to 140°F]
Oil temperature (inlet -30°C
Min. temperature
temperature) [-22°F]
90°C
Max. temperature
[194°F]
155°C
Max. coil surface temperature
[311°F]
-30 to 60°C
Ambient temperature
[-22 to 140°F]
12 to 75 mm2/s
Operating range
[65 to 347 SUS]
4 mm2/s
Oil viscosity Min. viscosity
[39 SUS]
460 mm2/s
Max. viscosity
[2128 SUS]
Response time for LS pressure relief 300 ms
Rated voltage 12 V 24 V
Max. premissible deviation from rated supply voltage ± 10%
Current consuption at at 22°C [72°F] coil temperature 1.55 A 0.78 A
rated voltage at 110°C [230°F] coil temperature 1.00 A 0.50 A
at 22°C [72°F] coil temperature 19 W 19 W
Power consumption
at 110°C [230°F] coil temperature 12 W 12 W
520L0344 • Rev FK • Oct 2009 19

Electrical Actuation
Function The philosophy of Sauer-Danfoss electro hydraulic actuation, type PVE, is integration
of electronics, sensors and actuators into a single unit that interfaces directly to the
proportional valve body.
157-497
Closed loop control

All the proportional actuators feature an integrated feedback transducer that measures
spool movement in relation to the input signal, and by means of a solenoid valve
bridge, controls the direction, velocity and position of the main spool of the valve.
The integrated electronics compensate for flow forces on the spool, internal leakage,
changes in oil viscosity, pilot pressure, etc. This results in lower hysteresis and better
resolution. Furthermore the electronics enable built in safety like fault monitoring,
directional indication and LED light indication.
Principle
In principle the input signal (set-point signal) determines the level of pilot pressure which
moves the main spool. The position of the main spool is sensed in the LVDT transducer
which generates an electric feed-back signal registered by the electronics. The variation
between the set-point signal and feed-back signal actuates the solenoid valves. The
solenoid valves are actuated so that hydraulic pilot pressure drives the main spool into the
correct position.
Inductive transducer, LVDT

(Linear Variable Differential Transformer). When the main spool is moved, a voltage
is in-duced proportional to the spool position. The use of LVDT gives contact-free
monitoring of the main spool position. This means an extra-long working life and no
limitation as regards the type of hydraulic fluid used. In addition, LVDT gives a precise
position signal of high resolution.
Integrated pulse width modulation

Positioning of the main spool in PVEA/PVEH/PVES is based on the pulse width
modulation principle. As soon as the main spool reaches the required position,
modulation stops and the spool is locked in position.
20 520L0344 • Rev FK • Oct 2009

ON/Off Actuation With electrical ON/OFF actuation the main

spool is moved from neutral to maximum
stroke when power is connected.
PVEO, ON/OFF
Main features of PVEO:
• Compact
• Robust operation
• With Hirschmann or AMP connector
• Low electrical power
PVEO-R, ON/OFF with hydraulic ramp

Like PVEO, but for applications where longer
reaction time is needed.
Proportional With electrical proportional actuation the

Actuation main spool position is adjusted so that it
corresponds to an electrical signal – e.g.
from a remote control unit.
PVEM, proportional medium

PVEM versions are recommended where
there is a requirement for medium resolu-
tion proportional control and where
reaction and hysteresis are not critical.
Main features of PVEM:
• ON-OFF modulated
• Inductive transducer
• Medium hysteresis
• With Hirschmann connector only
• No set-up procedure
PVEA, proportional fine

PVEA versions are recommended where
among the requirements are fault
monitoring, low hysteresis, high resolution
but where the reaction time is not critical.
Main features of PVEA:
• Integrated pulse width modulation
• AMP connector only
• As option with directional indicator (DI)
• Fault monitoring with transistor output
for signal source.
520L0344 • Rev FK • Oct 2009 21

Proportional PVEH, proportional high

Actuation Performance like PVEA but with fast reaction time.
(Continued) Main features of PVEH:
• Integrated pulse width modulation
• Low hysteresis
• Fast reaction time
• Hirschmann or AMP connector
• As option with directional indicator (DI)
• Fault monitoring with transistor output for
signal source
PVES, proportional super

PVES versions are recommended for
control systems requiring very low
hysteresis to obtain a high resolution.
For other technical data: see PVEH
• Hirschmann or AMP connector
22 520L0344 • Rev FK • Oct 2009

Fault Monitoring System
The Fault Monitoring A fault monitoring system is provided in all PVEA, PVEH and PVES modules. The system is
System available in two versions:
• The active fault monitoring type, which provides a warning signal, deactivates the
solenoid valves and drives the spool in neutral.
• The passive fault monitoring type, which provides a warning signal only.
Both active and passive fault monitoring systems are triggered by three main events:
1. Input signal monitoring

The input signal voltage is continuously monitored. The permissible range is between
15% and 85% of the supply voltage. Outside this range the section will switch into an
active error state.
2. Transducer supervision
If one of the wires to the LVDT sensor is broken or short-circuited, the section will
switch into an active error state.
3. Supervision of the closed loop

The actual position must always correspond to the demanded position (input signal).
If the actual spool position is further than the demanded spool position (>12%,
PVEA: >25%), the system detects an error and will switch into an active error state.
On the other hand, a situation where the actual position is closer to neutral than that
demanded will not cause an error state. This situation is considered “in control”.
When an active error state occurs, the fault monitoring logic will be triggered:
Active fault monitoring

• A delay of 500 ms (PVEA: 750 ms) before anything happens.
• The solenoid valve bridge will be disabled and all solenoid valves will be released.
• An alarm signal is sent out through the appropriate pin connection.
• This state is memorized and continues until the system is actively reset (by turning off
the supply voltage).
Passive fault monitoring

• A delay of 250 ms (PVEA: 750 ms) before anything happens.
• The solenoid valve bridge will not be disabled but still control the main spool
position.
• An alarm signal is sent out through the appropriate pin connection.
• This state is not memorized. When the erroneous state disappears, the alarm signal
will turn to passive again. However, the signal will always be active for a minimum of
100 ms when triggered.
To prevent the electronics from going into an undefined state, a general supervision
of the power supply and the internal clock frequency is made. This function applies to
PVEA, PVEH and PVES - and will not activate fault monitoring:
1. High supply voltage

The solenoid valves are disabled when the supply voltage exceeds 36 V, and the main
spool will return/stay in neutral.
2. Low supply voltage:

The solenoid valves are disabled when the supply voltage falls below 8.5 V, and the
main spool will return/stay in neutral.
520L0344 • Rev FK • Oct 2009 23

The Fault Monitoring 3. Internal clock

System (Continued) The solenoid valves are disabled when the internal clock frequency fails, and the main
spool will return/stay in neutral.
WWARNING
It’s up to the customer to decide on the required degree of safety for the system
(see PVE series 4 catalogue DKMH.PK.570.A1.02, page 19).
Note:
1. Different degrees of safety are described on pages 56 to 59.
2. The fault monitoring does not work if the supply voltage to PVEA/PVEH/PVES is cut off – for example by a
neutral position switch (see page 56).
3. When using PVEA/PVEH/PVES with passive fault monitoring it’s up to the customer to decide on the
required degree of safety for the system (see page 56).
Fault Monitoring Fault Delay Error Fault Memory

Specification Type monito- before error Error mode output output (reset
LED light
ring out status on PVE 1) needed)
PVEO No fault
- - - - - -
PVEM monitoring
No fault Low <2V Green -
500 ms Input signal faults Flashing red
Active
(PVEA: 750ms) Transducer (LVDT) High ∼UDC Yes
PVEA Constant red
Close loop fault
PVEH
No fault Low <2V Green -
PVES
250 ms Input signal faults Flashing red
Passive (PVEA: 750ms)
Transducer (LVDT) High ~UDC No
Constant red
Close loop fault
1) Measured between fault output pin and ground
24 520L0344 • Rev FK • Oct 2009

PVEA/PVEH/PVES, Normal
Connection to Fault
Monitoring Output
Green
Transistor output function Example of connected components
A: External relay
B: Solenoid valve (e.g. PVPX)
Fault
Red
Transistor output function Example of connected components
A: External relay
B: Solenoid valve (e.g. PVPX)
Via an external relay the pin pos. 3 can be connected to a solenoid valve which will
relieve the LS-signal to tank, e.g. PVPX.
Other connections possible:

• a solenoid valve to relieve the pump oil flow
• a signal lamp, an alarm horn
• pump cut-out, etc.
520L0344 • Rev FK • Oct 2009 25

Modules and Code Numbers
PVP, Pump Side Moduls

Symbol Description Code number
P=G½
157B5000
Open centre pump side module for T=G¾
pumps with fixed displacement. P = 7/8 in - 14
157B5200
T = 1 1/16 in - 12
P 157B5100
For purely machanically actuated T=G¾
valve groups P 157B5300
T = 1 1/16 in - 12
P=G½
Closed centre pump side 157B5001
T=G¾
module for pumps with vaiable
displacement. = 7/8 in - 14
157B5201
T = 1 1/16 in - 12
P
157B5101
For purely machanically actuated T=G¾
valve groups P 1 157B5301
T = 1 /16 in - 12
P=G½
157B5010
T=G¾
Open centre pump side module for
P = 7/8 in - 14
pumps with fixed displacement. 157B5210
T = 1 1/16 in - 12
P
With pilot oil supply for electrically 157B5110
T=G¾
actuatet valves
P 1
157B5310
T = 1 /16 in - 12
P=G½
157B5011
Closed centre pump side module T=G¾
pumps with variable displacement. P = 7/8 in - 14
157B5211
T = 1 1/16 in - 12
With pilot oil supply. P
157B5111
T=G¾
for electrically actuated valves
P 1
T = 1 /16 in - 12 157B5311
Open centre pump side module for P=G½ 157B5012

pumps with fixed displacement. T=G¾
P = 7/8 in - 14 157B5212
With pilot oil supply for electrically T = 1 1/16 in - 12
actuatet valves P
157B5112
T=G¾
Connection for electrical P 157B5312
1
LS unloading valve, PVPX T = 1 /16 in - 12
P=G½ 157B5013
Closed centre pump side module T=G¾
pumps with variable displacement
P = 7/8 in - 14 157B5213
T = 1 1/16 in - 12
With pilot oil supply
P
157B5113
T=G¾
Connection for electrical
LS unloading valve, PVPX P 1
157B5313
T = 1 /16 in - 12
Connection: P = G ½; 14 mm deep or G ¾; 16 mm deep. LS/M = G ¼; 12 mm deep; T = G ¾; 16 mm deep.

P = 7/8 in - 14; 0.65 in deep or 1 1/16 in - 12; 0.75 in deep. LS/M = ½ in - 20; 0.47 in deep. T = 1 1/16 in - 12; 0.75 in deep.
26 520L0344 • Rev FK • Oct 2009

PVP, Pump side Moduls


pumps with fixed displacement.
P=G¾
For mechanical actuated valves.
T=G¾
157B5102
Connection for LS unloading
valve, PVPX
Closed centre pump side

module for pumps with vaiable
displacement. P=G¾
157B5103
For mechanical actuated valves. T=G¾
Connection for LS unloading
valve, PVPX
P=G¾
T=G¾ 157B5180
With pilot oil supply for electrical

actuation and connection for pilot
P = 1 1/16 in - 12
oil pressure 157B5380
T = 1 1/16 in - 12
P=G¾
Closed centre pump side module 157B5181
T=G¾
pumps with variable displacement.
With pilot oil supply for electrical

P = 1 1/16 in - 12 157B5381
oil pressure
T = 1 1/16 in - 12
P=G¾
Open centre pump side module for 157B5190
T=G¾
With pilot oil supply for hydraulic

P = 1 1/16 in - 12
oil pressure 157B5390
T = 1 1/16 in - 12
Closed centre pump side module P=G¾

157B5191
pumps with variable displacement T=G¾
With pilot oil supply for hydraulic

actuation and connection for pilot P = 1 1/16 in - 12
oil pressure T = 1 1/16 in - 12 157B5391
Connection: P = G 1/2; 14 mm deep or G 3/4; 16 mm deep. LS/M = G 1/4; 12 mm deep; T = G 3/4; 16 mm deep.
P = 7/8 in - 14; 0.65 in deep or 1 1/16 in - 12; 0.75 in deep. LS/M = 1/2 in - 20; 0.47 in deep. T = 1 1/16 in - 12; 0.75 in deep.
520L0344 • Rev FK • Oct 2009 27

PVPV and PVPVM, Pump Side Modules

Code
Symbol Description
number
PVPV
Closed center pump side module for P and T = G1 157B5938
With pilot supply for electrical actuation
Max. pump pressure = 350 bar [5075 psi]

Max. pump flow = 150 l/min P and T = 1 5/16 UN 157B5911
[40 US gal/min]
PVPV
Closed center pump side module for
pumps with vaiable displacement. P and T = G1 157B5941

With facility for shock and suction valve
PVLP 63
Max. pump pressure = 350 bar [5075 psi] P and T 1 5/16 UN 157B5913
Max. pump flow = 150 l/min
[40 US gal/min]
PVPVM
Closed center pump side module for P and T = G1 157B5937
Max. pump pressure = 350 bar [5075 psi]

Max. pump flow = 230 l/min P and T 1 5/16 UN 157B5912
[61 US gal/min]
PVPVM
Closed center pump side module for
pumps with variable displacement. P and T = G1 157B5940

With facility for shock and suction valve
PVLP 63
Max. pump pressure = 350 bar [5075 psi] P and T 1 5/16 UN 157B5914
Max. pump flow = 230 l/min
[61 US gal/min]
MA og LS : G¼ [9/16 - 18 UNF]
28 520L0344 • Rev FK • Oct 2009

PVB, Basic Modules – Without Adjustable LSA/B Pressure Limiting Valves

Code number
Symbol Description No facilities for Facilities for
shock valves A/B shock valves A/B
Without load drop G 1/2

check valve and 157B6000 157B6030
14 mm deep
pressure
compensator
Can be used where
load holding
valves prevent oil
from flowing back 7/8 in -14
157B6400 157B6430
through channel P. 0.65 in deep
G 1/2
157B6100 157B6130
14 mm deep
Load drop
check valve
7/8 in -14
157B6500 157B6530
0.65 in deep
G 1/2
- 157B6136
Load drop check 14 mm deep
valve.
LSA/B shuttle valve.
To be used with
float position
spools. 7/8 in -14
- 157B6536
0.65 in deep
G 1/2 157B6200 157B6230

14 mm deep
With non-damped
compensator valve
7/8 in -14
157B6600 157B6630
0.65 in deep
520L0344 • Rev FK • Oct 2009 29

PVB, Basic Modules - Without Adjustable LSa/b Pressure Limiting Valves

No facilities for Facilities for
G 1/2
157B6206 157B6236
14 mm deep
With damped
compensator valve
7/8 in -14
- -
0.65 in deep
PVB, Basic Modules - With Adjustable LSa/b Pressure Limiting Valves

Code number
Symbol Description No facilities for Facilities for
With non-damped
compensator valve. G 1/2
Adjustable LSA/B 157B6203 157B6233
14 mm deep
pressure limiting
valves
External LS
connection
port A/B.
Also used for 7/8 in -14
157B6603 157B6633
float position 0.65 in deep
spools.
Damped G 1/2
compensator 157B6208 157B6238
14 mm deep
valve.
Adjustable LSA/B
pressure limiting
valves
External LS
connection 7/8 in -14
- -
port A/B 0.65 in deep
30 520L0344 • Rev FK • Oct 2009

PVM, Mechanical Actuation

Code number
Symbol Description
with stop screws w/o stop screws
PVM, Standard, spring centered 22.5° 157B3171 157B3191
Individual oil flow adjustment to ports A and B 37.5° 157B3172 157B3192
Without actuation lever and base.
157B3173 157B3193
Shaft for mounting of actuation lever
PVM, as standard, witout actuation lever. 22.5° 157B3175 157B3195
With base for mounting of actuation lever 37.5° 157B3174 157B3194
PVM, Standard, spring. Individual oil flow
22.5° 157B3184 -
adjustment to ports A and B. (Anodized)
PVMD, Cover for Mechanical Actuation

PVMD,
157B0001
Cover for purely mechanically operated valve
PVH, Hydraulic Actuation

PVH, G 1/4, 12 mm deep 157B0008
Cover for hydraulic
remote control 9/16 - 18 UNF; 0.54 in deep 157B0007
PVMR, Friction Detent

PVMR,
157B0004
Friction detent
PVMF, Mechanical Float Position

PVMF
157B0005
Mechanical float position lock
520L0344 • Rev FK • Oct 2009 31

Code Numbers for PVE for PVG 32

Use on PVG 32 PVEO, ON/OFF actuation Hirschmann AMP Deutsch
157B.... Code no. 157B.... connector connector connector
12 V 24 V 12 V 24 V 12 V 24 V
ON/OFF 4216 4228 4901 4902 4291 4292

ON/OFF with ramp 4217 4229 4903 4904 - -
PVEO
not
ON/OFF anodized 4266 4268 4272 - -
available
PVEM, proportional actuation Hirschmann connector

Code no. 157B.... 12 V 24 V
Standard 4116 4128
PVEM
Float -> B 4416 4428
Hirschmann AMP Deutsch

PVEA/PVEH/PVES, proportional actuation
connector connector connector
Code no. 157B....
11 - 32 V 11 - 32 V 11 - 32 V
Standard, active fault monitoring Not available 4734 4792
PVEA
Standard, passive fault monitoring Not available 4735, 4775* Not available
PVEA-DI
Standard, passive fault monitoring Not available 4737 Not available
Standard, active fault monitoring 4032 4034, 4074* 4092
Standard, passive fault monitoring 4033, 4073* 4035, 4075* 4093
PVEH Float -> B, active fault monitoring 4332 Not available 4392
Float -> A, active fault monitoring Not available 4338 Not available
PVEH-DI
Standard, passive fault monitoring Not available 4037 Not available
0% hysteresis, active fault monitoring 4832 4834 4892
PVES
0% hysteresis, passive fault monitoring 4833 4835, 4865* Not available
32 520L0344 • Rev FK • Oct 2009

PVLA, Suction Valve (fitted in PVB)

Suction valve for

157B2001
port A and/orB.
Plug for connecting the nonactive port to tank, when

157B2002
using a single acting spool.
PVLP, Shock and Suction Valve (Fitted in PVB)

Setting
bar [psi]
32 460 157B2032
50 725 157B2050
63 914 157B2063
80 1160 157B2080
100 1450 157B2100
125 1813 157B2125
140 2031 157B2140
150 2175 157B2150
160 2320 157B2160
Shock and suction valve 175 2538 157B2175
for port A and/or B.
190 2755 157B2190
(Not adjustable)
210 3045 157B2210
230 3335 157B2230
240 3480 157B2240
250 3625 157B2250
265 3843 157B2265
280 4061 157B2280
300 4351 157B2300
320 4641 157B2320
350 5075 157B2350
520L0344 • Rev FK • Oct 2009 33

PVS, End Plate

157B2000
PVS, without active elements.
V310062.A
No connections
157B2020
G 1/8 10 mm deep 157B2011

PVS, without active elements.
LX Max. intermittend LX
V310063.A 3/8 in - 24; 0,39 in deep 157B2021
pressure 250 bar [3625 psi]
157B2014
PVSI, without active elements
V310062.A
Without connections.
157B2004
PVSI, without active elements G 1/4 10 mm deep 157B2015

LX connections.
Max. intermittend LX
LX V310063.A 1/2 in - 20; 0,47 in deep 157b2005
pressure: 350 bar [5075 psi]
PVAS, Assembly Kit

Code no,
0 1 2 3 4 5 6 7 8 9 10 11 12
157B...
PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8061 8062
PVB + PVPVM - 8021 8022 8023 8024 8025 8026 8027 8028 8029 8030 8081 8082
Weight kg [lb] 0.1[0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8] 0.9 [2.0]
PVAS, Assembly Kit for PVPVM

Code number 157B....
Description
1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB 9 PVB 10 PVB
Tie bolts and seals 8021 8022 8023 8024 8025 8026 8027 8028 8029 8030
*) for one PVB on PVGI (combination 120 / 32)
34 520L0344 • Rev FK • Oct 2009

PVPX, Electrical LS Unloaded Valve

PVPX, 12 V 157B4236
Normally open:
LS pressure relieved with no signal to PVPX 24 V 157B4238
PVPX, 12 V 157B4246
Normally closed:
LS pressure relieved with no signal to PVPX 24 V 157B4248
PVPX, 12 V 157B4256
Normally open with manual override:
24 V 157B4258
LS pressure relieved with no signal to PVPX
Manual override DE-selects LS-pump 26 V 157B4260
- Plug 157B5601
PVPC, Plug for External Pilot Oil Supply

G 1/2, 157B5400
12 mm deep
PVP,
Plug without check valve for open
or closed centre
1/2 in - 20;
0.47 in deep -
G 1/2, 157B5600
12 mm deep
PVP,
Plug with check valve for
open centre
1/2 in - 20;
0.47 in deep 157B5700
520L0344 • Rev FK • Oct 2009 35

Technical Characteristics
General The characteristics in this catalogue are typical measured results.

During measuring a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at
a temperature of 50°C [122°F] was used.
PVP, Pressure relief valve characteristic

Pump Side Module in PVP
The pressure relief valve is set at an oil
flow of 15 l/min [4.0 US gal/min].
Setting range:
30 to 350 bar [435 to 5075 psi]
(with PVSI end plate) and
(300 bar [4351 psi] (with PVS end plate)
Neutral flow pressure in PVP,

open centre
36 520L0344 • Rev FK • Oct 2009

PVB, Oil flow characteristics

Basic Module The oil flow for the individual spool depends on
• type of basic module
(with/without compensation)
• type of pump
(fixed or variable displacement).
Please note:
The letters AA, A, B, etc. denote spool types, see pages 62 to 69. The characteristic below
is shown for spool travel in both directions. All other characteristics are shown for spool
travel in one direction only.
Pressure-compensated PVB, open or closed centre PVP

The oil flow is dependent on the supplied pump oil flow. The characteristics are plotted
for a pump oil flow, QP, corresponding to the rated max. spool oil flow, QN.
Increasing the pump oil flow to 1,4 × QN will give the same oil flow on the eighth as on
the first basic module.
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
520L0344 • Rev FK • Oct 2009 37

PVB, Pressure compensated PVB, open or closed centre PVP

Basic Module Linear characteristic
Please note:
For PVB basic modules without pressure compensator the top ends of the characteristics
(max. oil flow) are different so they correspond to those of the standard flow control
spools, see characteristics for PVB without pressure compensator.
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
38 520L0344 • Rev FK • Oct 2009

PVB, PVB without pressure compensation, open centre PVP

Basic Module
Oil flow as a function of spool travel.
The spool flow is dependent on the supplied oil flow, QP. The characteristics apply to
supply oil flow of 130 l/min [34.3 US gal/min] with the actuation of one basic module. If
several basic modules are activated at the same time, the characteristic depends on the
load pressure of the actuated basic modules.
520L0344 • Rev FK • Oct 2009 39

PVB, PVB without pressure compensation, open centre PVP

Basic Module
Oil flow QA/B as a function of supplied pump oil flow (QP) – curves for fully displaced flow
control spools.
The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for
neutral flow pressure in PVP, page 36.
40 520L0344 • Rev FK • Oct 2009

PVB, PVB without pressure compensation, closed centre PVP

Basic Module Set pressure difference between pump pressure and LS signal = 10 bar [145 psi].
520L0344 • Rev FK • Oct 2009 41

PVB, PVB without pressure compensation, closed centre PVP

Basic Module Set pressure difference between pump pressure and LS signal = 20 bar [290 psi].
The oil flow is dependent on the pressure difference between the pump pressure and
the LS signal. Normally the pressure difference is set at the LS pump regulator.
42 520L0344 • Rev FK • Oct 2009

PVB, Pressure drop PVB at max. main

Basic Module spool travel
Pressure drop PVB for open spool in

neutral position
Load-independent oil flow,

pressure-compensated PVB
Oil flow at LS pressure limiting,

pressure-, compensated PVB
520L0344 • Rev FK • Oct 2009 43

PVLP, PVLP, shock valve

Shock and
Suction Valve
PVLP is set at an oil flow of 10 l/min
[2.6 US gal/min].
The shock valve PVLP is designed to

absorb shock effects. Consequently, it
should not be used as a pressure relief
valve.
If the working function requires the use

of a pressure relief valve, a PVB basic
module with built-in LSA/B pressure
limiting valve should be used.
PVLA, PVLP/PVLA, suction valve

Suction Valve
44 520L0344 • Rev FK • Oct 2009

Pressure Control Spools, Size A:

Characteristics in
Extreme Positions
Size B:
1: See example page 46
Size C:
Size D:
2: See example page 46
520L0344 • Rev FK • Oct 2009 45

Pressure Control Spools, Size E:

Characteristics in
Extreme Positions
Pressure build-up
Max. oil flow can be reduced by about
50% without limitation of maximum
pressure by limiting the main spool
travel from 7 mm [0.28 in] to
5.5 mm [0.22 in]
Examples of How
To Use the Characteristics Example of determining the oil flow
for Pressure Control • Given:
Spools - Spool type B
- Pressure setting PP: 160 bar [2320 psi]
- Load pressure, LSA/B: 100 bar [1450 psi]
• Result:
- Oil flow = 75 l/min [19.8 US gal/min] (see page 45, size B).
Example of determining spool size

• Given:
- Max. oil flow, QA/B: 90 l/min [23.8 US gal/min]
- Pressure setting PP: 150 bar [2175 psi]
- Load pressure, PLSA: 125 bar [1810 psi]
• Result:
- D spool (see page 45, size D)
Please note:
Normally a smaller spool can be chosen with pressure control. It is our experience that
the spool can be one size smaller than with normal flow control.
46 520L0344 • Rev FK • Oct 2009

Characteristics for Float Characteristics; oil flow, spool travel and voltage
Position Main Spools The spools have 4,8 mm spool travel in direction A and 8 mm travel in direction B:
• 4.8 mm [0.19 in] spool displacement in direction A gives max. oil flow to port A
• 4.8 mm [0.19 in] spool displacement in direction B gives max. oil flow to port B
• 8 mm [0.32 in] spool displacement in direction B gives completely open float position
A/B → T.
Pressure drop A/B → T at max. spool travel within the proportional range
(4.8 mm) [0.19 in]
Spools D and E have the same opening area for forward flow and return flow.
Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a
higher pressure drop across spool E. This occurs during spool actuation only.
520L0344 • Rev FK • Oct 2009 47

Characteristics for Float Pressure drop A/B → T in float position

Position Main Spools
48 520L0344 • Rev FK • Oct 2009

Dimensions
Dimensions
F : Shock and suction valve, PVLP

G : Pressure gauge connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep]
H : Plug for external pilot oil supply, PVPC; G 1/2, 12 mm deep – [1/2 in-20, 0.47 in deep]
I : Electrical LS unloading valve, PVPX
J : LS connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep]
K : Fixing holes; M8 × min. 10 – [5/16 in-18, 0.47 in deep]
L : Port A and B; G 1/2, 14 mm deep – [7/8 in-14, 0.65 in deep]
M : LX connection: PVS; G 1/8, 10 mm deep – [3/8 in-24, 0.39 in deep]
PVSI; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep]
N : LS pressure limiting valve
O : Tank connection; G 3/4, 16 mm deep – [1 1/16 in-12, 0.75 in deep]
P : Pressure relief valve
Q : Pump connection; G 1/2, 14 mm deep or G 3/4, 16 mm deep – [7/8 in-14, 0.65 in deep or 1 1/16 in-12, 0.75 in deep]
R : LSA and LSB connections; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep]
S : Pp, pilot pressure connection G ¼
PVB 1 2 3 4 5 6 7 8 9 10 11 12
mm 82 130 178 226 274 322 370 418 466 514 562 610
L1
[in] [3.23] [5.12] [7.01] [8.90] [10.79] [12.68] [14.57] [16.46] [18.35] [20.24] [562] [610]
mm 140 189 238 287 336 385 434 483 527 576 622 670
L2
in] [5.51] [7.44] [9.37] [11.30] [13.23] [15.16] [17.09] [19.02] [20.95] [22.87] [622] [670]
520L0344 • Rev FK • Oct 2009 49

Dimensions
Dimensions
(Continued)
MA og LS: G 1/4
Work port dimesions, see page 49.
Stay Bolt Set, PVAS for In PVG 32 valve groups fitted with PVPV use standard PVAS, 157B8001 - 8010
PVPVM and 8061 - 8062
Qty.,basic Module 1 2 3 4 5 6 7 8 9 10 11 12
mm 116 166 214 262 310 358 406 454 502 550 598 646
L1 [in] [4.57] [6.54] [8.42] [10.31] [12.20] [14.09] [16.0] [17.87] 19.76] [21.65] [23.54] [25.43]
mm 165 213 262 311 360 409 458 507 551 600 646 694
L2
[in] [6.5] [8.39[ [10.31] [12.24] [14.17] [16.10] [18.03] [19.96] [21.69] {23.62] [25.43] [27.32]
mm 83 131 179 227 275 323 371 419 467 515 563 611
L3
[in] [3.27] [5.16] [7.05] [8.94] [10.83] [12.72] [14.61] [16.50] [18.38] [20.28] [22.17] [24.06]
50 520L0344 • Rev FK • Oct 2009

Dimensions
Dimensions
(Continued)
F : G 1/4, 12 mm deep [1/2 in - 20, 0.47 in deep]
520L0344 • Rev FK • Oct 2009 51

Notes
Notes
52 520L0344 • Rev FK • Oct 2009

Lever Positions
Control Lever Positions Base with an angle of 22.5°

Base with an angle of 37.5°
520L0344 • Rev FK • Oct 2009 53

Hydraulic Systems
Manually Actuated
PVG 32 – Fixed
Displacement Pump
C: Over-centre valve
54 520L0344 • Rev FK • Oct 2009

Hydraulic Systems
Electrically Actuated PVG

32 – Variable
Displacement Pump
(Electrical Actuator,
Shock Valves, etc.)
520L0344 • Rev FK • Oct 2009 55

Electrical Systems
Electrical Connections, The electrical connections to remote control levers, PVE actuators and voltage supply are
General made using an ordinary terminal strip.
The wiring diagrams below and on page 56 to 59 show only the basic outlines for the
electrical connection.
Voltage supply
For a main transformer with stabilised output voltage, the ripple must not exceed 5% of
rated voltage.
Electrical Connection Signal leads must not act as supply leads at the same time
Example unless the distance between the actuator module PVE and
terminal board is less than 3 m [3.3 yards] and the lead
cross-section is min. 0.75 mm2 [AWG 18].
25 Pin SUB-D connector

with M3 screws (MIL-DTL-24308)
F: Signal output,
fault monitoring
E: Emergency stop
56 520L0344 • Rev FK • Oct 2009

System Safety
Building in Safety All makes and all types of directional control valves (incl. proportional valves) can fail.
Thus the necessary protection against the serious consequences of function failure
should always be built in.
For each application an assessment should be made of the consequences of pressure

failure and uncontrolled or blocked movements.
To determine the degree of protection that ought to be built into the system, Sauer-
Danfoss makes the following distinctions.
1. Maximum safety demands

2. High safety demands
3. Average safety demands
4. Limited safety demands.
WWarning
All makes and all types of directional control valves – inclusive proportional valves – can
fail and cause serious damage. It is therefore important to analyse all aspects of the
application.
Because the proportional valves are used in many different operation conditions and
applications, the manufacturer of the application is responsible for making the final
selection of the products- and assuring that all performance, safety and warning require-
ments of the application are met.
The process of choosing the control system – and safety level – could e.g. be governed
by ISO 13849 (Safety related parts of control system).
520L0344 • Rev FK • Oct 2009 57

System Safety
1.
Maximum Safety
Demands
When the fault monitoring system in PVEH is connected, the reaction to electrical and
mechanical faults (e.g. a spool seizure) is fast and operator-independent. See page 23
“fault monitoring”.
A system can be protected against many electrical, hydraulic and mechanical faults by
building in components as shown in the diagram:
R: Alarm logic EHA (or relay) connected to the fault monitoring system in PVEH
E: Electrical emergency stop
M: Solenoid valve
C: Pilot-operated check valve
The alarm logic EHA cuts off current to the solenoid valve (M) when PVEH monitoring
registers a fault. The solenoid valve then leads the oil flow direct from pump to tank.
Thus all functions are without operating pressure, i.e. locked in position, because there is
no pilot pressure on the pilot operated check valve (C).
Actuation of the emergency switch (E) cuts off current to the proportional valve and the
solenoid valve (M). Actuation in this case is manual, but the result is the same as above.
Stopping or disconnecting the pump drive motor is another safety measure, if the
system reaction time can be accepted.
Note:
The neutral position switch in the remote control units should not be used.
PVEH with fault monitoring must have a constant voltage supply.
58 520L0344 • Rev FK • Oct 2009

System Safety
2.
High Safety Demands
The difference between this safety method and the one previously described (1) is that
here there is no built-in automatic fault monitoring and a neutral position switch (N) is
connected.
The method still gives a high degree of protection, but requires operator intervention. It
is recommended that the neutral position switch be always connected to the electrical
system. This then automatically cuts off current to the proportional valve when the
remote control unit is in neutral position.
520L0344 • Rev FK • Oct 2009 59

System Safety
3.
Average Safety Demands
The difference from the previous method is that the LS- signal from the proportional
valve is led direct to tank when the emergency switch (E) is actuated. This can be
achieved by using the Sauer-Danfoss LS unloading valve PVPX, integrated in the pump
side module.
In a system with open centre PVP and a fixed displacement pump, the effect of the PVPX
is an almost pressureless system, 8-14 bar [120-200 psi] i.e. all functions requiring a
higher operating pressure will not operate, see page 13.
The method can also be used in LS systems with a variable displacement pump and
closed centre version proportional valve.
The pressure after LS relief then depends on the pump stand-by pressure.
60 520L0344 • Rev FK • Oct 2009

System Safety
4.
Limited Safety Demands
The safety system can consist of an emergency switch (E) and a neutral position switch
(N) if protection against electrical failure is the only requirement. Here, there is no
protection against hydraulic and mechanical faults (spool seizured in an extreme
position).
520L0344 • Rev FK • Oct 2009 61

Other Operating Conditions
Oil The main duty of the oil in a hydraulic system is to transfer energy; but it must also
lubricate the moving parts in hydraulic components, protect them against corrosion, and
transport dirt particles and heat out of the system. It is therefore important to choose
the correct oil with the correct additives. This gives normal operation and long working
life.
Mineral oil
For systems with PVG 32 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
So please contact the Sauer-Danfoss Sales Organization if the PVG 32 valve is to be used
with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 32 valves can be used in systems with rapeseed oil. The use of rapeseed oil is
conditioned by
- complying with the demands on viscosity, water content, temperature and filtering
etc. (see chapters below and technical data page 14).
- adapting the operating conditions to the directions of the oil supplier.
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
Particle Content, Degree

of Contamination Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an
acceptable degree of contamination.
Maximum contamination for PVG 32 is 23/19/16 (see ISO 4406. Calibration in accordance
with the ACFTD method).
In our experience a degree of contamination of 23/19/16 can be maintained by using a

filter fineness as described in the next section.
62 520L0344 • Rev FK • Oct 2009

Other Operating Conditions
Filtration Effective filtration is the most important precondition in ensuring that a hydraulic system
performs reliably and has a long working life. Filter manufacturers issue instructions and
recommendations. It is advisable to follow them.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or a
20 µm absolute filter (or finer) is suitable.
It is our experience that a return filter is adequate in a purely mechanically operated
valve system.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to check
the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 32 are not intended to filter the system but to protect important
components against large particles. Such particles can appear in the system as a result
of pump damage, hose fracture, use of quick-couplings, filter damage, starting up,
contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of 150
µm.
Bursting pressure drop for internal filters is 25 bar [360 psi].
520L0344 • Rev FK • Oct 2009 63

Module Selection Chart
Standard PC Spools
To be used when PVB To be used when PVB
is with LSA/B shuttle valve Code number is without LSA/B shuttle valve
157B....
Size Size
Press. compensated flow Press. compensated flow
l/min [US gal/min] l/min [US gal/min]
E D C B A AA ISO symbol Symbol AA A B C D E
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
- 7033 7032 7031 7030 7035 7015 7010 7011 7012 7013 -
4-way, 3-position
Closed neutral position, PC → A and B
7134 7133 7132 7131 7130 7135 7115 7110 7111 7112 7113 -
4-way, 3-position Throttled, open neutral

position, PC → A and B
7064 7063 7062 7061 - - - 7040 7041 7042 7043 7044
4-way, 3-position
Closed neutral position, PC → A
7074 7073 7072 7071 - - - 7050 7051 7052 7053 7054
4-way, 3-position
Closed neutral position, PC → B
7164 7163 7162 7161 - - - 7150 7151 7152 7153 7154
4-way, 3-position
Throttled, open neutral position, PC → A
7174 7173 7172 7171 - - - 7150 7151 7152 7153 7154
4-way, 3-position
Throttled, open neutral position, PC → B
64 520L0344 • Rev FK • Oct 2009

Standard PC Spools
157B....
Size Size
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
- 7473 7472 7471 7470 - - - - 7452 7453 -
4-way, 3-position
Throttled, A → T neutral position, PC → B
- 7563 7562 - - - - - 7541 7542 7543 -
4-way, 3-position
Throttled, B→ T neutral position , PC → A
520L0344 • Rev FK • Oct 2009 65

Standard PC Spools, Hydraulic Actuation

157B....
Size Size
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
- - - - - - 9015 9010 9011 9012 - -
4-way, 3-position
Closed neutral position, PC → A and B
- - - - - - - - - 9042 9043 9044
4-way, 3-position
Closed neutral position, PC → A
- - - - - - - - - 9052 9053 9054
4-way, 3-position
Closed neutral position, PC → B
66 520L0344 • Rev FK • Oct 2009

Standard FC Spools
157B....
Size Size
F E D C B A AA ISO symbol Symbol AA A B C D E F
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
7026 7024 7023 7022 7021 7020 7025 7005 7000 7001 7002 7003 7004 7006
4-way, 3-position
Closed neutral position
7126 7124 7123 7122 7121 7120 7125 7105 7100 7101 7102 7103 7104 7106
4-way, 3-position
Throttled, open neutral position
- - - - - - - - 7200 7201 7202 7203 7204 -
4-way, 3-position
Closed neutral position, P → A
- - - - - - - - - 7301 7302 7303 7304 -
3-way, 3-position
Closed neutral position, P → B
520L0344 • Rev FK • Oct 2009 67

Standard FC Spools
157B....
Size Size
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
- 7424 7423 7422 7421 - - - - 7401 7402 7403 7404 7406
4-way, 3-position
Throttled, A → T in neutral position
- 7524 7523 7522 7521 - - - - 7501 7502 7503 7504 -
4-way, 3-position
Throttled, B → T in neutral position
- 7624 7623 7622 7621 7620 - - - - - - - -
4-way, 4-position
Float P → B → F
68 520L0344 • Rev FK • Oct 2009

Standard FC Spools, Hydraulic Actuation

157B....
Size Size
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
9024 9023 9022 9021 9020 9025 9005 9000 9001 9002 9003 9004
4-way, 3-position
closed neutral position
9124 9123 9122 9121 9120 9125 9005 9000 9001 9002 9003 9004
4-way, 3-position
Throttled open neutral position
PVMR, FC Spools for Friction Detent

157B....
Size Size
100 65 40 25 10 5 5 10 25 40 65 100
[26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4]
9724 9723 9722 9721 9720 - - 9700 9701 9702 9703 9704
4-way, 3-position
closed neutral position
9734 9733 9732 9731 9730 - - 9710 9711 9712 9713 9714
4-way, 3-position
Throttled open neutral position
520L0344 • Rev FK • Oct 2009 69

FC Spools for Mechanical Float Position PVMF

157B....
Size Size
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
- 9824 9823 9822 9821 9820 9825 - - - - - - -
4-way, 4 position
P→A→F
- 9624 623 9622 9621 - - - - - - - - -
4-way, 4-position
Float P → B → F
70 520L0344 • Rev FK • Oct 2009

FC Spools with Linear Flow Characteristic

157B....
Size Size
130 100 65 40 25 10 5 5 10 25 40 65 100 130
[34.3] [26.4] [17.2] [10.6] [6.6] [2.6] [1.3] [1.3] [2.6] [6.6] [10.6] [17.2] [26.4] [34.3]
- 9774 9773 9772 9771 - - - 9750 9751 9752 9753 9754 -
4-way, 3-position
- 9784 9783 9782 9781 - - - 9760 9761 9762 9763 9764 -
4-way, 3-position
Throttled, open neutral position
- - - - - - - - - - - - 9794 -
4-way, 3-position
Throttled, A → T in neutral position
- - - - - - - - - - - - 9804 -
4-way, 3-position
B → T in neutral position
520L0344 • Rev FK • Oct 2009 71

PVB, basic valves PVPV/M, pump side module closed center

Code no. 157B.... No facilities for shock Facilities for shock Code With pilot supply for PVE
valves A and B valves A and B no. and without and with
G 1/2 7/8 - 14 UNF G 1/2 7/8 - 14 UNF 157B.... PVLP 63 PVLP 63
Without compensator /check valve 6000 6400 6030 6430 G1 1 5/16 - 12UNF G1 1 5/16 - 12UNF
With check valve 6100 6500 6130 6530 PVPV 5938 5911 5941 5913
With check valve and LSA/B shuttle PVPVM 5937 5912 5940 5914
- - 6136 6536
valve Weight kg [lb] 3.0 [6.6]
With compensator valve 6200 6600 6230 6630
With damped compensator valve 6206 - 6236 -
With compensator valve,
LSA/B relief valve and 6203 6603 6233 6633
LSA/B shuttle valve
With damped compensator valve,
LSA/B relief valve and 6208 - 6238 -
LSA/B shuttle valve
Weight kg [lb] 3.1 [6.8] 3.0 [6.6]
PVPC, plugs
Code no. 157B.... Weight
G 1/2 1/2 in - 20
kg [lb]
External pilot supply 5400 - 0.05 0.1
External pilot supply incl. check
5600 5700 0.05 0.1
valve
PVM, mechanical actuation

3171** 3191* 22.5°
Standard 157B....
3172 3192* 37.5°
Standard, with base, 3174 3194* 37.5°
157B....
without arm and button 3175 3195* 22.5°
Standard, without base,
157B.... 3173 3193* -
arm and button
Weight kg [lb] 0.4 [0.9]
* Without stop screws. **Anodized 157B3184
End plate, PVS, PVSI

Code no. 157B.... Weight
BSP SAE
kg [lb]
PVS, without connections 2000 2020 0.5 1.1
PVS, with LX connection G 1/8 [3/8 -24 UNF] 2011 2021 0.5 1.1
PVSI, without connections 2014 2004 1.7 3.6
PVSI, with LX connections G 1/4 [1/2 -20 UNF] 2015 2005 1.7 3.6
PVAS, assembly kit

Code no,
0 1 2 3 4 5 6 7 8 9 10 11 12
157B...
PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8061 8062
PVB + PVPVM - 8021 8022 8023 8024 8025 8026 8027 8028 8029 8030 8081 8082
Weight kg [lb] 0.1[0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8] 0.9 [2.0]
PVLP, shock/and anti-cavitation valves

Code no. 157B… 2032 2050 2063 2080 2100 2125 2140 2150 2160 2175 2190 2210 2230 2240 2250 2265 2280 2300 2320 2350
bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350
Settings
[psi] 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755 3045 3335 3480 3625 3845 4061 4351 4641 5075
Weight 0.05 kg [0.17 lb]
72 520L0344 • Rev FK • Oct 2009

PVP, pump side module

Code no. 157B.... Without pilot supply With pilot supply
for PVE for PVE for PVE for PVE and for PVE and for PVH
with facilit. facilit. for pilot oil and pilot
for PVPX PVPX pressure oil pressure
take-off take-off
P = G 1/2, T = G 3/4 5000 - 5010 5012 - -
P = 7/8 in - 14, T = 1 1/16 in - 12 5200 - 5210 5212 - -
Open centre
P = G 3/4, T = G 3/4 5100 5102 5110 5112 5180 5190
P = 1 1/16 in - 12, T = 1 1/16 in - 12 5300 - 5310 5312 5380 5390
P = G 1/2 , T = G 3/4, 5001 - 5011 5013 - -
P = 7/8 in - 14, T = 1 1/16 in - 12 5201 - 5211 5213 - -
Closed centre
P = G 3/4, T = G 3/4, 5101 5103 5111 5113 5181 5191
P = 1 1/16 in - 12, T = 1 1/16 in - 12 5301 - 5311 5313 5381 5391
Weight kg [lb] 3.0 [6.6] 3.0 [6.6] 3.0 [6.6] 3.0 [6.6] 3.0 [6.6] 3.0 [6.6]
PVPX, electrical LS pressure relief valves
Code no. 157B.... Code Weight
No. kg [lb]
12 V 4236 0.3 0.7
Normally open
24 V 4238 0.3 0.7
12 V 4246 0.3 0.7
Normally closed
24 V 4248 0.3 0.7
12 V 4256 0.3 0.7
Normally open with
24 V 4258 0.3 0.7
manual override
26 V 4260 0.3 0.7
Plug 5601 0.06 0.13
PVE, electrical actuation
Code no. 157B.... Code No. Weight
Hir. AMP Deut. kg [lb]
12 V 4216 4901 4291 0.6 [1.3]
PVEO, on-off
24 V 4228 4902 4292 0.6 [1.3]
12 V 4217 4903 - 0.6 [1.3]
PVEO-R, on/off
24 V 4229 4904 - 0.6 [1.3]
PVEM, prop. medium 12 V 4116 - - 0.9 [2.0]
– Standard 24 V 4128 - - 0.9 [2.0]
PVEM, prop. medium 12 V 4416 - - 1.0 [2.2]
– Float -> B 24 V 4428 - - 1.0 [2.2]
PVEA, active fault mon. - 4734 4792 0.9 [2.0]
PVEA, passive fault mon. - 4735 - 0.9 [2.0]
PVEA-DI, active fault mon. - 4736 4796 0.9 [2.0]
PVEA-DI, passive fault mon. - 4737 - 0.9 [2.0]
PVEH active fault mon. 4032 4034 4092 1.0 [2.2]
PVEH passive fault mon. 4033 4035 4093 1.0 [2.2]
PVEH float -> B, act. fault 4332 - 4392 1.0 [2.2]
PVEH float -> A, act. fault - 4338 - 1.0 [2.2]
PVMD, PVH, PVMR, PVMF covers
PVEH- DI active fault mon. - 4036 4096 1.0 [2.2]
Code no. 157B.... Weight PVEH - DI passive fault mon. - 4037 - 1.0 [2.2]
Code No. PVES, active fault mon. 4832 4834 4892 1.0 [2.2]
kg [lb]
PVES, passive fault mon. 4833 4835 - 1.0 [2.2]
Cover for PVM 0001 0.1 0.2
Hydraulic actuation PVH
0008 0.2 0.4 PVLA, anti-cavitation valve
G 1/4
Hydraulic actuation PVH Code no. 157B.... Code No. Weight
0007 0.9 2.0
9/16 - 18 UNF kg [lb]
PVMR (frict. detent) 0004 0.3 0.6 Plug A or B 2002 0.04 0.09
PVMF (mech. float position) 0005 0.3 0.6 Valve A or B 2001 0.05 0.1
520L0344 • Rev FK • Oct 2009 73

Order Specification
Order Specification An order form for Sauer-Danfoss PVG 32 hydraulic valve is shown on the next page. The
form can be obtained from the Sauer-Danfoss Sales Organization.
Both the module selection chart on the previous pages and the order form are divided
into fields 0, 1-10, 11, 12, 13, a, b, and c.
Each module has its own field:

0: - Pump side module PVP
- Plug for external pilot oil supply PVPC
- Electrical LS unloading valve PVPX
1-10: Basic valves PVB
13: Main spool PVBS
a: Mechanical actuator PVM (or PVE when option mounted)
c: - Cover for mechanical actuation PVMD
- Cover for hydraulic actuation PVH
- Electrical actuators PVE (or PVM when option mounted)
b: - Shock and suction valve PVLP
- Suction valve PVLA
11: End plate PVS
12: Assembly kit PVAS
Please state
- Code numbers of all modules required
- Required setting (P) for pump side module
- Required setting of LSA/B pressure limiting valves, see pressure setting guidance
below.
Standard and option assembly

The PVG 32 valve group is assembled the way the module selection chart shows if the
code number for PVM is written in field a, and the code number for PVMD, PVE or PVH in
field c.
The valve group is assembled so that the mechanical actuator is mounted on the
opposite end of the basic module, if the code number for PVM is written in field c of the
order form and the code numbers for PVMD, PVE or PVH in field a.
Reordering
The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Sauer-Danfoss has
given on the initial confirmation of order.
74 520L0344 • Rev FK • Oct 2009

Order Specification
Order Specification Pressure setting limits

The maximum setting pressure for the pressure limiting valves LSA or LSB depends on
the chosen pressure setting for shock valve PVLP. The maximum values recommended to
avoid interaction can be read in the following table.
The figures in the table have been calculated according to the following expressions:
- PVLP ≤150 bar: LSA/B ≤ 0.8 × PPVLP
- PVLP >150 bar: PPVLP - LSA/B ≥ 30 bar.
Max. pressure setting of LSA and LSB valves relative to PVLP shock valve
Setting bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350
pressure
for PVL [psi] 460 725 914 1160 1450 1813 2031 2175 2320 2838 2755 3045 3335 3480 3625 3843 4061 4351 4641 5075
Max. setting bar - 40 50 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320
pressure
for LSA/B [psi] - 580 720 930 1160 1450 1625 1740 1885 2100 2320 2610 2900 3045 3190 3408 3625 3915 4205 4641
Min. setting bar 30

pressure
for LSA/B [psi] 435
520L0344 • Rev FK • Oct 2009 75

Order Specification
PVG 32
Order Specification Specification Sheet
Subsidiary/Dealer PVG No.
Customer Customer No.
Application Revision No.
Function A-Port 0 157B 157B B-Port
p= bar 157B
a 157B 1 157B 157B 13 157B c
b 157B LSA bar LSB bar 157B b
a 157B 2 157B 157B 13 157B c
a 157B 3 157B 157B 13 157B c
a 157B 4 157B 157B 13 157B c
a 157B 5 157B 157B 13 157B c
a 157B 6 157B 157B 13 157B c
a 157B 7 157B 157B 13 157B c
a 157B 8 157B 157B 13 157B c
a 157B 9 157B 157B 13 157B c
a 157B 10 157B 157B 13 157B c

Remarks 11 157B
12 157B
Filled in by Date
PHYD-PVG32-3
Note:
Separate specification pads with 50 sheets are available under the literature no. DKMH.PZ.570.D8.02
520L0515.
76 520L0344 • Rev FK • Oct 2009

Order Specification
Order Specification PVG 32

SAE Specification Sheet
Subsidiary/Dealer PVG No.
Customer Customer No.
Application Revision No.
Function A-Port 0 157B 157B B-Port
p= psi 157B
a 157B 1 157B 157B 13 157B c
b 157B LSA psi LSB psi 157B b
a 157B 2 157B 157B 13 157B c
a 157B 3 157B 157B 13 157B c
a 157B 4 157B 157B 13 157B c
a 157B 5 157B 157B 13 157B c
a 157B 6 157B 157B 13 157B c
a 157B 7 157B 157B 13 157B c
a 157B 8 157B 157B 13 157B c
a 157B 9 157B 157B 13 157B c
a 157B 10 157B 157B 13 157B c
Remarks 11 157B
12 157B
Filled in by Date
PHYD-PVG32-3
520L0344 • Rev FK • Oct 2009 77

Notes
Notes
78 520L0344 • Rev FK • Oct 2009

Notes
Notes
520L0344 • Rev FK • Oct 2009 79

Our Products Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Open circuit axial piston pumps
Sauer-Danfoss is a comprehensive supplier providing complete
Gear pumps and motors systems to the global mobile market.
Fan drive systems
Sauer-Danfoss serves markets such as agriculture, construction,
Closed circuit axial piston pumps road building, material handling, municipal, forestry, turf care, and
and motors many others.
Bent axis motors
We offer our customers optimum solutions for their needs and
Hydrostatic transmissions develop new products and systems in close cooperation and
partnership with them.
Transit mixer drives
Hydrostatic transaxles Sauer-Danfoss specializes in integrating a full range of system
components to provide vehicle designers with the most advanced
Electrohydraulics
total system design.
Integrated systems
Sauer-Danfoss provides comprehensive worldwide service for its
Microcontrollers and software
products through an extensive network of Global Service Partners
PLUS+1™ GUIDE strategically located in all parts of the world.
Displays
Joysticks and control handles Local address:
Sensors
Orbital motors
Inverters
Electrohydraulic power steering
Hydraulic power steering
Hydraulic integrated circuits (HIC) Sauer-Danfoss (US) Company Sauer-Danfoss ApS
Cartridge valves 2800 East 13th Street DK-6430 Nordborg, Denmark
Ames, IA 50010, USA Phone: +45 7488 4444
Directional spool valves Phone: +1 515 239-6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
Proportional valves Sauer-Danfoss-Daikin LTD.
Sauer-Danfoss GmbH & Co. OHG Shin-Osaka TERASAKI 3rd Bldg. 6F
Postfach 2460, D-24531 Neumünster 1-5-28 Nishimiyahara, Yodogawa-ku
Krokamp 35, D-24539 Neumünster, Germany Osaka 532-0004, Japan
Phone: +49 4321 871-0 Phone: +81 6 6395 6066
Fax: +49 4321 871 122 Fax: +81 6 6395 8585
www.sauer-danfoss.com
520L0344 • Rev FK • Oct 2009

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PVG 32

Technical Data Technical data..................................................................................................................................................................... 14

Electrical Actuation Electrical actuation........................................................................................................................................................... 20

Modules and Modules and code numbers......................................................................................................................................... 26

Technical Technical characteristics................................................................................................................................................ 36

2 520L0344 • Rev FK • Oct 2009

Lever Positions Lever positions.................................................................................................................................................................. 53

Hydraulic Systems Hydraulic systems............................................................................................................................................................ 54

Electrical Systems Electrical systems............................................................................................................................................................. 55

System Safety System safety..................................................................................................................................................................... 57

Other Operating Other operating conditions................................................................................................................................................................... 62

Module Selection Chart Module selection chart........................................................................................................................................................................... 64

Order Specification Order specification................................................................................................................................................................................... 72

Specification Sheet Specification sheet.................................................................................................................................................................................... 76

Specification Sheet, Specification sheet, SAE version.......................................................................................................................................................... 77

Rated Pressure Product Rated pressure

520L0344 • Rev FK • Oct 2009 3

General Valve system

The PVG 32 module system makes it possible to build up a

General features PVG 32

PVP – pump side module

PVB, basic module

4 520L0344 • Rev FK • Oct 2009

General Actuation modules

Accessories Remote control units

520L0344 • Rev FK • Oct 2009 5

6 520L0344 • Rev FK • Oct 2009

In a pressure-compensated basic module the compensator (14) maintains a constant

520L0344 • Rev FK • Oct 2009 7

1. Pressure relief valve 1.

8 520L0344 • Rev FK • Oct 2009

PVPC, PVPC with check valve for open centre PVP

When the external solenoid valve is

This means that a load can be lowered by

520L0344 • Rev FK • Oct 2009 9

PVPC, PVPC without check valve

When the main pump is working nor-

10 520L0344 • Rev FK • Oct 2009

PVMR, PVMR, Friction Detent PVMR

PVMF, PVMF, Mechanical Float Position Lock

520L0344 • Rev FK • Oct 2009 11

PVBS, In a few systems load sensing pump

The spools are designed in such a way

The use of pressure control spools, however, also means that

12 520L0344 • Rev FK • Oct 2009

520L0344 • Rev FK • Oct 2009 13

PVH, Regulation range 5 - 15 bar [75 - 220 psi]

14 520L0344 • Rev FK • Oct 2009

PVM, Regulation range, control lever ± 19.5°

1) PVE without voltage

520L0344 • Rev FK • Oct 2009 15

PVEO and PVEM

Reaction time PVEO and PVEM

Disconnected by max. 0.235 0.410 0.700

Disconnected by max. 0.175 0.330 0.175

Hysteresis1) rated - - 20%

16 520L0344 • Rev FK • Oct 2009

PVE PVEA, PVEH and PVES

520L0344 • Rev FK • Oct 2009 17

Technical Data Oil consumption PVEO and PVEM