PVG 32 520l0344
PVG 32 520l0344
Proportional Valves
Technical
Information
PVG 32 Proportional
Valve Technical
Information Contents
General General....................................................................................................4
Function Function...................................................................................................7
PVG 32 valve group...................................................................................................7
PVPC, plug for external pilot oil supply..............................................................................9
PVMR, friction detent...............................................................................................11
PVMF, mechanical float position lock..............................................................................11
PVBS, main spools for flow or pressure control....................................................................12
PVPX, electrical LS unloading valve................................................................................13
Contents
(Continued)
Other Operating
Conditions Module selection chart...............................................................................................64
Specification Sheet,
SAE Version
Rated Pressure
Actuation modules
The basic module is always fitted with mechanical actuator PVM, which can be combined
with the following as required:
Electrical actuator (11 - 32 V ---)
– PVES – proportional, super
– PVEH – proportional, high performance
- PVEA - proportional low hysteresis
– PVEM – proportional, medium performance
– PVEO – ON/OFF
PVMD, cover for mechanical actuation
PVMR, cover for mechanical detent
PVMF, cover for mechanical float
PVH, cover for hydraulic actuation
Electronics
EHF, flow adjustment unit
EHR, ramp generator
EHS, speed control
EHSC, closed loop speed control
EHA, alarm logic
EHC, closed loop position control
PVG CIP
CIP Configuration Tool
Notes
PVG 32 Valve Group When the pump is started and the main spools in the individual basic modules (11)
with Open Centre PVP are in the neutral position, oil flows from the pump, through connection P, across
(PVB with Flow Control
the pressure adjustment spool (6) to tank. The oil flow led across the pressure
Spool) adjustment spool determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is
fed through the shuttle valve circuit (10) to the spring chamber behind the pressure
adjust- ment spool (6), and completely or partially closes the connection to tank.
Pump pressure is applied to the right-hand side of the pressure adjustment spool (6).
The pressure relief valve (1) will open should the load pressure exceed the set value,
diverting pump flow back to tank.
With a non pressure-compensated basic module incorporating a load drop check valve
(18) in channel P, the check valve prevents return oil flow.
The basic module can be supplied without the load drop check valve in channel P for
functions with over-centre valves.
The shock valves PVLP (13) with fixed setting and the suction valves PVLA (17) on ports
A and B are used for the protection of the individual working function against overload
and/or cavitation.
An adjustable LS pressure limiting valve (12) can be built into the A and B ports of
pressure-compensated basic modules to limit the pressure from the individual
working functions.
The LS pressure limiting valves save energy compared with the shock valves PVLP:
With PVLP all the oil flow to the working function will be led across the combined
shock and suction valves to tank if the pressure exceeds the fixed setting.
With LS pressure limiting valves an oil flow of about 2 l/min [0.5 US gal/min] will be led
across the LS pressure limiting valve to tank if the pressure exceeds the valve setting.
PVG 32 Valve Group In the closed centre version an orifice (5) and a plug (7) have been fitted instead of the
with Closed Centre plug (4). This means that the pressure adjustment spool (6) will only open to tank when
PVP the pressure in channel P exceeds the set value of the pressure relief valve (1).
(PVB with Flow Control
Spool) In load sensing systems the load pressure is led to the pump regulator via the LS
connection (8).
In the neutral position the pump control sets the displacement so that leakage in the
system is compensated for, to maintain the set stand-by pressure.
When a main spool is actuated the pump regulator will adjust the displacement so that
the set differential pressure between P and LS is maintained.
The pressure relief valve (1) in PVP should be set at a pressure of approx. 30 bar [435 psi]
above maximum system pressure (set on the pump or external pressure relief valve).
PVG 32
1 2
Sectional Drawing
T P
3
M
PVP
4+5
LS A
8
12 7 B A 6 13
T T
PVB 11
10
LS B P LS A
14 16 B A 17 15
B
T T
PVB
19 18 20
V310106.A
PVPC,
PVPC with check valve for open centre PVP
Plug for External Pilot PVPC with check valve is used in systems
Oil Supply where it is necessary to operate the
PVG 32 valve by means of the electrical
remote control without pump flow.
With closed centre PVP the external pilot oil supply can be connected to the pressure
gauge connection without the use of a PVPC plug.
PVPC,
PVPC without check valve
Plug for External Pilot Oil for open or closed centre PVP
Supply PVPC without check valve is used in
systems where it is necessary to supply
the PVG 32 valve with oil from a manually
operated emergency pump without
directing oil flow to the pilot oil supply
(oil consumption about 1 l/min)
[0.25 US gal/min].
When the main pump flow fails, the external shuttle valve ensures that the oil flow
from the manually operated emergency pump is used to pilot open the over centre
valve and lower the load. The load can only be lowered using the mechanical operating
lever of the PVG 32 valve.
PVMR,
PVMR, Friction Detent PVMR
Friction Detent
The friction detent PVMR allows the
directional spool to be held in any
position, resulting in infinitely variable,
reversible, pressure compensated
flow. This can be sustained indefinitely
with-out having to continue to hold
the
mechanical lever.
Please note:
PVMR should only be used together
with PVB basic modules with pressure
compensator.
PVMF,
Mechanical Float PVMF, Mechanical Float Position Lock
Position Lock This allows the float spool to be held
in the float position after release of
the mechanical handle.
PVMF
PVMF
PAF
PBF
(Standard assembly)
(Standard assembly)
PVBS,
When using standard flow control spools, the pump pressure is determined by the
Main Spools for highest load pressure. This is done either via the pressure adjustment spool in open
Flow Control centre PVP (fixed displacement pumps) or via the pump regulator (variable displacement
(Standard) pumps).
In this way the pump pressure will always correspond to the load pressure plus the
stand-by pressure of the pressure adjustment spool or the pump regulator.
This will normally give optimum and stable adjustment of the oil flow.
PVBS main spools with linear characteristic have less dead band than standard spools
PVBS, and a completely proportional ratio between control signal and oil flow in the range
Main Spools beyond the dead band. PVBS with linear characteristic must never be used together
for Flow Control with PVEM electrical actuators. The interaction between the small dead band of the
(with Linear spools and the hysteresis of the PVEM actuator of 20% involves a risk of building up a
Characteristic) LS pressure in neutral position.
Due to these factors it is recommended that pressure control spools are only used when
it is known for certain that problems with stability will arise – or already have arisen.
PVPX,
PVPX is a solenoid LS unloading valve. PVPX is fitted into the pump side module
Electrical LS Unloading enabling a connection to be made between the LS and the tank lines. Thus the LS
Valve signal can be
relieved to tank by means of an electric signal.
For a PVP pump side module in open centre version the relief to tank of the LS
signal means that the pressure in the system is reduced to the sum of the tank port
pressure plus the neutral flow pressure for the pump side module.
For a PVP pump side module in closed centre version the relief to tank of the LS signal
means that the pressure is reduced to the sum of the tank port pressure for the pump
side module plus the stand-by pressure of the pump.
Max. internal leakage A/B T without shock valve 20 cm3/min [1.85 in3/min]
at 100 bar [2175 psi]
and 21 mm2/s [102 A/B T with shock valve 25 cm3/min [2.15 in3/min]
SUS]
Recommended temperature 30 60 °ΧC [86 140°F]
Oil temperature
Min. temperature -30°C [-22°F]
(inlet temperature)
Max. temperature +90°C [194°F]
Ambient temperature -30 60 °ΧC [-22 140°F]
Operating range 12 - 75 mm2/s [65 - 347 SUS]
Oil viscosity Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Filtration Max. contamination
23/19/16 23/19/16
(See page 55) (ISO 4406)
Oil consumtion in pilot oil pressure reduction valve 1 l/min [0.25 US gal/min]
1) With PVSI end plate. With PVS end plate max. 300 bar [4351 psi].
2) For 130 l/min contact technical Sales Organization for Sauer-Danfoss
3) In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows
>100 l/min. [26.4 US gal/min]
4) For system with Mid inlet PVPVM, see page 28
5) Intermittent pressure at max. 250,000 cycles of full PVG life time cycles, with PVSI end plate.
The maximum intermittent pressure at max. 250,000 cycles stresses the need to confirm application
duty cycle before proceeding with specification. For further information contact technical Sales
Organization for Sauer-Danfoss.
PVH,
Hydraulic Actuation
Regulation range 5 - 15 bar [75 - 220 psi]
Max. pilot pressure 30 bar [435 psi]
Max. pressure on port T1) 10 bar [145 psi]
1) The PVRHH remote control lever should be connected direct to tank.
1)Hysteresis
is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B
-> neutral.
Reaction time
PVEA PVEH PVES
Supply voltage Function Prop. fine Prop. high Prop. super
s s s
Disconnected by max. 0.500 0.230 0.230
Reaction time from neutral
means rated 0.320 0.150 0.150
position to max. spool travel
of neutral switch min. 0.250 0.120 0.120
Disconnected by max. 0.550 0.175 0.175
Reaction time from max. spool
means rated 0.400 0.090 0.090
travel to neutral position
of neutral switch min. 0.300 0.065 0.065
max. 0.500 0.200 0.200
Reaction time from neutral
Constant voltage rated 0.320 0.120 0.120
position to max. spool travel
min. 0.250 0.050 0.050
max. 0.250 0.100 0.100
Reaction time from max. spool
Constant voltage rated 0.200 0.090 0.090
travel to neutral position
min. 0.150 0.065 0.065
Hysteresis1) rated 2% 4% 0%
1) Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle (one cycle = neutral ->full A -> full B -> neutral.
Spool position
Oil viscosity
Oil temperature
range 12 - 75 mm2/s [65 - 347 SUS]
Oil Rec. range 30 - 60˚C [86 -140˚F]
min. 4 mm2/s [39 SUS] Oil
viscosity min. -30˚C [-22˚F]
max. 460 mm2/s [2128 SUS] -temperature
max. 90˚C [194˚F]
Note: Max. start up viscosity 2500 mm2/s
Pp T T
157-497
Principle
In principle the input signal (set-point signal) determines the level of pilot pressure which
moves the main spool. The position of the main spool is sensed in the LVDT
transducer which generates an electric feed-back signal registered by the electronics. The
variation between the set-point signal and feed-back signal actuates the solenoid valves.
The solenoid valves are actuated so that hydraulic pilot pressure drives the main spool into
the correct position.
PVEO, ON/OFF
Main features of PVEO: 1 3
Pp
T T
Compact
Robust operation 2 4
P
C
No set-up procedure
V310112.A
V310114.A
Inductive transducer B A
Integrated pulse width modulation
Low hysteresis
Fast reaction time 1 3 Pp T T
2.Transducer supervision
If one of the wires to the LVDT sensor is broken or short-circuited, the section will
switch into an active error state.
WWARNING
It’s up to the customer to decide on the required degree of safety for the system
(see PVE series 4 catalogue DKMH.PK.570.A1.02, page 19).
Note:
1. Different degrees of safety are described on pages 56 to 59.
2. The fault monitoring does not work if the supply voltage to PVEA/PVEH/PVES is cut off – for example by a
neutral position switch (see page 56).
3. When using PVEA/PVEH/PVES with passive fault monitoring it’s up to the customer to decide on the
required degree of safety for the system (see page 56).
A: External relay
B: Solenoid valve (e.g.
PVPX)
Fault
Red
A: External relay
B: Solenoid valve (e.g.
PVPX)
Via an external relay the pin pos. 3 can be connected to a solenoid valve which will
relieve the LS-signal to tank, e.g. PVPX.
P=G
Open centre pump side module for
¾T= 157B5180
pumps with fixed displacement.
G¾
With pilot oil supply for
electrical actuation and P = 1 1/16 in -
connection for pilot oil pressure 157B5380
12 T = 1 1/16 in -
12
P=G
Closed centre pump side module 157B5181
¾T=
pumps with variable displacement.
G¾
With pilot oil supply for
electrical actuation and P = 1 1/16 in - 157B5381
connection for pilot oil pressure 12 T = 1 1/16 in -
12
P=G
Open centre pump side module for 157B5190
¾T=
pumps with fixed displacement.
G¾
With pilot oil supply for
hydraulic actuation and P = 1 1/16 in -
connection for pilot oil pressure 157B5390
12 T = 1 1/16 in -
12
Connection: P = G 1/2; 14 mm deep or G 3/4; 16 mm deep. LS/M = G 1/4; 12 mm deep; T = G 3/4; 16 mm deep.
P = 7/8 in - 14; 0.65 in deep or 1 1/16 in - 12; 0.75 in deep. LS/M = 1/2 in - 20; 0.47 in deep. T = 1 1/16 in - 12; 0.75 in deep.
PVPV
Closed center pump side module P and T = G1 157B5938
for pumps with variable
displacement.
PVPV
Closed center pump side module
for pumps with vaiable P and T = G1 157B5941
displacement.
PVPVM
Closed center pump side module P and T = G1 157B5937
for pumps with variable
displacement.
PVPVM
Closed center pump side module
for pumps with variable P and T = G1 157B5940
displacement.
MA og LS : G¼ [9/16 - 18 UNF]
G 1/2
157B6100 157B6130
14 mm deep
Load drop
check valve
7/8 in -14
157B6500 157B6530
0.65 in deep
G 1/2
- 157B6136
Load drop 14 mm deep
check valve.
LSA/B shuttle valve.
To be used with
float position
spools. 7/8 in -14
- 157B6536
0.65 in deep
7/8 in -14
157B6600 157B6630
0.65 in deep
G 1/2
157B6206 157B6236
14 mm deep
With damped
compensator valve
7/8 in -14
- -
0.65 in deep
With non-damped
compensator G 1/2
valve. Adjustable 157B6203 157B6233
14 mm deep
LSA/B pressure
limiting valves
External LS
connection
port A/B.
7/8 in -14
Also used 157B6603 157B6633
0.65 in deep
for float
position
spools.
Damped G 1/2
compensator 157B6208 157B6238
14 mm deep
valve.
Adjustable LSA/B
pressure
limiting valves
External LS
7/8 in -14
connection - -
0.65 in deep
port A/B
PVMD,
157B0001
Cover for purely mechanically operated valve
PVMR,
157B0004
Friction detent
PVMF
157B0005
Mechanical float position lock
157B2014
PVSI, without active elements
V310062.A Without connections.
157B2004
PVPX, 12 V 157B4256
Normally open with manual override:
24 V 157B4258
LS pressure relieved with no signal to PVPX
Manual override DE-selects LS-pump 26 V 157B4260
- Plug 157B5601
G 1/2, 157B5400
12 mm deep
PVP,
Plug without check valve for open
or closed centre
1/2 in - 20;
0.47 in deep -
G 1/2, 157B5600
12 mm deep
PVP,
Plug with check valve for
open centre
1/2 in - 20;
0.47 in deep 157B5700
PVP,
Pressure relief valve characteristic
Pump Side Module
in PVP
The pressure relief valve is set at an oil
flow of 15 l/min [4.0 US gal/min].
Setting range:
30 to 350 bar [435 to 5075 psi]
(with PVSI end plate) and
(300 bar [4351 psi] (with PVS end plate)
Please note:
The letters AA, A, B, etc. denote spool types, see pages 62 to 69. The characteristic
below is shown for spool travel in both directions. All other characteristics are shown for
spool travel in one direction only.
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
Please note:
For PVB basic modules without pressure compensator the top ends of the characteristics
(max. oil flow) are different so they correspond to those of the standard flow control
spools, see characteristics for PVB without pressure compensator.
US = Signal voltage
UDC = Supply voltage
1 = First PVB after PVP
8 = Eighth PVB after PVP
The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for
neutral flow pressure in PVP, page 36.
The oil flow is dependent on the pressure difference between the pump pressure
and the LS signal. Normally the pressure difference is set at the LS pump regulator.
Size B:
1: See example page 46
Size C:
Size D:
2: See example page 46
Pressure build-up
Max. oil flow can be reduced by about
50% without limitation of maximum
pressure by limiting the main spool
travel from 7 mm [0.28 in] to
5.5 mm [0.22 in]
Examples of How
To Use the Characteristics Example of determining the oil flow
for Pressure Control • Given:
Spools - Spool type B
- Pressure setting PP: 160 bar [2320 psi]
- Load pressure, LSA/B: 100 bar [1450 psi]
• Result:
- Oil flow = 75 l/min [19.8 US gal/min] (see page 45, size B).
Please note:
Normally a smaller spool can be chosen with pressure control. It is our experience that
the spool can be one size smaller than with normal flow control.
Pressure drop A/B T at max. spool travel within the proportional range
(4.8 mm) [0.19 in]
Spools D and E have the same opening area for forward flow and return flow.
Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a
higher pressure drop across spool E. This occurs during spool actuation only.
Dimensions 22.5°
F G H
38.5[1.516]
T P
141[5.55]
115.5[4.457]
112.5[4.430]
70.5[2.776]
LS
I J 34.5[1.358] K
79.5[3.130]
58.5[2.303]
95[3.74]
23[0.91]
N M L
16.5[0.650]
38.5[1.516] 35[1.38]
12[0.47]
48[1.89]
B4
PVS=11.5[0.453]
A4
A A
PVSI=12[0.47]
B3
A3
B B
38.5[1.516]
1
2
B2
L
L
A2
R
22[0.87]
B1
A1
C C
Q
37[1.46]
48[1.89]
23[0.91]
24[0.94]
23[0.91]
S O P
V310140.A
F : Shock and suction valve, PVLP
G : Pressure gauge connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep]
H : Plug for external pilot oil supply, PVPC; G 1/2, 12 mm deep – [1/2 in-20, 0.47 in
deep] I : Electrical LS unloading valve, PVPX
J : LS connection; G 1/4, 12 mm deep – [1/2 in-20, 0.47 in deep]
K : Fixing holes; M8 min. 10 – [5/16 in-18, 0.47 in deep]
L : Port A and B; G 1/2, 14 mm deep – [7/8 in-14, 0.65 in deep]
M : LX connection: PVS; G 1/8, 10 mm deep – [3/8 in-24, 0.39 in deep]
PVSI; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep]
N : LS pressure limiting valve
O : Tank connection; G 3/4, 16 mm deep – [1 1/16 in-12, 0.75 in deep]
P : Pressure relief valve
Q : Pump connection; G 1/2, 14 mm deep or G 3/4, 16 mm deep – [7/8 in-14, 0.65 in deep or 1 1/16 in-12, 0.75 in deep]
R : LSA and LSB connections; G 1/4, 12 mm [0.47 in] deep – [1/2 in-20, 0.47 in deep]
S : Pp, pilot pressure connection G ¼
PVB 1 2 3 4 5 6 7 8 9 10 11 12
mm 82 130 178 226 274 322 370 418 466 514 562 610
L1
[in] [3.23] [5.12] [7.01] [8.90] [10.79] [12.68] [14.57] [16.46] [18.35] [20.24] [562] [610]
mm 140 189 238 287 336 385 434 483 527 576 622 670
L2
in] [5.51] [7.44] [9.37] [11.30] [13.23] [15.16] [17.09] [19.02] [20.95] [22.87] [622] [670]
Dimensions
(Continued)
X-X
PVPVM
72[2.83]
72[2.83]
Pilot
PVLP Supply
MA LS
13[0.51] 13[0.51]
L
3
L1
L2
G1
[1 5/16 UNF]
PVS
PVS X X
26-30 Nm
T
B1
B2
B1
A1
[230-266 lbf•in]
24[0.94]
86[3.39]
A1
A2
A1
B1
P 13[0.51]
24[0.94]
V310124.A
MA og LS: G 1/4
Work port dimesions, see page 49.
Stay Bolt Set, PVAS In PVG 32 valve groups fitted with PVPV use standard PVAS, 157B8001 - 8010
for PVPVM and 8061 - 8062
Qty.,basic Module 1 2 3 4 5 6 7 8 9 10 11 12
mm 116 166 214 262 310 358 406 454 502 550 598 646
L1 [in] [4.57] [6.54] [8.42] [10.31] [12.20] [14.09] [16.0] [17.87] 19.76] [21.65] [23.54] [25.43]
mm 165 213 262 311 360 409 458 507 551 600 646 694
L2
[in] [6.5] [8.39[ [10.31] [12.24] [14.17] [16.10] [18.03] [19.96] [21.69] {23.62] [25.43] [27.32]
mm 83 131 179 227 275 323 371 419 467 515 563 611
L3
[in] [3.27] [5.16] [7.05] [8.94] [10.83] [12.72] [14.61] [16.50] [18.38] [20.28] [22.17] [24.06]
Dimensions
(Continued)
F A-A
~ 165[6.50]
44 [1.732]
32[1.26]
P P
85[3.35]
85[3.35]
P V
58.5[2.303]
M V M
R H D
45[1.77]
/
F
7[0.28]
7[0.28]
6.5[0.256]
max.200.5[7.894]
17[0.67]
85.5[3.366]
13[0.51]
B-B
129[5.08]
95[3.74]
PVEO
max.290.50[11.437]
89.5[3.524]
C-C
139[5.472]
117[4.61]
PVEM/PVEH/
PVES
max.290.50[11.437]
V310141.A
Notes
19.5˚
19.5˚
172.5˚
V310014.A
19.5˚
19.5˚
37.5˚ 67.5˚
97.5˚
127.5˚
157.5˚
187.5˚
V310018.A
C: Over-centre valve
The wiring diagrams below and on page 56 to 59 show only the basic outlines for
the electrical connection.
Voltage supply
For a main transformer with stabilised output voltage, the ripple must not exceed 5% of
rated voltage.
Electrical Connection Signal leads must not act as supply leads at the same
Example time unless the distance between the actuator module
PVE and terminal board is less than 3 m [3.3 yards] and
the lead cross-section is min. 0.75 mm2 [AWG 18].
3, 15, 16
Pin no.
1, 2, 14
19
20
21
10
22
7
6
8
Push/Dir.sw.3A
Push/Dir.sw.4A
Push/Dir.sw.3B
Push/Dir.sw.4B
U- (GND)
Function
Neut.sw.
Prop 1
Prop 2
U DC
U+
PVEM NC 2
3
1
NC
PVEO 2
3
1
3 E
E: Emergency stop 1
V310116.A
WWarning
All makes and all types of directional control valves – inclusive proportional valves –
can fail and cause serious damage. It is therefore important to analyse all aspects of
the application.
Because the proportional valves are used in many different operation conditions and
applications, the manufacturer of the application is responsible for making the final
selection of the products- and assuring that all performance, safety and warning require-
ments of the application are met.
The process of choosing the control system – and safety level – could e.g. be governed
by ISO 13849 (Safety related parts of control system).
+
E
R
A B
1
2 1/2
P T
PVEA/H/S
M
-
V310186.A
When the fault monitoring system in PVEH is connected, the reaction to electrical and
mechanical faults (e.g. a spool seizure) is fast and operator-independent. See page 23
“fault monitoring”.
A system can be protected against many electrical, hydraulic and mechanical faults by
building in components as shown in the diagram:
R: Alarm logic EHA (or relay) connected to the fault monitoring system in PVEH
E: Electrical emergency stop
M: Solenoid valve
C: Pilot-operated check valve
The alarm logic EHA cuts off current to the solenoid valve (M) when PVEH
monitoring registers a fault. The solenoid valve then leads the oil flow direct from
pump to tank. Thus all functions are without operating pressure, i.e. locked in position,
because there is no pilot pressure on the pilot operated check valve (C).
Actuation of the emergency switch (E) cuts off current to the proportional valve and the
solenoid valve (M). Actuation in this case is manual, but the result is the same as above.
Stopping or disconnecting the pump drive motor is another safety measure, if the
system reaction time can be accepted.
Note:
The neutral position switch in the remote control units should not be used.
PVEH with fault monitoring must have a constant voltage supply.
+
E 6
N
7
A B
1
2 1/2
P T
PVEM
-
V310187.A
The difference between this safety method and the one previously described (1) is that
here there is no built-in automatic fault monitoring and a neutral position switch (N) is
connected.
The method still gives a high degree of protection, but requires operator intervention. It
is recommended that the neutral position switch be always connected to the
electrical system. This then automatically cuts off current to the proportional valve
when the remote control unit is in neutral position.
+
E 6
N
7
A B
1
LS 2 1/2
P T
PVEM
M
-
V310188.A
The difference from the previous method is that the LS- signal from the proportional
valve is led direct to tank when the emergency switch (E) is actuated. This can be
achieved by using the Sauer-Danfoss LS unloading valve PVPX, integrated in the pump
side module.
In a system with open centre PVP and a fixed displacement pump, the effect of the PVPX
is an almost pressureless system, 8-14 bar [120-200 psi] i.e. all functions requiring a
higher operating pressure will not operate, see page 13.
The method can also be used in LS systems with a variable displacement pump
and closed centre version proportional valve.
The pressure after LS relief then depends on the pump stand-by pressure.
+
E 6
N
A B
1
2 1/2
P T
PVEM
-
V310189.A
The safety system can consist of an emergency switch (E) and a neutral position switch
(N) if protection against electrical failure is the only requirement. Here, there is no
protection against hydraulic and mechanical faults (spool seizured in an extreme
position).
Mineral oil
For systems with PVG 32 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
So please contact the Sauer-Danfoss Sales Organization if the PVG 32 valve is to be used
with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 32 valves can be used in systems with rapeseed oil. The use of rapeseed oil is
conditioned by
- complying with the demands on viscosity, water content, temperature and filtering
etc. (see chapters below and technical data page 14).
- adapting the operating conditions to the directions of the oil supplier.
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
Maximum contamination for PVG 32 is 23/19/16 (see ISO 4406. Calibration in accordance
with the ACFTD method).
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or a
20 µm absolute filter (or finer) is suitable.
It is our experience that a return filter is adequate in a purely mechanically operated
valve system.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to check
the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 32 are not intended to filter the system but to protect important
components against large particles. Such particles can appear in the system as a
result
of pump damage, hose fracture, use of quick-couplings, filter damage, starting up,
contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of 150
µm.
- 7033 7032 7031 7030 7035 7015 7010 7011 7012 7013 -
4-way, 3-position
Closed neutral position, PC A and B
7134 7133 7132 7131 7130 7135 7115 7110 7111 7112 7113 -
4-way, 3-position
Closed neutral position, PC A
4-way, 3-position
Closed neutral position, PC B
4-way, 3-position
Throttled, open neutral position, PC A
4-way, 3-position
Throttled, open neutral position, PC B
4-way, 3-position
Throttled, A T neutral position, PC B
4-way, 3-position
Throttled, B T neutral position , PC A
4-way, 3-position
Closed neutral position, PC A and B
4-way, 3-position
Closed neutral position, PC A
4-way, 3-position
Closed neutral position, PC B
7026 7024 7023 7022 7021 7020 7025 7005 7000 7001 7002 7003 7004 7006
4-way, 3-position
Closed neutral position
7126 7124 7123 7122 7121 7120 7125 7105 7100 7101 7102 7103 7104 7106
4-way, 3-position
Throttled, open neutral position
3-way, 3-position
Closed neutral position, P A
3-way, 3-position
Closed neutral position, P B
4-way, 3-position
Throttled, A T in neutral position
4-way, 3-position
Throttled, B T in neutral position
4-way, 4-position
Closed neutral position
Float P B F
9024 9023 9022 9021 9020 9025 9005 9000 9001 9002 9003 9004
4-way, 3-position
closed neutral position
9124 9123 9122 9121 9120 9125 9105 9100 9101 9102 9103 9104
4-way, 3-position
Throttled open neutral position
9724 9723 9722 9721 9720 - - 9700 9701 9702 9703 9704
4-way, 3-position
closed neutral position
9734 9733 9732 9731 9730 - - 9710 9711 9712 9713 9714
4-way, 3-position
Throttled open neutral position
4-way, 4 position
Closed neutral position
PAF
4-way, 4-position
Closed neutral position
Float P B F
4-way, 3-position
Closed neutral position
4-way, 3-position
Throttled, open neutral position
- - - - - - - - - - - - 9794 -
4-way, 3-position
Throttled, A T in neutral position
- - - - - - - - - - - - 9804 -
4-way, 3-position
B T in neutral position
0 c
PVPC, plugs
Code no. 157B.... Weight 0
G 1
/2 in - 20
1 kg [lb]
/2
External pilot supply - 0.05 0.1
External pilot supply incl. check 5400 1-10
5700 0.05 0.1
valve 13
Both the module selection chart on the previous pages and the order form are divided
into fields 0, 1-10, 11, 12, 13, a, b, and c.
Please state
- Code numbers of all modules required
- Required setting (P) for pump side module
- Required setting of LSA/B pressure limiting valves, see pressure setting guidance
below.
Reordering
The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Sauer-
Danfoss has given on the initial confirmation of order.
Max. pressure setting of LSA and LSB valves relative to PVLP shock valve
Setting bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350
pressure
for PVL [psi] 460 725 914 1160 1450 1813 2031 2175 2320 2838 2755 3045 3335 3480 3625 3843 4061 4351 4641 5075
Max. setting bar - 40 50 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320
pressure
for LSA/B [psi] - 580 720 930 1160 1450 1625 1740 1885 2100 2320 2610 2900 3045 3190 3408 3625 3915 4205 4641
p= bar 157B
12 157B
Filled in by Date
PHYD-PVG32-3
Note:
Separate specification pads with 50 sheets are available under the literature no. DKMH.PZ.570.D8.02
520L0515.
p= psi 157B
12 157B
Filled in by Date
PHYD-PVG32-3
Notes
Notes
Local address:
Comatrol
www.comatrol.com
Schwarzmüller-Inverter
www.schwarzmueller-inverter.com
Sauer-Danfoss (US) Company Sauer-Danfoss ApS
2800 East 13th Street DK-6430 Nordborg, Denmark
Turolla Ames, IA 50010, USA Phone: +45 7488 4444
www.turollaocg.com Phone: +1 515 239 6000 Fax: +45 7488 4400
Fax: +1 515 239 6618
w w w . s a u e r - d a n f o s s .c om
520L0344 • Rev GE • Dec 2010