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TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
TPS92512 2.5A Buck LED Driver with Integrated Analog Current Adjust
1 Features
3 Description
2 Applications
Street Lighting
Emergency/Exit Lighting
General Industrial and Commercial Illumination
Retail Lighting
Appliance Lighting
Transportation Lighting
Channel Letters
Light Bars
PACKAGE
TPS92512
HVSSOP (10)
TPS92512HV
4 Simplified Schematics
0.18V 1.8V
6
IADJ
BOOT
VIN
PDIM
UVLO
COMP
RT/CLK
97.5
TPS92512
ISENSE
GND
Pad
100
PH 10
Efficiency (%)
95
92.5
90
87.5
85
25
30
35
40
45
Input Voltage (V)
50
55
60
D001
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
Table of Contents
1
2
3
4
5
6
7
Features ..................................................................
Applications ...........................................................
Description .............................................................
Simplified Schematics...........................................
Revision History.....................................................
Pin Configuration and Functions .........................
Specifications.........................................................
1
1
1
1
2
3
4
7.1
7.2
7.3
7.4
7.5
7.6
7.7
4
4
4
5
5
6
7
Application Information............................................
Typical Application .................................................
Design Requirements..............................................
Detailed Design Procedure .....................................
Application Curves ..................................................
15
17
17
18
20
22
22
22
22
5 Revision History
Changes from Original (February 2015) to Revision A
Page
Changed the device status From: Product Preview To: Production Data .............................................................................. 1
TPS92512, TPS92512HV
www.ti.com
BOOT
10
PH
VIN
GND
UVLO
COMP
PDIM
ISENSE
RT/CLK
IADJ
Pin Functions
PIN
TYPE (1)
DESCRIPTION
NAME
NO.
BOOT
A bootstrap capacitor is required between BOOT and PH. If the voltage on this capacitor is below the
minimum required by the output device, the output is forced to switch off until the capacitor is recharged.
COMP
Error amplifier output, and input to the output switch current comparator. Connect frequency compensation
components to this pin.
GND
Ground.
IADJ
Analog current adjust pin. The voltage applied to this pin will set the current sense (ISENSE pin) voltage.
The range of the ADJ pin is 180 mV to 1.8 V and the corresponding ISENSE pin voltage is the IADJ pin
voltage divided by 6.
ISENSE
PDIM
PWM dimming input pin. The duty cycle of the PWM signal linearly controls the average output current of the
converter.
PH
10
PAD
GND pin must be electrically connected to the exposed pad directly beneath the device on the printed circuit
board for proper operation.
PowerPAD
RT/CLK
Resistor timing and external clock. An internal amplifier holds this pin at a fixed voltage when using an
external resistor to ground to program the switching frequency. If the pin is pulled above the PLL upper
threshold, a mode change occurs and the pin becomes a synchronization input. The internal amplifier is
disabled and the pin becomes a high impedance clock input to the internal PLL. If the clocking edges stop,
the internal amplifier is re-enabled and the mode returns to the resistor-programmed function.
UVLO
VIN
Input supply voltage, 4.5V to 42V or 4.5V to 60V for the HV version.
(1)
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
7 Specifications
7.1 Absolute Maximum Ratings
over operating free-air temperature range (unless otherwise noted)
Input voltage
Output voltage
(1)
MIN
MAX
VIN (TPS92512HV)
0.3
65
VIN (TPS92512)
0.3
45
PDIM, UVLO
0.3
BOOT
(PH + 8)
UNIT
0.3
RT/CLK
0.3
3.6
PH (TPS92512HV)
0.6
65
PH (TPS92512)
0.6
45
Voltage Difference
PAD to GND
200
mV
Source Current
PH
Current Limit
VIN
Current Limit
mA
Sink current
BOOT
TJ
40
150
Tstg
Storage temperature
65
150
(1)
Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings
only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended
Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
Electrostatic discharge
(1)
VALUE
UNIT
2000
500
JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. Manufacturing with
less than 500-V HBM is possible with the necessary precautions. Pins listed as 2 kV may actually have higher performance.
JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Manufacturing with
less than 250-V CDM is possible with the necessary precautions. Pins listed as 500 V may actually have higher performance.
VIN
fSW
tMIN(RT
MIN
MAX
4.5
60
4.5
42
100
2000
300
2000
51
UNIT
V
kHz
ns
/CLK)
TJ
40
125
TPS92512, TPS92512HV
www.ti.com
UNIT
66.7
RJC(top)
45.8
RJB
37.5
JT
1.8
JB
37.1
RJC(bot)
15.4
(1)
C/W
For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953.
TEST CONDITIONS
MIN
TYP
MAX
UNIT
IVINSD
IVIN
2.94
V
11.5
337
407
1.22
1.30
Rising threshold
1.12
3.97
1.05
VISENSE
IIADJ = 1 A
1.8
IIADJ = 100 A
2.77
191
200
210
21.4
30.0
40.0
285
300
309
286
300
309
mV
VIADJ/6
232
(VBOOT VPH) = 6 V
200
RDS(on)
On-resistance
VBOOT
BOOT-PH voltage
VPDIM = 3V
IBOOT
BOOT-PH current
93.9
VBOOTUV
Rising threshold
2.25
2.81
Falling threshold
1.99
2.40
tON(min)
Minimum on time
VCOMP = 0
140
ns
20
nA
331
A/V
342
gM(ea)
VISENSE = 200 mV
Transconductance gain
DC gain
Bandwidth
Source/sink current
10
kV/V
2.7
MHz
28
CURRENT LIMIT
Current limit threshold
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
TEST CONDITIONS
MIN
TYP
MAX
UNIT
THERMAL SHUTDOWN
TSD
Thermal shutdown
165
20
RRT = 200 k
474
500
513
mV
fSW
Switching frequency
447
557
648
kHz
VVIN = 6 V
1.49
1.81
VVIN = 6 V
0.63
1.02
1.04
VIH
VIL
VPDIM = 0
1.34
0.79
1.45
0.88
NOM
MAX
UNIT
92.1
ns
100
305
tFALL
535
ns
TPS92512, TPS92512HV
www.ti.com
100
98
1.52
96
Efficiency (%)
94
92
90
88
86
84
1.51
1.5
1.49
1.48
82
80
15
20
25
30
35
40
45
Input Voltage (V)
50
55
1.47
10
60
15
20
4 LEDs in Series
VOUT = 13.1 V
VIADJ = 1.8 V
2000
550
1800
500
1600
1400
1200
1000
800
60
D001
3 LEDs in Series
VOUT = 9.9 V
VIADJ = 1.8 V
300
250
200
150
180
55
350
100
200
160
50
400
400
40
100
120
140
Resistor, RT (k:)
45
450
600
80
30
35
40
Input Voltage (V)
60
25
D001
200
300
400
500
D001
1.5
1.4
1.25
1.2
1
0.75
0.5
1
0.8
0.6
0.4
0.25
0.2
0
0
0
0.2
0.4
0.6
0.8
1
1.2
IADJ Voltage (V)
1.4
1.6
3 LEDs in Series
VOUT = 9.9 V
1.8
10
20
30
D001
40
50
60
70
PDIM Duty Cycle (%)
3 LEDs in Series
VOUT = 9.9 V
80
90
100
D001
VIADJ = 1.8 V
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
310
320
307.5
ISENSE Voltage (mV)
300
280
260
240
220
200
305
302.5
300
297.5
295
180
292.5
160
140
-40
-20
20
40
60
80 100
Junction Temperature (qC)
120
140
290
-40
160
VIN = 12 V
1.5
1.4
20
40
60
80 100
Junction Temperature (qC)
120
140
160
D001
2.7
2.4
2.1
1.8
1.5
1.2
0.9
0.6
0.3
1.3
1.2
1.1
1
0.9
0.8
0.7
0.6
-20
20
40
60
80
100
Junction Temperature (qC)
120
140
10
D001
VVIN = 12 V
15
20
25 30 35 40
Input Voltage (V)
45
50
55
60
D001
TJ = 25C
VIADJ = 1.8 V
0
-40
-20
D001
TPS92512, TPS92512HV
www.ti.com
8 Detailed Description
8.1 Overview
The TPS92512 is a high voltage, up to 2.5-A, step-down (buck) regulator with an integrated high-side N-channel
MOSFET. To improve performance during line and load transients the device implements a constant frequency,
peak-current mode control which reduces output capacitance and simplifies external frequency compensation
design. The wide switching frequency of 100 kHz to 2000 kHz allows for efficiency and size optimization when
selecting the output filter components.
1A 2. 9 A
Thermal
Shutdown
VIN
UVLO
VIN
BOOT
10
PH
GND
BOOT
Charge
UVLO
Shutdown
Logic
1. 22 V
COMP
ISENSE
BOOT
UVLO
Error
Amplifier
COMP S / H
+
6
PWM
Comparator
S
-
10k
IADJ
R
R
Logic and
PWM Latch
1/6
Current
Sense
COMP
Clamp
1A
1.8V
Slope
Compensation
PDIM
Oscillator
with PLL
1.34 V
+
5
RT / CLK
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
TPS92512
VIN
I1
IHYS
1A
2.9 A
R1
UVLO
3
R ESD
R2
1.22V
VEN
R1 =
IHYS VEN
R2 =
(1)
))
(2)
(3)
RESD = 10 kW
(4)
206033 (1.092 )
=
RRT (kW)
1
fSW
(6)
10
TPS92512, TPS92512HV
www.ti.com
TPS92512
470 pF
4 k
RT/CLK
5
Phase-Lock
Loop (PLL)
RRT
11
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
12
TPS92512, TPS92512HV
www.ti.com
13
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
(14)
2 mA fSW
1 MHz
PD(AC) = 0.73
-9
(15)
(16)
(17)
14
TPS92512, TPS92512HV
www.ti.com
L=
(18)
Calculate the maximum inductor value for the particular application and choose the next lowest standard value
for applications requiring low ripple current. Choose a lower value for size sensitive applications that can tolerate
higher LED current ripple or use larger output capacitors. With the chosen value the user can calculate the actual
inductor current ripple using Equation 19.
IRIPPLE =
(19)
The inductor RMS current and saturation current ratings must be greater than those seen in the application. This
ensures that the inductor does not overheat or saturate. During power-up, transient conditions, or fault
conditions, the inductor current can exceed its normal operating current. For this reason, the most conservative
approach is to specify an inductor with a saturation current rating equal to or greater than the converter current
limit. This is not always possible due to application size limitations. The peak inductor current and the RMS
current equations are shown in Equation 20 and Equation 21.
I
IL _ PEAK = ILED + RIPPLE
2
(20)
IL _ RMS = ILED2 +
IRIPPLE2
12
(21)
(22)
15
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
VIN =
ILED D (1 - D )
CIN fSW
(23)
ZCOUT =
COUT =
RLED D
ILED
IRIPPLE - DILED
(25)
1
2 p fSW ZCOUT
(26)
PDIODE = ID _ AVE VF
(28)
When calculating the diode average current, the worst case duty cycle, D, for the diode should be used. D should
be calculated using the maximum input voltage for the application in this case.
9.1.5 Output Protection Clamp (Optional)
In the event of an output open circuit during normal operation the output voltage will rise up to the input voltage.
This is a safe operating mode provided the output capacitor can sustain the voltage without damage. However,
the inductor will still have energy stored at the moment of the event. This can cause significant ringing between
the inductor and output capacitor that can shoot higher than VIN. To prevent this, a single Schottky diode from
VOUT to VIN can be used to clamp the ringing. This diode should be rated for at least 500 mA and have a voltage
rating greater than or equal to the voltage rating of the rectifier diode. A zener diode across the output capacitor
can also be used to clamp the output voltage to a lower level. The output will clamp at the zener voltage plus the
ISENSE voltage since when the zener begins to conduct it will pull the ISENSE pin up and reduce the duty cycle.
16
TPS92512, TPS92512HV
www.ti.com
6
10 0
0.01 PF
VIN
R1
176 N
CIN
10 PF
R2
19.3 N
CCOMP
0.1 F
RRT
200 N
CBOOT
0.1 PF
IADJ
BOOT
U1
TPS92512
VIN
PH
PDIM
UVLO
COMP
RT/CLK ISENSE
L
33 H
10
D
COUT
4.7 PF
1 N
7
GND
RISENSE
0.2
0.5 W
Figure 13. High Current, Low LED Current Ripple Buck Converter
VIN range of 12 V to 48 V
UVLO set to 12 V with 0.8 V hysteresis
3 LED output, 9.7 V stack, VOUT = 10 V
1.5A LED current (at VISENSE = 300 mV for best accuracy)
Switching frequency of 570 kHz
LED current ripple of 10 mA or less
17
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
= 175 kW
(29)
Choose the closest standard 1% value of 176 k for R1. This value can then be used to calculate the value of
R2 as shown in Equation 30.
R2 =
))
174 kW
1.22 V - 10 kW (1 A + 2.9 A )
= 19.2 kW
(30)
10 V (12 V - 10 V )
75 mA 12 V 570 kHz
= 39 mH
(33)
Choose the next lowest standard value of 33 H. Now the actual inductor current ripple, the peak inductor
current, and the RMS inductor current can be calculated using Equation 19, Equation 20, and Equation 21 as
shown in Equation 34, Equation 35, and Equation 36.
18
TPS92512, TPS92512HV
www.ti.com
10 V (12 V - 10 V )
= 89 mA
33 mH 12 V 570 kHz
(34)
88mA
= 1.544 A
IL _ PEAK =1
.5 A +
2
IL _ RMS = 1.5 A 2 +
88 mA
12
(35)
= 1.5002 A
(36)
The inductor chosen should have a saturation current rating higher than IL_PEAK and a DC current rating higher
than IL_RMS.
9.4.6 Calculate the Minimum Input Capacitance and the Required RMS Current Rating (CIN)
Given a minimum of 2 F of capacitance for every 1 A of LED current, a 1.5 A design would require a minimum
of 3 F. To account for ceramic capacitor tolerances and capacitance drops due to bias voltage this capacitance
should be at least doubled. Higher values will also give better overall performance. Choose a 10 F capacitor
with a voltage rating of 50 V or greater. Using Equation 13, Equation 22, and Equation 23 the user can calculate
the RMS current rating required for the capacitor and the resulting input voltage ripple as shown in Equation 38
and Equation 39.
10 V
D =
= 0.83
12 V
(37)
IIN _ RMS =1
.5 A 0.83 (1 - 0.83 ) = 0.56 A
DVIN =
(38)
= 37 mV
(39)
(43)
The power dissipation calculation is assuming a diode forward voltage drop, VF, of 0.7 V. If a diode with a
different forward drop is chosen the calculation should be re-done. Choose a Schottky diode with a 1.5 A or
greater current rating that can dissipate at least 1 W of power.
Submit Documentation Feedback
19
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
2 V/div
PDIM
500 mA/div
500 mA/div
2 V/div
LED Current
PDIM
LED Current
Time = 40 ms/div
Time = 1 ms/div
,
Figure 15. 50% Duty Cycle, 250 Hz PWM Dimming
2 V/div
PDIM
500 mA/div
LED Current
Time = 1 ms/div
20
TPS92512, TPS92512HV
www.ti.com
11 Layout
The TPS92512 requires a proper layout for optimal performance. The following section gives some guidelines to
ensure a proper layout.
The GND pin of the device must connect to the GND plane directly beneath the IC.
Thermal vias can be used to connect the topside GND plane to additional printed-circuit board (PCB) layers
for heat spreading and more solid grounding.
The input capacitors must be located as close as possible to the VIN pin and the GND plane and should be
tied to a solid backside ground plane using multiple vias.
The compensation components must be located as close as possible to the COMP and GND pins in order to
minimize noise sensitivity.
The PH trace must be kept as short as possible to reduce the possibility of radiated noise/EMI.
The ISENSE node should be kept as short as possible and shielded from noise.
The RT/CLK pin is sensitive and its routing must be kept as short as possible.
In higher current applications, routing the load current of the current-sense resistor to the junction of the input
capacitor and rectifier diode GND node may be necessary. The easiest way to accomplish this is to use a
backside ground plane and arrays of vias to connect the top side ground connections solidly to the backside
plane. This steers the high current away from the sensitive RT/CLK to GND connection.
If possible, the current loop created when the internal MOSFET is on should be in the same direction as the
current loop when the internal MOSFET is off and the schottky diode is conducting. This will prevent magnetic
field reversal, reduce radiated noise, and simplify EMI filtering.
GND
LED+
+
D
CB OOT
COUT
CI N
BOOT
PH
VIN
RISENSE
VIN
RUVLO
GND
UVLO
COMP
PDIM
ISENSE
CCOMP
LED-
RP
RT/CLK
RUVLO
IADJ
RRT
RIADJ
GND
THERMAL/POWER VIA
21
TPS92512, TPS92512HV
SLVSCT1A FEBRUARY 2015 REVISED MARCH 2015
www.ti.com
PRODUCT FOLDER
TECHNICAL
DOCUMENTS
TOOLS &
SOFTWARE
SUPPORT &
COMMUNITY
TPS92512
Click here
Click here
Click here
Click here
Click here
TPS92512HV
Click here
Click here
Click here
Click here
Click here
12.2 Trademarks
PowerPAD is a trademark of Texas Instruments.
All other trademarks are the property of their respective owners.
12.4 Glossary
SLYZ022 TI Glossary.
This glossary lists and explains terms, acronyms, and definitions.
22
www.ti.com
11-Mar-2015
PACKAGING INFORMATION
Orderable Device
Status
(1)
Eco Plan
Lead/Ball Finish
(2)
(6)
(3)
Op Temp (C)
Device Marking
(4/5)
TPS92512DGQR
ACTIVE
MSOPPowerPAD
DGQ
10
2500
Green (RoHS
& no Sb/Br)
CU NIPDAUAG
Level-1-260C-UNLIM
-40 to 125
92512
TPS92512DGQT
ACTIVE
MSOPPowerPAD
DGQ
10
250
Green (RoHS
& no Sb/Br)
CU NIPDAUAG
Level-1-260C-UNLIM
-40 to 125
92512
TPS92512HVDGQR
ACTIVE
MSOPPowerPAD
DGQ
10
2500
Green (RoHS
& no Sb/Br)
CU NIPDAUAG
Level-1-260C-UNLIM
-40 to 125
512H
TPS92512HVDGQT
ACTIVE
MSOPPowerPAD
DGQ
10
250
Green (RoHS
& no Sb/Br)
CU NIPDAUAG
Level-1-260C-UNLIM
-40 to 125
512H
(1)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability
information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined.
Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that
lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes.
Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between
the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above.
Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight
in homogeneous material)
(3)
MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature.
(4)
There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device.
(5)
Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation
of the previous line and the two combined represent the entire Device Marking for that device.
(6)
Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish
value exceeds the maximum column width.
Addendum-Page 1
Samples
www.ti.com
11-Mar-2015
Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information
provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and
continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals.
TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release.
In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.
Addendum-Page 2
21-Mar-2015
Device
SPQ
Reel
Reel
A0
Diameter Width (mm)
(mm) W1 (mm)
B0
(mm)
K0
(mm)
P1
(mm)
W
Pin1
(mm) Quadrant
TPS92512DGQR
MSOPPower
PAD
DGQ
10
2500
330.0
12.4
5.3
3.4
1.4
8.0
12.0
Q1
TPS92512DGQT
MSOPPower
PAD
DGQ
10
250
330.0
12.4
5.3
3.4
1.4
8.0
12.0
Q1
TPS92512HVDGQR
MSOPPower
PAD
DGQ
10
2500
330.0
12.4
5.3
3.4
1.4
8.0
12.0
Q1
TPS92512HVDGQT
MSOPPower
PAD
DGQ
10
250
330.0
12.4
5.3
3.4
1.4
8.0
12.0
Q1
Pack Materials-Page 1
21-Mar-2015
Device
Package Type
Package Drawing
Pins
SPQ
Length (mm)
Width (mm)
Height (mm)
TPS92512DGQR
MSOP-PowerPAD
DGQ
10
2500
364.0
364.0
27.0
TPS92512DGQT
MSOP-PowerPAD
DGQ
10
250
364.0
364.0
27.0
TPS92512HVDGQR
MSOP-PowerPAD
DGQ
10
2500
364.0
364.0
27.0
TPS92512HVDGQT
MSOP-PowerPAD
DGQ
10
250
364.0
364.0
27.0
Pack Materials-Page 2
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