Functional Range

EC 2 (AMF Relay)

C&S Electric Limited.

(Protection & Control Division)

EC 2 : AMF Relay

Contents
Page No.
1.

Introduction and Application

2.

Features and Characteristics

3.

Operating Modes

3-4

3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.

Mains supervision.
4.1
4.1.1
4.1.2
4.1.3
4.2

5.

Parameter selection
Battery voltage supervision
Emergency stop
Time circuits
Time elements
Periodic test
8-10
Connection
Output relays
Inputs
Mains voltage connection
Generator voltage connection
Auxiliary supply
CB feedback contacts
Start/Stop signals
Fault signals
Internally processed fault display
Display
LEDs
Front panel keypad
Serial Communication
10

Mode selection
Display Measured Parameters

Terminal Details
8.1
8.2

9.

5-8

Parameter Setting & Display

7.1
7.2

8.

Parameter selection
Voltage
Frequency
Frequency Blocking Voltage
Circuit Breaker Supervision

Design
6.1
6.2
6.3
6.3.1
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.3.7
6.4
6.5
6.6
6.7

7.

Generator Supervision
5.1
5.2
5.3
5.4
5.5
5.6

6.

Automatic mode
Remote mode
Manual mode
Offline mode
Test mode
Edit mode
Default mode

10-12

Terminal Arrangement
Terminal Description

Getting Started

13-16

10. Functional Specification

17

11. Performance Specification

18

12. Hardware Specification

18-19

EC 2 : AMF Relay

Over speed indication / shutdown.

DG starting process supervision.

AMF & Engine Control Relay Type EC2:

Indication of CB status.

EC2 has been designed for the control of emergency and

standby power systems. It integrates the functions of
engine start/stop relay, engine and alternator supervision
and annunciator. The relay has a user friendly MMI in the
form of a keypad and a LCD display.

Wide array of time circuits for start delay, stop delay,

mains restoration, re-cooling etc.

Serial Communication - RS232.

Ignition ON input.

1.

Introduction and Application

The engine start/stop relay element allows the automatic

starting of relay when power fails, automatic stopping of
the engine when mains return and also the control and
interlocking of mains and DG Circuit Breakers. It also
includes delayed supervision of oil pressure switch.

2.

3.

Operating Modes

EC2 operates in one of the seven modes described below.

Operating mode can be selected from the front keypad.

These seven modes are:

Features & Characteristics

Micro controller technology.

1 . Automatic

Wide range of auxiliary supply: 7 V to 35Vdc.

2 . Remote

Withstands a dip to 0V of auxiliary supply for1

second.

3 . Manual

Flush mounting

5 . Test

Alphanumeric LCD display with keypad for ease of

operation.

6 . Edit Parameters

Display and supervision of three phase mains

voltages for UV, OV & unbalance.

Display and supervision of D.G voltages for UV, OV.

Display and supervision of mains & D.G frequency.

Continuous supervision of mains & D.G breaker

status - ensures human /equipment safety.

Internal interlock for Mains & D.G. breaker for fail

safe operation.

Remote starting and stopping facilities.

Measuring of different mains and generator

parameters.

Ten internal fault annunciation for start failure,over

speed, low battery, stop failure etc.

Four spare terminals for connecting external fault

signals.

Display and supervision of battery voltage.

Isolated inputs and outputs.

Parameter setting from front panel keypad.

Periodic test feature.

Seven modes: Automatic, Remote, Manual, Offline,

Test, Edit Parameters and Default mode.

4 . Offline

7 . Default

3.1

Automatic Mode

In the automatic mode of operation, Gen-set is started

automatically, if the mains either fail or exceed operating
limits, the main CB is opened and generator CB is closed.
Voltages of the three phases are monitored continuously. If
voltage of any phase falls below a safe lower limit or
exceeds a safe upper limit then EC2 takes following action:
During engine start delay it waits to see if mains has
returned to normal. This avoids false tripping. Thereafter
engine start relay (meant for operating cranking motor) is
activated for a predetermined period (Start Period) and
then the system waits for the engine to start and pick up
threshold speed within another predetermined period (Wait
Period). If the engine does not start within wait period, then
another attempt is made. In this way a certain number of
attempts are made. If the engine fails to start after all these
attempts, then Fail to Start annunciation is displayed.
Delayed supervision of oil pressure is provided at the time
of starting. This ensures that sufficient time is available for
oil pressure to build up. If subsequently oil pressure is
found to be low, then annunciation is given.

EC 2 : AMF Relay

When the mains is restored, the generator CB is opened

and mains CB is closed after the Mains restoration time.
Then after a preset re-cooling time, the Gen-set is shut
down.

3.4

If generator is supplying load when off mode is selected,

then the generator is switched off. The entire switching off
sequence is maintained. It also turns on mains CB. Mains
CB can be switched off manually.

The mains restoration time ensures that the mains supply

voltage is stable before it is made available to consumer.
While the Gen-set is in operation, it is comprehensively
protected against over-speeding, over-voltage and undervoltage conditions.

3.2

3.5

Remote Mode

Test Mode

In this mode no-load and load test run of the Gen-set is

possible. In TEST mode, the engine is automatically started
and supervised and it is checked whether the generator has
reached its rated voltage. Should a mains failure occur
during test mode operation, the mains emergency
operation is initiated automatically.

In this mode, if mains fail or mains parameters go beyond

operating limits, the Gen-set start only after getting a
command / pulse to the remote start terminal.
Generator parameters are continuously monitored. If any
parameter goes beyond the set value, generator is stopped
after a set time delay.

Mains CB open/close switches are active. Similarly

generator CB open/close switches are also active.

During running of the generator, the generator is normally

stopped either after getting a command / pulse to the
remote stop terminal or when mains is restored. The
generator CB is opened and mains CB is closed after the
preset value of mains restoration time. Then the Gen-set
is shut down after re-cooling time.

3.3

Off line Mode

3.6

Edit Parameters Mode

For a detailed description read Section 9.4. Edit

parameters mode enables the user to change operating
parameters. This mode can only be accessed after
entering a supervisor password.

Manual Mode

On entering Edit parameters mode relay demands the

password. If the user enters correct password followed by
E key then the line voltage is displayed which may be
edited by pressing + or - keys.

In this mode EC2 ignores mains voltage. It only responds

to Start and Stop commands from the keypad. Similarly
generator and mains CBs are also operated from the
keypad.

The + and - keys work in a special way. If + key is

pressed and released then parameter is incremented by
one. If the key is held down then parameter keeps
increasing by one for 10 seconds. If the key is still held
down, then the parameter increases by ten. If the key is
released at any point and pressed again, then once again
it goes into slow mode.

Precaution: Before giving Start command to generator,

one must ensure that the generator CB is open.
Start key should be held down until the engine reaches
threshold speed. The generator CB may now be switched
on from keypad provided that the Mains CB is off. Stop key
turns off the engine.
Precaution: While pressing stop key, the generator CB
must be open. The generator is stopped without going
through re-cooling phase.

Similarly the - key changes speed of decrementing, if held

down.

The mains CB can also be activated from the keypad.

Interlocking of mains and generator CBs is built into the
firmware.

3.7

Default Mode

In this mode the current operational mode is displayed

along with different generator and mains parameters.
Relay resumes this mode if unattended for 15 seconds.

EC 2 : AMF Relay

4.

4.2

Mains Supervision

The unit is also equipped with Circuit Breaker Supervision.

For supervising the healthiness of circuit breaker the feedback is to be connected at terminal 23 & 24, for Mains
Circuit Breaker and for Gen. Circuit Breaker respectively.

EC2 continuously monitors three phase mains supply voltage and detects unhealthy conditions, if unhealthy conditions are detected, then it trips mains CB and initiates
starting of Gen-set. Unhealthy condition shall be defined
by user in Edit mode.

If after issue of closing command, the check back signal of

breaker is not received, the unit will indicate a fault by
displaying errors on the LCD display for Mains & Generator respectively.

Unhealthy conditions are defined as follows:



If voltage of any phase falls below a low limit or

exceeds a high limit.

If difference between voltages of any two phases

exceeds a preset limit (% unbalance)

If frequency falls below a low limit or exceeds a high

limit.

If Single phase enable is selected then all the phases

must become unhealthy for a valid unhealthy
condition.

4.1

Circuit Breaker Supervision

5.

Generator Supervision

While the Gen-set supplies power, relay can also show all
those abnormalities which were anticipated in mains
supervision, (except voltage unbalance) there are however
two added parameters: engine speed and battery voltage.

5.1

Parameter Selection

Parameter Selection

The voltage/frequency limits for the DG set can be set

independently of mains settings. The setting procedures
are similar to the mains parameters settings.

4.1.1 Voltage
User selects lower and upper limits of line to neutral
voltage in parameter setting mode. EC2 can be used for
single phase / three phase systems. However the user can
set under and over voltage values.

The over-speed is sensed through the frequency of the

generating set. In case of over speed the relay trips the
generator CB and proceeds to shut-down the engine
without entering re-cooling phase. Voltage unbalance of
DG is not checked.

If mains voltage in any phase either exceeds the upper

limit or falls below the lower limit, then it is considered an
unhealthy condition. In Auto mode the relay trips mains CB
if the condition prevails continuously for the user defined
time delay. EC2 is also provided with mains voltage
unbalance monitoring.

5.2

Battery Voltage Supervision

EC2 relay continuously monitors battery voltage and if the

voltage falls below a set value, it gives only the visual
indication by flashing the LED marked Battery Voltage
on the front plate of the relay. Indication of high battery
voltage is also available with fixed settings i.e. if low battery
voltage is set below 12 V high battery voltage will be
automatically set as 14 V & if low battery voltage is set
above 12 V, setting of high battery will be 28V.

4.1.2 Frequency
User selects lower and upper limits of acceptable frequency. If the frequency is beyond the limits then it is
considered to be an unhealthy condition and the mains CB
must trip if the condition prevails longer than user defined
time delay.

When the battery voltage returns its operating limit, then

the LED marked Battery Voltage returns to normal
state.

4.1.3 Frequency Blocking Voltage

Frequency supervision is disabled below this voltage.

5.3

Emergency Stop

The Gen-set can be stopped in the event of an emergency

by shorting terminal marked Emergency Stop to the
negative terminal of battery. In this case the re-cooling
phase is bypassed.

EC 2 : AMF Relay

5.4

Mains Restoration Time

Time Circuits

EC2 provides a user friendly MMI (Man-Machine Interface) for setting different time circuits for engine start
delay, stop delay, mains restoration, re-cooling etc.

It is the time from mains recovery to closing of mains CB.

This timer is started when mains recover. Mains must
remain healthy during this period otherwise the timer is
reset.

Table 1 gives the entire time settings.

Generator Start Delay

5.5

It is the time between mains failure and initiation of start

procedure.

Time Elements

Auto Hooter reset period

Delayed Supervision Time

It is related to hooter operation and it can be set by the

user. It starts as soon as hooter starts. If hooter is not
silenced within auto-silence period, then at the expiry of
this period hooter is automatically stopped.

Oil pressure takes time to build up and hence low pressure

alarm is initially on. Thus the alarm is not meaningful. We
must give time for oil pressure to build up and then monitor
the alarm. The process is called Delayed Supervision
and this time is user settable.

Generator CB on Delay

The timer starts after generator voltage exceeds ignition

voltage.

Generator circuit breaker is not closed immediately after

generator exceeds ignition speed. A time delay is
introduced. This time delay can be set by the user. During
this time EC2 checks if generator voltage is healthy.

This is also a form of delayed supervision. When GCB is

closed, entire load is taken by the Gen-set. If there are
loads which draw heavy starting current then generator
voltage will dip as soon as GCB is closed. The dip will
persist for some time. During this time generator voltage
should not be monitored otherwise EC2 will decide to trip
generator. The time allowed for this delayed supervision is
Generator tripping delay. It is user settable. This
timer starts as soon as generator circuit breaker is closed.

This timer starts after generator voltage reaches safe limit.

Generator re-cooling Time

Engine is not switched off immediately after GCB: (Generator Circuit Breaker) is opened. The Gen-set needs time
to cool off. If it is stopped, cooling action also stops and the
heat stored in its mass starts raising its temperature.
This temperature can attain dangerous levels depending on
the duty to which gen-set was subjected to before GCB was
opened. Generator is allowed to run at no load for
sometime, this is known as recooling time. Re-cooling time
can be set by the user.

Generator Run Hours

This timer is started as soon as GCB is closed and stopped
when GCB is opened. It accumulates the time for which
Gen-set runs. The time is stored in hours and goes up to
9,999 hours. The hour counter resets on exceeding 9999
hours.

Generator Cranking Period

Engine is cranked for the duration of Generator Cranking
Period and then waits for engine to start. If engine starts
(generator Voltage > Ignition voltage OR Ignition On
contact closes), during Generator Cranking Period then also
cranking is stopped. This period can be set by the user.

Generator Off Delay

This timer is started as soon as either generator unhealthy
condition is detected or mains restoration time is over and
generator CB is turned off when the set time elapses. This
time is set to Generator Off delay.

Generator Cranking Wait Period

It is the time interval between two start attempts. During this
period cranking is not repeated.

EC 2 : AMF Relay

Description

Displayed As

Range

Steps

Default
Setting

Mains Rated Voltage

MAINS RATED VOLT

0-999

1V

230V

Mains Under Voltage

MAINS UNDER VOLT

0-999

1V

180V

Mains Over Voltage

MAINS OVER VOLT

0-999

1V

250V

Mains Rated Frequency

MAINS RATED FREQ

40-99.9

0.1 Hz

50Hz

Mains Under Frequency

MAINS UNDER FREQ

40-99.9

0.1 Hz

47.5Hz

Mains Over Frequency

MAINS OVER FREQ

40-99.9

0.1 Hz

52.5Hz

Generator Rated Voltage*

GEN RATED VOLT

0-999

1V

230V

Generator Under Voltage

GEN UNDER VOLT

0-999

1V

180V

Generator Over Voltage

GEN OVER VOLT

0-999

1V

250V

Generator Rated Frequency

GEN RATED FREQ

40-99.9

0.1 Hz

50.0Hz

Generator Under Frequency

GEN UNDER FREQ

40-99.9

0.1 Hz

47.5Hz

Generator Over Frequency

GEN OVER FREQ

40-99.9

0.1 Hz

52.5Hz

Mains Frequency Blocking Voltage

M_FREQ_BLK_VOLT

0-999

1V

100V

Generator Frequency Blocking Volt.

G_FREQ_BLK_VOLT

0-999

1V

100V

Over Speed

OVER SPEED

40-99.9

0.1 Hz

55.0 Hz

Ignition Voltage

IGNITION VOLT

0-999

1V

60V

Generator CB on Delay

GEN CB ON DELAY

0-999

1 Sec.

3 Sec

Generator Re-cooling Time

GEN RECOOL TIME

0-999

1 Sec.

180 Sec

Generator Cranking Wait Period

GEN CK WAIT TIME

0-999

1 Sec.

10 Sec

Mains Restoration Time

MAIN RESTOR TIME

0-999

1 Sec.

30 Sec

V1.5

0-999

1 Sec.

3 Sec.

V1.6

0-999

1 Min.

3 Min.

V1.71 0-999

1 Sec.

3 Sec

V1.10 0-9999

1 Sec.

3 Sec.

Generator Start Delay

GEN START DELAY

Generator Off Delay

GEN OFF DELAY

0-999

1 Sec.

3 Sec

Delayed Supervision time

DELAY SUPER TIME

0-999

1 Sec.

10 Sec

Generator Tripping Delay

GEN TRIP DELAY

0-999

1 Sec.

5 Sec

Single Phase Enable

1 PHASE ENABLE

0-1

Auto Hooter Reset Period

HOOTER RST TIME

0-999

1 Sec.

30 Sec

Mains Unbalance Voltage

M UNBALANCE VOLT

1-999

1%

25%

Number of Generator Cranking

NO. OF GEN CRANK

1-9

Generator Cranking Period

GEN CRANK PERIOD

0-999

1 Sec.

1 Sec

Stopper Time

STOPPER TIME

1-999

1 Sec.

10 Sec.

Battery Low Indication

BAT LOW INDICATN

6-999

1V

10.5V

Periodic Test Delay

PERIOD TEST TIME

0-999

1 Hour

0 Hour

Duration of Test Mode

TEST MODE DURATN

0-99

1 Min.

5 Min.

MCB Close Timer**

MCB CLOSE TIMER

0-999

1 Sec.

15 Sec.

Table 1: Different parameter settings in edit mode

* This parameter is not available in Version - 1.71
** This parameter is available in Version - 1.71 only
7

EC 2 : AMF Relay

Stopper Time

6.3.2 Generator voltage connection

A thirty second timer starts as soon as stopper is operated.

Stopper timer is started if

Gen. supply voltage connection to the relay EC2 is shown

in Fig2. Generator line voltage supply is connected to
terminal numbers 5 and gen. neutral at terminal no. 6 of
relay.

1.

Generator voltage falls below ignition voltage or

2.

Thirty second timer expires. In any case stopper

remains operated until stopper timer runs out.

5.6

6.3.3 Auxiliary supply

Periodic Test

The relay EC2 has SMPS auxiliary supply, which has the
DC supply voltage range 7 - 35 V DC. This voltage
supply is connected positive (+ve) to the terminal No. 21
and negative (-ve) to the terminal No. 22.

In periodic test function the unit will automatically change

its mode of operation from Auto to Test mode after a preset
time (Periodic Test Delay) & remains in test mode for a set
duration (Duration of Test Mode). After the elapse of set
duration of test mode the unit returns to auto mode.
Periodic test is permitted only in Auto mode. If Periodic
Test Delay or Duration of Test Mode is set to zero then
this mode is disabled.

6.

Design

6.1

Connection

6.3.4 CB Feedback Contacts

The relay EC2 has two CB feedback contacts one for
mains CB and one for generator CB which are connected
to the terminals 23 and 24 respectively.

6.3.5 Start/Stop signals

The relay EC2 has three start/stop input signals. One for
emergency generator stop signal which is connected to the
terminal number 26 of the relay. The other two signals
are used for remote starting and stopping of generator in
Remote Mode only. These signals are connected to
the terminal numbers 27 and 25 respectively.

The connection diagram for the AMF relay EC2 is shown

in the Fig.2

6.2

Output relays

EC2 has six output relays. All functions and terminals of

these output relays are described in the Table 2 shown
below.
Relay No.

Description

Terminal N0.

Hooter/Alarm

9,10

Mains CB release

11,12

Generator CB release

13,14

Generator starter

15,16

Fuel valve open

Generator stopper

6.3.6 Fault signals

There are four external input fault signals provided in relay
EC2. These faults can be programmed in the Setup/
Configuration mode as per requirement. Details of these
faults are listed in table no. 3 and 4.
Description

Type

Default
Setting

Fault No.1

0,1,2,3,4

17,18

Fault No.2

0,1,2,3,4

19,20

Fault No.3

0,1,2,3,4

Fault No.4

0,1,2,3,4

Table 2: Output relay description

6.3

Table 3: Fault setting

Inputs

6.3.1 Mains Voltage connection

Mains supply voltage connection to the relay EC2 is shown
in the Fig 2. The mains line voltage supply is connected to
terminal number 2, 3 & 4 with neutral at terminal 1 of the
EC2 relay. For single phase operation make connection
across any phase and neutral.

Disabled

Display only.

Display with Hooter/ Alarm.

Display, Hooter/Alarm with normal shut down

of generating set.

Display, Hooter/Alarm with emergency shut

down of generating set

Table 4: Fault priority level:

EC 2 : AMF Relay

Annunciation

LEDs

OFF

STEADY

FLASHING

Voltage
Frequency
Mains CB
Gen CB
Battery
Voltage
Low Oil
Pressure
Engine
TempHigh
Low
Level Fuel

Healthy
Healthy
CB OFF
CB OFF
Voltage
Healthy
No Fault

X
X
CB ON
CB ON
X

Unhealthy
Unhealthy
X
X
Voltage
Unhealthy
Fault
Occurred
Fault
Occurred
Fault
Occurred

External fault
Inputs

Displayed As

Over current

OVER CURRENT

Short circuit current

SHORT CKT CURRNT

Low lube oil pressure

LOW LUBE OIL PRE

High cooling water

temperature.

HIGH COOL TEMP

Low fuel level.

LOW FUEL LEVEL

Under excitation

UNDER EXCITATION

Over excitation

OVER EXCITATION

Earth fault

EARTH FAULT

Stator fault

STATOR FAULT

Rotor fault

ROTOR FAULT

Reverse power

REVERSE POWER

6.6

V belt loose

V-BELT LOOSE

The front panel keypad consists of eleven keys which are

arranged into two groups. These are

No Fault X
No Fault X

Table 6: Function/Indication of LEDs

6.3.7 Internally proccessed fault display

Different internally processed fault displays in the relay
are:

Front Panel Keypad

Command keys

Edit keys

The command keys are six in number and are marked as

Gen Start, Gen Stop, Gen CB Open, Gen CB
Close, Mains CB Open and Mains CB Close.

Mains CB open fail

Mains CB close fail

Generator voltage unhealthy

Generator fails to start

Generator fails to stop

Generator CB open fail

Generator CB close fail

This key selects the mode of operation. These are:

Fail to build

Generator over speed

10

Generator Emergency Stop

Default mode, Edit parameter mode, View parameter

mode, Manual mode, Selection mode Password mode and
Load mode. The relay enters the specified mode only after
the Enter key is pressed. The different mode description is
given in the Table 1.

There are five Edit Keys marked as Enter, , , +

and - Edit keys serve following functions
 Key [Select Forward]

Table 5: Internally Processed fault display

6.4

 Key [Select Backward]

Display

The AMF relay EC2 is equipped with an alpha numeric

LCD display to provide the Man-Machine Interface (MMI).
The mains / generator measuring parameters may be
checked when required. The relay also displays
abnormalities of mains/generator parameters, CBs etc.

6.5

This is a multifunctional key. It performs following

functions.

LEDs

There are eight LED indication provided in the front

panel of the relay EC2, and all the eight LEDs are red
LEDs and are accompanied with a legend. The functions
of these LEDs are described in the Table 6.

When there is no fault, it is used for backscrolling.

In the presence of a fault it is used as Silencekey

to silence hooter.

In the presence of a fault, the fault can be reset by

holding down this key for 4 seconds. The display will
come back on the default screen as the
acknowledgement of reset.

EC 2 : AMF Relay

+ -

7.

Parameter Setting/Display Procdure:

This key increments the value of the parameter being

displayed in Edit Para mode. This key is also used to toggle
between the mains and the generator parameter display
screens. This key is also used to enter and change the
password.

7.1

Mode selection

To scroll through various modes press  key. We can

select parameters by pressing Enter key.

7.2

- -

Display Measured Parameters

To scroll through parameters, press + key. Refer Getting Started for details.

This key decrements the value of parameters being

displayed in EDIT mode. This key is also used to toggle
between the mains and the generator parameter display
screens. This key is also used to enter and change the
password.

Enter

8.

Terminal Details

8.1

Terminal arrangement

The terminal arrangement of the AMF relay EC2 is shown

in the Fig. 1.

This key activates selected mode in mode selection

process.

8.2

GEN START

Terminal description

The terminal description of AMF relay EC2 is:

This key is active in Manual mode. It starts the generator.

GEN STOP
This key is active in Manual mode only. It stops the
generator.

GEN CB OPEN
This key is active in Manual and Test modes. It opens
generator CB.

GEN CB CLOSE
This key is active in Manual and Test modes. It closes
generator CB.

MAIN CB OPEN
This key is active in Manual, Test and Offline modes. It
opens mains CB.

MAINS CB CLOSE
This key is active in Manual, Test and Offline modes. It
closes mains CB.

6.7

Serial Communication

EC2 is equipped with RS232 communication which allows

interfacing the relay with Personal Computer. All the relay
settings and controls are accessible via PC. A null modem
cable is required for normal communication while a modem cable is required for communication through modem.

Terminal No

Description

Mains Neutral

2,3,4

Mains Voltage*

Generator Voltage

Generator Neutral

Not Connected

Earth

9,10 (NO)

Hooter/ Alarm contact

11,12 (NC)

Mains CB release contact

13,14 (NO)

Generator CB release contact

15,16 (NO)

Generator start contact

17,18 (NO)

Fuel valve on contact

19,20 (NO)

Generator stop contact

21

Auxiliary supply (+ve)

22

Auxiliary supply (-ve)

23

Mains CB feedback

24

Generator CB feedback

25

Generator remote stop

26

Generator emergency stop

27

Generator remote start

28

Ignition ON Input

29

Fault signal 1

30

Fault signal 2

31

Fault signal 3

32

Fault signal 4

Note: * is for the single phase operation. Use any phase

to neutral connection
10

EC 2 : AMF Relay

Fig. 1: Terminal Arrangement Viewed from Rear

! WARNING
PLEASE PROVIDE APPROPRIATE FUSES
ON CIRCUITS WIRED TO TERMINALS
10, 12, 14, 16, 18 AND 20

11

<U<
<F<

L1 L2

GENERATOR

MAINS

13

Generator CB
Release

Mains CB

Release

12

KG
L2/N

KM
L2/L3/N

Generator CB ON

Ignltion ON

-Ve

Fault Signal4

Fault Signal3

Fault Signal2

Fault Signal1

Remote Start

Emergency Off

Remote Stop

Mains CB ON

Auxillary Voltage

Auxillary Voltage

M1

16

Fig. 2 : Connection Diagram for EC2 Relay

15
Starter

KM

21 22 23 24 25 26 27 28 29 30 31 32

17

M2

18

Fuel Valve Open

14

- VE

19

M3

20

Generator Stop

12

<U<
<F<

11 5

L1 N

+ VE

CONSUMER
LOAD

M4

10

Alarm

KG

L3

KG

KM

Auxillary Contractor
M1: Starter
M2: Fuel Valve Open
M3: Generator Stop
M4: Hooter/Alarm

EC 2 : AMF Relay

EC 2 : AMF Relay

Getting Started

9.1

EC2 displays various parameters in Default Mode

9.1.1

The current operational mode is displayed in the Mains screen indicated by the M in the centre of the first line,
followed by the mains frequency and the three line voltages in the second line of the LCD display.

9.1.2

Similarly the current operational mode is displayed in the Generator screen indicated by the G in the centre of
the first line, followed by the generator frequency and the battery voltage in the second line of the LCD display.

9.1.3

Generator and mains screen can be viewed alternatively by pressing +/- keys on keypad.

AUTO

50.0Hz

R220

Y221

B221

Press +/- key

AUTO

50.0Hz

220V

BATT=

24.0V

9.2

EC2 displays faults along with generator parameters in Default Mode

9.2.1

If any external or internal fault comes, then EC2 comes into fault displaying mode. In this mode default generator
and fault screen toggles.

9.2.2

In fault screen, one fault is displayed in the first line and an instruction to reset the fault (by pressing  for
four seconds) is displayed in second line.

9.2.3

If more than one faults are present they can be viewed by pressing E when fault has been displayed followed
by +/- keys.

9.2.4

Mains and generator screens can be viewed by pressing E when generator screen has been displayed followed
by +/- keys.

AUTO

50.0Hz

220V

BATT=

24.0V

Toggling

Screen

OVER CURRENT
RST: PRESS 

MORE

9.3

EC2 enters in the menu selection by pressing  (Forward Select) & (Backward Select)

9.3.1

Scrolling through different modes can be done with  (For. Select) &  (Back Select) keys.

9.3.2

By pressing E (Enter) we can go in to the selected mode.

9.3.3

Default mode is meant for returning to the default screen view.

9.3.4

Edit parameter mode is for editing parameter. It is protected by service password.

9.3.5

View parameter mode is only to view parameters. Parameters cant be changed.

9.3.6

MANUAL DIAG MODE is for viewing the diagnostic parameters: Engine Run Hours, MCB trip
count and GCB trip count

9.3.7

Selection mode is for selecting the operational mode.

9.3.8

Password mode is to change the service password. It requires the service password while changing.

13

EC 2 : AMF Relay

9.3.9

Load default mode is for loading the default parameters, default service password and resetting of engine
runhours. It is protected by the master password.

9.3.10

EC2 will return to the default screen display mode if left unattended for more than 16 seconds at any stage.
DEFAULT MODE
B. SELECT

F. SELECT
EDIT PARA MODE

B. SELECT

F. SELECT
VIEW PARA MODE

B. SELECT

F. SELECT
MANUAL DIAG MODE

B. SELECT

F. SELECT
SELECTION MODE

B. SELECT

F. SELECT
PASSWORD MODE

B. SELECT

F. SELECT
LOAD DEFAULT MODE

9.4

Edit Para Mode:

9.4.1

Enter the edit para menu by entering correct service password and then pressing E. Scrolling through different
editable parameters can be done with  &  keys. By using the + & - key parameters values can be
increased or decreased.

9.4.2

External faults legend and level can be edited by pressing + & - key when fault parameters appear. Type
(Level) of the fault can be Inc/Dec when cursor points the Type and legend can be changed when it points legend.

9.4.3

Further presses of  will roll over the parameter list from the start.

9.4.4

By pressing E, EC2 will ask whether to save the edited parameters which can be selected or not
by + & - keys. Pressing E on Yes will save the parameter set and will automatically exit to
the default mode.

9.4.5

The current mode has been written at the end of second line.
MAINS RATED VOLT
240V

ENTER

SAVE??

EDIT

B. SELECT

MAINS UNDER VOLT

EDIT

B. SELECT

F. SELECT

FAULT 1
LOW

TYPE 4
FUEL

SAVED...
EDIT

F. SELECT

180V

LEVEL

14

EC 2 : AMF Relay

9.5

View Para Mode:

9.5.1

Enter the view para menu by pressing E. Scrolling through different non-editable parameters can be done
with&  keys.

9.5.2

Further presses of  will roll over the parameter list from the start.

9.5.3

By pressing E, EC2 will revert to the default mode.

9.5.4

The current mode has been written at the end of second line
MAINS RATED VOLT
240V

ENTER

VIEW

B. SELECT

AUTO

50.0Hz

R220

Y221

B221

F. SELECT

MAINS UNDER VOLT

180V

VIEW

B. SELECT

F. SELECT

FAULT 1
LOW

TYPE 4
FUEL

LEVEL

9.6

Manual Diag Mode:

9.6.1

Enter the manual diagnostic menu by pressing E. Scrolling through different parameters can be done with
&  keys.

9.6.2

Further presses of  will roll over the parameter list from the start.

9.6.3

By pressing E, EC2 will revert to the default mode.

9.6.4

The current mode has been written at the end of second line.
ENGINE RUN HOURS
0000.0Hr

ENTER

MANU

B. SELECT

AUTO

50.0Hz

R220

Y221

B221

F. SELECT

GCB TRIP COUNT

015

MANU

B. SELECT

F. SELECT

MCB TRIP COUNT

010

MANU

9.7

Selection Mode:

9.7.1

Enter the operational mode selection menu by pressing E. Scrolling through different modes can be done with
&  keys.

9.7.2

Further presses of  will roll over the parameter list from the start.

9.7.3

Current operational mode can be identified as mode with already written Selected.

9.7.4

By pressing E, EC2 current selection will be selected and will return to the default displays.

9.7.5

Current mode has been written at end of second line

15

EC 2 : AMF Relay

AUTOMATIC MODE

ENTER

SELE
B. SELECT

TEST MODE
SELECTED

SELE

AUTO

50.0Hz

R220

Y221

B221

F. SELECT

REMOTE MODE
SELECTED
B. SELECT

SELE
F. SELECT

TEST MODE
SELE

9.8

Passward Modes:

9.8.1

Enter the change password menu by pressing enter to the Chng Super Pass.

9.8.2

Enter the old supervisor password which if found invalid will popup the Invalid Password error and will
return to the default mode.

9.8.3

Change the new supervisor password and confirm it.

9.8.4

The current mode has been written at the end of second line.
CHNG SUPER PASS

ENTER

PASS

CONFIRM PASSWORD
****

ENTER

PASS
ENTER

ENTER OLD S PASS

****

PASS

ENTER
ENTER NEW S. PASS
****

PASSWORD CHANGED

PASS

9.9

Load Default Mode

9.9.1

Enter the load default menu by entering correct master password and then pressing E. Scrolling through
different parameters can be done with &  keys.

9.9.2

Further presses of  will roll over the parameter list from the start.

9.9.3

By pressing E, EC2 will load default parameter or service password or will reset the engine run hours.

9.9.4

The current mode has been written at the end of second line.
LOAD DEFAULT PARA
LOAD
B. SELECT

ENTER

LOAD DEFAULT PARA

LOADED

F. SELECT

LOAD DEF. S. PASS

LOAD
B. SELECT

F. SELECT

RESET G. RUN HOURS

LOAD

16

LOAD

EC 2 : AMF Relay

10. Functional Specifications

S.No.
1

Parameter
Selection mode

Specification
Auto with Periodic Test Enabled/Disabled

Manual

Off

Remote

Test

Functions

View actual values

(Default Mode )

Mains voltages:
Phase voltages ( R Y B)

Mains Frequency

Generator Voltage phase voltage

Generator Frequency

10

Battery Voltage

11

View Set Parameters

Voltage rated, upper and lower limits for mains and

(View Para Mode)

Generator

12

Frequency rated, upper and lower limits for mains

and generator

13

Unbalance limit for mains voltage

14

Enable mains operation on single phase

15

Voltage limit below which frequency of

mains/generator is not read

16

Battery voltage Low value

17

Ignition voltage

18

Over speed limit

19

Number of cranking attempts

20

Generator start delay

21

Generator cranking period

22

Stopper delay

23

Cranking wait period

24

Re-cooling Time

25

Generator CB on delay

26

Generator Tripping delay

27

Delayed supervision

28

Generator off delay

29

Mains restoration time

Periodic test delay

30

Periodic test duration

31

Hooter Reset Time

32

Edit Parameters
(Edit Para Mode)
View values

Set all above parameters. This mode is protected by

Supervisor Password.
Engine Run Hours

33

(Manual/Diagnostic
Mode )

GCB Trip Count

MCB Trip Count

34

Change Password
(Password Mode)

Supervisor password can be modified.

35

Load Default Mode

This mode loads default parameters, supervisor

password and resets diagnostics parameter. It is
protected by Master Password.

17

EC 2 : AMF Relay

Select functional mode

(Mode Select Mode)
36

Automatic mode
Remote mode
Manual mode
Offline mode
Test mode

Supervision

37

Three line voltages of mains

-voltage band
-unbalance limit

38

One line voltage of generator

-voltage band

39

Frequency of mains
-frequency band

40

Frequency of generator
-frequency band

41

Battery voltage
-voltage band

11.

Performance Specifications

S.No

Parameter

Specification

Aux Supply

7.0 35.0 V DC:

Aux supply
InterruptionTime

1 second
Sustains battery dip down to zero volts for one second
without requiring external capacitor bank.

Aux supply burden

<3 W @24 V DC

External cap. bank

Not Required

Generator voltage

50 to 300V AC (Ph-N)

Mains voltage

50 to 300 V AC (Ph-N)

Rated frequency

50 / 60 Hz

Voltage measuring tolerance

+/- 1%

Freq. measuring tolerance

+/- 0.5%

10

VBatt Supervision

9.0 35.0 V

11

Tolerance of VBattmeasurement

+/- 1%

12.
S.No.
1
2
3
4
5
6
7
8
9
10

Hardware Specifications
Parameter
Display
Annunciation using LEDs

Key pad 11 Keys

Specification
16 characters/row x 2 rows LCD display with built in controller
Voltage
Frequency
Mains CB
Gen CB
Battery Voltage
Low Oil Pressure
Engine Temp. High
Low Fuel Level
1
Edit Keys
Forward, Increment, Decrement,
5 Keys
Backword, Enter

18

EC 2 : AMF Relay

11

Control Keys
6 Keys

12

External faults - 4

Opto-isolated I/Ps

13

Controls 3

Opto-isolated I/Ps

Gen Start, Gen Stop, Open Mains CB, Close

Mains CB, Open DG CB, Close DG CB

Emergency Stop

14

Remote Stop

15

Remote Start

16

Feed Back 3

Opto-isolated I/Ps

MCB check back

N/O Contacts

GCB check back

Ignition on
Starter Motor

17
18
19

Relay 6 nos.

20

O/P Contact rating (All

Fuel Injection

21

relays) 250 V AC, 4A

Decompression Coil (Stopper)

22
23
24

resistive

Generator CB
Hooter
Mains CB

25

Communication

N/C Contacts
Serial full duplex

RS232
Modem enabled ( Bi-directional)
Windows based Proprietary Software
26

Serial connector

9-pin subminiature D-connector

27

Storage temp.

- 400C - +750C

28

Operating Temp

- 200C - +700C

29

Connecting terminals

max 2.5 mm2

Recommended 2.5 mm2 conductor

30

Enclosure

1. Flush mounting
2. Panel cut-out: (W x H) 182 x 144 mm (max.)
3. Installation Depth: 80 mm (max.)
4. Weight: 0.8 Kg approx.
214.0 +/-0.5

145 +/-0.5

100.0 +/-0.5

22.5

191.8 +/-0.5

AMF Relay Type : EC2 - FACIA

Panel Cut-out : 182 X 144 (max)
Installation Depty : 80 (max)
All dimensions in mm
19

13.

Order Form

AMF Relay
Version -

EC2
V1.5
V1.6
V1.71
V1.10

1.5
1.6
1.71
1.10
as stated in Annex - 1

Annex - 1
EC2 VERSIONS
EC2 V1.5
We are treating EC2 V1.5 as Standard Version

EC2 V1.6
1.
2.
3.

Potential free output contact for start failure-hooter relay has been used for this purpose as follows; the contact across
terminal 9, 10 operates only on fail to start condition. Hooter function has been disabled.
Start delay timer-The present range of the start delay timer is from 0-999 sec. The range has been changed to
0-999 minutes with a step of 1 min
Remote mode: In the remote mode the EC2 starts the DG after getting remote start command or at the expiry of
Gen Start Delay whichever comes first.

EC2 V1.71
1.
2.
3.
4.
5.

Default value for MCB CLOSE TIMER is set to 15 sec and generator rated voltage parameter is deleted.
MCB will not be closed if any of the phases is having voltage less than mains under voltage parameter.
If MCB is switched off because of mains unhealthiness then the MCB open check back is not checked.
In single phase operation only if all the phases are not present then only the MCB is made open by EC2.
Closure of MCB is not prevented by any fault in DG set.

EC2 V1.10
This is same as V1.5 except that the default mode is Auto. Besides the maximum value of GEN START DELAY has been
increased to 9999sec.

C&S Electric Limited

(Protection & Control Division)

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CSPC/01.05.2008

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