Diagrma de Modular LG MCV1306

Download as pdf or txt
Download as pdf or txt
You are on page 1of 95

Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: MCV1306 (MCV1306, MCS1306F/S/W)

P/NO : AFN74972291

AUGUST, 2011

Mini Hi-Fi System


SERVICE MANUAL
MODEL: MCV1306

(MCV1306, MCS1306F/S/W)

CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

CONTENTS
SECTION
SECTION
SECTION
SECTION

1 ........ GENERAL
2 ........ CABINET & MAIN CHASSIS
3 ........ ELECTRICAL
4 ........ REPLACEMENT PARTS LIST

1-1

SECTION 1
SUMMARY
CONTENTS

SERVICING PRECAUTIONS ................................................................................................................... 1-3


ESD PRECAUTIONS .................................................................................................................................. 1-5
SERVICE INFORMATION FOR EEPROM .......................................................................................... 1-6
PROGRAM DOWNLOAD GUIDE ........................................................................................................... 1-7
SPECIFICATIONS ..................................................................................................................................... 1-10

1-2

SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage

1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag

Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
NEVER look directly at the laser beam, and dont allow
contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort lens.
Pressure
Magnet

Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet
6) Never attempt to disassemble the pick-up.
Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-3

NOTES REGARDING COMPACT DISC PLAYER REPAIRS


1. Preparations

1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnetism is present, or where there is excessive dust.

2. Notes for repair


1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband

Resistor
(1 M)

Resistor
(1 M)
Conductive
Sheet

1-4

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS
INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

1-5

SERVICE INFORMATION FOR EEPROM


POWER ON

FLD no disc status

Remote control + Front STOP


push same timing during 5s

FLD OP-0.

Move to appropriate position and


make changes with remote control.
(
,
, / , REPEAT )

DETECT NEW EEPROM


(OPTION EDIT SCREEN)
NAME

HEX

OP0
OP1
OP2
OP3
OP4
OP5
OP6
OP7
OP8
OP9

05
00
00
00
00
69
90
07
D0
09

Press STOP key

FLD write ok

Remote control +
Front STOP push same timing

FLD E2P CLR

Completed

1-6

PROGRAM DOWNLOAD GUIDE


1. AUDIO PROGRAM
Download program file name must be MCV1306_YYMMDDX.HEX
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert usb device at usb function

READ

FIRMWARE

WRITE 00 .. 100

UPDATED

POWER OFF AUTOMATICALLY

When completed, remove usb device.

1-7

2. CD PROGRAM
Download program file name must be HD003_DATE_00.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert usb device at usb function

READ

FIRMWARE

FINISH

UPDATED

POWER OFF AUTOMATICALLY

When completed, remove usb device.

1-8

3. BEAT BOX PROGRAM


Download program file name must be BEAT_BIN_DATE_00.BIN
If security program (Water Wall) is activated on your PC, you must save the file to the usb storage
device and disable the security software, then download the file to your set.
Caution: When downloading the file, you should neither unplug the usb device, change to the other
function, nor power off the device. Usb device must be unplugged when the downloading
process is completed.

ON VFD DISPLAY SCREEN


NO USB

Insert usb device at usb function

READ

FIRMWARE

FINISH

UPDATED

POWER OFF AUTOMATICALLY

When completed, remove usb device.

1-9

SPECIFICATIONS
GENERAL
Power requirements
Power consumption
Dimensions (W x H x D)
Net Weight (Approx.)
Operating temperature
Operating humidity
Bus Power Supply

Refer to main label


Refer to main label
285 x 388 x 351 mm without foot
7.2 kg
5 C to 35 C (41 F to 95 F)
5 % to 90 %
USB DC 5 V
500 mA
iPod DC 5 V
1A

INPUTS/ OUTPUTS
ANALOG AUDIO IN
PORT. IN
ANALOG AUDIO OUT

1.2 Vrms (1 kHz), 600 , RCA jack (L, R) x 1


0.5 Vrms (3.5 mm stereo jack)
800 mVrms (1 kHz), 600 , RCA jack (L, R) x 1

TUNER
FM Tuning Range
AM Tuning Range

87.5 to 108.0 MHz or 87.50 to 108.00 MHz


522 to 1 620 kHz, 520 to 1 710 kHz or 522 to 1 710 kHz

AMPLIFI ER
Stereo mode
Surround mode

270 W + 270 W (4 at 1 kHz)


Front
270 W + 270 W (4 at 1 kHz, THD 10 %)
Rear
150 W + 150 W (8 at 1 kHz, THD 10 %)
Subwoofer1
270 W (4 at 60 Hz, THD 10 %)
Subwoofer2
270 W (4 at 60 Hz, THD 10 %)

CD
Frequency Response
Signal-to-noise ratio
Dynamic range

40 to 20 000 Hz
75 dB
80 dB

SPEAKERS
Front speaker
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight

2 Way 2 speaker
4
270 W
540 W
263 x 460 x 358 mm
7.3 kg

Rear speaker
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight

2 Way 2 speaker
8
150 W
300 W
198 x 338 x 258 mm
3.1 kg

Passive subwoofer 1/ 2
Type
Impedance
Rated Input Power
Max. Input power
Net Dimensions (W x H x D)
Net Weight

1 Way 1 speaker
4
270 W
540 W
347 x 457 x 355 mm
8.4 kg

Design and specifications are subject to change without notice.


1-10

SECTION 2
CABINET & MAIN CHASSIS
CONTENTS

DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803) ........................ 2-2


1. ORDER OF DISASSEMBLY FOR MECHANISM DECK .......................................................................... 2-2
2. ORDER OF ASSEMBLY FOR MECHANISM DECK ................................................................................ 2-6

EXPLODED VIEWS................................................................................................................................... 2-11


1.
2.
3.
4.

CABINET AND MAIN FRAME SECTION (MCV1306)............................................................................ 2-11


MECHANISM DECK SECTION (CDM-H1803)....................................................................................... 2-13
PACKING ACCESSORY SECTION ....................................................................................................... 2-15
SPEAKER SECTION .............................................................................................................................. 2-16

2-1

DISASSEMBLY AND ASSEMBLY FOR MECHANISM DECK (CDM-H1803)

1. ORDER OF DISASSEMBLY FOR MECHANISM DECK

1) Disassemble the Cover Guide Disc.

Figure 1

2) Disassemble the Loading FFC from the Main PCB Assy.


Turn the Gear in OPEN direction as shown in Figure 2
to take out the Tray Loading Assy in 3 direction.

Figure 2

3) Pull up the Holder 1 to completely disassemble the


Tray Loading Assy from the Base Main Assy.

Figure 3
2-2

ORDER OF DISASSEMBLY FOR MECHANISM DECK


1

4) Loosen the screw to pull up and disassemble the


Tray Disc.

Figure 4

5) Loosen the screw to pull up and disassemble the


Gear Tray CAM.

Figure 5

6) Disassemble the Gear Tray, Tray Motor Assy and


Loading PCB Assy from the Tray Loading.

Figure 6
2-3

ORDER OF DISASSEMBLY FOR MECHANISM DECK


3

Figure 7
7) Disassemble the Harness Cable from the Base Main.
Disassemble the Base Sled Assy from the Base Main
by referring to Figure.
2

Figure 9
2

9) Push the Guide UD in direction 1 to disassemble it


from the Base Main.

Figure 8
8) Disassemble each gear part, Clamp Disc, Clamp
Magnet and Cover Plate from the Base Main.
Disassemble the Loading Motor Assy by being careful
of the hook on the surface of the Base Main.

2-4

ORDER OF DISASSEMBLY FOR MECHANISM DECK


10) Use a solder to remove the Motor Jump Wire from the
Main PCB Assy and then disassemble the FFC Cable.
Loosen the screw to disassemble the Main PCB Assy.

Figure 10

2-5

2. ORDER OF ASSEMBLY FOR MECHANISM DECK


1) Assemble the Loading Motor Assy to the Base Main.
(When assembling the Motor Assy, use the hook on
the surface of the Base Main to preassemble, and then
tighten the screws.)

Figure 1

2) Set the Guide UD on the Base Main.


After setting the part, push it in direction 3.

1
2
3

Figure 2
2-6

ORDER OF ASSEMBLY FOR MECHANISM DECK


3) Set the Gear Loading 1 and Gear Pulley 2 on the
Base Main.
Hang the belt between the Gear Pulley and Motor Pulley.
Assemble the Clamp Disc, Clamp Magnet and Cover
Plate to the Base Main.

2
1

Figure 3

4) After setting the Gear Main 2, Gear Pu Up 3 and Gear


Pu Down 4 on the Base Main, tighten the screws.
After assembling the Gear Main, align the location as
shown in Figure.

Figure 4
2-7

ORDER OF ASSEMBLY FOR MECHANISM DECK


1

1
2

4
5

Figure 5

Figure 6

5) After setting the Main PCB Assy on the Base Main,


tighten the screw.
(Set the part accurately on the hook)
Solder the Motor Jump Wire on the PCB set on the
Base Main.

6) Set the Base Sled Assy on the Base Main.


(When setting the part, assemble with the CAM part of
the Guide UD inserted in two locations of the Boss of
Frame UD)
Align the FFC to the Guide and connect the Harness Cable.

2-8

ORDER OF ASSEMBLY FOR MECHANISM DECK


1

Figure 7

Figure 8

7) After setting the Gear Tray, Tray Motor Assy and Loading PCB Assy on the Tray Loading, tighten the screw.

8) Assemble the Gear Tray CAM on the Tray Loading


and set the Tray Disc.
(When assembling, check the location of the Gear Tray
CAM and Tray Disc as shown in the Figure)

2-9

ORDER OF ASSEMBLY FOR MECHANISM DECK

Figure 9

Figure 10

9) Assemble the Tray Loading Assy on the Base Main


Assy as shown in the Figure.
After assembling, insert the Loading FFC to the 5 Pin
Wafer of Main PCB Assy.

10) After setting the Cover Guide Disc, tighten the screw.

2-10

EXPLODED VIEWS

NOTES) THE EXCLAMATION POINT WITHIN AN


EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.

1. CABINET AND MAIN FRAME SECTION (MCV1306)


464

268
464

CABLE6

A43

270

464

464
CABLE1

A49

VFD

269

CABLE7

464

464

464
264

VOLUME

iPod
464

464

463

A42
I

464

463

A26

269

C
D

SMPS

492

A47

A
B

463
265

255B
266A
255A

267

464
A44
464

300

463

251

255C

H
J

464

USB

266

271

MAIN

274

464
A46

A45

274
F

CABLE2

CN102

2-12

272
CN101

2-11

465

464

MEMO

2. MECHANISM DECK SECTION (CDM-H1803)


416

151
A26
443

153A

155
153

156

443

422
443

182
159
177

416
173

001
002

417

A02

003

172
166

A01
421

417
012
167

010

012B

440

421

137
012

421
162
164

175

012B

012
012A
180

163

421
012

165

422

2-13

2-14

3. PACKING ACCESSORY SECTION

AAA

AA A

801 Owners Manual

808 Battery

910 Cover

824 AM Loop Antenna

900 Remote Control

825 FM Wire Antenna

803 Packing

804 Bag

802 Box

2-15

4. SPEAKER SECTION
4-1. FRONT SPEAKER (MCS1306F)

A60L
A60R

2-16

4-2. REAR SPEAKER (MCS1306S)

A80L
A80R

2-17

4-3. PASSIVE SUBWOOFER (MCS1306W)

A90

2-18

SECTION 3 ELECTRICAL
CONTENTS
TRAINING MASTER ................................................................................................................................... 3-2
1.
2.
3.
4.
5.
6.
7.
8.

NO
NO
NO
NO
NO
NO
NO
NO

SOUND FROM SPEAKERS ............................................................................................................ 3-2


SOUND IN AUX FUNCTION............................................................................................................ 3-3
SOUND IN PORT. IN FUNCTION ................................................................................................... 3-4
SOUND IN IPOD FUNCTION .......................................................................................................... 3-5
SOUND IN AM/FM FUNCTION ....................................................................................................... 3-6
SOUND IN CD FUNCTION .............................................................................................................. 3-7
SOUND IN USB FUNCTION............................................................................................................ 3-9
POWER .......................................................................................................................................... 3-10

ONE POINT REPAIR GUIDE................................................................................................................. 3-11


1.
2.
3.
4.
5.

NO POWER .......................................................................................................................................... 3-11


NO BOOTING WHEN POWER ON THE SET ..................................................................................... 3-13
VFD IS NOT DISPLAYED WHEN POWER ON THE SET................................................................... 3-14
NO OPERATION OF MD ..................................................................................................................... 3-15
NO SOUND .......................................................................................................................................... 3-21

ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................. 3-29


1.
2.
3.
4.

POWER SUPPLY ON SMPS BOARD ................................................................................................. 3-29


SYSTEM PART .................................................................................................................................... 3-33
NO AUDIO PART ................................................................................................................................. 3-34
DIGITAL AUDIO AMP CHECK ............................................................................................................. 3-39

WAVEFORMS............................................................................................................................................. 3-40
WIRING DIAGRAM ................................................................................................................................... 3-43
BLOCK DIAGRAMS ................................................................................................................................. 3-45

1. OVERALL BLOCK DIAGRAM .............................................................................................................. 3-45


2. SMPS BLOCK DIAGRAM..................................................................................................................... 3-47
3. POWER BLOCK DIAGRAM ................................................................................................................. 3-49

CIRCUIT DIAGRAMS ............................................................................................................................... 3-51

1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-51


2. MICOM CIRCUIT DIAGRAM ................................................................................................................ 3-53
3. PWM CIRCUIT DIAGRAM.................................................................................................................... 3-55
4. AMP CIRCUIT DIAGRAM..................................................................................................................... 3-57
5. DSP CIRCUIT DIAGRAM ..................................................................................................................... 3-59
6. RF SERVO CIRCUIT DIAGRAM .......................................................................................................... 3-61
7. ADC CIRCUIT DIAGRAM ..................................................................................................................... 3-63
8. BEAT BOX CIRCUIT DIAGRAM .......................................................................................................... 3-65
9. VFD CIRCUIT DIAGRAM ..................................................................................................................... 3-67
10. VOLUME CIRCUIT DIAGRAM ............................................................................................................. 3-69
11. USB CIRCUIT DIAGRAM ..................................................................................................................... 3-71
12. IPOD CIRCUIT DIAGRAM.................................................................................................................... 3-73
13. MIC CIRCUIT DIAGRAM (OPTIONAL PART) ..................................................................................... 3-75

CIRCUIT VOLTAGE CHART ................................................................................................................. 3-77


PRINTED CIRCUIT BOARD DIAGRAMS ......................................................................................... 3-81
1.
2.
3.
4.
5.
6.
7.

MAIN P.C.BOARD ................................................................................................................................ 3-81


SMPS P.C.BOARD ............................................................................................................................... 3-85
VFD P.C.BOARD .................................................................................................................................. 3-87
VOLUME P.C.BOARD .......................................................................................................................... 3-89
USB P.C.BOARD.................................................................................................................................. 3-91
IPOD P.C.BOARD ................................................................................................................................ 3-91
MIC P.C.BOARD (OPTIONAL PART) .................................................................................................. 3-91

3-1

TRAINING MASTER
1. NO SOUND FROM SPEAKERS
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

Make sure to connect the cables to each specified


connector tightly on the unit.
Connect the woofer cables to the WOOF SYSTEM
connectors on the rear panel.

YES

Does the customer select correctly


the input function he or she wants to listen to?

NO

Make sure to connect some cables like A/V cables


and FM/AM antenna cables.

NO

Make sure to select the desired input function


pressing FUCTION button.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

NO

Refer to a devices instruction manual


and then check if there is sound output from it
connecting another audio system.

YES

After pressing FUNCTION,


is CD, USB, AUX, IPOD, AM or FM displayed?

YES

Turn the master volume clockwise


for the volume up.

YES

Is there any sound from the selected input source?


(AUX IN, USB, TUNER or CD Disc)

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

YES

The sound is output from the speakers.

YES

Sound OK

3-2

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. The speakers cables
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.

TRAINING MASTER
2. NO SOUND IN AUX FUNCTION
Does the customer select correctly
the AUX function he or her wants to listen to?

NO

Make sure to connect some cables


between the AUX IN jacks of the unit
and the Audio output jacks of a external Audio device.

NO

Make sure to select the AUX IN function


pressing the AUX/IPOD/PORT. IN button.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

NO

Refer to a devices instruction manual


and then check if there is sound output
from it connecting another audio system

YES

After pressing the FUNCTION,


is AUX displayed on VFD?

YES

Turn the master volume clockwise


for the volume up.

YES

Is there any sound


from the selected input source?

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. A speaker cable
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.

YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

YES

The sound is output


from the speakers.

YES

Sound OK

3-3

Make sure to connect the cables to each specified


connector tightly on the unit.

TRAINING MASTER
3. NO SOUND IN PORT. IN FUNCTION
Does the customer select correctly
the PORT. IN function he or her wants to listen to?

NO

Make sure to connect a cable


between the PORT. IN jack of the unit and the Audio
output jack of a portable device like a MP3 player.

NO

Make sure to select the PORT. IN function


pressing the AUX/IPOD/PORT. IN button.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

NO

Refer to a portable devices instruction manual


and then check if there is sound output
from it connecting another audio system.

YES

Is PORT. IN displayed on VFD?

YES

Turn the master volume clockwise


for the volume up.

YES

Is there any sound


from the selected input source?

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. A speaker cable
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.

YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

YES

The sound is output


from the speakers.

YES

Sound OK

3-4

Make sure to connect the cables to each specified


connector tightly on the unit.

TRAINING MASTER
4. NO SOUND IN IPOD FUNCTION
Does the customer select correctly
the iPod function he or she wants to listen to?

NO

Make sure to put a iPod or a iPhone


on the docking system on the top of the unit.

YES

Does the customer use the compatible iPod?

NO

Make sure that The unit supports the models


as follows/iPod nano 1 G, 2 G, 3 G, 4 G, 5 G, 6 G/
iPod classic/ iPod 4 G, 5 G/
iPod touch 2 G, 3 G, 4 G/ iPhone 3 G, 4 G/.

YES

After displaying Loading,


is IPOD displayed on VFD?

NO

If ERRORmessage is displayed, make sure firmly to put a


iPod or a iPhone on the docking system on the top of the unit.
When the battery of a iPod or a iPhone is fully discharged, the
unit can not detect IPOD function, Please wait for a moment
and then it will work after charging a little.

YES
After selecting desired songs
using the user interface of a iPod or a iPhone,
press PALY button and turn the master volume
clockwise for the volume up.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

NO

Refer to a devices instruction manual


and then check if there is sound output
from it connecting another audio system.

YES

Is there any sound from iPod or iPhone?

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. A speaker cable might
be short-circuited with the chassis ground.
Be careful not to be shorted each other.

YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

Make sure to connect the cables


to each specified connector tightly on the unit.

YES

The sound is output from the speakers.

YES

3-5

Sound OK

TRAINING MASTER
5. NO SOUND IN AM/FM FUNCTION
Does the customer select correctly
the AM/FM function he or she wants to listen to?

NO

Make sure to connect AM/FM antennas


on the rear panel of the unit.

NO

Make sure to select AM or FM function


pressing the FUNC button.

YES

Is AM or FM displayed on VFD?

YES
After tuning a desired channel
using the TUNING button,
is the sound quality good to listen to the music?

NO

To prevent noise pickup, keep the AM Loop


antenna away from the unit and other components.
Be sure to fully extend the FM wire antenna. After
connecting the FM wire antenna, keep it horizontal.

YES

Is the signal strength of the radio station too week?

NO

Make sure to tune the station manually.

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. A speaker cable might
be short-circuited with the chassis ground.
Be careful not to be shorted each other.

YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

YES

The sound is output


from the speakers.

YES

Sound OK

3-6

Make sure to connect the cables to each specified


connector tightly on the unit.

TRAINING MASTER
6. NO SOUND IN CD FUNCTION
Does the customer select correctly
the CD function he or she wants to listen to?

NO

Make sure to put on a CD disc on the tray.

YES

Is a CD disc put on the tray correctly?

NO

Make sure to insert the CD disc upside down.

YES

Does the unit display NO DISC on VFD


when a disc is inserted on the tray?

NO

Place the disc with the label


or printed side facing upwards.

NO

Check the playable disc.


Make sure that the file extensions
are .mp3 or .wma.

NO

Make sure to check


the supported MP3/WMA music file on the CD disc.
Refer to the owners manual.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

YES

Does the customer use


the supported mp3 or WMA music files on the disc?

YES
When the unit searches music files in a CD disc,
are the following messages displayed on VFD?
SELECTED
TRACKING # and TIME

YES
After selecting a track number using the SCAN or
DISC# button, press PLAY button and turn the master
volume clockwise for the volume up.

YES

Is the sound quality good to listen to the music?

NO

Make sure to clean CD discs with a commercially


available cleaner. If the surface of the disc is polluted
or scratched, the sound quality can become bad
or the customer can not listen to the music.

YES
Are the sound spectrum level LEDs
on the left and right side of the front panel
changed up and down
according to the sound input gain?

NO

YES
3-7

The sound spectrum level LEDs will be turned on/off


repeatedly at regular intervals. A speaker cable
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.

TRAINING MASTER
YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

Make sure to connect the cables


to each specified connector tightly on the unit.

YES

The sound is output from the speakers.

NO

3-8

Sound OK

TRAINING MASTER
7. NO SOUND IN USB FUNCTION
Does the customer select correctly
the USB function he or she wants to listen to?

NO

Make sure to insert a USB on the USB ports


on the bottom of the unit.

NO

Make sure to select the USB function


pressing the CD/USB button.

NO

When No USB is displayed,


make sure that the customer uses the recommended
USB which support USB2.0 or USB1.1.

NO

Check if it is the playable disc or not.


Make sure that the file extensions are
.mp3or .wma.

NO

Make sure to check the compatible USB device


and the supported MP3/WMA music file requirement.
Refer to the owners manual.

NO

The volume level LEDs around the master volume


will be turned on more and more
while turning it clockwise for the volume up.

YES

Is USB displayed on VFD?

YES

Does the unit display SELECTED on VFD


when a USB is inserted into the USB port?

YES

Does the customer use the supported


mp3 or WMA music files on the disc?

YES
When the unit searches music files in a USB,
are the following messages displayed on VFD?
SELECTED
TRACKING # and TIME

YES
After selecting a track number using the SCAN button,
press PLAY button and turn the master volume
clockwise for the volume up.

YES
Are the sound spectrum level
on the left and right side of the front panel
being changed up and down
according to the sound input gain?

NO

The sound spectrum level will be turned on/off


repeatedly at regular intervals. A speaker cable
might be short-circuited with the chassis ground.
Be careful not to be shorted each other.

YES
Are the speaker cables connected correctly
between the speaker terminals on the unit
and the speakers?

NO

YES
3-9

Make sure to connect the cables


to each specified connector tightly on the unit.

TRAINING MASTER
YES

The sound is output from the speakers.

NO

Sound OK

8. NO POWER
Is the power cord plugged
into a electrical outlet?

NO

Make sure to plug the power cord of the unit


into a electrical outlet.

YES

Does the Standby LED light


in red color?

NO

If the customer can not see the red light


on the front panel, the SMPS might have any problem.
Please solve the problem
referring to the service manual.

YES
Is the Standby LED turned off
after pressing the Power button
on the remote control?

NO

Replace the batteries with new ones


if the remote control doesnt work.

NO

The SMPS might be not able to supply the power


to drive the VFD.
Refer to the service manual to fix it.

YES
Are the messages displayed
in the following order on VFD?
HELLOW
VOLUME 15
FUNCTION

YES

Is there any sound


from the speakers each input function?

NO

YES

Power & Sound OK

3-10

Make sure to connect speaker cables.

ONE POINT REPAIR GUIDE


1. NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
1-1. FUSE & BRIDGE DIODE
1-1-1. Solution
Please check and replace F901, BD901, TH901, TH903 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the bridge diode DB901 is short-circuit by over current with a digital multi meter.
3) Check if the NTC thermistor TH901 and TH902 is normal or open.

1-1-3. Service hint (Any picture / Remark)

< F901 >


If F901 is not short-circuit,
replace it with a same
specifications one.

< BD901 >


If BD901 is short-circuit,
replace it with a new one.

3-11

< TH901, TH903 >


If TH901 or TH902 is open,
replace it with a new one.

ONE POINT REPAIR GUIDE


NO POWER
If the unit doesnt work by no power problem, repair the set according to the following
guide.
1-2. D951, ZD951
1-2-1. Solution
Please check and replace D951, ZD951 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check the Anode-Cathod Voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
If it doesnt have any voltage, its destroyed. Replace it with a new one.
2) Check if ZD951 is short-circuit.
If it is short-circuit, and then replace it with a new one.

1-2-3. Service hint (Any picture / Remark)

< SMPS schematic diagram >


3-12

ONE POINT REPAIR GUIDE


2. NO BOOTING WHEN POWER ON THE SET
The set doesnt work when press the power button on the front board or the remote
control.
2-1. FLASH MEMORY
2-1-1. Solution
Please check and replace IC101 on MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check the 3.7VA to CN102, CN103, and CN104 in standby mode.
If there is no 3.7 VA, check the SMPS.
2) Check 5.6 V, 12 VA, FL+, FL- and 32 V when power on the set.
- If the set doesnt work regardless of what the KEY1 changes high to low while pressing the power
button. X100 and X101 work normally but, if you can not power on the set, replace the IC101 with a new
one on the main board.

2-1-3. Service hint (Any picture / Remark)

w~ yj{ys
OyX[`P

rl X
OX[P
 XWW
O`UZ_ZWtoP

 XWX
OZYU^]_roP

< Signal check point >

3-13

ONE POINT REPAIR GUIDE


3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.
3-1. VFD
3-1-1. Solution
Please check and replace DIG301 on FRONT board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if 32 V, FL+ and FL- are output from SMPS to VFD via the MAIN board.
2) Check if the IC101 outputs VFD_RST, VFD_CLK, VFD_STB, and VFD_STB to the FRONT board.
3) Check if the VFD grid current amplifier circuit (Q301, Q303, Q304) on the FRONT board.
Check the drive signal to the transistors base.
If the control signals from VFD (TP302, TP303, TP304) isnt output, replace VFD with a new one.
If the transistor doesnt work, replace it.

3-1-3. Service hint (Any picture / Remark)

kpnZWXG} mk

{wZWYSG
{wZWZSG
{wZW[

yZY^O{wZW[P
xZWXGl
xZWX

xZWZ

G
ZW} T

xZW[

jGGSGGGGG
GU
jGGGGU

< Waveform of the grid current driver >

3-14

ONE POINT REPAIR GUIDE


4. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
SPINDLE MOTOR among them.
4-1. SPinDLE MOTOR
4-1-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from Pin16 of IC407.
If no signal, check 3.3V(RF) and X402.
2) Check the SP- & SP+ from IC408 to CN405 for driving SPinDLE motor. It is about 3.6 Vp-p.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the sPindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

4-1-3. Service hint (Any picture / Remark)

G
ZU]} T

zwR
YGGju[W\

zwT Gju[W\
zwRGGju[W\

zwT
XGGju[W\

< Waveform of SP- & SP+


for driving SPinDLE motor >

< Signal check point >

3-15

pj[W_

ONE POINT REPAIR GUIDE


NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
SLED MOTOR among them.
4-2. SLED MOTOR
4-2-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from Pin15 of IC407.
If no signal, check 3.3V(RF) and X402.
2) Check the SLED+ & SLED-from IC408 to CN405 for driving SPinDLE motor. It is about 2.9 Vp-p.
If no signal, check +1.8V and +5V for IC408.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the sled motor is sort-circuit or has any trouble, it can not move the pickup module.
Please check the function after changing another MD.

4-2-3. Service hint (Any picture / Remark)

hG
YU`} T

zsR
[GGju[W\
zsT
Gju[W\
zwT
Gju[W\
zsRGGju[W\
zwRGGju[W\

zsT
ZGGju[W\
< Waveform of SLED- & SLED+
for driving SLED motor >

< Signal check point >

3-16

pj[W_

ONE POINT REPAIR GUIDE


NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
TRAY MOTOR among them.
4-3. TRAY MOTOR
4-3-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) Check TUR+ & TUR-signals from Pin56 & 57 of IC501 to IC406.
If no signal, check +5 V to IC406.
2) Check TUR_M+ & TUR_M- from IC406 to CN405 for driving TRAY motor. It is about 3.8 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not rotate the tray.
Please check the function after changing another MD.

4-3-3. Service hint (Any picture / Remark)

hG
ZU_} T

{|ytT
_GGju[W\

{|ytRGGju[W\
{|ytT Gju[W\

{|ytR
^GGju[W\
< Waveform of TUR_M
for driving TRAY motor >

< Signal check point >

3-17

pj[W_

ONE POINT REPAIR GUIDE


NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the servo motors in MD dont work. This step is for checking the
TRAY OPEN/CLOSE MOTOR among them.
4-4. TRAY OPEN / CLOSE MOTOR
4-4-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-4-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from Pin104 & 105 of IC501 to IC408.
If no signal, check +1.8 V & + 5 V to IC408.
2) Check LOAD from IC406 to CN405 for driving the tray open / close motor. It is about 3.85 Vp-p.
If no signal, check +5 V to IC406. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN405 and MD.
4) Check the MD.
If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

4-4-3. Service hint (Any picture / Remark)

ju[W\
hG
ZU_\} T

svR
XZGGju[W\
tv{vwlu
^GGpj[W_
tv{jsvzl

tv{vwlu
tv{jsvzl
svT Gju[W[
svRGGju[W[

]GGpj[W_
svT
XYGGju[W\

< Waveform
for driving TRAY open / close motor >

< Signal check point >

3-18

pj[W_

ONE POINT REPAIR GUIDE


NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER TRACKING ACTUATOR.
4-5. LASER TRACKING ACTUATOR
4-5-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-5-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from Pin14 of IC407.
If no signal, check 3.3 V(RF) and X402.
2) Check T- & T+ from IC408 to CN404 for driving the tracking actuator.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN404 and MD.
4) Check the MD.
If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

4-5-3. Service hint (Any picture / Remark)

ju[W[

{R
ZGGju[W[
{T Gju[W[
{RGGju[W[

{T
YGGju[W[

< Waveform of T
for driving TRACKING actuator >

< Signal check point >

3-19

ONE POINT REPAIR GUIDE


NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data
from a CD disc if the pickup module in MD doesnt work. This step is for checking the
LASER FOCUSING ACTUATOR.
4-6. LASER FOCUSING ACTUATOR
4-6-1. Solution
Please check and replace IC407, IC408 on MAIN board.

4-6-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FOD signal from Pin13 of IC407.
If no signal, check 3.3 V(RF) and X402.
2) Check F- & F+ from IC408 to CN404 for driving the focusing actuator.
If no signal, check +1.8 V and +5 V for IC408.
3) Check if the FFC cable is solidly connected between CN404 and MD.
4) Check the MD.
If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

4-6-3. Service hint (Any picture / Remark)

{T

ju[W[

mR
[GGju[W[
mRGGju[W[
mT Gju[W[

mT
XGGju[W[

< Waveform of TR
for driving FOCUSING actuator >

< Signal check point >

3-20

ONE POINT REPAIR GUIDE


5. NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.
5-1. IN THE CD FUNCTION
5-1-1. Solution
Please check and replace IC501, IC602, IC801 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC407 to IC501.
If no signal, check if the RF & servo signals from MD is entered to IC407.
Refer to the No operation of MD guide on Item 4.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- DAC_BCK: IC501_87Pin --> IC507_16Pin --> IC602_4Pin
- DAC_LRCK : IC501_88Pin --> IC507_5Pin --> IC602_4Pin (44.1 kHz)
- DAC_DATA : IC501_83Pin --> R817 next to IC01 --> IC602_6/9Pin
- DAC_MCLK : IC501_86Pin --> R818 next to IC801
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if Digital audio AMP block on Item 5-2 is normal.

5-1-3. Service hint (Any picture / Remark)


{T

IC407
BU9543KV

IC501
MLC9800
BEAT_DATA

DAC_BCK
DAC_LRCK

IC602
PS9850
PWM

AMP IC
TAS5631

DAC_MCLK

khjtjsrGOX]U`ZtoP
khjijrGOXU[toP
khjkh{h
khjsyjrGO[[UXroP

IC801
FS502B
BEAT BOX

< Waveform of I2S audio interface signals >

< I2S Signal Flow >

3-21

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according
to the following guide.
5-2. BY DIGITAL AUDIO AMP DAMAGE (IN ALL FUNCTIONS)
5-2-1. Solution
Please check and replace IC701, IC702, IC703 on MAIN board.

5-2-2. How to troubleshoot (Countermeasure)


1) Check FL, FR, RL, RR, SW1, & SW2 signals from IC602 to IC701, 702 & 703 each input
function.
If no signal, check if I2S audio signals are entered to IC602.
Refer to I2S audio signal interface on Item 5-1.
2) Check PVDD_48V.
If 48 V is abnormal, check the SMPS.
3) Check +12 for driving the gate of AMP IC.
a. All the powers are normal, but if +12 V is low, there is possible for AMP IC to be damaged.
b. Remove a ferrite bead among FB703, FB707 and FB713 one by one.
When removed a ferrite bead, if +12 V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between SPK+ & GND and SPK- & GND.
a. If the impedance is 0 , the IC must be damaged.
b. After removing the heat sink, replace it with a new one.
Comments !!
If a AMP IC among three is damaged, AMP_PDN to R103 changes HIGH to LOW at regular intervals.
The sound is not output by AMP power down function.

5-2-3. Service hint (Any picture / Remark)


yXWZOhtwwkuP
khjkh{h

pj^WX

pj^WY

pj^WZ

ilhk

< Signal check point >

3-22

pjXWX

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the USB FUNCTION, repair the set according to the following guide.
5-3. IN THE USB FUNCTION
5-3-1. Solution
Please check and replace IC501, IC504 on MAIN board & IC3U01 on USB board.

5-3-2. How to troubleshoot (Countermeasure)


1) Check +5VU to USB board.
If the USB LEDs are turned on, the voltage is okay, if so not, check +5.6 V to Pin8 of CN602.
2) Check USB D from main board to USB board.
a. Check USB_HUB_DN/DP signals to IC501(Pin116, 117)
b. Check USB1/2_DN/DP signals from IC504 to CN602 (Pin10, 11, 13, & 14)
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
3) Check if Digital audio AMP block on item 5-2 is normal.

5-3-3. Service hint (Any picture / Remark)

{T

IC504
USB2512B
DAC_MCLK

USB
Board

USB

ADC_DATA
DAC_BCK
DAC_LRCK

IC501
MLC9800
DAC_DATA

USB_D

IC602
PS9850
PWM

AMP IC
TAS5631

DAC_MCLK

kT GXWGGju]WY

IC801
FS502B BEAT_DATA
BEAT BOX

kRGGGXXGGju]WY

< Waveform of USB D signal >

< USB function signal flow >

3-23

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the AUX FUNCTION, repair the set according to the following guide.
5-4. IN THE AUX FUNCTION
5-4-1. Solution
Please check and replace IC202 on MAIN board.

5-4-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC202 (Pin7, 8).
2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If AMP is damaged, replace it with a new one.

5-4-3. Service hint (Any picture / Remark)


{T

IC202
CS5346
DAC_MCLK

AUX

h| yGGyYWZ

h| sGGyYWY

ADC_DATA

IC501
MLC9800
DAC_DATA

AUX_L/R

hkjtjsrGGyYYX
DAC_BCK
DAC_LRCK

IC602
PS9850
PWM

AMP IC
TAS5631

DAC_MCLK

pjYWY
hkjkh{hGGGyYX\

IC801
FS502B BEAT_DATA
BEAT BOX

hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`

< AUX function signal flow >

< Signal check point >

3-24

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the IPOD FUNCTION, repair the set according to the following guide.
5-5. IN THE IPOD FUNCTION
5-5-1. Solution
Please check and replace IC201, IC202, IC203 on MAIN board.

5-5-2. How to troubleshoot (Countermeasure)


1) Check USB VBUS_+5V to Pin3 of CN201 after inserting the iPod to IPOD Docking System.
If no power, check if IPOD_P_CTRL to Pin3 of IC203 change Low to High.
2) Check if IPOD Audio L/R signals are entered from Pin11 & 12 of CN201 to Pin10 & 6 of IC201.
3) Check if the IPOD Audio L/R that some noise is removed to IC201 are output from Pin1 & 5 of IC201.
If no signal, replace the IC with a new one.
4) Check IPOD_L/R signals from 1 & 5 of IC201 to IC202(Pin26, 27).
5) Check if ADC_BCK, ADC_LRCK & DAC_MCLK are entered from IC501 to IC202.
6) Check if ADC_DATA is entered from IC202 to IC501.
If there is no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
7) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
8) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If an AMP is damaged, replace it with a new one

5-5-3. Service hint (Any picture / Remark)


{T

IC202
CS5346
DAC_MCLK

IPOD_L/R

hkjtjsrGGyYYX

ADC_DATA

IC501
MLC9800
DAC_DATA

iPod

DAC_BCK
DAC_LRCK

IC602
PS9850
PWM

pjYWY

AMP IC
TAS5631

hkjsy
GyYX`

DAC_MCLK

IC801
FS502B BEAT_DATA
BEAT BOX

pwvksGGyYY]X

< iPod function signal flow >

< Signal check point >

3-25

hkjijrGGyY

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the PORT. IN FUNCTION, repair the set according to the
following guide.
5-6. IN THE PORT. IN FUNCTION
5-6-1. Solution
Please check and replace IC202 on MAIN board.

5-6-2. How to troubleshoot (Countermeasure)


1)
2)
3)
4)
5)

Check PT_L/R signal from Main board to USB board.


Check if PT_LR is entered from Pin1 & 3 of CN3U01 to Pin1 & 3 to CN502.
Check POT_L/R signals to IC202(Pin21, 22).
Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
6) Check the following I2S signal flow from IC501 to IC602. (Refer to Item 5-1.)
If there is any trouble, check the power for each IC. The power is normal but , if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
7) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If AMP is damaged, replace it with a new one

5-6-3. Service hint (Any picture / Remark)


{T

IC202
CS5346
DAC_MCLK

USB
Board

POT. IN

h| sGGyYWY

ADC_DATA

IC501
MLC9800
DAC_DATA

POT_L/R

hkjtjsrGGyYYX
DAC_BCK
DAC_LRCK

IC602
PS9850
PWM

AMP IC
TAS5631

w{sGGYX
w{yGGYY

DAC_MCLK

pjYWY
hkjkh{hGGGyYX\

IC801
FS502B BEAT_DATA
BEAT BOX

hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`

< PORT. IN function signal flow >

< Signal check point >

3-26

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the TUNER FUNCTION, repair the set according to the
following guide.
5-7. IN THE TUNER FUNCTION
5-7-1. Solution
Please check and replace IC202, TU101 on MAIN board.

5-7-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from Pin1 & 3 of T1U01 to IC202(Pin23, 24).
If no signals, Check +3.3 V for Tuner power.
Check if the Tuner control signals (CLK, DAT, CE, RST, GPO2) are entered from IC101 to TU101.
If it doesnt work, replace TUNER with a new one.
2) Check if ADC_BCK, ADC_LRCK, & DAC_MCLK are entered from IC501 to IC202.
3) Check if ADC_DATA is entered from IC202 to IC501.
If no signal, check +5 V & +3.3 V(ADC) for IC202. If is NG, replace it a new one.
4) Check the following I2S audio signal flow from IC501 to IC602. (Refer to Item 5-1.)
If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform to
the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If AMP is damaged, replace it with a new one.

5-7-3. Service hint (Any picture / Remark)


{T

IC202
CS5346
DAC_MCLK

TUNER

h| sGGyYWY

ADC_DATA

IC501
MLC9800
DAC_DATA

TUNER_L/R

DAC_BCK
DAC_LRCK

{|ulysG
GYZ

IC602
PS9850
PWM

AMP IC
TAS5631

DAC_MCLK

{|ulyyG
GY[

hkjtjsrGGyYYX
pjYWY

hkjkh{hGGGyYX\

IC801
FS502B BEAT_DATA
BEAT BOX

hkjijrGGyYX]
kRGGGXXGGju]WY
hkjsyjrGGyYX`

< TUNER function signal flow >

< Signal check point >

3-27

ONE POINT REPAIR GUIDE


NO SOUND
There is no sound output in the MIC IN FUNCTION, repair the set according to the
following guide.
5-8. IN THE MIC IN FUNCTION
5-8-1. Solution
Please check and replace IC603, IC605 on MAIN board.

5-8-2. How to troubleshoot (Countermeasure)


1) Check MIC_SIG signal to Pin 27 of CN104.
If no signal, Check the signal to Pin 3 of CN301 on the FRONT board.
Check if the signal is entered from Pin3 of CN301 to MAIN board.
2) Check if MIC_SIG is entered from Pin27 of CN104 to Pin3 to IC605 (MIC AMP).
3) Check if the amplified signal is entered from Pin4 of IC605.
If no signal output, check +12 V for IC605, replace IC605 with a new one if it has a problem.
4) Check if MIC_BCK & MIC_LRCK is entered from IC507 to IC603 and DAC_MLCK from IC501 to IC603.
Check if MIC_DATA is entered from Pin 9 of IC603I to Pin 7 of IC602.
If no signal, check +5 V & +3.3 V for IC603. If it is abnormal, change replace it a new one.
6) Check the following I2S signal flow from IC603 to IC602.
If there is any trouble, check the power for each IC. If the signals are abnormal, replace it a new one.
7) Check if the digital audio AMP block is okay. Refer to Digital Audio AMP guide on Item 5-2.
If AMP is damaged, replace it with a new one.

5-8-3. Service hint (Any picture / Remark)

IC603
AK5358
DAC_MCLK

MIG_SIG

MIC
Board

MIC IN
tpjzpnGGGXMYG

MIC_DATA

IC501
MLC9800
DAC_DATA

IC605
S4308

DAC_BCK
DAC_LRCK

hkjtjsrGGy]_Y

IC602
PS9850
PWM

AMP IC
TAS5631

DAC_MCLK

zkv|{X
Gy][\

IC801
FS502B BEAT_DATA
BEAT BOX

tpjijrGGy][Z

tpjsyjrGGy][[

< MIC IN function signal flow >

< Signal check point >

3-28

ELECTRICAL TROUBLESHOOTING GUIDE


1. POWER SUPPLY ON SMPS BOARD
No output 3.7 / 5.6 VA

F901 normal?

NO

Replace F901 (same fuse).

YES
BD901 normal?

NO

Replace BD901.

YES
D904 normal?

NO

Replace D904.

YES
IC934 normal?

NO

Replace IC934.

YES
D933, D937 normal?

NO

Replace D933, D937.

YES
Power line of MAIN PCB is short.

3-29

ELECTRICAL TROUBLESHOOTING GUIDE

No output 12 V

F901 normal?

NO

Replace F901 (same fuse).

YES
BD901 normal?

NO

Replace BD901.

YES
D904 normal?

NO

Replace D904.

YES
D934, D935 normal?

NO

Replace D934, D935.

YES
IC931 normal?

NO

Replace IC931.

YES
Power Line of Main PCB is short.

3-30

ELECTRICAL TROUBLESHOOTING GUIDE

No output FL+/FL-

P-CTRL OK?

NO

Check 3.3 V Output & P-CTRL.

YES
D931, D932
OK?

NO

Replace D931, D932.

YES
ZD931 OK?

NO

Replace ZD931.

YES
FR931 short?

NO

Replace FR931.

YES
Check soldering of PN901.

3-31

ELECTRICAL TROUBLESHOOTING GUIDE

No AMP Output

Is the
VCC supplied to
IC911 Pin7?

NO

YES

P-CTRL OK?

YES

NO

Replace ZD912, ZD913.

YES
D951, D952
OK ?

Check 3.3V & P-CTRL.

YES
Q901,D904
OK?

ZD912, ZD913
OK ?

NO

NO

Replace D951, D952.

YES
Check soldering of CN902.

3-32

NO

Replace D914/ Q900/ PC901.

ELECTRICAL TROUBLESHOOTING GUIDE


2. SYSTEM PART
Power on.

HELO
Display on FLD
OK?

NO

CN301
cable connection
OK?

NO

Check FFC cable (Pin29).

YES

YES

CN301
Pin27, 28, 29 power
OK?

NO

Check SMPS board.

YES
CN301
Pin20, 21, 22 data signal
OK?

NO

Check MAIN board.

YES

Volume LED
(LD302~LD322)
Turn on?

NO

Q301, 303, 304


grid voltage OK?

NO

CN301 Pin18
+12 V OK?

NO

Replace DIG301.

Check SMPS board.

YES

YES

CN301 Pin7, 9, 12
I2C data OK?

NO

Check MAIN board.

YES
Replace LED
(LD302 ~ LD322).

When turn
the volume, count is
change?

YES
FRONT board OK.

NO

CN301 Pin13, 14
signal OK?

YES
Check MAIN board.

3-33

NO

Check FFC cable.

ELECTRICAL TROUBLESHOOTING GUIDE


3. NO AUDIO PART
CD FUNCTION

Can
disc insert?

NO

YES

LOAD +- ok ?

NO

Is motor_open/ close OK?


(IC408 Pin9,10)

YES

YES

Check IC301.

Is motor impedance
about 12 ?

NO

Check Loading motor.

Check IC408.

NO
Disc reading OK?

NO

OPU driving
(Focusing & Tracking) OK?

NO

Focusing/
Tracking/ Sled Signal
OK?

YES

YES
Check OPU.
(Pick-up module)

IC501
Pin100,101,102 I2S input
signal OK?

NO

PD(CN404 Pin5)
about 180 mV?

YES
IC407
Pin34,35,36 I2S output
signal OK?

NO

YES

IC501
Pin100,101,102 I2S input
signal OK?

IC407
RF & Servo signal
OK?

YES

NO

Check IC501.

YES
A

3-34

NO

Check FFC cable


to CN404, CN405.

ELECTRICAL TROUBLESHOOTING GUIDE

USB play

IC501
Pin116,117 USB_D output
signal OK?

NO

Check IC501.

YES
When insert
USB,IC502 Pin1,2,3,4 USB_D
signal OK?

IC3U01
USB power +5 V
OK?

NO

NO

YES

YES

AUX

IC202
Pin7,8 AUX input signal
OK?

NO

Check audio cable.

YES
IC202
Pin42,43,44 I2S input signal
OK?

NO

Check IC501.

YES
IC202
Pin41 ADC data output signal
OK?

NO

Replace IC202.

YES
A

3-35

Replace IC3U01.

ELECTRICAL TROUBLESHOOTING GUIDE

POT. IN

IC202
Pin21,22 POT. IN input signal
OK?

NO

Check USB board.

YES
IC202
Pin42,43,44 I2S input signal
OK?

NO

Check IC501.

YES
IC202
Pin41 ADC data output signal
OK?

NO

Replace IC202.

YES
A

iPod

IC202
Pin25,26 iPod input signal
OK?

NO

YES

YES

IC202
Pin42,43,44 I2S input signal
OK?

IC203
Pin4 USB_VBUS 5 V
OK?

NO

Check IC501.

YES
IC202
Pin41 ADC data output
signal OK?

NO

Replace IC202.

YES
A

3-36

NO

Check USB_VBUS of IC203.

ELECTRICAL TROUBLESHOOTING GUIDE

TUNER

IC202
Pin21,22 TUNER_L/R input
signal OK?

NO

YES

YES

IC202
Pin42,43,44 I2S input
signal OK?

TU101
TUNER_L/R output
signal OK?

NO

Check IC501.

YES
IC202
Pin41 ADC data output
signal OK?

NO

Replace IC202.

YES
A

3-37

NO

Check +3.3 V of TU101.

ELECTRICAL TROUBLESHOOTING GUIDE

IC501
Pin83,87,88 I2S data output
signal OK?

NO

Replace IC501.

YES
IC507
Pin2,17 DAC_BCK/LRCK input
signal OK?

NO

Check IC507.

YES
IC507
Pin7,14 BEAT_LRCK/BCK output
signal OK?

NO

Replace IC507.

YES
IC501
Pin83 BEAT_DAC_DATA output
signal OK?

NO

Check IC501.

YES
IC501
Pin83 BEAT_DAC_DATA output
signal OK?

NO

Check IC501.

YES
IC801
I2S input signal
OK?

NO

Check IC501.

YES
IC801
BEAT_DATA output signal
OK?

NO

Check IC801.

YES
B

3-38

ELECTRICAL TROUBLESHOOTING GUIDE


4. DIGITAL AUDIO AMP CHECK
B

IC602
I2S input signal
OK?

NO

Check IC801 & IC501.

YES
IC602
PWM data output signal
OK?

NO

Replace IC602.

YES

IC701
FL/FR input signal
OK?

YES

IC702
SW1/SW2 input signal
OK?

NO

Check IC602.

+12 VA, +48 V


Power voltage OK?

NO

YES

IC703
RL/RR input signal
OK?

NO

YES

Check IC602.

Check SMPS.

YES

IC701
SPK_FL/FR output
OK?

YES

NO

Replace IC701.

Check L701, L702, L704, L705.

YES

IC702
SPK_SW output
OK?

YES

NO

Replace IC702.

Check L708, L709, L710.

YES
Check speaker cable connection.

OK

3-39

IC703
SPK_RL/RR output
OK?

NO

YES

Replace IC703.

Check L711, L714, L715, L717.

YES

WAVEFORMS
1. WAVEFORM OF SP- & SP+ FOR
DRIVING SPINDLE MOTOR

2. WAVEFORM OF SL- / SL+ FOR


DRIVING SLED MOTOR

zwT

zsT

zsR

zwR

3. WAVEFORM OF TUR_M+ & TUR_MFOR DRIVING TRAY MOTOR

4. WAVEFORM OF LO- & LO+ FOR DRIVING PICKUP MODULE UP/DOWN MOTOR

svT

t v{jsvzl
{|yt R

svR

ZUY}

t v{vwlu
{|yt T

3-40

5. WAVEFORM OF RF SERVO

6. WAVEFORM OF I2S SIGNAL TO


BEAT BOX IC (IC801)

ilh{kh{h

ilh{ijr

khjt jsr

ilh{syjr

7. WAVEFORM OF BEAT BOX IC'S


POWER SEQUENCE

8. WAVEFORM OF VFD GRID CURRENT DRIVER

joXayZY^O{wZW[P
joYaxZWXGl

ZUZ}Oilh{P

w~yj{ys

ilh{w~y

3-41

9. WAVEFORM OF USB_D

kT

kR

3-42

670'4

.+0'176

WIRING DIAGRAM

+0

(.

4.

59

59

(4

44

%0

16P

%0

%0

/&59+6%*

18P

%0

/&2+%-72

/&/'%*#

#WFKQ

/#+02%$
%0

%0

%0

+21&+2*10'

14P

15P

%0

15P

25P

%07

10P

%0

29P

%0

%0

%0

%08

75$2%$

(41062%$
3-43

5/252%$
3-44

BLOCK DIAGRAMS

1. OVERALL BLOCK DIAGRAM


A,B,C,D,E,F

kljrGG
tljohupzt

IC502 SDRAM

IC501
MLC9800
MCS LOGIC

TUR

IPOD_PCTRL/RX/TX/DET/READAY
IPO L/R

ADC_EDID_PWM_DATA/CLK
DAC_MCLK

DRM_WEN/CAS/RAS/SEL/CLK/CKE

IC200
CS5346

ADC_DATA

M00_15/A00_16

DAC_BCK/LRCK

SF_DI/DO

IC503 FLASH

REMOCON/KEY/

VFD
DIG301

VFD_STB/CLK/DO/RST

IC101
MICOM
LC87F085

IC801
FS503B
LBT_RX/TX/RST
BEAT BOX

LBT_DATA

FR

LBT_BCK /LBT_LRCK

IC602
PS9850
PWM

SPEANA

AUDIO
OUT

IC501
S4308

POT. IN

AUX_L/R

AUX

MIC_SIG

IC603
AK5358

AUDIO OUT_L/R

DRV603
3-45

TU101
TUNER

AMP_OTW/SD/CLIP/READY
AMP_PDN

RL
RR
SW1

MIC

POT_L/R

TUNER_SCLK/SDIO/RST/GPIO2/SEN

FL
CLK/DATA

IC251
NJM2794

TUNER_L/R

SF_CS/SCK
MICOM_CS/DO/DI/
CLK/MAIN_RESET

IC100
EEPROM

IPO
AUDIO L/R

IC504
CP for
IPOD

CP_RESET/SCL/SDA

MOT_MUTE/CLOSE/OPEN

IC406
S8082

USB_Ds

USB_RESET/SCL/SDA

OPEN/CLOSE/LIMIT/UPDN/D_SENSE
TUR_Ms

pwvk
k

USB HUB
USB2512B

LBT_CLK

LOADs

SPDO/SLDO/FOD/TRD

LBT_DATA

SPINs

USB2
iPod

CD_MCK/BCK
/LRCK/DATA

IC408
S3053
Motor
Drive

SLEDs

CD_R/W

mV{y

SUBSYQ;

CD_RST

P/UP

BUSY; CD_16M

LD

CD_DIN_DOUT

PD

USB1

IC407
BU9543KV
RF+ SERVO DSP

3-46

SDOUT1

SW2

IC701
AMP IC
TAS5631

F/L

IC702
AMP IC
TAS5631

R/L

IC702
AMP IC
TAS5631

SW1

F/R

R/R

SW2

300Wx2

150Wx2

300Wx2

2. SMPS BLOCK DIAGRAM


ZY
} mk

MAIN
TRANS

STR-A6252 for
Main Power

} rr

XY}
vw htwVmhu

Rectifier Circuit
(Bridge,
CAPACITOR)

pw vkGVG|ziGVGtwlnVGkjkj
\U]}

} mk
[U\}
|Tj

ZU^}h

w Tj{ys
Filter
Section
(Varistor,
Resistor,
Line Filter
Thermistor)

Snubber
FL
FR

[_}
AMP Power &

AC

UC3844 for
Main Power

Digital
Power
AMP

TRANS
FET

MAIN
&
AMP

SW
C
SL
SR

3-47

3-48

ms ORVTP

3. POWER BLOCK DIAGRAM

SMPS

IC605
MIC AMP
S4308

IC201
IPOD AMP
NJM2794

SPEANA
Q601

IC701/702/703
POW AMP
TAS5631

+12V

IC101
U_COM

IC103
PWR SENS
DIG301
VFD

IC102
RESET
KIA7027

IC603
ADC(MIC)
AK5358A

IC505
278P33
IC203
IPOD PWR
LM39102D

TU101
TUNER
YST996

IC602
PWM
PS9850

RMC301
REMOCON

IC507
74AHC244
IC506
CP2.0B

D302

IC401
TJ3965D

WOOFER
EXTENDERx2

+1.8V

Q405

+3.3V
IC5058
TJ3965D

IC407
RF
BU9543KV

+3.3V(CD)
+3.3V(CD)

Q406

VCC33
+3.3V(RF)
+5V

IC3U01
USB PWR
LM39102D

+48V

IC503
FLASH
MX25L8005

IC502
SDRAM
EM638165

D301

IC601
LDO
TJ3965D

FL

FAN
Q701

IC501
MCS
MLC9800

D102
D104
D101

+5.6V

VOLUME LED
9EA

VCC12

12VA

IC100
EEPROM
24CS16
+3.7VA

FRONT LED
9EA x 2

IC509
KIA1112F

+3.3V(USB)

IC604
DRV603
ADC
IC202
CS5346

DIG301
IC701/702/703
AUDIO AMP
TAS5631

+3.3V(ADC)

+3.3V(BEAT)

IC408
MOTOR
AM3053S

IC806
74AHC244

IC406
MOTOR
S8082

IC807
74AHC244

IC504
USB HUB
USB2512A
IC801
BEAT BOX
FS-503B

VCC12A

IC803
BOOT
FLASH 16MB
IC805
BEAT SOURCE
FLASH 32MB

3-49

3-50

IC802
TJ3965D

CIRCUIT DIAGRAMS

1. SMPS CIRCUIT DIAGRAM


IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL

12

COMPONENTS ARE SHADED ON THE SCHEMATIC


FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.

NOTE :
1. Shaded( ) parts are critical for safety.
Replace only with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.

11

10

Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.

CAUTION:
Danger if fuse is incorrectly replaced.
Replace only with the type identical to fuse rating
and(or) model name described in main label.

SMPS
EBY32630703 Rev 3.1
2010.11.09
D

3-51

3-52

2. MICOM CIRCUIT DIAGRAM


12

11

10

1
-COM
EBY60990001(#1) Rev 7.4
2011.05.12
A

3-53

3-54

3. PWM CIRCUIT DIAGRAM


12

11

10

3-55

3-56

PWM
EBY60990001(#2) Rev 7.4
2011.05.12
S
T

4. AMP CIRCUIT DIAGRAM


12

11

10

1
AMP
EBY60990001(#3) Rev 7.4
2011.05.12
A

3-57

3-58

5. DSP CIRCUIT DIAGRAM


12

11

10

1
DSP
EBY60990001(#4) Rev 7.4
2011.05.12
A

3-59

3-60

6. RF SERVO CIRCUIT DIAGRAM


12

11

10

1
RF SERVO
EBY60990001(#5) Rev 7.4
2011.05.12
A

3-61

3-62

7. ADC CIRCUIT DIAGRAM


12

11

10

1
ADC
EBY60990001(#6) Rev 7.4
2011.05.12
A

3-63

3-64

8. BEAT BOX CIRCUIT DIAGRAM


12

11

10

1
BEAT BOX
EBY60990001(#7) Rev 7.4
2011.05.12
A

3-65

3-66

9. VFD CIRCUIT DIAGRAM


12

11

10

1
VFD
EBY61172601 Rev 2.1
2011.01.25
A

3-67

3-68

10. VOLUME CIRCUIT DIAGRAM


12

11

10

3-69

3-70

VOLUME
EBY61172701 Rev 2.1
2011.01.25
T

11. USB CIRCUIT DIAGRAM


12

11

10

1
USB
EBY61172801 Rev 2.3
2011.01.25
A

3-71

3-72

12. IPOD CIRCUIT DIAGRAM


12

11

10

1
IPOD
EBY60990101 Rev 3.2
2010.11.09
A

3-73

3-74

13. MIC CIRCUIT DIAGRAM (OPTIONAL PART)


12

11

10

1
MIC
EBY60990701 Rev 3.2
2010.11.09
A

3-75

3-76

CIRCUIT VOLTAGE CHART


1. HOW TO CHECK THE VOLTAGE

Turn the SMPS board over with cable connected


and check the voltage.

2. MAJOR ICs
No.

Location /
Description

IC501
MLC9800

No.

Location /
Description

Supply Voltage
Pin No.

Source

IC701
TAS5631

PVDD_X

48V

25~52.5V

47.7V

GVDD_X

12V

10.8~13.2V

11.91V

VDD

12V

10.8~13.2V

11.91V

IC502
EM638165TS-6G

VDD,VDDQ

3.3V

3.0~3.6V

3.27V

10

IC503
M25L1605D2I-12G

VDD

3.3V

4.6V MAX

3.27V

11

IC507
TC74VHC244FT

VCC

3.3V

2.0~5.5V

3.27V

12

IC506
CP Chip

VCC

3.3V

7.0V MAX

3.27V

13

IC504
USB2512A

VDD33

3.3V

3.0~3.6V

3.26V

14

IC505
278R33

VOUT

3.3V

3.28V

VDD

3.3V

2.7~3.6V

3.27V

1.5V

1.4~1.65V

1.58V

IC408
S3053

VCC1, VCC2

5V

4.3~13.2V

5.10V

IC406
S8082

SVCC, PVCC

5V

4.3~13.2V

5.10V

VA

5V

4.75~5.25V

5.11V

Source

Spec / Rating

Measured voltage

15

IC407
BU9543KV

13,47,94-VDD12

1.2V

1.08~1.32V

1.18V

16

30,51,84,113-IOVDD33

3.3V

3.0~3.6V

3.26V

17

120-PLL1VDD12

1.2V

1.08~1.32V

1.18V

124-PLL2VDD12

1.2V

1.08~1.32V

1.18V

122-PLL3VDD12

1.2V

1.08~1.32V

1.18V

115-USBVDD33

3.3V

3.0~3.6V

3.26V

14,48,95-VSS12

3.3V

3.0~3.6V

3.26V

3,52,85,109,114-IOVSS33

1.2V

1.08~1.32V

1.18V

119-PLL1VSS12

3.3V

3.0~3.6V

3.26V

123-PLL2VSS12

1.2V

1.08~1.32V

1.18V

121-PLL3VSS12

1.2V

1.08~1.32V

1.18V

3-AVSS33

3.3V

3.0~3.6V

3.26V

3.3V

3.0~3.6V

3.26V

Measured voltage

VCORE

Supply Voltage
Pin No.

118- USBVSS33

Spec / Rating

VD

3.3V

3.13~3.47V

3.27V

VLS

3.3V

3.13~3.47V

3.27V

VLC

3.3V

3.13~3.47V

3.27V

VOUT

5V

5.12V

IC201
NJM2794RB2

VCC

12V

4.3~13V

11.93V

21

IC204
LM39102D

VOUT

5V

5.13V

22

IC801
FS-503B

VDDK

1.2V

1.4V MAX

1.19V

VDDE

3.3V

4.0V MAX

3.27V

VDD

3.3V

4.6V MAX

3.27V

18

IC202
CS5346

19

IC203
LM39102D

20

IC101
LC87F085NC8A

VDD1,VDD2,
VDD3,VDD4

3.3V

2.8~5.5V

3.37V

23

IC803
M25L1605D2I-12G

IC100
S-24CS16

VCC

3.3V

2.7~5.5V

3.37V

24

IC806
TC74VHC244FT

VCC

3.3V

2.0~5.5V

3.27V

VDD_IO

3.3V

2.97~3.63V

3.31V

VDD_CORE

1.2V

1.08~1.32V

1.25V

25

IC807
M25L1605D2I-12G

VDD

3.3V

4.6V MAX

3.27V

VDD_VIN1

3.3V

2.20~3.30V

3.30V

26

VCC

5V

2.0~5.5V

5.12V

VDD_VIN2

3.3V

2.20~3.30V

3.30V

IC807
TC74VHC244FT

VDD_A

1.2V

1.08~1.32

1.25V

27

IC807
KIA1112F

VOUT

1.2V

1.19V

VA

5V

6.0V MAX

5.11V

VD

3.3V

4.6V MAX

3.31V

28

IC301
BU2090

VDD

3.3V

7.0V MAX

3.66V

IC602
PS9850

IC603
AK5358

IC605
S4308

VCC

12V

4.5~12V

11.25V

29

IC302
BU2090

VDD

3.3V

7.0V MAX

3.66V

IC604
DRV603

VDD

5V

3~5.5V

5.1V

30

IC3U01
LM3912D

VOUT

5V

5.11V

3-77

3-78

3. CAPACITORS ON MAIN BOARD

4. CAPACITORS ON SMPS BOARD

No.

Location

Value Capacitor (uF)

Voltage Spec.

Measured voltage

01

C111

47uF

16V

3.37V

02

C145

2.2uF

16V

03

C124

1000uF

04

C109

05

100V-10%

240V/50Hz+10%

Measured voltage

Measured voltage

122.3V

190V

315V

123.9V

180.7V

450V

245.9V

370.1V

47uF

50V

18.47V

18.59V

C914

47uF

50V

12.68V

13.8V

C908

47uF

50V

15.34V

15.33V

07

C931

330uF

16V

4.81V

4.8V

08

C932

100uF

50V

31.96V

31.98V

09

C933

1000uF

16V

5.75V

5.75V

10

C935

1000uF

25V

12.63V

12.62V

11

C942

100uF

16V

11.99V

11.98V

12

C953

2200uF

80V

47.9V

48.1V

No.

Location

Value Capacitor
(uF)

Voltage Spec.

3.37V

01

C903

1000uF

315V

6.3V

3.38V

02

C904

1000uF

1000uF

6.3V

3.38V

03

C905

47uF

C808

47uF

16V

1.19V

04

C912

06

C529

100uF

16V

3.30V

07

C530

470uF

16V

5.66V

05

08

C531

470uF

16V

5.65V

06

09

C533

470uF

16V

3.28V

10

C706

10uF

16V

11.92V

11

C746

10u

16V

11.92V

12

C786

10uF

16V

11.92V

13

C713

470uF

100V

47.7V

14

C734

470uF

100V

47.7V

15

C753

470uF

100V

47.7V

16

C774

470uF

100V

47.7V

17

C793

470uF

100V

47.7V

18

C784

470uF

100V

47.7V

19

C527

47uF

16V

1.19V

20

C550

47uF

16V

1.19V

21

C570

10uF

16V

3.27V

22

C525

47uF

16V

3.27V

23

C482

100uF

16V

1.65V

24

C462

47uF

16V

3.27V

25

C467

3.3uF

50V

1.65V

26

C492

47uF

16V

3.27V

27

C405

470u

16V

1.57V

28

C4H6

100uF

6.3V

1.57V

29

C406

100uF

6.3V

3.27V

30

C485

220uF

16V

5.11V

31

C221

100uF

16V

3.28V

32

C235

10uF

16V

5.7V

33

C231

47uF

16V

5.1V

34

C221

100uF

16V

5.1V

35

C210

10uF

16V

2.55V

36

C660

47uF

16V

3.31V

37

C657

47uF

16V

5.12V

38

C655

10uF

16V

2.56V

39

C681

1uF

50V

.3V

40

C679

100uF

16V

11.25V

41

C676

22uF

16V

1.96V

42

C122

100uF

16V

3.31V

43

C620

100uF

6.3V

1.25V

44

C621

1000uF

6.3V

3.30V

45

C682

1000uF

6.3V

3.30V

46

C601

100uF

16V

3.31V

47

C3U25

100uF

16V

5.1V

3-79

3-80

PRINTED CIRCUIT BOARD DIAGRAMS


1. MAIN P.C.BOARD
(TOP VIEW)

3-81

3-82

MAIN P.C.BOARD
(BOTTOM VIEW)

3-83

3-84

2. SMPS P.C.BOARD
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

Rev 4.1

3-85

3-86

3. VFD P.C.BOARD
(BOTTOM VIEW)

EAX64004201 Rev 2.3

3-87

3-88

4. VOLUME P.C.BOARD

3-89

3-90

5. USB P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

6. IPOD P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

7. MIC P.C.BOARD (OPTIONAL PART)

3-91

3-92

MEMO

MEMO

3-93

3-94

You might also like