Milk Handling and Hygiene
Milk Handling and Hygiene
Milk Handling and Hygiene
Hygienic milk
handling, processing
and marketing
Training guide for trainers of small-scale milk
traders in Eastern Africa
Lusato R. Kurwijila
IMPROVE
THE
QUALITY
OF
YOUR
MILK
AND
PLEASE
YOUR
CUSTOMERS
Volume 2
Lusato R. Kurwijila
Lusato R. Kurwijila
February 2006
Association for Strengthening Agricultural Research in Eastern and Central Africa (ASARECA),
2006.
All rights reserved. Parts of this document may be reproduced for non-commercial use without
express permission from the author, provided that acknowledgement is given to ASARECA.
Written by
Lilian Ohayo
Printing
Correct citation: Kurwijila, L.R. 2006. Hygienic milk handling, processing and marketing: training
guide for trainers of small-scale milk traders in Eastern Africa. ILRI (International Livestock Research
Institute), Nairobi, Kenya.
Table of contents
ACKNOWLEDGEMENT
iii
1. INTRODUCTION
2.8 REPORTING
10
10
2.9.1
Course unit
10
2.9.2
Session
10
2.9.3
11
2.9.4
11
2.9.5
Session content
11
2.9.6
Training methods
11
2.9.7
Training materials
11
2.9.8
11
2.9.9
Pre-evaluation
11
2.9.10
12
13
14
17
20
23
26
30
APPENDIX 1:
SAMPLE PRE-EVALUATION QUESTIONNAIRE
32
APPENDIX 2:
SAMPLE POST-EVALUATION QUESTIONNAIRE
34
ii
Acknowledgement
This training manual is a result of lessons learnt during two collaborative projects.
The first, funded by the UK Department for International Development (DFID),
studied informal dairy markets in Kenya, Tanzania and Ghana and involved the
International Livestock Research Institute (ILRI), the Kenya Agricultural Research
Institute (KARI) and Sokoine University of Agriculture. The other was between
ILRI and the Eastern and Central Africa Programme for Agricultural Policy
Analysis (ECAPAPA). Between 2002 and 2005, ECAPAPA embarked on a twophase programme titled Rationalisation and harmonisation of policies and standards
in the dairy industry in Eastern Africa. The first phase dealt with harmonisation and
rationalisation of standards of milk and dairy products in Eastern Africa. The second
phase addressed the issue of training of informal milk traders for certification so that
they can begin to participate in dairy markets in a manner that is acceptable to dairy
industry regulatory authorities, by observing quality and safety aspects of traded
milk and dairy products. Under this programme ECAPAPA brought together dairy
industry experts from Kenya, Tanzania, Uganda and Rwanda to develop a training
programme that would enhance the competence of informal milk traders in hygienic
milk handling, marketing and small-scale processing so as to ensure that consumers
are supplied with nutritious and safe milk and dairy products at all times.
The contributions of the following national resource persons are highly
acknowledged: Dr Philip Cherono (Kenya Dairy Board), Mr Isha Muzira (Dairy
Development Authority, Uganda), Mr Obed Ndankuu (Tanzania Dairy Board) and
Dr Michel Ngarambe (Ministry of Agriculture, Rwanda). Dr Amos Omore and Ms
Tezira Lore of ILRI performed their task of coordinating the work of the national
resource persons with much diligence thus enabling this work to be completed on
time.
We hope that this manual, set in two volumes, will provide a useful tool for training
and certification of informal milk traders by national dairy industry regulatory
authorities in the wider East and Central Africa region. It may be translated into
local languages where appropriate.
iii
iv
CHAPTER
Introduction
In most countries in sub-Saharan Africa, smallholder dairy farmers, milk producers,
milk traders and processors account for more than 80% of the production, marketing
and value addition in the dairy industry. However, government policies have tended
to discourage informal market players in favour of centralised, medium- and largescale milk processing. Recent research in Kenya, Tanzania and Ghana by ILRI and
national partners has shown that informal markets provide high prices to producers
while delivering milk at prices that are affordable even to poor consumers. Contrary
to perceived public health concerns, the marketing of raw milk does not pose public
health risks as most consumers boil milk before drinking it.
Assessment of the quality of traded milk and milk products has shown that value
addition through small-scale processing is important for income generation and
reduction of post-harvest losses. Lack of training contributes to poor hygiene and
low microbial quality of raw milk and processed dairy products. Stakeholders and
regulatory authorities in Kenya, Tanzania and Ghana have indicated the need to
improve milk handling and processing through training of various cadres of milk
traders, producer groups, transporters, milk bar operators and small-scale processors
in order to meet quality and regulatory requirements.
In Kenya, a training module for informal milk traders titled Improve the quality of
your milk and please your customers has been developed and tested by ILRI, the Kenya
Dairy Board and the UN Food and Agriculture Organisation (FAO). Similar modules
are being developed for milk producer groups, transporters, milk bar operators
and regulatory authorities. Diploma and graduate dairy/food technologists with
adequate skills in participatory training and adult learning techniques can deliver
such training modules. However, in many countries most public advisory service
providers and private business development service (BDS) providers for small-scale
dairy industry operatives are not specialised dairy/food technologists.
In the past, Training of Trainers courses in dairy technology have been conducted
by the International Livestock Centre for Africa (ILCA) at Debre Zeit Station in
Ethiopia, FAO Regional Dairy Training Team (FAO-RDDT) at the Dairy Training
Institute in Naivasha, Kenya and more recently by the FAO Post-harvest Losses
Project at the ILRI Debre Zeit Station. Participants at these courses were mainly
diploma holders and university graduates in the fields of general agriculture, animal
science and veterinary medicine. The need to develop minimum competencies for
training in dairy technology for agricultural extension officers and service providers
in medium and small enterprises (MSEs) who do not have specialist dairy training
cannot be overemphasized. A large pool of competent trainers and advisors in
grassroots dairy technology education for farmers, traders and small-scale milk
processors will be required in the years to come in order to transform and integrate
the large informal sector into a regulated one while enhancing the important role
played by small-scale operators in contributing to household incomes and nutrition
of the poor, and the economy as a whole.
This generic guide has been designed to impart dairy advisory service providers
and trainers with the necessary competence to train and advise:
In order to be able to deliver on the above core competencies, trainers need to know
and understand aspects of:
The generic guide is prepared in two volumes. Volume 1 covers the subject content
required to impart the necessary basic knowledge and understanding of dairy
hygiene and milk quality control, and how best to deliver it taking into account
the conditions under which small-scale farmer groups, milk traders and small-scale
processors operate. A three- to four-week long Training of Trainers course may
be designed to develop the above-listed competencies of trainers and advisors to
enable them master the requisite subjects contained in Volume 1.
This guide (Volume 2) is designed for trainers of small-scale dairy farm workers,
transporters, traders and processors. The guide will assist trainers to plan, organise
and deliver effective short courses of up to three weeks duration. This will be
particularly useful to trainers and BDS providers who do not have diploma- or
degree-level training in dairy technology and are not professional trainers. For
purposes of this guide, the term milk traders refers to itinerant milk traders, milk
transporters, milk bar operators and retailers while the term processors refers to
small-scale milk processors.
CHAPTER
Train dairy chain operators on milk quality control and hygienic handling to
enable them attain minimum levels of competence to handle milk safely
Apply for a milk traders license and pay any necessary fees to the regulatory
authority
Conduct their businesses within the norms accepted and approved by the
regulatory authority
Monitor the accredited BDS providers to ensure they comply with the approved
competence level for trainers
Monitor certified milk traders to ensure they comply with approved minimum
standards for hygienic milk handling
2.1
Most dairy training institutes and agricultural universities in the eastern Africa
region offer short courses and outreach training programmes designed to improve
competency of farmers. A few also have training programmes for milk traders and
processors. Established dairy education and training institutions as well as BDS
providers need to make their short course training programmes known so that
prospective individuals, farmer groups, traders and partners who support them in
capacity building can easily access these tailor-made courses.
2.2
Training fees should be worked out carefully, taking into account tuition fees and
direct trainee costs such as accommodation, meals and off-pocket allowances
where applicable.
Resource persons should be informed well in advance so that they can plan
accordingly.
All audio-visual equipment and materials required for the programme should
be tested and prepared well in advance.
All financial matters (income and expenditure) should be handled by the finance
department of the training institute or BDS organisation, in accordance with
standing regulations and procedures.
All detailed course materials (notes, session guides, etc.) should be prepared
before the course starts. Each participant is to be provided with the relevant
course guide, training programme and other training materials (pens, note
books, etc.).
2.3
Course curriculum
Course curricula should be developed for each cadre of dairy market operatives
and according to need. Within the envisaged ECAPAPA training and certification
programme, dairy experts in Eastern Africa have developed generic curricula for
1-2 day training as follows:
Module 1:
Module 2:
Module 3:
Module 4:
Module 5:
Module 6:
These generic modules have been designed to impart dairy chain operatives with
the minimum competences required to handle milk hygienically and safely. The
modules have been approved by dairy regulatory authorities for certification of
informal milk traders who successfully undertake the prescribed training and follow
the approved code of hygienic practices. The modules may be adapted to suit the
2.4
The class-room should be booked well in advance and ready at least two days
before the training is due to start.
Confirm that the trainers are adequately prepared with respect to the subjects to
be presented, time schedules, audio-visual and other equipment needed during
their presentations.
As far as possible, all the participants should report to the training venue on
the evening prior to the start of the programme.
Reference material and stationery for participants should be ready before the
session starts.
2.5
Training sessions
The facilitator should then explain the topic, session objectives, and importance
of the subject as it relates to the participants and their respective businesses,
and facilitate the session using participatory approaches.
Enough time should be given to the participants to clear any doubts by asking
questions. Key issues should be recorded on flip charts/white board.
Summarise each session with a focus on issues and problems raised by the
participants during discussions. Re-emphasise the importance of the main
message of the session.
After the first day of training, begin each new session with a quick review of
the previous days session(s).
2.6
Trainees should be monitored for their participation and interest shown during the
training sessions. At the end of the course a one-hour test should be given covering
vital aspects of the course content. A post-training evaluation should also be carried
out at the end of the course to assess the extent to which the participants have
achieved the objectives of the training programme. To this end, each participant
should complete a post-training evaluation form, a sample of which is indicated in
Appendix 2. The feedback from participants should be reviewed by the training
team and any modifications can be considered for future training programmes.
2.7
Packing down
As soon the training is over, all the teaching aids should be deposited with the store
keeper.
2.8
Reporting
When the programme is over, a detailed report should be prepared and submitted to
the head of the training institute or BDS organisation. The report should include:
Statement of expenditure
2.9
In preparing for delivery of different sessions of the module, the following aspects
should be followed:
2.9.1
Course unit
This is a subunit of the course module which addresses a specific topic and may
last for one or more sessions (lectures, periods, etc.)
2.9.2
Session
10
2.9.3
Start the session by explaining the course unit being addressed, its purpose and
objectives and how it will be organized. Present the course outline and how the
learning impact will be assessed, i.e. whether there will be tests, quizzes, practical
sessions etc.
2.9.4
Describe the session objectives by explaining the knowledge and skills that the
participants are expected to gain by the end of the session and how these will
contribute to their competence in hygienic milk handling and marketing.
2.9.6
Training methods
The training methods should include adult learning and training techniques such
as discussions, pair-and-share, role play, demonstrations and practical exercises
with emphasis on participatory approaches.
2.9.7
Training materials
Make sure that overhead transparencies, flip charts, handouts, dairy manuals and
video equipment are prepared beforehand.
2.9.8
Each theory session should last 30 to 45 minutes while practical sessions should be
1 to 3 hours long.
2.9.9
Pre-evaluation
Conduct a pre-evaluation for the course on the first day to find out what participants
know and do not know, their expectations, etc. Refer to Appendix 1 for a sample
pre-evaluation form.
11
As the course will have a lot of practical exercises, ensure that materials required
such as milk, reagents etc. are ordered/prepared one day before the practical.
Go through your lecture materials beforehand and note the areas of emphasis
for maximum learning impact.
12
CHAPTER
Farm-level workers
Milk transporters
The five modules are designed to impart minimum levels of competences required
to handle milk hygienically so as to provide assurance of quality and safety of milk
and milk products. An additional module, titled Fundamentals of marketing and dairy
business management, has been developed for all cadres of dairy operatives. Though
the content of this particular module is not necessary for imparting minimum
competence in hygienic milk handling, the knowledge conveyed will help smallscale dairy business operatives to carry out their business activities profitably.
In the rest of this chapter, the individual training modules are described in detail.
13
3.1
Farm-level workers
Farm-level workers are responsible for caring for milking cows, milking them and
handling of the milk on the farm. They may own the animals or may be employed
as labourers. Currently in Tanzania, Kenya and Uganda, aspiring farmers under
heifer-in-trust (HIT) schemes receive two-weeks training in dairy husbandry at
farmers training centres. No such training is offered to traditional cattle keepers.
The objective of these training programmes is to develop necessary knowledge
and skills in dairy farming. Farmers who attend such courses do not receive any
certification. For purposes of enhancing milk quality, training should be targeted
at those who handle cows and milk on the farm rather than targeting owners per
se. From the hygiene and public health point of view, farm-level workers need the
following minimum competences:
Feed dairy animals adequately with the right type of feeds at the right time
To become competent in the above, farm-level workers need to master the following
subject content:
Attributes of good quality milk and factors affecting milk quality and safety
14
Table 1 indicates the curriculum that may be used to design and deliver the module
on hygienic milk production and handling for farm-level workers.
15
Target
Group
Course Title
Farm-level
workers
(milkers,
handlers)
Hygienic milk
production
Residential/on-site/outreach
Milk production
Subunits
Objectives
(Competency
sought)
Course content
Duration
Theory
1. Hygienic
milk production
2. Milk
handling
Factors influencing
milk quality
Feeding
Animal health
Milking practices
45 min
Hygienic milking
45 min
Award
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
End of course
theoretical
written or oral
test
Pass or
fail
End of course
practical test
2 hours
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
Hands-on milking practice
Types of milk
handling & storage
equipment
Cleaning and
sanitation agents
3. Basic
milk quality
tests
Evaluation
Practical
1 hour
Training
method/materials
1 hour
2 hours
Lecture
Discussion
Demonstration
Hands-on testing
5 hr
End of course
theoretical/oral
5 hr
practical (1 hour)
test
Note: After completing the 2-3 day outreach training in milking and milk hygiene and passing a practical evaluation, farm-level milkers
and handlers will be issued with a certificate of competence by the BDS provider. In the interests of public health, employers of farmlevel workers should require them to undergo such training.
16
3.2
There is no pre-requisite level of formal education necessary to enter into the milk
trade. However, since milk collection centres bulk large volumes of milk from many
individual milk producers, the quality of milk is likely to vary widely. Hence, the
operation of milk collection centreswhether or not they are equipped with cooling
facilitiesrequires special skills in distinguishing between poor and good quality
milk, maintaining the quality of the milk until delivery and keeping accurate
records of milk suppliers. Milk collection centre (MCC) operators should be able to
demonstrate competence in hygienic milk handling and ensure milk safety.
Therefore the MCC operators should be able to:
Factors affecting milk quality and how to maintain quality during milking,
storage and transportation
Techniques for carrying out basic milk quality tests and milk sampling
17
18
Table 2: Training curriculum and minimum competencies for milk collection centre operators
Target Group
Course Title
Milk collection
centre operators
Hygienic milk
collection and
testing
Residential/on-site/outreach
Milk production
Subunits
Objectives
(Competency
sought)
Course content
Training
method/materials
Evaluation
Award
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
End of course
theoretical
written or oral
test
Pass or
fail
Duration
Theory
1. Hygienic
milk production
2. Hygienic
milk handling
Milk collection
centre operators knowledgeable and
skilled in
hygienic milk
production
Milk collection
centre operators knowledgeable and
skilled in
hygienic milk
handling
Factors influencing
milk quality
Feeding
Animal health
Milking practices
1 hour
45 min
Hygienic milking
45 min
Practical
End of course
practical test
2 hours
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
Types of milk
handling & storage
equipment
Cleaning and
sanitation agents
Cleaning & sanitation of equipment
3. Basic milk
quality control
and testing
Milk collection
centre operators knowledgeable and
skilled in milk
quality control
and testing
4. Milk quality
grading and
payment
systems
Milk collection
centre operators knowledgeable and
skilled in milk
payment systems
- Resazurin test
- Butterfat test
- Weighing and
recording
- Grading and
payment
1 hour
1 hour
3 hours
Lecture
Discussion
Demonstration
Hands-on testing
3 hours
Lecture
Discussion
Demonstration
Overhead projector
Flip chart
Chalkboard
Felt pens
9 hr
End of course
theoretical/oral
1 hour
6.5 hr
practical (1 hour)
test
Note: After completing 1-2 days training in hygienic milk handling and passing both theoretical and hands-on evaluation, MCC operators
will be issued with a certificate of competency by the BDS provider. Trained MCC operators will also be expected to use approved milk
containers. The certification and use of approved containers will be pre-requisites for licensing. Such certification should be mandatory
for MCC operators.
19
3.3
Milk transporters
Maintain the good quality of the milk while it is delivered to the milk collection
centre or processing factory
Factors affecting milk quality and how to maintain the good quality of milk
during transportation
20
The knowledge and skills may be imparted in a 1-2 day residential or outreach
training programme, whose curriculum is outlined in Table 3.
21
Target Group
Course Title
Milk transporters
On-site
Milk production
Subunits
Objectives
(Competency sought)
Course content
Duration
1. Hygienic milk
production
Milk transporters
knowledgeable and
on factors influencing
quality of milk at
farm level
Factors influencing
milk quality
- Feeding
- Animal health
- Milking practices
1 hour
45 min
Hygienic milking
45 min
Theory
2. Hygienic milk
handling
Milk transporters
knowledgeable and
skilled in hygienic
milk handling
Training method/
materials
Evaluation
Award
Lectures
Discussions
Questions &
answers
Participatory adult
learning techniques
End of course
theoretical
written or oral
test
Pass or fail
Practical
End of course
practical test
2 hours
Factors contributing
to milk spoilage
Discussions
Questions &
answers
Participatory adult
learning techniques
Types of milk
handling & storage
equipment
Cleaning and sanitation agents
Cleaning & sanitation of equipment
3. Milk quality
control and
testing
Milk transporters
knowledgeable and
skilled in milk quality
control and testing
4. Hygienic milk
storage, preservation and transportation
Milk transporters
knowledgeable on
various hygienic milk
storage, preservation
and transportation
methods
Appropriate milk
storage vessels
1 hour
3 hours
Lecture
Discussion
Demonstration
Hands-on testing
Discussion
Demonstration
Overhead projector
Flip chart
Chalkboard
Felt pens
Appropriate milk
transportation
equipment
Cleaning and sanitation of milk transportation equipment
Appropriate milk
preservation methods
5. Maintenance of
milk handling and
cooling equipment
Milk transporters
knowledgeable on
maintenance of milk
coolers, milk handling
equipment and
transportation carriers
Maintenance of
milk coolers
Discussion
Demonstration
Overhead projector
Flip chart
Chalkboard
Felt pens
Characteristics and
maintenance of milk
cans and bulk tanks
Importance of
carrier maintenance
Legal requirements
for milk transportation vessels and
carriers
9.5 hr
10 hr
End of course
Note: After completing 1-2 days training in hygienic milk handling and passing both theoretical and hands-on evaluation, milk
transporters will be issued with a certificate of competency by the BDS provider. Trained transporters will also be expected to
use approved milk containers. The certification and use of approved containers will be pre-requisites for licensing. The training
may be spread over one to two weeks, divided into 2-3 hour sessions/units per day, to fit in with the transporters daily work
schedules. Milk carrier operators should attend the course for purposes of licensing.
22
3.4
Itinerant milk traders (also called vendors or hawkers) collect small quantities of
milk (up to 6080 litres) from individual farmers and mainly use bicycles to transport
raw milk for sale. Often, the milk is transported without prior refrigeration. Milk is
sold either to milk collection centres or door-to-door in urban centres. Adulteration
of milk with water is a major problem among some itinerant milk traders. Recent
studies in some regions of Eastern Africa report that as much as 30 to 60% of milk
sold by itinerant traders is adulterated with water, though the practice varies
depending on the season. The widespread use of non-foodgrade plastic containers,
which are difficult to clean, is another factor that compounds the problem of low
hygienic quality of informally traded milk in the region. Studies in Kenya show that
if informal milk traders are trained and use hygienic metal containers, the quality
of the raw milk they sell can improve significantly. In Uganda, concerted efforts by
the dairy regulatory authority with co-operation from the milk traders themselves
have led to a near elimination of plastic containers and a significant improvement
in the quality of raw milk sold by small-scale traders. In order for milk traders to
improve the quality of milk they handle, they should be able to:
Observe the legal regulations regarding hygienic handling of milk including use
of appropriate equipment, and absence of added water and antibiotic residues
in milk
23
Knowledge on the above subjects can be imparted in a 1-2 day residential or outreach
training programme, whose curriculum is shown in Table 4.
24
Table 4: Training curriculum and minimum competencies for small-scale milk traders
Target Group
Course Title
Small-scale
milk traders
Hygienic milk
trading
On-site
Milk production
Subunits
Objectives
(Competency
sought)
Course content
Duration
1. Hygienic
milk production
Small-scale
milk traders
knowledgeable
and skilled on
factors influencing quality
of milk at farm
level
Factors influencing
milk quality
- Feeding
- Animal health
- Milking practices
1 hour
45 min
Hygienic milking
45 min
Theory
2. Hygienic
milk handling
Small-scale
milk traders
knowledgeable
and skilled in
hygienic milk
handling
Training method/
materials
Evaluation
Award
Lectures
Discussions
Questions & answers
Participatory adult
learning techniques
End of course
theoretical
written or oral
test
Pass or
fail
Practical
End of course
practical test
2 hours
Lectures
Discussions
Questions & answers
Participatory adult
learning techniques
Types of milk
handling & storage
equipment
Cleaning and
sanitation agents
Cleaning & sanitation of equipment
3. Milk quality
control and
testing
Small-scale
milk traders
knowledgeable
and skilled in
milk quality
control and
testing
4. Hygienic
milk storage,
preservation
and
transportation
Small-scale
milk traders
knowledgeable
on various
hygienic milk
storage, preservation and
transportation
methods
Appropriate milk
storage vessels
1 hour
1 hour
3 hours
Appropriate milk
transportation
equipment
Cleaning and
sanitationof milk
transportation
equipment
2 hours
Appropriate milk
preservation methods
2 hours
7 hr
10 hr
Lecture
Discussion
Demonstration
Hands-on testing
Lecture
Discussion
Demonstration
Overhead projector
Flip chart
Chalkboard
Felt pens
End of course
Note: After completing 1-2 days training in hygienic milk handling and passing both theoretical and hands-on evaluation,
milk traders will be issued with a certificate of competency by the BDS provider. Trained traders will be expected to use
approved milk containers. The certification and use of approved containers will be pre-requisites for licensing. The training
may be spread over one to two weeks, divided into 23 hour sessions/units per day, to fit in with the traders daily work
schedules.
25
3.5
Many farmer groups have started small-scale processing in order to add value to
raw milk and thus earn more from the milk they produce. Successful informal milk
traders are also gradually becoming small-scale processors. New entrants into the
arena of milk processing need hands-on training to enable them acquire the basic
knowledge and skills that will enable them transform milk into nutritious and
safe products. The small-scale dairy processor should demonstrate competence in
Good Manufacturing Practice (GMP) and manufacture wholesome and safe dairy
products.
Small-scale dairy processors should therefore be able to:
Carry out basic quality tests on raw milk and processed dairy products
Produce wholesome and safe dairy products that meet set standards for quality
and safety
Factors that influence the quality and safety of milk and dairy products
26
These topics can be covered in a 1-2 day residential or outreach training programme,
which may be tailored for specific processed dairy products. Table 5 shows the
training curriculum that may be used for this purpose.
27
Table 5: Training curriculum and minimum competencies for small-scale milk processors
Target Group
Course Title
Small-scale
milk processors
On-site
Milk production
Subunits
Objectives
(Competency
sought)
Course content
1. Hygienic
milk production
Small-scale milk
processors knowledgeable and on
factors influencing
quality of milk at
farm level
Factors influencing
milk quality
- Feeding
- Animal health
- Milking practices
1 hour
45 min
Hygienic milking
45 min
Duration
Theory
2. Hygienic
milk handling
Small-scale milk
processors knowledgeable and
skilled in hygienic
milk handling
Evaluation
Award
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
End of
course theoretical written or oral
test
Pass or
fail
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
End of
course theoretical written or oral
test
End of
course theoretical written or oral
test
End of course
practical test
Pass or
fail
End of
course theoretical written or oral
test
End of course
practical test
Pass or
fail
End of
course theoretical written or oral
test
End of course
practical test
Pass or
fail
Practical
End of
course practical test
2 hours
Factors contributing
to milk spoilage
Types of milk handling & storage
equipment
Cleaning and sanitation agents
Cleaning & sanitation of equipment
Training
method/materials
Pass or
fail
End of
course practical test
1 hour
3. Milk quality
control and
testing
Small-scale milk
processors knowledgeable and
skilled in milk
quality control and
testing
1 hour
3 hours
Lecture
Discussion
Demonstration
Hands-on testing
4. Milk quality
grading and
payment systems
Small-scale milk
processors knowledgeable and
skilled in milk
quality grading and
payment
- Resazurin test
- Methylene blue dye
reduction test
- Butterfat test
1 hour
3 hours
Lecture
Discussion
Demonstration
Hands-on testing
5. Hygienic
milk storage,
preservation
and transportation
Small-scale milk
processors knowledgeable on various hygienic milk
storage, preservation and transportation methods
Appropriate milk
storage vessels
Lecture
Discussion
Demonstration
Overhead projector
Flip chart
Chalkboard
Felt pens
Appropriate milk
transportation
equipment
Cleaning and sanitation of milk handling and processing
equipment
Appropriate milk
preservation methods
28
Subunits
Objectives
(Competency
sought)
Course content
6. Maintenance of milk
handling and
cooling equipment
Small-scale milk
processors
knowledgeable
on maintenance
of milk coolers,
milk handling
equipment,
transportation
carriers and
processing
equipment
Maintenance of
milk coolers
Duration
Theory
Training method/
materials
Evaluation
Award
Practical
Characteristics and
maintenance of
milk handling/
processing equipment
Importance of
milk carrier maintenance
Legal requirements
for milk transportation vessels and
carriers
Small-scale milk
processors
knowledgeable
and skilled in
environmental
sanitation and
dairy waste
management
Types of dairy
waste
Lectures
Discussions
Dairy effluent
disposal systems,
recycling and
utilisation
Municipal regulations on food
industry waste
management
8. Code of
hygienic practices
9. Hygienic
processing of
dairy products
Small-scale milk
processors
knowledgeable
about code of
hygienic practices and Good
Manufacturing
Practices
(GMP)
Dairy premises,
siting and location
Small-scale milk
processors
knowledgeable
on hygienic
production of
specific dairy
products
Lecture
Discussion
4 hours
13 hr
End of course
Note: Training of dairy processing personnel should be a pre-requisite for licensing. For supervisors, certificate- or diploma-level
training in dairy processing is essential. Dairy processors should employ only those operational personnel who have successfully
undertaken basic training that is specific to the dairy products they are employed to process. This would lead to certification as
a competent butter maker, cheese maker, milk processor, ice cream maker, etc. As an example, refer to the 5-day DTI Naivasha
training modules on cheese, butter and cultured milk products. Products such as cheese may require longer residential training
(up to 4 weeks) coupled with industrial attachments (1-2 months) leading to the qualification of certified cheese maker.
29
3.6
Dairy farmers, milk traders, transporters and processors need to carry out their
activities in a business-wise manner. To do so, they need to be equipped with basic
business management and planning skills. Short of that, their businesses may not
be profitable. A generic dairy business module will serve the needs of all dairy
operators who need to have the following competencies:
Customer care
To develop the competencies listed above, dairy operators need to master the
following subjects:
Marketing fundamentals
Table 6 presents a 2-3 day training module that can impart the required competencies
for basic small-scale dairy business management.
30
Table 6: Training curriculum on dairy business management for small-scale dairy farmers,
traders, transporters and processors
Target Group
Course Title
Fundamentals of
marketing and dairy
business management
Residential/on-site/
outreach
Subunits
Objectives
(Competency
sought)
Course content
Duration
Training
method/materials
Evaluation
Award
1. Feasibility
study
Dairy operators
knowledgeable on
fundamentals of
feasibility study
preparation
Types of businesses
(sole proprietor,
cooperative society,
partnership, limited
company)
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
End of
course theoretical written or oral
test
Pass or
fail
Theory
1 hour
Practical
Dairy operators
knowledgeable on
fundamentals of
business plan
preparation
Basic elements of a
business plan
End of
course practical test
Lectures
Discussions
Questions &
answers
Participatory
adult learning
techniques
Organisational plan
Management plan
Financial plan
3. Distribution
and retailing of
dairy
products
Dairy operators
knowledgeable on
costing and pricing, distribution
and retailing of
dairy products
1 hour
Lecture
Discussion
Demonstration
4. Record
keeping
Dairy operators
knowledgeable and
skilled in record
keeping and credit
management
Types of records:
- Farm records
- MCC records
- Milk transporter
records
- Milk trader records
- Milk processor
records
- Milk distributor/
retailer records
2 hours
Lecture
Discussion
Demonstration
Overhead projector
Flip chart
Chalk board
Felt pens
etc.
Credit management
1 hour
9.5 hr
31
End of course
theoretical (1
hour) and practical
(1 hour) test
Name of institution
Name of course
Dates of training course
Dear participant,
Welcome to the course on QUALITY ASSURANCE IN MILK COLLECTION. In order to enable us to serve
you better we would like to get some background information about each participant. This is necessary
to enable us fine tune our training to meet your needs and those of the group as a whole. Please take a
few minutes to fill in your answers to the questions below. The purpose of this questionnaire is to learn
more about your experiences, skills and interests in the dairy enterprise activities.
Name:
Name of your business:
Type of business (Circle or tick the appropriate answer):
Own
Family enterprise
Private firm
Government Institution
Other
Critical
b.
Very important
c.
Important
d.
Marginal
e.
Not at all
2. Have you previously participated in other training programmes designed to improve your skills?
(Circle or tick the appropriate answer)
Yes
No
32
b.
What skills from the courses have you used in your business?
c.
d.
What skills from the courses have you not used in your business?
3. Please list what you feel are the most important elements in good and successful training (list no
more than five).
4. Do you believe that this training can be used to improve your:
a.
Physical skills?
b.
Intellectual skills?
c.
Attitudes?
33
Name of institution
Name of course
Dates of training course
Dear course participant:
Having attended the training course in .., please take a few minutes to
complete this form:
Name:
Name of business:
Type of business (Circle or tick the appropriate answer):
Own
Family enterprise
Private firm
Government Institution
Other
34
35
IMPROVE
THE
QUALITY
OF
YOUR
MILK
AND
PLEASE
YOUR
CUSTOMERS
IMPROVE
THE
QUALITY
OF
YOUR
MILK
AND
PLEASE
YOUR
CUSTOMERS
IMPROVE
THE
QUALITY
OF
YOUR
MILK
AND
PLEASE
YOUR
CUSTOMERS