Prestige Engineering L.L.C: Welding Procedure Specification (WPS)
Prestige Engineering L.L.C: Welding Procedure Specification (WPS)
Prestige Engineering L.L.C: Welding Procedure Specification (WPS)
C
Industrial Area No: 10, Sharjah-United Arab Emirates
Tel No.: +97165349951, Fax: +97165349952
WELDING PROCEDURE SPECIFICATION ( WPS )
( Section IX, ASME Boiler & Pressure Vessel Code.)
WPS No.
PEL-WPS-13
Rev. No.
Date
: 11/25/2010
PEL-PQR-23
Rev. No.
Date
: 11/25/2010
GTAW+SMAW
Type
Welding Process(es
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
Retainers
:None
Root spacing
As perConstruction Drawing
Root Face
BASE METALS ( QW 403 )
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
Specification and type/grade or UNS Number
----
: ----
:All Thickness
:Yes
No
Other
FILLER METALS ( QW 404 )
Process
GTAW
SMAW
5.9
5.4
ER 316L
E 316L-16
F-No.
A-No.
2.5, 3.2 mm
Bare-Solid
NA
Groove
8 mm
20 mm
Fillet
ALL
ALL
NA
NA
Flux Type
NA
NA
NA
NA
NA
NA
Recrushed Slag
NA
NA
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA
ESAB(316L-16)
Consumable Insert
NA
NA
NA
NA
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Preheat Temp. ( Min. ) C
Ambient
Shielding GTAW
180C
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 316L
ER 316L
ER 316L
E 316L-16
1-n
SMAW
E 316L-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )
None
NA
NA
Others
TECHNIQUE ( QW 410 )
String or Weave Bead
Both
6-16 mm ID
Oscilation
NA
NA
Multiple / Single
Peening
No
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
NA
Manual to Automatic
No
NA
Others
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
AI
E ENGINEERING L.L.C
AW
11/25/2010
11/25/2010
Manual
E ENGINEERING L.L.C
E ENGINEERING L.L.C
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
E ENGINEERING L.L.C
AI
PEL-WPS-13
Rev. No.
Date
: 8/25/2014
PEL-PQR-23
Rev. No.
Date
: 11/25/2010
GTAW+SMAW
Type
Welding Process(es
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
Retainers
:None
Root spacing
As perConstruction Drawing
Root Face
BASE METALS ( QW 403 )
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
Specification and type/grade or UNS Number
----
: ----
:All Thickness
:Yes
No
Other
FILLER METALS ( QW 404 )
Process
GTAW
SMAW
5.9
5.4
ER 316L
E 316L-16
F-No.
A-No.
2.5, 3.2 mm
Bare-Solid
NA
Groove
8 mm
12 mm
Fillet
ALL
ALL
NA
NA
Flux Type
NA
NA
NA
NA
NA
NA
Recrushed Slag
NA
NA
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA
ESAB(316L-16)
Consumable Insert
NA
NA
NA
NA
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Preheat Temp. ( Min. ) C
Ambient
Shielding GTAW
180C
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 316L
ER 316L
ER 316L
E 316L-16
1-n
SMAW
E 316L-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )
None
NA
NA
Others
TECHNIQUE ( QW 410 )
String or Weave Bead
Both
Oscilation
NA
NA
Multiple / Single
Peening
No
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
NA
Manual to Automatic
No
NA
Others
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
E ENGINEERING L.L.C
E ENGINEERING L.L.C
E ENGINEERING L.L.C
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
E ENGINEERING L.L.C
PEL-WPS-115
Rev. No.
Rev. No.:
:
GTAW+SMAW
Type
Date
: 16.03.2015
Date
: Manual
JOINTS ( QW 402 )
Backing
:With / Without
Joint Design
Backing Material
Retainers
:None
Root spacing
As perConstruction Drawing
Root Face
BASE METALS ( QW 403 )
P No.
Group No.: 1
to
P No.
Group No.: 1
OR
Specification and type/grade or UNS Number
----
: ----
:All Thickness
:Yes
No
Other
FILLER METALS ( QW 404 )
Process
GTAW
SMAW
5.9
5.4
ER 308
E 308-16
F-No.
A-No.
2.5, 3.2 mm
Bare-Solid
NA
Groove
8 mm*
32 mm*
Fillet
ALL
ALL
NA
NA
Flux Type
NA
NA
NA
NA
NA
NA
Recrushed Slag
NA
NA
NA
NA
Electrode Spacing
NA
NA
QW 404.50-Flux
NA
NA
ESAB(308-16)
Consumable Insert
NA
NA
NA
NA
Position of Groove
All
Temp. Range
NA
Welding Progression
Up Hill
Time Range
NA
Position of fillet
All
Others
Others
PREHEAT ( QW 406 )
Preheat Temp. ( Min. ) C
Ambient
Shielding GTAW
180C
Percent Composition
GAS ( QW 408 )
Trailing
None
Backing GTAW
Other
Gas
Mixture
Flow Rate
Argon
99.999%
19-25 CFH
Argon
99.999%
20-40 CFH
Travel
Speed
mm/min.
Weld
Passes
Process
1-n
1-n
1-n
1-n
GTAW
GTAW
GTAW
SMAW
ER 308
ER 308
ER 308
E 308-16
1-n
SMAW
E 308-16
Classification
Current
1.6
2.0
2.4
2.5
Type &
Polarity
DCEN
DCEN
DCEN
DCEP
Amps.
(Range)
80-130
85-140
90-150
60-90
Voltage
8-13
8-14
8-15
20-30
Above 70
Above 70
Above 70
Above 70
2.54
2.62
2.78
4.38
3.2
DCEP
60-120
20-30
Above 55
2.66
Dia (mm )
None
NA
NA
Others
TECHNIQUE ( QW 410 )
String or Weave Bead
Both
Oscilation
NA
NA
Multiple / Single
Peening
No
Out of Chamber
Travel Speed
Refer Table
Electrode Spacing
None
NA
Manual to Automatic
No
NA
Others
QA/QC Manager
Name :
Name :
Sign:
Sign:
Date
Date
E ENGINEERING L.L.C
Manual
E ENGINEERING L.L.C
E ENGINEERING L.L.C
NA
NA
-
Percent Composition
Flow Rate
19-25 CFH
20-40 CFH
E ENGINEERING L.L.C