ControlLogix Hardware, Software and Firmware For Redundancy Systems PDF

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19232ControlLogixHardware,SoftwareandFirmwareforRedundancySystems
AccessLevel:TechConnect
DateCreated:11/29/200010:51AM
LastUpdated:11/24/201403:29PM

Question
Whathardwareisrequiredforredundantprocessors?
Isthereacompatibilitytableforredundancy?

Answer
TableofContents
1. UpgradingRedundantSystems
2. RedundantSystems
3. Standardvs.EnhancedHardware
4. ExtendedTemperature
5. SecondaryCommunications
6. HMICommunications
7. NonvolatileMemory
8. RequiredHardware
9. Minimumhardwarerequirementsforaredundantprocessorsystem
10. OtherHardware
11. FirmwareRevisions
12. SoftwareRevisions
13. LinkstootherusefulKBarticles
14. Documentation
15. Bundledredundantpowersupplypackages
1.UpgradingRedundantSystems
UpgradingfromV11orV13mustfirstbeupgradedtoV15beforeupgradingtoV16.
NOTE:V16nolongersupportsL55processors.V19nolongersupportsstdredundancy
UserscanupgradefromV11andnewerredundancyrevisionstoV15.60withouttakingtheprimarydown.UpgradetoV19orgreaterrequirestheusertotakethesystem
down.
WithV15.60,ifyoursystemuses1756L55controllersinaredundantsystem,youcanupdatea1756L55controllertoanappropriate1756L6xcontrollerwithout
shuttingdownyourprocess.
UpgradingfromV11orV13mustfirstbeupgradedtoV15beforeupgradingtoV16.
UpgradingfromV15.56toV16isdocumentedinthe1756RN628ReleaseNotes,underthesection"migratingtoRevision16.50fromRevisionV15".
YoumustbeatV16.56StdtoupgradeanSRMtoanRM.See1756RM628sectiontitled"Migratingfrom1757SRMModulesto1756RMOR1756RMXTModules"
fortheprocedure.
V15.56allowstheusertoupgradetheredundancymodulesrealtimefromV13.5xto15.56withouttakingtheprimarydown.Thisrevisionalsosupportsthe1756
CNB(R)/Emodules.
Thereisnoupgradepathatthistimetoconvertastandardredundancysystemtoaenhancedredundancysystem.AnyupgradetoV19orgreaterwillrequireyouto
takethesystemdown.
2.RedundantSystems
Redundantprocessorsautomaticallyswitchoverwhentheprimaryprocessorfails.
Fordetails,refertoAID24140ReasonsforaControlLogixredundancyswitchover.
Toprovidefurtherprotection,redundantpowersuppliesarealsoavailablefortheremoterack,butcouldbeusedfortheprocessorracksaswell.
TheseriesA1757SRMmodulecanbeused,butmustbeflasheduptoaseriesB.
ThereisanoutputrelaythathasbeenaddedtotheseriesB.Toconfiguretheredundancy,thecustomerneedsthelatestavailableRSLinx>2.3,andthelatestredundancy
softwareRSLogix5000versionthatisthesamemajorrevision.
Only1L55processorandupto5CNBsintheredundantrackissupportedpriortoV13.5x
Startingwithprocessorfirmwarerevision15.60,youcanhaveamixofanycombinationofsevencommunicationmodules,11.70youcanhaveupto5communications
modules,uptotwoofthemcanbe1756ENBTsand/oruptofivecanbe1756CNB(R)s.
IfENBTsarenotE01revisions,theycannotbefieldupgradedto2.03.10foraredundancysystem.
Theymustbereturnedforamoduleupdatebeforebeingflashedup.
HARDWAREUPDATEREQUIREDscrollsontheENBTifyouattempttouseitat2.03.10orlaterwithoutreturningforupgrades.
ENBTsinV11canonlybeusedforHMIswiththesoftwareswitchingtoolthatcomeswithRSLinx.ThisusesanaliastoswaptheHMItotheprimaryENBT.
StartinginV13.5x,youcanhaveeitheroneL6xprocessorortwoL55sperchassis.Eachprocessorpairmustbethesamefirmwarerevisionandmemoryconfigurationand
havetheirownCNBforI/Ocommunications.StartinginV13.70bothprocessorscancommunicatethroughthesameCNB.V15usesanewSRMconfigurationtool(3.4)that
isbackwardscompatible.
V13usesanewSRMconfigurationtool(V2.6)thatisnotbackwardscompatible.

V13includesIPaddressswitchingfortheENBTs.
ItcantakeuptoaminutetoswitchtheIPaddressonaswitchover.ThereisaRSLinx2.50patchavailablethatcanreducethistime.
Thisfunctionalityisalsonotbackwardscompatible.
ThealiasswappingtoolcanstillbeusedandisgenerallyfasterthantheIPswappingdonebytheSRMs.
ENBTsstillcanonlybeusedforHMIsnotI/O.
TheapplicationprogramisloadedintotheprimaryprocessorandautomaticallytransferredtothebackupprocessorviathefiberlinkontheSRM's/RM's.Onlythe
manufacturedlengthsoffibersaresupported.Thebackupprocessordoesn'texecutetheprogram.Howeveritautomaticallyreceivesalltagsthatarechangedattheendof
eachprogramscan.Thisrequiresthewatchdogtobesetat2*programscan+100ms.Memoryusagesizeisdoubleforalltagstoallowthechangedtagstobeupdated.
3.Standardvs.Enhancedhardware
StartinginV16,therearetwodifferentsetsofhardware.Eachbundlehasarevisionlevelandtexttoidentifythebundle.It'snotnecessarilytherevisionlevelofthe
processor.Ex:16.50Std,or16.54Enh
StdTheStandardsetincludesthe1756L61,62,63,64,57SRM,56CNB/D/E,56ENBT,E56WEB.
V16.57Stdallowsthe1756RMandthe1756RM2moduletobeusedinthestandardredundancysystem.Thereisaprocessthatcanbeusedtoreplacea1757SRMwith
a1756RMorthe1756RM2module.Beforeinstallingintotheredundancychassis,it'ssuggestedtoflashtheRMtothecorrectversion.Seereleasenotesfortheprocedure.
(1756RN628July2009ornewer).
The1757SRMannouncedSilverSerieson10/1/2009.Lastbuydateforthe1757SRMwillbeMarch31,2010.654941757SRMSilverSeriesStatus
ENHTheenhancedhardwareincludesthe1756L61,62,63,64,71,72,73,74,7556RM,RMXT,,RM256CN2/B,CN2R,56EN2T,EN2TR.Theenhancedareusing
thehigherperformanceredundancyandcommunicationsmodules.Onlythemodulesspecifiedinthereleasenotes(listedabove)arepermittedintheredundancychassis.
YoucannotmixtheSRM/RMortheCNB/D/EwiththeCN2/B.Theenhancedredundancycanhave2L61,62,63or1L64processor,andacombinationofupto7CN2/B,
combinedwithanEN2T.
16.80addsAlarmsandEvents,aswellasbatchfunctionality.
V19.52isthefirstversionthatsupportstheL7xplatform,OnlytheenhancedredundancyisavailableinV19andforward.UpgradingtoV19requiresthesystemtobetaken
down.ThereisnoruntimeupgradeavailabletoV19.
4.ExtendedTemperature
Theextendedtemperaturemodulesarenowsupportedstartingin16.80enhancedsystems.Theextendedmodulesinclude1756L63XT,CN2RXT,EN2TXT,A5XT
5.SecondaryCommunications
DHRIO/DNBmodulesarepermittedtobeusedinaremotechassisconnectedviaCNB(R)totheprimaryandcontrolI/OonaRemoteI/Onetwork,andDeviceNet.Ethernet
andControlNetI/Oisnotpermittedtobebridgedthroughtheremotechassis.
6.HMICommunications
OftentimesHMIdevicesareaddedtoaredundancysystem.
IftheyareconnectedtotheredundancysystemviaControlNet,theirswitchoverwillbethesameastheControlNetswitchovertime.
IftheHMIstationisconnectedtotheprimaryviaEthernet,theswitchovertimewillbesignificantlylongerastheIPaddressesareswapped.
TogetbetterthroughputtotheHMIonaswitchoverconnect,theHMIviaEthernetinaremotechassisconnectedbacktotheprimaryviaControlNet.Thisenables
EthernettokeeprunningthroughtheswitchoverattheControlNetswitchovertime.
7.NonvolatileMemory
NonVolatileram(L55memorymodulesorCF64)isonlysupportedinredundantsystemsfromversion11.60onwards.TheruntimeapplicationthatsavestotheCF64isnot
allowedwiththeL6xprocessors.
ThereisnomechanismtoupdatethesecondaryCF64withtheruntimeapplication.Thisoperationmustbeperformedmanually.RefertotheControlLogixRedundancy
SystemUserManualpage130forusageprocedures.
8.RequiredHardware
Redundancyconfigurationrequires2externaldevicesonControlNet.Atleastonedeviceneedstobeaddressedbelowtheredundancypairtorunthemoderator.Itdoes
nothavetobekeepercapable.
9.Minimumhardwarerequirementsforaredundantprocessorsystem
2of1756L55Mxxnonnvrredundantprocessor:oneforeachchassis:or21756L6x
2of1757SRMsystemredundancymodule:oneforeachchassis
1of1757SRCx1,3,10,50,100systemredundancyfibercablelengthsof1,3,10,50,100meters
2of1756CNB(R)/D/EControlNetadapterSeriesD/Eonlyforlocalrack:oneforeachchassis
10.Otherhardware
1756BATMexternalbatternotcompatiblewithseriesBL6x
1756CNB(R)/EControlNetcommunicationsmodule:compatiblewithV15.56andlater
1756ENBTEthernetcommunicationmodule:V11andlater
1756L55V8toV15notin16andlater
1784CF64Nvr:V11andlater
1756L61A/BV13.70andlater
1756L62A/BV13.70andlater
1756L63A/BV13.70andlater
1756L63XTV16.80enhancedandlater
1756L64/BV16andlater
1756L72,L73,L74,L75enhancedprocessorsV19.52orlater
1756L71enhancedprocessors20.54orlater
1756EWEBEthernetwebmodule:V13andlater
1756EN2FEthernetcommunicationfibermodule:V20.054enhanced

1756EN2TEthernetcommunicationmodule:V16.54enhanced
1756EN2TREthernetcommunciationmodule:V19:52enhanced
1756EN2TXTEthernetcommunicationmodule:V16.80enhanced
1756CN2/BControlNetcommunicationmodule:compatiblewithV16.54enhanced
1756CN2RXTControlNetcommunicationmodulecompatiblewithV16.80enhanced
1756RMsystemredundancymodule:V16.54enhanced,V16.56Std
1756RM2replacementfor1756RM,mustbepairedwithanotherRM2,V16.5420.5andabove
1756RMXTsystemredundancymodule:V16.80enhanced
1756RMCX1,3,10is1,3or10meterslengths
1756A5XTchassis,V16.80enhanced,RSLinxClassicsoftware,version2.55orlater
11.FirmwareVersions

1756L55 1756L6x 1756L7x 1756en2t/en2txt 1756en2tr 1756ENBT 1756EWEB 1756cn2/b 1756CNB/d/e 1756rm 1756rm/b 1757SRM

Enh20.55 n/a

20.055

20.055

5.08

5.08

n/a

n/a

20.020

n/a

3.03

3.03

n/a

Enh20.54 n/a

20.064

20.054

5.08

5.08

n/a

n/a

20.020

n/a

3.03

3.03

n/a

Enh19.53 n/a

19.52

19.53

4.3

4.3

n/a

n/a

20.13

n/a

3.2

3.2

n/a

Enh16.80 n/a

16.80

n/a

n/a

20.11

n/a

2.05

2.05

n/a

2.06

2.06

5.04

Std16.57

n/a
15.61

2.07

16.57

n/a

15.61

6.06

4.16

n/a

7.16
11.05

4.04.24

4.04.24

7.013
11.03

4.6

13.70*

13.70

3.7

2.4

5.51

3.39

11.71

n/a

2.3

n/a

5.38.10

3.29

11.60

n/a

n/a

n/a

5.36

3.25

8.90

n/a

n/a

n/a

5.32

3.25

12.SoftwareVersions
Redundancy 1756 1756
Version
L55
L6x

SRM
Config
Tool

RS
RSLinx
5000 Classic

RSLinx
FactoryTalk
Networxs
Enterprise
ServicePlatform

FactoryTalk
AlarmEvents

FactoryTalk FactoryTalkView
Batch
SiteEdition

Release
Notes

Enh20.055 n/a

20.055 7.3.6.0

20.01 20.59.01

20.50.04

11.0.0

20.50.00

2.20.0

11.00.00

6.10.0

1756
rn694H

Enh20.054 n/a

20.054 7.3.6.0

20.01 20.59.01

20.50.04

11.0.0

20.50.00

2.20.0

11.00.00

1756
rm694A

Enh19.53

n/a

19.52

7.2.7

19.01 2.57

5.21

10.01

2.10.02CPR9sr3

2.20.0CPR9sr2 11.00.00

5.10.0CPR9sr2

1756
rn684a

Enh16.80

n/a

16.64

6.2.10

16.03 2.54

5.17
CPR9,sr1

8.0
2.10.01CPR9,sr1 2.10.00CPR9
CPR9,sr1

5.00.00CPR9

1756
rn650b

Std16.57

n/a

16.57

6.2.10

16.04 2.54

5.17

9.0

5.00.00CPR9

1756
rn628L

15.60 15.60

3.6

15.02 2.51

3.0

5.11

1756
rn628e

13.70
13.70
*

2.6.4
seekb
29511

13.0

2.50

3.0

4.21

1756
rn608f

11.71 n/a

2.43/2.50

4.11

1756
rn582

11.60 n/a

2.40.01
build10

8.90

2.40.01
build16

3.23

1756
rn612a

n/a

10.00.26

2.10.01CPR9,sr1

*ThedownloadwebpagehastheredundancybundlelabeledasSIL2redundancy.ThisistoidentifywhatmodulesareassociatedwiththeSIL2certification.TheV13.53is
theprocessorversionassociatedwiththeSIL2redundancybundle.
Furtherupinthetableistheredundancybundlewiththelatestfirmwarethatcorrespondswiththelatestreleases.
Togetthelatestredundancyfirmwarerevisions:
1. Gotowww.rockwellautomation.com
2. ClickSupport>Drivers,SoftwareandDownloads>FirmwareUpdates
3. ClickProductCompatibilityandDownloadCenter
4. ClickGetDownloads>FindProductDownloads
5. Entertheword'redundancy'underProductSearch.
Redundancyfirmware/softwarestartsatV8.50.It'snotavailableinV9,V10,V12,V14,V17,V18
V11doesn'tsupportSFCseeControlLogixRedundancySystemRevision11releasenotes,Publication1756RN582,fordetails.
13.LinkstootherusefulKBarticles:
41441ControlNetNetworkinControlLogixRedundancySystem

24399Configuringthe1757SRMModuleforControlLogixRedundancy
202441756CNBLEDDisplayCodes.
14.Documentation
Documentationavailable.Gotowww.rockwellautomation.comandselectProducts>Literaturelibraryorgodirectlyto:
1756UM523ControlLogixRedundancySystemusermanual
1756UM535ControlLogixEnhancedRedundancySystemusermanual
1757IN092ProcessLogix/ControlLogixRedundancyModule
1756RN612ControlLogixRedundancySystem(releasenotes)V8
1756RN582ControlLogixRedundancySystem(releasenotes)V11
1756RN608ControlLogixRedundancySystem(releasenotes)V13
1756RN668ControlLogixRedundancySystem(releasenotes)V15.61
1756RN628ControlLogixRedundancySystem(releasenotes)V16.53
1756RN628ControlLogixRedundancySystem(releasenotes)V16.57
1756RN650ControlLogixEnhancedRedundancySystem(releasenotes)V16.81
1756RN684ControlLogixEnhancedRedundancySystem,Revision19.53
1756RN694ControlLogixEnhancedRedundancySystem,Revision20.54
Note:Ifanyofthelinksabovedonotwork,ormoreinformationonsomeparticularbundleisneededreferalsoto165251ControlLogixRedundancyFirmwareBundle
RevisionHistory
OptionalredundantpowersupplyareonlycompatiblewithSeriesBchassis.
4of1756PA75RredundantACpowersupply2perchassis
4of1756PB75RredundantDCpowersupply2perchassis
2of1756PSCA2Powersupplyadapter1perchassis
4of1756CPR2Powersupplycable3feet1perpowersupply:Nootherlengthsplanned.
15.Bundledredundantpowersupplypackages
Bundledredundantpowersupplypackageswillbeavailable.
1756PAR2replacesthe1756PARthesearenowmarkedwithEuropeanandAustraliancertifications.Theyalsochangethegenderoftheconnectorofthecableand
adapterthatmatetogether.Thecablenowhasthemalepinsexposedandtheadapterhasafemaleconnector.ThismakestheadapterCEcompliantwhennocableis
connected.Thepar2includes:
2of1756PA75RACsupply
2of1756CPR2powersupplycable
1of1756PSCA2powersupplyadapter
1756PBR2replacesthe1756PBRthesearenowmarkedwithEuropeanandAustraliancertifications.Thesamechangeshavebeendoneasinthepar2withthe
connector.Thepbr2includes:
2of1756PB75RDCsupply
2of1756CPR2powersupplycable
1of1756PSCA2powersupplyadapter

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