Shapeoko 3 - Assembly Guide
Shapeoko 3 - Assembly Guide
Shapeoko 3 - Assembly Guide
Assembly Guide
Preliminary Release
April 21, 2015
Page 1
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PARTS LIST
Parts included with your kit
Each part listed on the packing list should have been included with your kit. If after checking, you find that your kit
is missing one or more parts, please contact [email protected] and well get you fixed up right away.
For reference, you will find a detailed print for each part in the back of this manual.
OVERVIEW
Objective
The Shapeoko 3, desktop CNC cutting machine was designed to be easily assembled in a few hours of work with
common tools provided with the kit. There is no fabrication to worry about.
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Order of Events
Shapeoko 3 consists of 5 basic assemblies which are put together in 6 easy steps. Its best to work through the
assembly of the machine systematically, progressing from one assembly on to the next step once completed.
3
5
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Once the sub assemblies are done, we can move along to building the main assembly. After the main assembly
has been completed, we will run the belts, connect the controller, wire the motors, and finally, connect the
machine to your computer for its first movements.
This is going to be fun. Turn the page to get started!
Page 4
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1
PARTS LIST
ITEM QTY PART NUMBER
1
2 S3063
2
1 S3064
4
2 S3066
5
14 S3035
6
2 S3060
8
1 S3067
DESCRIPTION
Base Frame - Edge Strap
Base Frame - Center Strap
Wasteboard, half, MDF
M5 x 16 mm, BHCS - SS
Base Frame - Front Back Plate
Base Frame - Cross Strap
5
C
1
2
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To begin assembly, lay out all of your base frame components on the table, except the end plates (#6). [For an
underside view of the machine, see page 34.]
Place one piece of MDF over half of the components laid out on the table. Note the orientation,
the edge with 4
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holes goes on the outside, the edge with three holes goes on the inside. Also note each hole is
pocketed (sunk),
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make sure the pockets are facing up, and are not on the bottom of the MDF.
TITLE
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APPROVED
After the pieces are roughly aligned, begin on one edge and thread in an M5 x 16mm button head cap screw into
3
each of 4the two center holes. You don't need to tighten
these down just yet. Finger tight is just 2fine. Insert another
screw into the center hole on the inside of the assembly.
Do the other side of the base frame the same way as shown above. When done, you should have 6 screws put
into the assembly.
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SIZE
DW
S3
SCALE
Now, you can move on to attaching the front and rear plates. Again, don't assemble too tight at this point. After
the entire assembly is finished, well go through, square up the machine and get everything tight. Over tightening
now will make squaring more difficult later.
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1
PARTS LIST
ITEM QTY PART NUMBER
1
1 S3001
2
4 S3014
3
2 S3016
4
4 S3045
5
2 S3038
6
2 S3030
7
2 S3042
4 S3025
8
9
6 S3044
4 S3035
10
11
1 S3023
12
4 S3076
1 S3080
13
13
DESCRIPTION
210.5mm x 160mm x 10ga, Y-Axis Mount Plate
8x22x7mm flanged bearing
Aluminum Spacer 1/2 OD x .319 ID x 10mm Long
Dual Bearing V Wheel Kit (assembly)
M8 Hex Nut - SS
M8 x 35mm, BHCS - SS
Eccentric Nut, SS
M5 Flat Washer, black oxide - SS
M5 Hex Nut - SS
M5 x 16 mm, BHCS - SS
GT2 pulley, 20 tooth
M5 x 20mm, BHCS, SS
120oz/in NEMA23 Stepper Motor, Bipolar
10
C
11
2
9
6
12
8
4
12
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Notes:
- washers located between each wheel and the plate.
- eccentric nuts go on bottom set of wheels.
- Your bearings (#2) may be plain (not flanged).
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2
ITEM QTY PART NUMBER
1
1 S3003
2
4 S3045
3
12 S3044
4
4 S3025
5
2 S3042
6
4 S3014
7
2 S3016
8
2 S3038
9
2 S3030
4 S3026
10
11
4 S3032
12
4 S3024
13
2 S3006
14
1 S3018
15
2 MF126ZZ
16
4 S3035
17
4 AS38-12-64
4 S3077
18
19
2 S3023
20
2 S3082
21
2 S3080
22
1 S3079
1 S3074
23
24
6 S3076
25
2 S3075
26
2 AS50-1024-64
1 S3081
27
10
24
1
PARTS LIST
DESCRIPTION
160mm x 200mm, 10ga Powder Coated Plate
Dual Bearing V Wheel Kit (assembly)
M5 Hex Nut - SS
M5 Flat Washer, black oxide - SS
Eccentric Nut, SS
8x22x7mm flanged bearing
Aluminum Spacer 1/2 OD x .319 ID x 10mm Long
M8 Hex Nut - SS
M8 x 35mm, BHCS - SS
M6 Square Nut
M6 x 12mm, BHCS - SS
M6 Flat Washer, black oxide - SS
20mm x 27mm x 200mm Custom Extrusion
Aluminum Spacer 3/8 OD x .257 ID x 5/16 Long
6mm flanged bearing
M5 x 16 mm, BHCS - SS
1-1/4" #12 Bore, Aluminum Spacer
M5 x 40mm, BHCS - SS
GT2 pulley, 20 tooth
3/8 OD x .219 ID x 3/8 Long
120oz/in NEMA23 Stepper Motor, Bipolar
M6 Hex Nut - SS
GT2 Profile - 524mm Endless Belting
M5 x 20mm, BHCS, SS
10-24 Thread, 3/4" Length - SS
Aluminum Standoff, 1/2 OD x 10-24 Thread x 1" Long
M6 x 30mm, BHCS - SS
20
3
12
11
5
12
11
2
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To Begin: Bolt on the Z-Axis Rails to the metal plate. There are two rails, and each requires:
M6 x 12mm Button Head cap screw x 2
M6 Flat Washer x 2
M6 Square Nut x 2
Rail (aluminum extrusion) x 1
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Top View
25
25
20
20
24
24
26
26
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SIZ
SCA
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Moving on through the assembly, after the rails have been installed, move on to the v-wheels, noting that the
eccentric nuts go on the
bottom set of wheels.
2
1
When Installing the bearing idlers, note the direction of the screw. The nut end of the assembly needs to be on the
bearing side. If you put the nut on the inside of the assembly (on the plate side) youll have an interference issue
when trying to move the z-axis carriage up and down. See diagram on following page for more details.
D
27
15
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14
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aux views
After the bearing idlers are done, move to the X-Axis stepper motor. Note the orientation of the pulley! The set
screw side of the pulley needs to be out - backwards from traditional install. This is only for this axis, the rest of the
pulleys get installed the regular way.
D plate with four (4) M5 x 16mm Button head cap screws. Note
Install the Z-axis stepper motor by attaching it to the
the nuts go on the backside of the motor, not the plate side.
26
17
Side View
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A
2
ITEM QTY PART NUMBER
1
4 S3045
2
1 S3004
3
2 S3042
4
5 S3044
5
8 S3025
6
1 S3023
7
1 S3033
8
2 S3078
9
1 S3056
10
2 S3082
11
2 Extension Spring
12
8 S3076
15
2 S3081
16
2 S3035
1
PARTS LIST
DESCRIPTION
Dual Bearing V Wheel Kit (assembly)
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
M5 Flat Washer, black oxide - SS
GT2 pulley, 20 tooth
M5 x 25mm, BHCS - SS
M5 x 55mm, SHCS - SS
DNP611 Mount, Aluminum
3/8 OD x .219 ID x 3/8 Long
2.25in to 6.25in Extension Spring
M5 x 20mm, BHCS, SS
M5 x 15mm, Threaded Standoff
M5 x 16 mm, BHCS - SS
11
5
1
12
C
C
7
6
8
12
12
B
10
9
12
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Edward
4/9/2015
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Notes:
- washers located between each wheel and the plate.
- eccentric nuts go on right set of wheels (from this view).
- You may need to bend the hooks on your springs so they form a tighter circle.
- Spindle mount can be installed *after* the entire machine is completed.
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X/Z Assembly
4
1
ITEM
1
2
QTY
1
1
PARTS LIST
PART NUMBER
S3108
S3109
DESCRIPTION
X Axis - Assembly
Z-Axis Assembly
1
D
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Notes:
- rotate eccentric nuts away from left rail (decrease tension)
- With belt wrapped around fixed pulled on z-axis plate (#2), loop end around x-axis idler, then
around Z-axis stepper motor
- Loop springs around X-Axis mounting posts
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Gantry Assembly
4
2
ITEM
1
2
3
4
5
QTY
1
1
1
8
1
S3000
S3103
S3105
S3032
S3110
1
PARTS LIST
PART NUMBER
DESCRIPTION
85mm x 55mm x 600mm Custom Extrusion
Y-Axis, Left, Assembly
Y-Axis, Right, Assembly
M6 x 12mm, BHCS - SS
XZ - Assembly
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4/18/2015
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Notes:
- rotate eccentric nuts away from bottom rail (to decrease tension) before sliding X/Z onto rail.
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Final Assembly
4
2
ITEM QTY PART NUMBER
1
1 S3107
2
1 S3111
3
2 S3000
4
16 S3032
1
PARTS LIST
DESCRIPTION
Base Frame Assembly
Gantry Assembly
85mm x 55mm x 600mm Custom Extrusion
M6 x 12mm, BHCS - SS
3
C
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Final_Assembly
SHEET
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Notes:
- rotate eccentric nuts away from bottom rail before sliding rail onto gantry
- Slide Rails through Gantry side plates
- Drop component between front/rear plates
- Lift one side, and insert 1 screw in front and one screw in back, repeat for other side.
- Install remaining screws
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A
Notes:
1.) Electronics shroud needs to be removed to attach controller to extrusion.
2.) Power and USB should exit right side of enclosure (from rear view)
3.) See sheet #2 for wiring instructions
4/21/2015
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Notes:
- Electronics Shroud needs to be removed to attach controller to extrusion
- Power and USB should exit right side of enclosure (from rear view)
- See page 33 for additional views
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Wire Routing
X/Z - zip tie to tie down point on top of X rail
Y1/Y2 - zip to tie down point on either side of controller
Power and USB should route to the right (from this view)
100.00
(does not have to be exact)
DETAIL A
SCALE 1/2
DETAIL B
SCALE 1/2
100.00
(does not have to be exact)
REAR VIEW
Self Adhesive Tie Down Point #2
Self Adhesive Tie Down Point #3
DRAWN
Notes:
1.) Y-Axis Stepper Motors use shorter leads
2.) Y-Axis Stepper Motors should orient wires to be pointing towards extrusion
3.) X and Z axis Stepper Motors use longer leads
4.) Colors are not representative.
4
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Part Number
Description
QTY
Electronics
Electronics
Power Supply
Electronics
AC Power Cable
Electronics
Electronics
USB Cable
Electronics
12v Fan
Extrusion
S3000
Extrusion
S3006
Fasteners
S3078
M5 x 55mm, SHCS - SS
Fasteners
S3079
M6 Hex Nut - SS
Fasteners
S3077
M5 x 40mm, BHCS - SS
Fasteners
S3075
Fasteners
S3076
M5 x 20mm, BHCS, SS
22
Fasteners
S3081
M6 x 30mm, BHCS - SS
Fasteners
S3024
Fasteners
S3025
18
Fasteners
S3026
M6 Square Nut
Fasteners
S3027
12
Fasteners
S3029
M3 x 12mm, SHCS - SS
12
Fasteners
S3030
M8 x 35mm, BHCS - SS
Fasteners
S3032
M6 x 12mm, BHCS - SS
30
Fasteners
S3033
M5 x 25mm, BHCS - SS
Fasteners
S3035
M5 x 16 mm, BHCS - SS
25
Fasteners
S3038
M8 Hex Nut - SS
Fasteners
S3044
M5 Hex Nut - SS
29
Frame
S3001
Frame
S3003
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Subject
Part Number
Description
QTY
Frame
S3004
Frame
S3056
Frame
S3060
Frame
S3063
Frame
S3064
Frame
S3066
Frame
S3067
Hardware
S3090
Hardware
S3091
Hardware
S3005
Belt Clip
Hardware
S3014
8x22x7mm bearing
12
Misc
S3092
4" Cable Ti
10
Misc
S3015
Misc
S3078
12
Motion
GT2_800
Motion
S3023
Motion
S3042
Eccentric Nut, SS
Motion
S3045
16
Motion
S3074
Motion
S3077
Spacers
S3082
Spacers
AS38-12-64
Spacers
S3018
Spacers
AS50-1024-64
Spacers
S3016
Spacers
S3018
Tools
S3T01
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Subject
Part Number
Description
QTY
Tools
S3T02
Tools
S3T03
Tools
S3T04
Tools
S3T05
Tools
S3T06
Tools
S3T07
Tools
S3T08
Page 22
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1
PARTS LIST
ITEM QTY PART NUMBER
1
1 S3003
2
4 S3045
3
12 S3044
4
4 S3025
5
2 S3042
6
4 S3014
7
2 S3016
8
2 S3038
9
2 S3030
4 S3026
10
11
4 S3032
12
4 S3024
13
2 S3006
14
1 S3018
15
2 MF126ZZ
16
4 S3035
17
4 AS38-12-64
4 S3077
18
19
2 S3023
20
2 S3082
21
2 S3080
22
1 S3079
1 S3074
23
24
6 S3076
25
2 S3075
26
2 AS50-1024-64
1 S3081
27
10
24
DESCRIPTION
160mm x 200mm, 10ga Powder Coated Plate
Dual Bearing V Wheel Kit (assembly)
M5 Hex Nut - SS
M5 Flat Washer, black oxide - SS
Eccentric Nut, SS
8x22x7mm flanged bearing
Aluminum Spacer 1/2 OD x .319 ID x 10mm Long
M8 Hex Nut - SS
M8 x 35mm, BHCS - SS
M6 Square Nut
M6 x 12mm, BHCS - SS
M6 Flat Washer, black oxide - SS
20mm x 27mm x 200mm Custom Extrusion
Aluminum Spacer 3/8 OD x .257 ID x 5/16 Long
6mm flanged bearing
M5 x 16 mm, BHCS - SS
1-1/4" #12 Bore, Aluminum Spacer
M5 x 40mm, BHCS - SS
GT2 pulley, 20 tooth
3/8 OD x .219 ID x 3/8 Long
120oz/in NEMA23 Stepper Motor, Bipolar
M6 Hex Nut - SS
GT2 Profile - 524mm Endless Belting
M5 x 20mm, BHCS, SS
10-24 Thread, 3/4" Length - SS
Aluminum Standoff, 1/2 OD x 10-24 Thread x 1" Long
M6 x 30mm, BHCS - SS
20
3
12
11
5
12
11
2
DRAWN
Edward
4/14/2015
CHECKED
10
QA
24
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3108
SHEET
1 OF 3
aux views
26
17
27
15
DRAWN
Edward
14
4/14/2015
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TITLE
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APPROVED
SIZE
C
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S3108
SHEET
2 OF 3
top view
D
25
25
20
20
24
24
B
26
26
DRAWN
Edward
4/14/2015
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TITLE
MFG
APPROVED
SIZE
C
SCALE
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S3108
SHEET
3 OF 3
1
PARTS LIST
ITEM QTY PART NUMBER
1
1 S3001
2
4 S3014
3
2 S3016
4
4 S3045
5
2 S3038
6
2 S3030
7
2 S3042
4 S3025
8
9
6 S3044
4 S3035
10
11
1 S3023
12
4 S3076
1 S3080
13
13
DESCRIPTION
210.5mm x 160mm x 10ga, Y-Axis Mount Plate
8x22x7mm flanged bearing
Aluminum Spacer 1/2 OD x .319 ID x 10mm Long
Dual Bearing V Wheel Kit (assembly)
M8 Hex Nut - SS
M8 x 35mm, BHCS - SS
Eccentric Nut, SS
M5 Flat Washer, black oxide - SS
M5 Hex Nut - SS
M5 x 16 mm, BHCS - SS
GT2 pulley, 20 tooth
M5 x 20mm, BHCS, SS
120oz/in NEMA23 Stepper Motor, Bipolar
10
C
11
2
9
6
12
8
4
12
DRAWN
Edward
4/8/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3103
SHEET
1 OF 1
1
PARTS LIST
ITEM QTY PART NUMBER
1
2 S3063
2
1 S3064
4
2 S3066
5
14 S3035
6
2 S3060
8
1 S3067
DESCRIPTION
Base Frame - Edge Strap
Base Frame - Center Strap
Wasteboard, half, MDF
M5 x 16 mm, BHCS - SS
Base Frame - Front Back Plate
Base Frame - Cross Strap
5
C
1
2
DRAWN
Edward
4/8/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3107
SHEET
1 OF 1
1
PARTS LIST
ITEM QTY PART NUMBER
1
4 S3045
2
1 S3004
3
2 S3042
4
5 S3044
5
8 S3025
6
1 S3023
7
1 S3033
8
2 S3078
9
1 S3056
10
2 S3082
11
2 Extension Spring
12
8 S3076
15
2 S3081
16
2 S3035
DESCRIPTION
Dual Bearing V Wheel Kit (assembly)
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
M5 Flat Washer, black oxide - SS
GT2 pulley, 20 tooth
M5 x 25mm, BHCS - SS
M5 x 55mm, SHCS - SS
DNP611 Mount, Aluminum
3/8 OD x .219 ID x 3/8 Long
2.25in to 6.25in Extension Spring
M5 x 20mm, BHCS, SS
M5 x 15mm, Threaded Standoff
M5 x 16 mm, BHCS - SS
11
5
1
12
C
C
7
6
8
12
12
B
10
9
12
DRAWN
Edward
4/9/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3109
SHEET
1 OF 1
12
1
5
D
11
7
6
3
12
10
12
PARTS LIST
Edward
4/9/2015
CHECKED
QA
DESCRIPTION
Dual Bearing V Wheel Kit (assembly)
Spindle Mount Plate
Eccentric Nut, SS
M5 Hex Nut - SS
M5 Flat Washer, black oxide - SS
GT2 pulley, 20 tooth
M5 x 25mm, BHCS - SS
M5 x 55mm, SHCS - SS
DNP611 Mount, Aluminum
3/8 OD x .219 ID x 3/8 Long
2.25in to 6.25in Extension Spring
M5 x 20mm, BHCS, SS
M5 x 15mm, Threaded Standoff
M5 x 16 mm, BHCS - SS
TITLE
8
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3109
SHEET
2 OF 3
1
ITEM
1
2
QTY
1
1
PARTS LIST
PART NUMBER
S3108
S3109
DESCRIPTION
X Axis - Assembly
Z-Axis Assembly
1
D
DRAWN
Edward
4/18/2015
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QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3110
SHEET
1 OF 1
2
ITEM
1
2
3
4
5
1
QTY
1
1
1
8
1
S3000
S3103
S3105
S3032
S3110
PARTS LIST
PART NUMBER
DESCRIPTION
85mm x 55mm x 600mm Custom Extrusion
Y-Axis, Left, Assembly
Y-Axis, Right, Assembly
M6 x 12mm, BHCS - SS
XZ - Assembly
DRAWN
Edward
4/18/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3111
SHEET
1 OF 1
1
PARTS LIST
ITEM QTY PART NUMBER
1
1 S3107
2
1 S3111
3
2 S3000
4
16 S3032
DESCRIPTION
Base Frame Assembly
Gantry Assembly
85mm x 55mm x 600mm Custom Extrusion
M6 x 12mm, BHCS - SS
3
C
DRAWN
Edward
4/18/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
Final_Assembly
SHEET
1 OF 1
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
1 OF 5
DRAWN
Edward
A
Notes:
1.) Electronics shroud needs to be removed to attach controller to extrusion.
2.) Power and USB should exit right side of enclosure (from rear view)
3.) See sheet #2 for wiring instructions
4/21/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3111ee
SHEET
1 OF 2
100.00
(does not have to be exact)
DETAIL A
SCALE 1/2
DETAIL B
SCALE 1/2
100.00
(does not have to be exact)
REAR VIEW
Self Adhesive Tie Down Point #2
Self Adhesive Tie Down Point #3
DRAWN
Notes:
1.) Y-Axis Stepper Motors use shorter leads
2.) Y-Axis Stepper Motors should orient wires to be pointing towards extrusion
3.) X and Z axis Stepper Motors use longer leads
4.) Colors are not representative.
4
Edward
4/21/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
C
SCALE
REV
DWG NO
S3111ee
SHEET
2 OF 2
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
3 OF 5
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
4 OF 5
DRAWN
Edward
4/17/2015
CHECKED
QA
TITLE
MFG
APPROVED
SIZE
REV
DWG NO
C
SCALE
SHEET
5 OF 5