EC Medium Pressure Axial Fans 2014-02

EC medium pressure axial fans.
The efficient system solution.
GreenTech EC technology in a new dimension.
Thanks to the new axial fans, our highly efficient GreenTech

EC technology is now available for the first time for the medium
pressure range. Not only does this create new possibilities,
it also makes things easier.
The previous solution that you are

familiar with looks like this
Control
VSD
VSD
HVAC
HVAC
H
VAC
VAC
Shielded cables
VFD (variable frequency drive)
Sine filter
Conventional
fans with VFD
Main supply
Motor protection
Grounding
Main supply
With the GreenTech EC solution from ebm-papst, you get

Control
VSD
a complete
system, consisting of a motor, impeller and
HVAC
VSD
HVAC
integrated variable speed drive. All from one source and ready
Shielded cables
configured. That means no extra components and simple commis-
VFD (variable frequency drive)
Sine filter
sioning. In addition, you can be sure that all legal requirements
GreenTech
have been fulfilled in line with the Ecodesign Directive for fans.
EC fan
Standardised measurements and clear documentation are available.

high adaptability. The number and angle of the blades are
protection
adjustedMotor
to your
operatingGrounding
point. The system can also be mounted in
Main supply
any desired orientation.

high efficiency. This is ensured thanks to the GreenTech EC motor
in combination with the integrated variable speed drive.
an integrated derating function. The perfect protection against
overheating and mechanical overload.
Main supply
Areas of application.
Medium pressure axial fans with GreenTech EC motors are used
wherever high volume flows need to be moved against elevated
pressures. Examples of this include shock freezers or cold storage
facilities, as well as process cooling applications.
The legal requirements for energy efficiency are becoming increasingly
[%]
Top of the class in efficiency.

strict. According to the Ecodesign Directive for motors (EU 640/2009),
the minimum efficiency class IE2 is valid in Europe. The efficiency
class IE3 must be fulfilled as of 2015. Similar legislation applies
in other countries. In the USA, for example, the IE3 efficiency class
(premium efficiency) is already obligatory. The good news is that
95
EC motors ebm-papst
90
IE4: 4-pole
85
GreenTech EC motors from ebm-papst already exceed the IE4

perfect planning security for many years to come.
Motor efficiency
efficiency class (super premium efficiency) today. This gives you
IE3: 4-pole
IE2: 4-pole
be adjusted to requirements, meaning that you only use the energy
Shaft power
Efficient also means cost-effective. In addition, the fan speed can
10
[ kW]
50 Hz; According to IEC 60034-30
that you really need.

Continuously cost-effective.
The adjustment of the air flow to the current requirements is a
decisive factor for a systems energy consumption. For AC fans, this
100 %
Power consumption of AC fans (on/off operation)

Power consumption of EC fans (continuous)
Savings from continuous speed adjustment
is often achieved by switching individual fans on or off. In contrast,

GreenTech EC fans have an integrated variable speed drive, which
75 %
can be used to adjust the air mass to requirements. When the fan
speed n is reduced, the input power Pe decreases drastically (P~n).
A simple sample calculation makes the enormous potential for
savings clear: A system with four fans arranged in parallel consumes
50 %
25 %
with an average of half the time in the design point and the other half
Pe
40 kW in rated operation. If this system is operated over one year,

of the time at half the rated air flow, this results in energy savings
qV
of 65 MWh per year.
Pe = Input power
25 %
50 %
75 %
100 %
qV = Air flow
Perm. amb. temp.
Mass
kg
1,550
9,500
14.60
40...+60
195
50/60
1,140
8,300
12.80
40...+50
205
3 ~ 380480
50/60
950
7,350
11.20
40...+60
210
3 ~ 380480
50/60
700
5,620
8.55
40...+60
225
min1
M3G 200-QA
3 ~ 380480
50/60
W3G Z50-IQ08-01
M3G 200-QA
3 ~ 380480
W3G E00-IT10-01
M3G 200-QA
W3G G00-IT02-01
M3G 200-QA
Subject to alterations
(1) Nominal data in operating point with maximum load and 400 VAC
Motor
W3G B20-IQ07-01
E
C
Hz
Article number
VAC
Nominal data
Max. current
draw (1)
Speed/rpm(1)
Frequency
595
W
Nominal
voltage range
Max. input
power(1)
Outer dimensions and inner values.
Balance quality of the rotating unit Q 6.3
All fans exceed the ecodesign requirements in line with EU 327/2011
Protection class IP54
GreenTech EC motor exceeds efficiency class IE4 (super premium efficiency)
Mounting dimensions in line with EUROVENT 1/2
Temperatures of flow medium deviating from this upon request
Dimensions
595
E
C
E
C
595
h=4.8
11
W3G B20-IQ07-01
1,120
1,230
1,190
1,360
1,320
1,120
15 (20x)
15 (20x)
W3G Z50-IQ08-01
1,250
1,360
1,320
1,510
1,470
1,260
15 (20x)
15 (20x)
W3G E00-IT10-01
1,400
1,510
1,470
1,730
1,680
1,400
15 (20x)
19 (24x)
W3G G00-IT02-01
1,600
1,730
1,680
1,930
1,880
1,600
19 (24x)
19 (24x)
A: Flange outer dimension, pressure side

B: Flange pitch circle dimension, pressure side
Guard grille*
C: Flange outer dimension, intake side

D: Flange pitch circle dimension, intake side
Size
Fan
E: Housing diameter
F, G: Bore hole diameter (number of boreholes)
Size for intake side mounting
Size for pressure side mounting
1,120
1,190
h=4,8
1,120
11
1,250
1,320
91112-2-4039
91125-2-4039
91140-2-4039
h=4,8
1,250
11
1,400
1,470
91160-2-4039
1,400
1,600
1,680
91180-2-4039
1,600
*By separate delivery, not mounted
L: Pitch circle diameter of guard grille
1,880
Dimensions in mm
Dimensions in mm
Incredible attention to detail.
Double-ange housing
Terminal box (optional)
Low noise emissions
Accessible from outside
Inlet ring shape integrated on the intake side
Brought out connections and interfaces
Precise roundness ensures minimal air gap
Simple wiring
High efficiency
Ample connection space
Inlet ring shape integrated on the intake side

Robust design
Hot-dip galvanised steel sheet
Safe handling during transport and
installation
Transport loops
Housing covers motor system and impeller
Impeller
completely
Flexible installation
Versatile
Installation with horizontal and vertical
Number and angle of blades adapted to
motor shafts
Installation on intake and pressure side
the desired operating point prior to delivery

Low vibration
Impeller rotor unit dynamically balanced
in two levels
High balance quality
Robust design
Die-cast aluminium blades
Die-cast aluminium hub
Proven blade geometry (Airfoil)
GreenTech EC motor
Electronics
Motor mount
Low noise emissions
Simple putting into service
Robust design
Commutation and stator design ensure
Central terminal connection area for
Hot-dip galvanised
quiet running
Acoustically imperceptible clock frequency
Long service life
Maintenance-free ball bearings
power supply, alarm relay, control
welded design
and communication
Spatial separation of the connection
area from the motor electronics
Intake/pressure side
guard grille (optional)
Brushless commutation
High-quality terminal clamps
Unrivalled compactness
Pre-set operating parameters
The impeller is mounted directly onto the
Versatile
Safety
Continuously variable speed settings
Contact protection in line with
motor rotor
High efficiency
Low copper and iron losses in the stator
Use of permanent magnets means no
magnetisation losses in the rotor
010 VDC/PWM interface and

MODBUS RTU
Integrated PID controller
Universal applicability
DIN EN ISO 13857

Noise optimisation
Large gap between the guard
grille and the impeller
No slip losses thanks to synchronous running
Various voltage types for worldwide use
Robust design
Economical operation
Suitable for 50 and 60 Hz supply frequency
Hot-dip galvanised steel
Enables optimised commutating partial-load
Safe operation
operation up to 1:10 while still maintaining
Integrated derating function
high efficiency
Integrated locked rotor and
Safe operation
over-temperature protection
Insulated bearing system to avoid bearing

currents
Impressive figures.
The performance measurements for all fans are conducted on cutting
This rules out any nasty surprises when commissioning the fans. The
edge airflow test rigs. The entire fan unit, consisting of the motor,
measurement data form the basis for the design program available
the control electronics and the impeller, is measured at different load
on request. Use this software to calculate expected operating costs
levels. This provides us with reliable data, meaning that when you
or conduct a cost analysis for the life cycle.
are choosing your fans, you can count on these values being met.
EC medium pressure axial fan size 1120
Air performance measured as per: ISO 5801, Installation category A, with ebm-papst inlet nozzle without protection against accidental contact. Suction-side noise levels: LWA as per
ISO 13347, LpA measured at 1 m distance to fan axis. The acoustic values given are only valid under the measurment conditions listed and may vary depending on the installation situation.
With any deviation to the standard setup, the specific values have to be checked and reviewed once installed or fitted!
www.ebmpapst.com
ebm-papst
Mulfingen GmbH & Co. KG
Bachmhle 2
74673 Mulfingen
Germany
Phone +49 7938 81-0
Fax +49 7938 81-110
[email protected]
37912-7-8811 2015-06 WO-3

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What are the main benefits of GreenTech EC technology?

What are the main benefits of GreenTech EC technology?

What are some examples of applications for medium pressure axial fans?

What are some examples of applications for medium pressure axial fans?

EC medium pressure axial fans.

The efficient system solution.

GreenTech EC technology in a new dimension.

Thanks to the new axial fans, our highly efficient GreenTech

The previous solution that you are

VFD (variable frequency drive)

With the GreenTech EC solution from ebm-papst, you get

configured. That means no extra components and simple commis-

VFD (variable frequency drive)

sioning. In addition, you can be sure that all legal requirements

Standardised measurements and clear documentation are available.

any desired orientation.

The legal requirements for energy efficiency are becoming increasingly

Top of the class in efficiency.

GreenTech EC motors from ebm-papst already exceed the IE4

efficiency class (super premium efficiency) today. This gives you

be adjusted to requirements, meaning that you only use the energy

Efficient also means cost-effective. In addition, the fan speed can

50 Hz; According to IEC 60034-30

that you really need.

Power consumption of AC fans (on/off operation)

is often achieved by switching individual fans on or off. In contrast,

40 kW in rated operation. If this system is operated over one year,

of 65 MWh per year.

Perm. amb. temp.

Outer dimensions and inner values.

Balance quality of the rotating unit Q 6.3

All fans exceed the ecodesign requirements in line with EU 327/2011

Protection class IP54

GreenTech EC motor exceeds efficiency class IE4 (super premium efficiency)

Mounting dimensions in line with EUROVENT 1/2

Temperatures of flow medium deviating from this upon request

A: Flange outer dimension, pressure side

C: Flange outer dimension, intake side

Size for intake side mounting

Size for pressure side mounting

*By separate delivery, not mounted

L: Pitch circle diameter of guard grille

Incredible attention to detail.

Terminal box (optional)

Low noise emissions

Accessible from outside

Inlet ring shape integrated on the intake side

Brought out connections and interfaces

Precise roundness ensures minimal air gap

Ample connection space

Inlet ring shape integrated on the intake side

Installation with horizontal and vertical

Number and angle of blades adapted to

the desired operating point prior to delivery

Low noise emissions

Simple putting into service

Commutation and stator design ensure

Central terminal connection area for

power supply, alarm relay, control