DS Flex Rev7 0309 PDF

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Heat Shrinkable Products

FLEXCLAD Heat-Shrinkable Tape Wrap for Pipe Bends


Hand-wrapped, heat-shrinkable corrosion protection tape.

Product description
FLEXCLAD pipe bend coating.
Construction: Multi wrap construction:
Adhesives: Semi-crystalline mastic sealant (Flexclad),
High-shear strength copolymer adhesive (Flexclad-II-C30).
Backing: Flexible, radiation cross-linked, low density polyethylene.
FLEXCLAD tapes are stretchable, hand-wrapped, heat-shrinkable tapes used for corrosion
protection of pipe bends and also for small diameter straight pipes in distribution networks.
FLEXCLAD is available in 2 mechanical classes: B30 = FLEXCLAD; C30 = FLEXCLAD-II-C30.
The installation is carried out directly on the cleaned and prepared pipe surface without any primer. During installation, FLEXCLAD(-II) is to be wrapped spirally around
the bend with a 50% overlap. The carrier is heated and shrinks tightly around the substrate; at the same time, the sealing adhesive melts and is forced into all surface
irregularities, forming a thorough coating and a complete bond with the substrate.

Product features/benefits

Product selection guide

Different mechanical classes


Provides options to the customer and allows cost savings.
Highly flexible
Easy to apply at both low or high temperatures & on pipes of small
diameter.
Compatible with varying pipe diameters
Minimizes inventory, thus saving money.
Self-tensioning, heat-shrinkable backing
Easy to use. Saves time.
No special equipment required
Keeps installation costs low.

Max operating temperature


Compatible line coatings
Min preheat temperature
Recommended pipe preparation
Soil stress restrictions
Performance

FLEXCLAD

FLEXCLAD-II-C30

50C (122F)
PE, FBE,
Tape & Coal Tar
80C (176F)
ST3 or SA 2
None
EN 12068 B30

50C (122F)
PE, FBE,
Tape & Coal Tar
90C (194F)
ST3 or SA 2
None
EN 12068 C30

Backing (as supplied)


Backing (fully free recovered)
Adhesive (as supplied)

FLEXCLAD

FLEXCLAD-II-C30

0.020 in. (0.5 mm)


0.020 in. (0.5 mm)
0.028 in. (0.7 mm)

0.020 in. (0.5 mm)


0.020 in. (0.5 mm)
0.028 in. (0.7 mm)

DS-FLEX-REV-7-0309

Product thickness

Product properties: FLEXCLAD


Property
Backing

Test method

Typical Value FLEXCLAD

Typical Value FLEXCLAD-II-C30

Tensile strength
Elongation

ASTM D-638
ASTM D-638

22 MPa
900%

22 MPa
900%

ASTM E-28
ASTM D-1002
EN 12068
@ 10 mm (0.40")/min.

82C (180F)
120 psi
80 N/cm2

94C (201F)
170 psi
120 N/cm2

ASTM D-1000
EN 12068
@ 10 mm (0.40")/min.
EN 12068
30 days
EN 12068
Class B
Class C
EN 12068
Class B (> 1 N/cm2)
Class C (> 10 N/cm2)

45 lbs/in.width
5.6 N/mm

68 lbs/in.width
7.6 N/mm
1.3 N/mm at 50C (122F)

11 mm radius

11 mm radius
</= 20 mm radius at 50C (122F)

Adhesive
Softening point
Shear strength

Sleeve
Peel to Steel

Cathodic disbondment
Impact resistance

Penetration resistance

> 8 Nm
> 15 Nm
> 0.6 mm *
> 0.6 mm *

* Remaining coating thickness

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Ordering information
FLEXCLAD type products are available:
 as a roll (closure patches included)

FLEXCLAD
Example: FLEXCLAD-50X15000
FLEXCLAD-II-C30-50x15000
Standard Ordering options
FLEXCLAD...
50
15000

Product type
Roll width in mm
Roll length in mm

Flexclad, Flexclad-II-C30
35 mm (1.50"), 50 mm (2"), 75 mm (3"), 100 mm (4")
15000 mm = 15 m (50 ft)

Calculated material usage (including 50 mm overlap on the mill-applied coating)


3 D-Bend
B/C 30
Pipe diameter

Recommended
tape width in mm
35
35
35
50
50
50
50
75
75
100

DN 25
DN 40
DN 50
DN 80
DN 100
DN 125
DN 150
DN 200
DN 250
DN 300

5 D-Bend
B/C 30

Tape length
FLEXCLAD (II) in m
3.10
4.80
6.30
7.50
10.60
14.50
18.80
19.10
27.20
27.30

Tape length
FLEXCLAD (II) in m
3.40
5.40
7.30
9.00
13.20
18.50
24.40
25.40
37.00
37.60

DS-FLEX-REV-7-0309

Note: For pipe sizes exceeding DN300, the use of MEPS, WPC or HTLP is recommended.
For small riser bends also CPSM tubular sleeves can be used.
For proper product installation, see latest installation instruction.

Berry Plastics warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the technical data sheet when used in compliance with Berry Plastics
written instructions. Since many installation factors are beyond the control of Berry Plastics, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities
in connection herewith. Berry Plastics liability is stated in the standard terms and conditions of sale. Berry Plastics makes no other warranty either expressed or implied. All information contained in
this technical data sheet is to be used as a guide and is subject to change without notice. This technical data sheet supersedes all previous data sheets on this product.

Local Distributor / Representative:

For contact details of local Distributors / Representatives


Please visit www.berrycpg.com.

www.berrycpg.com
Headquarters : Berry Plastics Tapes & Coatings Division, Franklin MA, USA
Franklin, MA, USA
Tel: +1 508 918 1714
US Toll Free: +1 800 248 0149
Fax: +1 508 918 1910
[email protected]

Houston, TX, USA


Tel: +1 713 676 0085
US Toll Free: 01 888 676 7202
Fax:+1 713 676 0086
[email protected]

Tijuana, Mexico
Tel USA +1 858 633 9797
Fax US: +1 858 633 9740
Tel Mexico: +52 664 647 4397
Fax Mexico: +52 664 647 4370
[email protected]

Aarschot, Belgium
Tel: +32 16 55 36 00
Fax: +32 16 55 36 74
[email protected]

Baroda, India
Tel: +91 2667 264721
Fax: +91 2667 264724
[email protected]

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