APEX Op Maint

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Ape x Packa g ed

Refrig eration System

INSTALLATION AND
MAINTENANCE MANUAL
Publication IOM H900.0
June, 2005

Table of Contents
Inspection
Unit Placement Requirements
Installation Instruction
Unit Start-Up
After Start-Up
Clearances and Unit Placement
Unit Weights
Cabinet Footprint
Maintenance
Sequence of Operation
Electronic Controller Operation
Controller Parameters and Settings
Electrical Wiring Diagrams
Replacement Parts
Troubleshooting Guide
Warranty

1
2
2
3
3
4
5
5
6
6
7-9
10 - 11
12 - 17
18
19
20

Inspection
When the equipment is received, check the quantity of cartons and crates against the bill of lading. Inspect all containers for
visible damage. Report any damage or shortages to the freight company immediately. It is the customers
responsibility to file all claims with the freight company.
Do not return damaged equipment to the factory without prior approval. A returned material authorization (RMA) is
required.
ITEMS RETURNED WITHOUT AN RMA LABEL WILL BE REFUSED!

201 Thomas French Dr., Scottsboro, AL 35769 Tel: (256) 259 -7420 Fax: (256) 259 -7478

Unit Placement Requirements


See Figures and Weight tables on pages 4 & 5, and follow these guidelines:
1. Make sure that the structural integrity of the box can withstand the weight of the unit(s).
2. Do not remove the shipping skid from the unit until it is ready to be lifted into place on top
of the walk-in.
3. Do not locate the evaporator section of the unit over a door.
4. The unit supply air pattern must cover the entire walk-in.
5. Leave one unit width between sides of unit and walls. Leave two unit widths between units.
6. Provide adequate space at the compressor compartment end of the unit and a minimum of
two feet above the unit for servicing.
7. Do not shield the Apex unit, use top of walk-in for storage or install the Apex unit in a nonventilated space. Adequate airflow must be available for condenser. Lack of attention to this
detail will cause poor performance and possibly unit failure.
8. Do not locate unit in the area of steam, hot air or fume exhausts.
9. Indoor units are designed for use in areas that range in temperature from 50F to 110F.
10. Indoor units are not designed for outdoor installation.
11. Do not install units in noise sensitive areas. Units must be properly supported to prevent
excessive noise and vibration.
12. Installations that do not conform to all of the requirements in this manual will void the unit
warranty.

Installation Instructions
General
Installation and maintenance are to be performed by qualified personnel who are familiar with local
codes and regulations. Installers should have previous experience with commercial refrigeration
equipment.
CAUTION: Avoid contact with sharp edges and coil surfaces. They are potential hazards.
Small cabinet units can be set in place by hand. Medium and large cabinet units have lifting eyes.
Use a spreader bar when rigging to prevent damage to and undo stress on the unit cabinet. Remove
the weather hood from outdoor units. IMPORTANT: The compressor compartment cover must be
left on units when lifting, using the lifting eyes.

Indoor Models
1. Inspect packaging for shipping damage. Open package and inspect unit for concealed damage.
2. Follow Figure 1 requirements on page 4.
3. Cut a finished opening in the box ceiling to the dimensions shown in the footprint drawings
on page 5. Make sure that the top with the cut-out has the structural integrity to hold the unit.
See table 5 for unit weights.
4. Make sure that the surface of the box is clean where the unit gasket will seal around the
opening.
5. Refer to the walk-in box manufacturer's instructions for any procedures that may be necessary
to ensure the integrity of the exposed foam in the panels.
6. Make sure that the unit is mounted level - no more than 1/8 inch drop per foot.
7. Place the unit into the provided opening with the evaporator air flow directed toward the door
(See Figure 1 on page 4). Be careful not to damage the grill during installation.
8. Make sure that the condenser air flow is not obstructed.
9. On indoor units, condensate is evaporated by a discharge line loop run through the drain pan
under the compressor, so a drain line is not required.
10. Install the trim pieces around the inside opening.

Outdoor Models
Installation is the same as indoor models except as follows:
1. Units must be curb mounted (curb provided by others). To help with curb sizing, see Figure 3 on
page 5 which shows unit footprint dimensions for each cabinet size. (Only medium and large
cabinet units are available for outdoor use.)
2. Make sure curb is level and properly flashed to prevent water leakage into walk-in.
3. Area of curb under compressor section must be free to drain onto roof to prevent
water build-up.
4. The condensate drain outlet is located on the side of the unit. Field piping may be connected to
the outlet provided it is adequately sloped and heated to prevent freezing, where necessary. The
drain line in the unit is trapped and heated.
7. After connecting electrical power (see Unit Start-up), install compressor compartment cover and
weather hood.

Unit Start-up
1. Check all mechanical and electrical connections for looseness developed during transit and
tighten as necessary.
2. Adhere to all applicable building and electrical codes when wiring unit.
3. Make sure supply power is correct voltage and phase for unit and is fused properly.
4. If unit is supplied with a power cord, plug unit into power supply.
IMPORTANT:
Do not use extension cords to connect unit to power.
Plug-in to grounded three prong outlet.
Do not remove grounding prong.
Do not use a power adapter.
5. If unit is not supplied with a cord, hard wire to power supply.

After Start-up
1. See Electronic Controller Operation section to set box temperature and change any control
parameters that may have to be changed to fit the application. Basic parameters are factory set
as follows:
a. Time between defrosts 8 hours.
b. Defrost termination temperature 40F Coolers, 50F Freezers.
c. Maximum defrost duration before defrost is terminated by time 40 minutes.
2. Timing for defrosts starts when unit is started, so as set from factory, defrost will occur 8 hours
after start-up and every 8 hours thereafter.
3. Unit defrosting operation should be checked after start-up and periodically thereafter. The
amount and pattern of frosting can vary greatly. Frost build-up is dependent on the temperature
of the room, the type of product being stored, how often new product is brought into the room
and percentage of time the door to the room is open. It may be necessary to periodically change
the number of defrost cycles or adjust the duration of defrost.

Clearances and Unit Placement


Mounting Rails
may be used to
fasten Unit to top
of Walk-in

Minimum clearance for


servicing.
Do not shield Unit or use
top of Walk-in for storage.
Adequate airflow must be
available for Condenser.

2 Ft

Minimum both sides to


inside walls = Unit width.
Minimum space space
between multiple Units = 2x
Unit width.

2 Inch minimum
to inside wall

Supply
Air

Do not mount
Units above
door opening.

Return
Air

FIG. 1

Outdoor Rigging
Rigging
Weather hood must be
removed
Compressor compartment
cover must be left in place
Area of curb under
condenser section must
be free to drain onto roof
so water does not get
trapped inside of curb

FIG. 2

Lifting eyes

Curb & flashing


by others

Unit Weights
Model Number

INDOOR
OUTDOOR
Cabinet
NET / SHIP NET / SHIP
Size
WT. (lbs.)
WT. (lbs.)

INDOOR OUTDOOR
Cabinet
NET / SHIP NET / SHIP
Size
WT. (lbs.) WT. (lbs.)

Model
Number

C
O
O
L
E
R

XN026MA22A

Small

120 / 185

XN018LE44A

140 / 200

XN029MA22A

Small

120 / 185

XN024LE44A Medium

210 / 305

XN037MA22A

Small

X*024LE44D Medium

210 / 305

225 / 365

X*031LE44D Medium

245 / 340

255 / 400

X*043LE44D Medium

245 / 340

255 / 400

X*051LE44D

Large

315 / 445

330 / 510

U
N
I
T
S

125 / 190

XN050MA22A Medium

210 / 305

X*050MA22D

Medium

210 / 305

220 / 360

X*068MA22D

Medium

220 / 315

230 / 370

X*076MA22D

Medium

220 / 315

230 / 370

X*106MA22D

Large

295 / 420

310 / 485

X*106MA22E

Large

295 / 420

310 / 485

X*134MA22D

Large

310 / 435

325 / 500

X*134MA22E

Large

310 / 435

325 / 500

F
R
E
E
Z
E
R

U
N
I
T
S

Small

X*051LE44E

Large

315 / 445

330 / 510

X*068LE44D

Large

320 / 450

335 / 515

X*068LE44E

Large

320 / 450

335 / 515

Cabinet Footprints
26
25

1
2

FIG. 3

5
208

23
4

117
8

23
4

28

Discharge/return
air opening

9
32

1
144

Note:
All dimensions are in inches.

17
8

- 4 PLCS

SMALL CABINET
1
282

1
24

12

42

5
8

12

19

5
8

19

1
244

7
18

243
4

1
244

17
8

17
8

1
384

17
8

52

Discharge/return
air opening

3
8

- 6 PLCS

MEDIUM CABINET

52

Discharge/return
air opening

243
4

3
8

- 6 PLCS

243
4

LARGE CABINET

Maintenance
The following items should be checked every six months. Make sure all power is shut off to unit
before performing any maintenance or service.
1. Tighten all electrical connections.
2. Check all wiring and insulators.
3. Check contactor for proper operation and for worn contact points.
4. Check all fan motors. Tighten motor mount screws/nuts and fan set screws.
5. Clean the condenser and evaporator coil surfaces.
6. Check the operation of the control system. Make sure all safety controls are operating properly.
7. Make sure evaporator is defrosting properly. See item 3 under "After Start-up".
8. Clean the drain pan and check the drain pan and drain line for proper drainage.
9. On outdoor units make sure the drain line heater is functioning properly.

Sequence of Operation
Coolers
1. When power is supplied to the unit, the compressor, condenser motor(s) and evaporator
motor(s) will run until the box temperature setting is reached.
2. When the box temperature setting is reached, the compressor and condenser motor(s) shut
off but the evaporator motor(s) continue to run. This will provide an off-cycle defrost of the
evaporator coil.
3. When the box temperature rises above the set point and the minimum compressor off-time has
elapsed, the compressor and condenser motor(s) will be re-energized.
4. When the unit is forced into defrost, as set by the electronic controller parameters, the
compressor and condenser motor(s) are shut off until the defrost sensor reaches the
termination temperature.
5. Indoor units are not furnished with crankcase heaters, drain line heaters or condenser fan
cycling controls.

Freezers
1. When power is supplied to the unit, the compressor, condenser motor(s) and evaporator motors
will run until the box temperature setting is reached. Depending on the ambient temperature,
condenser fan motor(s) may be off: pressure control on medium cabinet units, pressure and
temperature control on large cabinet units.
2. When the box temperature setting is reached, the compressor and condenser motor(s) shut off
but the evaporator motors continue to run.
3. When the box temperature rises above the set point and the minimum compressor off-time has
elapsed, the compressor and condenser motor(s) will be re-energized.
4. When a defrost is initiated, as set by the electronic controller parameters, the compressor and
condenser motor(s), and evaporator motors are shut off and the defrost heaters are energized.
The unit will stay in defrost until the defrost sensor reaches the termination temperature.
5. The defrost heaters will be de-energized and the unit will go into the drip mode as set on the
controller (see parameter dd).
6. After the drip time, the compressor and condenser motor(s) start but the evaporator motors stay
off until defrost sensor reaches the controller parameter settings. (see parameters F0, F1 & A0)
7. Then the refrigeration cycle is resumed.

ELECTRONIC CONTROLLER OPERATION


The electronic controller controls all of the functions of the APEX system. The following paragraphs explain the
operation of the controller and how to change the settings of the controller parameters. See pages 10 & 11 for a listing
of parameters and settings.

CONTROLLER DISPLAY
During normal operating conditions, the display shows the value measured by the box temperature probe or by
the defrost probe (parameter d ). In case of an active alarm, the temperature flashes alternately with the alarm code.

LED INDICATIONS ON DISPLAY


LED "on" indicates compressor ON
LED "on" indicates unit in defrost
LED "on" indicates presence of alarms

ALARMS AND SIGNALS


The controller detects malfunctions or special operating conditions and activates the appropriate visual signal as follows:

The red LED on the

The alarm code (see below) is displayed and alternates with the temperature display. In the case of more
than one alarm, all are displayed in sequence. The alarm code and the red LED go off only when the
cause of the alarm no longer exists.

Alarm code

button turns "on"

Description

E0 on or flashing

Box probe not working: signal is interrupted or short-circuited. The alarm


signal stays on if only this alarm is present (the box temperature can no
longer be displayed). Signal flashes if other alarms are also present.

E1 flashing

Defrost probe not working: signal is interrupted or short circuited.

LO flashing

Low temperature alarm. The box probe is reading a temperature lower


than the set point by a value greater than AL. Check parameters AL, Ad
and A0. The alarm automatically resets when the temperature returns
within the limit set by AL.

HI flashing

High temperature alarm. The box probe is reading a temperature higher


than the set point by a value greater than AH. Check parameters AH, Ad
and A0. The alarm automatically resets when the temperature returns
within the limit set by AH.

EE

Indicates controller error in reading parameters from memory. The


controller repeatedly tries to reset the parameters. This is indicated by
three dashes alternating with EE. If the anomalous condition remains, the
controller must be replaced.

Ed flashing

The last defrost was terminated on time rather than temperature.


Check parameters dt, dP and d4. The message will disappear if the next
defrost terminates on temperature.

dF flashing

Defrost in progress. This is not an alarm signal. It indicates the unit is in a


defrost. It is displayed only if parameter d6 = 0.

ELECTRONIC CONTROLLER OPERATION - Continued


CHANGING TEMPERATURE SET-POINT
1) Press the
button for one second to display the set-point value,
after a few seconds, the set value blinks;
2) Press

3) Press

or

to increase or decrease the set-point value;

once more to confirm the new value.

MANUAL DEFROST
To activate a manual defrost, press the

button for more than 5 seconds.

CONTROLLER PARAMETERS
Operating parameters can be modified to meet application requirements. These parameters are grouped into
two families: frequent parameters (TYPE F) and configuration parameters (TYPE C). See Table 1 for a listing
of parameters and settings.

ACCESSING PARAMETERS
TYPE F Parameters
1) Press the

button for more than 5 seconds;

2) the display shows PS;


3) Press

or

to scroll through all of the F parameters.

Type C Parameters
1) Access the TYPE F parameters;

2) Press

, the display shows 00;

3) Press

or

, until 22 (PASSWORD) is displayed;

4) Press
to confirm, the display shows the code of the first modifiable parameter (all F and
C parameters are displayed).

ELECTRONIC CONTROLLER OPERATION - Continued


CHANGING PARAMETERS
With the first parameter displayed, either F or C, proceed as follows:

1) Press

2) Press

3) Press

4) Press

5) Press

or

to show the parameter that is to be changed;

to display the associated value;

or

to change the value;

to temporarily confirm the new value and return to the parameter code display;

or

again to reach the next parameter that is to be changed and

repeat steps 2 through 4.

SAVING NEW PARAMETER VALUES


Press

for 5 seconds to permanently save the new value(s) and exit the "Changing Parameters" procedure.

For timing parameters only: switch the controller "off" and then "on" in order to make the new value(s)
immediately effective without waiting for the following cycle.
To exit without modifying any parameter, do not press any button for at least 60 seconds (exit by time out). By
doing this, the controller returns to normal operation without saving any of the "changed" parameters values.

Listing of Controller Parameters and Settings


Parameter
Password

Symbol Type

Factory
Setting

PS

22

Ambient probe calibration

00

Temperature response

Range/Options
Fixed setting. Required to access Type C parameters.

Probe Parameters

Not used

Temperature format

Regulator Parameters

Control differential

rd

Minimum allowable set point

r1

Maximum allowable set point

r2

Alarm if defrost terminated by time


(Ed)
Not used
Defrost Parameters

r3

r4
d

Time between defrosts

dI

Defrost termination temperature

dt

Maximum defrost duration

dP

Dripping time after defrost

dd

Alarm delay after defrost

d8

Defrost probe reading

Type of defrost

d0

Defrost at start-up

d4

Defrost delay

d5

Blocked temperature display

d6

Defrost priority

d9

Time base

dC

10

Range: -127 to127 Allows box display temperature to be


corrected. Correction = setting x 0.1. Does not act on
defrost probe.
Range: 1 to 15 Higher numbers slow response to
temperature change.
Leave at factory setting.
Options: 0 = Celsius, 1 = Fahrenheit When changed, all
values of temperature parameters must be changed to
reflect new format.
Range: 0 to 19 Sets on/off control differential. 0 = 0.5

35 Clrs
Leave at factory setting.
-20 Fzrs
50 Clrs
Leave at factory setting.
10 Fzrs
Options: 0 = no, 1 = yes Display indicates defrost end
0
due to maximum time (dP) being reached.
0
Leave at factory setting.
Range: 0 to 199 hours Interval is counted from beginning
of previous defrost.
40 Clrs Range: -50 to 127 degrees Terminates defrost when
50 Fzrs when defrost probe temperature reaches set-point.
Range: 1 to 199 minutes Terminates defrost when set40
point is reached.
0 Clrs Range: 0 to 15 minutes Keeps compressor and
2 Fzrs evaporator fans off until set-point is reached.
Range 0 to 15 hours Time high temperature alarm is
1
bypassed after a defrost.
Selecting d/ displays the temperature of the defrost probe.
Used for service only.
Leave at factory setting. Keeps compressor "off" during
0
defrost.
Options: 0 = no, 1 = yes Selects whether or not a defrost
0
is initiated when controller is energized.
Range: 0 to 199 minutes Delays defrost initiation when
0
controller is energized.
Options: 0 = no, 1 = yes If unblocked,display alternates
between measured temperature and dF to indicate unit is
0
in defrost. If blocked, holds display at last temperature
before defrost.
0 = no, 1 = yes Gives defrost priority over compressor
1
parameters c1, c2, and c3.
Options: 0 = hours/minutes, 1 = minutes/seconds Sets
time base for time between defrosts (dI) and for defrost
0
duration (dP). Can be used to test defrost function with
reduced times.
8

Listing of Controller Parameters and Settings - Continued


Parameter
Compressor Parameters

Symbol Type

Factory
Setting

Delay compressor start

c0

Compressor restart minimum time

c1

Compressor "off" minimum time

c2

Compressor "on" minimum time

c3

Compressor operation if probe fails

c4

20

Continuous cycle duration

cc

c6

0 Clrs
1 Fzrs

Alarm bypass after continuous


cycle
Evaporator Fan Parameters

Range/Options
Range: 0 to 15 minutes Delays compressor start when
controller is energized.
Range: 0 to 15 minutes Sets minimum time between
two successive compressor start-ups.
Range: 0 to 15 minutes Sets the minimum time the
compressor stays "off".
Range: 0 to 15 minutes. Sets the minimum time the
compressor stays "on".
Range: 0 to 100 minutes Ensures compressor
operation if box probe fails. Compressor alternates
between being "on" for minutes set and "off" for 15
minutes. 0 = always off, 100 = always on
Range: 0 to 15 hours Allows compressor to run
continuously for time set or until AL is reached.
Range: 0 to 15 hours Bypasses alarm after continuous
cycle.

Fan management

F0

Fan power "off" temperature

F1

Fan Delay

Fd

Fan "off" when compressor "off"

F2

Fans "off" during defrost

F3

Alarm Parameters

Alarm and evaporator fan differential

A0

Low temperature alarm

AL

High temperature alarm

AH

Temperature alarm delay

Ad

Not Used
Other Selections

A7
H

0 = fans "on" except as dictated by dd, Fd, F2 and F3.


1 = fans "on" when defrost probe temperature < F1 - A0,
fans "off" when defrost probe temperature > F1

NA when F0 = 0
NA Clrs
Fan "off" when F0 = 1 and defrost probe temperature >
40 Fzrs
setting.
Range: 0 to 15 minutes Delays fan start when
0
compressor starts after a defrost.
Options: 0 = no, 1 = yes If "no", fans run continuously
0
during refrigeration (excluding FD and dd).
0 Clrs
Options: 0 = no, 1 = yes
1 Fzrs
Range: 0 to 19 ( 0 = 0.5) Sets differential for AL,
AH and F0 = 1.
3 Clrs Range: 0 to 127 (0 = alarm inhibited) Degrees below
10 Fzrs box temperature setpoint that will initiate alarm.
Range: 0 to 127 (0 = alarm inhibited) Degrees above
10
box temperature setpoint that will initiate alarm.
Range: 0 to 199 minutes Alarm delay after fault is
15
detected.
10

11

Electrical Wiring Diagram Small Cabinet / Cooler / 115/1/60


Models M1
BLK, 11

BLK,H2

H2
H2

WHT

PLUG

CONDENSER
MOTOR

GND

GRN

Indoor Units
XN026MA22A
XN029MA22A

BLK

115/1/60

RED

2
SR
S M

YEL

WN9

WN1
WHT,17,20,H2

BLK

EXTERNAL
PROTECTOR

BLK
SC
S

COMPRESSOR

MODELS
XN026MA22A
XN029MA22A

20 11

SENSORS

7 6 5 4

3 2 1
H1

BLK

LEGEND

HP

AIR

9 8

DEFROST

PROGRAM
KEY

POWER

ELECTRONIC CONTROLLER
JUMPER

BLK

M1

17,H1

H1&H2 MOTOR HARNESS


HP
HIGH PRESSURE CONTROL
M1
COMPRESOR CONTACTOR
SC
START CAPACITOR
SR
START RELAY
WN1,9 WIRE NUT CONTROL PANEL

EVAP MTR

PLUG
H1

P/N 8521524 REV D

H1

M1
BLK,11

Indoor Units
XN037MA22A

BLK
GND

GRN

CONDENSER
MOTOR

WHT
H2
H2

7
EXTERNAL
PROTECTOR

SR
1
2

PLUG

Models -

BLK,7

BLK,7,H2

115/1/60

YEL

RC

SC

R
COMPRESSOR
RED

WN1
H2,WHT,20

10
4

10,17

MODELS
XN037MA22A

SENSORS

7 6 5 4

LEGEND

3 2 1
H1

BLK
HP

AIR

20 11

PROGRAM
KEY

9 8

DEFROST

POWER

ELECTRONIC CONTROLLER
JUMPER

BLK

M1

EVAP MTR

17,H1

H1
HP
M1
RC
SC
SR
WN1

MOTOR HARNESS
HIGH PRESSURE CONTROL
COMPRESOR CONTACTOR
RUN CAPACITOR
START CAPACITOR
START RELAY
WIRE NUT CONTROL PANEL

P/N 8521775 REV C

PLUG

H1

12

H1

Electrical Wiring Diagram


Small & Medium Cabinet / Freezer / 115/1/60
M1
BLK,H2

BLK,11,12

115/1/60

BLK

CONDENSER
MOTOR 1

PLUG

GND

GRN

SC

EXTERNAL
PROTECTOR

WN1

WHT

BLK

H2
H2,WHT,17,20,24

Models -

BLK

19
SR

RED

Indoor Units
XN018LE44A

COMPRESSOR

R
S

YEL

17,24

MODELS
XN018LE44A

BLK

25 H1

DEFROST

20 11

SENSORS
7 6 5 4 3 2 1

HP

AIR

9 8

PROGRAM
KEY

POWER

ELECTRONIC CONTROLLER
JUMPER

BLK

17,H1

M1

LEGEND
EVAP MTR

H1&H2 MOTOR HARNESS


HP HIGH PRESSURE CONTROL
M1 COMPRESOR CONTACTOR
R2 DEFROST HEATER RELAY
SC START CAPACITOR
SR START RELAY
TC3 DEFROST HIGH LIMIT
WN1 WIRE NUT CONTROL PANEL
WN2-4 WIRE NUT EVAP SECTION

PLUG
H1

25

18,24

R2

WN3

WN2
R2

TC3
26

12

WN4

DEFROST
HEATERS

P/N 8521521 REV C

18

BRN

BRN

Models -

BLK

17,18
20,22
H1

T2

13

L3

T3

14

2
5
YEL

S
R

COMPRESSOR

RED,10
RED

SC

RC
10

ELECTRONIC CONTROLLER
JUMPER

9 8
20 11

SENSORS

7 6

5 4

2 1

MODELS

BLK

XN024LE44A

HP

AIR

115/1/60

L2

PROGRAM
KEY

GND

DEFROST

11,12,27

7 SR
1
5

EXTERNAL
PROTECTOR

CONDENSER
MOTOR

POWER

Indoor Units
XN024LE44A

BLK,7

M1
L1 T1

R1

21

R2

25

BLK

M1

17

LEGEND

22, 24

H1
HP
M1
R1
R2
RC
SC
SR
TC3
WN2-4

24

EVAP MTR

R1
H1

H1

27

WN3

WN2
R2
12

BRN

WN4
DEFROST
HEATERS

TC3
26

MOTOR HARNESS
HIGH PRESSURE CONTROL
COMPRESOR CONTACTOR
EVAP MOTOR RELAY
DEFROST HEATER RELAY
RUN CAPACITOR
START CAPACITOR
START RELAY
DEFROST HIGH LIMIT
WIRE NUT EVAP SECTION

BRN

18

13

Electrical Wiring Diagram Small Cabinet / Cooler / 115/1/60

Models Indoor Units


XN050MA22A

Electrical Wiring Diagram


Medium & Large Cabinet / Cooler / 208-230/1/60
Models -

Indoor Units
XN050MA22D
XN106MA22D
XN068MA22D
XN134MA22D
XN076MA22D

N/A ON 134
INDOOR ONLY

Outdoor Units
XT050MA22D
XT106MA22D
XT068MA22D
XT134MA22D
XT076MA22D

L1
GND
L2

11,27,29
208-230/1/60
17,20
22,23
H1

7 SR
1

BLK

L1

EXTERNAL
PROTECTOR
(050 ONLY)

BLK,7,13,15

M1

GND

T1
C

L2

T2

L3

T3

13

5
RC

CONDENSER
MOTOR 1

14

TC1-OUTDOOR ONLY

SC

15
COMPRESSOR

10

RED

13

2
YEL

RED,10,14,16

PC1-OUTDOOR ONLY

15

16

9
CONDENSER
MOTOR 2
(106 & 134 ONLY)

ELECTRONIC CONTROLLER

MODELS
XN050MA22D
X*068MA22D
X*076MA22D
X*106MA22D
X*134MA22D

SENSORS

7 6 5 4

2 1
BLK
HP

AIR

20 11

PROGRAM
KEY

9 8

DEFROST

POWER

JUMPER

BLK

EVAP MTR

LEGEND

EVAPORATOR MOTOR
1 MTR 050
2 MTR 068,076
3 MTR 106,134

R1
27

H1

WN5

H1

WN7

OUTDOOR ONLY
CCH

29

23
WN6

TC2
BRN

14

DLH
BRN

* - N (Indoor) / T (Outdoor)

22

R1

21

17

M1

CCH
DLH
H1
HP
M1
PC1
R1
RC
SC
SR
TC1
TC2
WN5-7

CRANKCASE HEATER
DRAIN LINE HEATER
MOTOR HARNESS
HIGH PRESSURE CONTROL
COMPRESOR CONTACTOR
CONDENSER MOTOR HIGH PRESS SW
EVAP MOTOR RELAY
RUN CAPACITOR
START CAPACITOR
START RELAY
CONDENSER MOTOR HIGH TEMP SW
DRAIN LINE HEATER THERMOSTAT
WIRE NUT COND SECTION
FIELD WIRING

Electrical Wiring Diagram


Medium Cabinet / Freezer / 208-230/1/60
Models - Indoor Units
XN024LE44D
XN031LE44D
XN043LE44D
XN051LE44D
XN068LE44D

N/A ON 068
INDOOR ONLY

Outdoor Units
XT024LE44D
XT031LE44D
XT043LE44D
XT051LE44D
XT068LE44D

L1
GND

L2
BLK

T2
T3

YEL

RC
RED,10,14,16

13

13

CONDENSER
MOTOR 1

14

TC1-OUTDOOR ONLY

SC

15

COMPRESSOR
10

RED

15

CONDENSER
MOTOR 2
(51 & 068 ONLY)

16

ELECTRONIC CONTROLLER
JUMPER

9 8
20 11

MODELS
X*024LE44D
X*031LE44D
X*043LE44D
X*051LE44D
X*068LE44D

SENSORS

7 6 5 4

3 2 1

26

BLK
HP

AIR

17,18,
20,22,
23,H1

L2
L3

PC1-OUTDOOR ONLY

5
C

PROGRAM
KEY

208-230/1/60

7 SR
1

BLK,7,13,15

DEFROST

11,27,29

M1
L1
T1

POWER

GND

BLK

M1

R1

21

17

* - N (Indoor) / T (Outdoor)

LEGEND

22

WN2
TC3
BRN

BRN

WN3
WN4
DEFROST
HEATERS

EVAP MTR

EVAPORATOR MOTOR
1 MTR 024
2 MTR 031,043
3 MTR 051,068

R1
H1

H1

27

OUTDOOR ONLY

WN5

WN7

CCH

29

18

CCH
CRANKCASE HEATER
DLH
DRAIN LINE HEATER
H1
MOTOR HARNESS
HP
HIGH PRESSURE CONTROL
M1
COMPRESOR CONTACTOR
PC1
CONDENSER MOTOR PRESSURE CONTROL
R1
EVAP MOTOR RELAY
RC
RUN CAPACITOR
SC
START CAPACITOR
SR
START RELAY
TC1
CONDENSER MOTOR TEMP CONTROL
TC2
DRAIN LINE HEATER THERMOSTAT
TC3
DEFROST HIGH LIMIT
WN2-4 WIRE NUT EVAP SECTION
WN5-7 WIRE NUT COND SECTION
FIELD WIRING

23
WN6

TC2
BRN

BRN

DLH

P/N 8521777 REV B

15

Electrical Wiring Diagram


Large Cabinet / Cooler / 208-230/3/60
Models - Indoor Units
XN106MA22E
XN134MA22E

11,H1,22,27

L1
L2

208-230/3/60
17,20,
22,23,
H1

L3

PC1-OUTDOOR ONLY

BLK,13,15

M1

GND

Outdoor Units
XT106MA22E
XT134MA22E

BLK

13

T1
T1

T2

YEL

13

T3

CONDENSER
MOTOR 1

14

T2

TC1-OUTDOOR ONLY

15

T3

RED,10,14,16

COMPRESSOR

15

RED

CONDENSER
MOTOR 2

16

SENSORS

7 6 5 4

3 2 1

MODELS

BLK
HP

AIR

20 11

PROGRAM
KEY

9 8

JUMPER

DEFROST

POWER

ELECTRONIC CONTROLLER

X*106MA22E
X*134MA22E

17

M1

BLK

* - N (Indoor) / T (Outdoor)

21

EVAP MTR 1

EVAP MTR 2

H1 H1

22

R1

LEGEND

EVAP MTR 3

CCH
DLH
H1
HP
M1
PC1
R1
TC1
TC2

H1 H1

H1 H1

R1
27

H1

OUTDOOR UNIT ONLY

WN5

CCH

29

23
WN6

TC2
BRN

16

BRN

WN7

DLH

CRANKCASE HEATER
DRAIN LINE HEATER
MOTOR HARNESS
HIGH PRESSURE CONTROL
COMPRESOR CONTACTOR
CONDENSER MOTOR PRESS CONTROL
EVAP MOTOR RELAY
CONDENSER MOTOR TEMP CONTROL
DRAIN LINE HEATER THERMOSTAT
FIELD WIRING

Electrical Wiring Diagram


Large Cabinet / Freezer / 208-230/3/60
Models - Indoor Units
XN051LE44E
XN068LE44E

GND

M1
T1

L2
208-230/3/60
L3

13

CONDENSER
MOTOR 1

14

T2

T3

13

T1

T2
YEL

TC1-OUTDOOR ONLY

RED,14,16

15

T3
COMPRESSOR

15

RED

CONDENSER
MOTOR 2

16

ELECTRONIC CONTROLLER

PROGRAM
KEY

JUMPER

POWER

20 11

SENSORS

5 4

1
BLK

DEFROST

17,18,
20,22,
23,H1

PC1-OUTDOOR ONLY

BLK

BLK,13,15

AIR

11,12,27,29

L1

Outdoor Units
XT051LE44E
XT068LE44E

HP

BLK

M1

MODELS

17

X*051LE44E
X*068LE44E
* - N (Indoor) / T (Outdoor)

21

R1

25

R2

22,24

LEGEND

24

EVAP MTR 1

EVAP MTR 2

EVAP MTR 3

H1 H1

H1 H1

H1 H1

CCH
DLH
H1
HP
M1
PC1
R1
R2
TC1
TC2
TC3
WN2-4
WN5-7

R1
27
WN2

WN3

R2
26

12

BRN

WN7

CCH

29

18

BRN

OUTDOOR ONLY

WN5

WN4
DEFROST
HEATERS

TC3

CRANKCASE HEATER
DRAIN LINE HEATER
MOTOR HARNESS
HIGH PRESSURE CONTROL
COMPRESOR CONTACTOR
CONDENSER MOTOR PRESS CONTROL
EVAP MOTOR RELAY
DEFROST HEATER RELAY
CONDENSER MOTOR TEMP CONTROL
DRAIN LINE HEATER THERMOSTAT
DEFROST HIGH LIMIT
WIRE NUT EVAP SECTION
WIRE NUT COND SECTION
FIELD WIRING

23
WN6

TC2
BRN

BRN

DLH

17

Replacement Parts
APEX REFRIGERATION SYSTEM, XN, XT
MODEL NUMBER
XN026M THRU XN037M, XN018L
XN050M, XN024LE
X*050M THRU X*134M, X*024L
THRU X*068L
XN026M THRU XN037M, XN018L
XN026M THRU XN037M, XN018L
X*050M THRU X*134M,
X*024L THRU X*068L
XN026M THRU XN037M, XN018L
X*050M THRU X*134M,
X*024L THRU X*068L
XN026M THRU XN037M, XN018L
X*050M THRU X*134M,
X*024L THRU X*068L
ALL
XT050M THRU XT134M,
XT024L THRU XT068L
XT106M AND XT134M,
XT051L AND 068L
XN018L THRU X*068L
XN050M AND XN024L
X*050M THRU X*134M,
X*024L THRU X*068L
XN026M THRU XN037M, XN018L
XN050M AND XN024L
X*050M THRU X*134M,
X*024L THRU X*068L
ALL 115 VOLT UNITS
ALL 208-230 VOLT UNITS
ALL
ALL
ALL
XN018L
XN024L
X*024L THRU THRU X*043L
X*051L AND X*068L
XN018L
XN024L
X*024L THRU THRU X*043L
X*051L AND X*068L
XT050M THRU XT134M,
XT024L THRU XT068L
XT050M THRU XT134M,
XT024L THRU XT068L

18

DESCRIPTION
CONDENSER AND EVAPORATOR MOTOR, SP,
16W, 1550 RPM, 115 VOLT
CONDENSER AND EVAPORATOR MOTOR, SP,
1/20 HP, 1550 RPM, 115 VOLT
CONDENSER AND EVAPORATOR MOTOR, SP,
1/20 HP, 1550 RPM, 208-230 VOLT
CONDENSER MOTOR MOUNT
EVAPORATOR MOTOR MOUNT

PART
NUMBER
103104007
8216072
8216071
8521931
8521932

CONDENSER AND EVAPORATOR MOTOR MOUNT

21062000

CONDENSER FAN, 10 INCH DIAM., 31 PITCH, CCW

204395018

CONDENSER FAN, 12 INCH DIAM., 23 PITCH, CCW

8221169

EVAPORATOR FAN, 8 INCH DIAM., 36 PITCH, CCW

8221167

EVAPORATOR FAN, 10 INCH DIAM., 31 PITCH, CW

8221168

HIGH PRESSURE CONTROL, 400 PSIG

8219424

CONDENSER MOTOR PRESSURE CONTROL

8219417

CONDENSER MOTOR TEMPERATURE CONTROL

8219019

DEFROST HIGH LIMIT THERMOSTAT


EVAPORATOR MOTOR RELAY, 115 VOLT COIL

103079003
8218979

EVAPORATOR MOTOR RELAY, 208-230 VOLT COIL

8218181

COMPRESSOR CONTACTOR, 115 VOLT COIL


COMPRESSOR CONTACTOR, 115 VOLT COIL

8218979
8219002

COMPRESSOR CONTACTOR, 208-230 VOLT COIL

8219018

ELECTRONIC CONTROLLER, 115 VOLT


ELECTRONIC CONTROLLER, 208-230 VOLT
ELECTRONIC COMTROLLER BOX AND
DEFROST TEMPERATURE SENSOR
LATCHES FOR EVAPORATOR COVER
GASKET FOR TOP AND BOTTOM OF
EVAPORATOR SECTION (ORDER/ FT)
DEFROST HEATER, COIL, 400 WATTS, 22.5" LONG, 120 VOLT
DEFROST HEATER, COIL, 375 WATTS, 26.5" LONG, 120 VOLT
DEFROST HEATER, COIL, 375 WATTS, 26.5" LONG, 240 VOLT
DEFROST HEATER, COIL, 600 WATTS, 40.5" LONG, 240 VOLT
DEFROST HEATER, DP, 400 WATTS, 19.5" LONG, 120 VOLT
DEFROST HEATER, DP, 375 WATTS, 22.0" LONG, 120 VOLT
DEFROST HEATER, DP, 375 WATTS, 22.0" LONG, 240 VOLT
DEFROST HEATER, DP, 600 WATTS, 35.0" LONG, 240 VOLT

8219956
8219957

8215137
8215144
8215138
8215139
8215140
8215145
8215141
8215142

DRAIN LINE HEATER

8215143

DRAIN LINE THERMOSTAT

8219958
8326021
8343051

103079003

Troubleshooting Guide
PROBLEM

POSSIBLE CAUSES

POSSIBLE CORRECTIVE STEPS

1. Main switch open.


2. Fuse blown.

1. Close switch.
2. Check electrical circuits and motor winding for shorts or grounds.
Investigate for possible overloading. Replace fuse after fault is corrected.
3. Overloads are automatically reset. Check unit closely when unit comes
back on line.
4. Replace.
5. Determine cause of shutdown and correct . Replace control if defective.
6. Review compressor parameters. Replace controller if necessary.
7. Check motor for open windings, short circuit or burn out.
8. Check all wire junctions. Tighten all terminal screws.
1. Check setting of expansion valve.
2. Replace.
1. Remove the non-condensables.
2. Check electrical circuit. Motor may be off on fan cycling controls if
ambient is low. Replace motor if defective.
3. Clean.
4. Reclaim refrigerant and recharge proper amount.
1. Check for leaks. Repair and add charge.
2. See corrective steps for low suction pressure.
1. Reduce load or add additional equipment.
2. Check remote bulb. Regulate superheat.
1. Check for leaks. Repair and recharge system
(see refrigerant charge on unit nameplate).
2. Clean. Check defrost parameters and modify as required.
3. Check and reset for proper superheat.
1. Close switch.
2. Replace fuses. Check for short circuits or overload conditions.
3. Replace motor.
4. Review parameters. Replace controller if necessary.
5. Replace sensor.
6. Wait for completion of cycle.
1. Adjust temperature.
2. Adjust thermal expansion valve.
3. Add refrigerant. See refrigerant charge chart.
4. Manually defrost coil. Check defrost parameters and
defrost sensor for malfunction.
1. Adjust defrost termination temperature parameter .
2. Review parameters F0 and F1.
Check for defective defrost sensor or controller.
3. Reduce number of defrosts (parameter dI).
1. Check heater operation.

3. Thermal overloads tripped.


Compressor
will not run

Compressor
noisy or vibrating
High
discharge
pressure
Low discharge
pressure
High suction
pressure
Low
suction
pressure

Fan(s) will
not operate

Box
temperature
too high
Ice accumulating
on ceiling around
grill

Coil not clearing


of frost during
defrost cycle.

Ice accumulating
in drain pan

4. Defective contactor or coil.


5. High pressure control open.
6. Locked out by controller.
7. Motor electrical trouble.
8. Loose wiring.
1. Flooding of refrigerant into crankcase.
2. Worn compressor.
1. Non-condensables in system.
2. Condenser fan not running.
3. Dirty condenser coil.
4. System overcharged with refrigerant.
1. Insufficient refrigerant in system.
2. Low suction pressure.
1. Excessive load.
2. Expansion valve over feeding.
1. Insufficient refrigerant.
2. Evaporator dirty or iced.
3. Expansion valve malfunctioning.
1. Main switch open.
2. Blown fuses.
3. Defective motor.
4. Controller parameters locking fans out.
5. Controller sensor defective.
6. Unit in defrost cycle.
1. Controller temperature set too high.
2. Superheat too high.
3. System low on refrigerant.
4. Coil iced-up.
1. Defrost duration is too long.
2. Not enough fan delay after a defrost.
3. Too many defrosts.
1. Coil temperature not getting above freezing
point during defrost.
2. Not enough defrost cycles per day.
3. Defrost cycle too short.
4. Defective defrost sensor or controller.
1. Defective heater.
2. Unit not installed properly (out of level)
3. Drain line plugged.
4. Defective sensor or controller.

2. Adjust controller parameter for more defrost cycles.


3. Adjust defrost termination temperature (parameter dt) to higher setting.
4. Replace defective component.
1. Replace heater.
2. Check and adjust if necessary.
3. Clean drain line.
4. Replace defective component.

19

Warranty Statement
PRINCIPAL TERMS AND CONDITIONS OF SALE
1. Applicable Law and Terms of Sale: All orders shall be subject to the following terms and conditions notwithstanding any additional or contrary
printed terms and conditions of Buyer. Such additional or contrary terms shall not bind Seller unless accepted in writing even though such terms
do not materially alter the terms hereof. No oral statements, warranties, stipulations, representations or terms shall have any binding effect or be
any part of the contract whatsoever.
2. Orders: All orders must be in writing and will be binding when our order acknowledgment is mailed. Orders are accepted subject to strikes, fires,
accidents, and other causes beyond our reasonable control. Acceptance of your order is conditioned upon an agreement to hold us harmless by
reason of delivery delays.
3. Prices: Prices are subject to change without notice, and all quotations, unless otherwise specified, are binding only for immediate acceptance.
Prices are based on material made to Seller's standard tolerances, unless otherwise specified.
4. Freight: All Apex units are shipped FOB Point of Shipment Routing and selection of carrier will be made by Seller. For special routing requests,
Buyer will bear Routing and selection of carrier will be made by Seller. For special routing requests, all additional costs for such routing.
Equipment is shipped at Buyer's risk. Buyer should examine equipment before signing transportation receipt. If equipment is received
damaged or if quantity received does not match freight bill, the Buyer should require agent to so indicate on freight bill and immediately
file a damage/missing claim. Our liability ceases upon delivery of equipment in good order to the freight carrier.
5. Taxes: Any sales, use, excise, or similar tax payable by Seller which is or may be imposed by any taxing authority upon manufacture, sale
or delivery of goods covered by any order or any increase in rate of any such tax now in force, shall be added to the sales price; if not collected at
the time of payment of sales price, Buyer will hold Seller harmless.
6. Limited Warranty: Seller warrants against defect in materials and workmanship in products which it manufactures for (2) year from date of installation or up to (30) thirty months from the date of shipment, whichever event occurs first, when properly installed and operated under normal use.
This guarantee does not include any labor or other charges made outside of the Seller's factory for replacement or repair of defective parts unless
specifically stated in the body of the Sellers invoice. On parts not manufactured by Seller, such as motors, controls, valves and compressors we
extend to the Buyer the same warranties made to us by the manufacturer. Sellers only liability under this warranty or otherwise shall be the
repair or replacement (at Seller's option) of non-conforming goods or parts. Seller assumes no liability for incidental or consequential damages
such as injury to person or property, or lost profits.
7. THIS GUARANTEE SUPERSEDES AND IS IN LIEU OF ANY AND ALL OTHER WARRANTIES BY LAW OR CUSTOM, EITHER EXPRESSED
OR IMPLIED INCLUDING, BUT NOT LIMITED BY THIS ENUMERATION, ANY GUARANTEE AS TO QUALITY OR FITNESS FOR ANY PARTICULAR PURPOSE, EXCEPT AS SET FORTH ABOVE. NO PERSON, AGENT, OR DEALER IS AUTHORIZED TO GIVE ANY WARRANTIES
ON BEHALF OF SELLER NOR TO ASSUME FOR SELLER ANY OTHER LIABILITY IN CONNECTION WITH ANY OF THE SELLER'S PRODUCTS.
8. Delivery: Seller shall not be liable for any delays in or failure of delivery due to acts of God or public authority, labor disputes, accidents, fires,
floods, extreme weather conditions, failure of and delays by carriers, shortages of material, delays of a supplier, and any other cause beyond
Seller's control. In no event shall Seller be liable for consequential or special damages arising our of a delay in or failure of delivery. Failure to
meet estimated ship dates will not be considered sufficient cause of cancellation of orders.
9. Cancellations and Returned Goods: Permission to return any part or product must be obtained from Seller and may be subject to a restocking charge.
Credits for new material accepted for return will be at the original sales price or current market price, whichever is lower, less handling and restocking
material returned without factory authorization or not properly tagged with a Return Material Authorization Number or not freight prepaid cannot be
received by Seller. Obsolete products or material made to special order are not returnable.
10. Catalog Materials and Drawings: Seller is not responsible for typographical errors or other errors of omission in Seller's catalogs or drawings.
11. Late Charge Provision: Buyer agrees to pay a late charge of 1-1/2% per month (18% per year) for any invoice or bill not paid within (30) thirty
days of the date of the billing invoice.
12. Choices of law, Disputes: This agreement and the performance of the parties hereunder shall be construed in accordance with and governed by
the laws of the State of California and shall be deemed made in the state. Buyer irrevocably consents to the exclusive jurisdiction of the courts of
Orange County, California, on all matters arising out of or relating to this sale and Buyer further irrevocably consents to service of process by
certified mail, return receipt requested, at Buyers address set froth in the order acknowledgement.
The above terms and conditions apply to all orders placed with the Seller. Buyer acknowledges having read and understood these terms and conditions and agrees to abide by them upon placement of any order with the Seller. In the event it becomes necessary to refer the account to a collection
agency or to institute legal action to obtain payment of the account, Buyer agrees to pay all reasonable attorney fees and court costs incurred by
such action.

P/N - 122303021 rev. 00 06/05 R-3000

charges. Buyer must prepay all transportation charges. Any costs for putting material in condition for resale will be charged to the Buyer. Shipment of

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