ZXSDR B8200 Outdoor Cabinet

BC8910+PC8910 Quick Install

Guide R1.0(V2010-12)

ZXSDR B8200 Outdoor Cabinet Quick Install Guide

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I(3)

ZXSDR B8200 Outdoor Cabinet Quick Install Guide

Revision History
Product Version

Document Version

3.0

Serial Number

1.0

Reason for Revision

First issue.

Author
Document
Version

Date

2010-12-05

1.0

ZTE Confidential Proprietary

Prepared by

Liu Zhe

Reviewed by
Wang Huarong,
Song Changyuan,
Xiang Biao
Wang Honggang

2010 ZTE Corporation. All rights reserved.

Approved by

Ma Wenguang

II(3)

Tools

Auxiliary Materials

GPS Antenna & Clip

Grounding Bar

RRU Power Cable

GPS Feeder Connector

GPS Lightning Arrester

Copper Pig Nail

RF Feeder

GPS Jumper

Grounding Cable

BBU Power Cable

Fiber Optic Cable

Access Control Cable

Flooding alarm Cable

Flooding alarm Extended

Cable

Humidity Monitor Cable

Battery Temperature
Monitor Cable

Indoor Cable Tie

Indoor Label Paper

Fan Power Cable

BC8910+PC8910 Installation Program

Cabinet Dimension
Space Requirement for Overlapping Installation

Note
The height of the concrete carrier where the base is installed should be more than 200mm!

Cabinet Installation
BC8910+PC8910 Installation Flow

Cabinet Installation
Installation StepsTop Cover Installation
1. Place the cover on top of the cabinet and note that the chamfer of the cover should be aligned with the chamfer of
the cabinet.

2. Fix the top cover with four (4) M12 inner hexagon bolts, which are provided with steel washers.

Cabinet Installation
InstallationBase Installation

1. Place the base on the right location as designed, decide and make locations of the four expansion bolts according to
the cabinet arrangement and fixation holes of the base.

2. Use an electrical drill (drill bit 12) to drill holes of 16mm in diameter and 80mm in depth at the marked points, and
remove the dust with a vacuum cleaner while drilling holes.
Insert the expansion bolt into the drilled hole and add flat washer, spring washer and nut successively onto the bolt
screw up the expansion bolt until the head of the expansion bolt is left 30mm above the ground, and remove the nut,
spring washer, and flat washer from the bolt.
Add the insulation spacer onto the expansion bolt and base to the bolt, and then mount insulation flange, flat washer,
and spring washer successively.
At last, tighten the nut using a spanner.

Cabinet Installation
StepPlace PC8910 cabinet onto the base
Place PC8910 cabinet onto the base and use four M12 inner hexagon bolts, which are provided with rubber

washers, to fix the cabinet to the Base.

StepStack BC8910 onto PC8910

The components to be removed before overlapping:
1. Two rectangle cable through covers on top of PC8910, two cable hole covers on top of PC8910, shown as the
bottom left figure; two rectangle cable through cover plates on the profile of PC8910, shown as the bottom right
figure.

2. Two rectangle cable through cover plates within BC8910, shown as the bottom right figure.

1. Overlap BC8910 with PC8910 and align the edges f the two cabinets.

2. Fasten BC8910 to PC8910 with the four M12 screws on the four corners on the bottom of BC8910 cabinet.

3. Use the screwdriver to remove the four screws of the rectangle cable through covers within BC8910 cabinet, and
remove the two rectangle cable through covers.

4. Fix the round cable hole assemblies to the cable holes with the screws that previously fix the cable hole covers.

Note
The round cable hole assembilies and the round rubber plug are provided in PC8910 cabinet.

Cabinet Installation
Step: Battery Installation

Tidily place the battery packs in the PC8910 cabinet, with the electrodes facing outside. When 4 battery packs are
configured, place them at the lower shelf; and when 8 battery packs are configured, load both upper and lower
shelves with 4 battery packs respectively.

Note

The relevant cables must be well wired before the battery packs are loaded, or else, it is difficult to wire
cables.
If only 4 battery packs are installed, the terminals of the battery cables that are not used must be insulated.

Cable Installation
Installation: The Wiring in The Left Waterproof Module within BC8910

The wiring distribution via the left waterproof module within BC8910 (Up to 11 cables)
1 AC Input Power Cable; 6 Fiber Optic Cables; 1 Protective Grounding Cable; 1 GPS Feeder;
2 Microwave IF Cables.

Cable Installation
Installation: The Wiring in The Right Waterproof Module within BC8910
The wiring distribution via the right waterproof module within BC8910 (Up to 5 cables)
3 RRU Power Cables; 1 Outside Monitor Cables; 1 ETH Cable / Fiber Optic Cable (to the switch).

Cable Installation
Installation: The Wiring Within BC8910 and PC8910
The wiring in the left slot within BC8910 and PC8910 (2 cables)
2 Battery Power Cables.
The wiring in the right slot within BC8910 and PC8910 (4 cables)
1 PC8910 Cabinet Access Control Cable;
1 Battery Temperature Transducer Cable;
1 Fan Power Cable;
1 Flooding Alarm Extended Cable.

Cable Installation
Installation: Wiring Preparation

2. Use the Allen wrench to remove the fasten screw,

1.The waterproof module consists of (1)Fasten Screw;2Metal

and then remove the metal bezel and the waterproof

Bezel; (3)Waterproof Rubber Plug.

rubber plug.

3. Pull the cables through the cable hole of the base from the outside.
Align the cables upwards, along with the opened rectangle cable through slot, until the cables enter BC8910 cabinet via the
waterproof module.

Note
The cables should be aligned close to the wall of the cable through slot, or the covers could not be closed!

Cable Installation
Installation: Waterproof Module Wiring
1. Estimate the wiring distance within the BC8910 cabinet and
reserved an additional distance of 20cm.

2. Select the appropriate threading cable hole of the

waterproof rubber plug according to the diameter of the
cables, and then pull the cable via the threading cable
hole.

3. Insert the waterproof rubber plug into the original position;

Connect the cable to the related equipment within the cabinet and
align the cable along with the wiring channel with cable ties;
Make a minor adjustment according to the real wiring distance of
the cable.

4. Insert the metal bezel back and fasten the waterproof

rubber plug with the fasten screw.

Cable Installation
Installation (1): AC Input Power Supply Cable
Connect the brown sub-cable and the blue sub-cable of the AC Input power supply cable to the corresponding position and
fasten them with screws provided on the corresponding position;
Connect the yellow-green grounding sub-cable or the black grounding sub-cable to the busbar within the cabinet.

NoteThe color definition of the AC power cable is as below:

Brown-LBlue-N; Yellow-green or Black-PE.

Installation2:Grounding Cable of the Cabinet

Connect the biggest grounding bolt of the busbar within the BC8910 cabinet to the busbar outdoors with the grounding cable
16mm2, shown as the bottom left figure.
Connect the grounding point of the PC8910 cabinet to the busbar outdoors with the grounding cable16mm2, shown as the
bottom right figure.

Note
Apply antirust paint around the grounding blot on the outdoor busbar and attach a label onto the grounding cable.

Cable Installation
Installation3:Fiber
Pr otection Cover; Dustproof Cap;DLC Connector;Connector;Fixing Shelf;Ring Mark;
Outer Sleeve.

1. At RRU side, remove the protection cover, pull out the out
sleeve and the fixing shelf and finally remove the dustproof
cap.
Make sure the blue button on the DLC plug faces the same
direction as the blue handle of the optic module within the
cabinet.
Press on the middle of the blue button on the DLC plug, align
the fiber connector to the optic module and insert the fiber
connector until a crisp sound is heard.

2.Align the transparent fixing shelf to the socket on

the bottom of the cabinet and push the fixing shelf
upwards to fix it. Observe and make sure the two
sub-cables are not tangled or crooked via the
transparent fixing shelf.

Blue Handle of the Optic ModuleBlue Button on the DLC

Plug
3. Screw up the outer sleeve and the yellow ring mark will be seen if the sub-cables of the fiber are not tangled or crooked.

4. At least (d)30cm cable should be perpendicular to RRU cabinet below RRU, shown as the bottom left figure. At last, tie the
fiber cable to the pole with the ultraviolet tape.

5. At BBU side, remove the white dust-proof cover, make sure the
blue handle on the optical module and the blue button on the fiber
connector face the same direction. Press the middle of blue
button, and insert the fiber connector with the lable of TXRX
into the interface with the silkscreen of TXRXon the fiber
module. If you want to pull out the connector, you should also

6. Paste section lables on the fiber at BBU side and lay the
labels along with the cable tray. The bending radius of the
fiber should be 20 times more than the fiber diameter. In
reality, the bending radius should be more than 40mm.
Finally, wrap the wiring part of the fiber inside the cabinet
with the flexible tube.

press on the middle of the blue button.

Blue HandleDLC Plug

Note
Only the blue button is pressed, can the connector be inserted or pulled out. It is prohibited to press other parts to
insert or pull out the connector!
Only the connector is to be connected, can protective cover and dustproof cap be removed. It is prohibited to
remove protective cover and dustproof cap during storage, transport or wiring!
Only until the optical cable is distributed near BBU and after the fiber is fastened, can the operator remove the
protective tube with the scissor.

Cable Installation
Installation4:GPS Feeder
1. Aim the female terminal of the GPS feeder to the feeder

2. Connect the other terminal of the GPS feeder to the

connector and fasten it clockwise. The torque value is

GPS antenna outdoors and the waterproof treasure

1.7Nm-2.0Nm.

should be done for the connector.

Note
Check out the GPS jumper interface on the GPS lightning arrester
should be CH1!

Installation5:RRU Power Cable

Remove the four screws on the silkscreen cover, and fasten the RRU power cable terminals on the appropriate positions
(RRU1RRU2RRU3) shown on the silkscreen cover.

NoteThe blue terminal of the RRU power cable should be connected to the posts marked with the silkscreen
-48V and the black terminal to the posts with the silkscreen -48VRTN.

Cable Installation
Installation6:Flooding Alarm Cable
1. When the cabinets are overlapped, disconnect the flooding alarm
transducer from the flooding alarm cable.

2. Connect the flooding alarm cable with the flooding

alarm extended cable and then pull the cable through
the right cable through within BC8910 cabinet.

3. Screw up the flooding alarm transducer on the position shown below.

Installation7:Access Control Cable

1. Pull the access control cable attached within BC8910 cabinet

2. Connect the access control cable to the port of access

through the right wiring slot within BC8910 cabinet to PC8910

control transducer within the PC8910 cabinet.

cabinet.

Cable Installation
Installation8:Fan Power Cable

1. Pull the fan power cable provided in the BC8910 cabinet

2. Connect the power cable of fan to the fan power port

on the left wall of battery cabinet

through the left cable through within BC8910 cabinet to PC8910

cabinet.

Installation9:Battery Temperature Transducer Cable

1. Insert one terminal of the battery temperature monitor cable into

the appropriate socket with silkscreen FAN/BATT.

2. Remove the protective paper on the probe of battery

temperature transducer and stick the probe to the
battery surface, shown as below.

Cable Installation
Installation10:Battery Power Supply Cable
1.Connect one end of the black wire of the battery power supply cable to the BATT input-48Vterminal, and one end of the red
wire to the +3 terminal.

2. Remove the two screws fastened on the battery power switch

cover and remove the cover.

3. Connect the other end of the black wire to the

-48V (BAT-) terminal at the right side of the switch,
and the other end of the red wire to the -48VRTN
(BAT+) terminal.

4. Connect the black wire of the battery power cable provided in

PC8910 cabinet to the left black electrodes, and the red wire to the
right red electrodes, shown as below.

5. Connect the posts on the battery with the serial

sheet, shown as below.

Note

If only 4 battery packs are installed, the terminals of

the battery cables that are not used must be
insulated.

Installation Inspection
Cabinet

When installed outdoors, the cabinet is waterproof enough and with good water flow performance.

The cabinet is installed at a position in compliance with the design drawing.

The error in horizontality and verticality of the cabinet should be no more than 3.

4
5
6

All parts of the cabinet do not fall off and are not damaged, and all identifications are correct, clear and
complete. If there is any damage, apply the paint ASAP.
All screws are screwed up, with flat (lower) and spring (upper) washers installed.
There is no accessory left within the cabinet.

GPS
1

GPS antenna should be installed in an open area, making sure it can receive signals from at least 4
GPS satellites.

GPS antenna should be no more than 5 m horizontal or vertical distance from the E9230 cabinet.

GPS antenna should be installed within the 45 protection range of the lightning arrester.

There should be not any obstacle right above GPS antenna within an angle of 90.

GPS should be as close to BBU as possible so long the above 4 requirements are met.

6
7
8

The feeder connectors at RRU should be sea led in the way of 1 layer of insulation tape + 3 la yers of
waterproof tape + 3 layers of ultraviolet tape. At two sides of each bend, the cable tiers must be bound.
GPS signal cable should be bound at each cross iron of the cable tray. When it is laid along the wall, it
should be bound at an even interval. At two sides of each bend, the cable must be bound.
Grounding clip should be installed for the GPS feeder at the point of 1m b efore it is connected to the
related socket on E9230 cabinet if the length of GPS feeder is longer than 10m.

Cables
1

Any cable is forbidden to be coiled and should be tied in the wiring channel and be placed casually.

All cables should be laid straightly, and they should not intertwine with each other or hang in the air.

3
4
5
6
7
8
9

The radio cables (microwave cables, antenna feeders, main antenna feeders, GPS feeders and so on)
are prohibited to be lied at an angle of 90 degree.
The cable ties are bound orderly, with proper tightness. The interval between cable ties is no more than
0.5 m and all ties face the same direction.
In the room, after a cable tie is bound, the extra part is cut completely smoothly, without any spur.
Outside the room, after a cable tie is bound, 1~2 mm surplus is reserved and the cable is cut smoothly
without any spur.
Labels with correct co ntents ar e att ached at both

ends of a

cable. The l abels face r ight af ter

attachment.
The VSWR test should be done before the waterproof measures are taken to the feeders. Besides, the
feeders should be marked.
The used a nd unused connectors at the bott om of E92 30 cabinet should be se aled in the way of 1
layer of insulation tape + 3 layers of waterproof tape + 3 layers of ultraviolet tape.
As for the RF feeder, if it is shorter than 5 m, the shielded layer of the RF feeder should be grounded at
one point; if it is between 5 m and 20 m, the shielded layer should be grounded at two points; if it is
longer than 20 m, the shielded layer should be groun ded at three po ints: the point where it leaves the

10

iron tower platform, the point where it approaches the outdoor cable tray and the point 1 m fro m the
equipment r oom. If the cable len gth on the ir on to wer exce eds 60 m, a gr ounding point shou ld b e
added ev ery 20 m. The gro unding cab le shou ld be lai d do wnward as the fe eder (equipment ro om
direction) and its inclination angle with the feeder should not exceed 15.
Note: The grounding clip is used when the cable is grounded!
As for the outdoor DC s hielded power cable, if it is shorter than 5 m, the shielded layer of the po wer
cable should be grounded at 1m from the equipment; if it is between 5 m and 20 m, the shielded layer
should be grounded at two pointsthe point of 1m from the DC transfer box and the point of 1m from
the equipment room; if it i s longer than 20 m, the shielded layer should be grounded at three points--:

11

the point of 1m from the DC transfer box , the point i n the mi ddle of the DC tra nsfer box and t he
equipment, and the point of 1m from the equipment room. If the cable length on the iron tower exceeds
60 m, a grounding point should be added every 20 m. The grounding cable should be laid downward as
the feeder (equipment room direction) and its inclination angle with the feeder should not exceed 15.
Note: The grounding clip is used when the cable is grounded!