FM 3600 - 2011 Approval Standard For Electrical Equipment For Use in Hazadous Location
FM 3600 - 2011 Approval Standard For Electrical Equipment For Use in Hazadous Location
FM 3600 - 2011 Approval Standard For Electrical Equipment For Use in Hazadous Location
December 2011
Foreword
The FM Approvals certification mark is intended to verify that the products and services described will meet FM
Approvals stated conditions of performance, safety and quality useful to the ends of property conservation. The
purpose of Approval Standards is to present the criteria for FM Approval of various types of products and
services, as guidance for FM Approvals personnel, manufacturers, users and authorities having jurisdiction.
Products submitted for certification by FM Approvals shall demonstrate that they meet the intent of the
Approval Standard, and that quality control in manufacturing shall ensure a consistently uniform and reliable
product. Approval Standards strive to be performance-oriented. They are intended to facilitate technological
development.
For examining equipment, materials and services, Approval Standards:
a)
must be useful to the ends of property conservation by preventing, limiting or not causing
damage under the conditions stated by the Approval listing; and
b)
Continuance of Approval and listing depends on compliance with the Approval Agreement, satisfactory
performance in the field, on successful re-examinations of equipment, materials, and services as appropriate, and
on surveillance audits of the manufacturing facility.
FM Approvals LLC reserves the right in its sole judgment to change or revise its standards, criteria, methods, or
procedures.
TABLE OF CONTENTS
1
INTRODUCTION ....................................................................................................................1
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1 INTRODUCTION
1.1 Purpose
This standard identifies the basis for Approval of electrical equipment for use in hazardous (classified)
locations.
1.2 Scope
This standard is used in conjunction with the following other standards and standards listed in Paragraph
2.3:
Note: In the event of a conflict between the requirements of this general standard and one of the following specific standards,
the requirements of the specific standard shall take precedence.
1.2.1 The following standards are applicable to electrical equipment for Class I, II, or III, Division 1 or
2 hazardous (classified) locations.
Table 1 - Standards for Divisions
Standard No.
Standard Title
3610
3611
3613
Electrical Equipment for Use in Class I, Division 2; Class II, Division 2; and
Class III, Divisions 1 and 2 Hazardous (Classified) Locations
Electric Flashlights and Lanterns for Use in Class I, II, and III, Division 2,
Hazardous (Classified) Locations
3615
3616
3620
(ANSI/NFPA 496)
6310/6320
1.2.2 The following standards are applicable to electrical equipment for Class I, Zone 0, 1, or 2
hazardous (classified) locations.
Table 2 Standards for Zones
Standard No.
ANSI/ISA 60079-0
ANSI/ISA 60079-1
ANSI/ISA 60079-2
Standard Title
Explosive atmospheres Part 0: Equipment General Requirements
Explosive Atmospheres Part 1: Equipment protection by flameproof
enclosures d
Explosive Atmospheres Part 2: Equipment protection by pressurized
enclosures p
ANSI/ISA 60079-5
ANSI/ISA 60079-6
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Standard No.
ANSI/ISA 60079-7
Standard Title
Explosive Atmospheres - Part 7: Equipment protection by increased safety "e"
ANSI/ISA 60079-11
ANSI/ISA 60079-15
ANSI/ISA 60079-18
ANSI/ISA 60079-31
ANSI/ISA 61241-0
Electrical Apparatus for Use in Zone 20, Zone 21 and Zone 22 Hazardous
(Classified) Locations General Requirements
ANSI/ISA 61241-1
ANSI/ISA 61241-2
ANSI/ISA 61241-11
Electrical Apparatus for Use in Zone 20, Zone 21 and Zone 22 Hazardous
(Classified) Locations Protection by Intrinsic Safety iD
ANSI/ISA 61241-18
Electrical Apparatus for Use in Zone 20, Zone 21 and Zone 22 Hazardous
(Classified) Locations Protection by Encapsulation mD
1.2.3 Application
This standard shall apply to:
a)
Electrical equipment or parts of electrical equipment rated for use in Hazardous (Classified)
Locations as defined by the National Electrical Code (NEC ), ANSI/NFPA 70;
b)
Associated equipment located outside of the Class I, II or III location whose design and
construction may influence those parts of the equipment within the classified location.
1.3.2
the proper operation and performance of the product as specified by the manufacturer
and required by FM Approvals; and, as far as practical,
An examination of the manufacturing facilities and audit of quality control procedures shall be
made to evaluate the manufacturers ability to produce a product identical to that which was
examined and tested, and the marking procedures used to identify the product. These
examinations are repeated as part of FM Approvals Surveillance Audit program.
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2 GENERAL INFORMATION
2.1 Requirements
These requirements are based on consideration of ignition in locations made hazardous by the presence
of flammable or combustible materials under normal atmospheric conditions. The following ranges of
temperature, oxygen concentration, barometric pressure, and humidity may not be applicable for all
Types of Protection (if not, these may be superseded by other values in the specific standard for the
Type of Protection):
a)
b)
c)
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requirements for ordinary locations. In the event that no ANSI Standard exists for the category of
equipment, then FM Approval Standard Electrical and Electronic Test, Measuring, and Process
Control Equipment, Class No. 3810, shall be used as the source document for basic safety
requirements.
2.4 Classification and Grouping System
Electrical equipment for use in classified locations is identified by Class, Division (Zone), Group, and
Temperature Class. A complete description of classifications is given in ANSI/NFPA 70, National
Electrical Code .
3 MARKING REQUIREMENTS
3.1 General
3.1.1 In addition to marking information required of ordinary location electrical equipment (see
Paragraph 2.3), equipment for use in Class I, II, or III, Division 1 or 2, hazardous (classified) locations
shall be marked to show:
a) The Class, Division, and Group rating according to Paragraph 2.4 of this
standard; and
b) The maximum operating temperature, or temperature class (T-Code) referenced to a
40C or higher marked ambient according to the following table. Equipment which is
Approved for both Class I and Class II shall be marked with the maximum operating
temperature or temperature class, as determined by simultaneous exposure to the
combinations of Class I and Class II conditions (i.e., dust-blanketing).
c) Maximum ambient temperature, if greater than 40C.
d) Minimum ambient temperature, if less than -25C.
EXCEPTIONS:
Exception 1: Equipment of the non heat-producing type, such as junction boxes, conduit, and fittings and equipment of the heat
producing type having a maximum operating temperature not more than 100C shall not be required to have a marked operating
temperature or temperature class (T-code).
Exception 2: Fixed luminaires for use in Class I, Division 2 or Class II, Division 2 locations only, shall not be required to be
marked to indicate the group.
Exception 3: Equipment for use in Class II locations shall not exceed the ignition temperature of the specific rated dust or
165C, whichever is lower, when installed in locations which are classified due to organic dusts that may dehydrate or
carbonize.
Exception 4: The division marking is optional for all equipment except Division 2, in which case the Division 2 marking is
required.
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Table 3. Temperature Class Marking (Division Equipment)
Max Temperature
Temperature Class
T-Code
450
T1
300
T2
280
T2A
260
T2B
230
T2C
215
T2D
200
T3
180
T3A
165
T3B
160
T3C
135
T4
120
T4A
100
T5
85
T6
Compliance shall be verified by measurement based on the highest temperature which may be attained
in service under the most adverse conditions (but within rated values) by any part or surface of the
equipment. The most adverse conditions include overloads and fault conditions recognized in the
specific standard for the Type of Protection concerned.
Where used for temperature measurements, thermocouple wire shall be Type J or Type K conforming to
the requirements for Special Tolerance as defined in the table of Initial Calibration Tolerances for
Thermocouples in Temperature Measurement Thermocouples, ANSI/ISA MC96.1-1982.
Unless a specific measurement uncertainty is determined, the measured temperature shall be increased
by the following:
5 K for measured temperatures less than or equal to 200C
10 K for measured temperatures greater than 200C
3.1.2 Electrical equipment for use in Class I, Zone 0, 1, or 2, hazardous (classified) locations shall be
marked in accordance with the Standards listed in 1.2.2.
Note: Electrical equipment examined for Class I, Zone 0, 1, or 2 is also permitted to be marked with comparable
suitability for Divisions as permitted by the Standards listed in 1.2.2.
Equipment labels containing the data required by this standard and its applicable sub-parts, including
adhesion to the equipment enclosure material, shall not degrade due to exposure to chemicals of the
Group for which the equipment is rated. Metal labels secured to the product by permanent mechanical
means (e.g., drive screws) are considered satisfactory without further tests.
EXCEPTIONS
Exception 1: Intrinsically Safe electrical equipment complying with Class 3610.
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Exception 2: Electrical equipment for Class I, Zones 0, 1, or 2, complying with the standards listed in 1.2.2.
Exception 3: Electrical equipment for Class II or Class III.
Exception 4: Electrical equipment complying with Class 3611.
3.2.2 Compliance shall be determined by conducting the material compatibility test according to
Paragraph 4.2 and verifying that the label remains securely adhered to the equipment.
4 PERFORMANCE REQUIREMENTS
4.1 Mechanical Strength
The enclosure for electrical equipment rated for classified locations shall provide the mechanical
strength required to resist impact, drop (if hand held or portable), and thermal shock. Damage to the
enclosure as a result of impact or drop testing according to this Paragraph shall not invalidate the Type
of Protection of the equipment. Superficial damage is not of concern; however, breakage of cooling fins,
lens cracking, etc., depending upon the Type of Protection afforded by the equipment, shall be the
subject of further investigation and test to assure repeatable satisfactory results.
EXCEPTION
Electrical equipment for Class I, Zones 0, 1, or 2, shall comply with the standards listed in 1.2.2.
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completely assembled, ready for use, and with any tool-secured guards installed that are normally
supplied as part of the equipment. Ambient temperature for the test shall be (20 5)C except where the
electrical enclosure or parts of the enclosure are made of polymeric material; in this case, the impact
tests shall be repeated at the upper and lower ambient temperature of the device as marked on the
equipment label or listed in product literature.
4.1.3 Thermal Shock Test
This test is performed to verify that all enclosure components critical to the equipment Type of
Protection can withstand rapid thermal variations.
A cloth saturated with water at a temperature of (105)C shall be applied to the applicable part with the
part at maximum service temperature. Maximum service temperature is the temperature reached when
the equipment is operating at maximum rated conditions.
The quantity of water and size of the cloth involved shall be sufficient to completely wet the surface of
the equipment under test.
The thermal shock test is primarily intended for glass parts, but shall be conducted on any material that
may be adversely affected.
The test results shall be considered satisfactory if no cracks or other failures that may invalidate the
equipment Type of Protection are observed.
NOTE: The thermal shock test per ANSI/ISA 60079-0 is considered equivalent.
4.2 Non-Metallic Enclosure MaterialsChemical Compatibility for Class I Locations
4.2.1 Nonmetallic enclosure materials (Exception: replaceable environmental seals, etc.), shall be
resistant to chemical or physical change due to solvent exposure. As a result of chemical compatibility
testing, there shall be no permanent change in properties that would compromise the Type of Protection
afforded by the equipment.
NOTE 1 - Typically, a hardness measurement technique is used to examine for change in properties. Results may be
considered satisfactory with no additional testing if there is no change in hardness greater than 15% of initial
readings.
NOTE 2 Additional testing may be required to determine whether the type of protection has been compromised. For
example, non-metallic enclosures or parts of enclosures of explosionproof equipment may be subjected to the
chemical vapor tests of 5.2.2, followed by mechanical strength tests per 5.1 and hydrostatic tests per FM 3615 to
confirm that the type of protection has not been compromised.
EXCEPTIONS
Exception 1: Materials not passing the required chemical compatibility test for one or more of the six test chemicals may be
considered satisfactory if the product nameplate shows the exclusion of the chemical family(ies) from the Hazardous
(Classified) rating of the equipment.
Example: Not including acidic atmospheres
Exception 2: Electrical equipment for Class I, Zones 0, 1, or 2.
Exception 3: Intrinsically safe electrical equipment complying with Class 3610.
Exception 4: Electrical equipment complying with Class 3611.
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4.2.2 Compliance shall be verified by subjecting the enclosure materials to the vapors of the following
3
test chemicals, each in a closed vessel containing 4 fluid ounces per quart volume (120 cm /l). The tests
shall be conducted with the test samples suspended above the liquid level in the vessel and for a period
of 150 hours at (20 5)C. Measurement for change in critical properties of the material shall
be
conducted within one hour after removal from the solvent atmosphere.
Table 4 Chemical Families
Test Chemical
Acetone
Gasoline
Hexane
Methanol
Aliphatic Hydrocarbons
Alcohols
Ethyl Acetate
Acetic Acid
Esters
Acids
EXCEPTION
Electrical equipment for Class I, Zones 0, 1, or 2.
4.3.2 Compliance shall be evaluated by reviewing how material changes during aging affect the equipment
type of protection.
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5 OPERATIONS REQUIREMENTS
5.1 Demonstrated Quality Control Program
5.1.1 A Quality Control Program is required to assure that each subsequent unit produced by the manufacturer
shall present the same quality as the specific samples examined. Design quality, conformance to design, and
performance are the areas of primary concern.
Design quality is determined during the examination and tests.
Conformance to design is verified by control of quality in the following areas:
equipment calibration
engineering drawings
engineering orders
change notices.
These shall be executed in conformance with a written policy and detailed procedures. Records of all revisions
to all Approved products shall be kept.
5.1.3 The manufacturer shall assign an appropriate person or group to be responsible to obtain FM Approvals
authorization of all changes applicable to Approved products. Form 797, Approved Product Revision Report or
Address/Contact Change Notice, is provided to notify FM Approvals of pending changes.
5.2 Surveillance Audit Program
5.2.1 An inspection of the product manufacturing facility shall be part of the Approval investigation. Its
purpose shall be to determine that equipment, procedures, and the manufacturers controls are properly
maintained to produce a product of the same design quality as originally verified.
5.2.2 Unannounced follow-up inspections shall be conducted to assure continued quality control and product
uniformity.
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FM APPROVED mark:
Authorized by FM Approvals as a certification mark for any
product that has been FM Approved. There is no minimum
size requirement for the mark, but it must be large enough to
be readily identifiable. The mark should be produced in black
on a light background, or in reverse on a dark background.
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