CWI Questionair
CWI Questionair
CWI Questionair
FUNDAMENTALS
1. Gas metal arc welding using short-circuiting transfer produces...
a. Excellent fusion
b.Deep penetration
c.Greater melt off rate
d. .(a) and (b) above
e.None of the above
5. Which of the following process can be used to join quenched and tempered
steels?
a.
SMAW
b. SAW
c.
GMAW
d. All of the above
e.
B and c above
e.concavity
16. Dimension #5 designates the
a. size of weld
b.Overlap
c.undercut
d. convexity
e.concavity
d.11150
e.11175
26. 15 pounds mass equals how many kilograms?
a.5.81
b.6
c.6.5
d.6.81
e.7.1
27. A standard all weld metal tensile specimen is shown above.the ultimate
strength (UTS) of this specimen may be determined as follows:
pounds,what is the
a.42100 MPa
b.4210 MPa
c.421 MPa
d.42.1 MPa
e.4.21 MPa
STUDY THE BELOW ILLUSTRATION METHODS OF MAGNETIC PARTICLE
INSPECTION WITH DIRECT CURRENT
28 .If the prods shown in method #2are placed on the face (axis ) of a groove
weld ,which of the flaws would cause the clearest indication?
a.transverse surface crack
b.lack of fusion on the root
c.A plate lamination
d.A longitudinal surface crack
e.Tungsten inclusion
29.which of the above symbols as listed in the curret A2.4 ,standard symbols for
welding.,brazing, and nondestructive examination ,is used to indicate field weld?
a.1
b.2
c.3
d.4
e.Field welds are not shown on the drawings.
30.Sensitization of stainless steel primarily refers to its loss of
a.Strength
b.Toughness
c.Ductility
d.Corrosion resistance
e.Impact resistance.
31.The base metal next to the weld that has been heated to a sufficiently high
temperature to cause a change in microstructure is the
a.Tempered Zone
b.Heat-affected zone
c.Untempered zone
d.Pearlite area
e.Base plate
32.Electrical hazards are
a.Present in electric arc welders
b.Present in secondary leads
c.minimized by proper equipment installation
37.A CWI shall have the responsibility of verifying documentation of the following
a.records of welder qualifications
b.records of tacker qualifications
c.records of Welding operator qualifications
.
d.records of Welding Procedure qualifications
e.all of the above
c.J-Groove weld
d.fillet weld
e.flare-V-Groove weld
51.Hardness of the base metals can be affected by which of the following
conditions?
a.heat treatment
b.cold,working of the metal
c.composition of the base and weld metal
d.metllugical effects of welding process
e.ll of the above
52.In braze welding,flux may be applied by which of the following methods?
a.using filler rod pre-coated with fills
b.introducing flux through oxyfuel gas flame
c.brushing the flux on the joint prior to brazing
d.all of the above
e.A or C above
53 .Pick the welding process beat illustrated by the above sketch
a. shielded metal arc welding(SMAW)
b.Gas metal arc welding(GMAW)
c.Gas tungsten arc welding(GTAW)
d.Submerged arc welding(SAW)
e.Plasma arc cutting(PAW)
54.which of the following may an inspector use to perform visual inspection?
a.magnifier
b.micrometer
c.fillet weld gauge
d.all of the above
e.B and C above
55.The welding inspector must verify that
a. all records are completed by the time hardware is shipped even though
they may not have been completed at the end of operations
b. records of qualifications,certification,fabrication and testing are completed
and that they meet appropriate code and/or specification requirements specified
for the job
c. all the general points are covered in inspection records,since detail is
never allowed in such reports
d. the hardware was completed and that the shop promises to complete the
records before shipment.
e. that the quality manual meets the appropriate quality system national or
international standard for welding such as ISO 9000 or GS 9000
FOR QUESTIONS 56 THROUGH 59 CONSIDER THE WELDING SYMBOLS
BELOW
56.A weld which extends all around the joint is shown at number
a.9
b.4
c.7
d.3
e.8
57.An intermittent fillet is shown as number
a.1
b.9
c.4
d.7
e.6
58.A plug weld indicating depth of fill is shown as number
a.6
b.3
c.7
d.5
e.8
59.A groove weld with melt-through is shown at number
a.2
b.7
c.6
d.3
e.10
FOR QUESTIONS 60 TO 62 STUDY THE ILLUSTRATION BELOW:
60.The profile of the fillet weld above shows a flaw at no.1 is known as
a.a wagon track
b.a toe crack
c.underlap
d.undercut
e.underbead cracking
61. The fillet weld above shows a flaw at No.2 is known as
a.overlap
b.a toe crack
c.overfill
d.undercut
e.toe lamination
c. Vertical position
d. Overhead position
e. None of the above
72) Incomplete joint penetration can be caused by
f. Insufficient root opening
g. Excessive travel speed
h. Excessive electrode diameter
i. All of the above
j. A and C above
73) Macro examination will reveal the microstructure of the ...
k. Base metal
l. Heat-affected zone
m. Fusion zone
n. All of the above
o. B and C above
74)The upper limits of preheat and interpass temperatures for
quenched and tempered steel specified for what reason (s) r
a) Keep deposit rate to a minimum
b) Maintain the strength in the base metal heat-affected zone
c) Kelp the weld metal from becoming too strong
d) Avoid cracking in the weldment
e) Letters B and D above
75) Which of the following is NOT important pr. essential to
good record keeping?
a)
b)
c)
d)
e)
b)
c)
d)
e)
65,000
56,000
6,500
9,140
a)
b)
c)
d)
e)
82) Identify the correct welding symbol for the desired weld.
a) 1
b) 2
c) 3
d) 4
e) 5
83) Mid steel (A36) steel is more weldable than...
a)
b)
c)
d)
e)
c) Lamination in plate that are less than % inch below the surface
d) Excessive weld reinforcement in butt joints done with SMAW
e) The residual magnetism of a weldment
91) Hardness test method (s) for metals include (s)...
a)
b)
c)
d)
e)
Rockwell
Knoop
Vickers
Brinell
All of the above
Insure that the employer receives fair value for inspection fees
Render impartial decisions
Reject every weld the first time of inspection
Safeguard the public's health and well-being
B and D above
94) A welder performing SMAW with too high travel speed can...
a)
b)
c)
d)
e)
Decrease penetration
Cause undercutting at the edges of the weld
Cause difficulty in slag removal
All of the above
A and B above,
95) The only forms may be used for welding qualification records are
True
False
True only for city government owned Weldments
Not to be verified by a CWI
True, except for approved computer generated records
keeping systems
96) What should be known for proper interpretation of liquid
penetrant indications?
a)
b)
c)
d)
e)
Argon
Helium
C02
All of the above
Letters A and B above
d) Edge preparation
e) Dimensions and alignment
104) Torch brazing is accomplished by the use of
a)
b)
c)
d)
e)
Porosity
Slag inclusions
Cracks
Incomplete fusion
Overlap
108) When other welding variables are held constant, increasing the
welding current During
.
FCAW will
a) Increase electrode deposition rate
b) Increase penetration
c) Produce concave
weld beads with
poor appearance
d) All of the above
e) A and B above
109) yield strength may be determined by
a) tension tests
b) charpy tests
c) hardness tests
d) none of the above
e) A or C above
110) Which of the following is/are used to perform MT?
a) colored ferro-magnetic oxide powders
b) AC and DC articulated leg yokes
c) DC coils
d) all of the above
e) only A and C above
a)
b)
c)
d)
e)
to...
122)Optimum results are more likely when EXX16 and EXX18 lowhydrogen electrodes
a) used with a long arc on downhill welding and a short arc on
uphill welding
b) stored in refrigerator when the container has been opened
c) stored in a holding oven at proper temperature
126) Why should the CWI keep accurate and up-to-date records and
reports?
a) to keep the superintendent informed
b) to impress the chief inspector
c) so that he can write better procedures
d) to satisfy government agencies
e) to assure compliance with standards and specifications
127) If a welding inspector feels he or she is not qualified to make
judgment as to The acceptability off a weldment,
he or she
should
a) Do the best he or she can and report
accordingly
b) Call for assistance from someone who is qualified
b)
c)
d)
e)
135) For SMAW, which of the following require (s) higher preheat
temperature?
a) high carbon steels
b) low hydrogen electrodes
c) high strength low allo7 steels
d) all of the above
e) A and C above
136) A welding performance qualification test serves to...
a) determine a welder's reliability
b) determine the mechanical properties of a weidment
c) provide statistical input for the purpose of estimating the ratio
of accepted /rejected welds
d) determine the welders ability to
deposit or produce sound weld
metal
e) A and C above
137) At which of the following times should the CWI Inspect to
assurance compliance with the welding procedure?
a)
b)
c)
d)
e)