SunStarFortunaServo - MotorSeriesVUser 5

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Version 1.0

USER S MANUAL
PARTS BOOK

FORTUNA
series 5
ISO 9001 Certification of Quality System

Keystone Sewing Machine Company, Inc.


833 N 2nd Street, Philadelphia, PA 19123 USA
215/922.6900
[email protected]
www.keysew.com

1) FOR AT MOST USE WITH EASINESS,


PLEASE CERTAINLY READ THIS MANUAL
BEFORE STARTING USE.
2) KEEP THIS MANUAL IN SAFE PLACE
FOR REFERENCE WHEN THE MACHINE
BREAKS DOWN.

SunStar CO., LTD.


Keystone Sewing Machine Company, Inc.

MEE-110315

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Besst Pricevice
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1. Thank you for purchasing our product. Based on the rich expertise and
experience accumulated in industrial sewing machine production, SUNSTAR
will manufacture industrial sewing machines, which deliver more diverse
functions, high performance, powerful operation, enhanced durability, and
more sophisticated design to meet a number of users needs.
2. Please read this users manual thoroughly before using the machine. Make
sure to properly use the machine to enjoy its full performance.
3. The specifications of the machine are subject to change, aimed to enhance
product performance, without prior notice.
4. This product is designed, manufactured, and sold as an industrial sewing
machine. It should not be used for other than industrial purpose.

SUNSTAR CO., LTD.

Keystone Sewing Machine Company, Inc.

Keystone Sewing Machine Company, Inc.

USERS
MANUAL

Keystone Sewing Machine Company, Inc.

CONTENTS
1. Safety instruction

2. Precautions before use

3. Locating and using parts of the controller box

10

4. Installation

11

1) Mounting your Servo Motor on the table


2) Assembling the belt cover and adjusting the belt tension
3) Mounting and adjusting the foot-lift solenoid
4) Mounting the position sensor (Synchronizer) and setting the film
5) How to equip and adjust a built-in location detector(synchronizer)
6) Mounting the Program Unit(P/U)
7) An example of installing the SunStar sewing machine

5. Wiring and grounding


1) Specification of the power plug
2) Specification of electric current in wiring of power plug
3) Name and description on the outside connector of control box
4) How to change the electric voltage supplied for solenoid(The factory installed setting is:J2)

11
12
13
14
16
18
19

20
20
20
21
21

6. Connection the earth wire of the sewing machine and motor

23

7. Things to be checked after installation

23

8. Program unit part names and method of use

24

1) Program unit part names


2) Program Unit Method of Use
3) Start and End Backtack Stitch Correction Method
4) Method of Use: Inertia Tuning Function
5) How to Use Edge Sensor
6) Motor Controller Setting
7) Advanced Pattern Sewing Functions
8) Automatic Change Function of Twin Needles (applicable to the models supporting twin needles)

24
24
35
38
39
42
46
48

9. Simple operation unit part names and method of use

50

1) Names of Each Part in the Simple Operation Unit


2) Simple Program Unit Method of Use

50
50

10. Fortuna series 5 full function software method of use

55

1) Basic Functions of the Fortuna Series 5 Full Function Software


2) Fortuna Series 5 Full Function Software Specific Parameters
3) Method of Use and Explanations for Specific Items of the Parameter
4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B)

55
56
71
75

11. Breakdown and troubleshooting

84

12. How to place for controller

85

13. Block diagram

86

Parts Book

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Keystone Sewing Machine Company, Inc.

SAFETY INSTRUCTION
Be sure to read and keep in mind the following instructions before you install and use
thr FORTUNA SERVO MOTOR.
1) Use and Purpose
This product is designed, manufactured, and sold as an industrial sewing machine. It should not be used for
other than industrial purpose.

2) Working Environment
Power Source
It is desirable that voltage of the power source be kept within the range of 10% of the rated voltage.
It is desirable that frequency of the power source be kept within the rage of 10% of the rated frequency.
(50/60)
The SERVO MOTOR can be expected to work normaly only in case the foregoing things are kept.
Electromagnetic Noise
It is desirable that those equipments causing strong electromagnetic field or high frequency not use the
same electrical outlet as this on and stay away from it.
Temperature and Humidity
Keep the ambient temperature above 5 degrees and below 40 degrees Centigrade.
Never use it outdoors and avoid direct ray of light.
Keep it away from an hot object like a stove.
Keep the ambient humidity above 30% and below 95%.
Never use it near gases and explosives.
Do not use it at a spot located 1,000m or higer above sea-level.
Keep the storage temperature higher than 25 degrees below zero and lower than 55 degrees Centigrade when
not in use.

3) Installation
Follow the instruction carefully when installing it.
Be sure to start installing it after pulling the power plug off the outlet.
Fix the cable so that it may not move, and do not allow the moving parts like belts to be interfered with.(keep
distance of at least 25mm from them.)
Be sure to have the Controller, the Motor and the sewing Machine grounded.
Be sure that the voltage of power source fits the specification of the Controller before the power is on
Be sure to use Safety Extra Low Voltage when an extra item or an accessory is fitted into the Controller.

4) Disassembly
Indisassembling it, be sure to wait at least 360 seconds before taking any action after pulling the plug off the
power source after turning it off.
When pulling off the plug from the power source, be sure to hole the plug itself instead of the wire connected
to the plug.

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Keystone Sewing Machine Company, Inc.

5) Service and Maintenance


Make sure that service and maintenance are carried out by a skilled technician.
Never try to operate with the Motor and the Controller open.
When inserting a thread into or touching the machine, be sure to turn the power off and step down from the
platform.
Be sure to use standard products specified for replacement of parts.

6) Other Safety Instructions


Tack care not to let your fingers touch any moving parts including belts.
In case of remodelling or fitting of additional device, be sure to follow safety standards and do not ever try to
go ahead based on your own judgments.
Do not try to operate with the safety device removed.
Take care not to let water or coffee or something like those admitted into the Controller or the Motor.
Never drop the Controller or the Motor to the ground.

The instructions presented above are for the safer and more proper operation of the Fortuna Servo
Motor. Ignoring such instructions could cause damage to the machine or physical injury of the user.
Please follow all the instructions when operating the machine.

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Keystone Sewing Machine Company, Inc.

PRECAUTIONS BEFORE USE


1. Do not turn on the power while stepping on the pedal.

2. Turn off the power when leaving the servomotor overnight.

3. Turn off the power when servicing the servomotor or changing


the needle.

4. Be sure to keep the servomotor securely grouned.

5. Do not connect multiple servomotor power plugs to the same


power strip.

6. Install the servomotor away from noise sources, such as highfrequency equipments and welding machines.

7. Avoid electrical shock when servicing the controller box. (Wait for 6
minutes before opening the cover after turning off the power.)

8. When an error messageErsppears on the digital display,


take a note of theEr code, and then turn on and off before
resuming operation(Contact the local dealer ifEr message
persists on the display)

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Keystone Sewing Machine Company, Inc.

9. Adjust the belt tension to the optimum level.

10. Clean it every two or three weeks so that no dirt or a dirty


substance may be piled up.

Belt-tension adjustment should


be performed after the motor is
mounted on the table : First,
loosen both the upper and
lower anchoring bolts(, ).
The belt tension will then be
adjusted by the weight of
servo motor itself. Fasten both
anchoring bolts.

11. When replacing the fuse, use a standard item, opening the
cover as shown in the diagram.

F1

250V/15A

F2

250V/15A

F3

250V/6.3A

F4

250V/1A

12. Make the length of the cable connected with an outside parts
like stand-up pedal as short as possible.

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Keystone Sewing Machine Company, Inc.

LOCATING AND USING PARTS OF THE CONTROLLER BOX


1) Left and right side of control box
Control box left side

Control box right side

Motor Power Cable


Encoder Connector
(Green)
AC Power switch
OPTION

Standard Solenoid
Connector

Switch and Lamp

Connector for Position


Sensor(Black)

Foot-lift Solenoid(Green)

Program Unit
Connector(White)

Right lift Solenoid(Blue)


Tension-release and
Auxiliary solenoid(White)

2) Rear panel
Caution

WARNING

Hazardous voltage will cause injury.


Be sure to wait at least 360 seconds before
opening this cover after turn off main switch and
unplug power cord.

360
.

Motor
AC INPUT

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Keystone Sewing Machine Company, Inc.

INSTALLATION
1) Mounting your Servo Motor on the table
Make sure that the holes are bored on the table as shown in the
figure.

Table

Belt Hole

41 Cable-Hole

Insert three motor-fixing bolts through the three holes on the table. Attach the motor base padded with vibration-proof rubber, and slide
flat and spring washers over the bolt stems, and then fasten the bolts with nuts.

Motor-Fixing Bolts
Table

Motor-Fixing Bolts(3ea)

Vibration-Proof rubber
Flat Waser
Spring Waser
Nut

Base

Controller Box
Motor-Fixing Bolts(3ea)

Make sure that the center of motor pulley is matched to that of the sewing machine before tightening the motor-fixing bolts and nuts.

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Keystone Sewing Machine Company, Inc.

2) Assembling the belt cover and adjusting the belt


tension

Pulley

(1) Belt cover assembling procedure


Upon the completion of the motor mounting, bring the two
pulleys of motor and sewing machine closer to each other, by
pulling back the sewing machine. You can then mount the belt
easily as shown in the figure.

Warning

Belt Guide
Fixing
Screw

Controller Box

Belt Guide

Belt CoverA

Make sure that the power is off before


assembly.

Belt

Place the belt coverB, making sure that the belt cover does
not contact the belt, and then fasten the cover with the fixing
screw.

Warning

Do not remove the belt cover.


If a finger slips into the belt, it might be broken or
cut off.

Belt CoverB

Belt Guide Fixing Screw

Belt Cover Fixing Screw

(2) Adjusting the belt tension


Optimum Tension LevelThe optimum tention level is
achieved when the belt is pushed by 5-10mm when the top
surface portion of the belt at about 30-50mm above the tabletip
is pressed by a finger with a force of~1m/sec2 or 1 Newton.

Adjusting the Tension LevelIf the tension level is out of the


optimum range, adjust the tension as follows. First, loosen both
the upper and lower nuts for the anchor bolt, letting the belt be
stretched by the motor weight itself. Second, tighten the upper
nut only to the extent that the motor does not move. Third,
fasten the bottom nut tightly so that the motor is securely fixed.

5~10mm

1kg

30~50mm

Upper Nut for the Anchor Bolt

Lower Nut for the Anchor Bolt

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Keystone Sewing Machine Company, Inc.

3) Mounting and adjusting the foot-lift solenoid


(1) SunStar KM-235 Model
Attach the main power switch first since the power switch is
located normally in between the solenoid brackets.
By referring to the figure on the right and the mounting
instructions enclosed in the packaging box, locate the insertion
surface of the oil pan, and then attach the foot-lift solenoid.
No.

Solenoid No.

Applicable Models

SPF-2

KM-235A, B

Mounting Position
for Legs(4)

Oil Pan Insertion Surface


Mounting Position(4)
for Automatic
Foot-Lift Solenoid
Belt Holes

Specification viewed from the table bottom

(2) SunStar KM-250 Model


First, assemble a panel for the attachment of presser foot
solenoid on the back of KM-250.
Attach the presser foot solenoid to a bracketA.
Attach the bracketAwith the presser foot solenoid to the
panel above.
Attch a crank to a solenoid shaft and then connect it to a
sewing machine.
Place a cover on the solenoid.

Solenoid Bracket A

Cover for Foot-Lift Solenoid

KM-250 Rear Panel

(3) SunStar Special-specification models


The same mounting procedure for KM-235 model is applicable
for other models listed below.
No.
1
2
3
4
5
6
7

Solenoid No.
SPF-3
SPF-4
SPF-6
SPF-8
SPF-9

Applicable Models
KM-750-7, KM-750BL-7
KM-790-7, KM-790BL-7
KM-857-7, KM-867-7
KM-560-7
KM-957-7, KM-967-7
KM-757-7
KM-640BL-7

Oil Pan Insertion Surface


Mounting Position(4)
for Automatic
Foot-Lift Solenoid

(4) Adjusting the stroke(Gap) of the automatic foot-lift

Belt Holes

solenoid

Specification viewed from the table bottom

Check point

Check to make sure that the stroke-adjusting screw is


located at the center of the solenoid axis, i.e., the solenoid
should be assembled in parallel with the bottom surface of
the table. If the solenoid is not in paralle, make an
adjustment so that the screw is in parallel with the center of
the solenoid axis using the connection link-fixing screw.
Adjusting Procedure
The verical travel distance of the presser foot can be adjusted by
the stroke-adjusting screw. First, Loosen the two fixing screws,
and adjsut the vertical stroke using the stroke-adjusting screw.
loosening and tightening the stroke-adjusting screw will decrease
and increase the verical stroke of the presser foot respectively.
After the adjustment, fasten the fixing screw tightly.

Connection LinkFixing Screw

Oil Pan

Stroke-Adjusting Screw

Fixing Nuts

Solenoid Axis

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Keystone Sewing Machine Company, Inc.

4) Mounting the position sensor (Synchronizer) and


setting the film

L Wrency

Pulley

(1) Mounting the position sensor(Synchronizer)

Synchro shaft-fixing screw(2)

SunStar thread-cutting sewing machine.

Synchro shaft

All SunStar thread-cutting sewing machines are equipped


with a position sensor. Users, therefore, are required to the
adjust the film position, if necessary, as shown in the figure.

Photo film
(Adjusted left and right)
Photo INTERRUPT
Upper Shaft

P.C.B Holder

COVER

All other sewing machines(including other manufacturers brands)

First, attach the position sensor-mounting adapter to the upper shaft of the sewing machine. Second, attach the position sensor-fixing
plate to the body of the sewing machine as shown below in the figure. Third, secure the position sensor to the adapter with the fixing
screws.

Adapter

Position Sensor-Fixing Bolts

Pulley

Position SensorFixing Plate(Type A)

Position Sensor
Cable

Position Sensor-Fixing Plate(Type B)


Nylon Cable Tie

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Keystone Sewing Machine Company, Inc.

Fiixing Bolt for Position


Sensor-Fixing Plate

(2) Adjusting the film of the position sensor


Assemble the films and position sensor in the order as shown
in the figure.

Fixing Washer

Fixing Bushing

Film-Fixing Screw

Position Sensor Shaft

Upon the completion of the assembling, position the needle shaft tight at the rising point from the lowest needle position by manually
rotating the pulley. Loosen the film-fixing screw, and adjust the DOWN film so that the film-adjsting line and the sensor housing
calibration line are matched. Tighten the film-fixing screw just to the extent that the film can not be rotated. Likewise, position the thread
take-up at the highest position. Loosen the film-fixing screw, and adjust the UP film as shown in the figure, while using caution not to
move the DOWN film which is already adjusted earlier. Tighten the adjusted film with the fixing screw.
Setting Position
Fixing Nut

Fixing Nut

2mm turning around


Down Film Adjustment from the lowest
position of needle bar

Up Film Adjustment

Sensor Calibration Line


Film-Adjusting Line

The highest position


of take-up lever

Sensor Housing

(3) Adjustion the films of reverse rotation sewing machines


For reverse-rotation sewing machines, the film-adjusting lines located at right edge of theUPandDOWNfilm should be matched to
the center line of the sensor.
Setting Position
Fixing Nut

Fixing Nut

Sensor Calibration Line


Film-Adjusting Line(Reverse Rotation)

Down Film Adjustment 2mm turning around


from the lowest
position of needle bar

Caution

Up Film Adjustment

The highest position


of take-up lever

Sensor Housing

After adjustment the film of the position detector, be sure to rotate the motor for 3~5 seconds by pedalling so
that the Controller may remember location of the film.

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Keystone Sewing Machine Company, Inc.

5) How to equip and adjust a built-in location


detector(synchronizer)

Locate detector
(synchronizer)

Position magnetic up

(1) How to equip the built-in location detector


(synchronizer)
In case of a SunStar thread trimmer

When a built-in location detector(synchronizer) for the


sewing machine with the SunStar thread trimmer is
equipped, all that the users need to do is to simply adjust the
location of magnetic for detection according to their needs.

Upper
Shaft

Position magnetic down

Position magnetic up
Sewing machine
pulley

Locate detector
(synchronizer)

Sewing machine

Position
magnetic down

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Keystone Sewing Machine Company, Inc.

(2) How to adjust the magnet of the location detector


Assemble the detector in order following the pictures.

Locate detector(synchronizer)

Once assembling is completed, power the controller on and step on the pedal. At this time, make sure that the needle moves up and down.
Stop the needle at a desired location by moving the magnet back and forth along the location where the needle stops.
The highest position
of take-up lever

Normal rotation
direction

Normal rotation
direction

Locate detector
(synchronizer)

2mm turning around


from the lowest
position of needle bar

(3) How to adjust a location detector in case of a reverse rotation sewing machine
It is the same as that used for the normal rotation direction
The highest position
of take-up lever

Reverse rotation
direction

Locate detector
(synchronizer)

Caution

Reverse rotation
direction

2mm turning around


from the lowest
position of needle bar

After adjusting a location detector, rotate the motor by stepping on the pedal for 3~5 seconds so that a
controller can remember the location.

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Keystone Sewing Machine Company, Inc.

6) Mounting the Program Unit(P/U)


(1) SunStar KM-235 Sewing Machine
First, attach the P/U bracket to the P/U using three fixing screws
and a supporting bolt with nut attached on it as shown in the
figure. Second, securely attach the P/U to the head of the sewing
machine using two fixing screws and washers, keeping a 3~4mm
distance between the bottom surface of the nut and the base of the
supporting bolt.

(2) Other SunStar thread-machine


First, attach the P/U bracket to the P/U using the four fixing screws. Second, attach the P/U to the main body of the sewing machine using the
three bracket-fixing screws as shown in the figure.

Program Unit

Program Unit
P/U Bracket

P/U Bracket-Fixing
Screw(3)

Fix the cable using the cable tie so that cable is not in the way of the belt.
Caution
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Keystone Sewing Machine Company, Inc.

7) An example of installing the SunStar sewing machine

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Keystone Sewing Machine Company, Inc.

WIRING AND GROUNDING


1) Specification of the power plug
(1) Single phase 100V~120V

Switch Box
110V

Control Box

EARTHV

(2) Single phase 200V~240V

Switch Box
Control Box

220V

EARTHV

(3) Three phase 200V~240V

Switch Box
220V

Control Box

EARTHV

Be sure to connect Protective Earth

2) Specification of electric current in wiring of power plug


Be sure to use wiring materials which can stand electric current of higher than 15A.
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Keystone Sewing Machine Company, Inc.

3) Name and description on the outside connector of control box


Standard solenoid connector

Tension-release and auxiliary solenoid


[ No. of pin ]

[ Shape of pin ]

Connector ColorWhite

Auxiliary Solenoid
1, 5Back Tack Solenoid
2, 6Thread-Cutting Solenoid
3, 7Wiper Solenoid

4, 8GND, VDC
(DC 46V or DC 32V)
9, 10Button to insert/delete the
back-tack operation
11, 12Button for manual backtack operation

Foot-lift solenoid

Tension-Release Solenoid

Switch and lamp(Used in twin-needle sewing machine)

Connector ColorGreen
[ Shape of pin ]

[ No. of pin ]

Foot-Lift Solenoid Switch

Foot-Lift Solenoid

Right/Left solenoid(Used in twin-needle sewing machine)

5V
5V
L LED
R LED
L S/W
R S/W

GND
4/4 (N.C)
3/4 (N.C)
2/4 (N.C)
1/4 (N.C)
(N.C)

Connector ColorBlue

Right-Needle Control Solenoid

Left-Needle Control Solenoid

4) How to change the electric voltage supplied for solenoid (The factory installed setting is J6)
This is to make the movement of solenoid smooth in times of fluctuation in the incoming electric voltage.
Set Value for electric voltage supplied (for 220V series) for Solenoid against the incoming voltage.
For 30V-regular Solenoid

For 24V-regular Solenoid

Incoming Voltage

Set Value

Incoming Voltage

Set Value

Below 210V

J5

Below 180V

J5

210V~230V

J6

180V~190V

J6

Above 230V

J7

Above 190V

J7

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Keystone Sewing Machine Company, Inc.

Set Value for electric voltage suplied (for 110V series) for Solenoid against the incoming voltage.
For 30V-regular Solenoid

For 24V-regular Solenoid

Incoming Voltage

Set Value

Incoming Voltage

Set Value

Below 100V

J5

Below 90V

J5

100V~120V

J6

90V~100V

J6

Above 120V

J7

Above 100V

J7

Setting of pin

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Keystone Sewing Machine Company, Inc.

CONNECTION THE EARTH WIRE OF THE SEWING MACHINE AND MOTOR


Method
Connect the motor and sewing machine using the ground wire
(green, green/yellow) as shown in the figure. Make sure that the
factory-connected ground wire between the controller box and
motor is securely in place.

Caution

Failure to ground the motor can cause abnormal


operations, such as overspeed rotation or unwanted
stitching.

THINGS TO BE CHECKED AFTER INSTALLATION


1) Before the power is on...
Make sure that the incoming voltage is in accordance with that shown in the name plate of the Control box.
Check whether the following connectors are connected.
Connector for incoming AC power source
Connector for motor power
Connector for motor encoder
Connector for position detector
Connector for others (option, knee-lift, program unit etc.)
Check to see whether the belts are in touch with the wiring.
Check the tensile strength of the belts.
Check to see the fixing nuts for pulley are tightly fastened.
Check whether the sewing machines are right kinds (Chain Stitch S/M, Lock Stitch S/M)
Check the rated voltage for Solenoid (Refer toHow to change the electric voltage supplied for Solenoid))

2) After the power is on...


Check whether the lamp for the position detector is on. (Except in the case of built-in position detector)
Check whether the program unit is working.
Check the direction of rotation of the Sewing Machine.
In case the direction of rotation is not right, action shall be taken to change set it right, referring tothe methods of changing the
program and the list of changing functions(N. 65 in GroupA)
Check to see whether there are abnormal heat, smell or noise nearby.
In case there are, turn the power off and call our regional office.

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Keystone Sewing Machine Company, Inc.

PROGRAM UNIT PART NAMES AND METHOD OF USE


1) Program unit part names
Start B/T Selection Button
End B/T Selection Button
2--Digit Displayer

Button to Select Needle Plate Location When Machine Stops

Sunstar Logo

Button to Select Presser Foot-lift Location When Machine Stops

4-Digit Displayer

Thread-trimmer and Wiper Selection


Button to Change the Sewing Speed Installation

Pattern Work Connecting Button


Constant Sewing Speed Selection Button

Pattern Work Selection Button

1/2 Stitch Button


Button for Program Change
Button for Counter Use after Counter Programming
Button to use Edge Sensor Selection after Edge Sensor Programming
Button to Save Program Changes

2) Program Unit Method of Use


(1) 4-Digit Displayer and 2-Digit Displayer Functions and Method of Use
A. 4-Digit Displayer and 2-Digit Displayer Functions
<Initializing screen>

When you turn the power on, you will see a screen as shown in the figure.
The 4-digit displayer shows the start and end B/T sewing and the 2-digit
displayer shows the current abbreviation for the letters or numbers shown in
the 4-digit displayer (bt: the abbreviation for back tack),

<Example of error detection>

The 4-digit displayer shows the error number for each type of error
discovered and also shows the programmed value after it has been
programmed. The 2-digit displayer shows the number of the parameter
specific item's content or name which is shown in the 4-digit displayer.

Caution

<Example of selection of number 2 item in Group A>

The 4-digit displayer and 2-digit displayer show the current condition. Therefore the user should always check it
before using the machine.

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Keystone Sewing Machine Company, Inc.

B. Method of Use: 4-Digit Displayer and 2-Digit Displayer


a. Method to change the start and end B/T stitch numbers
In order to change the start B/T stitch numbers which is programmed when you
first purchase this machine, you must use the
,
buttons. If you want to
change the end B/T stitch numbers, you must use the
,
buttons.
The program range is from 0 to 9.
(Ex: How the screen looks when changing both start and end B/T stitch
numbers to 4).
b. Method to check or change the specifics of the parameter
Press the
button and as you press it, also press the
button. Then
you can either check or change the programming items for the parameter of
group A. (A group
, B group
, C group
, D group
)
Users should turn the machine off to select B, C, or D group. While
pressing the
button, turn the power switch on. The screen will be
changed to the initial screen after showing the "PrEn" message. Then, the
users can select B, C, or D group by pressing B, C, or D button while
holding program
button.
You can move to the parameter item you want with the
and
buttons. The parameter item number will appear in the 2-digit displayer and
the wanted value will appear in the 4-digit displayer.
(Ex) Screen showing the maximum speed limit preset in the item 2 of A group)
After using the

(increase) button and

the value you want, press the

(decrease) button to choose

(Enter) button and save the value you

chose. (Ex: Reducing the maximum sewing speed limit from 4000RPM to
3000RPM).

After saving, press the

Caution

button and go back to the initial screen.

Be aware that if you don't press


after changing the programmed value for the parameter item, the value will not be saved.
When the B, C, or D group selection is completed, users should turn off the machine first and restart to secure the selected
group.
If the user changes the programmed value from the parameter specifics carelessly, the user may cause break down or physical
damage to the machine. The user must therefore be well-trained before changing the parameter group.

(2) Method of Use


When necessary, make

Stitch Button Function


stitches by pressing the

stitch (

) button.

When the needle plate makes a down stop, shortly press the

stitch (

) button once and the needle plate will make an up stop.

And when the needle plate makes an up stop, shortly press the

stitch (

) button once and the needle plate will make a down stop.

Be aware that if you are continuously pressing the


Caution

) button, the machine will keep on moving at the

stitch

speed.

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Keystone Sewing Machine Company, Inc.

(3) Method of Use: Start B/T Button


This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change. This button offers the following three functions.

When sewing starts, B/T


sewing does not operate.

When sewing starts, B/T


sewing is operated with
the

When sewing starts, B/T


sewing is operated with
the

button.

button.

Using the A, B buttons in the 4-digit displayer, the user can program the B/T number of stitches he/she wants.

Be aware that if the start B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution

(4) Method of use: End B/T Button


This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change. This button offers the following three functions.

When sewing ends, B/T


sewing does not operate.

When sewing ends, B/T


sewing can be operated
with the

When sewing ends, B/T


sewing can be operated
with the

button.

button.

Using the C, D buttons in the 4-digit displayer, the user can program the B/T number of stitches he wants.

Be aware that if the end B/T stitch is set to '0' in the 4-digit displayer, the start B/T sewing is impossible.
Caution

(5) Method of Use: The Needle Plate Position Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel needle plate is always left on. The
user can change the stop location by pressing the button.
When machine stops while sewing, the
needle plate makes an up stop.

When machine stops while sewing, the


needle plate makes a down stop.

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Keystone Sewing Machine Company, Inc.

(6) Method of Use: The Presser Foot-lift Location Selection Button When the Sewing Machine Stops
When the user turns the power on, one of the up stop or down stop lights in the program unit panel pressser foot-lift is always left on.
The user can change the stop location by pressing the button.
When the machine stops while sewing, the
presser foot-lift stops at the bottom.

When the machine stops while sewing, the


presser foot-lift stops at the top.

Caution

If the user uses the automatic up stop function of the presser foot-lift when the sewing machine stops while sewing, it
may cause damage to it because it has been left up for an unnecessarily long time. Be aware that to prevent the
foot-presser solenoid from being damaged, it is programmed to automatically come down when a certain amount of
time passes.

(7) Method of Use: Automatic Thread Trimmer and Wiper Selection Buttons
These buttons offer the function of automatic trimming and wiping after sewing. By pressing these buttons in sequence, the user can use
one of the following three functions. The light shows the function that is currently being used.

Automatic trimmer and wiper


do not operate

Only automatic trimmer


function is operate

Both automatic trimmer and


wiper operate

(8) How to use product counter and bobbin counter


How to set product counter and bobbin counter
A. Set/clear product counter and bobbin counter using the

Repeatedly press the (

button in the program unit

) button in the program unit to change the status of the lamp and functions as below.

When product counter and bobbin counter are not used


<When the lamp is off>

When product counter function is set


<When the lamp is on>

When bobbin counter function is set


<When the lamp is flashing>

To use the counter function, set the detailed functions under parameter B-Group.
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How to use detailed functions of product counter and bobbin counter


A. How to use the detailed functions of product counter
To use the counter function, set the detailed functions beforehand.

To use the product counter function, first set the value of the parameter B-35
(group B, item 35) as desired.
0: Set the external counter switch on
1: Set the automatic counter on after trimming
As the default value is set0, the counter will not run if there is no external counter
switch.

Set the parameter B-36 to select the type of product counter


1: Up counter
0: Down Counter
The default value is set at1.
<The current amount>

Press the counter


button to set the counter function. Press the button to check and
set the detailed data of the counter.
Cn: The current counter amount
rn: The remaining amount
%: The progress
tn: Total target amount (Default: 100)
Press
button repeatedly to see the above detailed data in order. The user may
set up the current counter amount (Cn) and the total target amount (tn) as desired.

After the total target amount is set, use B-37 and B-38 to set the movements.
<Set value of B-37>
0: When work is finished, the buzzer will go off and sewing may begin
1: When work is finished, the buzzer will go off and sewing may begin only when
the
button is pressed
2: When work is finished, the buzzer will not go off and sewing may begin
< Set value of B-38>
0: No returning to automatic initial value when counting is complete
1: Returning to automatic initial value when counting is complete

<The remaining amount>

<The progress>

<Total target amount>

[ Caution ]
When B-38 is set at0, the value will keep on going up/down even when counting is complete. The user will need to re-set the
value of Cn to restart.

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B. How to use the detailed functions of bobbin counter


Bobbin counter is designed to check the remaining amount of the lower thread.
a. To use the counter, set detailed functions beforehand.

To use the bobbin counter function, first set the value of the parameter B-39
(Group B, item 39).
0: Bobbin counter function not used
1: Bobbin counter function used
The default value is set at0. At this point, the bobbin counter will not start even
when the counter button in the program unit is set at bobbin counter function.

b. Detailed functions of bobbin counter

Select the bobbin counter function by pressing


button to get the lamp flashing.
Press
button and the display will change
as shown in the right.bcstands for bobbin counter.

At this point, press

button to change the display toUP. Press

button again

to go back to the initial display of3333 bt. Press

again to change tobcas

explained in . The display will change by pressing

button.

[bc]

It stands for the Bobbin Counter; the value will be increased from 0.
(Initial value: 0, Set range: 0~9999, How to set: use
/
button)

[UP]

This value will go up in proportion to the increasing ratio of BC(Bobbin Counter)


. Use this value to get the
initial value of BC(Bobbin Counter)
(Initial value: 0, Set range: 0~9999, Set manual increase/decrease function with C/D button)

[bt]

Back-tack function that is shown in the initial display

[ Caution ]
Pay caution when using

button, designed to perform special functions for bobbin counter.

button (Store counter value) : Press

button whenbcorUPis shown on the display. The current indicated value

will be stored as value of bobbin counter.

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c. Setting Bobbin Counter Functions


When you start new sewing work, you must re-set the value of bobbin counter. Refer
to the following if you do not know your re-set value.
First move toUPdisplay and use
,
button to change the value to0.
Replace old lower thread with the new one. The amount of the lower thread must be
consistent.
Begin sewing. The more you sew, the higher the value ofUPwill be.
Continue sewing until you run out of the lower thread.
When there is no lower thread left during sewing, press
button to store the
counted value.
Before saving, subtract some 10~20 from the value in order to reflect the counted
value after the lower thread ran out.

When the bobbin counter setting is complete, move tobcdisplay.

The value of BC(Bobbin Counter) increases gradually when sewing begins after
completing set-up.

[ Caution ]
Before using the bobbin counter function, move tobcdisplay or initial display. If you start working fromUPdisplay, the
value of counter will go up.

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d. When bobbin counter is complete

Replace the old lower thread with the new one and start sewing, then the value of
BC(Bobbin Counter) will go up gradually.

Take note that the buzzer will go off when the value goes up, and the gap between that
value and setting value narrows under 20. This is to warn that there is little lower
thread left.

The value of Bobbin Counter is reached at setting value, the stitching will be stopped
and the buzzer will go off and the monitor will start blinking.

When sewing stops after counting is complete, use the following method to return.
Press the
button to change the value of BC to the 0 automatically.
(AUTO CLEAR/PRESET)

[ Caution ]
To use the bobbin counter function, first set B-Group 39 to 1.
Use

button to change the display to set/clear the value of bobbin counter during sewing.

Wind the lower thread with consistency to ensure the proper use of bobbin counter functions. Counter functions may work
differently depending on lower thread and sewing conditions.

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(9) Method of Use: Pattern Work Selection Button


A. Method to Set Up the Pattern Work Function
This function is used when you need to continuously work on a sewing material. If the
light goes on after pressing the button, you can use the pattern sewing function.

B. Method of Use of Pattern Sewing Specific Functions


Cautionary words when using the pattern function
Before using the pattern function, finish the trimming work and turn on the pattern switch light.
If the user presses the pattern switch twice when he/she is not using the pattern function, the light will go off and he/she will be
able to go back to normal sewing. However, if the pattern mode has not been completely finished, the pattern light will not go
off.
The pattern function sewing speed will be the programmed speed.
The value set in each pattern mode is not erased when the power is turned off. Therefore, if you want to use the same pattern
again, press the same mode again to use it. However, if the program is initialized, all the formerly programmed information will
be erased and the user must reset the information again.
Method of use:

function

first press the


button and select the pattern sewing function.
Select the pattern you want and the light will go on the pattern you selected.
If you press the
button, the screen will change and you can use the stitches of
each side of the pattern you chose to program the value.
< Method to program the value of each pattern side >
Method by using the
,
buttons
Inputting directly the number of stitch the user wants by using the buttons C and D.
This method is used when the user already knows the length of the stitches he/she
is choosing.
Method using the pedal movement
This is a function used when the user does not know the stitch length and sews
directly to check the number of stitches for the pattern he/she wishes to program. If
the user presses on the pedal after the programming screen comes on, the pedal can
program the number of stitches by using the accelerating and decelerating
characteristics through the pedal's sensors. The standard for choosing the number
of stitches here is slower than the normal sewing speed and the programmed
pattern sewing speed.
Method using the A button and 1/2 stitch button
This function is used when the user needs to make small adjustments at the end of
the pattern work. It allows the user to check and program the pattern length while
he/she sews at a slow speed or sews half stitches.
After programming is finished, press the

<Screen showing thef programming of


stitch numbers for each side>

PWhen the AUTO light is off, the machine


stops when the pedal is released while
sewing.
AWhen the AUTO light is on, the machine
will finish sewing the pattern section even if
user releases pedal while sewing.

button and save the set up value. Then press the

button. After the stitch numbers of each side disappear from the screen, you can start
sewing with the programmed value in the pattern sewing function.
The pattern sewing speed is constant because it sews at a programmed speed not by the
acceleration or deceleration of the pedal. If you press the pedal after pressing the
button and
see the light blink, sewing will continue until it is finished even if you release the pedal.

Caution

After setting each side of the stitches, the user must press the
button to save the programmed value.
When the pattern has more than one side, the pattern work only operates for the number of stitches programmed
for each side.

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Specific items of each pattern


A convenient pattern for straight sewing at constant speed for a definite length. The
sides can be set from 0 to 999 stitches.
A convenient pattern for repetitive 3-sided sewing. Each side can be set from 0 to 999
stitches.
A convenient pattern for 4-sided sewing. Each side can be set from 0 to 999 stitches.
(Used often in square sewing)
A convenient pattern when forward/backward sewing is needed continually.
forward/backward sewing is possible 9 times. Also each side can be set from 0 to 999
stitches.
(This pattern is used for continuous work on back tags of leather belt rings).
A convenient pattern when the user wants to make many-sided patterns. The user can
make patterns of up to 20 sides. Each side can be set from 0~999 stitches.
Method of UseChain function (pattern linking function)
First press the

button and select the pattern sewing function

Next, press the

button.

If you press the

button, the screen will change as the figure shows on the right.

You can change the number of chains with buttons , .


If you want to program the number of chains in the pattern you want, use buttons
and, to go to the item you want and press the pattern button.
After programming the chain numbers as explained above, press the
the change of value will be saved. Then press the

button and

button to come out from the

chain programming screen.


If you operate the programmed sewing work, the pattern with the blinking light is
the current work being done and the pattern with the light on continuously is the next
programmed pattern.
If the user presses the when using the pattern sewing function, the
light will
go on and the machine will automatically sew the programmed pattern section
even if the user releases the pedal.
After programming the chain function and pressing the

button, the set up value is saved.

If you change the pattern program while sewing, it will sew with the new programmed pattern.

Caution

If the last chain pattern is finished, it will automatically go to the first sewing pattern.

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Keystone Sewing Machine Company, Inc.

(10) Method of Use: Constant Speed Sewing (AUTO) Selection Button


This button is used to choose the sewing speed. It offers two functions according to where the light turns on.

When the light is blinking


- If the user presses on the pedal, the
machine will sew at the programmed
sewing speed.

When the light is off


- The machine will sew according to the
amount of pressure given to the pedal by
the user.

This button works in a different way when using the pattern function. Please refer to section 10).
Caution

(11) Method of Use: Sewing Speed Program Changing Button


A. Method to Check Sewing Speed

If you want to check the current programmed sewing speed, you must press the
button. If you briefly press the
button
button once, the screen shown on your
right will appear briefly and then return to the initial screen.
The speed on the screen is the limit of the maximum sewing speed.

The maximum speed and minimum speed limits can be changed by changing the parameter's specific items.
Caution

B. Sewing Speed Changing Method

When you want to change the sewing speed, you can see the screen that shows the
current sewing speed by pressing the
button or
button.
If you see the current speed on the screen, you can change the speed by using the
and
button before going back to the initial screen.
When you press the buttons twice in sequence: The sewing speed increases/decreases
by 40RPM.
When you keep pressing the button: The sewing speed increases/decreases rapidly.

Caution

-Be aware that if you don't press the


or
button, the screen will automatically go back to the initial screen.
-The maximum speed and minimum speed limits can be changed by changing the parameter's specific items.

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3) Start and End Backtack Stitch Correction Method


Since backtack stitches may vary according to the type of sewing machine, use the following stitch correction method.
To adjust the stitch fast and clean, users should check the stitch condition before commencing the correction.
Classification according to backtack sewing condition
The backtack sewing condition can be classified as follows (When A: 3 stitches, B: 3 stitches, C: 3 stitches, D: 3 stitches)
A. When one more or less stitch than the set stitch number is sewn
Classification

Sewing condition where few backtack


stitches are sewn

Correct backtack sewing condition

Sewing condition where more


backtack stitches are sewn

When sides A and B each have


one less stitch sewn

When sides A and B each have 3


stitches correctly sewn

When sides A and B each have


one more stitch sewn

When sides C and D each have


one less stitch sewn

When sides C and D each have 3


stitches correctly sewn

When sides C and D each have


one more stitch sewn

Start backtack
Sewing condition

End backtack
Sewing condition

B. When one more or one less stitch is sewn than the programmed stitch number
Classification

B/T condition where the stitch length


comes out shorter

Correct B/T sewing condition

Start backtack
Sewing condition
When the length of the last three stitches
in sides A and B have been sewn short.

When sides A and B have 3


stitches correctly sewn.

When sides A and B each have 3 stitches


and a half stitch (or less than one stitch) sewn

End backtack
Sewing condition
When the length of the first stitch in sides
C and D have been sewn short.

Caution

When the sides of C and D have 3 stitches When the sides of C and D each have 3 stitches
correctly sewn
and a half stitch (or less than one stitch) sewn.

The figures above show each representative sewing condition. And there may be some differences according to the
conditions of the sewing machine and it is normal that two types of conditions occur at the same time.

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Keystone Sewing Machine Company, Inc.

Start/End B/T stitch number correction method


The method to correct B/T stitch numbers may differ according to the user. However it is basically done in the following order.
A. When the machine sews one less or one more stitch than the programmed number of stitches.
First, fully check the B/T sewing condition
: Commence sewing and check the current sewing condition. Refer to the figure above.

If you have checked the sewing condition, first correct the stitch number that differs by
one or more stitches to the programmed stitch number.
Correction method for stitch numbers with more than one stitch difference
Program range: -6 stitches ~ 6 stitches
Program unit: 1 stitch
Method to apply correct stitch number (program using buttons A, B, C and D).
Side A programmed value

3(programmed stitch number) + (3-actual stitch number sewn on side A)

Side B programmed value

3(programmed stitch number) + (3-actual stitch number sewn on side B)

Side C programmed value

3(programmed stitch number) + (3-actual stitch number sewn on side C)

Side D programmed value

3(programmed stitch number) + (3-actual stitch number sewn on side D)

<Initial screen>

After programming, press the


and
buttons simultaneously.
Ex) When there is one less Start or End B/T stitch sewn.

a In the initial screen use buttons

b After programming it to4 4 4 4press the

to change it from3 3 3 3to4 4 4 4.

button. Then press the 1/2 stitch

button. You

will see the lettersbt-Cand the buzzer will ring three times and the screen will automatically
return to the initial screen.
c The changed initial screen will continue to display the wanted B/T programmed value of3 3 3 3.
d Recommence sewing and check the corrected stitch number
e If the corrected sewing condition continues to show more than one stitch difference, repeat steps
(a~d) and make corrections.

The example above is an explanation of when one B/T stitch number comes less than one
When there is more than one stitch is added or missing, you can correct the stitch number as explained above.

Caution

The stitch number correction value program range is between -6 stitches to 6 stitches. You cannot see the
currently applied correction value on the initial screen. If you want to see the currently applied correction value,
press the
button and then the
button and either check the programmed value of each side or check
items 30(side A's correction value), 31(side B's correction value), 32(side C's correction value) and 33(side D's
correction value) from Group B of the parameter.
If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct in the manner mentioned above when there is more than one stitch difference. And you
can correct when there is less than one stitch difference with the item mentioned in the next page.

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Keystone Sewing Machine Company, Inc.

B. When the machine sews less than a stitch more or less than the one programmed.
<Initial screen>

If there are still problems with the B/T sewing condition even after correcting the stitch
numbers for more than one stitch difference based on item "A," refer to figure -B and
check the sewing condition again.
Look at the sewing condition and make the correction as follows:
Program range for making stitch corrections for less than one stitch:(Prog+Auto)
-6 stitches ~ 6 stitches
Program unit: 0.05 stitches (Corrections are done by dividing one stitch into 20 parts).
Initial program: A(00.30), B(00.30), C(00.40), D(00.40)
Correct stitch number application method (use C and D buttons for programming).
When the stitch length comes out short(the third stitch of sides A and B/ the 1st stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value

(Currently programmed corrected value)


+ (01.00-the length of the 3rd stitch sewn in side A)
(Currently programmed corrected value)
+ (01.00-the length of the 3rd stitch sewn in side B)
(Currently programmed corrected value)
+ (01.00-the length of the 1st stitch sewn in side C)
(Currently programmed corrected value)
+ (01.00-the length of the 1st stitch sewn in side D)

<When the stitch length comes out short>

<When the stitch length is less than one stitch>

<When the stitch comes out less than one stitch longer> (the last stitch of sides A and
B/ and the first stitch of sides C and D)
Side A program value
Side B program value
Side C program value
Side D program value

(currently programmed correction value)


- the length of the extra part of the stitch sewn on side A
(currently programmed correction value)
- the length of the extra part of the stitch sewn on side B
(currently programmed correction value)
- the length of the extra part of the stitch sewn on side C
(currently programmed correction value)
- the length of the extra part of the stitch sewn on side D

The shadowed part is the currently saved correct value.


Caution

After programming, press the

button and save the programmed value.

Ex) When the Start/End B/T stitch length is shorter than the programmed stitch length (by around half a stitch).

a In the initial screen, press the

button and then also press the

button.

b The screen will then go to the stitch number correction screen. Using the
,
buttons you
can change the length of each side (A,B,C and D) in this screen.
c If you have finished programming the new correction values to sidesA, B, C and D, press the

button and save the corrected value. If you press the


button, you will return to the
initial screen. (A:00.30, B:00.30, C:00.40, D:00.40) (A:00.50, B:00.50, C:00.75, D:00.75)
d Commence sewing and check the B/T sewing condition.
e If the corrected sewing condition still shows differences between the programmed value, the
repeat steps (a~d) and continue correction.

Caution

If each side's corrected value has been corrected to the minimum or maximum value limit (between -6 stitches to 6
stitches) and the sewing condition is still not correct, reduce the B/T sewing speed.
Generally, you can correct for when there is more than one stitch difference with item A. However, with item B, you
can correct when there is either more or less than one stitch difference.
Make sure to press the
button and save the programmed value when you finish programming sides A, B, C
and D's new correction value.
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Keystone Sewing Machine Company, Inc.

4) Method of Use: Inertia Tuning Function


The inertia tuning function enables the machine to save the gain value of the motor
that matches the loaded inertia. If you simultaneously press buttons
and
,
you will see the inertia tuning screen. Then, you will see the words "TUNE" blinking.
When the screen changes, you must press the pedal until the buzzer rings. If you
release the pedal before the buzzer rings the inertia tuning won't be completed.
Therefore, you must press on the pedal until the buzzer rings.
(When doing inertia tuning, the sewing machine will operate and stop 10 times).

<Inertia tuning initial screen>

<Initial screen>

When inertia tuning is completed, the buzzer will ring and it will automatically return
to the initial screen.

Caution

Inertia tuning can only be carried out when the controller is attached to the sewing machine for the first time and when
the sewing machine does not accelerate or decelerate quickly.

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Keystone Sewing Machine Company, Inc.

5) How to Use Edge Sensor


(1) Installing the Edge Sensor
Attach the edge sensor bracket to the sewing machine head as in the figure.
Insert the edge sensor into the attached edge sensor bracket.

< KM-235,250 >

< KM-750,790 >

Attach the edge sensor box (assy) connected to the edge sensor to the table.
Link the edge sensor connector to the switch connector.

[ Shape of pin ]

5V
5V
L LED
R LED
L S/W
R S/W

[ No. of pin ]

GND
4/4 (N.C)
3/4 (N.C)
2/4 (N.C)
1/4 (N.C)
(N.C)

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Keystone Sewing Machine Company, Inc.

(2) Edge Sensor Setup

While the

While the
Group.

Use the

button is being pressed, turn on the power.

switch is being pressed, press

and

button to enter the Parameter C

buttons to set the Parameter C Group at 52. Use the

and

buttons to change the dalue of 2 to 12.

After going through the above processes ~, press


Press the
button to exit the parameter setup mode.

to save the new value.

After undergoing the above processes ~, press the


on, the sensor is working.

button. When the LED is

Caution

Pressing the edge sensor button makes sewing motion stop when the sewing material edge is detected. For proper
implementation of the function, have a thorough understanding of Section (4) Use of Detailed Edge Sensor
Functions in the manual before use.

(3) Edge Sensor Sensitivity Setup

Without a sewing material located under the sensor, set the operating mode on the
back of the sensor at L.ON.

Press the

button and the lamp blinks. Place a sewing material under the sensor

and check if the STB lamp (amber) in front of the sensor blinks.

In the event that the STB lamp(amber) in front of the sensor is not turned on, change
the operating mode on the back of the sensor to D.ON and repeat the processagain.
(The reason of the lamp turned off is the edge sensor reacts depending on sewing
material types.)
After undergoing the above processes ~, adjust the SENS volume on the sensor
front to make sure that the OPL lamp(Red) remains turned off when the sewing
material is below the sensor and that the OPL lamp(Red) blinks when the sewing
material is not below the sensor.
At this time, the blinking of the STB lamp(amber) does not matter.
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(4) Use of Detailed Edge Sensor Functions


While the
button is being pressed, press the
button to enter the Parameter Group
A. (Entry into the parameter group is allowed only after trimming.)
Use the

and

and

buttons to set the parameter numbers subject to revision. Use the

buttons to change parameter values.

A-Group

Function

Initial Value

41

Sensor type select

Scope

Stage

0 : When the edge is sensed, 5[V] output(Active High)


1 : When the edge is sensed, 0[V] output(Active Low)

42

After the edge is sensed, set the stitch 3[stitches]


count to proceed

0~255[stitches]

1[stitches]

43

After the edge is sensed, set the sewing 1000[rpm]


speed for the stitches.

20~2000[spm]

10[spm]

Change each parameter value and save the new value by pressing the

Caution

button.

1. Note that a new value is not saved without pressing the


button after parameter value reset.
2. If the system is initialized, all data is recovered back to the initial values.

(5) Edge Sensor Motion

Press the

button to activate the edge sensor.

If the edge sensor is activated, when the sewing material edge is detected, the sewing
is suspended (distance between the needle and the sewing material edge: some
20[mm]).
When the sewing is suspended as in , move the pedal from Neutral to Forward
and then the sewing is resumed at the stitch count set at Parameter A-42 at the speed
set at Parameter A-43.
After completing the process and conducting trimming (pedal backward), the
backtack sewing for finish (in the case where the backtack lamp is blinking) and
trimming are performed in order.

(6) Deactivating Edge Sensor


Press the

button to turn off the lamp and then the edge sensor is deactivated.

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6) Motor Controller Setting


(1) Controller Setting by Machine Type
Classification

Machine Type

Set Value for Parameter B-56 Model

Remarks

SC-7300 Series

88

SC-7500 Series

124

SC-7310 Series

125

Parameters are set according to the


ordered specifications before
machine's shipment from the
factory.

Model Number Setting


Initial Screen

Program Enable
POWER ON+

or

Select the Model


Desired

Parameter B Group

Move to B-56

or

Save

[Note]
Before the product is shipped out from the factory, all settings are completed in line with the machine type ordered.
In case where the controller which is different from the ordered specifications is installed to the chain-type machine:
Set the value of parameter B-56 according to the concerned machine type.
Depending on the program version of controller, it may not be applicable to some machines. See the following to make the
proper setting according to the machine type.

Version display
When the power is turned on, the CPU version is displayed as below on P/U for a moment, and then the screen moves to the initial
screen ("3333").

Classification

Fortuna Series III(CPU version 11)

Fortuna Series IV(CPU version 7)

Program Unit
(P/U)

Handy Controller

This is an old version where the CPU version is not displayed.

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Keystone Sewing Machine Company, Inc.

Make a setting based on the check points below to ensure proper operation of the top thread trimming device when the top
thread trimming device is installed.
Make the setting as below depending on the program version of the controller.
Setting

Program version
1
2

S-III version "11" or above

Set the value of Parameter A-73 at "1"

S-IV version "7" or above


Lower than S-III version "11

Modify the trimming sequence of Parameter B-55.

Lower than S-IV version "7"

Modification of the sequence of Parameter B-55


Using the external program unit
Initial Screen
POWER ON+

Lapsed Time: Unit-1[ms]

T/T Sol.OFF

W/P Sol.ON

Sequence End

W/P Sol.OFF

or

80[ms]

66[ms]

0[ms]

Lapsed Time: Unit-1[ms]

Move to B-55

Lapsed Time: Unit-1[ms]

T/T Sol.ON

Sequence Start

Parameter B Group

Sequence Save

Use

and

buttons when changing the value of sequence.

Use

and

buttons to move to the next sequence.

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Keystone Sewing Machine Company, Inc.

How to use the imbedded handy controller

Group B

Program Start
+

Sequence Save

W/P Sol.ON

80[ms]

66[ms]

Sequence End

W/P Sol.OFF

Lapsed Time: Unit-1[ms]

Lapsed Time: Unit-1[ms]

Lapsed Time: Unit-1[ms]

T/T Sol.OFF

Sequence

T/T Sol.ON

Sequence Start

B-55

0 [ms]

Group B

Use

and

buttons when changing the value of sequence.

Use

and

buttons to move to the next sequence.

[Note]
When modifying the sequence by using the handy controller, the change in the sequence number is not displayed, so more care
should be exercised in conducting the modification.

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Keystone Sewing Machine Company, Inc.

When installing the controller which has an older program version, see the following and correct the trimming sequence.

Work Flow

Start of Sequence

T/T SolenoidON

Program Code

Number Command

3rd

Explanation
Sequence Start

02

--83

T/T Solenoid "ON"

03

--B0
80

05

--9A

06

--B0

08

--84

09

--B3

80[ms] of Time Lapse


T/T Solenoid "OFF"

66

10
Wait for 66[ms]

2nd

--80

07
T/T SolenoidOFF

1st

01

04
Wait for 80[ms]

Data Part

66[ms] of Time Lapse


W/P Solenoid "ON"

10

1[s] of Time Lapse

11

--9B

W/P Solenoid "OFF"

12

--00

Trimming Sequence End

W/P SolenoidON

--00

64

--00

Sequence Close

Wait for 1[s]

W/P SolenoidOFF

End of Sequence

[Note]
When installing the top thread trimming device, change the trimming sequence value in No. 09 from B3 to B0 and the value in
No. 10 to "0".
If the program version is S-III("11") and S-IV("7") or above, set the value of A-73 at "1".

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Keystone Sewing Machine Company, Inc.

7) Advanced Pattern Sewing Functions


(1) Related Parameters
Parameter No

Parameter Name

Set Value

A-76

Pattern Advanced Function

0(Disable) / 1(Enable)

(2) Features of Function


Item

Description

Supporting existing pattern


functions

If Parameter A-76 is set at (0) for Disable, the existing pattern functions can be used as same.

Max. Pattern Value

Up to 15 patterns can be used.

How to set

Parameter A-76 can be set in two ways.


A. Setting by parameter adjustment
a. Press

to move to Parameter Group A.

b. Use

and

to move to A-76.

c. Use

and

to change a set value.

d. Press

to save a set value and press

to revert to

the initial screen.


B. Setting with hotkeys
a. Press

b. Use
c. Press

and

to move to Parameter Group A.

to change a set value.

to save a set value and then press

to

revert to the initial screen.


Considerations

When using hotkey functions, press PATTERN to turn off LED before use.
When using extended pattern functions, make sure of using No. 1 pattern.

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Keystone Sewing Machine Company, Inc.

(3) Detailed Functional Setting and Use


Sequence
Enable the Pattern Extension
Function

Set A-76 at 1, and use hotkey functions to amend the set value from
0 to 1.

Check No. 1 pattern setting

Check if Pattern No. 1 LED is on.


- In the event that LED is on for other patterns, press No. 1
to select.

Enter the set values for pattern stitch


count as many as desired among 15
patterns.

Remarks

Description

button

buttons: Move around patterns from 1 to 15 to select a desired

pattern.

buttons: Enter the stitch count into the pattern number currently
marked.(The set value is automatically saved)
Yes is displayed on the screen.

No.10 : A
No.11 : B
No.12 : C
No.13 : D

Set 11 stitches for No. 1 pattern.

No.14 : E
No.15 : F

Set 10 stitches for No. 14 pattern.

When one among set patterns is used Use


In the event of conducting chain
sewing in the set pattern order

Notice

and

buttons to move to a desired pattern and begin sewing.

Press
button to turn on CHAIN LED, and then begin sewing.
- Start sewing from No.1.
Possible to use
and
buttons to change the start position.
During the chain sewing, if an encountered patterns stitch count is zero
(0), it is automatically converted to No. 1 pattern and sewing continues.
When using the pattern extension function,
and
buttons indicate
the pattern number currently under work.
To release the function, press
button to turn off PATTERN LED
and set A-76 at zero(0).

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Keystone Sewing Machine Company, Inc.

8) Automatic Change Function of Twin Needles (applicable to the models supporting twin needles)
(1) Related Parameters
Parameter No

A-77

E-0 ~ E-135

Parameter Name

Set Value

Setting automatic change function for twin needles

Detailed settings for automatic change of twin needles

0(disable)
1(enable)
See Parameter Group E.

From 100 to 135, they are redundantly displayed from 00 to 35.


Caution

(2) Features of Function


Item
Supporting existing pattern

Description
If Parameter A-77 is set at (0) for Disable, the existing pattern functions can be used as same.

functions
No. of pattern in use

Pattern No. 2, 3, 5 requiring changes can be set.

Use of Functions

Set A-77 at 1 and set Parameter Group Es data.

Caution

If set values are changed without through understanding of Parameter Group E set values and (3) Example of
Changes for Each Step, mechanical breakdown or physical damage may result. Therefore users are
recommended to have a thorough understanding before use.

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Keystone Sewing Machine Company, Inc.

(3) Example of Changes for Each Step

STEP 10
: Set each
change when
corner 2 ends

STEP 9
: Stitch count
when corner 2
ends

STEP 1 : Stitch count for side 1

STEP 3
: Stitch count
when corner 1
begins

STEP 2
: Set each
change when
corner 1 begins

STEP 11 : Stitch count for side 3

Example of No. 2 pattern (3 sides)

STEP6
STEP 8
STEP 4
: Stitch count for side 2
: Stitch count when
: Stitch count
STEP 7
corner 2 begins
when corner 1 STEP 5
: Set each
: Set each change
ends
change when
when corner 2 begins
corner 1 ends

Step

Parameter
#

STEP 1

E-01

Stitch count entry for side 1

Pattern speed

STEP 2

E-02

Select each change at the beginning


of the first corner

0: No setting
1: Left Sol. motion
2: Right Sol. motion

STEP 3

E-03

Enter stitch count at the beginning of the first corner

SBT speed (A-7)

STEP 4

E-04

Enter stitch count at the end of the first corner

SBT speed (A-7)

STEP 5

E-05

Select each change at the end of the first corner

0: No setting
1: Left Sol. motion
2: Right Sol. motion

Description

Details

STEP 6

E-06

Enter stitch count for side 2.

Pattern speed

STEP 7

E-07

Select each change at the beginning of the


second corner.

0: No setting
1: Left Sol. motion
2: Right Sol. motion

STEP 8

E-08

Enter stitch count at the beginning of the second corner.

SBT speed (A-7)

STEP 9

E-09

Enter stitch count at the end of the second corner.

SBT speed (A-7)

STEP 10

E-10

Select each change at the end of the


second corner.

0: No setting
1: Left Sol. motion
2: Right Sol. motion

STEP 11

E-11

Enter stitch count for side 3.

Pattern speed

Pedal Start Frequency

Remarks

1
When a pedal is stepped,
automatic execution of
Step 1 to 3 takes place.

2
When a pedal is stepped,
automatic execution of
Step 4 to 8 takes place.

3
When a pedal is stepped,
automatic execution of
STEP 9 to 11 takes place.

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Keystone Sewing Machine Company, Inc.

SIMPLE OPERATION UNIT PART NAMES AND METHOD OF USE


1) Names of Each Part in the Simple Operation Unit
Simple operation unit is attached in the front of the control box and used when there is no program unit panel.

Thread Trimming and Wiper Programming Displayer


Button Switch for Program Changes
Presser Foot-lift Up Stop and Down Stop Programming Displayer
D Button Switch
Needle Plate Up Stop and Down Stop Programming Displayer
C Button Switch

2) Simple Program Unit Method of Use


(1) Initializing
This function is used when the user randomly corrects the programmed value and forgets the initial programmed value.

Turn the power on by simultaneously pressing the buttons ,

Caution

and

When you initialize, you change all the original values that the sewing machine had when it was manufactured in the factory.
Initialize only when absolutely necessary.
When initializing, you must run the motor for more than 5 seconds at the speed of 1000RPM in order to make the synchronizer
to work properly.

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Keystone Sewing Machine Company, Inc.

(2) Programming the Start B/T Sewing Conditions with Button


This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change as shown in the figures below. This button offers the following three functions.

When sewing starts, B/T sewing can be done When sewing starts, B/T sewing can be done
When sewing starts, B/T sewing does not
operate.

with the

button.

with the

button.

Use the A, B button to program the number of B/T stitches in the 4-digit displayer.

Caution

Be aware that if the end B/T stitch number is set to '0' in the 4-digit displayer, the user will be unable to operate start
B/T sewing.

(3) Programming the Start B/T Sewing Conditions with Button


This button is used when the user wants to prevent threads from loosening at the end of the sewing work. If the user presses this button
in sequence, the location on the lights will change as shown in the figures below. This button offers the following three functions.

When sewing starts, B/T sewing does not


operate.

When sewing starts, B/T sewing can be operated

When sewing starts, B/T sewing can be operated

with the

with the

button.

button.

Use the C, D button to program the number of B/T stitches in the 4-digit displayer.

Caution

Be aware that if the end B/T stitch number is set to '0' in the 4-digit displayer, the user will be unable to carry out start
B/T sewing.

(4) Programming the Needle Plate Position when Sewing Stops with Button
When you turn the power on, one of needle plate's up stop and down stop lights in the simple operation unit will always be on. If you
press the button you can select the stopping location.
If the machine stops while sewing, the needle
plate makes an up stop.

If the machine stops while sewing, the needle


plate makes a down stop.

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Keystone Sewing Machine Company, Inc.

(5) Programming the Presser Foot-lift Location when Sewing Stops with the Button
When you turn the power on, one of presser foot-lift's up stop and down stop lights in the simple operation unit will always be on. If you
press the button you can select the stopping location.
If the machine stops while sewing, the
presser foot-lift makes an up stop.

If the machine stops while sewing, the


presser foot-lift makes a down stop.

(6) Programming the Automatic Thread Trimmer and Wiper Movements with the Button
This button programs the automatic trimmer and wiper after sewing. If the user presses this button in sequence, the location on the lights
will change as shown in the figures below. This button offers the following three functions.

Automatic trimmer and wiper are not


operating.

Only the automatic trimmer is operating

Both the automatic trimmer and wiper are


operating

(7) Programming the Start and End B/T Stitches


Press the appropriate button for 0.5 seconds for the place you wish to program the new
B/T stitch value. The light will blink in that place.
Programming buttons for number of start B/T stitchesbuttons
,
Programming buttons for number of end B/T stitchesbuttons
,
If the number is blinking, you can change the programmed value by pressing the
appropriate button.
(ExIf you press the A button for 0.5 seconds, the first number in the screen will blink).

<Initial Screen>

<When the button A has been pressed for 0.5 seconds>

If programming is completed, press the same button for 0.5 seconds once more and
you will return to the initial screen.
(Ex : Changing the value of A, B, C, D from 3, 3, 3, 3 to 4, 4, 4, 4)

Caution

Be aware that if you don't press the button for 0.5 seconds, the screen will not return to the B/T stitch programming
screen but will remain in the sewing conditions program change (items 1~4 functions) section.

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Keystone Sewing Machine Company, Inc.

(8) Sewing Speed and Rotating Direction Programming Method


If you press the
button for 0.5 seconds, you will see the screen that enables you
to change the sewing speed. If you press the same button again for 0.5 seconds, you
will see the screen that enables you to change the rotating direction. If you press the
button one more time, you will return to the initial screen.
(Initial screen Speed programming screen Rotating direction programming
screen Initial screen)
If you want to change the sewing speed, press the
programming screen, press buttons
and

button. After seeing the speed


to program the speed you want.

If you want to program the rotating direction, press the


rotating direction programming screen, then press buttons
the rotation to the direction you want.
reverse direction : dir 0 normal direction : dir 1

Caution

button to see the


and
to change

Be aware that if you don't press the button for 0.5 seconds, the screen will not return to the B/T programming screen
but will remain in the sewing conditions programming screen (Items 1~4 functions).

(9) Method to Change Parameter Specific Items


<parameter specific item initial screen>

To change the parameter's detailed items, press the


and
simultaneously and return to the parameter detailed item's initial screen.

buttons

<Initial screen for group A> <Initial screen for group B>

If you see thePrEn" screen, select a parameter group using buttons A~D.

buttonA group,
buttonB group

buttonC group,

buttonD group

<Initial screen for group C> <Initial screen for group D>

After selecting the group you want, use buttons


and
to select the specific
item you want.
Ex: Select No. 2 item of Group A (Limiting the maximum sewing speed)
If you selected the specific item you wanted, press button
selected will then appear on the screen.
Ex : The current maximum sewing speed 400RPM.

. The value you

Using the buttons


and
, change the current programmed value to another
value.
Ex : Change the maximum sewing speed from 4000RPM to 3000RPM

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Keystone Sewing Machine Company, Inc.

If you completed your selection, press the

to save the value you chose.

You can change other specific items of the parameter in the same manner.

Caution

Be aware that if you changed the specific items of the parameter and didn't press the
button, the changed
value will not be saved.
If you change the parameter specific items carelessly, this may cause breakdown or physical damage to the
machine. Therefore, the user must be well-trained before changing items in the parameter group.

(10) Start and End B/T Stitch Number Correction Method


Corrections in the initial screen are the same as those in item (13) of the program unit
manual "Correcting method for when the B/T number differs by one stitch"
a. Check the present sewing condition.
b. Change the value of the part that needs correction (use
,
,
,
buttons)
c. Save the programmed value(press the
and
buttons simultaneously).
You will go to thebt-Cscreen. The buzzer will sound three times and you will
return to the initial screen

When making corrections of less than one stitch use items 30~33 of parameter Group
B and will correct to stage 0.05.

For detailed B/T stitch number correction method, refer to the section 3) of the Program Unit manual.

(11) Method of Use of the Inertia Tuning Function


The inertia tuning function is to find the motor's gain value that match the weights
inertia. Press buttons
and
simultaneously to return to the initial screen of
the inertia tuning.

<Inertia tuning initial screen>

<Initial screen>

If the initial screen comes on, press the pedal until you hear the buzzer ring.
(During inertia tuning the sewing machine will operate and stop 10 times).

If the inertia tuning is completed, the buzzer will ring and the initial screen will come
on at the same time.

Caution

Inertia tuning is carried out only when the controller is attached to the sewing machine for the first time and when the
sewing machine is unable to accelerate or decelerate quickly.

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Keystone Sewing Machine Company, Inc.

FORTUNA SERIES 5 FULL FUNCTION SOFTWARE METHOD OF USE


1) Basic Functions of the Fortuna Series 5 Full Function Software
(1) Initializing
This function is used when the user randomly changes the parameter's programmed value, and forgets the original program contents.

Method of initializing: Turn the power on by simultaneously pressing the buttons in the figure above which are the start B/T button + end B/T
button + needle plate up/down stop button.

Caution

If you initialize, all the changes made by the user are changed to the original values programmed when the
machine was delivered from the factory, therefore only change the value if absolutely necessary.
After initializing, rotate the machine for 1000RPM or more for approximately 5 seconds. You must make the
machine remember the location of the FILM.

(2) Sewing Machine Up/Down Stop Location Automatic Recalling Function


When first purchasing the controller, if the user steps on the pedal for 5 seconds and runs the motor before beginning the sewing work, the
machine will automatically remember the sewing machine's up/down stop location. However, when using a synchronizer this step is not
necessary.

(3) Method of Use and Functions of the Program Unit and the General Control Box's Simple Operation Box.
When there is a program unit(P/U), use it to program or change all the functions of the machine. When there is no program unit, use the
general control box operation panel to program or change all the functions of the machine.
For detailed information on the method of use of program units and simple operation panel refer to the explanation in the last section.

(4) Function Parameter


Parameter group

Functions

Group A

General functions of the sewing machine

Group B

All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing machine models and
thread trimming sequence programming

Group C

Pedal acceleration/deceleration curve, slow starting speed and input/output port change related parameters

Group D

All types of gain parameter related motor control

Group E

Automatic Change Function of Twin Needles Related Parameters

If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine. Therefore the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.

2) Fortuna Series 5 Full Function Software Specific Parameters


(1) Group A Parameter: General functions of sewing machine
No.

Function

1
2
3

200spm
4000spm
300spm

20~510
40~9960
20~510

2spm
40spm
2spm

Minimum speed of pedal (limit of sewing machine's minimum speed)


Maximum speed of pedal (limit of sewing machine's maximum speed)
Thread trimmer speed
(Sewing machine speed from beginning to end of thread trimming when using CAM type)
Program Unit + 1 stitch speed (
Key's performance speed)

100spm

20~510

2spm

5
6

Lifting of needle plate with button A, dropping speed (


Pedal degree of acceleration (Pedal Curve)

300spm
255

20~510
1~255

2spm
1

1700spm
1700spm
100ms

20~2000
20~2000
4~1020

10spm
10spm
(When doing an aging test,
the value is equal to the running time)

200ms

4~1020

(When doing an aging test, the value


is equal to the thread trimming time)

255

0~255

4ms

4~1020

48ms
40ms
100ms
3000.1sec

4~1020
4~1020
4~1020
5~1000

4ms
4ms
4ms
0.5sec

100ms

4~1020

4ms

0/1

0/1/2

2000spm

200~2000

1=lift selection
0=step backward thread trimming
0=step backward thread trimming
1=1 step backward thread trimming
2=thread trimming at neutral position
10spm

200ms
0

4~1020ms
0/1

4ms
Choose between 1 or 2

0/1

Choose between 1 or 2

0=CAM type machine


1= thread trimming after up-stop
2=thread trimming after low-stop
0=B-55 exclusive sequence is used
1= default sequence is used

(
7
8
9

10
11

Initial value Range

's performance speed)

;When the maximum speed is put in 255 steps)

Start Back-Tack Speed


End Back-Tack Speed
Thread trimming operation time
(The A24 used in PNEUMATIC = must be 1)
(The Solenoid operation time)
Tension release operation time (The A24 used in PNEUMATIC = must be 1)

18

Tension release time (In CAM type, the used A24 = must be 0)
(In CAM type, the tension release is the value of the moving CAM angle)
Waiting time for the next operation after thread trimming
(This is the delaying time to carry out the next operation after thread trimming is finished)
Wiper operation time (Wiper Solenoid operating time)
Waiting time after wiper operation(presser foot-lift etc.)
Automatic presser foot-lift delaying time
Automatic presser foot- lift maintaining time
(After programmed time the presser foot-lift is automatically released)
Automatic presser foot-lift drop waiting time for next operation
(The delaying time, or the time that the foot-presser lift is maintained,
the pedal is started until the presser foot-lift drops and the sewing machine is started)
Selection for automatic foot-presser lift after thread trimming

19

Selection for pedal thread trimming position

20

The maximum sewing speed for the KM-1060BL-7 presser foot-lift


with mutual crossing quantity of 4.8 ~ 7.0[mm]
Delaying time for complete release of KM-1060BL-7 B/T Solenoid
Select to operate 2 start B/T

12
13
14
15
16
17

21
22

(
23

Select to operate 2 end B/T


(

24

Selection of thread trimming conditions


(selection according to sewing machine type)

0/1/2

25

Whether or not to use default sequence when A24 = 1


(This is a sequence determined on A9,A10 value)

0/1

Caution

Step

If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the machine.
Therefore, the user must be well-trained before using it.

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Keystone Sewing Machine Company, Inc.

No.

Function

Initial value Range

Step

26

Selection of B/T Solenoid operation position

0/1

27

Setting the maximum sewing speed of the machine according to


presser foot-lift height of the KM-1060BL sewing machine.

28
29
30
31

Needle bars automatic stop at the highest position


Pedal analog filtering difference
When using an angle 2-needle, select the semi-automatic corner operation
Speed when selecting a semi-automatic corner
(parameter used only when used after selecting number 30)
After selecting the left needle the first sewing stitch
(parameter used only when used after selecting number 30)
After selecting the left needle the second sewing stitch
(parameter used only when used after selecting number 30)
After selecting the right needle the first sewing stitch
(parameter used only when used after selecting number 30)
After selecting the right needle the second sewing stitch
(parameter used only when used after selecting number 30)
Maintaining time for the left/right needle solenoid
(After the programmed time the solenoid is automatically released)
NOT USED
NOT USED
Stopping function during AUTO mode and while pedal is neutral

0
15
0
200spm

0/1
1~200
0/1
20~2000

1
1=selection of semi-automatic
10spm

3 stitches

0~255

1 stitch

3 stitches

0~255

1 stitch

3 stitches

0~255

1 stitch

3 stitches

0~255

1 stitch

4500.1sec

50~1000

0.5sec

0/1

0=does not stop


1=stops
1active low
1 stitch

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

51
52

Caution

Selection of type of N-stitch Sensor


The number of stitches done after the N-stitch Sensor has finished sensing.
(After sensing, it will sew the programmed number of stitches and stop)
N-stitch sewing speed
Selection of One Touch function replaced by AUTO Key function
(Used in the sewing mode that uses the auto function)
Selection of One Touch function replaced by AUTO sewing mode programming
(If there is no thread trimming signal when selected, sewing will continue even if user releases pedal)
One-Shot sewing speed When using AUTO function, it is programmed with the speed Up/Dn Key
N-stitch sewing mode selection a sewing mode that inputs a sensor signal
in the edge sensor port and uses it as an edge sensor
Selection of pre-stitch function (When selected it will perform only
the programmed stitches before the actual sewing work starts)
Pre-stitch number of stitches
Pre-stitch speed
Selection of start B/T operating conditions
( 0 : if pedal is released during back tack, it will stop)
( 1 : if pedal is released during back tack, the work will still be completed)
( 2 : it will perform the exact amount of back tack stitches)
Selection of end back tack performance condition
(It will perform the exact amount of stitches for end back tack )
Back tack initial first stitch speed during back tack exact performance

0= lower position
1= upper position
program P1xx P2xx P3xx
in order
Less than P1xx:3500[spm]
Less than P2xx:3000[spm]
Less than P3xx:2500[spm]
More than P3xx: A20[spm]

0
0active high
3 stitches
0~255
1000spm
0

20~2000
0/1

10spm
1=Auto Mode

0/1

1=One-Shot Mode

2000spm
0

40~9960
0/1

40spm
1=N-stitch Mode

0/1

1=selection

3 stitches
2000spm
1

0~255
1 stitch
20~2000
10spm
0 : B/T stop function selected
1 : B/T work completion
2 : B/T exact stitch performance

0/1

200spm

20~1000

1= exact stitch performance


10spm

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

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Keystone Sewing Machine Company, Inc.

No.

Function

Initial value Range

53
54

Change between B/T and switch with buttons A or B during sewing


Selection of button A function

0
2

55

Selection of Button B function

56

Selection of speed during manual back tack during sewing

57
58
59
60
61
62
63
64

NOT USED
Thread Trimming Sequence Selection of SunStar Chain Stitch Machine
Thread Trimming Sequence Selection of other Company chain Stitch Machine
Selection of reverse rotation after trimming
Reverse rotation distance when selecting reverse rotation after thread trimming
When machine stops fix pulley (When machine stops fix the motor by force)
Power to fix the A number 62 Pulley
Distance recovered after fixing A number 62 Pulley and rotating it by force

65

Select the motor rotating direction (

CCW

CW

0/1
1= Select with button B
0 : Only B/T operates
1 : Lift and drop needle plate with one movement.
2 : Lift needle plate with one movement.
Drop needle plate with two movements
3 : Slow performance when stopped
(1/2 stitch speed)
0 : B/T delete insertion
1 : Lift and drop needle plate with one movement
2 : Slow performance when stopped
(1/2 stitch speed)
3 : Only B/T operates
0/1
0 : current sewing speed
1: initial reverse speed

1
0
0
20degree
0
40
20degree

0/1
0/1
0/1
0~250
0/1
10~100
10~100

1
1
1:selection of reverse direction
1degree
1: fix when machine stops
1
1degree

0/1

1000spm

40~9960

1 : clockwise
0 : counterclockwise
40spm

0/1

3
0

3~250
0/1

100

100~250

0/1

0/1

clockwise /counterclockwise

66

67
68
69
70
71~75
76

Target speed : If this speed is reached or passed, a signal saying


Target speed has been reachedwill appear.
(As an interior Port it is alloted and used in theCGROUP-Default is auxiliary)
Delay start setup
Delay start time duration setup
Setup of needle bar's stop at the lowest position after trimming when the
pedal is pressed
Setup of the duration of needle bar's stop at the lowest position after
trimming when the pedal pressed
Not Used
Setting pattern sewing extension

77

Automatic changes of twin needles

78
79
80
81
82

Start Backtack ON Duration


Start Backtack OFF Duration
End Backtack ON Duration
End Backtack OFF Duration
Stitch width reduction during backtacking

83
84~87
88
89

Caution

Step

0=normal start
1=Delay start
1100[ms]
0=disabled
1=enabled
1[ms]
0 : No pattern extension
1 : Pattern extension
0 : Teach stitch not used
1 : Teach stitch used

4[ms]
4[ms]
4[ms]
100[ms]
0

4~1020[ms]
4~1020[ms] 4[ms]
(Parameter run when the Backtack
4~1024[ms] accuracy function is used)
4~1020[ms]
0/1
0=disabled
1=enabled

Not Used
Not Used
Automatic PF lift and left/right needle solenoid lift
Enable/disable the solenoid OFF function after maintain

Upon trimming for a chain-type model, enable/disable the needle auto lift.

0 : Enable(in the event of using an electronic solenoid)


1 : Disable(in the event of using a pneumatic solenoid)
0=disabled
0/1
1=enabled

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

58
Keystone Sewing Machine Company, Inc.

(2) Group B Parameter : All types of output, Full-on Time/PWM Duty, checking input/output operations, sewing
machine models and thread trimming sequence programming.
These are functions not used by general users and must be regulated by an A/S technician.
No.

Function

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

Back Tack Solenoid Initial Full On Time


Presser Foot-Lift Solenoid Initial Full On Time
T/T Solenoid Initial Full On Time
Wiper Solenoid Initial Full On Time
Tension Release Solenoid Initial Full On Time
Left Solenoid Initial Full On Time (For Twin Needle)
Right Solenoid Initial Full On Time (For Twin Needle)
Auxiliary Solenoid Initial Full On Time
Left LED Initial Full On Time (For Twin Needle)
Right LED Initial Full On Time (For Twin Needle)
Needle plate up-stop signal Initial Full On Time
Needle plate down-stop signal Initial Full On Time
Signal notifying motor running Full On Time
Signal notifying target speed achieved Full On Time
Back Tack Solenoid Duty Ratio
Presser Foot-Lift Solenoid Duty Ratio
Thread Trimming Solenoid Duty Ratio
Wiper Solenoid Duty Ratio
Tension Release Solenoid Duty Ratio
Left Solenoid Duty Ratio (For Twin Needle)
Right Solenoid Duty Ratio (For Twin Needle)
Aux Solenoid Duty Ratio
Left LED Duty Ratio (For Twin Needle)
Right LED Duty Ratio (For Twin Needle)
Signal for up stopping needle Duty Ratio
Signal for low stopping needle Duty Ratio
Signal notifying motor running Duty Ratio
Signal notifying target speed reached Duty Ratio
NOT USED
Start Back Tack A number of stitches correction value
Start Back Tack B number of stitches correction value
End Back Tack C stitch correction value
End Back Tack D stitch correction value
Selection for maintaining reverse solenoid movement when thread trimming (C Only B/T)
Programming count condition
(program whether or not automatic counter will be operated)
When automatically counting, select Up/Down count after thread
trimming (thread trimming function must be enabled)

36

Initial value Range

Step

1020ms
200ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
100ms
50%
20%
100
100
100
50
50
100
100
100
100
100
100
100

4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
4~1020
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100
0~100

4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
4ms
10%
10
10
10
10
10
10
10
10
10
10
10
10
10

00.30
00.30
00.40
00.40
0
0

6~6
6~6
6~6
6~6
0/1
0/1

0/1

0.05 Stitch
0.05 Stitch
0.05 Stitch
0.05 Stitch
1=reverse direction maintained
0=counter used
1=automatic counter after thread trimming
1=Up COUNT
0=DOWN COUNT
0=buzzer rings, sewing is allowed
1=buzzer rings, sewing is not allowed
(If you press the Prog Key, set up is cancelled)
2=No buzzer ring, sewing is allowed
1=AUTO
CLEAR/PRESET

37

When count in completeded, the next operation is programmed

0/1/2

38

When count is completed, select the counter auto clear/preset

0/1

39

NOT USED

Items No. 30~33 : These are the items that make the number of stitches match when back tack number of stitches do not match.
Solenoid Duty Ratio : The power that holds and maintains the solenoid.
Solenoid initial full on time : The time it takes to pull the solenoid to the maximum in the outset.

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
59
Keystone Sewing Machine Company, Inc.

No.

Function

Initial value

40

Checks operation of B/T solenoid

(OUTPUT00)

41

Checks operation of P/F solenoid

(OUTPUT01)

42

Checks operation of T/T solenoid

(OUTPUT02)

43

Checks operation of W/P solenoid

(OUTPUT03)

44

Checks operation of T/R solenoid

(OUTPUT04)

45

Checks operation of left solenoid

(OUTPUT05)

46

Checks operation of right solenoid

(OUTPUT06)

47

Checks operation of Aux. solenoid

(OUTPUT07)

48

Checks operation of Left LED solenoid

(OUTPUT10)

49

Checks operation of Right LED solenoid

(OUTPUT11)

50

Checks operation of needle when signal notifies up stop

(OUTPUT12)

51

Checks operation of needle when signal notifies down stop (OUTPUT13)

52

Checks operation of signal notifying motor running

(OUTPUT14)

53

Checks operation signal notifying target speed has been reached

(OUTPUT15)

Range

Step

After matching the number of the solenoid being


tested, press the+1stitch(
)key(button
in case of simplified
operation) and check the condition of the
movement.
- Along with the output, it will sayon, oroff

Select [Thread trimming sequence]


- The default is set to '0'. If you wish to input another sequence apart
54

from the thread trimming sequence provided in

0~64

the system input the newly composed sequence number.


(Refer to the sequence composition method)
55

Thread trimming sequence data writing function


Selecting sewing machine model
- write the number that fits the sewing machine model provided in
the full function manual..

56

- thread trimming sequence in the pertinent machine is copied.


- if you want to correct the thread trimming sequence, change

0~127

58
59

(non-order made)

the contents of item B-55. (However, be aware that if you initialize

75~118

the parameter, the newly programmed changes will disappear and

(order-made)

the thread trimming sequence will change to that of [SunStar 235/250]).


57

0~ 74

Independent operation of trimming sequence


Presser foot-lift solenoid slowing down time #1
(Applied only when it is full-on condition)
Presser foot-lift solenoid slowing down time #2
(Applied only when it is PWM)

(Refer to attached material)


0=operation after trimming

0/1

40ms

2~510ms

2ms

30ms

2~510ms

2ms

1=independent operation

Items No. 40~53 : functions that check if solenoid and other output signals are working properly.
Select Item No. 55 and press the Enter key. Along with the buzzer sound you will see the wordsSeq 55appear on the screen.
Thread trimming sequence composition permitting condition is now possible. You can program a thread trimming sequence to a
maximum of 64 bytes. (For thread trimming sequence program method, refer to attached material).

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

60
Keystone Sewing Machine Company, Inc.

No.

Function

Initial value

Range

60

Checks the signal input INPUT00

(Button A)

61

Checks the signal input INPUT01

(Button B)

62

Checks the signal input INPUT02

(1/4 stitch Switch)

63

Checks the signal input INPUT03

(2/4 stitch Switch)

64

Checks the signal input INPUT04

(3/4 stitch Switch)

65

Checks the signal input INPUT05

(4/4 stitch Switch)

66

Checks the signal input INPUT06

(Left Switch)

67

Checks the signal input INPUT07

(Right Switch)

68

Checks the signal input INPUT10

(Manual presser foot-lift Switch)

69

Checks the signal input INPUT11

(Counter Switch)

70

Checks the signal input INPUT12

(PU 1/2 stitch Button)

71

Checks the signal input INPUT13

(Safety Switch)

72

Checks the signal input INPUT14

(Edge Sensor)

73

Checks the signal input INPUT15

(Thread trimming not allowed)

74

Checks the signal input INPUT20

(First step for pedal going forward)

75

Checks the signal input INPUT21

(First step for pedal going backwards)

76

Checks the signal input INPUT22

(Second step for pedal going backwards)

77

Checks the solenoid movement voltage

0~64

78

Checks external volume value

0~64

79

Checks the pedal analog output

0~64

80

Checks the synchronizer signal

81

Checks the signal from encoder A/B

82

Checks the signal from encoder R/S/T

83~

NOT USED

89

NOT USED

Step

Along with the input, it will say "on" oroff"

Increases by each rotation


of the sewing machine
1) increases when sewing machine
rotates clockwise
2) decreases when sewing machine
rotates in counterclockwise
1) When sewing machine is rotating
clockwise
101100110010
011001101
2) When sewing machine is rotating
counterclockwise
101 001 011 010
110 100 101

Items No. 60~76: functions that check individual normal movement.


Items No. 77~79 : functions that check each analog input normal movement.
Item No. 80 : function that checks whether the synchronizer signal is working properly.
Item No. 81 : function that checks whether the encoder A/B is working properly.
Item No. 82 : function that checks whether the encoder R/S/T is working properly.

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

61
Keystone Sewing Machine Company, Inc.

No.

Function

90

Sewing machine pulley size

91

Distance between up-stop ~ low-stop


(the standard is the pulley's normal direction rotation)

92

Initial value

Range

Step

0~9999

1pulse

0~9999

1pulse

0~359

1degree

0~359

1degree

0~359

1degree

0~359

1degree

0~359

1degree

0~359

1degree

0~359

1degree

0/1

0=manual set up

Programming the upper stop location


(the standard is the pulley's normal direction rotation)
- Not valid for model S-III

93

Programming the low-stop location


(the standard is the pulley's normal direction rotation)
- Not valid for model S-III

94

Index pulse occurring position


(the standard is the pulley's normal direction rotation)
- Turn the pulley manually and stop it in the position you want.

95

CAM type thread release solenoid operation position


- Turn the pulley manually and stop it in the position you want.

96

CAM type thread release solenoid release position


- Turn the pulley manually and stop it in the position you want.

97

CAM type thread trimming solenoid operation position


- Turn the pulley manually and stop it in the position you want.

98

CAM type thread trimming solenoid release position


- Turn the pulley manually and stop it in the position the user wants

99

Manual and automatic set up of solenoid operation /


release position in CAM type thread trimming

Caution

1=automatic set up

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

62
Keystone Sewing Machine Company, Inc.

(3) Group C Parameter: Pedal acceleration/deceleration curve, slow starting speed and input/output port change
related parameter
These are functions not used by general users and must be regulated by an after-sales service engineer.
No.

Function

Initial value

Range

Step

1
2
3
4
5
6
7
8
9
10

1 step section where pedal moves forward


2 step section where pedal moves forward
3 step section where pedal moves forward
4 step section where pedal moves forward
5 step section where pedal moves forward
Sewing speed value in the 1 step where pedal moves forward
Sewing speed value in the 2 step where pedal moves forward
Sewing speed value in the 3 step where pedal moves forward
Sewing speed value in the 4 step where pedal moves forward
Sewing speed value in the 5 step where pedal moves forward
Select slow start after thread trimming
(After performing thread trimming, start the next sewing work slowly)
Select slow start after sewing machine stops
(After performing sewing machine stops, start the next sewing work slowly)

10
15
31
40
52
440spm
920spm
4000spm
5480spm
9960spm

0~64
0~64
0~64
0~64
0~64
40~9960
40~9960
40~9960
40~9960
40~9960

1
1
1
1
1
40spm
40spm
40spm
40spm
40spm

0/1

1=selection

0/1

1=selection

0/1

400spm
400spm
640spm
1000spm
1680spm
3000rpm
400.1sec
300.1sec
100ms
4ms

40~9960
40~9960
40~9960
40~9960
40~9960
20~3400
5~1275
5~1275
4~1020
4~1020

1=Use C14~C18 value


0=Use default value
40spm
40spm
40spm
40spm
40spm
20rpm
0.5sec
0.5sec
4ms
4ms

4
4
4

1255
1255
1255

1
1
1

1~2

11
12
13

When starting slowly, select sewing speed change

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

The speed of the first stitch when starting slow


The speed of the second stitch when starting slow
The speed of the third stitch when starting slow
The speed of the fourth stitch when starting slow
The speed of the fifth stitch when starting slow
Limited maximum motor speed
Synchronizer sensor rotation sensing time
Overload sensing time
Solenoid electric overflow sensing time
Power off sensing time
NOT USED
Bad siginal of the Encoder A and B phase detecting number of time
Back siginal of the Encoder R, S and T phase detecting number of time
Bad siginal of the Encoder R, S and T phase detecting number of time
NOT USED
Automatic scaling to the speed curve selected by each set mode
- Mode 0 : Use a curve based on the set values from C-1 to C-10
- Mode 1 : Scaling to the speed set at A-2
- Mode 2 : Scaling to the speed set using the Speed Up/Dn key

29

Items No. 1~5Equal division of pedal stroke in 64 steps, The speed curve of the pedal
stroke changes according to how many steps are set up for the divided
pedal stroke of each forward pedal step. (Used when adjusting pedal
sensor)
No. 20If a synchronizer signal comes, but the next synchronizer signal does not come within the sensing time, an error
message will appear .
No. 21If a speed instruction was sent to the motor but the motor does not reach the value of the speed instruction, an error
message will appear.

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
63
Keystone Sewing Machine Company, Inc.

This item is operated by the factory only, so general users and A/S technicians should not use it.
No.

Function

Initial value

30

OUTPUT00 (B/T Solenoid)

: Low Active

0(Fixed)

31

OUTPUT01 (P/F Solenoid)

: Low Active

1(Fixed)

32

OUTPUT02 (T/T Solenoid)

: Low Active

33

OUTPUT03 (W/P Solenoid)

: Low Active

34

OUTPUT04 (T/R Solenoid)

: Low Active

35

OUTPUT05 (Left Solenoid)

: Low Active

36

OUTPUT06 (Right Solenoid)

: Low Active

37

OUTPUT07 (AUX Solenoid)

: Low Active

38

OUTPUT10 (Left LED)

: High Active

39

OUTPUT11 (Right LED)

: High Active

40

OUTPUT12 (Needle upper stop notifying signal)

: High Active

10

41

OUTPUT13 (Needle lower stop notifying signal)

: High Active

11

42

OUTPUT14 (Signal notifying motor is running)

: High Active

12

43

OUTPUT15 (Signal notifying target has been reached)

: High Active

13

Step

Output port changing function


- write the function number on
the output PIN you want to
change after referring to the
table below

A : Output PIN function


Function No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
200

H/W type actual output name


B/T Solenoid
(with duty)
P/F Solenoid
(with duty)
T/T Solenoid
(with duty)
W/P Solenoid
(with duty)
T/R Solenoid
(with duty)
Left Solenoid
(with duty)
Right Solenoid
(with duty)
AUX Solenoid
(with duty)
Left LED
(with duty)
Right LED
(with duty)
Needle Up-stop notifying signal
(with duty)
Needle Down-stopnotifying signal
(with duty)
Sewing machine runningnotifying signal (with duty)
Target speednotifying signal
(with duty)
Trimmingnotifying signal
(without duty)
"End Back Tack" notifying signal
(without duty)
Emergency stopnotifiying signal
(without duty)
- A signal appears when the motor stops for any error.
Roller Lift Solenoid
(without duty)
Hemming Device Output
(without duty)
First step forward pedalnotifying signal
(without duty)
Low signal
(without duty)

Function No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
201

H/W type actual output name


inv. B/T Solenoid
(with duty)
inv. P/F Solenoid
(with duty)
inv. T/T Solenoid
(with duty)
inv. W/P Solenoid
(with duty)
inv. T/R Solenoid
(with duty)
inv. Left Solenoid
(with duty)
inv. Right Solenoid
(with duty)
inv. AUX Solenoid
(with duty)
inv. Left LED
(with duty)
inv. Right LED
(with duty)
inv. Needle Up-Stopped
(with duty)
inv. Needle Down-Stopped
(with duty)
inv. Motor Running
(with duty)
inv. Target Speed
(with duty)
inv. Trimming
(without duty)
inv. End Back Tack
(without duty)
inv. Emergency Stopped
(without duty)
-A signal appears when the motor stops for any error
inv. Roller Lift Solenoid
(without duty)
inv. Hemming Device Output
(without duty)
inv. Pedal Start
(without duty)
High signal
(without duty)

If an output signal has been sent twice in the OUTPUT00~OUTPUT15 output pin, the same signal will appear in two different output pins.
Ex) if OUTPUT00 = 0 & OUTPUT03 = 0, then B/T signal is output from both OUTPUT00 & OUTPUT03 pin
When setting up other functions apart from the function numbers listed above, the pertinent output pin functions are disregarded.
Roller Lift Solenoid = Presser Foot-Lift solenoid + Back Tack solenoid + Roller Lift Switch

43~

NOT USED

49

NOT USED

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

64
Keystone Sewing Machine Company, Inc.

No.

Function

50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

Initial value

Step

0
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18

Output port changing function


- Write the function number
on the output PIN you want
to change after referring to
the table below

INPUT00 (Button A)
INPUT01 (Button B)
INPUT02 (1/4 stitch Switch)
INPUT03 (2/4 stitch Switch)
INPUT04 (3/4 stitch Switch)
INPUT05 (4/4 stitch Switch)
INPUT06 (Left Sol. Switch)
INPUT07 (Right Sol. Switch)
INPUT10 (Presser Foot-Lift Switch)
INPUT11 (Counter Switch)
INPUT12 (P/U 1/2 stitch Switch Signal)
INPUT13 (Safety Switch Signal)
INPUT14 (Edge Sensor Signal)
INPUT15 (Thread trimmer not allowed Signal)
INPUT20 (Pedal Start Signal)
INPUT21 (Pedal Presser Foot-Lift Signal)
INPUT22 (Pedal Trim Signal)

B : Input PIN function


No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Actual Hardware Output Name


Button A Switch
Button B Switch
1/4 stitch Switch
2/4 stitch Switch
3/4 stitch Switch
4/4 stitch Switch
Left Solenoid Switch
Right Solenoid Switch
Presser Foot-Lift Switch
Counter Switch
Program Unit 1/2 stitch Switch
Safety Switch
Edge Sensor Signal
Thread Trimmer Signal
Roller Lift Switch
N_AUTO Switch
Pedal Start Signal
Pedal Presser Foot-Lift Signal
Pedal Thread Trimming Signal
External Signal

No.
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119

Actual Hardware Output Name


inv Button A Switch
inv Button B Switch
inv 1/4 stitch Switch
inv 2/4 stitch Switch
inv 3/4 stitch Switch
inv 4/4 stitch Switch
inv Left Solenoid Switch
inv Right Solenoid Switch
inv Presser Foot-Lift Switch
inv Counter Switch
inv Program Unit 1/2 stitch Switch
inv Safety Switch
inv Edge Sensor Signal
inv Trimming Disabled Signal
inv Roller Lift Switch
inv N_AUTO Switch
inv Pedal Start Signal
inv Pedal Presser Foot-Lift Signal
inv Pedal Thread Trimming Signal
inv External Signal

The hardware of input switches and sensors are done witha point of contact/Active Highinput as the standard.
When setting up other functions numbers apart from the ones listed above, the pertinent output pin functions are disregarded.

Caution

Caution : When any inputs PIN No. INPUT00 INPUT22 are overlapped, it works as the "OR" circuit.
Ex) if INPUT00 = 0 & INPUT01 = 0, then it is recognized asbutton A= INPUT00 + INPUT01.

70

Output Signal Level Collective Reverse Function

0/1

1=Output signa Collective Reverse selection

71

Input Signal Level Collective Reverse Function

0/1

1=Input signal Collective Reverse selection

72~

NOT USED

99

NOT USED

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

65
Keystone Sewing Machine Company, Inc.

(4) Group D Parameter: All types of gain parameter related motor control
These are functions not used by general users and must be regulated by an A/S technician.
No.

Function

Initial Value

Range

Step

speed P-gain

Kvp

30

0~30

speed D-gain

Kvd

0~3000

location P-gain

Kpp

200

0~1000

location D-gain

Kpd

1000

0~5000

acceleration A

accelA

65

1~100

acceleration B

accelB

70

1~100

acceleration C

accelC

30

1~100

acceleration D

accelD

10

1~100

sewing machine inertia value

Inertia

40

0~255

10

positioning speed

Wpos

220rpm

100~510

2rpm

11

stopping speed

Wstop

75rpm

0~255

2rpm

12

Stop delaying time

StopDelay

80ms

4~1020

4ms

13

Positioning distance

DIST1

110degree

24~255

1degree

14

upper speed instruction unit

spd_unit

100spm

1~100

1spm

15

Positioning P-gain

Kpp2

270

0~9999

16

Positioning D-gain

Kpd2

2027

0~9999

17

Positioning P-gain

Kpp3

200

0~9999

18

Positioning D-gain

Kpd3

1000

0~9999

19~

NOT USED

99

NOT USED

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

66
Keystone Sewing Machine Company, Inc.

(5) Group E Parameters : Parameters relating to change functions of each needle pair
No.

Function

Initial Value

Range

Step

STEP 001 : Enter stitch count for side 1.

0~999

STEP 002 : Select a change at the beginning of the first corner.

0/1/2

STEP 003 : Enter stitch count at the beginning of the first corner.

0~999

STEP 004 : Enter stitch count at the end of the first corner.

0~999

STEP 005 : Select a change at the end of the first corner.

0/1/2

STEP 006 : Enter stitch count for side 2.

0~999

STEP 007 : Select a change at the beginning of the second corner.

0/1/2

STEP 008 : Enter stitch count at the beginning of the second corner.

0~999

STEP 009 : Enter stitch count at the end of the second corner.

0~999

10

STEP 010 : Select a change at the end of the second corner.

0/1/2

11

STEP 011 : Enter stitch count for side 3.

0~999

12

not used

13

not used

14

not used

15

not used

16

not used

17

not used

18

not used

19

not used

20

STEP 001 : Enter stitch count for side 1.

0~999

21

STEP 002 : Select a change at the beginning of the first corner.

0/1/2

22

STEP 003 : Enter stitch count at the beginning of the first corner.

0~999

23

STEP 004 : Enter stitch count at the end of the first corner.

0~999

24

STEP 005 : Select a change at the end of the first corner.

0/1/2

25

STEP 006 : Enter stitch count for side 2.

0~999

26

STEP 007 : Select a change at the beginning of the second corner.

0/1/2

27

STEP 008 : Enter stitch count at the beginning of the second corner.

0~999

28

STEP 009 : Enter stitch count at the end of the second corner.

0~999

29

STEP 010 : Select a change at the end of the second corner.

0/1/2

30

STEP 011 : Enter stitch count for side 3.

0~999

31

STEP 012 : Select a change at the beginning of the 3 corner.

0/1/2

32

STEP 013 : Enter stitch count at the beginning of the 3 corner.

0~999

33

STEP 014 : Enter stitch count at the end of the 3 corner.

0~999

34

STEP 015 : Select a change at the end of the 3 corner.

0/1/2

35

STEP 016 : Enter stitch count for side 4.

0~999

36

not used

37

not used

38

not used

39

not used

Caution

Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.

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Keystone Sewing Machine Company, Inc.

No.

Function

Initial Value

Range

Step

40

STEP 001 : Enter stitch count for side 1.

0~999

41

STEP 002 : Select a change at the beginning of the first corner.

0/1/2

42

STEP 003 : Enter stitch count at the beginning of the first corner.

0~999

43

STEP 004 : Enter stitch count at the end of the first corner.

0~999

44

STEP 005 : Select a change at the end of the first corner.

0/1/2

45

STEP 006 : Enter stitch count for side 2.

0~999

46

STEP 007 : Select a change at the beginning of the second corner.

0/1/2

47

STEP 008 : Enter stitch count at the beginning of the second corner.

0~999

48

STEP 009 : Enter stitch count at the end of the second corner.

0~999

49

STEP 010 : Select a change at the end of the second corner.

0/1/2

50

STEP 011 : Enter stitch count for side 3.

0~999

51

STEP 012 : Select a change at the beginning of the 3 corner.

0/1/2

52

STEP 013 : Enter stitch count at the beginning of the 3 corner.

0~999

53

STEP 014 : Enter stitch count at the end of the 3 corner.

0~999

54

STEP 015 : Select a change at the end of the 3 corner.

0/1/2

55

STEP 016 : Enter stitch count for side 4.

0~999

56

STEP 017 : Select a change at the beginning of the 4 corner.

0/1/2

57

STEP 018 : Enter stitch count at the beginning of the 4 corner.

0~999

58

STEP 019 : Enter stitch count at the end of the 4 corner.

0~999

59

STEP 020 : Select a change at the end of the 4 corner.

0/1/2

60

STEP 021 : Enter stitch count for side 5.

0~999

61

STEP 022 : Select a change at the beginning of the 5 corner.

0/1/2

62

STEP 023 : Enter stitch count at the beginning of the 5 corner.

0~999

63

STEP 024 : Enter stitch count at the end of the 5 corner.

0~999

64

STEP 025 : Select a change at the end of the 5 corner.

0/1/2

65

STEP 026 : Enter stitch count for side 6.

0~999

66

STEP 027 : Select a change at the beginning of the 6 corner.

0/1/2

67

STEP 028 : Select a change at the beginning of the 6 corner.

0~999

68

STEP 029 : Enter stitch count at the end of the 6 corner.

0~999

69

STEP 030 : Select a change at the end of the 6 corner.

0/1/2

70

STEP 031 : Enter stitch count for side 7.

0~999

71

STEP 032 : Select a change at the beginning of the 7 corner.

0/1/2

72

STEP 033 : Select a change at the beginning of the 8 corner.

0~999

73

STEP 034 : Enter stitch count at the end of the 8 corner.

0~999

74

STEP 035 : Select a change at the end of the 8 corner.

0/1/2

75

STEP 036 : Enter stitch count for side 8.

0~999

76

STEP 037 : Select a change at the beginning of the 8 corner.

0/1/2

77

STEP 038 : Select a change at the beginning of the 8 corner.

0~999

78

STEP 039 : Enter stitch count at the end of the 8 corner.

0~999

79

STEP 040 : Select a change at the end of the 8 corner.

0/1/2

Caution

Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.

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Keystone Sewing Machine Company, Inc.

No.

Function

Initial Value

Range

Step

80

STEP 041 : Enter stitch count for side 9.

0~999

81

STEP 042 : Select a change at the beginning of the 9 corner.

0/1/2

82

STEP 043 : Select a change at the beginning of the 9 corner.

0~999

83

STEP 044 : Enter stitch count at the end of the 9 corner.

0~999

84

STEP 045 : Select a change at the end of the 9 corner.

0/1/2

85

STEP 046 : Enter stitch count for side 10.

0~999

86

STEP 047 : Select a change at the beginning of the 10 corner.

0/1/2

87

STEP 048 : Select a change at the beginning of the 10 corner.

0~999

88

STEP 049 : Enter stitch count at the end of the 10 corner.

0~999

89

STEP 050 : Select a change at the end of the 10 corner.

0/1/2

90

STEP 051 : Enter stitch count for side 11.

0~999

91

STEP 052 : Select a change at the beginning of the 11 corner.

0/1/2

92

STEP 053 : Select a change at the beginning of the 11 corner.

0~999

93

STEP 054 : Enter stitch count at the end of the 11 corner.

0~999

94

STEP 055 : Select a change at the end of the 11 corner.

0/1/2

95

STEP 056 : Enter stitch count for side 12.

0~999

96

STEP 057 : Select a change at the beginning of the 12 corner.

0/1/2

97

STEP 058 : Select a change at the beginning of the 12 corner.

0~999

98

STEP 059 : Enter stitch count at the end of the 12 corner.

0~999

99

STEP 060 : Select a change at the end of the 12 corner.

0/1/2

100

STEP 061 : Enter stitch count for side 13.

0~999

101

STEP 062 : Select a change at the beginning of the 13 corner.

0/1/2

102

STEP 063 : Select a change at the beginning of the 13 corner.

0~999

103

STEP 064 : Enter stitch count at the end of the 13 corner.

0~999

104

STEP 065 : Select a change at the end of the 13 corner.

0/1/2

105

STEP 066 : Enter stitch count for side 14.

0~999

106

STEP 067 : Select a change at the beginning of the 14 corner.

0/1/2

107

STEP 068 : Select a change at the beginning of the 14 corner.

0~999

108

STEP 069 : Select a change at the end of the 14 corner.

0~999

109

STEP 070 : Select a change at the end of the 14 corner.

0/1/2

110

STEP 071 : Enter stitch count for side 15.

0~999

111

STEP 072 : Select a change at the beginning of the 15 corner.

0/1/2

112

STEP 073 : Select a change at the beginning of the 15 corner.

0~999

113

STEP 074 : Select a change at the end of the 15 corner.

0~999

114

STEP 075 : Select a change at the end of the 15 corner.

0/1/2

115

STEP 076 : Enter stitch count for side 16.

0~999

116

STEP 077 : Select a change at the beginning of the 16 corner.

0/1/2

117

STEP 078 : Select a change at the beginning of the 16 corner.

0~999

118

STEP 079 : Select a change at the end of the 16 corner.

0~999

119

STEP 080 : Select a change at the end of the 16 corner.

0/1/2

Caution

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Keystone Sewing Machine Company, Inc.

No.

Function

Initial Value

Range

Step

120

STEP 081 : Enter stitch count for side 17.

0~999

121

STEP 082 : Select a change at the beginning of the 17 corner.

0/1/2

122

STEP 083 : Enter stitch count at the beginning of the 17 corner.

0~999

123

STEP 084 : Enter stitch count at the end of the 17 corner.

0~999

124

STEP 085 : Select a change at the end of the 17 corner.

0/1/2

125

STEP 086 : Enter stitch count for side 18.

0~999

126

STEP 087 : Select a change at the beginning of the 18 corner.

0/1/2

127

STEP 088 : Select a change at the beginning of the 18 corner.

0~999

128

STEP 089 : Enter stitch count at the end of the 18 corner.

0~999

129

STEP 090 : Select a change at the end of the 18 corner.

0/1/2

130

STEP 091 : Enter stitch count for side 19.

0~999

131

STEP 092 : Select a change at the beginning of the 19 corner.

0/1/2

132

STEP 093 : Select a change at the beginning of the 19 corner.

0~999

133

STEP 094 : Enter stitch count at the end of the 19 corner.

0~999

134

STEP 095 : Select a change at the end of the 19 corner.

0/1/2

135

STEP 096 : Enter stitch count for side 20.

0~999

Caution

1. Changing set values without thorough understanding of parameter details may lead to machine breakdown or
physical damage. Users are recommended to have a full understanding of functions before use.
2. No.100~135 is overlapped as No.00~35 on the screen display so be careful with that.

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Keystone Sewing Machine Company, Inc.

3) Method of Use and Explanations for Specific Items of the Parameter


(1) Method of Use and Explanations for Specific Items of the Group A Parameter
(General functions of sewing machine)
A. Minimum/maximum sewing speed limit set up method and thread trimming speed set up method
Item No.
A-1
A-2
A-3

Name of function

Method of use and explanation

Minimum sewing
speed limit set up
Maximum sewing
speed limit set up

This item allows user to set up the minimum sewing speed limit or the minimum sewing speed
given whenthe pedal is pressed.(20~510rpm, Initial value : 200rpm)
This item allows user to set up the maximum sewing speed limit or the maximum sewing
speed given when the pedal is pressed.(40~9960rpm, Initial value : 4000rpm)
This item allows the user to set up the thread trimming speed when the thread trimming
function is operating after sewing

Thread trimming speed set up

B. Set up method of stitch speed by program unit(P/U) and needle plate lift/drop by button A
Item No.

Name of function

Method of use and explanation

A-4

Set up method of
stitch speed by program unit (P/U)

A-5

Set up the speed of lift/drop


of needle plate with button A

This item allows user to set up the stitch speed by program unit (P/U) and hence sets up the
stitch operating speed. However, if set up to a rapid speed, many stitches may be
sewn after pressing the button.
This item allows user to set up the speed of lift/drop of the needle plate with button A.
However, if set to a rapid speed, many stitches may be sewn after pressing the button.

C. Start B/T sewing speed and end B/T sewing speed set up method
Item No.

Name of function

Method of use and explanation

A-7

Start B/T speed set up

This item allows user to set up the start B/T speed. If the speed is changed, the stitch
correction value also has to be set again.

A-8

End B/T speed set up

This item allows user to set up the end B/T speed. If the speed is changed, the stitch
correction value also has to be set again.

D. Selection method of thread trimming location with pedal


Item No.

A-19

Name of function

Method of use and explanation


You can change the thread trimming operation through pedal position by making the following
changes to the set up values.
0When the pedal position is backward 2 gear, operate thread trimming(Starting set up value).
1When pedal position is backward 1 gear, operate thread trimming
2When pedal position is neutral, operate thread trimming.

Start B/T speed set up

E. Edge Sensor method of use Item No.


Item No.

Name of function

Method of use and explanation

A-40

Selection of edge sensor type

The set up method changes according to the set up parts of edge sensor
0 : When edge is sensed and using high output sensor.
1 : When edge is sensed and using low output sensor.

A-41

Stitches performed after


edge sensor sensing

A function that programs the machine to stop after sewing


a programmed amount of stitches when edge is sensed.

A-42

Sewing speed of stitches performed


after edge sensor sensing

A function that programs the sewing speed after sewing


a programmed amount of stitches when edge is sensed.

A-46

Selection of edge sensing sewing mode


(select N-stitch mode)

A function that programs the edge sensor to operate normally,


even when other sensor signals are inputted in the edge sensor port.

Caution

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.

F. Pre-stitch function method of use and explanation


Item No.

Name of function

Method of use and explanation

A-47

Selection of pre-stitch function

The pre-stitch function is a function that programs the machine to sew a certain amount of stitches before
commencing the actual sewing work.(0 : disable, 1 : enable)

A-48

Set pre-stitching stitch number

This item sets the number of stitches when using the pre-stitch function (0~255 stitches, Initial value : 3 stitches)

A-49

Set pre-stitching speed

This item sets the sewing speed when using the pre-stitch function.
(20~2000rpm, Initial value : 2000rpm)

G. Method to select beginning/ending reverse sewing conditions


Item No.

Name of function

Method of use and explanation

A-50

Selection of start B/T conditions


(Initial value : 1)

The start B/T function can be one of the following three operations according to their set up value
0 : If user releases pedal during B/T operation, sewing stops.
1 : If user releases pedal during B/T operation, sewing stops after finishing work.
2 : The exact amount of stitches is operated, notwithstanding the number of stitch
corrections. However, if this function is used, B/T will no operate naturally.

A-51

Selection of end B/T conditions


(Initial value : 0)

This item selects whether or not to use the end B/T's exact number of stitches function operation
0 : exact number of stitches function disabled
1 : exact number of stitches function enabled
(If this function is used, reverse sewing will no operate naturally)

A-52

The speed of the first stitch during


B/T exact performance

This item selects the speed of the initial reverse stitch when user has selected the exact
number of stitches function in the B/T operation(20~1000rpm, Initial value : 200rpm)

H. Method to select buttons A/B functions


Item No.

Name of function

A-54

Selection of button A function


(Initial value : 2)

A-55

Selection of button B function


(Initial value : 0)

Method of use and explanation


The function of button A can be one of the following four operations according to their set up value.
0 : If user presses A button while sewing, B/T sewing is operated while user keeps on pressing it.
1 : If user presses the A button while sewing, B/T sewing is operated.
If user stops sewing and presses A button once the needle plate is lifted.
If user presses it once more, the needle plate is dropped
2 : If user presses the A button while sewing, B/T sewing is operated
while user keeps on pressing it. If user stops sewing and presses A button once,
the needle plate is lifted. If user presses it twice consecutively,
the needle plate is dropped.
3 : If user presses A button while sewing, B/T sewing is operated while user keeps on pressing
it. When user stops sewing and presses the A button, 1/2 stitch speed is operated.
The function of button A can be one of the following four operations according to their set up value.
0 : This item has the function of inserting/deleting the B/T sewing when user presses the B button.
If the user presses the B button where there is no B/T sewing section, B/T sewing is inserted
and when it is pressed where there is a B/T sewing section, B/T sewing is deleted.
1 : If user presses the B button once, the needle plate is lifted and if user presses it once more, it is dropped
2 : When user stops sewing and presses the B button, 1/2 stitch speed is operated while user presses it.
3 : When sewing, B/T sewing is operated while user presses B button.

I. Method of use of motor rotating direction selection function


Item No.
A-65

Caution

Name of function
Selecting the motor's rotating
direction

Method of use and explanation


This item sets up the set up value according to the motor's rotating direction
0 : clockwise rotation
1 : counterclockwise rotation(Initial value)
CCW CW

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

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Keystone Sewing Machine Company, Inc.

(2) Group B Parameter Specific Method of Use and Explanation (All types of output, Full-on Time/PWM Duty,
checking the input/output movements, sewing machine models and thread trimming sequence programming)
These are functions not used by general users and should be regulated by an A/S technician.
A.
Item No. B-1 ~ B-28

<Type of wave that has a certain amount of Full-on Time and 50% duty>
This figure explains the Full-on Time and PWM Duty. This figure shows the wave type graph where the machine maintains the
power 'ON' for a certain amount of time and when that 'Full-on Time' passes, changes itself to a PWM signal with a certain duty. In
other words, the certain amount of time that each device starts operating until they become completely, the output wave type
maintains itself "On", and when it maintains itself operating the output becomes the duty PWM wave type to maintain operation.

B. B/T stitch correction set up method


Item No.

Name of function

Method of use and explanation

B-30

Start B/T A side stitch correction value

B-31

Start B/T B side stitch correction value

This item has the function of correcting the B/T


sewing stitch that has not been shaped well, and
you can change the value of sides A, B, C, D.

B-32

End B/T C side stitch correction value

The programmed value in the beginning


A : 3, B : 3, C : 4, D : 4

B-33

End B/T D side stitch correction value

Program range : 0 ~ 9

If the stitch correction values is changed using the program unit, the item value will automatically change. Reversely, if you
change the programmed value of the items above, the stitch correction values will also automatically change.
Detailed correction principles and methods of use are the same as the program unit's stitch correction method.
Please refer to the program unit method of use of start/end B/T stitch correction method.

C. Counter function method of use


Item No.

Name of function

B-35

Counter condition set up

B-36

When using automatic counter after trimming,


select increasing/decreasing counter

B-37

After counter operation is over, set up the next operation

B-38

After counter operation is over, select the automatic


erasing operation

Caution

Method of use and explanation

For detailed method of use and explanation of counter function, refer to the
program unit's counter set up button method of use.

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.
73
Keystone Sewing Machine Company, Inc.

(3) Group C Parameter Specifics Method of Use and Explanation


(Pedal acceleration/deceleration curve, slow starting speed, input/output port change related parameter)
These are functions not used by general users and should be regulated by an A/S technician.
A. Pedal stroke step by step section and speed set up method
Item No.

Beginning
value

Name of function

C-1

pedal forward first step section

10

C-2

pedal forward second step section

15

C-3

pedal forward third step section

31

C-4

pedal forward fourth step section

40

C-5

pedal forward fifth step section

52

C-6

sewing speed during pedal forward first step

440rpm

C-7

sewing speed during pedal forward second step

920rpm

C-8

sewing speed during pedal forward third step

4000rpm

C-9

sewing speed during pedal forward fourth step

5480rpm

C-10

sewing speed during pedal forward fifth step

9960rpm

Method of use and explanation

After dividing the pedal stroke to 64 steps, the pedal stroke's


acceleration/deceleration curve changes according to which
stroke step is programmed from pedal forward steps 1 through
5.

The pedal stroke's acceleration/deceleration curve changes


according to how the pedal forward step by step sewing
speed set up is done.

B. Slow-start sewing method of usethis function allows to start the sewing slowly and the user can set up the following specific items.
Item No.

Name of function

Method of use and explanation


These items help you choose at which point you can apply slow start. If you
want to apply it after thread trimming set item No. C-11 value to 1. If you want to
apply it after when you start sewing after stopping set item No. C-12 to 1. If both
these items are set to 0, the slow starting function will not operate.

C-11

Slow Start after thread trimming

C-12

Slow Start after sewing machine stops

C-13

When Slow Starting, change Slow- starting speed

C-14

When Slow Starting, the operation speed of beginning stitch

C-15

When Slow Starting, the operation speed of second stitch

C-16

When Slow Starting, the operation speed of third stitch

C-17

When Slow Starting, the operation speed of fourth stitch

C-18

When Slow Starting, the operation speed of fifth stitch

When using the slow start function, this item gives you the option of maintaining
the same starting speed or setting up a new speed. If you want to set up a new
speed, use items No. C-14~C-18 and set up a new speed.

When the item No. C-13 set up value is1, the slow start beginning
values
(the specific items that change the set up value) are
1 : 400rpm 2 : 400rpm 3 : 640rpm 4 : 1000rpm 5 : 1680rpm

C. Motor maximum speed limit set up method


Item No.
C-19

Caution

Name of function
Set up motor maximum speed limit

Method of use and explanation


This function allows you to limit the maximum motor speed, and the starting value is
set to 3000 rpm.

If the specific items of the parameter are changed carelessly, they could break down or damage the machine, so the
user must be well-trained before using it.

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Keystone Sewing Machine Company, Inc.

4) Thread Trimming Sequence Function Method of Use (Items no. 54, 55, 56 of Group B)
Thread trimming sequence function characteristics
The thread trimming sequence is a user programming function of PLC control type used for thread trimming or when a special
simple repetitive function is required .
The user composes the thread trimming sequence he wants, and can program the machine or motor's operation during thread trimming.
When necessary, the user can change it to exclusive mode and can program all types of special operations.
The program size is 64 bytes, so compose the program within this size limit.
The program code is composed of the command field and the data field.
The thread trimming related parameters are items No. 54, 55, 56 from Group B.
Item No.

Function

B-54

This item that provides the function of thread trimming sequence selection which allows the user to select and use the
sequence from item No. B-55

B-55

This item provides the function of allowing the user to compose the thread trimming sequence himself.

B-56

This item provides the function of allowing the user to select other company sewing machine models, and makes automatic
changes in the thread trimming sequence that fit the selected sewing machine.

(1) Thread Trimming Sequence Function Related Parameter Method of Use and Explanations
A. Thread Trimming Sequence Data Input Function (Item No. B-55)

This function allows the user to compose the thread trimming sequence himself. In
order to do this, the user must first enter parameter Group B.

If the screen changes, go to the specific items and choose item No. 55 from Group B.
Then the user will see the letter "Seq blink.
( Use buttons
,
)
If you press the
button where it says "Seq 55", you can now choose the thread
trimming sequence. In the figure. you can see the command --80 which indicates
the sequence start. The command 01 is a number within the sequence (01~64) of
the--80command.
If you use buttons
,
to increase the numbers, you can see the sequence that
was set up in the start. Their contents are explained below
01 --08
:
Sequence starting code
02 --F3
:
General sequence
03 --00
:
Sequence ending code
Now the user can change the sequence function according to his objectives but the
remember that the program size cannot exceed 64 bytes. Also you can set up several
short sequences and then use the sequences you want by using item No. B-54. When
you setting this up, each sequence must always have a starting and ending code.
Refer to sequence code list

Caution

If you don't press the


button after changing the parameter item set up value, the set up value will not be
saved, so use caution when using it.
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the
machine. Therefore, the user must be well-trained before using it.
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Keystone Sewing Machine Company, Inc.

B. Thread Trimming Sequence Selection Function Method of Use (Item No. B-54)
This function is used when the user wants to use other sequences apart from the
sequences that are basically provided. If you want to use this function, first enter Item
No.54 in parameter Group B. Then you will see the screen shown in the figure.
The starting value is set to0. If you change this number to a value in the sequence
of Item No. B-55, you can now use the extra programmed sequence.
( Use the
,
buttons )
( Ex : if you want to use the fourth sequence and change the sequence set up )
The user can use Item No. B-55 to save and use several frequently used sequences
whenever he needs them.

Caution

If you don't press the


button after changing the parameter item set up value, the set up value will not be
saved, so use caution when using it.
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the
machine. Therefore, the user must be well-trained before using it.

C. Thread Trimming Sequence Automatic Change According to Sewing Machine Model Selection
This function allows automatic change of thread trimming sequence when user
attaches the controller to a sewing machine other than the one being currently used. If
you want to use this function, first enter Item No.56 in parameter Group B. You will
see then the screen shown in the figure.
If you press the
button after changing the set up value to fit the new sewing
machine model number, the matching thread trimming sequence is duplicated.
Refer to the sewing machine list
( Ex : when using the SunStar KM-790BL-7 sewing machine )
The duplicated thread trimming sequence can be check in the Item No. B-55 and if
you want to change the contents you can do so using Item No. B-55

Caution

If you don't press the


button after changing the parameter item set up value, the set up value will not be
saved, so use caution when using it.
If the specific items of the parameter are changed carelessly, they could cause breakdown or damage the
machine. Therefore, the user must be well-trained before using it.

(2) Thread Trimming Sequence Function Related Parameter Method of Use and Explanations (Economic)
A. Changing the Trimming Sequence with the Simplified Operation Panel
When changing the thread trimming sequence by using the simplified operation panel, the method is a bit different from when
changing other parameters. Check the following manual and make the changes in a correct manner.

<S-5 Simplified Operation Panel>


76
Keystone Sewing Machine Company, Inc.

How to Operate

Display

Remarks

Press E/Prg button and A button simultaneously. Then the screen for changing
parameters appears.

Program Enable

Press B button, and it moves to the parameter B group.

Parameter B-01

Use A button and B button to move to the No. 55 trimming sequence of the B
group.

Parameter B-55

Press C button when b-55 is displayed. Then "SEQ" blinks on the screen.

Sequence

Press C button once again, and the screen displays the starting location
number of trimming sequence.

-80" :
Trimming sequence
start command

Press A button and B button to change the location number of the current
trimming sequence.
ex) When A is pressed, --80 is changed to --81.

The starting location number


of trimming sequence has
changed from ---80 to -81.

When C button or D button is pressed, the trimming sequence location number


increases or decreases. The screen displays the values stored in the
concerned sequence location.
ex) When C is pressed, the screen displays --83, the value which is in the
second trimming sequence location.

In case where Model =


88, the --83 command is
stored in the second
trimming location.

When the trimming sequence change is complete following the above


procedure, press E/Prg button to store the sequence.

Trimming sequence is
stored.

[Notice]
Please make sure that in case of a simplified operation panel, the location value of the current trimming sequence is not shown.
Please make sure that in case of a simplified operation panel, the functions of the buttons A, B, C, D, E are a bit different from
those when they are used in other context.
In order to exit the trimming sequence change mode, press "E". Then all the changed values will be stored.
If you want to make several changes, press "E" one time after all changes are made to save the changed values.

(3) Basic Structure of Thread Trimming Sequence Program Code


A. The thread trimming sequence program code is basically composed of the command field and data field which comes
according to the command field. The size of the program cannot exceed 64 bytes.
Explanation of function
PosStopUp

Needle plate up-stop after sewing given


stitch numbers at given speed.

Command
field

1st

Data field
2nd

CE H

0~5000[rpm](20rpm)

0~255[stitch]

3rd

B. The table above is an example of the program code structure. If you want to use the function "Needle plate up-stop after
sewing given stitches at given speed you must first select the command codeCE H" and set up the data value according to
the command code. In other words, the given sewing speed is the first data and the given stitch numbers is the second data
and both of these form the data field. Depending on the command code, there can exist a data field or exist three data in the
data field.

77
Keystone Sewing Machine Company, Inc.

(4) Thread Trimming Sequence Program Code List


Category

Output
Port
Control
(Total 40)

Explanation
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Roller Lift Solenoid
Hemming Device Output
Pedal Forward Step1 Signal
B/T Solenoid
P/F Solenoid
T/T Solenoid
W/P Solenoid
T/R Solenoid
Left Solenoid
Right Solenoid
AUX Solenoid
Left LED
Right LED
Needle Up Signal
Needle Down Signal
Motor Runing Signal
Reaching Target Speed Signal
Motor Trimming Signal
Motor End Tacking Signal
Emergency Stop Signal
Roller Lift Solenoid
Hemming Device Outout
Pedal Forward Step1 Signal

Cmd Field
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
On
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off
Off

1st

81H
82H
83H
84H
85H
86H
87H
88H
89H
8AH
8BH
8CH
8DH
8EH
8FH
90H
91H
92H
93H
94H
98H
99H
9AH
9BH
9CH
9DH
9EH
9FH
A0H
A1H
A2H
A3H
A4H
A5H
A6H
A7H
A8H
A9H
AAH
ABH

Delay by 1[ms] unit

B0H

Delay by 2[ms] unit

B1H

Delay by 4[ms] unit

B2H

Delay by 0.5[s] unit

B3H

Time Delay

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Keystone Sewing Machine Company, Inc.

0~255[ms]
(1ms)
0~510[ms]
(2ms)
0~1020[ms]
(4ms)
0~127.5[s]
(0.5s)

Data Field
2nd

3rd

Category

Explanation

Cmd Field

On Hold

Motor-Holding Start

C0H

Off Hold

Motor-Holding Stop

C1H

Set Dir CW

Set CW direction)

C2H

Set Dir CCW

Set CCW direction)

C3H

Set Speed

Make Motor Run with given Speed

C4H

Set SpdByPed

Make Motor Run with Speed given by pedal

C5H

Up Stop

Make Stop in Needle Up (stop)

C6H

1st

Data Field
2nd

3rd

0~5000[spm]
(20spm)

DN Stop

Make Stop in Needle Down (stop)

C7H

Up Stop InSpd

Make Up Stop with given Speed (stop)

C8H

0~500[spm]

Dn Stop InSpd

Make Dn Stop with given Speed (stop)

C9H

0~500[spm]

Dacc Up Edge

Decel. in Speed at Up Edge (not stop)

CAH

0~500[spm]

Dacc Dn Edge

Decel. in Speed at Dn Edge (not stop)

CBH

0~500[spm]

Move Up Edge

Move to Up Edge with given Speed (not stop)

CCH

0~500[spm]

Move DnEdge

Move to Dn Edge with given Speed (not stop)

CDH

0~500[spm]

Pos Stop Up

Up Stop after sewing given stitch with given Speed

CEH

0~5000[spm]

(2spm)
(2spm)

Motor
Control

(2spm)
(2spm)
(2spm)
(2spm)
0~255[stitch]

(20spm)
Pos Stop Dn

Dn Stop after sewing given stitch with given Speed

CFH

0~5000[spm]

0~255[stitch]

Pos Dacc Up

Dacc Dn Edge after sewing given stitch with given Speed

D0H

0~5000[spm]

0~500[spm]

(20spm)

(2spm)
0~500[spm]

(20spm)

Pos Dacc Dn

Dacc Up Edge after sewing given stitch with given Speed

D1H

0~5000[spm]
(20spm)

(2spm)

L Move Stop

Move given distance with given Speed

D2H

0~ 500[spm]

0~357[deg]

SpdInPos

Make motor given Speed in given Position

D3H

0~5000[spm]

Random Stop

Stop randomly

D4H

Wait Pos1

When position aleady passed, return

E0H

0~357[deg]

E1H

0~357[deg]

0~255[stitch]
0~255[stitch]

(2spm)
0~357[deg]

(20spm)

Wait Pos2

Position
/Speed
Check

When position aleady passed, wait next position


and then return

Wait Up Edge

Wait until Up Edge detected.

E2H

Wait Dn Edge

Wait until Dn Edge detected

E3H

Chk Pos

Check the posiiton passed & branch to the address

E4H

0~357[deg]

Chk Up Edge

Check Up Edge detected & branch to the address

E5H

0~64 (address)

Chk Dn Edge

Check Dn Edge detected & branch to the address

E6H

0~64 (address)

Clr Up Edge

Clear Up Edge FG (mark UpEdge not detected)

E7H

Clr Dn Edge

Clear Dn Edge FG (mark DnEdge not detected)

E8H

Wait Speed

Wait until motor speed is target speed

E9H

Chk Speed

Check if motor speed is target speed &


branch to the address

0~64 (address)

0~5000[spm]

EAH

(20spm)
0~357[deg]

0~64 (address)

79
Keystone Sewing Machine Company, Inc.

Category

Explanation

Cmd Field

1st

Button A

0(Input Port No

Button B

Switch 1/4 stitch

Switch 2/4 stitch

Switch 3/4 stitch

Switch 4/4 stitch

Left Solenoid Switch

Right Solenoid Switch

Pressor Foot Lift Switch


Counter Switch

Wait until
the port
signal detected

Input
Port
Check
WaitPort

(Check the
port and
branch
the given
address)

Button 1/2 switch on P/U Box

10

Safety Switch

11

Edge Sensor

12

Trimming Disable Switch

13

Roller lift Switch

14

N-AUTO Switch

15

Pedal Start Input

16

Pedal Pressor-Foot Input

17

Pedal Thread Trimming Input

18
19

Button A

0 (Port No

Button B

0~64

Switch 1/4 stitch

0~64

Switch 2/4 stitch

0~64

Switch 3/4 stitch

0~64

Switch 4/4 stitch

0~64

Left Solenoid Switch

0~64

Right Solenoid Switch

0~64

t Switch

0~64

0~64

Counter Switch

F1H

Caution

0~64 (address

Button 1/2 switch on P/U Box

10

0~64

Safety Switch

11

0~64

Edge Sensor

12

0~64

Trimming Disable Switch

13

0~64

Roller lift Switch

14

0~64

N-AUTO Switch

15

0~64

Pedal Start Input

16

0~64

Pedal Pressor-Foot Input

17

0~64

Pedal Thread Trimming Input

18

0~64

19

0~64

External Input

Sequence
Control

3rd

8
F0H

External Input

BrChkPort

Data Field
2nd

Branch

Branch to given address

F2H

GenSeq

General Trimming Sequence

F3H

StartSeq

Start of the sequence

80H

EndSeq

End of the sequence

00H

0~64 (Address

[ Caution ]
Every the conditional Branch is made to the appropriate number when it is on "No(False)"
When makingthe sequence program, please check and use its function because the wrong sequence program can
cause the mechanical trouble and the physical damage.

80
Keystone Sewing Machine Company, Inc.

(5) Examples of the Function of Thread Trimming Sequence


Yamato Three-needle Trimming
Timing of Thread Trimming Sequence
Up
Down 5ms

100ms

5ms

100ms

5ms

100ms

5ms

Flow Chart of Tread Trimming Sequence & Program Code


Flow chart
START of Sequence

Needle Up Stop with 200spm

wait for 5ms

T/T sol. on

wait for 100ms

T/T sol. off

wait for 5ms

T/R sol. on

wait for 100ms

T/R sol. off

wait for 5ms

W/P sol. on

wait for 100ms

W/P sol. off

wait for 5ms

End of Sequence

Code
number

Comm.
field

01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

--80
--C8

Data field
1st

2nd

Explanation

3rd

200
--B0
5

Start of Sequence
Stop after moving to needle of upstop
at 200spm
Wait for 5[ms]
Thread Trimming solenoid , On

--83
--B0
100

Wait for 100[ms]


T/T sol.(off)

--9A
--B0
5

Wait for 5[ms]


T/R sol.(on)

--85
--B0
100

Wait for 100[ms]


T/R sol.(off)

--9C
--B0
5

Wait for 5[ms]


W/P sol.on(on)

--84
--B0
100

Wait for 100[ms]


Wiper solenoid off

--9B
--B0
5
--00

Wait for 5[ms]


End of Sequence

Operates Presser Foot Solenoid by "Lefting Up function of Automatic Presser Foot after Trimming" being set to A18=1
As every command field is displayed close to "--", it is distinguishable from Data Field
All Data Fields are displayed easily enough to distinguish them from others, differently from S-ll and there's no necessity of
transforming the number and conversing the unit
81
Keystone Sewing Machine Company, Inc.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

S5AC55-A-001
S5AC55-A-002
S5AC55-A-003
S5AC55-A-004
S5AC55-A-005A
S5AC55-A-005B
S5AC55-A-006
S5AC55-X-007
S5AC55-X-008
S5AC55-X-010
S5AC55-X-011
S5AC55-X-013
S5AC55-X-014
S5AC55-X-016
S5AC55-A-093
S5AC55-X-019
S5AC55-X-021
S5AC55-A-022
S5AC55-A-052
S5AC55-X-024
S5AC55-X-025
S5AC55-X-026
S5AC55-X-030
S5AC55-X-031
S5AC55-X-032
S5AC55-A-033
S5AC55-A-034
S5AC55-A-036
S5AC55-X-035
S5AC55-X-037
S5AC55-X-038
S5AC55-X-040
S5AC55-X-041
S5AC55-X-042
S5AC55-X-045
S5AC55-X-046
S5AC55-A-048
S5AC55-A-050A
S5AC55-A-050B
S5AC55-A-051
S5AC55-A-053
S5AC55-A-054
S5AC55-A-055
S5AC55-A-056
S5AC55-DE-49A
S5AC55-DE-49B
S5AC55-DE-58A
S5AC55-DE-58B
S5AC55-A-059
S5AC55-A-060
S5AC55-DE-061A
S5AC55-DE-061B
S5AC55-DE-062
S5AC55-A-063
S5AC55-A-064
S5AC55-A-065

Single needle

Double
Chain
Stitch

CAM

ELEC. Solenoid
AIR. Solenoid

Heavy
Chain
Single

CAM
ELEC. Solenoid
CAM
CAM
CAM
CAM
ELEC. Solenoid

Single

Single

CAM

Chain

AIR. Solenoid

Chain
stitch
Heavy
Heavy
Heavy
Single
PUNCHING
Heavy
Chain
Chain
Chain
Single
Chain stitch
Heavy

ELEC. Solenoid
AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
CAM
CAM
CAM
CAM
CAM
CAM

CAM
AIR. Solenoid
AIR. Solenoid

SINGLE

CAM

Chain stitch
Chain stitch
Chain stitch
Chain stitch
SINGLE
Chain stitch
Chain stitch
Chain stitch
Single
Single
Heavy
Single

AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
AIR. Solenoid
CAM
AIR. Solenoid
AIR. Solenoid
ELEC. Solenoid
ELEC. Solenoid
CAM
-

KM-250A-7, KM-250AL-7
KM-250B-7
KM-750-7, KM750BL-7, KM-757BL-7,KM-757-7, KM-650-7
KM-560-7
KM-957-7(Slant table)
KM-957-7(Flat table)
KM-790-7, KM790BL-7, KM797-7, KM797BL-7
UNION 34700, SIRUBA UTP/UTQ
UNION 34700, YAMATO VC2700, SIRUBA UTP/UTQ
Maier Unitas D1376
PFAFF 563
YAMATO VC2700
BROTHER DB2-B737, JUKI DDL550N
DURKOPP 273-140042/E9
KM640UBL-7
TOYOTA LS2-AD341-102
STROBEL KL170-2-FD
KM-250 AU-7
KM-250BH-7, KM-250BL-7
KANSAI RX, DX, WX Series
DURKOPP 271-140042
PEGASUS W500/UT100,400, W600/UT100,400
PEGASUS W500/UT200, W600/UT200
KANSAI RX, DX, WX Series
KINGTEX CT6500-0-56M
KM640BL-7
KM967BL-7(Roller HIGH-Post-back-tack)
KM-1060BL-7, KM-1062BL-7
TYPE of TANAKA
Pastel Punching for TANAKA
SEIKO
PEGASUS W664-01CB M/UT333
PEGASUS W664-08BB UT312
PEGASUS EX5214-83BA
GEMSY Specification
DINO Thread Trimming Machine for Kingtex
KM591BL-7
KM-967-7, KM-967B-7 (Slant table)
KM-967-7, KM-967B-7 (Flat table)
KM-506-7, KM-530-7
KM-350A-7
KM-350B-7,KM-350BL-7S
KM-857-7, KM-890-7
KM-235B
SC-7300,7350(Available to trim fancy thread ) (Table : A-TYPE)
SC-7300,7350(Available to trim fancy thread ) (Table : B-TYPE)
SF-7500 (Table : A-TYPE)
SC-7500 (Table : B-TYPE)
KM-867-7
Waist Band Device for Homan Sewing Machin
SC-7310(Attachment of left knife ) (Table : A-TYPE)
SC-7310(Attachment of left knife ) (Table : B-TYPE)
SC7300,7500,7510 (Dino Electronic solenoid)
KM-235A-7
DPK-5S (Non-trimming for servo)
KM-572BL-7S
KM-757/TC (Full Type No specification)

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Keystone Sewing Machine Company, Inc.

0/75
76
78
78
79
79
80
82
83
85
86
88
89
91
93
94
96
97
114
99
100
101
102
103
104
105
106
107
111
112
113
118
115
116
75
104
105
78
78
122
120
121
78
92
123
123
124
124
78
0
125
125
126
77
75
68

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

4000
4000
2400
2400
2400
2400
2400
6000
6000
1720
4000
4000
4000
3000
2200
4000
2480
2600
2800
5400
4800
6000
6000
6000
4480
2000
3000
3000
4000
2000
2400
6000
4000
4000
4000
4480
2000
2400
2400
3520
3520
3000
2400
3520
4000
4000
5000
5000
2400
4000
4000
4000
4000
4520
4000
2000

300
300
180
180
180
180
180
200
200
230
230
200
230
230
200
230
200
300
230
200
300
200
230
200
200
200
180
180
200
230
200
230
300
300
300
200
200
180
180
230
230
230
180
300
200
200
200
200
180
300
200
200
200
300
300
176

1700
1700
800
800
800
800
800
1600
1600
1600
1600
1600
1600
1600
800
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
800
800
800
1600
1600
1600
1600
1600
1600
1700
1600
800
800
800
1600
1600
1600
800
1700
1600
1600
1600
1600
800
1700
1600
1600
1600
1600
1700
700

1700
1700
800
800
800
800
800
1600
1600
1600
1600
1600
1600
1600
800
1600
1600
1600
1600
1600
1600
1600
1600
1600
1600
800
800
800
1600
1600
1600
1600
1600
1600
1700
1600
800
800
800
1600
1600
1600
800
1700
1600
1600
1600
1600
800
1700
1600
1600
1600
1600
1700
700

0
0
0
0
0
0
0
1
1
0
0
1
0
0
0
0
1
0
0
1
0
1
2
1
1
0
0
0
0
0
0
2
1
1
0
1
0
0
0
0
0
0
0
0
1
1
1
1
0
0
1
1
1
0
0
0

1
1
1
1
1
1
1
0
0
0
1
0
1
1
1
1
0
1
1
0
0
0
0
0
0
1
1
1
1
1
1
0
1
1
1
0
1
1
1
1
1
1
1
1
0
0
0
0
1
1
0
0
0
1
1
1

0/75
76
78
78
79
79
80
82
83
85
86
88
89
91
93
94
96
97
114
99
100
101
102
103
104
105
106
107
111
112
113
118
115
116
75
104
105
78
78
122
120
121
78
92
123
123
124
124
78
0
125
125
126
77
75
68

2
2
2
2
2
2
2
111
111
2
2
111
2
2
2
2
111
2
2
11
11
111
111
11
111
2
2
2
2
2
2
111
12
12
2
111
2
2
2
2
2
2
2
2
111
111
111
111
2
2
111
111
111
2
2
2

ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
ON
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
ON
ON

ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
ON
OFF
ON
ON
ON
ON
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON
ON
ON
ON
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
ON
ON
ON

DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
UP
UP
DOWN
UP
DOWN
DOWN
DOWN
DOWN
UP
DOWN
DOWN
UP
UP
UP
UP
UP
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
DOWN
DOWN
DOWN
UP
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
UP
UP
UP
UP
DOWN
DOWN
UP
UP
UP
DOWN
DOWN
DOWN

DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN
DOWN

ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON

ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
OFF
OFF
OFF
OFF

SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
OTHER
OTHER
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
SUNSTAR
SUNSTAR
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
OTHER
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR
SUNSTAR

42"
42"
42"
42"
42"
40"
42"
36"
36"
NON
NON
36"
42"
42"
43"
42"
43"
42"
41"
40"
43"
36"
36"
40"
38"
43"
41"
44"
44"
44"
55"
36"
36"
36"
42"
42"
43"
42"
40"
42"
42"
42"
55"
42"
42"
35"
42"
35"
55"
42"
42"
36"
42"
42"
54"
43"
42"

111
111
80
80
80
80
80
111
111
111
111
111
111
111
60
111
111
111
80
111
111
111
111
111
111
60
80
90
90
80
80
111
111
111
111
111
60
80
80
111
111
111
80
111
111
111
111
111
60
111
111
111
111
111
80
60
80

83
Keystone Sewing Machine Company, Inc.

BREAKDOWN AND TROUBLESHOOTING


If the machine breaks down while using the servo motor due to an unforseen change in the machine, the error indicators mentioned
below will appear in the displayer of the program unit or simple program unit according to the self-checking function of the machine.
The machine will then stop along with the sound of a warning buzzer. When an error indicator appears, follow the solution steps
described below and resume work. If the problem is not solved after taking these measures, contact a company branch office.
Order

Error
indicator

SF22 Er

Safety switch error

Check safety switch cable and connector

PU26 Er

Trouble with program unit connection

Check program unit cable and connector

PU27 Er

Trouble with simple program unit connection

Check the simple program unit cable


and connector

60 Er

This error sign is seen when the user connects


the location sensor while the power is still on

Turn the power off and on


again before using it.

61 Er

This error sign is seen when the user the user


removes the location sensor while the power is still on

Turn the power off and on


again before using it.

126 Er

This error sign is seen when the motor's rotor magnet


and stator coil's electric current flow does not match

Check the condition of the motor's

127 Er

This error sign appears when the direction of encoders


R S T and the direction of A B do not match.

Check the encoder cable and


the connector

128 Er

When there is no signal from encoders R S T

Check the encoder cable and


the connector

129 Er

When the motor is overloaded

Turn the machine manually and


check the machine load

10

130 Er

When there is no signal from the location sensor

Check the location sensor cable


and connector

11

131 Er

When there is an electric current overflow in the motor


and problems with the connector

Check the motor cable and the connector

12

132 Er

When does not follow a speed

Turn the power off and on again


before using it.

13

133 Er

When theelectric current overflow of the IPM stops

Turn the power off and on again


before using it.

14

135 Er

At the time of the brake which was caused by with


overvoltage input or fuse damage

Input voltage confirmation


Brake resistance and fuse confirmation. Of shift use

15

140 Er

Initial current sensing error

Check initial current sensing-related


voltage setting values

16

200 Er

Excessive error of a motor load factor

Check motor load factor

Cause of breakdown

Troubleshooting

84
Keystone Sewing Machine Company, Inc.

HOW TO PLACE FOR CONTROLLER


S5AC55

Detailed Application Code of Sewing Machine


- Refer to page 87

F :FULL Function TYPE


E :Economic TYPE

A : SunStar general sewing machine


D : SunStar Chain sewing machine
X : For installing sewing machine of other companies

1 : 1110V
2 : 1220V
3 : 3220V

Only control box is classified


by applied voltage and motor
is used in all voltages.

OREDER Ex. S5AC55-2AF refers to SERIES5, 1Phase 220V, FULL FUNCTION CONTROL BOX for normal drop feed.

85
Keystone Sewing Machine Company, Inc.

BLOCK DIAGRAM

86
Keystone Sewing Machine Company, Inc.

PARTS BOOK
A
B
C
D
E
F

Motor Parts - - - - - - - - - - - - 94
Control Box (FULL Function TYPE) - - 96
Control Box (Economic TYPE) - - - 98
Pedal/Accessories - - - - - - - - 100
Synchronizer - - - - - - - - - - - 102
Supplementary control box
(KM-757/TC cap ribbon cutter) - - 104

Remarks
Please let us get the additional details according to the itemized
list below for the better service when ordering spare parts for
SunStar motors.
Order for spare parts for servo motor
1) Serial number
2) Type of control box & model name
3) Electric specification (Phase, Volt)
4) Machiness model name

NOTE : Parts are Subject to change in Design Without Prior Notice.


1.

.
2. Parts Book .

1. The parts classified as assy items may cause damage to the


machine or bad sewing when they are separately assembled.
Hence, when they are ordered, they can be purchased as assy
items only.
2. This is a parts book. It cannot be used as a manual.

Keystone Sewing Machine Company, Inc.

MOTOR PARTS
A-1

A-39

A-38

A-40

A-14

A-37
A-36
A-7

A-3
A-6
A-2

A-30

A-4

A-5
A-17

A-34

A-31

A-22

A-8

A-9

A-19
A-20
A-21

A-33 A-32
A-15
A-11

A-23

A-18

A-10
A-16

A-35
A-12

A-26

A-27
A-13
A-24

A-25
A-28

A-29

88
Keystone Sewing Machine Company, Inc.

Ref No.

Parts No.

Name of Parts

A-1

E E - 0 0 0 3 1 8 - 0 0

Motor assy

A-2

E A - 0 0 0 0 8 2 - 0 0

Stator Assembly

A-3

1 - 3 6 - 0 1 - 0 3 3

Frame Plug

A-4

1 - 3 6 - 0 1 - 0 3 4

Cable Guide Rubber A

A-5

G P - 0 2 3 4 2 1 - 0 0

Connector (LLR-04)(Red)

A-6

0 1 - 0 1 2 B - C S 5 5

S/V Earth Cable

A-7

0 1 - 0 3 7 S - 1 7 0 1

Screw For Fixing Flate

A-8

5 5 - 1 0 0 A - S S 5 5

Rotor Assembly (SERVO 3)

A-9

5 5 - 1 0 1 B - C S 5 5

Bearing (# 6203)

A-10

5 5 - 1 0 2 B - C S 5 5

Bearing (# 6302)

A-11

0 7 - 0 1 4 C - 3 7 0 1

Bearing Bending Spring

A-12

0 4 - 0 0 2 A - S M 5 S

Frame Cover

A-13

0 2 - 0 1 7 S - C S 5 5

Screw For Frame Cover

A-14

G P - 0 2 3 5 3 9 - 0 0

Name Plate

A-15

0 3 - 0 0 0 0 - S M 5 S

F. G Assembly

A-16

S C - 0 0 1 0 8 0 - 0 0

Screw For F. G Assembly(M6L6 wrench bolt)

A-17

B D - 0 0 0 4 1 3 - 0 0

Encoder Board

A-18

1 - 3 6 - 0 1 - 0 2 2

Stud For Encoder P. C. B

3(Assy)

A-19

0 2 - 0 2 1 S - C S 5 5

Screw For Encoder P. C. B

3(Assy)

A-20

1 0 - 0 7 2 S - S W 7 0

Screw For MR Sensor

A-21

0 1 - 0 2 1 B - C S 5 5

MR Sensor Cable Connector (4P)

A-22

1 4 - 0 0 2 B - S C 5 3

MR Sensor Assy

A-23

1 1 - 0 1 0 B - S E 5 5

Encoder Cable SE-04

A-24

1 - 3 6 - 0 1 - 0 2 3

Encoder Cover

A-25

0 2 - 0 0 9 S - C S 5 5

Screw For Encoder Cover

A-26

1 - 3 6 - 0 1 - 0 2 4

Fan Cover

A-27

0 2 - 0 1 8 S - C S 5 5

Screw For Fixing Plate

A-28

0 8 - 0 0 1 A - S M 5 S

FAN

A-29

0 3 - 0 0 4 S - S M 5 S

Screw For Fan Assy(M5L5 wrench bolt)

A-30

G P - 0 1 1 8 1 1 - 0 0

Base

A-31

1 - 3 6 - 0 1 - 0 4 8

Key (Parallel Type)

A-32

0 3 - 0 0 4 S - S M 5 S

Base Shaft Screw Assy(M5L5 wrench bolt)

A-33

G P - 0 1 1 8 1 2 - 0 0

Base Shaft

A-34

1 - 3 6 - 0 1 - 0 3 5

Base Rubber

A-35

1 - 3 6 - 0 1 - 0 7 8

Clamp Bolt

A-36

1 - 3 6 - 0 1 - 0 7 5

Anchor Bolt (SET)

A-37

0 6 - 0 0 1 A - 9 0 0 0

Pulley-111

A-38

1 - 3 6 - 0 1 - 0 7 7

Fixing Nut For Pulley

A-39

1 - 3 6 - 0 1 - 0 4 5

Fixing Washer For Flywheel

A-40

0 2 - 0 1 9 5 - C S 5 5

Screw For Holder

Q ty

Assembly No.

4(Assy)

2(Assy)
1

3(Assy)
1
3(Assy)

3(Assy)

4(Assy)

89
Keystone Sewing Machine Company, Inc.

CONTROL BOX (FULL Function TYPE)


B-5-5(PCB Assy)

B-5
B-5-1
B-1

B-2

B-5-4

B-5-6
B-12

B-32

B-3-2
B-5-2
B-3,51

B-3-1

B-5-3
B-25

B-34

B-38
B-33

B-26

B-6

B-26-1

B-36

B-10
B-23
B-31

B-9

B-21
B-22

B-20

B-24

B-19
B-18

B-28
B-11

B-4

B-35
B-27

B-17

B-4-1
IPM

B-39

B-13
B-15
B-7

B-14
B-37
B-40
B-8

B-29

B-30

B-41

B-42
B-46

B-43

B-47

B-44
B-48

B-49

B-45
B-50

90
Keystone Sewing Machine Company, Inc.

B-16
B-16

B-1
B-2
B-3
B-3-1
B-3-2
B-4
B-4-1
B-5
B-5-1
B-5-2
B-5-3
B-5-4
B-5-5
B-5-6
B-6
B-7
B-8
B-9
B-10
B-11
B-12
B-13
B-14
B-15
B-16
B-17
B-18
B-19
B-20
B-21
B-22
B-23
B-24
B-25
B-26
B-26-1
B-27
B-29
B-30
B-31
B-32
B-33
B-34
B-35
B-36
B-37
B-38
B-39
B-40
B-41
B-42
B-43
B-44
B-45
B-46
B-47
B-48
B-49
B-50
B-51

E E - 0 0 1 5 1 9 E E - 0 0 1 5 2 0 B D - 0 0 0 5 2 0 1 1 - 0 0 7 B - S E
0 9 - 0 0 3 A - S C
B D - 0 0 0 5 1 8 1 0 - 0 0 9 A - S F
E E - 0 0 1 5 2 3 G P - 0 2 4 7 4 3 G P - 0 2 4 7 4 7 C A - 0 0 0 4 7 9 3 0 - 0 0 1 M - S E
B D - 0 0 0 2 5 5 G P - 0 2 4 7 4 4 1 0 - 1 1 1 A - S E
1 0 - 1 1 2 A - S E
1 0 - 1 1 3 A - S E
1 0 - 0 0 8 A - S E
1 0 - 0 0 4 A - S E
1 0 - 0 0 5 A - S E
G P - 0 1 3 1 8 0 G P - 0 2 3 5 4 0 0 1 - 0 0 3 S - B T
1 0 - 0 0 3 C - S E
0 1 - 0 2 0 S - S F
1 0 - 0 1 1 C - S E
1 2 - 0 0 5 B - S E
C A - 0 0 2 4 8 3 1 1 - 0 0 6 B - S E
C A - 0 0 2 4 8 7 1 2 - 0 0 3 B - S E
1 2 - 0 1 3 B - S E
1 1 - 0 1 4 B - S E
0 9 - 0 0 7 A - H B
1 1 - 0 1 5 B - S E
1 0 - 0 0 2 S - S W
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
1 0 - 0 0 3 M - P T
0 9 - 0 3 9 S - 3 7
1 0 - 0 1 2 M - P T
1 0 - 0 0 2 S - S W
1 0 - 0 0 2 S - S W
0 9 - 2 2 6 S - 3 7
1 0 - 0 1 2 M - P T
0 7 - 0 0 4 S - S M
1 5 - 0 2 2 S - 1 0
G P - 0 2 4 7 4 6 1 0 - 0 2 4 A - S E
1 0 - 0 3 4 A - S E
1 0 - 0 4 4 A - S E
1 0 - 0 6 4 A - S E
1 0 - 0 4 6 A - S E
9 1 - 0 3 1 A - S E
9 1 - 0 1 3 A - S E
9 1 - 0 0 8 A - S E
9 1 - 0 3 2 A - S E
9 1 - 0 4 6 A - S E
B D - 0 0 0 5 1 9 -

0
0
0
5
5
2
5
0
0
0
0
5
0
0
5
5
5
5
5
5
0
0
0
5
5
5
5
0
5
0
5
5
5
1
5
6
0
0
0
0
0
1
6
6
0
1
5
0
0
5
5
5
5
5
5
5
5
5
5
0

0
0
4
5
1
0
5
0
0
0
0
5
3
0
5
5
5
5
5
5
1
0
1
5
5
5
5
0
5
0
5
5
5
0
5
6
1
1
1
1
1
0
6
6
1
0
5
0
0
5
5
5
5
5
5
5
5
5
5
0

1- Phase 110V Control Box


1- Phase 220V Control Box / 3- Phase 220V Control Box
Power Board Assy(220V)
Cable For Power Input
Bridge Diode 3510
CPU Board Assy
IPM (PM20CSJ060)
S-5 P/U B/D Assy
Front cover
Membrane Switch
P/U Connector Cable(SE-013)
Screw For P/U Box
P/U PCB Assy
Rear cover
Control Box
Control Box Front Cover
Control Box Rear Cover
Solenoid Transformer S3
Control Box Left Side Cover
Control Box Right Side Cover
Control Box Holder
Name Panel Sticker
Warning Panel Sticker
Cable Rubber Guide
Sticker (MOTOR~INPUT)
Option Sticker
Assistance Signal Cable SE-008
Cable For Motor Output SE-011
Solenoid Connection Cable SE-009
Cable For DC Power SE-007
Solenoid Cable SE-006
Option Switch Connector Cable SE-014
Right & Left Switch Connector Cable SE-015
Cement Resistor (40W160)
Resistant Connector SE-017
Screw For Pedal P. C. B
Screw Control Box Cover
Screw For B-7
Screw For B-8
Screw For B-10
Screw For B-12
Stude For B-3
Screw For Pedal P. C. B
Screw For Pedal P. C. B
Screw For Solenoid Transformer
Stude For B-4
Screw For Encoder Cover
Screw For Encoder Cover
Sticker (Main)
Control Box Left Side Cover - KANSAI
Control Box Left Side Cover - YAMATO
Control Box Left Side Cover - SIRUBA
Control Box Left Side Cover - KINGTEX
Control Box Left Side Cover - DINO Thread Trimming Machine
Connector (Other Company Type) - KANSAI
Connector (Other Company Type) - YAMATO
Connector (Other Company Type) - SIRUBA
Connector (Other Company Type) - KINGTEX
Connector (Other Company Type) - DINO Thread Trimming Machine
Power Board Assy(110V)

1
1
1(Assy)
1
2
1(Assy)
1(Assy)
1(Assy)
1
1
1
5(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4(Assy)
2(Assy)
2(Assy)
4(Assy)
4(Assy)
4(Assy)
4(Assy)
5(Assy)
4(Assy)
5(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1(Assy)

91
Keystone Sewing Machine Company, Inc.

CONTROL BOX (Economic TYPE)


C-3-2

C-3
C-2

C-1

C-25

C-12

C-3-1

C-32

C-38

C-26-1
C-26

C-34
C-33

C-9

C-36
C-6

C-5-1
C-5-2

C-31

C-5-3

C-5-5

C-10

C-5-4
C-21
C-22
C-20

C-28

C-4
C-18

C-19

C-11
C-39

C-27

C-17

C-13

C-15

C-7

C-4-1
IPM

C-35

C-37

C-29

C-14

C-40
C-30

C-43

C-42

C-41
C-46

C-44

C-48

C-47

C-45
C-49

C-8

C-10

C-50

92
Keystone Sewing Machine Company, Inc.

C-51

C-16

C-1
C-1-1
C-2
C-2-1
C-3
C-3-1
C-3-2
C-4
C-4-1
C-5-1
C-5-2
C-5-3
C-5-4
C-5-5
C-6
C-7
C-8
C-9
C-10
C-11
C-12
C-13
C-14
C-15
C-16
C-17
C-18
C-19
C-20
C-21
C-22
C-25
C-26
C-26-1
C-27
C-29
C-30
C-31
C-32
C-33
C-34
C-35
C-36
C-37
C-38
C-39
C-40
C-41
C-42
C-43
C-44
C-45
C-46
C-47
C-48
C-49
C-50
C-51

E E - 0 0 1 5 1 5 - 0
E E - 0 0 1 5 1 6 - 0
E E - 0 0 1 5 1 7 - 0
E E - 0 0 1 5 1 8 - 0
0 1 - 0 0 0 0 - S E 5
1 1 - 0 0 7 B - S E 5
0 9 - 0 0 3 A - S C 5
B D - 0 0 0 5 1 8 - 2
1 0 - 0 0 9 A - S F 5
0 3 - 1 0 0 0 - S E 5
1 0 - 0 0 6 A - S E 5
1 0 - 0 0 2 B - S C 5
0 1 - 0 0 1 B - C S 5
0 1 - 0 0 2 B - C S 5
G P - 0 1 3 9 1 4 - 0
1 0 - 2 1 2 A - S E 5
1 0 - 1 1 3 A - S E 5
1 0 - 0 0 8 A - S E 5
1 0 - 0 0 4 A - S E 5
1 0 - 0 0 5 A - S E 5
G P - 0 1 3 1 8 0 - 0
G P - 0 2 3 5 4 0 - 0
G P - 0 1 1 0 4 9 - 0
1 - 3 6 - 0 1 - 0 3
0 1 - 0 2 0 S - S F 5
1 0 - 0 1 1 C - S E 5
0 1 - 0 0 8 B - C S 5
C A - 0 0 2 4 8 3 - 0
0 1 - 0 0 9 B - C S 5
C A - 0 0 2 4 8 7 - 0
0 1 - 0 0 6 B - C S 5
0 9 - 0 0 7 A - H B 1
0 1 - 0 1 7 B - C S 5
1 0 - 0 0 2 S - S W 6
0 2 - 0 1 3 S - C S 5
1 0 - 0 0 3 M - P T 0
1 0 - 0 0 3 M - P T 0
0 2 - 0 1 3 5 - C S 5
0 2 - 0 1 0 S - C S 5
0 2 - 0 2 6 S - C S 5
1 0 - 0 0 2 S - S W 6
1 0 - 0 0 2 S - S W 6
0 2 - 0 1 1 S - C S 5
0 2 - 0 2 6 S - C S 5
0 1 - 0 0 3 S - 2 0 7
0 2 - 0 0 9 S - C S 5
1 0 - 0 0 8 C - S E 5
1 0 - 0 2 4 A - S E 5
1 0 - 0 3 4 A - S E 5
1 0 - 0 4 4 A - S E 5
1 0 - 0 6 4 A - S E 5
1 0 - 0 4 6 A - S E 5
9 1 - 0 3 1 A - S E 5
9 1 - 0 1 3 A - S E 5
9 1 - 0 0 8 A - S E 5
9 1 - 0 3 2 A - S E 5
9 1 - 0 4 6 A - S E 5
9 1 - 0 0 1 A - S E 5

0
0
0
0
5
5
1
0
5
5
5
5
5
5
0
5
5
5
5
5
0
0
1
1
5
5
5
0
5
0
5
0
5
6
5
1
1
5
5
5
6
6
5
5
0
5
5
5
5
5
5
5
5
5
5
5
5
5

1- Phase 110V Control Box


1 - Phase 110V for other companies
1- Phase 220V Control Box / 3- Phase 220V Control Box
1- Phase 220V for other companies
Power Board Assy
Cable For Power Input
Bridge Diode 3510
CPU Board Assy
IPM (PM20CSJ060)
S-5 OP PCB Assy
Control Box Display Panel
Display Panel Membrane
Controller Cable(SE-002)
Controller Cable(SE-001)
Control Box
Control Box Front Cover-Economic Type
Control Box Rear Cover
Solenoid Transformer S3
Control Box Left Side Cover
Control Box Right Side Cover
Control Box Holder
Name Panel Sticker
Warning Panel Sticker
Cable Rubber Guide C
Sticker (MOTOR~INPUT)
Option Sticker
Assistance Signal Cable
Cable For Motor Output SE-011
Solenoid Connection Cable SE-009
Cable For DC Power SE-007
Solenoid Cable SE-006
Cement Resistor (40W160)
Resistant Connector SE-017
Screw For Pedal P. C. B
Screw Control Box Cover
Screw For C-7
Screw For C-8
Screw For C-10
Screw For C-12
Stude For C-3
Screw For Pedal P. C. B
Screw For Pedal P. C. B
Screw For Solenoid Transformer
Stude For C-4
Screw For Encoder Cover
Screw For Encoder Cover
Sticker (Main)
Control Box Left Side Cover - KANSAI
Control Box Left Side Cover - YAMATO
Control Box Left Side Cover - SIRUBA
Control Box Left Side Cover - KINGTEX
Control Box Left Side Cover - DINO Thread Trimming Machine
Connector (Other Company Type) - KANSAI
Connector (Other Company Type) - YAMATO
Connector (Other Company Type) - SIRUBA
Connector (Other Company Type) - KINGTEX
Connector (Other Company Type) - DINO Thread Trimming Machine
Connector (Other Company Type)

1
1
1
1
1(Assy)
1
2
1(Assy)
1(Assy)
1
1
1
4(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4(Assy)
2(Assy)
2(Assy)
4(Assy)
4(Assy)
4(Assy)
5(Assy)
5(Assy)
4(Assy)
5(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1

93
Keystone Sewing Machine Company, Inc.

PEDAL/ACCESSORIES

D-1

D-5
D-30

D-26

D-6

D-32
D-3-1
D-33
D-25

D-7

D-24

D-4
D-22

D-23

D-20

D-21

D-18

D-19

D-35

D-2
D-3
D-8

D-17

D-11

D-10

D-31

D-34

D-16
D-9
D-12

D-13 D-14 D-15


D-41

D-59

D-54

D-52

D-53

D-56

D-55

D-58

D-57

D-46

D-43
D-44

D-42
D-29

D-49
D-50

D-28

D-27

D-47
D-48

D-36
D-38

D-39

D-37

D-40

D-61

D-60

D-65

D-45

D-51

D-62

D-64
D-63

D-66

D-67

94
Keystone Sewing Machine Company, Inc.

D-1
D-2
D-3
D-3-1
D-4
D-5
D-6
D-7
D-8
D-8-1
D-9
D-10
D-11
D-12
D-13
D-14
D-15
D-16
D-17
D-18
D-19
D-20
D-21
D-22
D-23
D-24
D-25
D-26
D-27
D-28
D-29
D-30
D-31
D-32
D-33
D-34
D-35
D-36
D-37
D-38
D-39
D-40
D-41
D-42
D-43
D-44
D-45
D-46
D-47
D-48
D-49
D-50
D-51
D-52
D-53
D-54
D-55
D-56
D-57
D-58
D-59
D-60
D-61
D-62
D-63
D-64
D-65
D-66
D-67

0 6 - 0 0 0 0 - S E 5 5
0 6 - 1 0 0 0 - S E 5 5
1 2 - 0 0 9 B - S E 5 5
1 1 - 0 1 7 B - S E 5 5
1 1 - 0 1 1 A - S F 5 5
0 6 - 0 0 1 C - S E 5 5
0 6 - 0 0 1 M - S E 5 5
1 0 - 0 3 3 C - S F 5 5
1 0 - 0 2 8 S - S C 5 3
1 0 - 0 0 2 S - S W 6 6
1 0 - 1 0 7 A - S C 5 3
1 0 - 0 2 6 A - S C 5 3
1 0 - 0 2 7 C - S C 5 3
03-004S-SM5S
10-024W-SC53
1 1 - 0 1 2 C - 3 7 0 1
1 1 - 0 1 2 C - 3 7 0 1
1 0 - 0 1 8 G - S C 5 3
03-004S-SM5S
1 0 - 0 3 0 P - S C 5 3
1 0 - 0 2 9 P - S C 5 3
1 0 - 0 1 9 G - S C 5 3
1 0 - 0 2 0 G - S C 5 3
1 0 - 0 2 5 P - S C 5 3
1 0 - 0 2 4 P - S C 5 3
1 0 - 0 3 1 S - S C 5 3
1 0 - 0 1 6 A - S C 5 3
1 0 - 0 2 1 S - S C 5 3
1 8 - 0 1 6 S - 5 6 0 7
2 0 - 1 0 6 C - 6 1 0 0
1 8 - 0 2 9 C - 5 6 0 7
9 1 - 0 0 1 A - 3 7 0 1
9 1 - 1 0 1 A - S A 5 3
9 1 - 0 0 4 C - S A 5 3
0 9 - 0 3 1 S - 3 7 0 1
0 7 - 0 2 7 S - 3 7 0 1
0 1 - 1 3 5 S - 1 7 0 1
9 1 - 0 2 9 S - 1 0 0 0
0 1 - 0 3 9 W - 1 7 0 1
9 1 - 0 3 0 S - 1 0 0 0
G P - 0 5 1 3 5 5 - 0 0
G P - 0 5 1 3 5 6 - 0 0
1 8 - 1 0 7 B - 9 0 0 0
1 8 - 1 0 8 B - 9 0 0 0
1 8 - 1 0 9 B - 9 0 0 0
1 8 - 0 2 3 R - 5 6 0 7
1 7 - 0 1 7 C - 3 0 0 0
0 1 - 1 3 4 C - 1 7 0 1
1 2 - 0 1 5 M - 2 3 5 0
02-001A-SM5C
1 7 - 0 1 6 B - 3 0 0 0
0 8 - 0 1 4 C - 3 7 0 1
2 5 - 0 0 6 A - 3 2 0 0
1 8 - 0 2 1 A - 5 6 0 7
1 8 - 0 1 5 S - 5 6 0 7
1 8 - 0 1 8 B - 5 6 0 7
1 8 - 0 1 6 S - 5 6 0 7
1 8 - 0 2 0 A - 5 6 0 7
1 8 - 0 1 1 B - 5 6 0 7
1 8 - 0 1 9 S - 5 6 0 7
E A - 0 0 0 0 2 3 - 0 0
G P - 0 1 4 9 7 2 - 0 0
G P - 0 5 1 3 5 7 - 0 0
G P - 0 5 1 3 5 8 - 0 0
G P - 0 5 1 3 5 9 - 0 0
G P - 0 5 1 3 6 0 - 0 0
G P - 0 5 1 3 6 1 - 0 0
G P - 0 5 1 3 6 2 - 0 0
G P - 0 5 1 3 6 3 - 0 0

Pedal Unit Assembly


Pedal B/D Assy
Cable For Pedal Input (SE-003)
Cable For Pedal Grounding
Pedal Base
Rubber Cap For Pedal Unit
Screw (Set) 5X10 CR
Rubber Cap For Pedal Base
Screw For Pedal P. C. B Set
Screw For P. C. B Set
Pedal Control Lever
Pedal Magnet Holder
Pedal Magnet
Fixing Bolt For Pedal Magnet & film Base
Parallel Washer For Pedal Shaft
Bushing For Pedal Control Lever Shaft
Bushing For Pedal Control Lever Shaft
Tension Spring For Pedal
Fixing Bolt For Pedal Control Lever
Stopper (B) For Pressure Spring
Stopper (A) For Pressure Spring
Pressure Spring For Presser Foot
Pressure Spring For Thread Trimming
Spring Guide (B)
Spring Guide (A)
Screw For Spring Housing
Spring Housing
Pressure Control Screw For Spring(Assy)
Joint coupling rod fixation nut (right)
Solenoid sticker
Cable guide bushing
Belt Cover (B)
Belt Cover (New Type) (A)
S/V Belt Guide
Screw For Belt Guide
Screw For Belt Cover (A)
Screw For Belt Cover (B)
Screw For P/U Box
Spring Washer For P/U box Bracket
Screw For P/U Box Bracket
P/U support(KM-235)
P/U support(KM-250)
Knee lifting case
Knee lifting case cover
Stroke fixing plate (stamp)
Rubber washer
Stopper rubber
Middle bracket screw
Grey cable
Knee lifting ground wire (assembly)
Green plug 1490P1C
Tube (C)
Lever shaft joint coupling rod
Ball joint (6R)
Middle coupling bar fixation nut (left)
Middle coupling rod
Middle coupling bar fixation nut (right)
Ball joint (6L)
Shaft coupling bar
Shaft coupling bar fixation nut
Edge sensor box (assembly)
PU bracket(KM-572)
PU bracket(KM-591)
PU bracket(KM-640)
PU bracket(KM-790)
PU bracket(KM-967)
PU bracket(KM-967B)
PU bracket(KM-1060)
PU bracket(For other companies)

1(Assy)
1
1
1
1
1
4(Assy)
2(Assy)
2
1
1
1
1
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
2(Assy)
1
2(Assy)
1
1
1
1
1
1
1
2
2
3(Assy)
2(Assy)
2(Assy)
1
1
1
1
1
1
1
2(Assy)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

95
Keystone Sewing Machine Company, Inc.

SYNCHRONIZER

E-1
E-17
E-5

E-46-1
E-46-2
E-46-3

E-8

E-6

E-12

E-22

E-9

E-10

E-3

E-4

E-16

E-15
E-2
E-14

E-13

E-18

E-11

E-19

E-7

E-20

E-17

E-8

E-10

E-12

E-47
E-9

E-24

E-5

E-15

E-22
E-23

E-6
E-16

E-19

E-18

E-25

E-26

E-13

E-7

E-16

E-44

E-21

E-31

E-27

E-5

E-28

E-34

E-33

E-38

E-8
E-6

E-45

E-9

E-35
E-36

E-39

E-10
E-30

E-13
E-42

E-41

E-14 E-32

E-29
E-19

E-43

E-16

E-40

E-7

96
Keystone Sewing Machine Company, Inc.

Ref No.

Parts No.

E-1

1 1 - 0 0 0 0 - S E 5 5

Synchronizer Assemble (KM-235)

Name of Parts

E-2

1 6 - 3 0 1 A - S C 5 1

Synchronizer Base (KM-235)

E-3

1 6 - 3 0 2 A - S C 5 1

Synchronizer Shaft (KM-235)

E-4

1 6 - 0 0 6 B - S C 5 3

Synchronizer Cover (KM-235)

E-5

1 2 - 0 1 1 S - S C 5 3

Synchronizer Film (UP)

E-6

1 2 - 0 1 2 S - S C 5 3

Synchronizer Film (DOWN)

E-7

0 1 - 0 1 6 B - C S 5 5

Cable For Din Connector

E-8

1 1 - 0 0 6 C - S C 5 3

Fixed Bushing For Synchronizer Film

E-9

1 1 - 0 0 7 S - S C 5 3

Screw For Synchronizer Film

E-10

11-008W-SC53

Washer For Synchronizer Film

3(Assy)

E-11

1 1 - 0 0 9 S - S C 5 3

Screw For Photo Sensor Assembly

E-12

1 1 - 0 2 4 P - 3 7 0 1

Roll Pin (3*16)

E-13

1 2 - 1 0 5 B - S C 5 3

P.C.B Holder

E-14

1 1 - 2 0 0 A - S E 5 5

P.C.B Assembly

E-15

0 8 - 0 1 5 C - 3 7 0 1

Clip 4N

E-16

1 6 - 0 0 8 S - 2 0 0 0

Screw For Synchronizer Cover

E-17

1 6 - 0 1 0 S - 2 0 0 0

Screw For Synchronizer Shaft

2(Assy)

E-18

0 9 - 0 4 2 S - 3 7 0 1

Screw For Cable Holder

E-19

1 6 - 0 0 7 B - S C 5 3

P.C.B Holder Plate

E-20

1 2 - 0 0 0 0 - S E 5 5

Synchronizer Assembly (Special Type)

E-21

1 1 - 7 0 0 0 - S E 5 5

Synchronizer Assembly (Other Company Type)

E-22

1 5 - 0 2 6 M - 1 0 0 0

Band Clip For Cable

E-23

1 6 - 3 0 1 A - S C 5 1

Synchronizer Base (Special Type)

E-24

1 6 - 3 0 1 A - S C 5 1

Synchronizer Shaft (Special Type)

E-25

1 6 - 0 0 3 B - 5 6 0 0

Synchronizer Cover (560)

E-26

1 1 - 0 0 9 S - S C 5 3

Lock Screw For Photo Sensor Assembly

E-27

0 6 - 0 0 9 B - S C 5 3

Synchronizer Base (Other Company Type)

E-28

0 6 - 3 0 3 A - S C 5 1

Synchronizer Shaft (Other Company Type)

E-29

0 6 - 0 0 8 B - S C 5 3

Synchronizer Cover (Other Company Type)

E-30

1 2 - 1 0 5 C - S C 5 1

Lock Nut For Photo Sensor Assembly

E-31

1 6 - 0 1 2 A - 2 0 0 0

Bearing (6001z)

E-32

1 2 - 1 0 2 C - S C 5 1

Stopper For Bearing

E-33

1 2 - 1 0 3 C - S C 5 1

Stopper Bushing For Bearing

E-34

1 1 - 0 1 1 C - S C 5 3

Connection Bushing For Synchronizer (Other Company Type)

E-35

1 1 - 0 1 2 S - S C 5 3

Screw (A) For E-34 (11/32n=28)

E-36

1 1 - 0 1 3 S - S C 5 3

Screw (B) For E-34 (5/16n=24)

E-37

1 1 - 1 0 4 C - S C 5 1

Connection Plate For Synchronizer

E-38

1 1 - 1 0 5 C - S C 5 1

Lock Rubber For Synchronizer

E-39

1 2 - 1 0 1 C - S C 5 1

Fixing Plate For Cable

E-40

0 6 - 0 0 6 C - S E 5 0

Screw For E-39

2(Assy)

E-41

1 6 - 0 1 0 S - 2 0 0 0

Screw For E-34

E-42

1 2 - 1 0 3 S - S C 5 1

Screw For Photo Sensor Assembly (Other Company Type)

E-43

0 9 - 0 4 6 W - 3 7 0 1

Spring Washer For Photo Sensor Assembly (Other Company Type)

E-44

1 2 - 1 0 4 C - S C 5 1

Screw For Bearing Stopper

3(Assy)

Q ty

Assembly No.

1(Assy)
1

E-45

9 1 - 0 0 7 A - 3 7 0 1

Pedal Control Rod Assembly

1(Assy)

E-46-1

9 1 - 2 0 1 A - S E 5 1

Power Source For Switch Box (1~220V)

1(Assy)

E-46-2

9 1 - 2 0 1 A - S E 5 3

Power Source For Switch Box (3~220V)

1(Assy)

E-46-3

9 1 - 1 0 1 A - S E 5 1

Power Source For Switch Box (1~110V)

1(Assy)

E-47

9 1 - 0 0 8 C - 1 7 0 1

Staple

5(Assy)

97
Keystone Sewing Machine Company, Inc.

SUPPLEMENTARY CONTROL BOX


(KM-757/TC cap ribbon cutter)

F-9

F-5

F-6

F-14
F-1

F-12

F-15
F-10

F-2
F-13
F-4
F-8

F-3
F-18
F-7

F-17

F-11

F-16

98
Keystone Sewing Machine Company, Inc.

Ref No.

Parts No.

F-1

E P - 0 0 0 2 2 3 - 0 0

SMPS 24V

F-2

E P - 0 0 0 2 2 1 - 0 0

BLDC Motor Driver

F-3

B D - 0 0 0 5 5 8 - 0 0

DDV B/D Ass'y

F-4

G P - 0 2 3 5 1 2 - 0 0

Box Body

F-5

C A - 0 0 2 9 0 0 - 0 0

Cooling Fan

F-6

C A - 0 0 2 8 9 9 - 0 0

Cable for External Power Input

F-7

C A - 0 0 2 8 9 7 - 0 0

Cable for Motor Power

F-8

C A - 0 0 2 8 9 6 - 0 0

Cable for Driver Input Signal

F-9

C A - 0 0 2 8 9 8 - 0 0

Cable for Driver Power

F-10

E P - 0 0 0 2 0 7 - 0 0

Cable for Fix

F-11

1 5 - 0 2 6 M - 1 0 0 0

Cable Tie

F-12

S C - 0 0 0 5 6 5 - 0 0

Screw for Fan(M5L10)

F-13

1 0 - 0 0 2 S - S W 6 6

Screw for PCB(M3L8)

F-14

1 0 - 0 0 2 S - S W 6 6

Screw for SMPS(M3L8)

F-15

1 0 - 0 0 2 S - S W 6 6

Screw for Driver(M3L8)

F-16

0 1 - 0 0 3 S - B T 0 1

Caution Stcker

F-17

0 9 - 0 2 3 C - S C 5 3

QC Sticker

Model Sticker

F-18

Name of Parts

Q ty

Assembly No.

99
Keystone Sewing Machine Company, Inc.

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