IOLINK2-Connection Manual PDF
IOLINK2-Connection Manual PDF
IOLINK2-Connection Manual PDF
I/O Link II
Connection Manual
B-62714EN/04
SAFETY PRECAUTIONS
B-62714EN/04
SAFETY PRECAUTIONS
This section describes the safety precautions related to the use of
CNC units, to ensure safe operation of machines fitted with FANUC
CNC units. Read this section carefully before attempting to use any
function described in this manaul.
Users should also read the relevant descriptions in the Operators
Manual to become fully familiar with the functions to be used.
CONTENTS
1.
2.
s-1
SAFETY PRECAUTIONS
B-62714EN/04
WARNING
Applied when there is a danger of the user being
injured or when there is a damage of both the user
being injured and the equipment being damaged if
the approved procedure is not observed.
CAUTION
Applied when there is a danger of the equipment
being damaged, if the approved procedure is not
observed.
NOTE
The Note is used to indicate supplementary
information other than Warning and Caution.
- Read this manual carefully, and store it in a safe place.
s-2
SAFETY PRECAUTIONS
B-62714EN/04
s-3
SAFETY PRECAUTIONS
B-62714EN/04
WARNING
5 The parameters for the CNC and PMC are factoryset. Usually, there is not need to change them.
When, however, there is not alternative other than to
change a parameter, ensure that you fully
understand the function of the parameter before
making any change.
Failure to set a parameter correctly may result in the
machine behaving unexpectedly, possibly causing
damage to the workpiece and/or machine itself, or
injury to the user.
6 Immediately after switching on the power, do not
touch any of the keys on the MDI panel until the
position display or alarm screen appears on the
CNC unit.
Some of the keys on the MDI panel are dedicated to
maintenance or other special operations. Pressing
any of these keys may place the CNC unit in other
than its normal state. Starting the machine in this
state may cause it to behave unexpectedly.
7 The operator's manual and programming manual
supplied with a CNC unit provide an overall
description of the machine's functions, including any
optional functions. Note that the optional functions
will vary from one machine model to another.
Therefore, some functions described in the manuals
may not actually be available for a particular model.
Check the specification of the machine if in doubt.
8 Some functions may have been implemented at the
request of the machine-tool builder. When using
such functions, refer to the manual supplied by the
machine-tool builder for details of their use and any
related cautions. Refer to the following two
examples.
<1> Some machines have a tool replacement
device that operates when a tool feature is
executed. When the user is working near the
device, he or she may touch it. Execute tool
features in a place sufficiently away from the
tool replacement device.
<2> Many auxiliary features cause machine
operation such as rotation of the spindle.
Understand the operations of auxiliary features
before using them.
s-4
SAFETY PRECAUTIONS
B-62714EN/04
NOTE
Command programs, parameters, and variables are
stored in nonvolatile memory in the CNC unit.
Usually, they are retained even if the power is turned
off. Such data may be delated inadvertently,
however, or it may prove necessary to delete all data
from nonvolatile memory as part of error recovery.
To guard against the occurrence of the above, and
assure quick restoration of deleted data, backup all
vital data, and keep the backup copy in a safe place.
s-5
Table of Contents
B-62714EN/04
Table of Contents
SAFETY PRECAUTIONS
PRECAUTIONS................................
................................................................
................................................................................................
.......................................................................................
....................................................... s-1
I. GENERAL
1
GENERAL................................
GENERAL ................................................................
................................................................................................
................................................................................................
...........................................................................
........................................... 3
1.1
ORGANIZATION .............................................................................................................................. 4
1.2
APPLICABLE MODELS................................................................................................................... 5
II. SPECIFICATIONS
1
I/O Link-II
Link-II I/O FUNCTION................................
FUNCTION................................................................
................................................................................................
................................................................................
................................................ 9
1.1
FEATURES...................................................................................................................................... 10
1.2
MASTER FUNCTION..................................................................................................................... 11
1.3
1.4
SPECIFICATIONS.......................................................................................................................... 13
1.5
GLOSSARY...................................................................................................................................... 16
III. OPERATION
1
16/18/21-B, 16/18-C,
16/18-C, LCD-MOUNTED TYPE 16i/18
16 /18i/21
/18 /21i-A
/21 -A ............................................................
............................................................ 21
1.1
MASTER FUNCTION..................................................................................................................... 22
1.2
1.3
DATA CONCURRENCY................................................................................................................. 42
2.1
MASTER FUNCTION..................................................................................................................... 45
2.2
2.3
DATA CONCURRENCY................................................................................................................. 80
Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
............................................................................................
............................................................ 82
3.1
3.2
DATA CONCURRENCY................................................................................................................. 92
c-1
Table of Contents
B-62714EN/04
IV. CONNECTION
1
COMMUNICATION FUNCTION
FUNCTION CONNECTION................................
CONNECTION ................................................................
..........................................................................
.......................................... 97
1.1
1.2
1.3
1.4
1.4.1
1.4.2
2.1
SPECIFICATIONS........................................................................................................................ 105
2.2
2.3
3.1
SPECIFICATIONS........................................................................................................................ 111
3.2
3.3
4.1
SPECIFICATIONS........................................................................................................................ 117
4.2
4.3
CABLE CONNECTION
(USING CONNECTORS MANUFACTURED BY PHOENIX CONTACT) ............................... 119
4.4
CABLE CONNECTION
(USING CONNECTORS MANUFACTURED BY HIROSE ELECTRIC) ................................. 120
Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
..........................................................................................
.......................................................... 122
5.1
SPECIFICATIONS........................................................................................................................ 123
5.2
5.3
5.4
6.1
SPECIFICATIONS........................................................................................................................ 145
6.2
6.3
6.4
c-2
Table of Contents
B-62714EN/04
V. MAINTENANCE
1
1.1
1.2
1.3
2.1
2.2
2.3
3.1
3.1.1
3.1.2
3.2
3.3
Power Mate-D/F/H
Mate-D/F/H ................................................................
................................................................................................
..........................................................................................
.......................................................... 168
4.1
4.2
5.1
5.1.1
5.1.2
5.2
5.2.1
5.2.2
5.2.3
c-3
I. GENERAL
GENERAL
B-62714EN/04
1.GENERAL
GENERAL
Describes the organization of this manual, applicable models.
-3-
1.GENERAL
1.1
GENERAL
B-62714EN/04
ORGANIZATION
This manual consists of the following parts:
SAFETY PRECAUTIONS
Describes the precautions to be observed in reading this manual.
I.
GENERAL
Describes the organization of this manual, applicable models.
II.
DESCRIPTION
Describes the general for using the I/O Link-II function.
III. OPERATION
Describes the setting and operation procedures for using the I/O
Link-II function.
IV. CONNECTION
Describes the method of connecting each device and notes on
using the I/O Link-II function.
V.
MAINTENANCE
Describes the drawing number of the I/O Link-II board, the
meanings of LED indications, and so forth.
-4-
1.2
1.GENERAL
GENERAL
B-62714EN/04
APPLICABLE MODELS
This manual covers the models listed in the table below. In this
manual, the their abbreviations may be used.
Model
FANUC Series 16-MODEL B
FANUC Series 160-MODEL B
FANUC Series 18-MODEL B
FANUC Series 180-MODEL B
FANUC Series 21-MODEL B
FANUC Series 16-MODEL C
FANUC Series 160-MODEL C
FANUC Series 18-MODEL C
FANUC Series 180-MODEL C
LCD-mounted type FANUC Series 16i-MODEL A/B
LCD-mounted type FANUC Series 160i-MODEL A/B
LCD-mounted type FANUC Series 18i-MODEL A/B
LCD-mounted type FANUC Series 180i-MODEL A/B
LCD-mounted type FANUC Series 21i-MODEL A/B
LCD-mounted type FANUC Series 210i-MODEL A/B
Stand-alone type FANUC Series 16i-MODEL A
Stand-alone type FANUC Series 160i-MODEL A
Stand-alone type FANUC Series 18i-MODEL A
Stand-alone type FANUC Series 180i-MODEL A
Stand-alone type FANUC Series 21i-MODEL A
Stand-alone type FANUC Series 210i-MODEL A
FANUC Power Mate-MODEL D
FANUC Power Mate-MODEL F
FANUC Power Mate-MODEL H
FANUC Power Mate i-MODEL D
FANUC Power Mate i-MODEL H
Abbreviation
16-B
18-B
16/18/21-B
21-B
16-C
16/18-C
18-C
LCD-mounted type 16i-A/B
LCD-mounted type 18i-A/B
-5-
PM-D/F/H
PMi-D/H
II. SPECIFICATIONS
B-62714EN/04
SPECIFICATIONS
-9-
1.1
SPECIFICATIONS
B-62714EN/04
FEATURES
The I/O Link-II function has the features listed below.
(1) A connection can be made with devices (including devices
produced by other manufacturers) that conform to OPCN-1.
(2) The power to a slave station on the network can be turned on and
off at any time without affecting communications performed by
other devices.
(3) Up to thirty-one slave stations can be connected to one master
station.
(4) The slave function includes a global I/O transfer function
(allowing a slave station to receive DO data from other slave
stations).
<Master station>
16/18/21-B
16/18-C
<Slave station> #1
<Slave station> #2
16/18/21-B
16/18-C
LCD-mounted type 16i/18i/21i-A/B
Stand-alone type 16i/18i/21i-A
PM-D/F/H
PMi-D/H
(OPCN-1-compliant products of other
manufacturers)
16/18/21-B
16/18-C
LCD-mounted type 16i/18i/21i-A/B
Stand-alone type 16i/18i/21i-A
PM-D/F/H
PMi-D/H
(OPCN-1-compliant products of other
manufacturers)
16/18/21-B
16/18-C
LCD-mounted type 16i/18i/21i-A/B
Stand-alone type 16i/18i/21i-A
PM-D/F/H
PMi-D/H
(OPCN-1-compliant products of other
manufacturers)
- 10 -
B-62714EN/04
1.2
SPECIFICATIONS
MASTER FUNCTION
The master function consists of the following function:
(1) DI/DO data transfer function
NOTE
FANUC I/O Link-II (master function) uses the
following services of OPCN-1:
(1) Initialization service
(2) Input/output service
(3) Reset service
- 11 -
1.3
SPECIFICATIONS
B-62714EN/04
SLAVE FUNCTION
The slave function consists of the following functions:
(1) DI/DO data transfer function
(2) Global I/O transfer function (FANUC unique function)
(3) Capability of turning on and off the power to a slave station at
any time without affecting communications performed by other
devices
NOTE
FANUC I/O Link-II (slave function) uses the following
services of OPCN-1:
(1) Initialization service
(2) Input/output service
(3) Reset service
About the global I/O transfer function:
The figure below shows DI/DO data transfer performed between a
master station and slave stations #1 to #N. Suppose that a slave
station using the global I/O transfer function is a local slave station,
and the other slave stations are remote slave stations. Then, the local
slave station (#2) can receive DO data sent from the master station
and can also receive DO data sent to the master station from the
remote slave stations. So, the local slave station can make a ladder
reference.
Master
station
Slave station #1
[Remote slave
station]
Slave station #2
[Local slave
station]
Slave station #3
[Remote slave
station]
Slave station #N
[Remote slave
station]
NOTE
The global I/O transfer function is not a function
defined by OPCN-1 but a FANUC unique function.
This function can be used even when the network
includes products of other manufacturers (even as a
master station). In this case, however, the size of
data that can be transferred is limited.
- 12 -
1.4
SPECIFICATIONS
Type
Master station
Applicable CNC
16/18/21-B, 16/18-C
SPECIFICATIONS
B-62714EN/04
Master station
LCD-mounted type
16i/18i/21i-A/B
I/O Link-II board
A20B-8100-0250
6546 series
128 bytes/128 bytes
---
- 13 -
Slave station
16/18/21-B, 16/18-C
I I/O Link-II board
A16B-2202-0152
6545 series
62 bytes/62 bytes (16/18-C)
32 bytes/32 bytes (16/18/21-B)
48 bytes
SPECIFICATIONS
Master station
LCD-mounted type
16i/18i/21i-A/B
I/O Link-II board
A20B-8100-0250
6545 series
128 bytes/128 bytes
48 bytes
R0000-R0999 for both DI
and DO
(PMC-SA1/SA5)
R0000-R1499 for both DI
and DO
(PMC-SB5)
R0000-R2999 for both DI
and DO
(PMC-SB6)
R0000-R7999 for both DI
and DO
(PMC-SB7)
I,II
III-1.2,III-1.3
IV-1,IV-3
V-2
---
B-62714EN/04
Master station
Slave station
PM-D/F/H
PMi-D/H
48 bytes(Caution)
48 bytes(Caution)
DI : X1002-X1063
DO : Y1002-Y1063
(PMC-PA1/PA3)
DI : X1032-X1063
DO : Y1032-Y1063
(PMC-SB5/SB6)
I,II
III-3.1,III-3.2
IV-1,IV-5
V-4
I,II
III-3.1,III-3.2
IV-1,IV-6.1, IV-6.2, IV-6.3
V-5.1
---
---
- 14 -
32 bytes.32 bytes
SPECIFICATIONS
B-62714EN/04
Type
Applicable CNC
Board (printed circuit board
drawing number)
Control software
Maximum DI/DO size of the
DI/DO data transfer function
Maximum DI/DO size of the
global I/O transfer function
DI/DO allocatable area of
the DI/DO data transfer
function
DI/DO allocatable area of
the global I/O transfer
function
Status information
allocatable area
Reference items of this
manual
JEMA net
Master station
Stand-alone type
16i/18i/21i-A
I/O Link-II board B1
A20B-8100-0380
I/O Link-II board B2
A20B-8100-0381
654B series
Slave station
Stand-alone type
16i/18i/21i-A
I/O Link-II board B1
A20B-8100-0380
I/O Link-II board B2
A20B-8100-0381
654A series
654A series
48 bytes
48 bytes
Slave station
PMi-D/H
I/O Link-II board B
A20B-8100-0381
CAUTION
The I/O Link-II board (A20B-2100-041) for PM-D/H
and the I/O Link-II board (A20B-8100-0310) for PMiD/H cannot use the global I/O transfer function
because of a mixture with the other stations (master
station and slave stations) using I/O Link-II boards
B, B1, and B2.
- 15 -
1.5
SPECIFICATIONS
B-62714EN/04
GLOSSARY
Key terms used this manual are explained below.
Master station
Station that establishes and cancels logical communication paths to
multiple slave stations, manages the data transmission service issue
sequence and error recovery sequence, and performs I/O transfer.
One OPCN-1 network can include only one master station.
Slave station
Station that exercises communication control and performs I/O
transfer to and from the master station according to instructions from
the master station. One OPCN-1 network can include up to 31 slave
stations.
Initialization service
Service defined by OPCN-1 for information exchange and setting to
establish logical communication paths between the master station and
slave stations. When the initialization service is executed successfully,
input/output service can be started.
Input/output service
Service defined by OPCN-1 for DI/DO data transfer between the
master station and slave stations
Reset service
Service defined by OPCN-1 for the master station to reset slave
stations to the initial state
Initial state
State where no logical communication path is established
Detachment
State where communication (input/output service being performed)
with the remote station is disabled
Disconnection
State where communication is not performed (such as in the initial
state or detached state)
- 16 -
SPECIFICATIONS
B-62714EN/04
DI data
Input data when viewed from the local station (master station or slave
station)(Caution)
DO data
Output data when viewed from the local station (master station or
slave station)(Caution)
CAUTION
In the OPCN-1 specifications, data input/output is
defined as data input/output viewed from the master
station. Note that the use of the term in this manual
for slave stations is opposite to the definition in the
OPCN-1 specifications.
For communication with devices of other
manufacturers, check the definition of data
input/output.
One scan
Executing input/output service once for all slave stations connected to
the network
Slave type
Initialization service parameter defined by OPCN-1 for determining
the type of communication between the master station and slave
stations
- 17 -
SPECIFICATIONS
B-62714EN/04
stypeM
Slave type set by the master station
stypeM
Bits 7 and 6 :
Bit 5 :
Bit 4 :
bit 7
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
The setting of bits 3 to 1 is valid when ST = 1.
Bit 3 :
Bit 2 :
Bit 1 :
Bit 0 :
DW (data write)
Set DW = 1 to enable data write service.
DR (data read)
Set DR = 1 to enable data read service.
DO (output)
Set DO = 1 to perform input/output service and enable output.
DI (input)
Set DI = 1 to perform input/output service and enable input.
stypeS
Slave type set by a slave station
stypeS
Bits 7 to 4 :
Bit 3 :
Bit 2 :
Bit 1 :
Bit 0 :
bit 7
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
- 18 -
III. OPERATION
B-62714EN/04
OPERATION
NOTE
The parameters related to the I/O Link-II function are
stored in the SRAM on an I/O Link-II board. When
using an I/O Link-II board for the first time, initialize
the SRAM on the board according to Section 1.3,
"SETTING" of Part V, "MAINTENANCE" (for
16/18/21-B and 16/18-C) or Section 2.3 "SETTING"
of the same part (for 16i/18i/21i-A/B).
- 21 -
1.1
B-62714EN/04
MASTER FUNCTION
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-1 appears.
Screen 1-1
- 22 -
B-62714EN/04
OPERATION
Setting items
Item
MAX SLAVE NO.
SCAN TIME
STATUS ADDRESS
OPTION1
OPTION2
DO ADDRESS
DI ADDRESS
MESSAGE SIZE
OUTPUT ADDRESS
INPUT ADDRESS
- 23 -
Table III-1-1
Description
Maximum slave station number used for
communication with the master station.
Setting range: 1 to 31
Interval for performing one scan of input/output
service.
Set a value greater than the value of REFRESH
TIME.
Guideline for setting:
SCAN TIME = MAX SLAVE NO. 2 + 2
Setting unit: 2 msec
Setting range: 1 to 9999
Example of setting:
When 4 is set in SCAN TIME, the setting of 8 msec
is assumed.
Start address of an area for storing communication
status.
Setting range: R area of the PMC
Slave station communication monitoring time
Recommended setting: 14 [hexadecimal] 40 msec
Setting unit: msec
Setting range: 03 to D0 (hexadecimal)
Successive error detach detection counter.
Recommended setting: 3 [hexadecimal]
Setting range: 00 to FF (hexadecimal)
When the default value 0 is used, the setting of 3 is
assumed for operation.
Determines the method of allocating a DI/DO data
area.
Setting: 1, 2
1: A DI data area and DO data area are allocated for
the number of stations set in MAX SLAVE NO..
2: A DI data area is allocated for the number of
stations set in MAX SLAVE NO., and a DO data
area is allocated for one station.
DI/DO data area size.
Setting range: 0 to 62 (16/18/21-B, 16/18-C)
Setting range: 0 to 128 (LCD-mounted type
16i/18i/21i-A)
(Unit: Bytes)
DO data area start address.
Setting range: R area of the PMC
DI data area start address.
Setting range: R area of the PMC
Not used
Not used
Not used
B-62714EN/04
NOTE
The baud rate cannot be changed, but is fixed at 1
Mbps.
Display items
Item
REFRESH TIME.
I/O LINK-II
- 24 -
Table III-1-1
Description
Interval at which DI data from all slave stations set in
MAX SLAVE NO. is reflected in the R area of the PMC.
Unit: 1 msec
The series and edition of the EPROM installed on the
I/O Link-II board are displayed.
B-62714EN/04
OPERATION
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-1 appears.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(5) Enter data with the MDI keys.
(6) Select the soft key [INPUT] or press the function key INPUT to
execute the input of data.
Example: Setting 2 in MAX SLAVE NO.
(a) Move the cursor to MAX SLAVE NO..
(c)
Thus, the set data is stored in the nonvolatile memory on the I/O LinkII board.
- 25 -
B-62714EN/04
Deleting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-1 appears.
(4) With the cursor keys, move the cursor to an item whose setting
to be deleted.
(5) Select the soft key [DELETE] or press the function key
DELETE to delete the data.
Thus, the data is deleted from the nonvolatile memory on the I/O
Link-II board.
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-1 appears.
(4) Select the soft key [START]. The master function is restarted
with the current settings displayed on Screen 1-1.
- 26 -
B-62714EN/04
OPERATION
CAUTION
When the soft key [START] is selected, the set
parameters are updated, and reset service is also
performed for slave stations #1 to #[MAX SLAVE
NO].
So, the same processing as performed when the
power is turned on again after resetting the network
to the initial state (initialization service for the slave
stations input/output service) is performed.
- 27 -
B-62714EN/04
[DO ADDRESS]
+[DI/DO DATA SIZE] 1
+[DI/DO DATA SIZE] 2
+[DI/DO DATA SIZE] 3
:
:
:
+[DI/DO DATA SIZE]
([MAX SLAVE NO]-1)
Example:
When [MAX SLAVE NO] = 2, [DI/DO MAP MODE] = 1, [DO
ADDRESS] = R0100, and [DI/DO ADDRESS SIZE] = 10, DO
data is allocated as follows:
R0100
R0110
- 28 -
B-62714EN/04
OPERATION
Example:
When [MAX SLAVE NO] = 3, [DI ADDRESS] = R0300, and
[DI/DO ADDRESS SIZE] = 10, DI data is allocated as follows:
R0300
R0310
R0320
- 29 -
B-62714EN/04
[STATUS ADDRESS]
+1
+2
+3
:
:
:
+[MAX SLAVE NO]
ERROR STATUS
ERROR STATUS (1 byte):
Communication line errors detected by the master station are
indicated.
bit 7
Bit 7 :
Bit 6 :
Bit 5 :
Bit 4 :
Bit 3 :
Bit 2 :
Bits 1, 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 30 -
B-62714EN/04
OPERATION
Bit 7:
Bits 6 to 1:
Bit 0:
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
- 31 -
1.2
B-62714EN/04
SLAVE FUNCTION
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-2 appears.
Screen 1-2
- 32 -
B-62714EN/04
OPERATION
Setting items
Item
MAX SLAVE NO.
SCAN TIME
STATUS ADDRESS
OPTION1
OPTION2
DO ADDRESS
DI ADDRESS
MESSAGE SIZE
OUTPUT ADDRESS
INPUT ADDRESS
Table III-1-3
Description
Maximum slave station number used for
communication with the master station.
Setting range: 1 to 31(Note)
Station number of the slave station.
Setting range: 1 to 31(Note)
Start address of an area for storing communication
status.
Setting range: R area of the PMC
Slave station communication monitoring time
Guideline for setting:
OPTION1 = MAX SLAVE NO. 5
Setting unit: 100 msec
Setting range: 0000 to 1000 [hexadecimal]
When the default value 0 is used, a value
determined by the guideline for setting is assumed
for operation.
Not used
Determines the method of allocating a DI/DO data
area.
Setting: 0, 2
0: DI/DO data transfer function
A DI data area and DO data area are allocated for
one station.
2: Global I/O transfer function(Caution)
A DI data area is allocated for the number of
stations set in MAX SLAVE NO. plus 1, and a DO
data area is allocated for one station.
DI/DO data area size.
For the DI/DO data transfer function
Setting range: 0 to 32 (16/18/21-B)
Setting range: 0 to 62 (16/18-C)
Setting range: 0 to 128 (LCD-mounted type
16i/18i/21i-A)
For the global I/O transfer function
Setting range: 0 to 48
(Unit: Bytes)
DO data area start address
Setting range: R area of the PMC
DI data area start address
Setting range: R area of the PMC
Not used
Not used
Not used
CAUTION (*1)
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
- 33 -
B-62714EN/04
NOTE
- The baud rate cannot be changed but is fixed at 1
Mbps.
- When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
Display items
Table III-1-4
Description
The series and edition of the EPROM installed on
the I/O Link-II board are displayed.
Item
I/O LINK-II
- 34 -
B-62714EN/04
OPERATION
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-2 appears.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(5) Enter data with the MDI keys.
(6) Select the soft key [INPUT] or press the function key INPUT to
execute the input of data.
Example:
(c) Select the soft key [INPUT] or press the function key
INPUT to execute the input of data.
Thus, the set data is stored in the nonvolatile memory on the I/O LinkII board.
- 35 -
B-62714EN/04
Deleting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-2 appears.
(4) With the cursor keys, move the cursor to an item whose setting
to be deleted.
(5) Select the soft key [DELETE] or press the function key
DELETE to delete the data.
Thus, the data is deleted from the nonvolatile memory on the I/O
Link-II board.
- 36 -
B-62714EN/04
OPERATION
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 1-2 appears.
(4) Select the soft key [START]. The slave function is restarted
with the current settings displayed on Screen 1-2.
(5) If the settings are correct, LINK STARTED is displayed, and
initialization service is awaited.
NOTE
The soft key [START] provides an auxiliary way to
validate settings modified on this screen.
If the soft key [START] is selected after modifying
settings, communication may be suspended
halfway, and may not be performed normally,
depending on the state of the master station. In
such a case, restart the master station and slave
station.
- 37 -
B-62714EN/04
DO data allocation
[DO ADDRESS]
DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0)
[DO ADDRESS]
DI data allocation when global I/O transfer is set (when DI/DO MAP MODE = 2)
[DO ADDRESS]
+[DI/DO DATA SIZE] 1
+[DI/DO DATA SIZE] 2
+[DI/DO DATA SIZE] 3
:
+[DI/DO DATA SIZE]
[STATION NO]
:
+[DI/DO DATA SIZE]
[MAX SLAVE NO]
Example:
When [STATION NO] = 2, [MAX SLAVE NO] = 3, [DI
ADDRESS] = R0300, and [DI/DO DATA SIZE] = 10, DI data is
allocated as follows:
R0300
R0310
R0320
R0330
NOTE
For global I/O transfer, note the following when
allocating DI data:
- [DI/DO DATA SIZE] must match the maximum
size of other slaves.
- The total DI data area size required is [DI/DO
DATA SIZE] [MAX SLAVE NO].
- 38 -
B-62714EN/04
OPERATION
Conditions for taking in DO data from a remote slave station to the master
station
When the two conditions below are satisfied, DO data from a remote
slave station to the master station is taken in.
Condition 1 : 48 bytes x bytes y bytes
where
x: Size of DI data from the master station to the local slave
station
y: Size of DO data from a remote slave station to the master
station
Condition 2 : Station m Station n
where
m: [MAX SLAVE NO] set at the local slave station
n: Station number of a remote slave station
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
Setting of slave station #1: DO data size = 16 bytes
Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
Setting of slave station #3: DO data size = 32 bytes
Setting of slave station #4: DO data size = 48 bytes
Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
Slave station #4 does not satisfy condition 1.
Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #1
to the master station and DO data from slave station #3 to the
master station.
DI data allocation at slave station #2
DO data from slave station #1
(16 bytes)
Not used
(16 bytes)
32 bytes
Not used
(Area for the local station number)
32 bytes
32 bytes
Not used
(For slave station #4)
32 bytes
- 39 -
B-62714EN/04
Bit 7 :
Bit 6 :
Bit 5 :
Bit 4 :
Bit 3 :
Bit 2 :
Bits 1, 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 40 -
B-62714EN/04
OPERATION
Bit 7 :
Bits 6 to 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
- 41 -
1.3
B-62714EN/04
DATA CONCURRENCY
When DI data is handled by a ladder program, the I/O Link-II function
guarantees the concurrency of data on a byte-by-byte basis, but does
not guarantee the concurrency of multiple bytes of data.
The I/O Link-II function does not exchanges data in synchronism with
a ladder program, so that the function does not guarantees the
concurrency of DI data consisting of 2 bytes or more. This means that
when a ladder program reads 2-byte DI data, for example, the higher
byte and lower byte of the data may be updated at different timings.
00
00
R0300
00
34
34
12
Example of countermeasure:
12
34
Synchronization flag 1
Data section
Synchronization flag 2
- 42 -
B-62714EN/04
OPERATION
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
- 43 -
OPERATION
B-62714EN/04
NOTE
Notes on PMi-D/H
- With PMi-D/H, only the slave function can be
used.
- With PMi-D/H, the I/O Link-II board (A20B-81000310) and I/O Link-II board B (A20B-8100-0381)
can be used.
This chapter provides descriptions based on the
use of I/O Link-II B. When using the I/O Link-II
board, the same specifications as for Power
Mate-D/F/H described in Chapter 3 are
applicable. So, see Chapter 3.
- 44 -
B-62714EN/04
2.1
OPERATION
MASTER FUNCTION
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 2-1 appears.
Screen 2-1
(3) Select the soft key [MASTER]. Screen 2-2 appears.
Screen 2-2
- 45 -
OPERATION
B-62714EN/04
(4) Select the soft key [ADDR] on Screen 2-2. Screen 2-3 appears.
When setting 15 stations or more, switch the screen with the
page keys and .
Screen 2-3
- 46 -
B-62714EN/04
OPERATION
Setting items
Item
MAX SLAVE NO.
SCAN TIME
BAUD-RATE
STATUS ADDRESS
OPTION1
OPTION2
DO ADDR
DO SIZ
DI ADDR
DI SIZ
- 47 -
Table III-2-1
Description
Maximum slave station number used for
communication with the master station.
Setting range: 1 to 31
Interval for performing one scan of input/output
service. A maximum speed is set automatically
according to [MAX SLAVE NO], so that this parameter
need not be set.
Communication speed.
Setting range: 0 to 3
0: 1.0 Mbps
1: 500 kbps
2: 250 kbps
3: 125 kbps
Two methods of setting are available:
- Input using numeric keys
- Input by soft key selection
(Displayed when the cursor is placed on this
parameter)
Start address of an area for storing communication
status.
Setting range: R area of the PMC
The storing of communication status can be disabled
by selecting the soft key [DISABLE] displayed when
the cursor is placed on this parameter.
When the storing of communication status is
disabled, "----" is displayed.
Not used
Successive error detach detection counter.
Recommended setting: 3 [hexadecimal]
Setting range: 00 to FF (hexadecimal)
When the default value 0 is used, the setting of 3 is
assumed for operation.
DO data area start address.
Setting range: R area of the PMC
DO data area size.
Setting range: 0 to 128
(Unit: Bytes)
When DO is not used, set 0.
DI data area start address.
Setting range: R area of the PMC
DI data area size.
Setting range: 0 to 128
(Unit: Bytes)
When DI is not used, set 0.
Item
TYPE
MAXT
REFRESH TIME
OPERATION
B-62714EN/04
Table III-2-1
Description
Parameter stypeM for initializing slave stations.
Setting range: 31 to 33 (hexadecimal)
Set one of the following values according to the type
of communication:
- When enabling both DO and DI: 33 (hexadecimal)
- When enabling both DI only: 31 (hexadecimal)
- When enabling both DO only: 32 (hexadecimal)
Parameter max_int (slave station communication
monitoring time) for initializing slave stations.
Setting range: 0 to 65535
(Unit: 10 msec)
When no slave station needs to monitor the
communication of the master station, set 0 (for waiting
infinitely).
Interval at which DI data from all slave stations set in
MAX SLAVE NO. is reflected in the R area of the
PMC.
Unit: 1 msec
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and
[MASTER] in this order. Screen 2-2 appears.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(5) Enter data with the MDI keys.
(6) Select the soft key [INPUT] to execute the input of data.
Example: Setting 100 in MAX SLAVE NO.
(a) Move the cursor to MAXT.
- 48 -
B-62714EN/04
OPERATION
(c) Select the soft key [INPUT] to execute the input of data.
Thus, the set data is stored in the nonvolatile memory on the CNC.
Screen 2-a
(2) Check that the cursor is placed on station #1.
(3) Select this soft key.
- 49 -
OPERATION
B-62714EN/04
NOTE
When setting an arbitrary station number and up,
move the cursor to the station number, then perform
the operation described above.
Screen 2-b
- 50 -
B-62714EN/04
OPERATION
Screen 2-c
(2) Check that the cursor is placed on the DI SIZE parameter
column.
(3) Select this soft key.
(4) The confirmation message "ARE YOU READY?" is
displayed in the lower-left corner of the screen.
- 51 -
OPERATION
B-62714EN/04
(5) After checking the parameter, select the soft key [YES] for
automatic setting. (See Screen 2-d.)
Screen 2-d
- 52 -
B-62714EN/04
OPERATION
Screen 2-e
(3) Check that the cursor is placed on station #1.
(4) Select this soft key.
(5) The confirmation message "ARE YOU READY?" is
displayed in the lower-left corner of the screen.
(6) After checking each parameter, select the soft key [YES]
for automatic setting. (See Screen 2-f.)
NOTE
When setting an arbitrary station number and up,
move the cursor to the station number, then perform
the operation described above.
- 53 -
OPERATION
B-62714EN/04
Screen 2-f
NOTE
When the soft keys for the auxiliary address
allocation functions are used, the confirmation
message "ARE YOU READY?" is displayed, and
addresses are allocated automatically after
confirmation. Automatic address allocation is
performed not only for the stations displayed on the
screen but also for slave station #1 to #[MAX SLAVE
NO].
- 54 -
B-62714EN/04
OPERATION
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and
[MASTER] in this order. Screen 2-2 appears.
(4) Select the soft key [START]. The master function is restarted
with the current settings displayed on Screen 2-2 or Screen 2-3.
CAUTION
When the soft key [START] is selected, the set
parameters are updated, and reset service is also
performed for slave stations #1 to #[MAX SLAVE
NO].
So, the same processing as performed when the
power is turned on again after resetting the network
to the initial state (initialization service for all slave
stations input/output service) is performed.
- 55 -
OPERATION
B-62714EN/04
DO data allocation
A DO data area can be set for each slave station according to [DO
ADDR] and [DO SIZ].
NOTE
A DO data area can be shared by slave stations by
setting the same DO data area start address and the
same DO data area size for each slave station.
DI data allocation
A DI data area can be set for each slave station according to [DI
ADDR] and [DI SIZ].
CAUTION
No DI data area can be shared by slave stations.
Example:
A 32-byte DO data area for slave station #1 is allocated starting
at R0100, a 32-byte DI data area for slave station #1 is allocated
starting at R0300, a 48-byte DO data area for slave station #2 is
allocated starting at R0200, and a 48-byte DI data area for slave
station #2 is allocated starting at R0400. The DI data area and DI
data areas are allocated as shown below.
R0100
32 bytes
R0200
48 bytes
R0300
32 bytes
R0400
48 bytes
- 56 -
B-62714EN/04
OPERATION
[STATUS ADDRESS]
+1
+2
+3
ERROR STATUS
ERROR STATUS (1 byte) :
Communication line errors detected by the master station are
indicated.
bit 7
Bits 7 to 5 :
Bit 4 :
Bit 3 :
Bit 1 :
Bit 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
CAUTION
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 57 -
OPERATION
B-62714EN/04
Bit 7 :
Bits 6 to 1 :
Bit 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
Screen 2-6
(Screen 2-6 indicates that communication with slave stations #1 and
#5 is normal, but communication with the other slave stations is
disconnected.)
- 58 -
B-62714EN/04
OPERATION
ERROR STATUS
ERROR STATUS (1 byte) :
Communication line errors detected by the master station are
indicated in hexadecimal.
bit 7
Bits 7 to 5 :
Bit 4 :
Bit 3 :
Bit 1 :
Bit 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
SERV
LAYR
CODE
ON
00H
00H
00H
OFF
00H
00H
00H
ER01
30H
81H
20H
ER02
30H
80H
A1H
Description
Input/output normal:
Input/output service is being
performed with a target slave station
normally.
During initialization:
A target slave station is being polled
for initialization service.
Initialization instruction rejected:
An attempt to perform initialization
service for a target slave station is
rejected by the slave station because
of an initialization parameter
mismatch.
Invalid initialization response
parameter:
Initialization service was performed for
a target slave station, but an
initialization success response
returned from the slave station is
invalid
- 59 -
Cause/action
--------------------Turn on the power to a target slave
station or make a target slave station
ready for communication.
Check the initialization parameters (I/O
SIZE, slave type) of the master station
and target slave station.
ER03
ER04
ER05
SERV
10H
10H
30H
LAYR
80H
70H
70H
CODE
Description
A2H
61H
No input/output data:
A response frame for input/output
service from a target slave station
contains no data.
90H
OPERATION
B-62714EN/04
Cause/action
When input/output service is performed
with a target slave station, ER03 occurs if
the value of the successive error detach
detection counter is exceeded for a
cause.
If this error occurs frequently, first check
for hardware failures (on communication
boards, communication cables) and
check noise protection.
A response from the target slave station
includes a protocol-related error.
If this error occurs frequently, ask the
manufacturer of the target slave station
to make a check.
A response frame from a target slave
station is destroyed.
If this error occurs frequently, first check
for hardware failures (on communication
boards, communication cables) and
check noise protection. If this error still
occurs, ask the manufacturer of the
target slave station to make a check.
NOTE
The codes indicated by SERV, LAYR, and CODE
are defined by OPCN-1. When asking the
manufacturer of a target slave station to make a
check, inform the manufacturer of these codes.
CONNECTION MONITOR
CONNECTION MONITOR:
The communication status of each slave station is indicated.
One of the following values is indicated:
"0"
: Normal communication
"-"
: Disconnected
"E"
: Error(from ER01 to ER05 indicated in Table III-2-5)
" " (blank): Slave station not included in MAX SLAVE NO.
NOTE
LINK STATUS and CONNECTION MONITOR
provide real-time communication status indications.
So, for an error that periodically occurs, the
indication blinks.
- 60 -
B-62714EN/04
2.2
OPERATION
SLAVE FUNCTION
Procedure
(1) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(2) Select the soft keys [PMCDGN], [I/OCHK], and [IOLNK2] in
this order. Screen 2-4 appears.
Screen 2-4
(3)
Screen 2-5
- 61 -
OPERATION
B-62714EN/04
Setting items
Item
STATION NO.
BAUD-RATE
STATUS ADDRESS
OPTION1
OPTION2
DO ADDRESS
DO SIZE
- 62 -
Table III-2-4
Description
Station number of the slave station.
Setting range: 1 to 31(Note)
Communication speed.
Setting range: 0 to 3
0: 1.0 Mbps
1: 500 kbps
2: 250 kbps
3: 125 kbps
Two methods of setting are available:
- Input using numeric keys
- Input by soft key selection
(Displayed when the cursor is placed on this
parameter)
Start address of an area for storing communication
status.
Setting range: R area of the PMC
The storing of communication status can be disabled
by selecting the soft key [DISABLE] displayed when
the cursor is placed on this parameter.
When the storing of communication status is
disabled, "----" is displayed.
Not used
Not used
Determines the method of allocating a DI/DO data
area.
Setting: 0, 1
0: DI/DO data transfer function
A DI data area and DO data area are allocated for one
station.
1: Global I/O transfer function
A DI data area is allocated for the number of stations
set in MAX SLAVE NO. plus 1, and a DO data area is
allocated for one station.
Two methods of setting are available: input using
numeric keys and input by soft key selection.
(Displayed when the cursor is placed on this
parameter)
Maximum slave number that takes in DO data when
global I/O transfer is performed.
Setting range: 1 to 31
When DI/DO data transfer (NORMAL) is selected in
DI/DO MAP MODE, this parameter is disabled and "-" is displayed.
DO data area start address.
Setting range: R area of the PMC
DO data area size.
Setting range: 0 to 128(Caution)
(Unit: Bytes)
When DO is not used, set 0.
B-62714EN/04
OPERATION
Item
DI ADDRESS
DI SIZE
Table III-2-4
Description
DI data area start address.
Setting range: R area of the PMC
DI data area size.
Setting range: 0 to 128(Caution)
(Unit: Bytes)
When DI is not used, set 0.
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
Operations of the setting screen
Setting parameters
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and
[SLAVE] in this order. Screen 2-5 appears.
(4) With the cursor keys, move the cursor to an item for which data
is to be entered.
(5) Enter data with the MDI keys.
(6) Select the soft key [INPUT] to execute the input of data.
Example: Setting 128 in DI SIZE
(a) Move the cursor to MAXT.
- 63 -
OPERATION
B-62714EN/04
(c) Select the soft key [INPUT] to execute the input of data.
Thus, the set data is stored in the nonvolatile memory of the CNC.
Restart
(1) Place the CNC in the MDI mode.
(2) Press the function key SYSTEM, then select the soft key [PMC]
to switch to the PMC screen.
(3) Select the soft keys [PMCDGN], [I/OCHK], [IOLNK2], and
[SLAVE] in this order. Screen 2-5 appears.
(4) Select the soft key [START]. The slave function is restarted with
the current settings displayed on Screen 2-5.
(5) If the settings are correct, LINK STARTED is displayed.
NOTE
When LINK STARTED is displayed, the slave
station waits for initialization service from the master
station.
- 64 -
B-62714EN/04
OPERATION
DO data allocation
[DO ADDRESS]
[DO SIZE]
DI data allocation when DI/DO data transfer is set (when DI/DO MAP MODE = 0)
[DI ADDRESS]
[DO SIZE]
DI data allocation when global I/O transfer is set (when DI/DO MAP MODE = 1)
[DI ADDRESS]
+[DI SIZE] 1
+[DI SIZE] 2
+[DI SIZE] 3
:
+[DI SIZE]
[STATION NO]
:
+[DI SIZE]
[MAX SLAVE NO]
[DO SIZE]
Example:
When [STATION NO] = 2, [MAX SLAVE NO] = 3, [DI
ADDRESS] = R0300, and [DI SIZE] = 10 for a slave station
performing global I/O transfer, DI data is allocated as follows:
R0300
R0310
R0320
R0330
NOTE
For global I/O transfer, note the following when
allocating DI data:
- [DI/DO DATA SIZE] must match the maximum size
of other slaves.
- The total DI data area size required is [DI/DO
DATA SIZE] [MAX SLAVE NO].
- 65 -
OPERATION
B-62714EN/04
Conditions for taking in DO data from a remote slave station to the master
station
When the two conditions below are satisfied, DO data from a remote
slave station to the master station is taken in.
Condition 1 : 48 bytes x bytes y bytes
where
x : Size of DI data from the master station to the local slave
station
y : Size of DO data from a remote slave station to the master
station
Condition 2 : Station m Station n
where
m : [MAX SLAVE NO] set at the local slave station
n : Station number of a remote slave station
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
Setting of slave station #1: DO data size = 16 bytes
Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
Setting of slave station #3: DO data size = 32 bytes
Setting of slave station #4: DO data size = 48 bytes
Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
Slave station #4 does not satisfy condition 1.
Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #1
to the master station and DO data from slave station #3 to the
master station.
DI data allocation for slave station #2
DO data from slave station #1
(16 bytes)
Not used
(16 bytes)
32 bytes
Not used
(Area for the local station number)
32 bytes
32 bytes
Not used
(For slave station #4)
32 bytes
- 66 -
B-62714EN/04
OPERATION
Bit 7 :
Bits 6, 5 :
Bit 4 :
Bit 3 :
Bit 2 :
Bit 1 :
Bit 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 67 -
OPERATION
B-62714EN/04
Bit 7 :
Bits 6 to 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
Communication status for user visual check (when DI/DO MAP MODE = 0
[DI/DO data transfer])
This status can be displayed by selecting the soft key [STATUS] on
the slave station setting screen (Screen 2-5).
Screen 2-7
(Screen 2-7 shows that the local slave station (#5) and the master
station are communicating with each other normally.)
- 68 -
B-62714EN/04
OPERATION
Communication status for user visual check (when DI/DO MAP MODE = 1
[global I/O transfer])
This status can be displayed by selecting the soft key [STATUS] on
the slave station setting screen (Screen 2-5).
Screen 2-8
(Screen 2-8 shows that the local slave station (#5) and the master
station are communicating with each other normally, and that the
local slave station is performing global I/O transfer with only slave
station #1.)
ERROR STATUS
ERROR STATUS (1 byte):
Communication line errors detected by a slave station are
indicated in hexadecimal.
bit 7
Bits 7 to 5 :
Bit 4 :
Bit 3 :
Bit 2 :
Bit 1 :
Bit 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
- 69 -
OPERATION
B-62714EN/04
SERV
LAYR
CODE
ON
00H
00H
00H
OFF
00H
00H
00H
ER01
30H
81H
20H
ER02
30H
80H
A1H
Table III-2-6
Description
Input/output normal:
Input/output service is being
performed with the master station
normally.
Disconnected:
Communication with the master
station is disconnected.
Initialization instruction rejected:
An attempt by the master station to
perform initialization service for the
slave station is rejected by the slave
station because of an initialization
parameter mismatch.
DL_len invalid:
When input/output service is
performed, the data length of a
request frame from the master station
is invalid.
Cause/action
--------------------Turn on the power to the master station
or make the master station ready for
communication.
Check the initialization parameters (I/O
SIZE, slave type) of the master station
and slave station.
If this error occurs frequently, first check
for hardware failures (on communication
boards, communication cables) and
check noise protection. If this error still
occurs, ask the manufacturer of the
master station to make a check.
NOTE
1 The codes indicated by SERV, LAYR, and CODE
are defined by OPCN-1. When asking the
manufacturer of the master station to make a check,
inform the manufacturer of these codes.
2 LINK STATUS provides a real-time communication
status indication. So, for an error that periodically
occurs, the indication blinks.
- 70 -
B-62714EN/04
OPERATION
CONNECTION MONITOR
CONNECTION MONITOR:
The communication status of each slave station is indicated.
One of the following values is indicated:
"0"
: Normal communication
"-"
: Disconnected
"E"
: Error (ER01 or ER02 indicated in Table III-2-6)
"*"
: Local slave station
" " (blank) : Slave station not included in MAX SLAVE NO.
NOTE
LINK STATUS and CONNECTION MONITOR
provide real-time communication status indications.
So, for an error that periodically occurs, the
indication blinks.
- 71 -
OPERATION
B-62714EN/04
Setting parameters
Set the parameters below when setting the slave function by using the
DPL/MDI operation package with PMi-D/H.
30100
[Input type]
[Data type]
[Valid data range]
Parameter input
Word
1 to 31(Note)
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
30101
[Input type]
[Data type]
[Valid data range]
30102
[Input type]
[Data type]
[Valid data range]
30103
[Input type]
[Data type]
[Valid data range]
Baud rate
Parameter input
Word
0 to 3
Set a baud rate.
0 : 1 Mbps
1 : 500 kbps
2 : 250 kbps
3 : 125 kbps
Internal relay address of the start of communication status
Parameter input
Word
Set 82 as R.
Internal relay offset of the start of communication status
Parameter input
Word
-1, 0 to 9999
Set an offset used to allocate communication status.
-1, 0 :
Communication status is not allocated.
1 to 9999:Communication status is allocated.
- 72 -
B-62714EN/04
OPERATION
30106
[Input type]
[Data type]
[Valid data range]
30107
Parameter input
Word
0 : DI/DO data transfer function
1 : Global I/O transfer function
Maximum slave station number from which data is received by the local
station when the global I/O transfer function is used
[Input type]
[Data type]
[Valid data range]
30108
[Input type]
[Data type]
[Valid data range]
30109
[Input type]
[Data type]
[Valid data range]
Parameter input
Word
0 to 31
0:
The global I/O transfer function is not used.
1 to 31 : The global I/O transfer function is used. Set a maximum
slave station number from which data is received by the
local slave station.
Internal relay address of the start of DO
Parameter input
Word
Set 82 as R.
Internal relay offset of the start of DO
Parameter input
Word
0 to 9999
30110
[Input type]
[Data type]
[Valid data range]
DO byte length
Parameter input
Word
0 to 128(Caution)
Set a DO data area size.
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
- 73 -
[Input type]
[Data type]
[Valid data range]
30112
[Input type]
[Data type]
[Valid data range]
B-62714EN/04
Parameter input
Word
Set 82 as R.
Internal relay offset of the start of DO
Parameter input
Word
0 to 9999
30113
[Input type]
[Data type]
[Valid data range]
OPERATION
DI byte length
Parameter input
Word
0 to 128(Caution)
Set a DI data area size.
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
NOTE
When any of the parameters above is modified,
alarm 000 (power-off request) is issued. So, the
power must be turned off then back on. A modified
parameter value does not become effective until the
power is turned off then back on.
- 74 -
B-62714EN/04
OPERATION
Diagnostic data
When the DPL/MDI operation package is used with PMi-D/H, check
the communication status for user visual check of the slave function
according to the diagnostic data below.
8100
[Data type]
[Valid data range]
[Data]
DI byte length
Word
0 to 00FF
Hexadecimal representation of a communication line error detected
by the slave station
bit 7
Bits 7 to 5:
Bit 4:
Bit 3:
Bit 2:
Bit 1:
Bit 0:
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
8101
[Data type]
[Data]
LINK STATUS 1
Word
The link information of the first station is indicated.
ON
: 255 is indicated because this corresponds to FF.
OFF : 0 is indicated.
ER?? : The hexadecimal value 00?? is represented in decimal. For
example, 0063 is represented as 99.
Blank : When no connection is made
8102
[Data type]
[Data]
LINK STATUS 2
Word
The link information of the second station is indicated.
Information is indicated in the same format as for the first station.
8103
[Data type]
[Data]
LINK STATUS 3
Word
The link information of the third station is indicated.
Information is indicated in the same format as for the first station.
- 75 -
[Data type]
[Data]
Word
The link information of the fourth station is indicated.
Information is indicated in the same format as for the first station.
LINK STATUS 5
Word
The link information of the fifth station is indicated.
Information is indicated in the same format as for the first station.
8106
[Data type]
[Data]
LINK STATUS 6
Word
The link information of the sixth station is indicated.
Information is indicated in the same format as for the first station.
8107
[Data type]
[Data]
LINK STATUS 7
Word
The link information of the seventh station is indicated.
Information is indicated in the same format as for the first station.
8108
[Data type]
[Data]
LINK STATUS 8
Word
The link information of the eighth station is indicated.
Information is indicated in the same format as for the first station.
8109
[Data type]
[Data]
LINK STATUS 9
Word
The link information of the ninth station is indicated.
Information is indicated in the same format as for the first station.
8110
[Data type]
[Data]
LINK STATUS 10
Word
The link information of the tenth station is indicated.
Information is indicated in the same format as for the first station.
8111
[Data type]
[Data]
B-62714EN/04
LINK STATUS 4
8105
[Data type]
[Data]
OPERATION
LINK STATUS 11
Word
The link information of the eleventh station is indicated.
Information is indicated in the same format as for the first station.
- 76 -
B-62714EN/04
OPERATION
8112
[Data type]
[Data]
LINK STATUS 12
Word
The link information of the twelfth station is indicated.
Information is indicated in the same format as for the first station.
8113
[Data type]
[Data]
LINK STATUS 13
Word
The link information of the thirteen station is indicated.
Information is indicated in the same format as for the first station.
8114
[Data type]
[Data]
LINK STATUS 14
Word
The link information of the fourteenth station is indicated.
Information is indicated in the same format as for the first station.
8115
[Data type]
[Data]
LINK STATUS 15
Word
The link information of the fifteenth station is indicated.
Information is indicated in the same format as for the first station.
8116
[Data type]
[Data]
LINK STATUS 16
Word
The link information of the sixteenth station is indicated.
Information is indicated in the same format as for the first station.
8117
[Data type]
[Data]
LINK STATUS 17
Word
The link information of the seventeenth station is indicated.
Information is indicated in the same format as for the first station.
8118
[Data type]
[Data]
LINK STATUS 18
Word
The link information of the eighteenth station is indicated.
Information is indicated in the same format as for the first station.
8119
[Data type]
[Data]
LINK STATUS 19
Word
The link information of the nineteenth station is indicated.
Information is indicated in the same format as for the first station.
- 77 -
[Data type]
[Data]
Word
The link information of the twentieth station is indicated.
Information is indicated in the same format as for the first station.
LINK STATUS 21
Word
The link information of the twenty-first station is indicated.
Information is indicated in the same format as for the first station.
8122
[Data type]
[Data]
LINK STATUS 22
Word
The link information of the twenty-second station is indicated.
Information is indicated in the same format as for the first station.
8123
[Data type]
[Data]
LINK STATUS 23
Word
The link information of the twenty-third station is indicated.
Information is indicated in the same format as for the first station.
8124
[Data type]
[Data]
LINK STATUS 24
Word
The link information of the twenty-fourth station is indicated.
Information is indicated in the same format as for the first station.
8125
[Data type]
[Data]
LINK STATUS 25
Word
The link information of the twenty-fifth station is indicated.
Information is indicated in the same format as for the first station.
8126
[Data type]
[Data]
LINK STATUS 26
Word
The link information of the twenty-sixth station is indicated.
Information is indicated in the same format as for the first station.
8127
[Data type]
[Data]
B-62714EN/04
LINK STATUS 20
8121
[Data type]
[Data]
OPERATION
LINK STATUS 27
Word
The link information of the twenty-seventh station is indicated.
Information is indicated in the same format as for the first station.
- 78 -
B-62714EN/04
OPERATION
8128
[Data type]
[Data]
LINK STATUS 28
Word
The link information of the twenty-eighth station is indicated.
Information is indicated in the same format as for the first station.
8129
[Data type]
[Data]
LINK STATUS 29
Word
The link information of the twenty-ninth station is indicated.
Information is indicated in the same format as for the first station.
8130
[Data type]
[Data]
LINK STATUS 30
Word
The link information of the thirtieth station is indicated.
Information is indicated in the same format as for the first station.
8131
[Data type]
[Data]
8132
[Data type]
[Valid data range]
8133
[Data type]
[Valid data range]
LINK STATUS 31
Word
The link information of the thirty-first station is indicated.
Information is indicated in the same format as for the first station.
Service being provided when an error is detected
Word
A value from 0 to 00FF is represented in decimal.
Layer when an error is detected
Word
A value from 0 to 00FF is represented in decimal.
8134
[Data type]
[Valid data range]
Error code
Word
A value from 0 to 00FF is represented in decimal.
- 79 -
2.3
OPERATION
B-62714EN/04
DATA CONCURRENCY
When DI data is handled by a ladder program, the I/O Link-II function
guarantees the concurrency of data on a byte-by-byte basis, but does
not guarantee the concurrency of multiple bytes of data.
The I/O Link-II function does not exchanges data in synchronism with
a ladder program, so that the function does not guarantees the
concurrency of DI data consisting of 2 bytes or more. This means that
when a ladder program reads 2-byte DI data, for example, the higher
byte and lower byte of the data may be updated at different timings.
00
00
R0300
00
34
34
12
Example of countermeasure:
12
34
Synchronization flag 1
Data section
Synchronization flag 2
- 80 -
B-62714EN/04
OPERATION
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
- 81 -
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
Power Mate-D/F/H
This chapter describes the setting procedure for operating the slave
function.
NOTE
With PMi-D/H, only the slave function can be used.
With PMi-D/H, the I/O Link-II board (A20B-81000310) and I/O Link-II board B (A20B-8100-0381) can
be used.
When using the I/O Link-II board with PMi-D/H, read
this chapter instead of Chapter 2.
- 82 -
3.1
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
SLAVE FUNCTION
Setting parameters
Parameters
0171
[Input type]
[Data type]
[Valid data range]
DI byte length
Parameter input
Byte
0 to 32: Set a DI data area size when the DI/DO data transfer
function is used.
0 to 48: Set a DI data area size when the global I/O transfer function
is used.
Set a DI data area size.
0172
[Input type]
[Data type]
[Valid data range]
DO byte length
Parameter input
Byte
0 to 32: Set a DO data area size when the DI/DO data transfer
function is used.
0 to 48: Set a DO data area size when the global I/O transfer
function is used.
Set a DO data area size.
CAUTION
When using the global I/O transfer function, ensure
that the DI data size and DO data size of each slave
station on the network do not exceed 48 bytes.
0173
[Input type]
[Data type]
[Valid data range]
Parameter input
Byte
1 to 31(Note)
Set the station number of the local station.
NOTE
When using the global I/O transfer function, set
slave station numbers sequentially to allocate an
area efficiently.
- 83 -
3.Power Mate-D/F/H
OPERATION
0174
[Input type]
[Data type]
[Valid data range]
B-62714EN/04
Baud rate
Parameter input
Byte
0(Caution)
Set a baud rate.
0: 1 Mbps
CAUTION
The baud rate is fixed at 1 Mbps.
0180
Maximum slave station number from which data is received by the local
station when the global I/O transfer function is used
[Input type]
[Data type]
[Valid data range]
0181
[Input type]
[Data type]
[Valid data range]
0182
[Input type]
[Data type]
[Valid data range]
Parameter input
Byte
0 to 31(Caution)
0:
The global I/O transfer function is not used.
1 to 31: The global I/O transfer function is used. Set a maximum
station number from which data is to be received by the local
station.
Internal relay address of the start of DI data
Parameter input
Word
0 to 999
Set the start address of a DI data area (R area of the PMC). This
parameter is valid only when the global I/O transfer function is used.
Internal relay address of the start of DO data
Parameter input
Word
0 to 999
Set the start address of a DO data area (R area of the PMC). This
parameter is valid only when the global I/O transfer function is used.
- 84 -
OPERATION
B-62714EN/04
0187
[Input type]
[Data type]
[Valid data range]
3.Power Mate-D/F/H
Parameter input
Word
0 to 999
Set the start address of communication status (R area of the PMC).
0
: Communication status is not allocated in a R area of the
PMC.
1 to 999 : Communication status is allocated in a R area of the PMC.
NOTE
For communication status, a 32-byte area is
allocated from the specified internal relay address of
the start of communication status.
0188
[Input type]
[Data type]
[Valid data range]
Parameter input
Word
0 to 1000
Set a time-out value used when no DI data is sent from the master
station.
0
: 300 ms
1 to 1000 : 1 to 1000 ms
- 85 -
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
For PM-D/F/H
- DO data allocation
Y1002
No.172
X1002
No.171
- DI data allocation
No.172
X1032
No.171
- DI data allocation
NOTE
When the I/O Link-II board (A20B-8100-310) is used
with PMi-D/H, and DI/DO data transfer is selected,
the maximum allocatable DI/DO sizes are 32
bytes/32 bytes.
- 86 -
B-62714EN/04
3.Power Mate-D/F/H
OPERATION
DO data allocation
[No. 0182] (R area)
[No.172]
[No.171]
DI data allocation
+[No.0171] 1
+[No.0171] 2
+[No.0171] 3
:
+[No.0171] [No.0173]
:
+[No.0171] [No.0180]
Example:
When [No. 0173] = 2, [No. 0180] = 3, [No. 0181] = 300, and
[No. 0171] = 10 for a slave station performing global I/O
transfer, DI data is allocated as follows:
R0300
R0310
R0320
R0330
- 87 -
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
CAUTION
When the network includes a CNC that has I/O
Link-II board B mounted, the global I/O transfer
function cannot be used.
- 88 -
B-62714EN/04
OPERATION
3.Power Mate-D/F/H
Example:
When the station number of the local slave station is 2, there are
five remote slave stations, and each slave station is set as
follows:
Setting of slave station #1: DO data size = 16 bytes
Setting of slave station #2: [MAX SLAVE NO] = 4,
[STATION NO] = 2, [DI/DO MAP MODE] =2, [DI/DO
DATA SIZE] = 32
Setting of slave station #3: DO data size = 32 bytes
Setting of slave station #4: DO data size = 48 bytes
Setting of slave station #5: DO data size = 8 bytes
According to the restrictions on global I/O transfer:
Slave station #1 does not satisfy condition 1.
Slave station #4 does not satisfy condition 1.
Slave station #5 does not satisfy condition 2.
So, slave station #2 takes in only DO data from slave station #3
to the master station.
DI data allocation at slave station #2
Not used
(For slave station #1)
Not used
(16 bytes)
32 bytes
Not used
(Area for the local station
number)
32 bytes
32 bytes
Not used
(For slave station #4)
32 bytes
- 89 -
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
ERROR STATUS
Status of communication with
slave station #1
Status of communication with
slave station #2
Status of communication with
slave station #3
:
:
:
Status of communication with
slave station #31
CAUTION
A communication status area for 32 stations is
always allocated. The area for a free station number
cannot be used for other purposes.
- 90 -
3.Power Mate-D/F/H
OPERATION
B-62714EN/04
ERROR STATUS
ERROR STATUS (1 byte):
Communication line errors detected by the master station are
indicated.
bit 7
Bit 7 :
Bit 6 :
Bit 5 :
Bit 4 :
Bit 3 :
Bit 2 :
Bits 1, 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
Many errors are caused by hardware failures (on
communication boards or communication cables)
and noise. Recheck the method of communication
cable connection, terminating resistor, and noise
protection.
Bit 7 :
Bits 6 to 0 :
bit 6
bit 5
bit 4
bit 3
bit 2
bit 1
bit 0
NOTE
1 When the value set in parameter No. 180 is not 0, a
32-byte communication status area is allocated.
2 When the value set in parameter No. 180 is 0, no
communication status area is allocated.
- 91 -
3.Power Mate-D/F/H
3.2
OPERATION
B-62714EN/04
DATA CONCURRENCY
When DI data is handled by a ladder program, the I/O Link-II function
guarantees the concurrency of data on a byte-by-byte basis, but does
not guarantee the concurrency of multiple bytes of data.
The I/O Link-II function does not exchanges data in synchronism with
a ladder program, so that the function does not guarantees the
concurrency of DI data consisting of 2 bytes or more. This means that
when a ladder program reads 2-byte DI data, for example, the higher
byte and lower byte of the data may be updated at different timings.
00
00
R0300
00
34
34
12
Example of countermeasure:
12
34
Synchronization flag 1
Data section
Synchronization flag 2
- 92 -
B-62714EN/04
OPERATION
3.Power Mate-D/F/H
CAUTION
If the size of the data section to be synchronized is
increased by combining multiple bytes of data,
synchronization may become difficult.
In such a case, divide the data section on a
variable-by-variable basis before setting
synchronization flags.
- 93 -
IV. CONNECTION
B-62714EN/04
CONNECTION
COMMUNICATION FUNCTION
CONNECTION
This chapter provides information required for I/O Link-II connection.
CAUTION
For conditions on using equipment other than the
board, contact the manufacturer of the equipment.
For network installation, care must be taken to
protect against noise sources. Provide a sufficient
space to separate noise sources such as power
lines and motors electrically from the network
cabling, and also ground each device. If the
impedance of ground is too high for sufficient
grounding, a communication error can occur. Before
actual operation after equipment installation,
conduct a communication test for confirmation.
FANUC is not liable for network trouble that arises
from equipment other than the board.
- 97 -
1.1
B-62714EN/04
HARDWARE SPECIFICATIONS
The table below provides the I/O Link-II specifications.
Item
Topology
Physical layer (cable)
Transfer rate
Connection method
Communication
method
Number of slave
stations
Station addressing
Electric
characteristics
Isolation between
cables and stations
Hardware specifications
Bus
Twisted pair cable with shielding(Note)
Transfer rate
Maximum cable length
125Kbps
1000m
250 Kbps
800m
500 Kbps
480m
1M bps
240m
Note 1) The maximum cable length is the
standard value used as field guidance.
Note 2) The transfer rates above are accurate to
an error of within 0.1%.
Two-wire/three-wire system, terminal block
Half-duplex, synchronous
31 stations max.
Master station: No number assigned
Slave station: Number from 1 to 1F(H)
Compliant with EIA RS485
Photo-coupler
Baseband
NRZI (Non Return to Zero Inverted)
Coding
0
NOTE
Recommended cable:
KPEV-S 2P 0.9 mm2 manufactured by Hitachi Cable
Ltd., or equivalent
- 98 -
B-62714EN/04
1.2
CONNECTION
CABLE CONNECTION
(1) When the master station is connected to a slave station
As shown below, TA (T1) and TB (T2) must be connected with
each other when units at terminals are connected.
Master station
Slave station
TA(T1)
TA(T1)
TB(T2)
TB(T2)
SG
SG
SHD
SHD
FG
FG
Fig. 3.5(a)
NOTE
Ground the cable shield at both ends of the cable by
using cable clamps.
- 99 -
(2)
B-62714EN/04
SG
Shield
SHD
FG
Fig. 3.5(b)
NOTE
Ground the cable shield at both ends of the cable by
using cable clamps.
- 100 -
B-62714EN/04
1.3
CONNECTION
SECURING CABLES
For connector locations, see the outline drawing of each board.
Cable
Clamp
Ground plate
Secure the cable with clamps so that if the cable is pulled, no tension
is applied to the connector at each end of the cable. The clamp serves
also for cable shield grounding.
- 101 -
1.4
NOISE PROTECTION
1.4.1
B-62714EN/04
The signal cables belong to group C. For the method of separating the
signal cables from Groups A and B, refer to the connection manual
(B-63003EN, etc.) of each CNC.
1.4.2
Ground plate
Cable
Cable clamp
Ground plate
Shield
Cable cover
- 102 -
B-62714EN/04
CONNECTION
Ground plate
12mm
20mm
55mm max
28mm
6mm
17mm
- 103 -
2.16/18/21-B, 16/18-C
CONNECTION
B-62714EN/04
16/18/21-B, 16/18-C
This chapter provides information required for connecting the I/O
Link-II board when 16/18/21-B or 16/18-C is used.
- 104 -
CONNECTION
B-62714EN/04
2.1
2.16/18/21-B, 16/18-C
SPECIFICATIONS
The specifications of the I/O Link-II board are described below.
- Series 16/18-MODEL B/C
Name
Ordering code
Board drawing number
Heat dissipation
Installation condition
- Series 21-MODEL B
Name
Ordering code
Board drawing number
Heat dissipation
Installation condition
NOTE
1 For the heat dissipation of the CNC and optional
units, refer to the connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the board
is installed.
- 105 -
2.16/18/21-B, 16/18-C
2.2
CONNECTION
B-62714EN/04
INSTALLATION
This section provides information about I/O Link-II board installation.
The I/O Link-II board can be installed in the option slot of the basic
unit.
- 106 -
B-62714EN/04
2.3
2.16/18/21-B, 16/18-C
CONNECTION
CABLE CONNECTION
(1) Terminal block for the I/O Link-II interface (TB1)
The terminal block for the I/O Link-II interface consists of a
terminal block on the cable connection side and a terminal block
on the printed circuit board side, which can be separated from
each other. See Fig. 2(a).
I/O Link-II interface board
TB1
Fig. 2(b)
- 107 -
2.16/18/21-B, 16/18-C
CONNECTION
B-62714EN/04
(2) Using the procedure below, connect the I/O Link-II cable to the
terminal block on the cable connection side separated from the
interface board. See Fig. 2(c).
Connect the paired wires of the cable to signal A and signal
B.
Make a connection to SG.
For a station where a terminating resistor is to be connected,
connect TA and TB with each other.
Terminal block on the cable
connection side
M3 screw terminal (7 terminals)
SHG SG B
FG TB TA
Signal name
Description
TA, TB
A terminating register is connected/unconnected.
TA/TB connected
Terminating resistor connected
TA/TB open
Terminating resistor unconnected
A
Data signal A
B
Data signal B
SG
Signal ground
Fig. 2(c)
- 108 -
Signal assignment
B-62714EN/04
2.16/18/21-B, 16/18-C
CONNECTION
(3) Secure the terminal block on the cable connection side to the
terminal block on the printed circuit board side of the interface
board with the mounting screws.
Terminal block on
the printed circuit
board side
Terminal block
on the cable
connection
side
I/O Link-II
cable
Fig. 2(d)
NOTE
The terminal block on the cable connection side is
delivered with the printed circuit board. Place an
order on the terminal block, if necessary, according
to the following table:
Manufacturer
Model
Fujicon
F5205A-7P-CA
A63L-0001-0619#A
- 109 -
B-62714EN/04
- 110 -
CONNECTION3.LCD-MOUNTED
B-62714EN/04
3.1
TYPE 16i/18i/21i-A/B
SPECIFICATIONS
The specifications of the I/O Link-II board are described below.
- LCD-mounted type Series 16i/18i/21i-MODEL A/B
Name
Ordering code
Board drawing
number
Power supply capacity
Heat dissipation
Installation condition
NOTE
1 For the power supply capacity and heat dissipation
of the CNC and optional units, refer to the
connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the
board is installed.
- 111 -
3.2
B-62714EN/04
INSTALLATION
This section provides information about I/O Link-II board installation
when LCD-mounted type 16i/18i/21i-MODEL A/B is used.
-
The I/O Link-II board can be installed in any option slot of the
one-slot or three-slot basic unit.
I/O Link-II
interface board
I/O Link-II
interface board
Mother board
- 112 -
B-62714EN/04
3.3
CONNECTION3.LCD-MOUNTED
TYPE 16i/18i/21i-A/B
CABLE CONNECTION
(1) Terminal block for the I/O Link-II interface (TB1)
The terminal block for the I/O Link-II interface consists of a
terminal block on the cable connection side and a terminal block
on the printed circuit board side, which can be separated from
each other. See Fig. 3(a).
Terminal block on
the printed circuit
board side
Terminal block on the
cable connection side
Fig. 3(a)
A terminal block on the cable connection side (A02B-0236K201) is not delivered with the printed circuit board. So, place
an order separately.
Mounting screw (2 pcs)
Mis-insertion
protection
Fig. 3(b)
- 113 -
B-62714EN/04
(2) Using the procedure below, connect the I/O Link-II cable to the
terminal block on the cable connection side separated from the
interface board. See Fig. 3(c).
-
Mis-insertion
protection key
SG B
A T2 T1
- 114 -
Signal assignment
B-62714EN/04
CONNECTION3.LCD-MOUNTED
TYPE 16i/18i/21i-A/B
(3) Secure the terminal block on the cable connection side to the
terminal block on the printed circuit board side of the interface
board with the mounting screws.
I/O Link-II interface
board
TB1
- 115 -
B-62714EN/04
- 116 -
CONNECTION
B-62714EN/04
4.1
SPECIFICATIONS
The specifications of the I/O Link-II board are described below.
- Stand-alone type Series 16i/18i/21i-MODEL A
Name
Ordering code
NOTE
1 For the power supply capacity and heat dissipation
of the CNC and optional units, refer to the
connection manual of the CNC.
2 When using the I/O Link-II board, observe the
installation condition (intra-cabinet environment
condition) of the CNC controller unit where the board
is installed.
- 117 -
4.2
B-62714EN/04
INSTALLATION
This section provides information about I/O Link-II board installation.
-
TBA
- 118 -
CONNECTION
B-62714EN/04
4.3
Connector
Connector pin assignment
TBA 1 2 3 4 5
Mounting
screw
Terminal No.
Signal name
T1
T2
3
4
5
A
B
SG
Signal type
A terminating resistor is connected.
(T1/T2 connected)
No terminating resistor is connected.
(T1/T2 open)
Data signal A
Data signal B
Signal ground
Cable connector:
Manufactured by Phoenix Contact
MSTB2.5/5-STF-5.08 (delivered with the product)
Applicable wire material AWG24-12
Detach the cable connector from the board by removing the mounting
screws. Connect the communication cable to the connector according
to the procedure below.
(1) Peel off the cable cover, then cut off an excess shield.
(2) Peel off the cover of each wire to match the length of the crimp
terminal(Note).
(3) Loosen the cable securing screws of the connector so that the
wires can be inserted easily.
(4) Insert the signal wires into the corresponding holes of the
terminal block of the connector.
(5) Secure the wires by tightening the cable securing screws of the
connector.
(6) Insert the connector with the cable attached into the connector on
the board side.
(7) Install the connector by tightening the mounting screws of the
connector.
NOTE
A crimp terminal can also be used.
Twist the wires from which the cover is peel off, then
install a crimp terminal.
The following crimp terminal is recommended:
- AI series manufactured by Phoenix Contact
(Special tool ZA3)
- 119 -
4.4
B-62714EN/04
Connector
Connector pin assignment
TBA 1 2 3 4 5
Terminal No.
Signal name
T1
T2
3
4
5
A
B
SG
Mounting
screw
Signal type
A terminating resistor is connected.
(T1/T2 connected)
No terminating resistor is connected.
(T1/T2 open)
Data signal A
Data signal B
Signal ground
Cable connector:
Manufactured by Hirose Electric
HR31-5.08P-5SC (plug)
HR31-SC-121 x 5 (crimp terminal) :
Applicable wire material 0.25 to 1.65 mm2
The plug is delivered with the board.
Place an order on the crimp terminal (A02B-0259-K211) separately.
NOTE
The crimp terminal is not delivered with the board.
- 120 -
Wire
B-62714EN/04
CONNECTION
(5) Insert the plug into the board, then tighten the machine screw of
the plug. The machine screw of the plug has a tip of + bit and
number 0.
This crimp terminal can connect and crimp two cables with the multidrop method.
Mold transformer
Wire
Extraction tool
Fig. 1
Extraction tool
Wire
Fig. 2
Line expansion
When a CNC is to be added to an existing line, another crimp
terminal (A02B-0259-K211) is required.
(1) Extract the crimp terminal from the plug on the CNC at the last
stage of the line.
(2) Remove the existing communication cable from the crimp
terminal.
(3) Crimp the communication cable and the additional
communication cable onto a new crimp terminal, then insert the
new crimp terminal into the plug.
- 121 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Power Mate-D/F/H
This chapter provides information required for connecting the I/O
Link-II board when Power Mate-D/F/H is used.
- 122 -
CONNECTION
B-62714EN/04
5.1
5.Power Mate-D/F/H
SPECIFICATIONS
The I/O Link-II board of Power Mate-D/F/H is built into the main unit
of Power Mate-D/F/H.
- Power Mate-D/F/H
Name
Ordering code
Board drawing number
Power supply capacity
Heat dissipation
NOTE
1 The installation condition of the I/O Link-II board is
the same as the installation condition (intra-cabinet
environment condition) of the main CNC unit.
2 A20B-2100-0040 and A20B-2100-0041 are
compatible with each other.
- 123 -
5.Power Mate-D/F/H
5.2
CONNECTION
B-62714EN/04
CONNECTION
This section provides information about I/O Link-II board connection.
Power Mate
I/O Link-II
board
Base
printed
circuit
PCR connector
manufactured by
Honda (20 pins)
Machine
operator's
panel
Relay terminal
unit
I/O Link-II
Fig. 5.2(a)
The I/O Link-II board of the Power Mate is built into the control unit
of the Power Mate. A relay terminal unit is externally required for
connection to the I/O Link-II cable. This unit is connected to the
Power Mate via a branch cable.
DI/DO connectors such as for emergency stop are provided on the
board.
- 124 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
(1) Connectors on the I/O Link-II board (viewed from the bottom of
the unit)
JD2
Connectors on the I/O Link-II board
FANUC
I/O
Link-II
JD23
CM42
CM41
Machine side
Power magnetics cabinet
interface
CM41
CM42
SW1
SW2
Switch setting
SW1
SW3
Switch setting
SW2
SW4
Switch setting
SW3
Switch setting
SW4
Base printed
circuit board
Fig. 5.2(b)
NOTE
1 The installation condition of the I/O Link-II board is
the same as the installation condition (intra-cabinet
environment condition) of the main CNC unit.
2 A20B-2100-0040 and A20B-2100-0041 are
compatible with each other.
SW1 to SW4 are not installed on the following
printed circuit boards of the I/O Link-II board:
A20B-2100-0040/02A and later
A20B-2100-0041/02A and later
3 The board for the Power Mate provides no LED
indication.
4 On the board for the Power Mate, authorization is
performed using parameters.
- 125 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
16.7
JD23
45.0
TB1
AI
BI
SH
AO
BO
12
16.7
153.0
4.5
42
Unit: mm
Fig. 5.2(c)
Fig. 5.2(d)
- 126 -
B-62714EN/04
5.Power Mate-D/F/H
CONNECTION
Fig. 5.2(e)
(b) Screwing
The relay terminal unit is screwed using the mounting
holes.
11.6
2-M4
Fig. 5.2(f)
- 127 -
163.0
5.Power Mate-D/F/H
5.3
CONNECTION
B-62714EN/04
Cable
PCR connector
manufactured by Honda
(20 pins)
I/O Link-II board
Branch cable(Note 1)
Ferrite core(Note 2)
PCR connector
manufactured by Honda
(20 pins)
Fig.5.3(a)
NOTE
1 A branch cable is to be prepared by the machine
tool builder or is to be purchased from FANUC. For
purchase from FANUC, specify the ordering code
A02B-0166-K891 (cable length: 300 mm). A branch
cable purchased from FANUC is not provided with a
ferrite core. The machine tool builder is to prepare a
ferrite core.
2 For a branch cable, a ferrite core is required to
improve noise protection. Install a ferrite core as
close as possible to the Power Mate. Select a ferrite
core that satisfies the following:
(1) The outer diameter of the branch cable (A02B0166-K891) is about 6.2 mm.
(2) A connector is provided at each end of the
branch cable. So, a split type ferrite core is
required.
Recommended ferrite core:
ZCAT2032-0930 manufactured by TDK
- 128 -
CONNECTION
B-62714EN/04
5.Power Mate-D/F/H
Cable 1
Cable 2
Fig. 5.3(b)
NOTE
Ground the cable shield to the cable clamp. The
cable need not be connected to pins (4) and (8).
- 129 -
5.Power Mate-D/F/H
CONNECTION
Name (function)
Cable 1
B-62714EN/04
Description
Data signal A
Data signal B
Signal ground
Shield
Cable 2
Data signal A
Data signal B
Signal ground
Shield
Terminating resistor connection/disconnection
- TA/TB connected
.....A terminating resistor is connected.
- TA/TB open
.....No terminating resistor is connected.
SHG (FG)
M4 screw terminals (12 terminals)
Fig. 5.3(c)
- 130 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
JD23
JD23
Ferrite core
PCR connector
manufactured by Honda
(20 pins)
Connector: PCRE20FS or PCR-E20FA
Housing: PCR-V20LA
Recommended wire:
A66L-0001-0248#10P (#28AWG x 10 pairs)
Max. length: 300 mm (to be made as short as possible)
FANUC cable specification:
A02B-0166-K891 (300 mm long, without ferrite core)
Fig. 5.3(d)
- 131 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Use
10-pair cable
(for PCR
connector)
General
purpose
- 132 -
Cable wire
FANUC specification
Structure
number
2
0.08 mm
10 pairs
A66L-0001-0284#10P
Remarks
B-62714EN/04
5.4
5.Power Mate-D/F/H
CONNECTION
Overview
Power Mate
Base printed
circuit board
I/O Link-II
board
PCR connector
manufactured by Honda
(20 pins)
Machine
operator's
panel
Relay
terminal
unit
I/O Link-II
Fig. 5.4(a)
The I/O Link-II board is provided with built-in DI/DO for responding
at high speed without passing through the I/O Link-II.
<1> Sixteen DI points and sixteen DO points can be used.
<2> All DIs are DC input signals B.
Common switching
7 points x 1 set, 8 points x 1 set, 1 point 24 V common fixed
<3> DOs are of sink type.
<4> The external dimensions of the Power Mate unit are the same as
regular types.
The 20-pin ribbon cable comes out from the bottom of the Power
Mate unit.
NOTE
1 DOs on this board are of sink type, so this board is
not CE mark-compliant. When this board is used in
CE mark-compliant mode, the DOs of this board
cannot be used.
If DOs are needed, use I/O that matches the CE
mark-compliant FANUC I/O Link.
2 The CE mark-compliant label is not attached onto
the Power Mate in which this board is incorporated.
- 133 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Mis-insertion
protection key
Pin mark
Top view
A
B
10
- 134 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Signal specifications
- Input signal specifications (DC input signal B)
DC input signals B are high-speed signals that are sent to the Power
Mate from the machine.
(1) The contacts on the machine side must satisfy the following:
Contact capacity: 30 VDC, 16 mA min.
Leakage current between open contacts:
1 mA max. (voltage 26.4 V)
Voltage drop between closed contacts:
2 V max. (current 8.5 mA, cable voltage drop included)
NOTE
DC input signals B can also be used with the
following input specifications:
Voltage drop between closed contacts:
3.5 V max.
(current 8.5 mA, cable voltage drop included)
Receiver delay time: 4 ms max.
(2) The receiver circuit for these signals is as follows:
Machine
DC input signal
Filter and level
conversion
Receiver circuit
Fig. 5.4(c)
DC input signal
Receiver circuit
ON
Logic 1
OFF
Logic 0
Fig. 5.4(d)
- 135 -
2 ms max.
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Receiver output
Receiver circuit
Fig. 5.4(e)
NOTE
The safety standard requires the use of the sink
type.
- 136 -
B-62714EN/04
5.Power Mate-D/F/H
CONNECTION
Relay
Regulated power
supply
Lamp
Control unit
Signal
Protection resistor
Regulated power
supply
Fig. 5.4(f)
NOTE
Connect 0V on the machine power supply to 0V on
the control unit (CM41-A10, B10, CM42-A10, B10).
Do not make a ground connection on the machine
side.
(3) When an inductive load such as a machine-side relay is
connected, be sure to attach a spark killer. Ensure that a spark
killer is inserted as close as possible (within 20 cm) to the load.
When a capacitive load is connected to the machine side,
current-limiting resistors must be inserted in series, and the
machine must be used within the rated current and voltage
including momentary current and voltage.
(4) When lamps are lit directly by transistor output, rush current
may flow and damage the transistor. For this reason, provide a
protection circuit as shown above, and use the machine within
the rated current and voltage including momentary current and
voltage.
- 137 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Signal list
- DI signals
PMC ADDRESS
X1000
X1001
#7
#6
#5
#4
#3
#2
#1
#0
DI07
DI06
DI05
DI04
DI03
DI02
DI01
DI00
41-B05
41-A5
41-B04
41A04
41-B03
41-A03
41-B02
41-A02
#7
#6
#5
#4
#3
#2
#1
#0
DI17
DI16
DI15
DI14
DI13
DI12
DI11
DI10
42-B05
42-A5
42-B04
42A04
42-B03
42-A03
42-B02
42-A02
: DC input signal B
: Common-switchable DC input signal B
NOTE
The above signals are used as fixed-address input
signals such as an emergency stop input signal.
Their addresses vary from one Power Mate model to
another. So, refer to the relevant connection
manual.
- DO signals
Y1000
Y1001
#7
#6
#5
#4
#3
#2
#1
#0
DO07
DO06
DO05
DO04
DO03
DO02
DO01
DO00
41-B09
41-A09
41-B08
41-B07
41-A07
41-B06
41-A06
41A08
#7
#6
#5
#4
#3
#2
#1
#0
DO17
DO16
DO15
DO14
DO13
DO12
DO11
DO10
42-B09
42-A09
42-B08
42-B07
42-A07
42-B06
42-A06
- 138 -
42A08
B-62714EN/04
CONNECTION
5.Power Mate-D/F/H
Machine interface
I/O Link-II board
Male
Male
Female
Female
- 139 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
DI connection details
Example of connection
Pin No.
Bit No.
Address No.
Filter and level conversion circuit
Emergency stop
Fig. 5.4(h)
- 140 -
CONNECTION
B-62714EN/04
5.Power Mate-D/F/H
Example of connection
Pin No.
Bit No.
Address No.
Filter and level conversion circuit
Fig. 5.4(i)
- 141 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
DO connection details
Bit No.
Address No.
Pin No.
Example of connection
Sink-type driver
Regulated
power supply
0V
+24V
Fig. 5.4(j)
- 142 -
5.Power Mate-D/F/H
CONNECTION
B-62714EN/04
Bit No.
Address No.
Pin No.
Example of connection
Sink-type driver
Regulated
power supply
0V
+24V
Fig. 5.4(k)
- 143 -
CONNECTION
B-62714EN/04
- 144 -
6.1
CONNECTION
B-62714EN/04
SPECIFICATIONS
With the Power Mate i, the I/O Link-II slave board and I/O Link-II
slave board B are used. These two types of slave boards differ in the
interface connector.
The specifications of the I/O Link-II slave board are as follows:
Name
Ordering code
Board drawing number
Interface connector
Power supply capacity
Heat dissipation
NOTE
The installation condition of the two types of slave
boards above is the same as the installation
condition (intra-cabinet environment condition) of
the main CNC unit.
Interface connector
Power Mate i
Interface connector
I/O Link-II
TBA
The interface connector for the I/O Link-II board of the Power Mate i
is a 5-pin connector, and two I/O Link-II cable wires are installed.
Terminating resistors are built into the I/O Link-II board. So, connect
T1 with T2 by using a wire.
- 145 -
CONNECTION
B-62714EN/04
NOTE
1 This interface is based on the three-wire system,
with two FGs omitted from the 7-pin terminal block.
Perform cable clamping and shielding with clamp
fixtures.
2 When the I/O Link-II slave board is used, the
interface connector must be detached (with the
communication cable connected) before the base
printed circuit board can be installed or removed.
When I/O Link-II slave board B is used, the base
printed circuit board can be installed or removed
without detaching the interface connector if the
communication cable is not disturbing.
3 On the communication cable, attach a ferrite core as
close as possible to the connector TBA (to improve
noise protection).
- 146 -
B-62714EN/04
CONNECTION
NOTE
1 If I/O Link-II slave board B and I/O Link-II board B of
the CNC are placed on the same line, the global I/O
transfer function does not operate normally on the
I/O Link-II board of the Power Mate i. (The DI/DO
data transfer function can operate normally.)
2 If I/O Link-II slave board B and I/O Link-II board
B1/B2 of the CNC are on the same line, the global
I/O transfer function does not operate normally on
the I/O Link-II board of the Power Mate-D/F/H. (The
DI/DO data transfer function can operate normally.)
- 147 -
6.2
CONNECTION
B-62714EN/04
INSTALLATION
The I/O Link-II board can be installed in any option slot of the basic
unit.
TBA
- 148 -
CONNECTION
B-62714EN/04
6.3
Connector
Connector pin assignment
TBA 1 2 3 4 5
Mounting
screw
Terminal No.
Signal name
T1
T2
3
4
5
A
B
SG
Signal type
A terminating resistor is connected.
(T1/T2 connected)
No terminating resistor is connected.
(T1/T2 open)
Data signal A
Data signal B
Signal ground
Cable connector:
Manufactured by phoenix Contact
MSTB2.5/5-STF-5.08 (delivered with the product)
Applicable wire material AWG24-12
Detach the cable connector from the board by removing the mounting
screws. Connect the communication cable to the connector according
to the procedure below.
(1) Peel off the cable cover, then cut off an excess shield.
(2) Peel off the cover of each wire to match the length of the crimp
terminal(Note).
(3) Loosen the cable securing screws of the connector so that the
wires can be inserted easily.
(4) Insert the signal wires into the corresponding holes of the
terminal block of the connector.
(5) Secure the wires by tightening the cable securing screws of the
connector.
(6) Insert the connector with the cable attached into the connector on
the board side.
(7) Install the connector by tightening the mounting screws of the
connector.
NOTE
A crimp terminal can also be used.
Twist the wires from which the cover is peel off, then
install a crimp terminal.
The following crimp terminal is recommended:
- AI series manufactured by Phoenix Contact
(Special tool ZA3)
- 149 -
6.4
CONNECTION
B-62714EN/04
Connector
Connector pin assignment
TBA 1 2 3 4 5
Terminal No.
Signal name
T1
T2
3
4
5
A
B
SG
Mounting
screw
Signal type
A terminating resistor is connected.
(T1/T2 connected)
No terminating resistor is connected.
(T1/T2 open)
Data signal A
Data signal B
Signal ground
Cable connector:
Manufactured by Hirose Electric
HR31-5.08P-5SC (plug)
HR31-SC-121 x 5 (crimp terminal)
Applicable wire material 0.25 to 1.65 mm2
The plug is delivered with the board.
Place an order on the crimp terminal (A02B-0259-K211) separately.
NOTE
The crimp terminal is not delivered with the board.
- 150 -
Wire
B-62714EN/04
CONNECTION
(5) Insert the plug into the board, then tighten the machine screw of
the plug. The machine screw of the plug has a tip of + bit and
number 0.
This crimp terminal can connect and crimp two cables with the multidrop method.
Mold transformer
Wire
Extraction tool
Fig. 1
Extraction tool
Wire
Fig. 2
Line expansion
When a CNC is to be added to an existing line, another crimp
terminal (A02B-0259-K211) is required.
(1) Extract the crimp terminal from the plug on the CNC at the last
stage of the line.
(2) Remove the existing communication cable from the crimp
terminal.
(3) Crimp the communication cable and the additional
communication cable onto a new crimp terminal, then insert the
new crimp terminal into the plug.
- 151 -
V. MAINTENANCE
B-62714EN/04
MAINTENANCE
1.16/18/21-B, 16/18-C
16/18/21-B, 16/18-C
This chapter provides hardware information required for maintaining
the I/O Link-II board used with Series 16/18-B/C and 21-B.
- 155 -
1.16/18/21-B, 16/18-C
1.1
MAINTENANCE
B-62714EN/04
COMPONENT LAYOUT
Print characters
such as connector
names
I/O
LINK-II
DC-DC
LEDM1
SW1-1
SW2-1
SW3-1
SW4-1
ROM
TB1
SH1
JD5A
CPU
SCA
module module
JD1B1
JD1A1
Name
I/O Link-II board
CPU module
SCA module
- 156 -
Remarks
1.2
1.16/18/21-B, 16/18-C
MAINTENANCE
B-62714EN/04
9 8
11 10
LED indication
1234
STATUS
BAAA
STATUS
BCAA
Board state
The I/O Link-II board is operating
normally.
DI/DO data transfer is being performed
normally.
LED indication 1 2 3
ALARM
BAA
No.
LED indication
Board state
A RAM parity error occurred.
LEDM1 (green)
1
2
3
4
5
6
12
BB
BB
AA
BB
AA
CA
AB
AA
BB
AA
BA
AA
BA
CD
- 157 -
Board state
State immediately after power-on
The communication board is being
initialized.
The communication board software is
running.
A RAM parity error occurred.
An F-bus error occurred.
An F-bus system emergency occurred.
A communication error (such as an FCS
error, command error, frame length error,
and response timeout) occurred. This
indication is provided if a communication
error occurs even once.
1.16/18/21-B, 16/18-C
1.3
MAINTENANCE
B-62714EN/04
SETTING
Baud rate
1Mbps
CAUTION
The baud rate is to be fixed at 1 Mbps. Do not
change the setting.
- 158 -
B-62714EN/04
MAINTENANCE
- 159 -
COMPONENT LAYOUT
SH1
Communi
cation
LSI
DC-DC
CPU
ROM
2.1
B-62714EN/04
LED 6 5 4 3 2 1 SW1
Name
I/O Link-II board
- 160 -
TB1
SH3
Remarks
MAINTENANCE
B-62714EN/04
2.2
B : Turned on
C : Blinking D : Irrelevant
LED 6 5 4 3 2 1
LED indication
1234
BBBB
BBAA
CDAA
AAAB
5
6
AABB
AABA
CDBA
No.
LED indication
5
B
Board state
State immediately after power-on
The communication board is being
initialized.
DI/DO data transfer is being performed
normally.
The communication board software is
running.
An F-bus error occurred.
An F-bus system emergency occurred.
A communication error (such as an FCS
error, command error, frame length error,
and response timeout) occurred. This
indication is provided if a communication
error occurs even once.
Board state
The I/O Link-II board is operating
normally.
LED indication
- 161 -
6
B
Board state
A RAM parity error occurred.
2.3
B-62714EN/04
SETTING
Baud rate
1Mbps
CAUTION
The baud rate is to be fixed at 1 Mbps. Do not
change the setting.
- 162 -
B-62714EN/04
MAINTENANCE
- 163 -
3.1
COMPONENT LAYOUT
3.1.1
Board B1
Custom
LSI
B-62714EN/04
Custom
LSI
MPU
SH1
TBA
Name
I/O Link-II board
- 164 -
Remarks
MAINTENANCE
B-62714EN/04
3.1.2
Board B2
Custom
LSI
Custom
LSI
MPU
SH1
TBA
Name
I/O Link-II board
- 165 -
Remarks
3.2
B-62714EN/04
B : Turned on
C : Blinking D : Irrelevant
TBA
1(RUN)(GREEN)
2(COM)(GREEN)
3(SO )(GREEN)
4(SLV)(GREEN)
A(TER)(RED)
B(PRT)(RED)
NOTE
The face plate is indicated using dotted lines.
LED indication
1(RUN)
B
2(COM)
3
4
3(SO)
4(SLV)
B
B
Board state
Turned on when the board starts normally.
Turned on when communication starts.
Master station: Turned on when a response is
made to an initialization service request.
Slave station: Turned on when a response is
made to an initialization service request.
Turned on each time transmission is performed.
Turned on for a slave station.
LED indication
A(TER)
B(PRT)
- 166 -
Board state
A communication error was detected in data
reception.
A parity error occurred in main memory.
MAINTENANCE
B-62714EN/04
3.3
SETTING
- 167 -
4.Power Mate-D/F/H
MAINTENANCE
B-62714EN/04
Power Mate-D/F/H
This chapter provides hardware information required for maintaining
the I/O Link-II board used with Power Mate-D/F/H.
- 168 -
B-62714EN/04
4.1
4.Power Mate-D/F/H
MAINTENANCE
COMPONENT LAYOUT
Connector CN4
ROM
ST1
Rotary switch
JD23
Upper
Lower
Name
A20B-2100-0040
A20B-2100-0041
- 169 -
CM42
CM41
Remarks
A20B-2100-0040 and
A20B-2100-0041 are
compatible with each other.
4.Power Mate-D/F/H
4.2
MAINTENANCE
B-62714EN/04
SETTING
NOTE
1 SW1 to SW4 are not installed on the following
printed circuit boards of the I/O Link-II board:
A20B-2100-0040/02A and later
A20B-2100-0041/02A and later
2 The board for the Power Mate provides no LED
indication.
3 On the board for the Power Mate, authorization is
performed using parameters.
- 170 -
B-62714EN/04
MAINTENANCE
NOTE
1 The connector terminal block TBA can be attached
and detached with the I/O Link-II cable connected.
When the connector terminal block TBA is
reconnected, tighten the screws of the terminal
block again.
2 Before the board can be removed from the basic
unit, the connector terminal block TBA must be
detached.
3 For the method of attaching and detaching the
connector terminal block, see Chapter 6 of the part
for connection.
- 171 -
MAINTENANCE
5.1
5.1.1
Component Layout
B-62714EN/04
Custom
LSI
Custom
LSI
ROM
DC-DC
MPU
TBA
Name
I/O Link-II slave board
- 172 -
5.1.2
MAINTENANCE
B-62714EN/04
B : Turned on
C : Blinking D : Irrelevant
TBA
LED 2 (GREEN)
LED A (RED)
In the figure above, the face plate is indicated using dotted lines.
Name
Color
LED A
Red
LED 2
Green
Meaning
A RAM parity error
occurred on the I/O
Link-II slave board.
This LED is turned on
when communication is
performed normally
using the I/O Link-II
slave board. This LED
is off before
communication starts or
when a communication
error occurs.
- 173 -
Action
If this LED is turned on, the
error may be recovered by
turning the power off than back
on. However, replace the PCB.
If this LED is not turned on,
take the following actions as
required:
1) Check the I/O Link-II cable.
2) Check the connector
terminal block TBA.
3) Check the state of the I/O
Link-II master unit.
4) Replace the PCB.
MAINTENANCE
5.2
5.2.1
Component Layout
Custom
LSI
B-62714EN/04
Custom
LSI
MPU
SH1
TBA
Name
I/O Link-II slave board B
- 174 -
5.2.2
MAINTENANCE
B-62714EN/04
B : Turned on
C : Blinking D : Irrelevant
TBA
1(RUN)(GREEN)
2(COM)(GREEN)
3(SO )(GREEN)
4(SLV)(GREEN)
A(TER)(RED)
B(PRT)(RED)
In the figure above, the face plate is indicated using dotted lines.
LED indication
1(RUN)
B
2(COM)
3(SO)
4(SLV)
Board state
Turned on when the board starts normally.
Turned on when communication starts.
The board is used for a slave station. So, this LED
is turned on when a response is made to an
initialization service request.
Turned on each time transmission is performed.
Turned on (to indicate that the station is a slave
station).
LED indication
A(TER)
B(PRT)
- 175 -
Board state
A communication
error was detected
in data reception.
A parity error
occurred in the
memory on the
slave board.
Action
1) Check the I/O Link-II cable.
2) Check the connector
terminal block TBA.
3) Check the state of the I/O
Link-II master unit.
4) Replace the slave board.
The error may be recovered
by turning the power off than
back on. However, replace
the slave board.
5.2.3
MAINTENANCE
B-62714EN/04
Setting
- 176 -
Index
B-62714EN/04
Index
56
65
BAUD-RATE............................................... 47, 62
is set ............................................................... 87
150
Mate-D/F/H.................................................. 147
DO ADDR .......................................................... 47
DO SIZ ............................................................... 47
DO SIZE ............................................................ 62
DO data ............................................................. 17
GLOSSARY ....................................................... 16
DI ADDR ........................................................... 47
DI SIZ ................................................................ 47
DI SIZE ............................................................. 63
Initial state........................................................ 16
DI data............................................................... 17
...................................................................... 135
i-1
Index
B-62714EN/04
MAXT ................................................................ 48
STATION NO.................................................... 62
....................................................................... 16
stypeM ............................................................... 18
stypeS ................................................................ 18
TYPE.................................................................. 48
................................................................. 66, 88
i-2
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March 2001