AccelacotaBrochure2006 PDF
AccelacotaBrochure2006 PDF
AccelacotaBrochure2006 PDF
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automation technologies
p ha r m a / co s m e t i cs
fo o d
da i ry
www.manesty.com
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accelacota
accelacota 150
accelacota 350
accelacota 750
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p ro d u c t s
p ro d u c t s
With several thousand installations worldwide, the accelacota pioneered the way tablets could
be coated. Using sided vented pan technology, coating times were slashed and quality became
reproducible. Today using the latest in spray gun design, mixing baffles and control systems, the
reproducible quality
cost effective
effective drying
02
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options
co nt ro l
proven
technology
t e c h n i c a l data
t e c h n o lo g y
m ac h i n e
p ro d u c t s
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m ac h i n e
The accelacota is used as a model against which all other manufacturers units are compared.*
The accelacota range of coating equipment is the pharmaceutical industry's tablet coating
standard, benefiting from a proven global installed base of accelacota 150 and accelacota 350
and now joined by the new accelacota 750.
technology.
effective drying
1
manesty
competitors products
Perforated Pan
Drying efficiency
High
Intermediate
Low
Turbulence
Low
High
Intermediate
as airflow is low
airflow
air flow
Processing conditions
Process efficiency
Extremely high
(>98%)
Solid Pan
Short
Intermediate
Long
accelacota 150
accelacota 350
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05
co nt ro l
t e c h n o lo g y
m ac h i n e
p ro d u c t s
options
key benefits
Low capital investment
Reduced cost of ownership
Unique mixing baffle designs
t e c h n i c a l data
accelacota 750
spray guns
accelacota 750
accelacota 350
5 to 6
accelacota 150
3 to 4
800
750
700
650
600
550
500
450
400
350
300
250
200
150
100
size (litres)
nominal batch
50
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t e c h n o lo g y
established technology
why you should choose the manesty
accelacota with m-tec tm
t e c h n o lo g y
versatile
Offering the ability to cover a wide range
of batch sizes, process complexities and a
full range of optional equipment, meeting
all of your coating needs.
proven
1
spray guns
manesty
Our unrivalled process knowledge, equipment quality and after market support
ensures our customers are choosing the
number one supplier of coating equipment packages in the world.
accelacota 150
and accelacota 350
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t e c h n o lo g y
m ac h i n e
p ro d u c t s
07
t e c h n o lo g y
mixing efficiency
co nt ro l
tubular baffle
plougshare baffle
stealth baffle
attribute in the coating process. Effective mixing will give the benefits of low
product losses, low coating weight variability, eliminate product damage
and therefore increase productivity.
ploughshare
stealth
tubluar
mixing
efficiency
High
Applications
Friable products
Products with
Products with
friability <1%
achieved.
difficult flow
Sugar coating
characteristics
High
Highest
mixing times
Baffle designs have shown mixing times of
40 to 50 minutes. These times have been
determined using a Colourimeter to measure the colour build up on tablets during a
coating process.
colour
uniformity
key benefits
Baffle designs to cover all product forms
Increased productivity, reduced product variability
Reduction in material costs
Controlled product movement
55
50
45
40
35
30
25
20
15
10
5
0
1 mix
0
10
15
20
25
30
35
40
45
Tubular
50
55
60
65
Ploughshare
t e c h n i c a l data
unique designs
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t e c h n o lo g y
t e c h n o lo g y
Computational Fluid Dynamics (cfd) simulation software has been utilised to gain an
understanding of the complex nature of the atomization process and has allowed engineers
to optimise the airflow characteristics of the microclimate, which occurs in the vicinity
of the spray gun nozzle and the form of internal liquid and air flow passageways.
droplet measurement
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t e c h n o lo g y
By employing state of the art fluid flow simulation software and reviewing customer
p ro d u c t s
09
requirements, manesty has developed the Optimum Coating spray gun, the Opti Coat.
The Opti Coat spray gun includes considerable enhancements over existing spray gun
m ac h i n e
technologies and ensures manesty maintains its strong position as a world leader
cfd images
3
Droplet simulation
options
co nt ro l
t e c h n o lo g y
t e c h n i c a l data
key benefits
Anti-bearding system with superior spray pattern
Enhanced droplet performance
Tool free, gmp compliant design
Low profile shape with integral connections
for reduced airflow turbulence
Retro-fit capability to upgrade existing coating equipment
Recirculation option
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co nt ro l
co nt ro l
manesty coater systems are equipped with the latest m-tec control system technology. This provides
complete control of the coating process including air handling and solution delivery, as well as subsequent clean in place requirements. The control system is common across the entire range of coating
machines available from manesty, including the laboratory xl lab, the premier and of course the
accelacota. m-tec systems are tailored, specific to customers requirements by building from a library
of generic modules. These packages can be upgraded later as user needs change or develop.
automation manager
process requirements.
dards.
duction.
reporting tools
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m ac h i n e
p ro d u c t s
11
co nt ro l
t e c h n o lo g y
Process Alarming
3 automated operation
options
record generation.
to customer requirements
key benefits
Common, scaleable, platform for r&d, Pilot Plant and Production
Standard Operation, Reporting and Automation
Improved Maintenance and Process support
Modular software to enable easy upgrade path
Enables regulatory compliance
In house software design ensures continuous support
t e c h n i c a l data
2 manual operation
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12 o p t i o n s
flexible coating
capability from manesty
opti0ns
As you would expect from a worldwide supplier of coating systems, a range of optional equipment
and services are available to suit budget, process, regulatory and climatic requirements. As a
major innovator in side vented pan technology for over 30 years, use our proven design and
process support personnel to optimise the design and implementation of your coating requirements.
key
design expertise
cient possible.
turnkey installation
available space.
Supervisor Station
Operator Interface
Coater
Spray System
Solution Vessel
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13
m ac h i n e
p ro d u c t s
7
6
t e c h n o lo g y
dard.
time.
t e c h n i c a l data
options
co nt ro l
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14 t e c h n i c a l data
t e c h n i c a l data
specifications
accelacota 150
2196
1200
1962
2327
2062
1665
1309
1474
accelacota 350
1275
2581
2621
2295
2398
2050
1631
1795
t e c h n o lo g y
3100
2414
2595
co nt ro l
2050
options
m ac h i n e
accelacota 750
t e c h n i c a l data
2700
p ro d u c t s
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2295
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2398
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15
1900
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aerofill
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fabrima mquinas
automticas ltda.
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France
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[email protected]
www.gasti.de
hassia-redatron gmbh
Schorbachstrae 11
35510 Butzbach . Germany
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[email protected]
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verpackungsmaschinen gmbh
Heegweg 19
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p +49 6041 81 0
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[email protected]
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hassia-redatron
packaging machinery pvt. ltd.
768/3 Sanaswadi
Taluka Shirur
District Pune 412207 . India
p +91 2137 2532 10
f +91 2137 2532 06
[email protected]
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httlin gmbh
Daimlerstrae 7
79585 Steinen . Germany
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manesty | Kitling Road . Knowsley . Merseyside . England . United Kingdom . L34 9JS
t +44 151 547 8000 . f +44 151 547 8001 . www.manesty.com
MONTFORT
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frdertechnik gmbh
Industriestrae 11-13
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Feizhou Cross Region Plaza
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