motive offshore

MARINE EQUIPMENT SPECIALISTS

OPERATION & MAINTENANCE MANUAL

150kW Zone II Electric Hydraulic

Power Unit (HPU)
ID: 2059
Revision Generated by: Date:
A

A.ROTHNIE

Checked by: Date:

Approved
by:
04/03/2014 V.CHAPMAN 04/03/2014 D.ACTON

Date:
04/03/2014

Manual

Operation & Maintenance Manual

PREFACE

Motive Offshore was developed in order to provide the market with high quality marine equipment and
associated services. The directors of the company have many years operational experience in hire and
manufacturing specialised marine equipment such as, winches, HPUs, compressors and generators.
The companys first priority is to its staff. We believe with the appropriate level of staff experience, training and
management, the company can offer a superior service. We aim to offer the highest level of equipment reliability
and customer service available in the market.
This manual contains the safety and technical information which is necessary for the installation, commissioning,
operation and maintenance of the equipment. This document is revised periodically. Enquiries concerning
clarification or interpretation of this manual should be directed to Motive Offshore.

IMPORTANT:
This manual forms part of the product and as such should be kept for the duration of the products life span. Any
amendments made during this time should be incorporated into this manual and should also be passed onto any
new owner and / or end user.
This manual provides important information with regards to the safe installation, operation and maintenance of
this product.

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TERMS & DEFINITIONS:

1.
2.
3.
4.
5.
6.
7.

Factory Acceptance Testing FAT

Personal Protective Equipment PPE
Scheduled Maintenance maintenance at a prescribed regular time
Preventative Maintenance maintenance required on a piece of equipment to keep it in good working
order
Corrective Maintenance required when a piece of equipment or component has failed or is worn out,
to bring it back to working order
WARNING
CAUTIONARY NOTE

ii

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HEALTH & SAFETY INFORMATION

HAZARDS

This equipment requires the use of chemicals, and or lubricants which may become hazardous to health
unless appropriate precautions are taken.
This equipment contains features that require the use of fluids under high pressure which may pose a
hazard unless suitable precautions are taken.
This equipment contains moving parts which have been protected by the provision of guarding. All
provided guards must be utilised when the equipment is operational.

This manual provides important information and guidance on the control of hazards listed above and should be
read in its entirety prior to attempting to operate the equipment.
PRECAUTIONS

This equipment may have been drained of fluids for transportation purposes.
Quantities and types of lubricants required are clearly marked on the equipment and further detailed in
this document.
Hydraulic pipework has been labelled for ease of reference and connection.
The manufacturer recommends that only suitably trained and authorised personnel operate and
maintain this product.
Prior to each operation the unit should be checked for signs of wear, general deterioration and / or
damage. Details of suggested routine checks are contained in this document.
The unit should only be used to operate within the specified working limits.
Never permit personnel under any raised load.
Personal Protective Equipment should be worn to suit the activity.
Always keep hands, loose clothing etc. away from moving parts and pinch points.

After use, or when not in operation, the unit should be secured from unauthorised and unwarranted use.

iii

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Operation & Maintenance Manual

CONTENTS

1.0

Page

Preface

Terms & Definitions

ii

Health & Safety Information

iii

General Product Information

1.1

Unpacking

2.0

Services

3.0

Installation & Set Up

3.1
4.0

5.0

Commissioning

Operating Information

4
5

4.1

General Operating Information

4.2

Pre-use Checks

4.3

Operating Instructions

4.4

Treatment of Malfunctions

Maintenance Instructions

5.1

Scheduled Maintenance

5.2

Recommended Oils & Lubricants

5.3

Preventative Maintenance

5.4

Corrective Maintenance

5.5

User Maintenance

5.6

Maintenance Schedule

6.0

Extensive Maintenance / Inspection Schedule

10

7.0

Spare Parts

11

7.1

Parts List

11

7.2

Recommended Spare Parts

11

8.0

Modifications

11

9.0

Disposal

11

10.0 Technical Data

12

10.1

Equipment Specification

12

10.2

GA Drawings and Schematics

14

10.3

Table of Values

22

Appendices:
1. Motor
2. Pump
3. Cooler
4. Bell housing & Coupling
5. Level switch

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Operation & Maintenance Manual

GENERAL PRODUCT INFORMATION

The Zone II electric hydraulic power unit (HPU) has

been designed and built to operate within a
specified working environment for driving hydraulic
marine equipment such as winches, a-frames,
cranes and should provide many years of trouble
free service providing that the instructions set out
in the manual are adhered to.
The equipment has been built with due
consideration to the often harsh environments
encountered in marine and similar applications,
suitable protective measure have been incorporated
as Motive standard.
The unit is fitted with a hydraulic pressure
compensated piston pump, which is driven by a
fixed speed electric motor. The reservoir, electric
motor, starter, hydraulic pipework, valves and filters
are all housed within a certified crash frame.

The zoning and operational location of this

equipment has also meant that additional safety
features have been incorporated into the design, all
of which are fully certified to the relevant standards
mentioned in section 11 of this manual.
Additional safety measures;

Explosion proof electric motor

Explosion proof Starter

Shut down / alarms

Increased level of earth bosses

Low oil monitoring probe fitted to the

hydraulic reservoir & connected to the
starter alarm system
All Motive Offshore HPUs are designed and built to
perform within specific parameters details of the
specific performance characteristics can be found in
the technical data section of this manual.

The below figures depict the main components and elements of the Electric HPU to enable equipment
familiarisation. All components are housed within a certified crash frame.

l
c

d
i
j
g
f
e

Figure 2
a.
b.
c.
d.
e.
f.
g.

Lift points
Earth point
Starter panel
Terminal box
Drain boss
Forklift pockets
Sacrificial base plates

Figure 1

Page 2 of 21

h.
i.
j.
k.
l.

Hydraulic reservoir
Electric motor
Pump
Oil cooler
Level gauges

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Operation & Maintenance Manual

Hydraulic Connection Points

Star Delta Starter (Exde enclosure)

q
r
Figure 3

*.
*.
*.
*.
*.

Return 1
Pressure 1
Drain 1 1
Drain 2 3/8
Load sense 3/8

1.1

Figure 4

n.
o.
p.
q.
r.
3.0

Unpacking

On receipt the HPU package should be checked

against the delivery manifest ensuring that all items
listed are in fact present and there are no obvious
indications of transportation damage.

NOTE:

INSTALLATION & SET UP

The following information is provided to assist the

user in the installation of the HPU. The use of
general hand tools may be required. Mechanical
aids may also be required to facilitate positioning.
Due consideration should be given during
equipment
positioning
to
the
ergonomic
requirements for;

If there are any anomalies consult the manufacturer

at the earliest opportunity.

All protective and preservative packaging should be

removed and safely disposed of in a controlled
manner in accordance with local regulations.
2.0

SERVICES

Depending on the model supplied the following

services may be required; clean water for cooling
purposes and an electrical supply. Details of the
specific service requirements are given in the
technical data section of this manual.

stop
start
reset
emergency stop
Isolator switch

servicing, operations, maintenance and or

repair
protection against weather, airborne
sprays, heavy contaminations and radiated
heat
providing free ventilation of cooling
purposes for the electric motor and the oil
cooler
minimising pipe runs

It is essential that the HPU is mounted on a firm

level foundation as to avoid vibrations.

CAUTIONARY NOTE:
Never place the HPU against a wall or
similar obstruction as air circulation will be
limited.

WARNING:
Hydraulic component failure may give rise to fluid
loss e.g. hydraulic fluid, lubricating oils and coolants
this may in turn present a slip hazard to personnel
and may also pose an environmental hazard. Due
consideration should be given to the positioning of
the HPU and associated services to minimise the
risks.

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It is essential to ensure when mounting the HPU

that the foundation or supporting structure is
compatible with the fastening arrangements. The
figure below depicts the mounting holes.

New hydraulic fluid is not clean and should be

filtered prior to use. Prior to shipping the unit was
flushed to the appropriate NAS Class cleanliness
level and certification provided within the
equipment certification package.
Fluid types,
quantities and lubrication points are as depicted on
the lubrication plan at section 11 and in table 3 of
this manual.
Electric:
Suitable for 400V @ 50Hz.
supply.

Figure 5

Sacrificial base plates are also provided to mount

the HPU onto the foundation or supporting
structure.
The HPU framework should be electrically
grounded.
Earth bosses and wire clamp are
provided on the framework for this purpose.

Connect to suitable

Water:
Fresh or sea water 4-6 bar. 60-120L/min
The hydraulic oil cooler is to be connected as below
figure and connected using the crowfoot fittings
provided.

Until such times the unit is ready for operation it

should be protected from detrimental environmental
effects such as;

3.1

Water ingress into critical parts

Contamination of oil
Moisture ingress into electrical components

Figure 6

Depending on the area and conditions of operation

the water pipes and cooler may also require to be
insulated to prevent condensing water and freezing.

Commissioning

All service connections should be made as per the

hydraulic schematic and electrical circuit at section
11 of this manual.

CAUTIONARY NOTE:
It is good practice for the oil pressure in
the cooler to be higher than the water
pressure, so that should a leak occur, the
oil will not be contaminated with water.

For ease of reference the umbilical / termination

points are colour coded as below:
Pressure
Tank
Drain 1
Drain 2
Load Sense
Pressure Control
Boost pressure

Red
Blue
Green
Green
Yellow
Brown
Not specified

Before the HPU is placed into service the following

post installation checks should be performed;

a)
b)

Hydraulic:
All connections should be fully cleaned prior to
connection. Ensure all hydraulic hoses are correctly
secured. Long hydraulic hoses are susceptible to
vibration and shock loadings. Leakage may be
caused by loosening or hardening of joints.
Therefore the lines should be adequately supported
at intervals with clamps or brackets.

c)
d)
e)
f)
g)

Service connections are secure and correct

to drawing requirements
Check that all valves on the suction,
pressure and inlet side of the pump, as
well as any valves on the drain line are
open
Check filter indicators
Fluid levels in hydraulic reservoir are at the
required levels
Pump has correct direction of rotation
Check for leaks
Check that cooling water is connected and
turned on if a water-oil cooler is used

CAUTIONARY NOTE:
All coupling protections must be kept on
until final assembly.

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4.0

OPERATING INFORMATION

4.1

General Operating Information

Local regulations may require documented risk assessment or Job Safety Analysis to be carried out prior to the
use of this equipment.
With regards to PPE the manufacturer recommends that as a minimum coverall, protective footwear and gloves
but reference should be made to locally conducted risk assessment for any additional requirements.
It is vital that communication with all personnel involved in operational activities is maintained at all times.

4.2

Pre-operational Checks

4.3

Operating Instructions

Prior to each use it is essential that the following

pre-operational checks are carried out;

a)
b)

c)
d)
e)
f)
g)

Service connections are secure and correct

to drawing requirements
Check that all valves on the suction,
pressure and inlet side of the pump, as
well as any valves on the drain line are
open
Check filter indicators
Fluid levels in hydraulic reservoir are at the
required levels
Pump has correct direction of rotation
Check for leaks
Check that cooling water is connected and
turned on if a water-oil cooler is used

Carry out preoperational checks

Turn Isolator switch to

the ON position

Press Start button on

the starter box

Check direction of
rotation

Run hydraulic pump

for 3 minutes.

Check water cooling

system

Continue operations

Figure 7
The emergency stop may be activated at any point
in time ceasing all operations.

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4.4

Operation & Maintenance Manual

Troubleshooting

This section aims to provide the user with guidance for the detection, correction and reporting of any
malfunction with the equipment.
The table below details the symptoms, probable causes and corrective actions.
SYMPTOM

CAUSE

HPU does not start

Main

CORRECTIVE ACTION

voltage to

electric

motor

Look for the cause in the circuit

lacking
Too low oil level

Look for the cause in the circuit,

Too high temperature

examine the control system to see

if it has tripped

Excessive noise in pump

Cavitation in pump

Clean oil reservoir breather

Replace defective filters

Air in fluid medium

Check for leakage in inlet pipe to

pump joint
Worn or damaged pump shaft
seal
Bleed air from system
Oil level in reservoir too low
Contaminated oil

Coupling noise
Worn out pump

Loose coupling to be tightened

Pump

to

be

overhauled

or

Motive

Offshore

for

replaced
Contact
support
Pressure exceeded

Relief valve setting is too high

Contact

Motive

Offshore

for

support
Excessive heat in pump

Pump may generate heat due to:

Cavitation

Check inlet pipe and fluid level in

tank

Excess air in fluid medium or

Top up / replace fluid

improper fluid used

Too high setting of relief valve

Contact

Motive

Offshore

for

support
Excess load on pump

Ensure

loads

are

within

operating specification
Ineffective cooling

Keep cooler matrix and screen

clean

Noise in pressure relief valve or

Incorrect pressure setting

heat

Install

pressure

gauge,

contact

Motive Offshore for support

Valve vibrates due to the worn out

Contact Motive Offshore for support

seat or dirt on valve seat

Heat in pressure relief valve. The

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Operation & Maintenance Manual

pressure relief valve may become
hot due to:
Incorrect valve setting

Contact

Motive

Offshore

for

support
Pressure override incorrectly set

Causes of pressure override to

be checked

Valve seat may be worn out or

dirt on valve seat
Pressure control valve malfunction

Check physical condition of valve

and replace as necessary

Drain line blocked

Check drain line

Valve spool sticky

Check fluid cleanliness

Valve spring damaged

Contract

Motive

Offshore

for

support
Flow control affected

Broken spring

Contact Motive Offshore for support

Excessive internal leakage

Trace source of leak

Broken or damaged check valve

Replace it, contact Motive Offshore

for support
Table 1

If any of the suggested corrective actions does not resolve the equipment malfunction, the manufacturer should
be consulted for supported.

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5.0

Operation & Maintenance Manual

MAINTENANCE INSTRUCTIONS

WARNING:

To achieve optimum operating safety and service

life, it is vital that the HPU is maintained at regular
intervals.
The following maintenance instructions will ensure
the integrity of the HPU and avoid unnecessary
down time and or damage.
Maintenance should only be carried out by suitable
trained and authorised persons. The equipment
must be isolated from all sources of energy during
all maintenance activities.

5.2

The hydraulic circuit must be depressurised

before carrying out any maintenance
operations.

5.1

Scheduled Maintenance

Scheduled maintenance is based on equipment

usage of 8 hours per shift. Details of what is
required at any given point are given in
Maintenance Schedule (table 2).

Recommended oils & lubricants

Item
Hydraulic System

Motor
Pump

5.3

FLUID TYPE
ISO 32 arctic temperatures
ISO 46 normal temperatures
ISO 68 tropical temperatures
Lithium complex recommended Esso Unirex N3
Hydraulic System

Preventative Maintenance

Fluid leaks
Fluid level in the reservoir
Unusual vibrations
Unusual noise
Cleanliness
Air flow
Pressure level
Temperature
Drive running smoothly
Condition of indicators on the filters

Corrective Maintenance

In the event of breakdown in the first instance refer

to the malfunction table 1, however if that does not
resolve the issue consult the manufacturer for
advice and assistance.

5.5

If the HPU is expected to be out of service for more

than three months;

Table 2

If any parts of the system are

disconnected, open fittings must be
protected by plugs or covers to prevent
ingress of any dirt particles.

5.4

However, preventative maintenance shall also take

into account the type of maintenance required if the
HPU is intended to be out of service for a period of
time. This is to ensure that it is maintained in good
order in preparation for use when required.

Grease as required
Case fill 2L

CAUTIONARY NOTE:

It is essential that frequent checks are carried out

when the HPU is operational to ensure that it is
operating as per the equipment specification and is
in good working order. They include checking:

CAPACITY
1250L, fill as required

Flush the cooling system with fresh water

and drain to prevent frost damage
Protect the hydraulic system against rust
with hydraulic oil that has rust preventing
additives
Every 3 months rotate the motor by
removing the fan cowling and rotate 1
turns.

User Maintenance

Filter Change:
Drain & return filters;
Replace from top of tank, element type as per
specified in section 11 of this manual.
High pressure filter;
Replace by draining housing and unscrewing the
bowl.

WARNING:
Do not apply excessive tightening torque.

Spent filters must be disposed of in compliance with

statutory legislation.

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5.6

Operation & Maintenance Manual

Maintenance Schedule

Item

PRE-USE & DAILY

Hydraulic Filters
Hydraulic Oil
Hydraulic pump coupling
Starter
Hoses and Fittings

Guards
Motor

I ensure filter indicators are green

I ensure fluid is at appropriate level

3 months
I check for 12 month use
I check efficiency

I ensure all functions are working

properly
I ensure there is no evidence of
cracks or damage, replace if
necessary
I ensure all guards are in place
I check direction of rotation
Table 3

Key:
(I)
(A)

Inspection
Adjustment

(R)
(L)

Replacement
Lubricate

All maintenance activities should be recorded in the maintenance record in the equipment data
book.

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6.0

Operation & Maintenance Manual

EXTENSIVE MAINTENANCE / INSPECTION SCHEDULE

Item

6 months

12 months

Hydraulic Filters
Hydraulic Oil

R replace filter elements

Hydraulic Cleanliness

I flush hydraulic system and test

cleanliness using contamination meter or lab
testing

R empty hydraulic oil in tank and fully

replenish

Hydraulic pump coupling

Starter

I inspect & replace as necessary

I flame path inspection of controls,
electrical integrity
I visually inspection lift points, re-stamp
name plate and re-certify
I ensure there is no damage, repair as
necessary
A touch up paintwork as required

Lift points
Guards
Painting
Labelling

I ensure all warnings, weight data etc. is

visible

Motor

Key:
(II) Inspection
(A) Adjustment

24 months

L lubricate as guidance in section 5.4

I carry out the following inspections;
no visible damage to any part
running clearances are fine
no significant corrosion of lifting facilities
no excessive vibration
no loose bolts or fixings
cables and earths are sound
sealing of the motor and the gland plate in
good condition, including the gaskets, shaft
seal and jointing compound
insulation resistance
A carry out periodic cleaning as stated in
section 5.4.
Table 4

(R)
(L)

Replacement
Lubricate

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7.0

PARTS

7.1

Parts List

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Qty.
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2

19

Description
Electric motor
Hydraulic pump
Bell housing
Coupling
Oil cooler
Starter panel
Pressure line filter
Pressure line replace element
Return line filter
Return line replacement element
Drain line filter
Drain line replacement element
Relief valve
Back pressure relief valve
By pass check valve
Pressure gauge
Pressure gauge
Level gauge C/W Temperature
Control and Max Level Output
Remote E-stop

Manufacturer
Brook Crompton
Kawasaki
HBE GmbH
HBE GmbH
E J Bowman
CORTEM
MP Filtri
MP Filtri
MP Filtri
MP Filtri
MP Filtri
MP Filtri
Sun Hydraulics
Sun Hydraulics
MTC
MP Filtri
MP Filtri
MP Filtri

Part number
W-DF315MN-H
K3VL200/B-1ERFM-P0/1-H6
5154-9807
65/75.70-LGG
FG120-3877-3
JEX-2848-GA-1 REV 6
FHP5003BAF7A06NV7
HP5003A06AN
MPF4002AG3A25HBVR
MF4002A25HB
MPF1002AG3A25HBVR
MF1002A25HB
RPIC LCN IEY/S
RPIC LDN IEY/S
VUR04C4
MGS63G400
MGS63G100
LVK30AM121T6P01

Bartec

07-351

Table 5

As stated within the material list in the hydraulic schematic (section 11.3).

7.2

Recommended Spare Parts & Tooling

The following is a list of recommended spare parts:

Initial operating spares (shipped with equipment);

8.0

Pressure line filter - FHP3203BAG2A06NV7

Pressure line replacement element HP5003A06AN
Drain line Filter - MPF1002AG3A25HBVR
Drain line replacement element MF1002A25HB
Return Line Filter - MPF4002AG3A25HBVR
Return line replacement element MF4002A25HB
Pressure gauge - MGS63G400
MODIFICATIONS

At no time should this HPU be modified without

prior consultation with the manufacturer.
No
liability whatsoever will be accepted for
consequential loss or injury as a consequence of
unauthorised modification.
Authorised modification shall be documented and
revisions incorporated into future publications of
this manual.
9.0

DISPOSAL

For end of life product advice please consult with

the manufacturer.

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10.0

TECHNICAL SPECIFICATION

10.1

Equipment Specification

Equipment ID:
Equipment ID:
Client Reference

MS.2059
(if any):

n/a

Framework
Length:

2600mm

Width:

1320mm

Height:

2753mm

Weight:

Tare 1,000Kg, gross 5,000Kg (c/w with hydraulic oil)

Lifting:

4 certified lift points fitted with sling set to DNV 2.7-1

Lifting slings:

1 point 4 part wire sling according to DNV 2.7-1

Design temperature:

-10C to +40C

Electrics
Motor:

Brook Crompton

Model:

W-DF315MN-H, Ex II 3 G EEx nA II T3

Serial no.:

315W500141

Voltage / frequency / power:

380-415V @ 50Hz 150kW

Degree of protection:

IP56

(See appendix 1 for further technical details)

Controls:

Safety features:

Supply cable:

Star Delta Starter enclosed in Exde enclosure;

Start
Stop
Reset
E-stop
Isolator functions
Level gauge with max level and max temp outputs LVK30AM121T6P01
Warning lights situated on starter control panel;
1. Power on
2. Motor running
3. Motor tripped
4. Low oil level
5. High oil temperature
6. Thermistor tripped
Remote emergency stop Ex e d IIC T6
35 metres of 4G 50 cable

Hydraulics:
Open / closed system:

Open loop

Pump:

Kawaskai

Pump model:

K3VL200/B-1ERFM-P0/1-H6

Pump serial no.:

00360943, 00360941, 00360942, 00360940

(See appendix 2 for further technical details)

Bell housing:

PG 660/05/03-40 CAST IRON c/w coupling below

Coupling:

ROTEX COUPLING 90 cast iron Ex II 2GD c IIC T X

Filters:
Reservoir:

Pressure line filter - FHP5003BAF7A06NV7

Drain line Filter - MPF1002AG3A25HBVR
Return Line Filter - MPF4002AG3A25HBVR
1250 litre capacity

Hydraulic oil type:

ISO 46

Cooler:

Water cooled

Cooler type:

Bowman FG120-3877-3

Water supply:

6-90 l/min @ 4-20 bar, seawater required at 30 maximum

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Max oil flow:

300L/min @ 50Hz

Max pressure:

225 bar

Valves

Main relief valve RPIC LCN IEY/S

Back pressure relief valve RPIC LDN IEY/S
By pass check valve VUR04C4

Rules & Regulations

ATEX Directive 94/9/EC
The Pressure Equipment Directive 97/23/EC
The Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
The Low Voltage Directive 2006/95/EC
DNV 2.7-1
Norsok Z-015
ISO 9001:2008
PUWER
LOLER
Table 6

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10.2

GA Drawing and Schematics

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MATERIALS LIST

B ( 1:10 )
SACRIFICIAL PLATE DETAIL

ISOMETRIC VIEW ( 1:35 )

ITEM No.

QTY

MATERIAL GRADE

DESCRIPTION

150

A ( 1:10 )
3/8" LOAD SENSE

n 22 THRU TYP

3/8" DRAIN

FRONT VIEW ( 1:25 )

100

1" DRAIN

100

200

MATER LINK
ASSEMBLY

50

100
200

4 LEG WIRE
ROPE SLING SET.
HARD EYES EACH END

1 1/2" PRESSURE

=<
4

NOTES
1. ALL DIMENSION IN MILLIMETRES
2. MAX GROSS WEIGHT 5000 KGS
3. MAX SLING ANGLE =<45
4. SLING SET TO DNV 2.7-1
5. UNIT TO BE LIFTED WITH EMPTY HYDRAULIC TANK

1 1/4" RETURN

4 OFF
SHACKLES

SIDE VIEW ( 1:25 )

1300 COG

614 COG

ATEX STARTER PANEL

SIDE VIEW ( 1:25 )

LEVEL GUAGES

MAX WEIGHT
1500 KGS

2633

2723

TEST POINTS
CONNECTED TO
GAUGES

COG

COG

1066 COG

MAX WEIGHT
2500 KGS

136

DUAL HYDRAULIC
PUMPS

300
TYP

4 OFF SACRIFICIAL
PLATES
(200x150x10 FB)

250

1292
1312

800

2600

HYDRAULIC BULKHEAD
PANEL

THIRD ANGLE PROJECTION

07/05/14

AR

DL

DL

DA

TITLE CORRECTED

06/05/14

AR

RM

DL

DA

AS BUILT

13/02/14

AR

KH

DL

DA

GENERAL ARRANGEMENT AMMENDED

06/11/13

RM

DA

DA

25/10/13

RM

DA

REV

DATE

BY

CHK'D

ISSUED FOR INFORMATION

DA
APPD

ISSUED FOR COMMENT

APPD

COMMENT

STEEL FABRICATIONS : 3.00 MM UNO

: 0.25 MM UNO
MACHINING
CONCENTRIC
: 0.05 MM UNO
: 0.5 UNO
ANGULAR

MACHINED CORNER RADS.

INSIDE : 0.50 MM UNO
OUTSIDE : 0.65 MM UNO

THE PROPERTY OF MOTIVE OFFSHORE LTD

AND MUST NOT BE REPRODUCED
OR USED WITHOUT THE EXPRESS
PERMISSION OF
MOTIVE OFFSHORE LTD

TITLE

GENERAL TOLERANCES

REFERNCE DRAWING

THIS DRAWING IS COPYRIGHT AND IS

(800)

1000

motive offshore

OCEANRIG BOLTABLE HPU

MS2059 AND MS2060 GENERAL
ARRANGEMENT
SCALE

1:25

DRAWING No.

SHT.

011-112

1 OF 1

REV.

IS Barrier Safety Description

barrier
output
Vb
Open Circuit Voltage
Uo
Short Circuit Current
Ib
Io
Max Output Power
Wb
Po
Max Allowable Capacitance
Cb
Co
Max Allowable Inductance
Lb
Lo
Parameter

value
10.5v
14mA
0.037w
0
0

Field Apparatus Safety Description

apparatus
internal
Va
Max Received Voltage
Ui
Max Received Current
Ia
Ii
Max Received Power
Wa
Pi
Internal Non Protected Capacitance
Ca
Ci
Internal Non Protected Inductance
Lb
Li
Parameter

Intermediate Components
Cx
Ix

Capcitance
Inductance

Cable IS01 (4x 0.75 OLFLEX EB CY)

Total Cable Capacitance
Cc
Total Cable Inductance
Ic

N/A
N/A

Ui >= Uo
Ii >= Io
Pi >= Po
Co >= Cc + C i+ Cx
Lo >= Lc + L i+ Lx

Cable IS01 (4 x 0.75 OLFLEX EB CY)

Per KM
Max Len
135 nF
6m
0.65 mH
6m

0.81x10-3uF
0.0039mH

IS Analysis
The IS System is considered to be Instrinsically safe
if the following criteria is met
Va >= Vb
Ia >= Ib
Pa >= Pb
Cb >= Cc + Ci + Cx
Lb >= Lc + Li + Lx

Parameter
Capacitance
Inductance

DWG No.
014-017-003
Y/N
Y
Y
Y
Y
Y

REV
A

DATE
29/04/14

value
28v
100mA
1.3w
0
0

Total
0.81x10-3uF
0.0039mH

Manual
10.3

Table of Values

Hydraulic cleanliness

Torque Value Bolt / Nuts

NAS Classification:

These figures below are for greased bolts only, not

valid for greased containing copper or EP additives.
Torque in Nm
Bolt/Nut
Size
M8
M10
M12
M16
M20
M24
M30

4.6

Tensile Strength
8.8
10.9
12.9

SS

8
15
27
67
130
224
443

20
39
69
171
333
575
1143

21
41
64
158
233
408
-

27
54
94
232
452
784
1558

33
64
112
278
543
939
2240

NAS 1638 standard comprised of fluid cleanliness

classes, each class defined in terms of maximum
allowed particle counts for designated particle size
ranges:
Maximum No. of particles / 100ml
5-15
15-25
25-50
50100
125
22
4
1

Class
00

>100
0

250

44

500

89

16

1000

178

32

11

2000

356

63

22

4000

712

126

45

8000

1425

253

90

16000

2850

506

180

16

Protection provided by enclosures for electrical

equipment is indicated by the IP codes two
characteristic numerals.

32000

5700

1012

360

32

64000

11400

2025

720

164

128000

22800

4-50

1440

128

Protection
against
solid
objects
X
0

10

256000

45600

8100

2800

256

1 Nm = 8.851 lbin = 0.738 lbft = 0.102 kgm

IP Ratings

Protection
against;
Untested
Not
protected
Solid objects
over 50mm
(e.g.
accidental
touch
by
hand)
Solid objects
over 12mm
(e.g.
fingers)
Solid objects
over 2.5mm
(e.g.
tools
and wires)
Solid objects
over
1mm
(e.g. tools,
wires
and
small wires)
Dust

limited
ingress (no
harmful
deposit)

Protection
against
liquids
X
0
1

Protection
against
Untested
Not
protected
Falling drops
of water

11

512000

91200

16200

2880

512

12

1024000

182400

32400

5760

1024

ISO 4406:
ISO 4406 classified by a two number code as below
table:
Range Number

6
7

Direct sprays
up to 15
from
the
vertical
Sprays up to
60 from the
vertical
Sprays from
all directions

limited
ingress
permitted
Low
pressure jets
if water from
all directions

limited
ingress
permitted
Strong jets
of water
Effects
of
temporary
immersion
between
15cm & 1m.
Long periods
of immersion
under
pressure

Page 15 of 22

24

No. of Particles per ml

More than
Up
to
and
including
80 000
160 000

23

40 000

80 000

22

20 000

40 000

21

10 000

20 000

20

5 000

10 000

19

2 500

5 000

18

1 300

2 500

17

640

1 300

16

320

640

15

160

320

14

80

160

13

40

80

12

20

40

11

10

20

10

10

2.5

1.3

2.5

0.64

1.3

0.32

0.64

MOS-MA-EM-04 Rev A

Manual
Appendices:

MOS-MA-EM-04 Rev A

Manual
1. Motor

MOS-MA-EM-04 Rev A

Manual
2. Pump

Specifications:

MOS-MA-EM-04 Rev A

Manual
Performance Data:

MOS-MA-EM-04 Rev A

Manual
Pump Controls:

MOS-MA-EM-04 Rev A

Manual
Response Time:

MOS-MA-EM-04 Rev A