Expert Systems With Applications: Usha Ramanathan
Expert Systems With Applications: Usha Ramanathan
Expert Systems With Applications: Usha Ramanathan
20 July 2013
Expert Systems with Applications xxx (2013) xxxxxx
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Usha Ramanathan
University of Bedfordshire, Putteridge Bury Campus, Bedfordshire LU2 8LE, United Kingdom
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i n f o
Keywords:
Supply chain collaboration
Simulation
Performance measurement
CPFR
a b s t r a c t
In the past few decades several supply chain management initiatives such as Vendor Managed Inventory,
Continuous Replenishment and Collaborative Planning Forecasting and Replenishment (CPFR) have been
proposed in literature to improve the performance of supply chains. But, identifying the benets of collaboration is still a big challenge for many supply chains. Confusion around the optimum number of partners,
investment in collaboration and duration of partnership are some of the barriers of healthy collaborative
arrangements. To evolve competitive supply chain collaboration (SCC), all SC processes need to be assessed
from time to time for evaluating the performance. In a growing eld, performance measurement is highly
indispensable in order to make continuous improvement; in a new eld, it is equally important to check the
performance to test conduciveness of SCC. In this research, collaborative performance measurement will
act as a testing tool to identify conductive environment to collaborate, by the way of pinpointing areas
requiring improvements before initializing collaboration. We use actual industrial data and simulation
to help managerial decision-making on the number of collaborating partners, the level of investments
and the involvement in supply chain processes. This approach will help the supply chains to obtain maximum benet of collaborative relationships. The use of simulation for understanding the performance of
SCC is relatively a new approach and this can be used by companies that are interested in collaboration
without having to invest a huge sum of money in establishing the actual collaboration.
2013 Elsevier Ltd. All rights reserved.
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1. Introduction
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0957-4174/$ - see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.eswa.2013.07.022
Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
http://dx.doi.org/10.1016/j.eswa.2013.07.022
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In the eld of SCM, there is an overlap in the meaning of cooperation, coordination, collaboration, joint action plan and partnership, representing more or less the same concept (Corsten & Felde
2005; Yu, Yan, & Cheng, 2001). However, CPFR is specically dened as a web-based attempt (Fliedner, 2003) or internet tool to
coordinate the various supply chain activities such as forecasting,
production and purchasing in SCs to improve the visibility of consumer demand (Barratt & Oliveira, 2001), to reduce any variance
between supply and demand (Steermann, 2003). Caridi, Cigolini,
and Marco (2005) viewed CPFR as a process of correcting, adjusting, proposing prices and quantities to reach an agreement on
common unique forecast that can be used by buyers and sellers.
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VICS (2002) claimed that CPFR would help cost savings and gain
competitive advantage. Several case studies have been reported
in literatures that have examined the impact of collaboration
(see www.ecch.com and ECR, 2002).
In SCCs, through joint planning and decision making, the understanding of the replenishment process is becoming clearer (Barratt
& Oliveira, 2001). For example, Wal-Marts initiative of creating
prole on purchase pattern of customers, namely personality
traits, has helped to increase visibility of demand throughout the
value chain (Mclvor et al., 2003). Information exchange and de- Q4
mand forecast based on sales data helped Sport Obermeyer to improve forecast accuracy during demand uncertainty (Fisher 1997).
In recent years, many academics and practitioners have suggested using collaborative arrangement to improve SC performance. Ramanathan and Muyldermans (2011) used structural
equation models to identify underlying demand factors of soft
drink sales in collaborative supply chains. They suggested using
those factors for demand forecasting. Cheung, Cheung, and Kwok
(2012) used actionable quantitative information from a number
of upstream and downstream partners in developing knowledgebased system in supply chains. They have used simulation experiments to test SC models. Ramanathan and Gunasekaran (2013),
Nyaga et al. (2010) and several other researchers insisted the
importance of transparent information sharing, joint efforts and
investments to improve trust and commitments in SCCs.
Any SC can improve visibility using ve important factors
namely responsiveness, planning, shared targets, trust and common forecast (Barratt & Oliveira 2001). Real benet of information
sharing among SC partners lies in its effective and efcient use
(Lee, So, & Tang, 2000; Raghunathan, 2001) and it is also supported
by proper use of Information Technology (IT) (Cachon & Fisher,
2000; Sanders & Premus, 2005). From the cases of Wal-mart and
P&G, it is understandable that the use of various IT platforms is
based on the scale of operations.
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http://dx.doi.org/10.1016/j.eswa.2013.07.022
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Models in SC collaborations are mainly classied under two categories: performance measurement models and decision making
frameworks. Some models are supported with mathematical/
empirical evidence (Angerhofer & Angelides, 2006; Forslund &
Jonsson 2007; Kim & Oh 2005), and other models are purely conceptual in nature (Chen & Paulraj, 2004; Simatupang & Sridharan,
2004). In general, these two types of models are interrelated to
each other in their way of functioning with respect to cause and effect. For example, performance measurement will lead to decision
making process and decisions will lead to improve future performance. The main purpose of measuring the performance of SC network is to identify the problems in order to improve the SC
efciency and also to identify the conduciveness of collaboration.
Many researchers conducted a detailed study on performance
measurement of SC network based on cost and service level (Lee
& Padmanabhan, 1997). But in SCCs, communication technologies
such as information exchange and proper use of data are of high
importance to the success of collaboration (Danese, 2007). Hence,
measuring the proper use of technology and information are also
becoming important in SCCs.
Some researchers developed theoretical frameworks to measure the performance using balanced score card with many performance perspective measures (Chen & Paulraj, 2004). But a very few
researchers initiated benchmarking of SCs (Simatupang & Sridharan, 2004; Ramanathan, Gunasekaran, & Subramanian, 2011). Evidences from the literature conrm that key measures for
evaluating SC performance include cost, quality and responsiveness. In recent literature, forecast accuracy is also used as an indicator of proper use of information in SCCs (Ramanathan &
Muyldermans, 2010). Meanwhile, lack of information exchange
will result in greater variability of demand forecast for upstream
SC members (Yu et al., 2001), which is the clear indication of SC
problem. Chen and Paulraj (2004) tried to create a conceptual
framework to understand problems and opportunities associated
with SC management.
As there are many dimensions for SCCs, the performance measurement is also becoming a complicated process. Verifying
whether the environment is conducive to SCC will help the companies to identify the areas to be modied before implementation.
This was partly answered from the ndings of Aviv (2001) and
Smaros (2007). Aviv (2001) conrmed that the products with short
lead time could achieve better forecast accuracy compared to the
products with long lead time (Smaros, 2007). Danese (2007)
through several case studies across SC networks such as manufacturers, customers and suppliers, identied that different levels of
collaboration exist in SCs and the benets attached to each level
will differ. Based on the analysis of these case studies, Danese
(2007) classied the degree of collaboration as low, medium or
high. Ramanathan (2012a) compared two case companies performance on demand planning and forecasting and suggested three
different levels of collaborations in SCs, namely preparatory level,
progressive level and futuristic level. However, not many articles
have discussed the benets of SCC in terms of the number of partners, investment and duration of partnerships. Most of the studies
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Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
http://dx.doi.org/10.1016/j.eswa.2013.07.022
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Table 1
Some existing models in SCC.
Author
Simulation models
Cheung et al. (2012)
Chan and Zhang (2011)
Chang et al. (2007)
Type of model
Key concept
Knowledge-based model
Collaborative transportation
management
Verication of forecast accuracy
Performance measurement
Evaluation of supply-side
collaboration
Performance measurement
Mathematical model
AHP model
Multi-enterprise collaborative
decision support system
Structural Equation Model
The model helps decision makers to explore various options of solutions under what-if scenarios.
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Products with shorter lead time have more benet from supply chain collaboration
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Dominance or power of partnership, agility of the supply chain and internal service rate affect the
benets of collaborative forecasting
Auto-regressive demand process can decrease the demand uncertainty in VMI and CFAR
(Collaborative Forecasting and Replenishment) programmes
Developed four decision making models to determine optimal inventory replenishment and
production policies in a supply chain considering three-level inventory system in a two echelon
supply chain; Model also included major and minor set-up cost for manufacturers, and major
transportation and minor processing cost for the retailer
Inventory reduction and cost reduction can be achieved with efcient use of information sharing
(Lee et al., 2000) and there is no need to invest in inter-organizational systems for information
sharing if order history is available (Raghunathan, 2001)
New product development will benet from collaborative effort of supplier and customer, and cross
functional involvement
Impact of collaborative efforts in overall satisfaction
Impact of demand information in collaborative forecasting
Other models
Shaei, Sundaram, and
Piramuthu (2012)
Singh and Power (2009)
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(Augmented CPFR), with application of service provider, will have access to market information and
hence can improve forecast accuracy and achieve considerable reduction of inventory
The model helps to identify the areas need improvement by measuring the performance of the
supply chain
The model tests impact of different decision making process in collaborative supply chain
performance
Supply-side collaboration can improve the distributors performance
Multi-agent model
Multi-agent model
An improvement to CPFR model
Collaborative performance system
Logistical service performance
model
Collaborative forecasting model
Conceptual model
Firm performance will increase if both supplier and customer are involved in collaborative
relationship
The model helps to provide exible solutions to address SC uncertainties
Mutli-agent system can be used to automate and optimise supply chain collaboration
Inclusion of Engineering change management increases the responsiveness to market changes
Collaborative enablers are directly linked with collaborative performance metrics. Four types of
collaboration identied: efcient, underrating, prospective and synergistic
Collaboration with external supply chain partners along with internal support will improve
logistical services
Increased revenues and earnings are possible with SCCs.
Developed a framework with following seven steps: supply chain mapping, identifying value
addition process, identifying the effect of relationship on protability, realign supply chain
processes accordingly, measure individual performance, compare value with supply chain
objectives, replicate steps at each link in the supply chain
3. Research methodology
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Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
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In this paper, we have used simulation to identify the performance of SC collaboration based on the factors of SCC. To initialize
the process of simulation, basic mathematical approach is used as
outlined above in Section 3. All the measures are converted in
terms of ratio to avoid using mixed units. Generally, rhw ratio of
input to output is described as a performance indicator. Simulation
will support analysing collaborative performance on supply chains
for changing degrees over the collaborating period. This what-if
analysis will be instrumental in decision making on implementation of collaborative supply chain (Angerhofer & Angelides,
2006). The advantage of using simulation is that an existing or proposed system can be designed using what if analysis in order to
optimize the benets by identifying the pitfalls in the system.
Some researchers attempted to use system dynamics simulation
for what-if analysis (Angerhofer & Angelides, 2006; Chang et al.,
2007; Kim & Oh, 2005). In this research the purpose of what-if
analysis is to identify the conducive environment to implement
SCCs. Schematic projection (see Fig. 1) of research methodology
can further simplify the understanding of SC performance.
This research intends to establish links among all the coordinating factors of collaboration. Creating links with different modules
will in turn be powerful to identify a weaker node which needs
improvement. Traditionally, performance of supply chain is measured through demand amplication (Angerhofer & Angelides,
2006) and value additions in each node of supply chain. But in case
of collaborative SCs, the value addition is not an independent activity and hence composite performance indicator is used to measure
performance of collaborative supply chain. If SC handles product
returns then the performance should include inventory management and disposition of the returned goods. We have considered
ve important factors of SC collaboration for our further analysis;
namely, degree of SC collaboration, business objectives operational and nancial, information sharing and SC processes. We
have categorised the SC performance as nancial and non-nancial. Non-nancial performance of SC is measured through operational business objectives, SC processes and information sharing
(see Fig. 1).
4. Development of performance measures for supply chain
collaboration
Though SC is a widely researched area, it needs a strong framework (Chen & Paulraj, 2004) for development of more systematic
principles that will help SCs to develop against all odds and barriers. In recent business world, many companies collaborate for different purposes such as logistics, cost reduction and business
expansion. Such SCC necessitates some value addition to business
objectives along with the original SC operations models (ECR,
2002). Also information sharing is critical in modern SCs to meet
uctuating demand (Ramanathan, 2012a,b). In the literature, degree of collaboration is not linked with performance of SCs in an
effective way (Danese, 2007; Larsen, Thenoe, & Andresen, 2003;
Ramanathan, 2012a). In this research based on the literature and
actual SC practices in recent businesses, we consider ve important
factors of collaboration namely business objectives nancial and
operational, supply chain processes, information sharing and degree of collaboration.
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N - Number of collaborating
partners
L - Level of collaboration
I Investment on
collaboration
T Time (duration) of
collaboration
IS - Information Sharing
FA - Forecasting Accuracy
BOO- Bus.Obj. Operational
CU - Capacity Utilization
LT- Lead Time
Rv-Revenue
HC Holding Cost
SC Stock out Cost
Pr SC processes
BOF Bus Obj.Financial
Ap-Adherence to plan
Ad-Adherence to delivery
plan
P No. produced
R No. returned
D- No. Delivered (No. sold to
wholesaler/Retailer)
Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
http://dx.doi.org/10.1016/j.eswa.2013.07.022
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T
X
No:of sales No:of returns Unit sales price No:produced Unit production cost- Stockout or holding cost
Fixed cost Variable cost
j0
T
X
Dj Rj SP Pj PC OC j
Total cost
j0
BOF
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PP n;j
AP 1
Pn;nj
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P n;nj Pn1;nj
06j<T
P n;nT l
jT
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OC
HC I R D HC; I P D
SC D I R SC; I < D
HC holding cost.
SC stock-out cost.
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R
Reduced Return rate; RR 1
D
R Number of returns.
D Number delivered.
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BOO CU RR AP 100%
P n;n l2
R
PP n;j
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D
P
P n;nj
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Supply chain operations reference model (SCOR) classied processes as plan, source, make, deliver and return. Based on type of
products and market value, length or degree of collaboration will
differ (Ramanathan, 2012b). Products with long production cycle
time takes more time to reach the market, while product with
short production cycle time takes less time. Though collaboration
in SCs can help to sell all products with variable lead time, products
with shorter lead time have more benet in SC collaboration (Aviv,
2001). In this research, we assume that the availability of raw
material (source) is not difcult and accordingly, we consider four
processes namely plan, produce, replenish and return. In SCCs
planning stage will include forecasting as its integral part and
hence forecasting is not treated as a separate process. SCs with
activities of product returns need to check the inventory level
and to arrange a proper disposition for the product returns (Dowlatshahi, 2000). In this case, performance of collaborative processes
is a collective measure of cost function of adherence to plan and
cost of inventory
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Pn;nj Pn1;nj
06j<T
Pn;nT l
jT
PT
j0
Adherence to plan cost function C AP PP n Production
(based on
cost
Aviv, 2007).
Product returns will increase the level of current inventory. In
SCs with product returns, inventory holding cost can be quantied
as follows:
HC I R D HC;
522
IPD
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http://dx.doi.org/10.1016/j.eswa.2013.07.022
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Previous case study research by Danese (2007) identied different levels of collaboration such as basic communication, limited
collaboration and full collaboration. Larsen et al. (2003) and ECR,
2002 categorized the depth and level of collaboration into three
different forms such as basic collaboration, developing collaboration and advanced collaboration. Whereas, Simatupang and Sridharan (2004) categorized the level of collaborative practices into low
and high collaborations. In general it is agreed that various levels
and practice of collaboration can yield benets across the whole
SC. In our research, degree of collaboration is measured in terms
of number of collaborating partners (can be two echelon or multi-echelon SC), duration of collaboration and level of involvement.
In this research, level of involvement is dened as the involvement
of top management in terms of investment on technology and people in SCC activities.
In every SCC, active participation of each SC partner can help to
enhance the overall performance (Lambert & Pohlen, 2001). Cooke
(2002) identied the need to change corporate culture as a prerequirement of collaboration. Long-term SCCs can change attitude
of workers. Normally, level of involvement of top management in
SCC will be reected in their investment on collaborating technology and training (Ramanathan et al., 2011). Based on the literature,
we dene the degree of SCC in terms of number of collaborating
partners, total number of years, and investment on collaborative
effort
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Level of Involvement
Collaborative investment on training and technology per year
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absAD FD
Forecasting Accuracy Sales 1
AD
Forecasting Accuracy Returns
absAR FR
1
AR
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absADj FDj
absARj FRj
T
<
=
X
ADj
ARj
1
100
:
;
2
j0
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AD
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AR
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Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
http://dx.doi.org/10.1016/j.eswa.2013.07.022
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benets on implementation of SCC often varies widely across different industries as substantial amount of investment and time
are involved (Ramanathan et al., 2011). For example, products that
are mainly manufactured to stock (such as detergents and shampoo) will have longer shelf life (Fisher, 1997) and hence SCs may
not require high degree of collaboration. At the same time, fast
moving technology products such as laptops and software need
to be sold in a short span of time in order to avoid obsolescence
which requires higher degree of collaborative support from other
SC members.
For the purpose of this research we have contacted ve different global companies from the packaging industry, who practice SCC. Three of them have collaboration with either upstream
or downstream SC partners but not with both. Finally, we have
considered two manufacturing companies who have been involved in collaboration for over six years with both upstream
and downstream customers. SCC information selected for further
analyses were mainly focussed on ve factors as explained before. For each company, we have collected data of 10 collaborating partners and simulated the data using excel. Table 2
describes the sample data of one of the companies collaborating
with different supply chain partners at various degrees. The rst
three columns of the table represent SC investment in collaboration (in US dollars), number of partners and length of collaboration. All the remaining columns have used the formula as
described in Section 4.
We have simulated 1000 instances of SCC based on the companys data. The results indicate that the forecasts accuracy becomes stable over a period of time with the same number of
collaborating partners. Fig. 2 indicates the effect of the levels of
collaboration on the performance of the company in terms of
nancial and non-nancial objectives (SC processes and information sharing). SC partners collaborating for longer period of time
have achieved increasing performance both nancially and operationally. But it is not guaranteed that the company individual
nancial business objectives will be achieved consistently in case
of high investments on collaboration. Also, the higher the number
of collaborating partners does not mean proportionately the higher
the level of performance. The performance of the company shows a
very slow but incremental effect against the level of collaboration
in terms of number of partners (see Fig. 2).
Our interview with the case companies revealed that collaborating partners who are in the same business for a long term will
bring success for all SC collaborating partners. This is possible
mainly due to the sharing of knowledge and well established SC
network. But new members need to wait to reveal the actual benet of collaboration. Huge investment in SCCs will not always help
to reap the benet quickly. Time is the key success factor in collaboration. Committed SC partners make our SCs really protable and
successful in terms of performance.
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Table 2
Analysis of sample data.
Coll. investment
Coll. partners
Coll. period
Degree
BOO
Information sharing
SC processes
83500
50000
55000
34000
48500
53500
133000
49000
45000
56000
59000
43590
3
10
4
10
11
7
8
4
3
6
12
7
3
3
4
4
4
5
5
5
6
6
7
7
0.01
0.02
0.04
0.01
0.01
0.04
0.05
0.02
0.01
0.02
0.02
0.03
0.02
0.99
0.89
0.00
0.03
0.01
0.01
0.99
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0.45
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Top Management
Involvement
Technology
Investment
People
Overall performance
Duration
Level of
Involvement
Degree
Collaborative Supply
Chain
Increase frequency,
accessibility & revamp
technology
Information sharing
&Forecasting
Business Objectives
(Financial)
Business Objectives
(Operational)
Partners
Adhere to plan, control production
and delivery time and frequent
monitoring
Increase profit;
reduce cost
Reduce returns;
reduce product lead
time; improve
capacity utilization
Processes
Plan, Produce, Replenish and Return
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involvement and partnerships for certain period of time using simulation techniques. For different degrees of collaboration, the benets of SC are found different. In real businesses, it is risky to
experiment various degrees of collaboration as it can involve a
huge amount of investment.
Findings of this research suggest that the degree of collaboration should be revised on analysing the performance of the company (see Fig. 3). The conduciveness of collaboration for any
company depends on its exibility in changing the degree of collaboration to achieve the business objectives. For example, if too
Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
http://dx.doi.org/10.1016/j.eswa.2013.07.022
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Please cite this article in press as: Ramanathan, U. Performance of supply chain collaboration A simulation study. Expert Systems with Applications (2013),
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