05-Welder Certification PDF

Certified
Welder for Welding

Code AWS D1.1-2010

This document includes:

Certified Welder for Welding Code AWS D1.1-

2010 Protocol

Welder Qualification Paperwork
AWS D1.1 Welder Qualification Test
Procedure [Carbon Steel Plate Test
WQTP#1]
AWS D1.1 Welder Qualification Test

Procedure [Carbon Steel Plate Test
WQTP#2]
Fillet Test Setup
Learn more at http://www.psiusa.com/ and specifically about their

welding testing program by clicking on Mechanical Testing Services and
scroll down to Welding Services.

Contact Mike McCraw for radiographic testing and certification at the
Greensboro PSI office.

North Carolina Agricultural Education Certification Program

Certified Welder for Welding Code AWS D1.1-2010
North Carolina Agricultural Education Courses with content in this certification area are Agricultural Mechanics
I and II.
There are many types of welding certification available. The welding certification for which most of our
students will first want to qualify meets Welding Code AWS D1.1. This is basic structural welding using
shielded arc welding on carbon steel plate or its equivalent. There are initially two certification levels that we
are recommending for our students. Carbon Steel Plate Test (WQTP #1) includes 3G (Vertical Uphill
Progression) and Carbon Steel Plate Test (WQTP #2) 3G (Vertical Uphill Progression) and 4G (Overhead).
Detailed specifications are attached for both tests to assist our Certified Welding Instructors as they prepare
their agricultural mechanics students for certification.
The Company
Although there are many Certified Welding Inspectors who can assist with welding certification we have
teamed up with Professional Service Industries, Inc. to offer a standardized program for all students in our
programs. Professional Service Industries, Inc. is the nation's largest firm which provides engineering,
scientific, technical, and management solutions to public and private sector clients. PSI provides a variety of
specialty engineering and testing services to business and industry. One can learn more about PSI at
http://www.psiusa.com/ and specifically about their welding testing program by clicking on Mechanical
Testing Services and then scrolling down to Welding Services.
The Process
Our Certified Welding Instructors will use the AWS D1.1 Welder Qualification Test Procedures provided
to assist their students in preparing for certification.
Students will prepare test welds according to the attached AWS D1.1 Welder Qualification Test
Procedures leaving the test weld in the 3G or 4G position until the instructor has acknowledged with
the student that the weld is complete.
Our Certified Welding Instructors will visually inspect the each test plate for cracks, craters, weld
reinforcement, and undercut size.
Once the weld test plate has passed the visual inspection, it will be subject to the bend test by our
certified welding instructors.
If the weld passes the bend test, the plate along with accompanying Welder Qualification Paperwork
will be submitted to Mike McCraw for radiographic testing and certification.
WELDER QUALIFICATION PAPERWORK

School and School District
Date of Qualification Test

Welding Code AWS D1.1-2010
Instructor / Student Name
Instructor / Student ID xxx-xxProcess Shielded Metal Arc
Base Metal A36 (Carbon Steel)
Pipe Diameter N/A
Material Thickness 3/8
Position 3G / 4G
Weld Progression Uphill / N/A
Filler Metal
Specification # A5.1
Classification E7018
Diameter 3/32 / 1/8
F# 4
Trade Name
Backing 1/4 or 3/8 Plate
Shielding N/A
Witnessed By
Required Test(s) Radiographic Inspection per AWS D1.1
$65.00 / plate (includes Paperwork); $105.00 / 2 plates (3G & 4G) from
same welder submitted at the same time. Submit this form and test plates to
Cost of Radiographic Testing
the below address (Attn: Mike McCraw). Please call Mike McCraw of PSI
with any questions at (336)669-1457.
PROFESSIONAL SERVICE INDUSTRIES, INC.

5319 West Market Street Greensboro, NC 27409
Phone (336)294-0522 Fax (336)292-2508
AWS D1.1 Welder Qualification Test Procedure

Carbon Steel Plate Test (WQTP #1) (Revision 0)
Welding Process: Shielded Metal Arc Welding (SMAW)
Base Metal: A36 or equivalent
Plate Thickness: 0.375 with 22.5 Bevel
Backing Plate: 0.250 or 0.375 x 3 Wide Minimum
Welding Electrode: E7018 (3/32 or 1/8)
Test Position: 3G (Vertical Uphill Progression)
Pre-Heat: 50F, Minimum
Testing Witness: To Be Determined
Plate Details:
Bevel: 45 (Included Angle)

Root Gap: 1/4
Page 1

Weld Position Details:
3G (Vertical) Weld Progression: Uphill
Welding Variables:
Filler Metal
Weld
Pass(es)
Process
Classification
1n
SMAW
E7018
Diameter
3/32
1/8
Current
Type and
Polarity
DCRP
DCRP
Amps
(Range)
70 110
90 160
Volts
(Range)
19 22
20 23
Travel Speed
(Range)
2 7 IPM
2 8 IPM
Other (e.g.,
Remarks,
Comments, Hot
Wire Addition,
Technique, Torch
Angle, etc.)
Welding Notes:
Once test weld is placed in the 3G or 4G position, the test weld shall not be removed until
completion of the weld
At the completion of the test welds, the coupons shall be visually examined in accordance with AWS D1.1,
Clause 4.9.1.1 Visual Inspection of Groove Welds.
Any crack shall be unacceptable
All craters shall be filled to the full cross section of the weld
Weld reinforcement shall not exceed 0.125
Undercut shall not exceed 0.031 (1/32)
If the test welds meets the visual requirements of AWS D1.1, the test weld will be subjected to mechanical
testing (bend testing) or radiographic testing in accordance with AWS D1.1.
Page 2

Failure of Test Weld If the test weld fails either the visual or mechanical/radiographic testing, the welder
will not be permitted to retest for 30 days.
Successful Completion of Test Weld Successful completion of the above described tests weld will allow the
welder to weld on the Covidien jobsite with the following limitations:
Welding Process: Shielded Metal Arc Welding
Welding Electrode F- Number: F1 thru F4
Welding Positions: Flat, Horizontal, Vertical
Backing: With backing, backgouging, or both
Base Metals: AWS D1.1 Base Metals
Base Metal Thickness Range:
Groove Welds: 0.125 to 0.750
Fillet Welds: 0.125 to Unlimited
Diameter Range (Structural Piping):
Groove Welds: 24 diameter & over with backing, backgouging, or both
Fillet Welds: All Diameters
Page 3

Welding Process: Shielded Metal Arc Welding (SMAW)
Base Metal: A36 or equivalent
Plate Thickness: 0.375 with 22.5 Bevel
Backing Plate: 0.250 or 0.375 x 3 Wide Minimum
Welding Electrode: E7018 (3/32 or 1/8)
Test Position: 3G (Vertical Uphill Progression) & 4G (Overhead)
Pre-Heat: 50F, Minimum
Testing Witness: To Be Determined
Plate Details:
Bevel: 45 (Included Angle)

Root Gap: 1/4
Page 1

Weld Position Details:
3G (Vertical) Weld Progression: Uphill
4G Overhead
Welding Variables:
Filler Metal
Weld
Pass(es)
Process
Classification
1n
SMAW
E7018
Diameter
3/32
1/8
Current
Type and
Polarity
DCRP
DCRP
Amps
(Range)
70 110
90 160
Page 2
Volts
(Range)
19 22
20 23
Travel Speed
(Range)
2 7 IPM
2 8 IPM
Other (e.g.,
Remarks,
Comments, Hot
Wire Addition,
Technique, Torch
Angle, etc.)

Welding Notes:
Once test weld is placed in the 3G or 4G position, the test weld shall not be removed until
completion of the weld
At the completion of the test welds, the coupons shall be visually examined in accordance with AWS D1.1,
Clause 4.9.1.1 Visual Inspection of Groove Welds.
Any crack shall be unacceptable
All craters shall be filled to the full cross section of the weld
Weld reinforcement shall not exceed 0.125
Undercut shall not exceed 0.031 (1/32)
If the test welds meets the visual requirements of AWS D1.1, the test weld will be subjected to mechanical
testing (bend testing) or radiographic testing in accordance with AWS D1.1.
Failure of Test Weld If the test weld fails either the visual or mechanical/radiographic testing, the welder
will not be permitted to retest for 30 days.
Successful Completion of Test Weld Successful completion of the above described tests weld will allow the
welder to weld on the Covidien jobsite with the following limitations:
Welding Process: Shielded Metal Arc Welding
Welding Electrode F- Number: F1 thru F4
Welding Positions: All Positions
Backing: With backing, backgouging, or both
Base Metals: AWS D1.1 Base Metals
Base Metal Thickness Range:
Groove Welds: 0.125 to 0.750
Fillet Welds: 0.125 to Unlimited
Diameter Range (Structural Piping):
Groove Welds: 24 diameter & over with backing, backgouging, or both
Fillet Welds: All Diameters
Page 3

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What are the two levels of welding certification being recommended for students?

What are the two levels of welding certification being recommended for students?

What are the steps involved for students to get welding certification?

What are the steps involved for students to get welding certification?

Certified

Welder for Welding

Certified Welder for Welding Code AWS D1.1-

AWS D1.1 Welder Qualification Test

Learn more at http://www.psiusa.com/ and specifically about their

North Carolina Agricultural Education Certification Program

WELDER QUALIFICATION PAPERWORK

Date of Qualification Test

PROFESSIONAL SERVICE INDUSTRIES, INC.

AWS D1.1 Welder Qualification Test Procedure

Bevel: 45 (Included Angle)

AWS D1.1 Welder Qualification Test Procedure

3G (Vertical) Weld Progression: Uphill

AWS D1.1 Welder Qualification Test Procedure

AWS D1.1 Welder Qualification Test Procedure

Bevel: 45 (Included Angle)

AWS D1.1 Welder Qualification Test Procedure

3G (Vertical) Weld Progression: Uphill

AWS D1.1 Welder Qualification Test Procedure

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