Iscale 2013 en
Iscale 2013 en
Iscale 2013 en
Control Solutions
iSCALE
Control System
Versatile
Powerful
Safe
Safety
The SIL2-capable programmable controller of the cSCALE Sx product family
incorporates a 32-bit microprocessor and
integrated safety system for safety-related
P
rotection against humidity, powder,
water and saline fog
M
odular I/O configuration
P
WM outputs to directly drive solenoids
and hydraulic proportional valves
E nhanced calculation functions
C
omplete auto-diagnostic system
iSCALE
Control
System
qSCALE
SLI
Flexible System
Architecture
for perfect
customization.
The iSCALE Control System was designed to control
and monitor machine function, while offering the
option of Safe Load Indicator (SLI). The systems
versatility enables it to be installed on virtually any
machine. This scalable approach allows it to be used in
any application from monitoring standard control
solutions to the most complex custom-control solutions.
The iSCALE Control System gives OEMs the flexibility
to cost-effectively tailor the input and output components as needed, rather than engineering their own
custom solutions. Components can be mixed
and matched, depending on the application.
vSCALE
Console
cSCALE
Control
cSCALE
qSCALE
The new Control System consists of CPUs ranging from lowend to high-end controls that are available in different IP
classes. The controls combine 32-bit microprocessor technology with an integrated system for safety-related applications
in a compact housing designed for harsh environments.
IP20 Compact/Midi-Range
& High-End Control
c SCALE Cx
qSCALE Cx
c SCALE Sx
qSCALE Sx
IP66/67 Compact/Midi-Range
& High-End-Control
c SCALE Cx
qSCALE Cx
c SCALE Sx
q
SCALE Sx
Control Integrated in
Consoles
c SCALE Ix
qSCALE I2
SLI integrated in Consoles for
small Telescopic Cranes (non) PLd
vSCALE
The vSCALE Stand-alone Console features an integrated
Graphic CPU using standard communication to the vSCALE
Control System where the Console with Integrated PLC-Control
vSCALE C2
vSCALE D3
4
.3 Compact Consoles
vSCALE D2
4.3 Consoles with function
keys and Rotary encoders
7
Consoles with function
keys and Rotary encoders
vSCALE D6
1
2 Consoles with function
keys and Rotary encoders
vSCALE Consoles
The vSCALE console family features a variety of display sizes and resolutions, with optional touch
screen, function keys and rotary encoder. Each console is designed for use in extreme environmental
conditions with temperatures ranging from -30 C to +70 C (-22 F to +158 F).
V
ersatile
E
asy to operate
O
ptions
Ergonomically designed
Touch Screen
LED backlight
Up to 4 GB mass memory
v
SCALE C2
v
SCALE D3
v
SCALE C3
v
SCALE D3
v
SCALE D2
v
SCALE D6
SCALE with
v
SLI application
eneral
G
Technical Data
Description
Supply Voltage
8 36 Vmax. DC
Operating Temperature
-30 C to +70 C
(-22 F to +158 F)
-40 C (-40 F) version on request
Mounting
in-dash or on-dash
(requires only different mounting
accessories)
Protection Class
IP66/67
Buzzer
Ethernet Interface
CAN protocols
CANopen, J1939,
others on request
Order Code
Display
Resolution
Function
Keys
Rotary
Encoder
Status LEDs
CAN
Interfaces
Ethernet
Interface
USB (Front)
USB (Back-side)
Touch
Flash (GB)
I/Os
(4x AI/DI, 3x DO)
HOR / VER
cSCALE Control
integrated
qSCALE I2 SLI
integrated
CoDeSys
vSCALE C2 - C1
608534
4,3"
480 x 272
0,5
vSCALE C2 - C2
608536
4,3"
480 x 272
0,5
cSCALE I2 - CC2
608730
4,3"
480 x 272
0,5
vSCALE D2 - C1
608413
4,3"
480 x 272
11
3+1
0,5
vSCALE D2 - C2
608414
4,3"
480 x 272
11
3+1
1,0
cSCALE I2 - DC1
608731
4,3"
480 x 272
11
3+1
0,5
qSCALE I2 - DC1
608732
4,3"
480 x 272
11
3+1
0,5
vSCALE C2 - S1
608733
4,3"
480 x 272
0,5
vSCALE C2 - S2
608734
4,3"
480 x 272
0,5
vSCALE D2 - S1
608430
4,3"
480 x 272
11
3+1
0,5
vSCALE D2 - S2
608432
4,3"
480 x 272
11
3+1
1,0
vSCALE D3 - C1
608415
7"
800 x 480
15
3+1
1,0
vSCALE D3 - C2
608416
7"
800 x 480
15
3+1
1,0
vSCALE C3 - C2
608684
7"
800 x 480
1,0
vSCALE D3 - S1
608436
7"
800 x 480
15
3+1
1,0
vSCALE D3 - S2
608438
7"
800 x 480
15
3+1
1,0
vSCALE
Versions
vSCALE x2
vSCALE x3
Video Interfaces
(FBAS)
CPU
Modules
A full range of powerful 32-bit CPUs with fully integrated Safety
Controller for supervision and diagnostics of the main controllers
and integrated technological functions are available for the iSCALE
Control System.
One common software platform for the complete controller range offers full software compatibility, so that the same application software
may run on all CPUs. Program or firmware updates are implemented
easily with an USB Memory Stick. All cSCALE CPUs are designed for
use under extreme external environmental conditions, i. e. with an
extended temperature range from 40 C up to + 70 C. Systems
without CPU are also available as Expansion Rack (IP20) or Module
(IP66/67).
Programming: The iSCALE Control System is programmable according
to IEC 61131-3 with CoDeSys or alternatively in C.
All CPUs are also available with embedded SLI Library for different
crane types with the product name qSCALE usable with CoDeSys
CPU
cSCALE
Distributed I/O
(only IP66/67)
cSCALE Local
I/O Expansion
Rack/Module
cSCALE /
qSCALE S8
High-End SIL2
CPU*
CPU
Flash
8 MB
48 MB
48 MB
RAM
64 MB
128 MB
128 MB
512 kB
2 MB
2 MB
FPU (HW)
USB 2.0
J1939
SYS Extension
with qSCALE
with qSCALE
with qSCALE
EN954 Classification
SK 2
SK 2
SK 2
EN13849-1 Classification
Cat. 2
Cat. 2
PL d, Cat. 3
Cat. 2
SIL Classification
SIL 2
Order Code
C2
S6
S8
IX
DX
* Future release
cSCALE /
qSCALE S6
Mid-Range CPU
cSCALE /
qSCALE C2
Basic CPU
Power
Supply
I/O Module
Communication
Options
To adapt the iSCALE Control System to the specific requirements,
several communication modules are available as an option.
Order
Code
IP20
CAN extensions
3x Sub-D
5x M12 (only for cSCALE S6 with galvanic isolation)
C3
Ethernet*
4x RJ45
E4
C2
C3
C5
IP66/67
CAN extensions
* Future release
I/O Modules of
iSCALE Control Systems
The iSCALE Control System features a wide range of specialized
input and output options including PWM outputs with current
control or DIAG inputs with additional diagnostics. Integrated
self-testability of all safety declared I/Os.
The DI DIAG inputs provide the following diagnostics with external:
Short to Battery
Short to Ground
Open Load
All digital outputs use the new generation of high voltage PROFET
technology with integrated short-circuit, TVS and overheating protection. The PWM outputs offer a high crest factor of 4 A for 2 A
and 2.25 A for 4 A outputs. The current control of the PWM outputs
can be configured between 50 Hz and 400 Hz.
The following I/Os could be used as safety declared I/Os according to
EN ISO 13849-1 Cat. 2 with Performance Level PL d (or SIL 2):
Digital Input
DI DIAG
DI NAMUR
AI
SCALE (IP20) PS
c
and I/O Modules
Besides the CPU and the Power Supply, each IP20 rack can be
configured with up to 6 I/O module options. The maximum
configuration of an expansion rack contains one Power Supply
and up to 6 I/ O module options.
DO
PS5- I/O 01
PS5N- I/O 01
I/O 03-02
I/O 05-05
I/O 06-06
I/O 04-03
I/O N4-N3
I/O 06-05
I/O 04-02
I/O 04-04
I/O N4-N4
DI w/HSC option
12
16
16
DI DIAG
12
12
16
DI NAMUR
12
16
AI 4 20 mA
0 10 V
84
04 *
84
04 *
84
04 *
DO (1 Aav)
4 **
24 **
12 **
12 **
DO PWM w / CC (2 Aav)
4 **
12 ***
6 ***
4 **
DO PWM w / CC (4 Aav)
4 ***
2 ***
1+1
1+1
DO-relay
A01
B01
32
55
66
43
DC
65
42
44
DD
Cut-Off relay
Order Code
10
cSCALE (IP66/67) PS
and I/O Modules
Besides a basic set of integrated I/Os (see IP66/67 I/O module
matrix for details), the IP66/67 version also has additional modular
I/O and communication options. The basic housing supports 2
additional options where the extended housing supports up to
6 optional modules.
I/O 02
I/O 03
I/O 04
I/O N4
I/O 05
I/O 06
10 *****
14 ****
14 ****
PS5I/O11
PS5I/O11-12
PS5I/O11-12
PS5NI/O 03-02
DI w/HSC option
PS5I/O 03-02
DI DIAG
DI NAMUR
84
04 *
84
04 *
8
see AI
0 - UB
8
see AI
0 - UB
8
see AI
0 - UB
84
04 *
DO (1 Aav)
4 **
4 **
16
16
4 **
4 **
DO PWM w / CC (2 Aav)
4 **
4 **
4 **
4 **
6 ***
AI 4 20 mA
0 10 V
AI 0 - UB (max. 36V), usable
also as AI 0-10 V or DI
DO PWM w / CC (4 Aav)
Cut-Off relay
8.2V Power Supply
(500 mA)
DO-relay
Order Code
12 **
2 ***
1+1
1+1
1+1
1+1
1+1
A32
B32
AMN
BMN
AMO
02
03
04
OD
05
06
* Selection of voltage input reduces number of current input ** Sum of current 8 A av *** I/O 06 cell /DO PWM w/CC: Sum of current 12 A av **** 8 w/ HSC option
11
S8
C2
S6
S8
1/2
IX
Distributed I/O
DX
IP20
20
IP66/67
66
IP69K *
69
I/O
I/O
I/O
I/O
I/O
S6
I/O
C2
CPUs
Protection Classes
Power Supplies
IP20: PS + I/O 01
A01
B01
A32
B32
AMN
BMN
IP6x: PS + I/O 11
AM0
C3
C5
C2
C3
32
55
66
65
43
DC
42
44
DD
IP6x: Module 2
02
IP6x: Module 3
03
IP6x: Module 4
04
IP6x: Module N4
0D
IP6x: Module 5
05
IP6x: Module 6
06
Communication (optional)
Summary of your configuration (order code for not selected communication and I/O options = OO)
Order Code
* Future Release ** only available with CPU S6, S8
SCALE
SD
Comm.
Option 2
Comm.
Option 1
IP
Order
Code
CPU
Type
Power
Supply
Out of sight
but always
in control
iSCALE Control System
The iSCALE Control System is up
to mobile applications
Of any size:
Scalable architecture delivers tailored
control solutions
From compact controller up to
controller with more than 200I/Os
High-performance CPU available and
sufficient data and program memory
Of any complexity:
Embedded Ethernet connectivity for
networked control and HMI systems
Support for distributed control architectures for mobile plant automation
With any safety requirements:
cSCALE is a PLd/SIL2-compliant
control system
cSCALE supports fully redundant
system architectures
Stand-by control system
Requiring any type of
communication:
Embedded Ethernet
CANopen, CANopen Safety, J1939
Customized CAN protocols
13
Global
Partnership
Visionary
Experienced
Supportive
Mobile Machine
Control Solutions
Hirschmann Automation
and Control GmbH
Hertzstrae 32-34
76275 Ettlingen
Germany
Phone: +49 (0)7243 709-0
Mail: [email protected]
www.hirschmann-mcs.com
China
Hirschmann Electronics Co., Ltd.,
Phone: +86 516 87885799
Mail: [email protected]
Certified under:
Member of:
USA
VDMA
CAN in Automation (CiA) GmbH
OSADL (Open Source Automation
Development Lab eG)