MSD Powersports

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ATV
Go-Ped
Go-Kart
Motorcycle
Snowmobile
Watercraft
Wiring Diagrams
and
Tech Notes
MSD Tech line: (888) 258-3835
WWW.MSDPOWERSPORTS.COM
www.msdpowersports.com
CONTENTS
Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MSD Yamaha Banshee Ignition System. . . . . . . . . . 42-44
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
MSD DS 650 Bombardier Ignition System. . . . . . . 45-46
General Installation Tips. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
MSD Kawasaki Jet Ski 720 Enhancer CD Ignition . 47-49
Nitro Ignition for Harley-Davidson. . . . . . . . . . . . . . . 7-12
Yamaha 650/701 Enhancer Ignition. . . . . . . . . . . . . . . . 50
MSD MC-2 Motorcycle Ignition. . . . . . . . . . . . . . . . . 13-17
MSD SEA-DOO 800 Enhancer Ignition. . . . . . . . . . 51-53
Analog Total Loss Ignition System for Watercraft. 54-57
MSD Watercraft Ignition System (Old Style). . . . . . 58-60
Digital RPM Activated Window Switch. . . . . . . . . . 29-30
MSD Multi-Channel Ignition . . . . . . . . . . . . . . . . . . . 61-65
MSD Pulse Ignition for Harley-Davidson . . . . . . . . 31-33
MSD Programmable PWM Water Control Switch . . . . 66
MSD Digital Shift Light. . . . . . . . . . . . . . . . . . . . . . . . 34-36
MSD Single Tower Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . 67
MSD Honda TRX400EX Ignition System. . . . . . . . . . 37-39
Briggs & Stratton Points System. . . . . . . . . . . . . . . . . . . 68
Honda CR 125/250R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
MSD Briggs & Stratton/Tecumseh Ignition System. . . 69
Honda TRX 250R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Coil Operation Specifications. . . . . . . . . . . . . . . . . . . . . 70
SEA-DOO is a Registered Trademark of Bombardier Inc.

Harley-Davidson is a registered Trademark of Harley-Davidson Motor Company.
Service
In case of malfunction, this component will be repaired free of charge according to the terms of the warranty.
When returning components for service, Proof of Purchase must be supplied for warranty verification. After
the warranty period has expired, repair service is charged based on a minimum and maximum charge.
All returns must have a Return Material Authorization (RMA) number issued to them before being
returned. To obtain an RMA number please contact MSD Customer Service at (915) 855-7123 or fax a request
to (915) 857-3344. Send the unit prepaid with proof of purchase to the attention of: MSD Powersports,
Customer Service - RMA #, 12120 Esther Lama, Dock 5, El Paso, Texas 79936.
When returning the unit for repair, leave all wires at the length in which you have them installed. Be sure
to include a detailed account of any problems experienced, and what components and accessories are
installed on the vehicle.
The repaired unit will be returned as soon as possible after receipt, COD/Cashiers Check for any charges.
For more information, call the MSD Powersports Customer Service Line (915) 858-3365. MSD Powersports
technicians are available from 8:00 a.m. to 5:00 p.m. Monday - Friday (Mountain Time).
Limited Warranty
MSD Powersports warrants this product to be free from defects in material and workmanship under its
intended normal use* and if properly installed, for a period of one year from the date of original purchase. If
found to be defective as mentioned above, it will be repaired or replaced at the option of MSD Powersports.
Any item that is covered under this warranty will be returned free of charge through standard shipping
methods. If faster service is required the customer has the option of paying for this service.
This shall constitute the sole remedy of the purchaser and the sole liability of MSD Powersports. To
the extent permitted by law, the foregoing is exclusive and in lieu of all other warranties or representations
whether expressed or implied, including any implied warranty of merchantability or fitness. In no event
shall MSD Powersports or its suppliers be liable for special or consequential damages.
*Intended normal use means that this item is being used as was originally intended and for the
original application as sold by MSD Powersports. Any modifications to this item or if it is used on an
application other than what MSD Powersports markets the product, the warranty will be void. It is the sole
responsibility of the customer to determine that this item will work for the application they are intending.
MSD Powersports will accept no liability for custom applications.
MSD POWERSPORTS
1490 Henry Brennan DR., El Paso, Texas 79936 (915) 858-3365 FAX (915) 858-3496
WIRING DIAGRAMS
AND TECH NOTES

MSD believes that customer service does not end at just producing the best ignition components available,
but helping the customer is also a number one priority. That is why we have assembled this MSD Ignition Wiring
Diagrams and Tech Notes Book. This book is a collection of component installation procedures, applications and
technical information. Wiring descriptions and troubleshooting procedures for most MSD products can be found
within these pages.

Once you buy an MSD Ignition, you will never be alone. We stand behind our products with a highly trained
customer service staff that is more than willing to answer your questions and give you component recommendations.
Our Customer Support Technicians are available by phone, fax and email. If you cannot find a wiring diagram for
your specific application or simply need more information, contact our Customer Support Technicians at (888)
258-3835 or (915) 858-3365. Our trained technicians are available from 8 - 5 (MST) to answer your questions or
comments. You can also email the techs at [email protected] and will generally receive a reply within
48-72 hours.

Good luck in your performance and racing endeavors and remember, technical assistance is only a few pages,
key strokes or a phone call away.
Repair and Service

If you would like to have your MSD components tested during the off season or need something repaired,
you can send your MSD parts to our Customer Support Department and have them inspected by specialized
technicians for a minor cost.

When an Ignition Control comes in to be checked, all of the circuits are closely inspected and any updates that
we may have made since your component was built will be installed (except on potted units). Prices are capped
at a very reasonable rate but it varies between products. Check with our Customer Support Techs for an estimate
on your components.

All returns must have a Return Material Authorization (RMA) number issued to them before
being returned. To obtain an RMA number please contact MSD Customer Service at (915) 855-7123 or
fax a request to (915) 857-3344. Send the unit prepaid with proof of purchase to the attention of: MSD
Powersports, Customer Service - RMA #, 12120 Esther Lama, Dock 5, El Paso, Texas 79936.

When sending a component in, leave all of the wires at the length in which they are installed. Also include a
detailed description of any problems and what components and accessories are being used. Repair usually takes
10 - 18 working days. The repaired unit will be delivered by ground shipping, COD for any charges. Send the
components to:
MSD Ignition, Customer Service Department, 12120 Esther Lama, Dock 5, El Paso, TX 79936.

MSD POWERSPORTS
GENERAL INSTALLATION TIPS
Mounting
MSD Ignition Controls are designed to withstand high temperatures and can be mounted in any location except
next to heat sources. Mounting the unit in an enclosed area is not recommended. When running, the housing of
the MSD will be hot to the touch.
When a suitable location is found, make sure the wires and harness will reach the coil and battery. Use the ignition
as a template and mark the mounting hole locations. Remove the ignition and drill the mounting hole locations. If
extremely high vibrations and shocks are expected, use a set of MSD Vibration Mounts to help protect the ignition.
The mounts come in sets of four; PN 8823.
Sealing MSD Units

While applying some type of sealant between the MSD case and base plate would seem to be smart, it is not
recommended. All MSD Ignitions have a special water resistant treatment to prevent water damage. By sealing
the base plate to the case the condensation and water that seeps past the cables is trapped in the unit which may
result in corrosion. Always allow the unit to drain by not sealing the base plate.
Wiring Tips
When making permanent electrical connections it is imperative that proper terminals, connectors and soldering
be used. Using connectors such as MSDs Weathertight or Deutsch connectors provide positive locking, sealed connections. Never simply twist and tape wires together. Faulty wiring will result in ignition and electrical problems.
MSD Power Cables
The Power Cables of the MSD Ignitions are the

heavy (12 gauge) Red and Black wires. The Black wire
connects to battery negative (-) or ground and the Red
goes to battery positive (+). No switch or fuse should
be used.
The Red wire must be connected directly to the
battery positive terminal or to the constant positive
side of the starter solenoid.
Grounds
A poor ground connection can cause many frustrating problems. When a wire is specified to go to ground
it should be connected to the battery negative terminal,
engine block or a common solid ground on the chassis.
Always connect the ground to a clean, paint free metal
surface and always have a ground strap between the
engine and the chassis. Do not rely on solid engine
mounts as a ground between the chassis and
engine.
Wire Lengths
The power leads and the wires of the MSD can be

shortened, however the correct connectors should be
properly installed and soldered in place. If the wires
of your MSD Ignition are not long enough for your
application, they can be lengthened if properly done.
If lengthening the heavy Power Cables, the next size
larger (10 gauge) must be used. For the 14 gauge wiring, use the same size or 12 gauge. Always take the
time to solder and insulate these connections. Doing
it right the first time will save you frustration later!
MSD POWERSPORTS
Battery
The battery is one of the most important parts of
the electrical system. A MINIMUM battery rating,

when used with an alternator, should be no less
than 25 amp/hours. If no alternator is used, allow
at least 15 amp/hour for every 1/2 hour of MSD
operation. If the engine is cranked using the same
battery or other accessories such as fuel pumps and
electric fans are used, the rating should be more.
In all cases, to ensure adequate running time,
the battery should be fully charged at the start of
operation. A fully charged 12 volt battery will read
around 12.6 volts on a voltmeter and should not
drop below 8 volts when cranking. Each cell of a
fully charged battery will read 1.260 on a hydrometer.
An MSD Ignition Control will operate at full
strength with 11-18 volts.
Here are a few battery tips on charging

and jump starts:
When charging the battery, DO NOT run the
engine. Some chargers may produce potentially
damaging high voltage spikes that could damage
the ignition control.
It is not necessary to disconnect the MSD when
charging the battery, as long as the charger is
making good contact with the battery.
Receiving a jump from another battery or vehicle
will not damage the MSD Ignition.
SPARK PLUG WIRES AND SPARK PLUGS

Spark Plug Wires
Spark plug wires have two main objectives; transfer the spark energy to the plugs and suppress the
Electro Magnetic Interference (EMI) that the spark
voltage projects. Too high of resistance decreases
the spark energy, yet too low of resistance may generate too much EMI noise which will interfere with
the operation of other electronics on the vehicle.
A good quality wire, proper routing and routine
inspection are all important in getting the most
performance out of your ignition system.
conductor that is helically wound around a special

center core that is designed to suppress, or choke,
EMI. Helically wound, sometimes called spiral core,
must be used with an MSD Ignition Control. Solid
core wires do not suppress EMI so there could be
interference with the ignition or other electronics
on the vehicle.
The Super Conductor Wire has less than 50 ohms
per foot, the lowest available in a helically wound
wire. A special copper-alloy conductor is wrapped
very tightly around a ferro-magnetic impregnated
center core which gives the wire extremely high
EMI suppression. This design ensures that optimum
spark energy will reach the spark plugs while EMI
noise is held at a minimum.
Note: Solid Core spark plug wires cannot be used
with any MSD Ignition controls or Pro Mags.
MSD offers two great spark plug wires; HeliCore Wire and the 8.5mm Super Conductor Wire.
The Heli-Core Wires are a premium performance
wire upgrade for any car or truck. For serious
performance, the 8.5mm Super Conductor Wire
is the wire of choice. Both sets of wires feature a
Just like tires, oil or spark plugs, the spark plug

wires are a maintenance item. Service of the wires
hinges on your application and ignition control. If
you have a 6AL Ignition and use the car as a daily
driver, the wires will last for thousands of miles. Conversely, if you are racing a high compression engine
with nitrous and an MSD 10, the wires should be
inspected and even replaced during the race season.
When checking wires, closely inspect for signs of
burning or arc-through. Look at the boots for signs
of cracking or burning and using an ohm meter to
check resistance of each wire is a good idea. Also,
keep in mind that the coil wire is delivering eight
times the spark so it should be checked closely.
When checking resistance of the wires note that
the longer wires will have more total resistance, but
their values should average out. If one wire stands
out among the others, it should be replaced.

MSD POWERSPORTS
SPARK PLUG WIRES AND SPARK PLUGS

Plug Wire Tip
To keep your engines spark plug wires in tip-top

condition there are a few simple steps you can
take. For starters, apply a small amount
of MSD Spark Guard,
PN 8804, a dielectric
grease, to each wire
terminal. This keeps
any moisture out of
the boot while lubricating and insulating
the terminal-to-plug
connection. It also
aids in pulling the
plug socket off without tearing the boot
or wire.
Extra protection
from heat is always a
good idea. MSD wires
have a very durable sleeve but in applications with
tight engine compartments and close exhaust systems, additional protection is a benefit. MSD offers
Pro-Heat Sleeve, PN 3411, a silicone coated woven
glass sleeve that slides over your wires for added
protection. If youre looking for protection around
the boot MSDs Pro-Boot Guard, PN 3412, is the
answer. This is an extra thick sleeve of woven glass
with a silicone coating and will protect the boot
from excessive heat.
Another important point to consider is the way
the plug wires are routed. Using good wire separators is a key in preventing inductive crossfire which
occurs when two wires that are consecutive in the
firing order are run next to each other. MSD offers a
variety of Separators that will help position the wires
away from exhaust manifolds and sharp edges while
keeping the engine compartment looking good.
Spark Plug
Choosing the correct spark plug design and heat

range is important when trying to get all the performance possible. Since there are so many engine
combinations and manufacturers, MSD cannot recommend which plug or what size gap is exactly right
for your application. It is recommended to follow
the engine builders or manufacturers recommendations for plug heat range and gap.
Once a proper plug is selected, you can experiment with the gap to get the best performance. By
using these recommendations as a starting point,
you can experiment by opening the gap in 0.005
increments then test. When the performance falls
off, the gap is too large. Carbureted or fuel injection engines can use larger gaps, but turbo or supercharged engines should stick with the smaller
gap. If no significant gains are achieved, go with
the smaller gap. Remember, the larger gap taxes
the plug, wires, cap and rotor.
Rule of Thumb Plug Gap

COMPRESSION
UP TO 10.5:1
10.5:1 - 13:1
OVER 13:1
GAP
.040 - .045
.032 - .040
.025 - .032
Note: These are recommended for normally

aspirated engines only. Reduce the gap for blower,
turbo or nitrous applications.
After changing the gap,

reading the spark plugs is
a helpful tool in getting
the right tune up. The
air/fuel ratio and how
its burning can be read
on the ceramic portion
of the spark plug. A ring
can be seen where the
effective heat transfer
takes place. The closer
this ring is to the tip, the
richer the mixture. Closer
to the base of the plug
means the engine is running more lean.

MSD POWERSPORTS
NITRO PROGRAMMABLE IGNITION

PN 4215
HEI Unit
CDI Unit
WIRING FUNCTIONS
Power Leads
These are the two heavy 12 gauge wires and are responsible for getting direct battery voltage to
the ignition. The Ignition is load protected from reverse battery connections and will automatically
shut down if there is over 27 volts input. Do not connect to batteries over 16 volts!
Heavy Red
This wire connects directly to the battery positive (+) terminal or a positive battery junction such
as the starter solenoid. Minimun 10V to Maximum 16V. Note: Do not connect to the alternator.
Heavy Black
This wire connects to a good ground, either at the battery negative (-) terminal or to the
engine. Note: Engine must be grounded to battery negative.
Ignition Switch
This wire is responsible for turning the Nitro-Harley Ignition On and Off as well as supplying
power to the triggers. Connect to a switched 12 volt source such as the ignition key or
switch. Also recommended for lanyards.
Red
Coil B
Two Pin
Connector
Coil A
Two Pin
Connector
CDI
Coil B
Coil A
Two Pin
Two Pin
Connector Connector
Inductive
Coils
Brown/Orange
This wire connects to the coil A positive (+) terminal.
Brown/White
This wire connects to the coil A negative (-) terminal.
Brown/Orange
This wire connects to the coil B positive (+) terminal.
Brown/Green
This wire connects to the coil B negative (-) terminal.
Coils
Red
This wire connects to the Inductive coil A positive (+) terminal.
Black
This wire connects to the Inductive coil A negative (-) terminal.
Red
This wire connects to the Inductive coil B positive (+) terminal.
Black
This wire connects to the Inductive coil B negative (-) terminal.
4 - Pin
Connector
Trigger Pickups
White/Blue
+12V to Trigger Pickups
Black
Ground to Trigger Pickups
White (Coil A)
This wire connects to the trigger pickups (3-Magnet Rotor Only PN 4216).
Green (Coil B)
This wire connects to the trigger pickups (3-Magnet Rotor Only PN 4216).
6 Pin
Connector
Provides power and triggers from CDI to HEI unit.
Launch Control
Dark Blue
Tach Output
Gray
MSD POWERSPORTS
Accessories
When 12 volts are applied, this wire activates several features including; Launch Retard
value, Launch Timing Curve and will reset the Shift Light sequence to 1st gear & Step 3
slope.
Used to provide a tach signal to rpm sensing devices. 12 volt square wave with 30 duty cycle.
NITRO PROGRAMMABLE IGNITION, PN 4215
WIRING FUNCTIONS continued

3-Step Retard
This wire activates the first retard stage when it is applied to 12 volts. When 12 volts are
removed the retard is deactivated.
This wire activates the second retard stage when it is applied to 12 volts. When 12 volts are
Pink
Violet
This wire activates the third retard stage when it is applied to 12 volts. When 12 volts are removed
the retard is deactivated if ramp value = 0. Step 3 retard ramp can be activated by this wire
providing a progressive retard ramp that is programmable from .1 to 9.9 seconds.
Tan
Shift Light/Shifter
2 Pin Connector
Red/Green
Shift Light activation wire. Connects to the Shift Light PN 7552 or PN 4360 to any air shifter
Yellow/Orange with a 3 amp or less current draw. A 3 amp fuse is in line on the Red/Green wire.
RPM/Time Switch
Purple/Blue
RPM/Time Activation Switch. This wire will supply a ground to complete a circuit at a desired
rpm. It will handle up to 3 amps continuous.
Map Sensor
3 Pin Connector
Brown/Violet
Brown/Yellow
Dark Brown
Three Pin Connector - Used for an optional external pressure sensor for turbo applications.
(2 - Bar/2-29 psia - PN 23121) (3 - Bar/2-44 psia - PN 23131).
2-cylinder single plug (camshaft triggered)
HAND HELD PROGRAMMER OR

LAPTOP WITH MSD PRO-DATA+
SOFTWARE OR
LAUNCH REV UNIT
*NOTE: USE Y-CONNECTOR

FROM 4 PIN PICKUP TO
PROVIDE FOR DUAL IGNITION
HOOKUP.

MSD POWERSPORTS
USING A MAP SENSOR.
NITRO PROGRAMMABLE CD CONTROL

PN 4215
WIRING DIAGRAM FOR THE LUANCH CONTROL.
RECOMMENDED LEVER SWITCH

*MPS PN 1-0001 CLUTCH
NITRO PROGRAMMABLE CD CONTROL

PN 4215

MSD POWERSPORTS
DEFAULT SETTINGS AND ADJUSTMENTS
The following list shows all of the default values and adjustable increment of the Nitro Programmable
Ignition.
Display
Default
AlertsPer #
0
BoostSensor #Bar
3
BoostCurve Psia##.##
2.0
BoostCurve RetDeg##.#
0
Drop Rpm##00
600
LastGear#
2
LaunRet Deg##.#
0
LaunRet Ramp #.##
.50
RevMax ###00 Rpm
5,500
RpmTimeSw Sel$$$$
_RPM
RpmSw RpmOn###00
2000
RpmSw RpmOff###00
5000
RunCurve Rpm###00
800
RunCurve RetDeg##.#
0
ShiftLight#
1
ShiftLt1 Rpm###00
5,000
ShiftLt2 Rpm###00
5,500
SparkSEQ#
1
Spark1 Deg##.#
0
Spark2 Deg##.#
0
StartRetard Deg##
10
Step1 Deg##.#
2.0
Step2 Deg##.#
3.0
Step3 Deg##.#
5.0
Step1 Rpm###00
800
Step2 Rpm###00
800
Step3 Rpm###00
800
Step1 Sec#.##
0
Step2 Sec#.##
0
Step3 Ramp#.#
0
StepOffDelay#.##Sec
.50
LaunchCurve Rpm###00
800
Launch CurveRetDeg##.#
0
TimeCurve Sec##.##
0
TimeCurve RetDeg##.#
0
TimeSw OnDelay##.#
1.0
TimeSw OnTime##.#
2.0
ScanTime #Sec
1
ShiftLt $$$
Rpm#####
RetSum##.#
Gear #
RpmTimeSw $$$
Pressure ##.#
BoostRet##.##
Step1In $$$
Step2In $$$
Step3In $$$
LaunchSec##.##
TimeRet##.#
Data Low-High (step by)
0-1 (1)
2-3 (1)
2.0-45.0 (.25)
0.0-25.0 (.1)
200-1,500 (100)
2-3 (1)
0-30.0 (.5)
0-2.50 (.01)
2,000-8,000 (100)
_RPM-TIME
2000-8,000 (100)
2000-8,000 (100)
800-8,000 (100)
0.0-25.0 (.1)
1-2 (1)
2,000-8,000 (100)
2,000-8,000 (100)
1-2 (1)
0-10.0 (.1)
0-10.0 (.1)
00-30
0-25.0 (.1)
0-25.0 (.1)
0-25.0 (.1)
800-8,000 (100)
800-8,000 (100)
800-8,000 (100)
0-2.50 (.01)
0-2.50 (.01)
0-9.9 (.1)
0-2.50 (.01)
800-8,000 (100)
0.0-25.0 (.1)
0.0-12.50 (.05)
0.0-25.0 (.1)
0.0-25.0 (.1)
0.0-25.0 (.1)
1-9
OFF/ON
monitor
monitor
1-3
OFF/ON
monitor
monitor
OFF/ON
OFF/ON
OFF/ON
monitor
monitor
TROUBLESHOOTING
10
Every MSD Ignition undergoes numerous quality control checks including a four hour burn-in test. If you
experience a problem with your Nitro Programmable Ignition, our research has shown that the majority of
problems are due to improper installation or poor connections. The Troubleshooting section has several
checks and tests you can perform to ensure proper installation and operation of the Ignition. If you have any
questions concerning your Ignition, call our Customer Support Department at (915) 858-3365, 8 - 5 Mountain
Time, or e-mail at: [email protected].
MSD POWERSPORTS
LED
The LED on the side of the Ignition monitors several operating conditions of the Ignition. If the LED indicates
that there is a problem with the ignition system, follow the steps through the Troubleshooting section. The
LED will appear to be on steady at above idle speeds when everything is functioning properly.
A Code 2 (flash flash)will flash if the supply voltage drops below 10 volts, when operating below 3300
rpm.
The LED will flash for every trigger signal from the crank trigger. You can take advantage of this when statically
setting the timing of the engine.
A Code 3 will flash if the input trigger signal in not correct.
TACH/FUEL ADAPTERS
If your tachometer does not operate correctly you probably need a Tach Adapter. The chart below lists
common tachometers and if an Adapter is necessary.
Tachometer Compatibility List

AFTERMARKET TACHOMETER
WHITE WIRE TRIGGER
AUTOGAGE
AUTOMETER
MALLORY
MOROSO
STEWART
S.W. & BI TORX
SUN
VDO
REQUIRED
NO TACH ADAPT REQUIRED
REQUIRED
REQUIRED
REQUIRED
REQUIRED
MISSES AND INTERMITTENT PROBLEMS
Experience at the races has shown that if your engine is experiencing a miss or hesitation at higher rpm, it
is usually not directly ignition. Most probable causes include faulty wiring, a coil or plug wire failure, arcing
from the boot plug to ground. Several items to inspect are:

WARNING: Do not touch the coil terminals during cranking or while the engine is running.
Always inspect the plug wires at the plug for a tight connection and visually inspect for cuts, abrasions or
burns. Dielectric grease such as Spark Guard, PN 8804, is also recommended.
Inspect the Primary Coil Wire connections. Caution: There may be high voltage at the Coil Positive (+)
terminal even with the key turned On. During cranking or while the engine is running, very high voltage will
be present and no test equipment should be connected.
Make sure that the battery is fully charged and the connections are clean and tight. If you are not running
an alternator this is an imperative check. If the battery voltage falls
below 11 volts during a race, the Ignition current draw will increase.
Is the engine running lean? Inspect the spark plugs and complete fuel
system.
Inspect all wiring connections for corrosion or damage. Remember
to always use proper connections followed by soldering and seal the
connections completely.
If you are using any inductive load on an ignition control wire, you may
be getting a noise kick back which could cause stumbling of the ignition.
Attach the supplied Diode to the solenoid.
If everything checks positive, use the following procedure to test the ignition for spark.
MSD Powersports also offers a Nitro Ignition Tester, PN 43751. This tool allows you to check your complete
ignition system while it is on the bike as well as the operation of rpm limits, activated switches and shift lights
and the Cam Sync Signal.
MSD POWERSPORTS
11
CHECKING FOR SPARK
1. Make sure the ignition switch is in the Off position.

2. Remove the coil wires from the spark plugs and install test plugs to ground.
3. Disconnect the Nitro Ignition harness from the trigger pickups and connect to the tester.
4. Turn the ignition power On. Do not crank the engine. Select Top Fuel on display by pushing the red
button.
5. Set the Tester to 1000-2000.
A. If there is spark, verify the HEI coil is functioning by unplugging the red/black wire to the HEI coil.
The spark intensity should decrease. If there is no change, the HEI coil may be defective, or the
fuse may be blown on the Inductive Ignition unit.
B. If spark intensity did not change, substitute another coil and repeat the test. If there is now a
change in intensity, the coil is at fault.
6. If there is no spark:
A. Inspect all of the wiring.
B. Substitute another coil and repeat the test. If there is now spark, the coil is at fault.
C. If there is still no spark, check to make sure there are 12 volts on the small Red wire from the
Ignition when the key is in the On position. If 12 volts are not present, find another switched 12
volt source and repeat the test.
D. If, after following the test procedures and inspecting all of the wiring, there is still no spark, the
Harley-Nitro Ignition is in need of repair. See the Warranty and Service section for information.
WIRING THE TESTER.
12
MSD POWERSPORTS
MSD MC-2 MOTORCYCLE IGNITION

PN 4220
wiring functions
Connects directly to the battery positive (+) terminal or starter solenoid 12 volt
RED
terminal.
BLACK
Connects to the battery negative (-) terminal or the engine ground.
GRAY
Connects to switched 12 volt side of ignition switch. It switches the input voltage
from the RED wire on and off.
WHITE
Connects to the "COIL A" trigger wire from the points or electronic amplifier (triggers
the PURPLE and BLACK wire coil).
GREEN
Connects to the "B COIL" trigger wire from the points or electronic amplifier (triggers
the ORANGE and YELLOW wired coil).
BROWN
Shift Interrupt wire interrupts the ignition output when applied to ground.
LIGHT BLUE
Activates the low rpm module when connected to ground.
SHORT BLUE LOOP Cylinder select wire loop.

The following groups of two wires connect to the same components in different applications.
PURPLE/BLACK
Connects to the front coil, "COIL A" terminals. One to coil negative, the other to
positive. It does not matter which wire.
ORANGE/YELLOW Connects to the back coil, "COIL B" terminals. One to coil negative, the other to
WIRING TO A STOCK SINGLE COIL SYSTEM.
13
MSD POWERSPORTS
MSD MC-2 MOTORCYCLE IGNITION, PN 4220
wiring to a stock dual coil ignition system.
Aftermarket AMPLIFIER Trigger
By using an aftermarket amplifier trigger system on some bikes, the factory timing curve and rev
limit may be bypassed. Use the same wiring procedure as described in the Wiring to a Stock
Ignition section.
typical aftermarket amplifier trigger without mc-2.
14
MSD POWERSPORTS
tachometer output
The MC-2 Ignition has a built-in tach

output terminal. This terminal will directly
drive many models of tachs. The output
combines both input signals from either
the points or electronic ignition amplifier
into one signal. Due to this, it is possible
for some tachs to read double the engine
rpm. If the rpm reading is doubled when
using the tach output terminal, splice the
tach wire into either the WHITE or the
single GREEN wire.
Tachometer Output Terminal.
WIRING THE MC-2 TO AN AFTERMARKET AMPLIFIER TRIGGER.
INSTALLING AN MSD TACH ADAPTOR.
15
MSD POWERSPORTS
wiring an msd shift light.
TROUBLESHOOTING
WIRING CHECK
WARNING: The MC-2 produces very high voltages. Never short the battery or coil terminals. Use
caution when checking connections and while troubleshooting.
Check all of the wiring connections making sure they are clean and tight. If connectors have
been crimped on make sure they are tight and sealed.
Confirm that the battery is fully charged and properly connected. Also check that the MSD
power leads are connected properly and are tight.
Check that the only wires connected to the coil(s) are from the MSD.
WARNING: Do not connect any test equipment to the coil terminals.
After checking the wiring for loose or faulty connections, follow the next procedure to confirm that
the MSD is sparking properly.
CHECKING FOR SPARK
The following procedure will determine if the ignition is producing a spark.

1. With the ignition Off, remove one of the plug wires from the spark plug. Use a spark tester tool
(such as the ST 125) or position the wire so the terminal is about 1/2" from ground.
2. Disconnect the White wire of the MSD.
3. Turn the ignition On. DO NOT CRANK THE ENGINE.
4. Tap the White wire to ground several times. A spark should jump to ground when the wire is
removed from ground. If it sparks, the ignition is operating properly. Repeat the procedure with
the Green wire if your engine has two coils.
5. No Spark: Substitute another coil and test again. If there is still no spark and all of the wiring
and connections have been inspected and confirmed, contact the MSD Customer Service Line
to send the unit in for repair.
16
MSD POWERSPORTS
CHECKING THE COIL
Using an Ohm meter, you can check the resistance of the coil(s). The following specifications are
for MSDs PN 8204 Motorcycle Coil. Check your Service Manual for stock coil specifications.
Primary Resistance: Check the resistance between the positive and the negative terminals. It
should be 1.2 - 1.4 ohms.
Secondary Resistance: Check the resistance between the spark plug terminals. It should be
11,000 - 11,500 ohms (11K - 11.5K).
If either measurement is out of specification the coil must be replaced.
CYLINDER SELECT
The MC-2 is programmed at the factory for 4-cylinder, four stroke or 2-cylinder, two stroke engines.
To program the unit for different applications, see the chart below.
PROGRAMMING
CYLINDER

1

2

4

FOUR STROKE
CUT LOOP
CUT LOOP
NO MODIFICATIONS
TWO STROKE
CUT LOOP
NO MODIFICATIONS
-----
17
MSD POWERSPORTS
MSD MC-3 MOTORCYCLE IGNITION

PN 4223
The MC-3 Motorcycle Ignition is a universal ignition that fits most applications with 12-volts at the coils.
The MC-3 Ignition features a built in Rev-Limiter Two Step and Shift Interrupter.
Note: There are no timing curves in this particular ignition.
OPERATING specifications
VOLTAGE INPUT:
PLUGS:
HIGH COMPRESSION
MAXIMUM RPM:
ENERGY OUTPUT:
CURRENT REQUIREMENTS:
MULTI SPARK DURATION:
WEIGHT & SIZE:
PRIMARY VOLTAGE:
SECONDARY VOLTAGE:
12 Volts, no less than 10 amps

32 - 36
17 - 22
15,000 (4 Cylinder)
110 mJ
4.3 Amps @ 10,000 RPM
35 (4 Cylinder)
1.25 lbs., 6L x 3.5W x 1.75H
450 Volts
45,000 with MSD Coil
WIRING FUNCTIONS
The following chart describes what each wire of the MC-3 is used for.
Connects directly to the battery positive (+) terminal or starter solenoid 12 volt
RED
terminal.
BLACK
GRAY
WHITE
GREEN
Connects to the battery negative (-) terminal or the engine ground.

Connects to switched 12 volt side of ignition switch. It switches the input voltage
from the RED wire on and off.
Connects to the "COIL A" trigger wire from the points or electronic amplifier (triggers
the PURPLE and BLACK wire coil).
Connects to the "B COIL" trigger wire from the points or electronic amplifier (triggers
the ORANGE and YELLOW wired coil).
BROWN
Shift Interrupt wire interrupts the ignition output when applied to ground.
LIGHT BLUE
Activates the low rpm module when connected to ground.
SHORT BLUE
LOOP
Cylinder select wire loop.
The following groups of two wires connect to the same components in different applications.
18
PURPLE
BLACK
Connects to the front coil, "COIL A" terminals. One to coil negative, the other to
ORANGE
YELLOW
Connects to the back coil, "COIL B" terminals. One to coil negative, the other to
MSD POWERSPORTS
(TO TACH TERMINAL)
(TO SWITCHED 12 VOLTS)
Wiring to a Stock Dual Coil Ignition System.
Wiring to a Stock single Coil Ignition System.
Wiring the mc-3 to an aftermarket amplifier trigger.
WHITE COIL B
BLUE COIL A
RED SWITCHED 12V

BLACK GROUND
BLUE
RED SWITCHED 12V
BLACK GROUND
MSD POWERSPORTS
19
TYPICAL AFTERMARKET
AMPLIFIER TRIGGER WITHOUT MC-3
CHECKING FOR COIL WIRE POLARITY

Note: The MC-3 will not work with Capacitive Discharge Ignitions or 4-cylinder engines with an individual
coil per cylinder. The Yamaha V-Max is one bike that cannot accept an MC-3.
Note: The factory rev limiter and timing curve will still function with the MSD installed. To disable the
factory rev limiter and timing curve an aftermarket stand alone trigger amplifier is required.
1. Locate the ignition coils and identify which side of the
coil(s) has 12 volts going to it. If the polarity of the coil is not
identified, follow this procedure:
A. Disconnect the coil wires and remove them from the
terminals.
B. Using a voltmeter connected to one wire and to ground,
turn the ignition to the On position and check for 12
volts. Note: Make sure the wires do not make contact
with any engine components.
C. The wire that shows 12 volts is the positive side. Turn
the ignition Off and mark that coil wire as positive and
the other as negative. If necessary, mark which wires
go to Coil A and Coil B.
NOTE: DISCONNECT
WIRE FROM
COIL BEFORE
CHECKING FOR
12 VOLTS
BYPASSING THE MC-3
Caution: If using MSD

pick-up triggers,
DO NOT USE the
bypass connector.
The pickups will be
damaged.
20
MSD POWERSPORTS
troubleshooting
WIRING CHECK
WARNING: The MC-3 produces very high voltages. Never short the battery or coil terminals. Use caution
when checking connections and while troubleshooting.
Check all of the wiring connections making sure they are clean and tight. If connectors have been
crimped on make sure they are tight and sealed.
Confirm that the battery is fully charged and properly connected. Also check that the MSD power
leads are connected properly and are tight.
Check that the only wires connected to the coil(s) are from the MSD.
After checking the wiring for loose or faulty connections, follow the next procedure to confirm that
the MSD is sparking properly.
WARNING: Do not connect any test equipment to the coil terminals.
LED Monitor
The MC-3 is equipped with an LED
monitor. The LED will light every
time there is a spark. At above idle
engine speeds, it may appear to
be on continuously. Also, the static
timing can be checked and adjusted
by watching for the LED to light.
If the LED begins flashing erratically,
it is indicating a problem. The battery may be getting too low for full power operation, or a coil
positive wire may be grounded.
Wiring to a Stock single Coil Ignition System.
CHECKING FOR SPARK
The following procedure will determine if the ignition is producing a spark.

1. With the ignition Off, remove one of the plug wires from the spark plug. Use a spark tester tool
(such as the ST 125) or position the wire so the terminal is about 1/2" from ground.
2. Disconnect the White wire of the MSD.
3. Turn the ignition On. DO NOT CRANK THE ENGINE.
4. Tap the White wire to ground several times. A spark should jump to ground when the wire is
removed from ground. If it sparks, the ignition is operating properly. Repeat the procedure with the
Green wire if your engine has two coils.
5. No Spark: Substitute another coil and test again. If there is still no spark and all of the wiring and
connections have been inspected and confirmed, contact the MSD Customer Service Line to send
the unit in for repair.
CHECKING THE COIL
Using an Ohm meter, you can check the resistance of the coil(s). The following specifications are for
MSDs PN 8204 Motorcycle Coil. Check your Service Manual for stock coil specifications. If either
measurement is out of specification the coil must be replaced.
Primary Resistance: Check the resistance between the positive and the negative terminals. It should
be 1.2 - 1.4 ohms.
Secondary Resistance: Check the resistance between the spark plug terminals. It should be 11,00011,500 ohms (11K - 11.5K).
MSD POWERSPORTS
21
MSD MC-4 Motorcycle Ignition

PN 4224
The MC-4 Ignition is a race and street ignition and is applicable for 1, 2 & 4 cylinder engines. This ignition is
lap top programmable and can only operate with points or after market trigger pickups. Note: it cannot be
used on fuel injected or coil on plug engines.
VOLTAGE INPUT:
MAXIMUM RPM:
ENERGY OUTPUT:
MULTI SPARK DURATION:
WEIGHT & SIZE:
PRIMARY VOLTAGE:
SECONDARY VOLTAGE:
11-18 Volts DC, Neg. Ground

15,000 (4 Cylinder)
190 mJ
4.3 Amps @ 10,000 RPM
35 (4 Cylinder)
1.25 lbs., 6L x 3.5W x 1.75H
450-505 Volts
48,000 with MSD Coil
wire functions
Power Leads
These are the two heavy 12 gauge wires and are responsible for getting direct
battery voltage to the ignition. The Ignition is load protected from reverse battery
connections and will automatically shut down if there is over 27 volts input.
Heavy Red
This wire connects directly to the battery positive (+) terminal or a positive battery
junction such as the starter solenoid. Note: Do not connect to the alternator.
Heavy Black
This wire connects to a good ground, either at the battery negative (-) terminal or
to the engine. Note: Engine must be grounded to battery negative.
Ignition Switch
4 - Pin Connector
Coil 2
Coil 1
Red
22
Coils
Brown/Orange
This wire is responsible for turning the MC-4 On and Off as well as supplying
power to the triggers. Connect to a switched 12 volt source such as the ignition
key or switch. Also recommended for lanyards
This wire connects to the coil 1 positive (+) terminal. This is the ONLY wire that
makes electrical contact with the positive coil terminal.
Brown/White
This wire connects to the coil 1 negative (-) terminal. This is the ONLY wire that
makes electrical contact with the negative coil terminal.
Brown/Orange
This wire connects to the coil 2 positive (+) terminal. This is the ONLY wire that
makes electrical contact with the positive coil terminal.
Brown/Green
This wire connects to the coil 2 negative (-) terminal. This is the ONLY wire that makes
electrical contact with the negative coil terminal.
Trigger Pickups
+12V to Trigger Pickups
White/Blue
Ground to Trigger Pickups
Black
White (Coil 1)
This wire is used to connect to breaker points or trigger pickups (Dyna* or MSD), electronic
ignition amplifier output or to the trigger output of the ECU for coil 1. (*Single Magnet
Rotor Only.)
Green (Coil 2)
This wire is used to connect to breaker points or trigger pickups (Dyna* or MSD),
electronic ignition amplifier output or to the trigger output of the ECU for coil 2. (*Single
Magnet Rotor Only.)
MSD POWERSPORTS
mc-4 motorcycle ignition, pn 4224
3-Step Retard
Pink
Violet
Tan
Shift Light/Shifter
2 Pin Connector
Red/Green
Yellow/Orange
RPM Switch
Purple/Blue
This wire activates the first retard stage when it is applied to 12 volts. When 12 volts are
This wire activates the second retard stage when it is applied to 12 volts. When 12 volts are
This wire activates the third retard stage when it is applied to 12 volts. When 12 volts are
removed the retard is deactivated if ramp value = 0. Step 3 retard ramp can be activated by
this wire providing a progressive retard ramp that is programmable from .1 to 9.9 seconds.
Shift Light activation wire. Connects to the Shift Light PN 8952 or to any air shifter with a 3
amp or less current draw. A 3 amp fuse is in line on the Red/Green wire.
RPM Activation Switch. This wire will supply a ground to complete a circuit at a desired rpm.
It will handle up to 3 amps continuous.
Map Sensor
3 Pin Connector
Brown/Violet
Brown/Yellow
Dark Brown
Shift Kill
Yellow
2 - Pin Connector
Cam Sync
Light Blue
Light Green
Three Pin Connector - Used for an optional external pressure sensor for turbo applications.
(2 - Bar/2-29 psi - PN 23121) (3 - Bar/2-44 psi - PN 23131).
Used to activate the Shift Kill feature. Note: Do Not use for kill lanyard.
This 2-pin connector plugs into a Cam Sync Sensor to indicate when the number one cylinder
is triggered.
Accessories
3-Step Rev
Light Blue
Dark Blue
Tach Output
Gray
This wire activates the Burnout rev limit when 12 volts are applied.
When 12 volts are applied, this wire activates several features including; Launch rev limit,
Launch Retard value, Launch Timing Curve and will reset the Shift Light sequence to 1st
gear & Step 3 slope.
Used to provide a tach signal to rpm sensing devices. 12 volt square wave with 30 duty
cycle.
GENERAL WIRING INFORMATION
Wire Length: All of the wires of the MC-4 Ignition may be shortened as long as quality connectors are used or soldered
in place. To lengthen the wires, use one size bigger gauge wire (10 gauge for the power leads and 16 gauge for the
other wires) with the proper connections. All connections must be sealed.
Grounds: A poor ground connection can cause many frustrating problems. When a wire is specified to go to ground, it
should be connected to the battery negative terminal, engine block or chassis. There should always be a ground strap
between the engine and the chassis. Always securely connect the ground wire to a clean, paint free metal surface.
Routing Wires: The MC-4 wires should be routed away from direct heat sources such as exhaust manifolds and
headers and any sharp edges. The trigger wires should be routed separate from the other wires and spark plug wires.
It is best if they are routed along a ground plane such as the block or frame.
MSD POWERSPORTS
23
Single Cylinder Wiring.

MENU - CYLCNT=1
DIS=WSON - (Crankshaft Triggered)
DIS=WSOFF - (Camshaft Triggered)
PN 42921
PN 4224
2-Cylinder, Single Fire, WSOF

(No Waste Spark - Harley-Davidson).
MENU - CYLCNT=2
DIS=WSOFF - (Camshaft Triggered)
PN 42921
COIL
PN 42921
COIL
PN 4224
24
*Harley-Davidson is a registered Trademark of Harley-Davidson Motor Company.
MSD POWERSPORTS
4-Cylinder Single Plug WSON

(Waste Spark ON - Crankshaft Triggered)
2-Cylinder Dual Plug WSOFF (Waste Spark OFF - Camshaft TRIGGERED)
4-Cylinder Dual Spark Plug System Wiring WSON

(Waste Spark ON).
MENU - CYLCNT=4
DIS=WSON - (CRANKSHAFT TRIGGERED)
WHITE/BLUE
BLACK
GREEN
WHITE
RED
BLACK
BLUE
WHITE
25
MSD POWERSPORTS
Wiring Diagram for Burnout/Launch Rev Limits.
PN 8807
PN 4224
Using a Sync Signal or Map Sensor.
(PN 23121)
(PN 23131)
PN 4224
PN 2346
26
MSD POWERSPORTS
troubleshooting
Every MSD Ignition undergoes numerous quality control checks including a four hour burn-in test. If you
experience a problem with your MC-4, our research has shown that the majority of problems are due to improper
installation or poor connections. The Troubleshooting section has several checks and tests you can perform to
ensure proper installation and operation of the MC-4.
LED
The LED on the side of the MC-4 monitors several operating conditions of the MC-4. If the LED indicates that
there is a problem with the ignition system, follow the steps through the Troubleshooting section. The LED will
appear to be on steady at above idle speeds when everything is functioning properly.
A Code 2 (flash flash) will flash if there is a problem with the Cam Sync Signal.
A Code 3 (flash flash flash) will flash if the supply voltage drops below 12 volts, when operating below 3300 rpm.
The LED will flash for every trigger signal from the crank trigger. You can take advantage of this when statically
setting the timing of the engine.
TACH/FUEL ADAPTERS
If your tachometer does not operate correctly you probably need a Tach Adapter. The chart below lists common
tachometers and if an Adapter is necessary.
Tachometer Compatibility List

AFTERMARKET TACHOMETER
WHITE WIRE TRIGGER
AUTOGAGE
AUTOMETER
MALLORY
MOROSO
STEWART
S.W. & BI TORX
SUN
VDO
REQUIRED
REQUIRED
REQUIRED
REQUIRED
REQUIRED
Common Tachometers and Adapters.
MISSES AND INTERMITTENT PROBLEMS
Experience at the races has shown that if your engine is experiencing a miss or hesitation at higher rpm, it is
usually not directly the ignition. Most probable causes include faulty wiring, a coil or plug wire failure, arcing from
the boot plug to ground. Several items to inspect are:
WARNING: Do not touch the coil terminals during cranking or while the engine is running.
Always inspect the plug wires at the plug for a tight connection and visually inspect for cuts, abrasions or burns.
Dielectric grease such as Spark Guard, PN 8804, is also recommended.
Inspect the Primary Coil Wire connections. Caution: There may be high voltage at the Coil Positive (+) terminal
even with the key turned On. During cranking or while the engine is running, very high voltage will be present and
no test equipment should be connected.
Make sure that the battery is fully charged and the connections are clean and tight. If you are not running an
alternator this is an imperative check. If the battery voltage falls below 11 volts during a race, the MC-4 current
draw will increase.
Is the engine running lean? Inspect the spark plugs and complete fuel system.
Inspect all wiring connections for corrosion or damage. Remember to always use proper connections followed
by soldering and seal the connections completely.
If you are using the Yellow Shift Kill Wire with a Shift Solenoid, you may be getting a double kill when shifting.
Attach the supplied Diode to the solenoid.
If everything checks positive, use the following procedure to test the ignition for spark.
MSD POWERSPORTS
27
troubleshooting
PRESTART CHECK LIST

The only wires connected to the coil terminals are the MC-4 wires to coil positive and coil negative.
The small Red wire of the MC-4 is connected to a switched 12 volt source and, if used, the lanyard is installed.
Confirm the cylinder select is in the proper position for your application.
The power leads are connected directly to the battery positive and negative terminals.
The battery is fully charged.
The engine is equipped with at least one ground strap to the chassis.
MSD also offers an Ignition Tester, PN 43751. This tool allows you to check your complete
ignition system while it is on the bike as well as the operation of rpm limits, activated switches
and shift lights and the Cam Sync Signal.
CHECKING FOR SPARK
Ignition Tester

2. Remove the coil wires from the spark plug and set them approximately 1/2" from ground.
3. Disconnect the MC-4 wire from the points or trigger.
4. Connect the Green wire to ground.
5. Turn the ignition to the On position. Do not crank the engine.
WHITE WIRE TRIGGER
6. Tap the white wire to ground quickly several times (see figure to right).
Each time you pull the wires from ground, a spark should jump from
the coil wires to ground. If spark is present, the ignition is working
properly. Do the same test using the Green Trigger wire. If there is no
spark skip to step 7 below:
7. If there is no spark:
A. Inspect all of the wiring.
B. Substitute another coil and repeat the test. If there is now spark, the
coil is at fault.
C. If there is still no spark, check to make sure there are 12 volts on the Checking for Spark with the White Wire.
small Red wire from the MC-4 when the key is in the On position. If
12 volts are not present, find another switched 12 volt source and
repeat the test.
D. If, after following the test procedures and inspecting all of the wiring, there is still no spark, the MC-4 Ignition is in
need of repair. See the Warranty and Service section for information.
28
MSD POWERSPORTS
Digital RPM Activated Window Switch

PN 8969
The MSD Digital RPM Activated Window Switch accepts a variety of input signals from sources such
as a coil negative terminal (factory inductive ignitions), a CD ignition tach-output such as an MC-1,
MC-2 and MC-3 Ignitions, an output from an ECU, or a 5-400 volt signal from an MSD Tach Adapter.
WIRING
RED
This is the On/Off wire. Connects to switched 12 volts.
BLACK
Connects to a good ground source.
WHITE
Signal Input. Provides the trigger signal from a tach input, +5-12 volt signal
from an ignition tach output terminal, ECU output or coil negative terminal.
OUTPUT WIRES
GRAY
Normally Closed. This wire will remove the ground source at your desired
On rpm, and complete the ground circuit at the set Off rpm.
YELLOW
Normally Open. This wire will provide a ground source at your desired On
rpm, and remove the ground at the set Off rpm.
Note: The output wires are capable of a switch load of 2.5 amps, continuous. The operating

input voltage of the Switch is 9-18 volts.
WIRED TO A STOCK INDUCTIVE STYLE IGNITION AT THE COIL
NEGATIVE TERMINAL.
programming the digital switch.
29
MSD POWERSPORTS
Digital rpm activated window switch, pn 8969
wIRED TO AN MSD MC-3, 6, 7, 8 OR 10 SERIES IGNITION CONTROL.
WIRED TO AN ECU OUTPUT.
30
MSD POWERSPORTS
MSD Pulse Ignition for Harley-Davidson

PN 42211
The Pulse Ignition is a complete bolt on replacement ignition manufactured specifically for HarleyDavidson Evolution, Shovel Head and Knucklehead engines. Note: for '69 and older engines you
must use the MSD Pro Billet Distributor PN 4231.
WIRING
RED
Connects to the battery positive terminal.
BLACK
Connects to the battery negative terminal.
VIOLET
On/Off wire. Connect to the ignition switch.
LIGHT BLUE
Two step rev limiter. When connected to ground, the two step rpm limit will
be active.
This terminal provides a standard tach signal.
TACH
TERMINAL
COIL
HARNESS
PICKUP
HARNESS
This is the longer 4-wire harness with two wires tagged Front Cyl. (for the
front cylinder) and the other two marked Rear Cyl.
This is the short 4-wire harness that connects to the MSD pickup assembly.
wiring the msd pulse ignition.
RED
BLACK
WHITE
BLUE
RED
BLACK
WHITE
BLUE
BROWN
GREEN
IGNITION CIRCUIT
BREAKER
MAIN CIRCUIT
BREAKER
YELLOW
ORANGE
*Harley-Davidson is a registered Trademark of Harley-Davidson Motor Company.
31
MSD POWERSPORTS
MSD PULSE IGNITION, PN 42211
wiring the voes control switch.
An auxiliary SPDT Switch (not included in the MSD Pulse kit) may be used to easily turn the
VOES Curve on or off. Connect the White wire of the MSD and a wire of the VOES Switch to
one terminal of the Switch. The other terminal of the switch goes to ground.
When the switch is OPEN, the VOES curve is enabled via the VOES Switch. This is suited
for less aggressive operation and highway cruising.
When the switch is closed (connected to ground), the VOES curve is disabled. This
configuration reverts to the basic advance program, providing full advance at all engine
speeds in excess of the programmed max timing rpm value 1,750 to 3,500 rpm.
trouble shooting
inoperative Tachometer
The MSD Pulse Ignition delivers a conventional 12-13 volt square wave signal that is
compatible with most factory tachometers. Some aftermarket tachometers require a high
voltage spike. If the tachometer does not operate properly, an MSD PN 8920 Tach Adaptor
should be used to provide a suitable signal.
Check Wiring
Check wiring routing and connections.

Make sure all of the terminals and pins are crimped tightly and are fully seated in the
connectors.
Confirm all of the connections with the wiring diagram in the installation instructions.
If any wires or connections have been modified or shortened, use an ohm meter to confirm
continuity through the connectors.
Check the Battery
Verify the Red wire of the MSD is firmly connected to the positive (+) battery terminal.
Verify the Black wire is firmly connected to the negative (-) battery terminal.
Battery Condition: Connect a volt-ohm meter across the battery to check battery voltage. If
the meter indicates less than 10 volts static (non-cranking, ignition switch On) or less than 7
volts while cranking the engine with the starter, the MSD Pulse will not operate properly.
32
Ignition Supply: Check for a 12-volt input to the MSD Module. With the ignition switch On,
use a volt-ohm meter to verify that at least 10 volts is supplied to the MSD Violet wire. If less
than 10 volts is supplied, the MSD Pulse will not operate properly.
MSD POWERSPORTS
MSD PULSE IGNITION, PN 42211
troubleshooting
System Function Checks
If the system meets all the above criteria but will not start, the difficulty may be in one of the three
areas: the pickup assembly, the coils or the ignition module. The following procedures may be
used to identify a possible difficulty:
Pickup Test
Turn ignition switch On and crank the engine. The LED should blink which means that it is receiving
a trigger signal and that the problem is in the amplifier or coil section.
Inspect the pickup harness for proper connections.
Inspect the rotor installation.
Check the operation of the Ignition using the following test.
Checking for Spark
Note: MSD PN 43751 MC Ignition Tester is available for complete ignition testing.
This test false triggers each channel of the ignition so the operation of the Ignition or pickup(s) can
be determined. Set the selector S1 of Switch 1 to On, for the kick start position.
1. With the ignition Off remove both spark plugs. Re-attach the plug wires and position the threaded
section of each spark plug to the engine case (ground).
2. Disconnect the trigger harness of the MSD amplifier from the pickup plate harness.
3. Using a jumper wire (a straightened paper clip works well), link the terminal of the black wire in
the MSD connector to the terminal of the White wire in the pickup connector.
4. Attach a similar jumper wire to the terminal of the Blue wire in the pickup connector and join it
to the first paper clip.
5. Turn the ignition switch On and separate the jumpers. A spark should jump from one of the spark
plugs.
6. Turn the ignition switch Off and reverse the connection. Link the terminal of the Black wire in
MSD connector to the terminal of the Blue wire in the pickup connector. Attach the second
jumper to the terminal of the White wire in the pickup connector.
7. Turn the ignition switch On and separate the jumpers. A spark should jump from the other spark
plug.
If both the plugs fired, the MSD and the Coils are working properly and the corresponding
pickup(s) is probably at fault.
If one or both plugs did not fire, check the operation of the Coils.
33
MSD POWERSPORTS
MSD Digital Shift Light

PN 89631
WARNING: When installing the Shift Light disconnect the battery cables. When disconnecting,
always remove the negative cable first and install it last.
IMPORTANT: Do NOT connect to the coil (-) terminal. The supplied GMR pickup must be used
when installing the Digital Shift Light unless the rpm signal is coming from the tach
output of an MSD Ignition or aftermarket ECU. Damage to the DSL will occur if connected to a high voltage trigger source.
PROGRAMMING
By pressing the two buttons simultaneously, you get the Shift Light into the different programming modes.
RPM: To adjust the rpm, press the two
buttons until the rpm shows. Notice that
all of the numbers flash. Adjust the rpm
then push the two buttons again to move
to the next mode. The rpm can be set up
to 16,000 rpm. Once you go over 9,900
rpm, the display will show 1,000 indicating 10,000 rpm and higher.
PROGRAMMING
CY - Cylinder Count
12, 10, 8, 6, 6 odd, 4, 2, 2 odd, 1
LuL - Light Intensity
Scale of 9-0 Bright to Dim
PROGRAMMING
BUTTONS
UP
Use Up/Down
buttons to adjust
cylinders, intensity
and rpm points.
DOWN
MODE
RED TO SWITCHED 12 VOLTS

GREEN TO TACH SIGNAL
BLACK TO GROUND
Cylinder Count: The display will read CY
and allow you to select between one to
Digital Shift Light Wiring and Programming.
12-cylinder engines using the Up/Down
buttons. On single cylinder two stroke or
four stroke applications that fire every revolution (waste spark systems) the shift light should be programmed for two cylinder operation for correct operation. Please call our Powersports Tech line, at
(888) 258-3835, if you need help with calibration.
Intensity: Control the intensity of the LED and read out. Hold the buttons until LuL displays. Use
the buttons to select from 9 (brightest) to 0 to turn off the shift light.
Self: Self mode will walk through all of the settings programmed into the light. It will first show the
rpm shift value for the shift light, the cylinder count and light intensity. Start the test mode by pushing either button once Self is displayed. To reset the Self mode, push either button when SELF is
displayed, or turn the power Off.
Each time the DSL is powered on, the LED will display the program values that are set.
INSTALLATION
The Shift Light installs easily with the GMR Pickup or through the tach output terminal of an MSD
Ignition Control or aftermarket ECU. It will accept a trigger signal rated from 0-24 volt amplitude.
Never connect the Green Wire directly to the coil negative terminal.
If an ignition control or aftermarket ECU are not being used, the GMR pickup must be connected.
34
MSD POWERSPORTS
12 VOLT
RED
RED
RED
ORANGE
BLACK
msd digital shift light, pn 89631
WHITE
MAGNETIC
INSTALLING
WITH AN MSD IGNITION.
CONNECTOR
NOT USED
BLACK GROUND
UP
DOWN
MODE
COIL
GREEN
SWITCHED
12 VOLT
RED
RED
RED
MAGNETIC
CONNECTOR
NOT USED
ORANGE
ORANGE
BLACK
BLACK
WHITE
WHITE
TRIGGER INPUT
TO BATTERY
TO BATTERY
BLACK
INSTALLING WITH AN MSD MOTORCYCLE IGNITION.
GREEN
RED
UP
DOWN
MODE
BLACK GROUND
MSD POWERSPORTS
35
msd digital shift light, pn 89631
GMR PICKUP INSTALLATION
METAL TAB
WASHER MUST BE ON TOP OF METAL TAB

The MSD GMR pickup can be used with inductive or capacitive ignition types to provide an rpm
signal of 30% duration when the ignition coil fires.
GMR PICKUP
Two washers are provided with the pickup and
must be installed in one of two positions depending on the type of ignition driving the coil. For late
PRIMARY COIL (+) WIRE
model applications, it is recommended to have a
wiring schematic of the vehicles ignition system.
Looping Coil Wire.
On some motorcycle and ATV applications,
the stock coils do not produce a long enough pulse. In these cases, loop the coil wire through
the GMR pickup twice.
installing ON AN INDUCTIVE COIL-PER-CYLINDER IGNITION SYSTEM.

BLACK GROUND
COIL
HARNESS
UP
DOWN
GREEN
MODE
Note: The shift light

must be programmed
for 1-cylinder
operation.
COIL (-)
TRIGGER 1
SHIFT LIGHT
IGNITION
COIL
SIGNAL
OUTPUT
GREEN
SWITCHED
12 VOLT
GMR PICKUP
RED
COIL (-)
TRIGGER 2
BLACK GROUND
NOTE: The brass screw must be used for proper operation.
METAL TAB
COIL (+)
12 VOLTS
IGNITION
COIL
COIL (-)
TRIGGER 3
IGNITION
COIL
GMR PICKUP
GMR PICKUP
COIL (-)
TRIGGER 4
IGNITION
COIL
PRIMARY COIL (+) WIRE OR

DIESEL INJECTOR 12 VOLT WIRE
INSTALLING TO AN INDUCTIVE COIL PACK.

BLACK GROUND
UP
POWERTRAIN CONTROL MODULE
DOWN
MODE
GREEN
SIGNAL
OUTPUT
COIL (-) 2
COIL (+)
COIL (-) 1
COIL HARNESS
RED
Note: The shift light

must be programmed for
two (2) cylinder operation.
GREEN
GMR PICKUP
RED
SWITCHED
12 VOLT
TRIGGER COIL 2
BLACK GROUND
IGNITION 12 VOLTS
TRIGGER COIL 1
NOTE: The brass screw must be used for proper operation.
METAL TAB
GMR PICKUP
GMR PICKUP
36
PRIMARY COIL (+) WIRE OR

DIESEL INJECTOR 12 VOLT WIRE
MSD POWERSPORTS
MSD Honda TRX400EX Ignition System

PN 42130
The MSD Enhancer Ignition system for the Honda 400EX is designed as a complete system, no parts
may be substituted with the stock Ignition system.
wirING functions
Power Leads
Red
Direct to battery positive
Black
Direct to battery negative
Spark Plug Gap - .032 to .036

Coil - .02 Primary
2K Secondary
Coil Lead
Direct to one side of the coil
Black
Optional Holeshot
Light Blue Wire into a momentary switch
Factory Run Switch
Wire to the Factory Run Switch
White
Pulse Generator Leads

Blue
Wire to the blue/yellow wire of the pulse generator
Green
Wire to the green/white wire of the pulse generator

Stock CDI Leads
Orange
Plug direct into stock CDI six pin connector
Violet

wiring diagram
MSD
37
MSD POWERSPORTS
MSD HONDA TRX400EX IGNITION SYSTEM, PN 42130
Note: It is recommended that you have the factory service manual while performing this
installation.
TECHNICAL INFORMATION
Spark Output: The Enhancer Ignition System for the Honda 400EX produces a high output spark
that is approximately double the stock spark output. This increased spark energy allows the use of
richer fuel mixtures or even exotic fuel such as alcohol. The MSD Ignition will put out approximately
30,000 volts to the spark plug.
Spark Plugs: With the MSD Enhancer, it is recommended to use as cold a spark plug as possible
while still being able to start the engine easily. The spark plug gap will largely depend on the
compression of the engine. The higher the compression the smaller the plug gap you must run. A
good rule of thumb for the spark plug gap is between .032 and .036. Taking the time to test with
different gaps will give you the best gap for your application.
MSD Coil and Spark Plug Wires: The MSD Coil features low resistance (0.2 Ohms Primary, 2K
Ohms Secondary) with a turns ratio of 70:1 for maximum spark voltage and energy. The 8.5mm
Super Conductor Spark Plug Wires are very low resistance (less than 50 Ohms per foot) for
maximum voltage carrying capabilites. Even with this low resistance, the wire still suppresses EMI
(Electro Magnetic Interference) from disrupting the electronics of the ignition. This is the only wire
recommended to be used with the MSD Enhancer Ignition System.
Adjustable Ignition Timing Curve: The MSD Enhancer Ignition system allows you to program
an ignition timing curve. Changes in altitude, compression, fuel octane or a number of other
variables requires that the ignition timing be compensated. The Enhancer allows you to advance
or retard the initial timing as well as designate a different timing curve to increase overall power
and performance.
Holeshot Feature: The MSD Enhancer Ignition has a special built-in circuit that sets a low rpm
limit. This rpm limit produces consistent and quick starts. This allows you to concentrate on the
start of the race instead of throttle position.
Rev Limiter: The MSD Enhancer Ignition max speed rev limiter is adjustable from 8,750 to 12,500
rpm.
38
MSD POWERSPORTS
MSD HONDA TRX400EX IGNITION SYSTEM, PN 42130
programming
One of the many advanced features of the Enhancer Ignition System is the ability to program
different timing options into the ignition system. This is especially important when making any
engine modifications or running special fuels.
Default Positions:
Switch Bank 1
Max Timing +5 BTDC
S1=ON, S2=OFF, S3=ON
HS Retard S4=OFF
Max Speed Rev Limit 11,000 rpm
S5=ON, S6=OFF, S7=OFF, S8=ON
Switch Bank 2
Hole Shot Rev Limit 6,000 rpm
S1=OFF, S2=OFF, S3=ON, S4=ON
Full Timing RPM 2,000 rpm
S5=OFF, S6=OFF, S7=OFF, S8=OFF
This setup will give stock max timing
of 27 BTDC at a lower speed of 2,000
rpm. The timing can be increased to
a maximum of 29 BTDC for a higher
elevation or high octane fuel. The timing
advance is set to reach full maximum
advance timing at 2,000 rpm vs. 4,200
rpm stock curve for better low speed
response. The MAX speed rev limiter is
set for 11,000 rpm which is 1,975 rpm
greater than the stock rev limiter. The
Holeshot is set up for 6,000 rpm and can
be adjusted from 3,000 to 6,750 rpm.
39
MSD POWERSPORTS
Honda CR 125/250R
PN 42010
The MSD Honda CR 125 or 250R Motorcycle Ignition is designed as a complete system. No parts may
be substituted with the stock Ignition system.
wirING functions
WIRING
Brown
Connects to coil Negative (-) wire.
Orange
Purple
Red
Green
Blue
Black With
Ring Lug
White
Black
Black & Red
Connector

Connects to coil Positive (+) wire.

Connects to factory Blue wire from the magneto.
Connects to factory White wire from the magneto.
Connects to factory Green/White wire from the pickup coil.
Connects to factory Blue/Yellow wire from the pickup coil.
Purple
Red
Blue
Connects to Ground on the frame.

Connects to Handle Bar Kill Switch.
Connects to other side of Handle Bar Kill Switch.
Connects to an MSD PN 4381 Nicad Battery Pack.
On some older models these wires may be a different color or have different
color wires coming from the magneto. In this case, the MSD wires connect the
following way:
Connects to factory Red coming from the magneto.
Connects to factory White wire coming from the magneto.
Connects to the Blue wire from the pickup coil (run with Green/White wire).
wirING diagram

Coil - .02 Primary
2K Secondary
Battery - 10 Hours of run time
40
MSD POWERSPORTS
Honda TRX 250R

PN 42020
The MSD Enhancer Ignition system for the Honda TRX 250R ATV is designed as a complete system. No part
may be substituted nor should any part be used with the stock ignition components.
wirING functions
MSD Wires
HONDA STATOR WIRES
Red
Violet
Green (male connector)
Blue
Black
None
Black/Red
Violet
Green/White
Blue/Yellow
To frame ground
White (lights)
Spark Plug Gap - .082 - .036

Battery - 10-12 Hours run time
Note: The BLACK wire of the MSD should go to bare metal on the frame for best ground.
1. Install the supplied bullet connectors. Crimp and solder the connectors to achieve the best
connections. Be sure to use the matching connector.
Note: The factory WHITE wire does not connect to the MSD. This wire remains connected for
powering the lights.
2. Connect the MSD wires to the Honda stator wires.
3. The BROWN wire of the MSD connects to the coil negative (-).
4. The ORANGE wire of the MSD connects to the coil positive (+).
5. Connect the supplied BLACK jumper to the coil negative to ground on the engine head.
wirING diagram
Once modified you cannot
go back to stock.
NOTE:
THE WHITE WIRE MUST BE RECONNECTED TO

THE FACTORY WIRING TO POWER THE LIGHTS.
41
MSD POWERSPORTS
MSD Yamaha Banshee Ignition System

PN 42040
The Yamaha Banshee Ignition System fits all Banshees from '87 to '05. On '95 and '96 models it is a direct
plug-in, all other models must be hard wired.
wirING functions
Red
Black
Power Leads
Direct to 7.2 Nicad Battery red wire
Direct to 7.2 Nicad Battery black wire
Brown
Orange
Coil Leads
Direct to MSD black coil wire
Direct to orange coil wire
Yellow
Green
Red
Purple
Magneto Leads
Direct to Banshee Magneto White/Red wire
Direct to Banshee Magneto White/Green wire
Direct to Banshee Magneto Red wire
Direct to Banshee Magneto Green wire
White
On/Off Switch
Direct to Factory Stop Switch Black/White wire
Light Blue
Holeshot
Direct to Clutch Lever (Optional Feature)
Black
Ground Lead
Direct to Engine Ground

Coil - .02 Primary
2K Secondary
Battery - 2 Hours of run time
wirING diagram
wiring the charging unit
42
MSD POWERSPORTS
msd yamaha banshee ignition system, pn 42040
The wiring on certain Banshees is different. Here is the correct wiring for 1987 through 1994 and 1997
through 2002 Banshees. This diagram does not apply for the 1995 through 1996 Banshees.
MSD
Stock Banshee
Yellow
White/Red
Green
White/Green
Red
Red
Purple
Green
43
MSD POWERSPORTS
msd yamaha banshee ignition system, pn 42040
mounting the ignition and nicad battery
max timing adjustments

40
35
30
MAX
25
MIN
20
15
10
9000
8000
7000
6000
5000
4000
3000
RPM
2000
TDC
1000
yamaha banshee tips
44
Plug Gap: .032 to .036

Battery: 7.2V Nicad Battery. Aproximately two hours of run time
Recommended Timing: 23 Degrees BTDC
MSD POWERSPORTS
MSD DS 650 Bombardier Ignition System

PN 42052
The MSD Enhancer system for the DS 650 Bombardier is designed as a complete system, no parts may be
substituted with the stock ignition system.
wirING functions
Power Leads
Red
Direct to battery positive
Black
Direct to battery negative

Coil Lead
Black
Direct to one side of the coil

Optional Holeshot
Light Blue
Wire into a momentary switch

Factory Run Switch
White
Wire to the Factory Run Switch

Pulse Generator Leads
Blue
Wire to the blue/yellow wire of the pulse generator
Green
Wire to the green/white wire of the pulse generator

Stock CDI Leads
Orange
Violet

wiring diagram
GRAY
TACH WIRE
45
MSD POWERSPORTS
MSD DS 650 BOMBARDIER IGNITION SYSTEM, PN 42052
default settings
PROGRAMMING
The DS650 stock engine has a preset timing

curve that is not adjustable. The timing starts
at 11 until 2,500 rpm where it starts to slope
up to 25 (full advance) at 5,500 rpm. It remains
at 25 for remainder of the rpm range.
The MSD Ignition provides an adjustment for
a timing advance of up to 7 over the factory
setting. The slope, or rate of advance, is also
adjustable from 2,000 - 5,570 rpm. The MSD
Ignition also has a 2 high speed retard. When
set, this will retard the timing 2 total from 7,000
rpm through the rev limit setting.
These adjustments are made with the dip
switches on the ignition.
Note: Switch settings can be changed while
the engine is running.
MAXIMUM TIMING
This feature allows you to advance the

timing up to 7. The advance is added in 1
increments. The system is set at the factory for
2 of advance.
46
MSD POWERSPORTS
MSD Kawasaki Jet Ski 720 Enhancer CD

Ignition
PN 4251
INSTALLATION OF THE MSD ENHANCER

CD IGNITION
1. Mount the MSD Enhancer in the stock unit's
location. Add the two flatwashers provided
to the existing bolts, between the bolt head
and the flange on the MSD unit. The stock
6mm bolts are too long and will bottom out
before tightening down completely. (Note:
Use Blue Loctite on these bolts.)
2. Connect the Black ground of the MSD
Enhancer to the ground terminal. You will
have a total of three wires grounded at
this point. (Note: Use Blue Loctite on this
bolt.)
3. Route the 4-pin connector (Purple, Green
and Blue wires).
4. Plug the following matched wires into one another:
Installing the Enhancer.

MSD ENHANCER CD IGNITION
FACTORY WIRING

White Wire
plugs into
White Wire

Black Wire
plugs into
Black Wire

Orange Wire
plugs into
Orange Wire

Brown Wire
plugs into
Black Wire with White dots
5. Unplug the Red wire coming out of the regulator/rectifier between the fuse holder and the
regulator/rectifier itself.
6. Plug the Red wire (male bullet connector) coming off the MSD Enhancer CD Ignition into the
Red wire (female connector) with the fuse holder.
7. Plug the Red wire (male bullet connector) coming out of the regulator/rectifier into the Red wire
(female connector) coming off the MSD Enhancer CD Ignition.
8. The Yellow and Black wires coming out of the MSD Enhancer CD Ignition are for the Overtemp
Limiter. The correct plug in of these wires are as follows:

MSD ENHANCER CD IGNITION

Yellow Wire
plugs into

Black Wire
plugs into
FACTORY WIRING
Red Wire with Yellow Stripe
Black Wire with Yellow Stripe
Note: These wires can be left unplugged if you choose not to use the stock water temperature
switch.
9. The Gray wire is an optional tach output wire. If you run a tach, we recommend that this wire be routed
through the same grommet that your temperature switch wires (Red/Yellow and Black/Yellow) run
through. If you do not run a tach, roll the Gray wire up, and leave it inside the electrical box.
10. Place the back cover on the electrical box (being sure no wires are getting pinched) and bolt it down
(use Blue Loctite on these bolts).
11. Mount the electrical box back on the hull and hook up all hoses and wires that you originally
disconnected. Be sure and zip tie the water temperature switch hoses back in place (with the
two zip ties included).
47
MSD POWERSPORTS
MSD KAWASAKI JET SKI 720 ENHANCER CD IGNITION, PN 4251
WIRING THE ENHANCER IGNITION.
INSTALLATION ON A 750 SS, XI OR XIR

Installing the Enhancer on an SS, XI or XIR Kawasaki will require
repositioning the coil. MSD offers a mounting block kit, PN 4296, that
allows for easy modification of the coil location (Figure to right).
Installation on the Kawasaki 750 ZXi

The Kawasaki ZXi 750 does not have
connectors that allow a direct connection
to the MSD PN 4251 Ignition. Therefore, the
following procedure must be followed for
installation on the ZXi 750.
In this procedure, you are going to install a
jumper to the starter relay so the Enhancer
receives a constant 12 volts.
STARTER
SOLENOID
Coil Mounting Block

Kit, PN 4296.
CDI
BOX
Note: Disconnect the negative battery

cable.
48
1. Remove the factory electrical box. Position

the box so it can be opened and worked on
easily.
2. Open the box then disconnect and remove
the CDI box (Figure to right).
The Stock Electrical Box
3. Locate the starter relay (under the CDI you
just removed). Using a marker or scribe, identify which terminal the battery positive (+) cable is
connected to.
4. Remove the outer nuts and plastic grommets that hold the starter relay in the electrical box. The
relay should be easy to remove from the housing.
MSD POWERSPORTS
MSD KAWASAKI JET SKI 720 ENHANCER CD IGNITION, PN 4251
5. Remove the bolt and lock

washer from the terminal that
you marked earlier. There
should be one ring lug with
two wires attached to this
terminal.
6.Install the supplied Red jumper
wire with a ring lug on one end
and a male and female bullet
connector on the other end
(Figure to right). Install the
ring lug to the terminal, then
the lock washer and nut. As
it is tightened, make sure the
wires do not twist or bind.
Installing the Jumper on the Starter Relay
7. Install the Starter Relay back
into the electrical box. Confirm that the positive post you marked is positioned in the (+) marked
hole. Install the plasticflanges and the nuts.
8. Locate the supplied 4-pin extention harness and connect it to the mating connector of the
Enhancer.
9. Connect the wires of the MSD Enhancer with the supplied wiring instructions.
SETTING THE MSD ENHANCER CD

IGNITION ADJUSTABLE REV LIMITER
The MSD Enhancer CD Ignition has a built-in user
adjustable rev limiter which offers an adjustable rpm
range from approximately 6,300-8,500 rpm. This rev
limiter has a MSD factory pre-set of approximately
8,000 rpm. However, before mounting the ignition into
the electrical box, you may adjust the rev limiter to your
desired rpm.
1. Using an 8mm wrench, back off the lock-down nut
on the potentiometer shaft. With a small flat blade
screwdriver you will now be able to turn the pot
shaft freely.
2. To increase the rpm of the rev limiter, turn the
RPM LIMIT
potentiometer shaft clockwise. One full clockwise
ADJUSTMENT
rotation will give you the maximum rev limit
available, approximately 8,500 rpm.
3. To decrease the rpm of the rev limiter turn the pot
Adjusting the RPM Limit.
shaft counter-clockwise. One full rotation will give
you the minimum rpm limit of approximately 6,300 rpm.
4. Once you have set the rpm limiter to your desired setting, tighten the lock-down nut on the
potentiometer shaft (using the 8mm wrench and the screwdriver to hold the shaft in place).
This will prevent the rev limiter from changing rpm.
49
MSD POWERSPORTS
Yamaha 650/701 Enhancer Ignition

PN 4253
The Enhancer Ignition is a direct replacement for the stock CDI unit. No modifications in mounting or wiring
are necessary. The Enhancer increases spark energy and includes an adjustable Rev Control and an engine
protecting Hole shot/Engine Overtemp RMP Limiter. The Timing curve is also modified to improve low end
mid range while maintaining top end performance.
Note: It is recommended that on the initial start up after installation of the Enhancer, that the ignition timing
be left in the factory setting.
wiring the yamaha enhancer.
wiring the hole-shot and hole-shot overtemp.
adjusting the rev limit
The adjustable Rev Limiting function of the Enhancer Ingnition is pre-set at the factory at 8,000 rpm. Its adjustable
range is from 5,500 - 9,000 rpm. With this in mind, every 1/3 turn is approximately 1,100 rpm.
50
Note: While we feel 8,000 RPM is a safe setting, it is the customers responsibility to know the limits of the engine.
MSD POWERSPORTS
MSD SEA-DOO 800 Enhancer Ignition

PN 4255
Fits SEA-DOO XP, GSX, GTX Watercraft w/Rave Engine
wiring THE MSD ENHANCER.
The Enhancer uses factory connectors for quick, easy connection. The figure below shows how to wire the ignition.
Gray/Blk/Wht: Disconnect the White 3-pin connector between the MPEM module and Ignition Module. Plug the
female 3-pin connector from Enhancer into Male connector on MPEM Module.
Org/Yel/Pur/Blk: Disconnect the White 6-pin connector connected to the Nippondenso Module and discard the ignition
module. Plug the female 6-pin connector from Enhancer into Male connector on the open harness.
Red Wire: Disconnect Red w/Purple stripe wire from MPEM module and connect the MSD Enhancers T-Spliced
Red wire into matching connectors. Note: there will be several Red w/Purple stripe wires inside the electrical box.
Make sure you locate the one wire coming from the MPEM module only.
Green Wire: Remove the ring lug attached to the Black w/Yellow wire in the electrical box and install the supplied
female bullet connector to the wire. Connect the Green wire from the Enhancer into the Black w/Yellow stripe
wire.
Tan Wire: This is an optional wire. Connect the Tan wire to the negative (-) side of the coil when using an aftermarket
coil only.
Light Blue Wire: Holeshot feature activation wire. Connect the Light Blue Wire to one side of a momentary on/off
switch such as the MSD Holeshot Switch, PN 4372. Connect the other side of the switch to ground.
WIRING
MSD
51
MSD POWERSPORTS
MSD SEA-DOO 800 enhancer ignition, pn 4255
PROGRAMMING
Note: If the selector switch settings are changed during the testing procedures, the ignition switch
must be turned Off and back On to activate the new program.
PN 4255
Note: Staging Rev Limit and Holeshot Rev
limit are the same feature.
TROUBLESHOOTING
GENERAL SYSTEM CHECKS:
1. Check the timing setup function. Observe the LED Monitor while attempting to start the engine. If the LED
blinks, the timing setup function has not been returned to the ignition operate (off) setting. Change the setting,
turn the ignition switch Off and On and start the engine. Note: the MPEM module may require a 30-40 sec. Off
period before cranking the engine.
2. Review the wiring diagram and confirm that all of the wires are routed to the correct connections.
3. Check wire connectors by pulling each connector apart; verify all pins are firmly crimped to the wires.
4. Check the battery cables to verify that the positive (+) and negative (-) are firmly connected to the battery
terminals.
5. Check the battery condition with a volt-ohm meter. If the meter indicates less than 10 volts static (non-cranking,
ignition switch On) or less than 7 volts while cranking the engine with the starter, the Enhancer will not operate
properly. Replace or charge the battery.
6. Check all fuses on MPEM module and voltage regulator.
7. Inspect the condition of the lanyard switch, wiring and connections throughout the switch circuit. If necessary,
replace.
8. Check the 12-volt input to the MSD by plugging in the lanyard and using a volt-ohm meter to verify that at least
10 volts is supplied to the red wire. Repeat the test on the Violet wire with the start button depressed. If less
than 10 volts is supplied to either the Red or Violet wire, the Enhancer will not operate properly. If no voltage is
present while cranking, the MPEM may be at fault.
If the system checks out ok, but will not start, the problem may be in one of the four areas: the MPEM, the
pickup assembly, the coil or the Enhancer module. The following procedures may be used to identify a possible
problem:
52
MSD POWERSPORTS
MSD SEA-DOO 800 enhancer ignition, pn 4255
MPEM/Pickup Operation Test: If the LED Monitor blinks when the timing setup function is active (on) and the
engine is cranking, the MPEM is operating properly, the pickup section is operating properly and the malfunction
is in the Enhancer/coil section.
If the LED does not blink during this test, four problems may exist: The pickup harness is not properly connected;
the MPEM is not fuctioning properly; the pickup is not functioning properly or the Enhancer is malfunctioning.
Pickup Test: Refer to the SEA-DOO Service Manual for proper procedure for checking the factory pickup
coil.
Coil Check: If the engine fires intermittently, but will not run consistently and the Factory Pickup Test
indicates that the pickup is operating properly, the coil may be defective.
Secondary Resistance: Turn the ignition switch off and remove both spark plugs and spark plug caps.
Check the secondary resistance value of the coil by inserting the test probes into both spark plug wire ends.
The value should be 9K - 15K ohms.
Primary Resistance: Remove both primary wires to the coil terminals. Check the primary resistance of the
coil by touching the test probes to both the primary wires on the coil. The primary resistance should be less
than one ohm.
If either of the coils resistance values are out of specifications, replace the coil.
Enhancer: Total Spark Failure: If the general function checks fail to locate the problem and the LED Monitor
indicates the pickup is working properly, the Enhancer is probably at fault.
If a solution is not found after completing all of the above tests the best option is to return the Enhancer
module to MSD Ignition for evaluation.
53
MSD POWERSPORTS
Analog Total Loss Ignition System for

Watercraft
PN 4270
Connecting the Power Leads
Before connecting the power leads, clean all surfaces of dirt, paint and other foreign substances where the power
leads will be connected. If the power leads need to be lengthened, use 14 gauge, wire and solder all splices. Power
leads may be shortened if necessary.
1. Install the supplied fuse holder to the Red wire using the supplied butt connectors. Connect the Red wire directly
to the battery positive (+) post or to the starter solenoid where the cable from the battery (+) is connected.
2. Connect the Black wire to ground, preferably on the engine where the ground strap from battery (-) is connected
to the engine case.
Connecting the Ignition
1. Connect the ORANGE wire from the ignition to the ORANGE wire from the coil.
2. Connect the BLUE wire from the ignition to the BLACK wire from the coil.
3. Connect the two GREEN wires from the ignition to the two GREEN wires from the trigger pickup.
WIRING THE MSD WATERCRAFT IGNITION SYSTEM
TO KILL SWITCH
PRO SERIES II
PN 4270
INDICATES CONNECTION
WHITE
BLACK
BLUE
BLACK
ORANGE
GREEN
ORANGE
GREEN
BLACK
RED
BLACK
RED
FUSE
HOLDER
GRAY
8000 RPM
TACH
VIOLET
TRIGGER PICKUP
TIMING PLATE
ON/OFF
SWITCH
LANYARD
SWITCH
GROUND
GREEN
GREEN
STARTER
RELAY
Connecting a Tachometer to the Ignition
The tach signal from the MSD is a 12 volt square wave signal so many types of tachometers can be used with the
ignition. Below is a list of the most common types used on watercraft applications. Connect the tachometer trigger
wire to the MSD Ignitions GRAY wire as shown in the diagram above.
54
MSD POWERSPORTS
ANALOG TOTAL LOSS IGNITION SYSTEM FOR WATERCRAFT, PN 4270
PROGRAMMING
SETTING THE HIGH SPEED LIMITER

GRAY
This module connector determines
the rpm point at which the rev limiter is
activated at. Choose the higher of the
two rpm modules included in the parts
GRAY
kit and plug it into the connector with the
GRAY wires attached to it.
BLUE
BLUE
WHITE
SETTING THE RPM

POINT WHERE THE
RETARD WILL BEGIN
the rpm at which the retard will
begin to retard the timing at.
PRO SERIES II
PN 4270
WHITE
BROWN
SETTING THE
HOLESHOT LIMITER
(pn 4271 only)
This module connector determines the rpm point at which
the holeshot feature holds the
rpm at. Install a low rpm module into the connector with the
White wires attached to it.
BROWN
SETTING THE RATE

OF RETARD
the rate per 1000 rpm at which
the timing will be retarded at.
Choose the module labeled with a
degrees/1000 figure and plug it into
the connector with the Brown wires
attached to it.
SUGGESTED PROGRAMMING POINTS
ENGINE RPM
ENGINE RPM
OPERATING
RANGE
RETARD
START POINT
RETARD
RATE
REV
LIMITER
440/550 Kaw.
440/550 Kaw.
440/550 Kaw.
7000-8000
8000-9000
8600-10000
5000-5800 RPM
6000-6800 RPM
7000-7600 RPM
Deg. 3/1000
Deg. 2/1000
Deg. 2/1000
8600 RPM
9600 RPM
10600 RPM
650/750 Kaw.
650/750 Kaw.
650/750 Kaw.
5000-6000
6000-7000
6600-7600
3400-4000 RPM
4600-5000 RPM
5000-5600 RPM
Deg. 3/1000
Deg. 2/1000
Deg. 2/1000
7000 RPM
8000 RPM
9000 RPM
650/701 Yam.
650/701 Yam.
650/071 Yam.
5000-6000
6000-7000
6600-7600
3200-4000 RPM
4200-5000 RPM
4800-5400 RPM
Deg. 3/1000
Deg. 2/1000
Deg. 2/1000
7000 RPM
8000 RPM
8600 RPM
Sea Doo
650/720
5000-6000
6000-7000
6600-7600
3200-4000 RPM
4200-5000 RPM
4600-5000 RPM
Deg. 3/1000
Deg. 2/1000
Deg. 3/1000
6600 RPM
7600 RPM
8000 RPM
MSD POWERSPORTS
55
FACTORY AND AFTERMARKET SWITCH INFORMATION APPLICATION.

Note: It does not matter which Green wire on the ignition is hooked to which Green wire on the trigger pickup.
Connecting the Factory Stop Switch
PN 4260, PN 4262 and PN 4270:

To retain use of the factory stop switch located on the handle bar, attach the two wires coming from the stop switch
to the two Green wires from the MSD Ignition.
PN 4271
Connect the Brown wire from the PN 4271 to one side of the ignition kill switch and the other side to ground.
Note: Sea Doo uses factory Lanyard Switch to kill the engine. See Lanyard Switch hookup below.
Connecting the Ignition Kill Lanyard Feature

Lanyard Switches are listed as Normally Open or Closed when the switch is not
connected to anything and the Lanyard is removed from the switch.
Normally Open Lanyard Switch (Sea Doo and MSD PN 4370)
Connect the Violet wire to the MSD Ignition to one side of the N.O. Lanyard
Switch and the other side to positive battery (12 volts).
Normally Closed Lanyard Switch

Connect the Brown wire to one side of the normally closed lanyard switch and
the other side of the switch to ground.
Connect the Holeshot Feature

(PN 4271 only)
Connect the White wire to one side of a normally open momentary switch
and the other side of the switch to the Black wire.
PN 4372
56
MSD POWERSPORTS
TROUBLESHOOTING
After installing the MSD Ignition System, if the craft fails to start, check the installation procedure for any missing
steps. If everything checks correctly, inspect the following:
1. Check the battery to make sure it is fully charged and properly connected. Also make sure the terminal
connections are clean and tight.
2. Check the in-line fuse on the heavy Red wire of the MSD Ignition.
3. Make sure there are no loose wire connections. All connections should be free of rust, paint or other debris.
4. Visually check the connections on the coil. Only two wires should be making contact to the coil wires. Orange
should be connected to the Orange wire on the coil and the Blue wire should be connected to the Black wire
on the coil. Do Not connect any test equipment, test lights, etc. to the coil wires.
5. Check the Ignition's heavy Red wire for 12 volts. If 12 volts is not there, check the connections or battery
condition.
6. Check for 12 volts on the Violet wire of the MSD Ignition when the ignition on/off switch is in the ON position.
7. Check the craft's safety lanyard for proper operation.
If there is still a problem present after checking all of the above steps, continue with the following diagnostic
procedures.
TESTING THE IGNITION FOR SPARK.
After checking the wiring through the Troubleshooting Check List and the Wiring of the MSD Watercraft Ignition
system, test the MSD Ignition to make sure that it is sparking. If the ignition produces a spark in this test, then it can
be assumed that the ignition is functioning properly. To check for spark, follow this procedures:
2. Remove the spark plugs, then connect the spark plug wires to the plugs and position them so you can observe
the spark jump the plug gap. The plugs must be grounded.
3. Cut the two green trigger wires from the trigger pickup. When finished with this test you must connect the wires
together following the wiring tips discussed earlier in this manual.
4. Turn the ignition switch On. Do Not attempt to crank the engine.
5. Take a short length of wire and jump the two Green wires from the ignition together, then release them quickly
several times. When you do this, a spark should jump the spark plug gap.
6. If there is no spark, substitute another ignition coil and repeat the test.
testing the trigger pickup.

After checking the Ignition Module, you can test the operation of the trigger pickup.
Note: The two Green trigger pickup wires must be connected at this time.
1. Disconnect the MSD Ignition's Red wire from the battery or starter solenoid and turn the ignition switch to the
On position.
2. While observing the LED on the side of the ignition, rotate the crankshaft by hand. When the pickup and the
magnet on the flywheel line up, the LED should illuminate.
3. If the LED lights, the trigger pickup is operating properly. If the LED does not light, check the air gap between the
pickup and the flywheel magnet. It should be .050" - .094". If the air gap is correct, the trigger pickup is at fault.
If you perform all the above suggestions or have any questions concerning the installation or operation of your
MSD Watercraft Ignition Kit, call the MSD Powersports Customer service department for more information.
57
MSD POWERSPORTS
MSD Watercraft Ignition System (Old Style)

PN 4272
WIRING DIAGRAM
SWITCH PANEL DIAGRAM
58
MSD POWERSPORTS
MSD WATERCRAFT IGNITION SYSTEM, PN 4272
Checking the Air Gap
It is important to have the correct air gap between the

pickup and the flywheel. Too much may not trigger
the ignition while too little may cause contact to the
pickup.
1. Position a small amount of clay on the top of the
trigger pickup (Figure to right).
2. Place the flywheel on the crankshaft and lightly tap
with a rubber or wooden object to hold it in place.
3. Remove the flywheel and measure the thickness
of the clay. Refer to the chart below to right for the
number of shims that will need to be placed under
the trigger pickup to obtain the correct air gap
between the trigger pickup and the magnet in the
flywheel. The correct air gap is .050" to .094".
4. Insert the necessary shims under the trigger pickup.
Make sure the trigger retaining bolts are the correct
length for the number of shims being used and are
tightened firmly.
SHIM cHART
Tips For Setting Your Ignition

Timing
1. Use as much initial advance as possible without encountering

excessive starter load or engine kickback on starting.
Beware of detonation when setting the initial advance.
2. Set the timing retard start point as early as possible without
sacrificing low RPM performance.
3. Use the highest retard as possible without hurting top end
performance.
If the thickness
of the clay is
between:
.050" - .094"
.095" - .115"
.116" - .135"
.136" - .155"
.156" - .176"
.176" - .195"
ADD THESE SHIMS
.020"
0
1
2
0
1
2
.060"
0
0
0
1
1
1
PROGRAMMING THE IGNITION
The MSD Ignition produces a computer-generated timing curve. Several programming options are
available to tune the basic timing curve to meet specific engine requirements. The factory program
settings are suitable for most watercraft, but changes can be made for special applications. Three
switches located under the aluminum plate of the MSD ignition module select the programming
options (Figure below). IMPORTANT NOTE: If the selector switch settings are changed, the
ignition switch must be turned "off" and back "on" before the new program functions become
active. Always install aluminum backing plate to seal switches.
The factory settings are:

Switch 1
Selectors
Switch 2
Selectors

Switch 3
Selectors

MSD POWERSPORTS
S1-on, S2-on, S3-on

S1-off, S2-on, S3-off
S4-off
S5-on, S6-off, S7-on, S8-off
S1-off, S2-on, S3-off, S4-off
S5-on, S6-on, S7-on, S8-off
(Max Timing = 0)
(Begin Retard = 5000 rpm)
(Timing Setup = Ignition Operate)
(Rev Limit = 7750 rpm)
(Holeshot Rev Limit = 3500 rpm)
(Max Speed Retard = 7.)
59
MSD WATERCRAFT IGNITION SYSTEM, PN 4272
TROUBLESHOOTING
After installing the MSD Ignition System, if the craft fails to start, check the installation procedure for any
missed steps. If everything checks correctly, inspect the following:
1. Check the battery to make sure it is fully charged and properly connected. Also make sure the terminal
connections are clean and tight.
2. Make sure there are no loose wire connections. All connections should be free of rust, paint or other
debris.
3. Visually check the connections on the coil. Only two wires should be making contact to the coil wires.
Orange should be connected to the Orange wire on the coil and the blue wire should be connected to the
Black wire on the coil. Do Not connect any test equipment, test lights, etc. to the coil wires.
4. Check the Ignitions heavy Red wire for 12 volts. If 12 volts is not there, check the connections or battery
condition.
5. Check for 12 volts on the Violet wire of the MSD Ignition when the ignition on/off switch is in the ON
position.
6. Check the crafts safety lanyard for proper operation.
7. Check the programming switch S4 of switch 2. Timing check - ignition operate position.
If there is still a problem present after checking all of the above steps, continue with the following diagnostic
procedures.
Testing The Ignition For Spark

2. Remove the spark plugs, then connect the spark plug wires to the plugs and position them so you can
observe the spark jump the plug gap. The plugs must be grounded.
3. Cut the two green trigger wires from the trigger pickup. When finished with this test you must connect the
wires together following the wiring tips discussed earlier in this manual.
5. Take a short length of wire and jump the two Green wires from the ignition together, then release them
quickly several times. When you do this, a spark should jump the spark plug gap.
Testing The Trigger Pickup
After checking the ignition Module, you can test the operation of the trigger pickup.
Note: The two Green trigger pickup wires must be connected at this time.
1. The MSD Ignitions Red wire should be disconnected from the battery or starter solenoid while turning
the engine by hand. Turn the ignition switch to the On position. NOTE: This can be left connected if - the
timing check switch is moved to the LED operate position. (The switch must be in the LED position to
check pickups or timing.)
2. While observing the LED on the side of the ignition, rotate the crankshaft by hand. When the pickup and
the magnet on the flywheel line up, the LED should illuminate.
3. If the LED lights, the trigger pickup is operating properly. If the LED does not light when switch 2, S4 is on,
check the air gap between the pickup and the flywheel magnet. It should be .050" - .094". If the air gap is
correct, the trigger pickup is at fault.
NOTE: Timing setup switch S4 must be in LED operate position.
60
MSD POWERSPORTS
MSD Multi-Channel Ignition

PN 42351
The multi-Channel Ignition is a race ignition and is applicable for 1, 2 and 3 cylinder engines. This ignition is
designed for 2 stoke engines such as Jet Skis and Snowmobiles, but can be used for other applications.
wiring functions
Heavy Red
Heavy Black
Violet
Power Leads
Direct to battery positive (+)
Direct to battery negative (-)
Direct to positive/w in-line on/off switch
Brown
Brown
Yellow
Yellow
Orange
Orange
Trigger Pickups
These two wires are the trigger pickup leads which wire into the two green
trigger pickup wires PN4316 or PN43161. Trigger wires are supplied in kit
Brown
Yellow
Orange
White
Coils
Coil wire to be wired to black wire of the single tower coil PN42921
Coil wire to be wired to all orange wires of the single tower coil PN42921
Pink
Kill Feature
Optional kill lanyard wire normally closed
Gray
Tach Output
Optional tach wire, 12 volt square wave single pulse
Light Blue
Holeshot Feature
Optional holeshot wire normally closed
universal two cylinder application
PN 4372
PN 4371
61
MSD POWERSPORTS
MSD MULTI-CHANNEL IGNITION, PN 42351
universal three cylinder application
PN 4372
PN 4371
connecting the factory stop switch.

To retain use of the factory switch, for a normally open type switch, locate on the handle bar, attach the two
wires coming from the stop switch to the PINK wire from the Ignition and the other switch wire to engine
ground or the negative terminal of the battery.
Note: SEA-DOO uses the factory lanyard switch to kill the engine.
PN 4372
PN 4371
62
MSD POWERSPORTS
ignition kill lanyard feature.
CONNECTING THE IGNITION KILL

LANYARD FEATURE
Lanyard Switches are listed as Normally Open or Closed when

the switch is not connected to anything and the Lanyard is
removed from the switch.
Normally Open Lanyard Switch
Connect the VIOLET wire of the Ignition to one side of the
N.O. Lanyard Switch and the other side to the positive battery
connect (12 volts).
Normally Closed Lanyard Switch
Connect the Pink wire of the Ignition to one side and connect
the remaining lanyard wire to ground.
connecting holeshot feature & tachometer.
CONNECTING THE HOLESHOT FEATURE

Connect the LT. BLUE wire to one side of a normally open
momentary switch and the other side of the switch to the
ground or negative battery terminal.
CONNECTING A TACHOMETER
The tach signal from the Ignition is a 12 volt square wave
signal so many types of tachometers can be used with the
ignition. Some of the more commonly used tachometers are
the Jetmeter, Water Strike Marine, Optak, J.R. Electronics,
VDO, Faria, and Autometer. Connect the tachometer trigger
wire to the Ignition GRAY wire.
PN 4372
switch program label
63
MSD POWERSPORTS
troubleshooting
TROUBLESHOOTING
After installing the Ignition System, if the craft fails to start, check the installation procedure for any
missed steps. If everything checks correctly, inspect the following:
1. Check the battery to make sure it is fully charged and properly connected. Also make sure the
terminal connections are clean and tight.
2. Make sure there are no loose wire connections. All connections should be free of rust, paint or
other debris.
3. Visually check the connections to the coil. The Black Ring Lug Wire must be connected directly
to the engine. Do not connect any test equipment, test lights, etc. to the coil wires.
4. Check the Ignitions heavy Red wire for 12 volts. If 12 volts is not there, check the connections
or battery condition.
5. Check for 12 volts on the Violet wire of the Ignition when the ignition on/off switch is in the ON
position.
6. Check the crafts safety lanyard for proper operation.
7. Check the programming switch S4 of switch 3. Timing check - ignition operate position (Off).
8. If the engine is running and the LED is blinking at a rate of once per second, an input channel/
trigger pickup problem exists. If the LED is blinking at a rate of 2 times per second when the
engine is below 3000 rpm, there is a low battery, or a bad battery connection to the ignition.
If there is still a problem present after checking all of the above steps, continue with the following
diagnostic procedures.
TESTING THE IGNITION FOR SPARK

After checking the wiring thoroughly, test the Ignition to make sure that it is sparking. If the ignition
produces a spark in this test, then it can be assumed that the ignition is functioning properly. To
check for spark, follow these procedures:
2. Remove the spark plug, then connect the spark plug wires to the plugs and position them so you
can observe the spark jumping the plug gap. The plugs must be grounded.
3. Unplug the 6-pin connector to the pickup assembly.
Note: Make sure S3 of switch 1 is Off (Elec Start On) to get an immediate spark.
5. Take a short length of wire and jump the two same color wires from the 6-pin connector together,
then release them quickly several times. When you do this, a spark should jump the spark plug
gap. Repeat this procedure for the other 2 pairs of pickup wires.
6. If there is no spark on one of the two or one of the three coils, then the coil pack is bad.
64
MSD POWERSPORTS
troubleshooting
TESTING THE TRIGGER PICKUP

After checking the Ignition Module, you can test the operation of the trigger pickup.
Note: The trigger pickup 6-pin connector must be connected at this time.
1. The Ignitions Red wire should be disconnected from the battery or starter solenoid while
turning the engine by hand. Turn the ignition switch to the On position. NOTE: This can
be left connected if - the timing check switch, S3 of switch 1, is moved to the LED operate
position. (The switch must be in the LED position to check pickups or timing.)
2. While observing the LED on the side of the ignition, rotate the crankshaft by hand. When the
pickup and the magnet on the flywheel line up, the LED should illuminate.
3. If the LED lights, the trigger pickup is operating properly. If the LED does not light
when switch 3, S4 is on, check the air gap between the pickup and the flywheel
magnet. It should be .050 - .094. If the air gap is correct, the trigger pickup is at fault.
NOTE: Timing setup switch S4 must be in LED operation position.
65
MSD POWERSPORTS
MSD Programmable PWM Water Control Switch

PN 42592
The MSD PWM Water Control Switch is supplied with MSD Perma-Seal connectors for quick, easy
connections.
WIRING
RED
Connect to one side of an On/Off switch. The remaining side of the switch
connects to the positive (+) terminal on battery or starter solenoid.
BLACK
Attaches to ground stud or battery negative (-) terminal.
WHITE
Inductive pickup. It connects directly to a spark plug wire with supplied wire
ties (qty 2). Gray wire will not be used when White wire is used.
GRAY
Connect to the Gray wire (tach output) on any MSD Watercraft Ignition.
White wire will not be used when Gray wire is used.
BLUE
Connect to one of the Black wires on the water solenoid (Sol. +).
BLACK
Connect to remaining Black wire on the water solenoid (Sol. -).
WIRING THE PWM.
*EITHER THE GRAY OR

THE WHITE WIRE WILL
BE CONNECTED, NOT
BOTH.
LED Indicators
The MSD PWM Switch is equipped with a Red and Green LED so
that the operation of the PWM function can be monitored (Figure at
right).
Switch On: This Green LED indicates that the switch is on and
the solenoid is pulsing.
Trigger Input: This Red LED indicates that a trigger input signal is
being recieved from the ignition/spark plug wire.
RED
GREEN
The PWM LEDs.
66
MSD POWERSPORTS
MSD Single Tower Coil

PN 42921
Note: The Single Tower Coil can be used in several applications. No matter what application
though, it should always be grounded to the engine case using the right side mounting hole.
The following diagrams show the wiring of the PN 42921 Coil when used in different applications.
SINGLE COIL SYSTEM.
DUAL COIL SYSTEM.
DUAL COIL SYSTEM.
67
MSD POWERSPORTS
Briggs & Stratton Points System

PN 41500
wirING function
Red
This is the positive power lead. It connects to the battery positive terminal
through a kill switch
Black
This is the negative (ground) lead. It connects to the battery negative

terminal.
Orange
Connects to the coil positive (+) terminal.
Brown
Connects to the coli negative (-) terminal and the engine block.
White
This is the trigger wire. It connects to the points output wire.
Note: To connect the White wire, it may be necessary to remove the flywheel. Refer to the engine's
Service Manual for the proper procedure.
wiring diagram
recommendations and tips
68
Air Gap: 0.030 to 0.095

Plug Gap: 0.040
Recommended Timing: 18 - 20 Degrees BTDC for gas engines and 33 - 34 degrees BTDC
for alcohol.
Recommended Battery: Panasonic LCR 12V4BP. Approximate run time of four hours.
Recommended Battery: Two 7.2V Nicad Battery Packs. Approximate run time of two
hours.
MSD POWERSPORTS
MSD Briggs & Stratton/Tecumseh

Ignition System
PN 41510
The MSD Enhancer system for the Briggs & Stratton/Tecumseh is designed as a complete system, no
parts may be substituted with the stock ignition system.
OPERATING VOLTAGE:
RPM RANGE:
ENERGY OUTPUT MAX:
MULTIPLE SPARK DURATION:
WEIGHT & SIZE:
VOLTAGE OUTPUT:
SECONDARY VOLTAGE:
12 Volts DC
14,000 (1 Cylinder)
100 mJ
14 - 18 (1 Cylinder)
1.5 AMPS @ 10,000 RPM
0.50 lbs., 3.5L x 2W x 1\5H
Primary 450 Volts
30,000+ VOLTS wITH MSD Coil
WIRing FUNCTION
1.The PINK, BLACK and WHITE wires connect to the weathertight connector coming from the
trigger pickup.
2. Connect the BROWN wire to the coil negative (BLACK) wire.
3. Connect the ORANGE wire to the coil positive (ORANGE) wire.
4. Connect the RED wire from the On/Off switch, to the battery positive terminal.
5. Connect the BLACK wire to battery ground.
6. The BROWN jumper should be connected to the coil negative (BROWN) wire and engine ground.
WIRing DIAGRAM
BLACK GROUND
WHITE SIGNAL
PINK 12 VOLT
TO GROUND
tips
Air Gap: 0.030 to 0.095

Plug Gap: 0.040
Recommended Timing: 18 - 20 Degrees BTDC for gas engines and 33 - 34 degrees BTDC for alcohol.
Recommended Battery: Panasonic LCR 12V4BP. Approximate run time of four hours.
Recommended Battery: Two 7.2V Nicad Battery Packs. Approximate run time of two hours.
Current Requirements: 1.5 amp at 10,000
MSD POWERSPORTS
69
Coil Operation Specifications

PN 8204 Motorcycle Large Coil Twin Tower
specifications
OUTPUT VOLTAGE:
PRIMARY RESISTANCE:
TURN RATIO:
SECONDARY RESISTANCE:
40 KV
1.2 Ohms
100:1
11,500 Ohms
PN 4294 Stock Improved Coil

specifications
OUTPUT VOLTAGE:
PRIMARY RESISTANCE:
TURN RATIO:
30 KV
0.08 Ohms
70:1
2K Ohms
PN 42921 Single Tower Coil

specifications
OUTPUT VOLTAGE:
PRIMARY RESISTANCE:
TURN RATIO:
30 KV
0.2 Ohms
70:1
2K Ohms
PN 4573 Motorcycle Small Twin Tower

specifications
OUTPUT VOLTAGE:
PRIMARY RESISTANCE:
TURN RATIO:
45 KV
2.8 Ohms
75:1
11.5K Ohms
PN 8232 Single Tower CPT

specifications
OUTPUT VOLTAGE:
PRIMARY RESISTANCE:
TURN RATIO:
43,000 KV
0.09 Ohms
85:1
988 Ohms
70
MSD POWERSPORTS
Notes
71
MSD POWERSPORTS
MSD POWERSPORTS
2006 Autotronic Controls Corporation
PN 9617
Created 05/06
Printed In U.S.A.

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r

MSD Yamaha Banshee Ignition System. . . . . . . . . . 42-44

MSD DS 650 Bombardier Ignition System. . . . . . . 45-46

General Installation Tips. . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

MSD Kawasaki Jet Ski 720 Enhancer CD Ignition . 47-49

Nitro Ignition for Harley-Davidson. . . . . . . . . . . . . . . 7-12

Yamaha 650/701 Enhancer Ignition. . . . . . . . . . . . . . . . 50

MSD MC-2 Motorcycle Ignition. . . . . . . . . . . . . . . . . 13-17

MSD SEA-DOO 800 Enhancer Ignition. . . . . . . . . . 51-53

MSD MC-3 Motorcycle Ignition. . . . . . . . . . . . . . . . . 18-21

Analog Total Loss Ignition System for Watercraft. 54-57

MSD MC-4 Motorcycle Ignition. . . . . . . . . . . . . . . . . 22-28

MSD Watercraft Ignition System (Old Style). . . . . . 58-60

Digital RPM Activated Window Switch. . . . . . . . . . 29-30

MSD Multi-Channel Ignition . . . . . . . . . . . . . . . . . . . 61-65

MSD Pulse Ignition for Harley-Davidson . . . . . . . . 31-33

MSD Programmable PWM Water Control Switch . . . . 66

MSD Digital Shift Light. . . . . . . . . . . . . . . . . . . . . . . . 34-36

MSD Single Tower Coil. . . . . . . . . . . . . . . . . . . . . . . . . . . 67

MSD Honda TRX400EX Ignition System. . . . . . . . . . 37-39

Briggs & Stratton Points System. . . . . . . . . . . . . . . . . . . 68

MSD Briggs & Stratton/Tecumseh Ignition System. . . 69

Honda TRX 250R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Coil Operation Specifications. . . . . . . . . . . . . . . . . . . . . 70

SEA-DOO is a Registered Trademark of Bombardier Inc.

Repair and Service

GENERAL INSTALLATION TIPS

Sealing MSD Units

MSD Power Cables

The Power Cables of the MSD Ignitions are the

The power leads and the wires of the MSD can be

The battery is one of the most important parts of

the electrical system. A MINIMUM battery rating,

Here are a few battery tips on charging

SPARK PLUG WIRES AND SPARK PLUGS

conductor that is helically wound around a special

Just like tires, oil or spark plugs, the spark plug

SPARK PLUG WIRES AND SPARK PLUGS

To keep your engines spark plug wires in tip-top

Choosing the correct spark plug design and heat

Rule of Thumb Plug Gap

Note: These are recommended for normally

After changing the gap,

NITRO PROGRAMMABLE IGNITION

This wire connects to the coil A positive (+) terminal.

This wire connects to the coil A negative (-) terminal.

This wire connects to the coil B positive (+) terminal.

This wire connects to the coil B negative (-) terminal.

This wire connects to the Inductive coil A positive (+) terminal.

This wire connects to the Inductive coil A negative (-) terminal.

This wire connects to the Inductive coil B positive (+) terminal.

This wire connects to the Inductive coil B negative (-) terminal.

Ground to Trigger Pickups

Provides power and triggers from CDI to HEI unit.

WIRING FUNCTIONS continued

2-cylinder single plug (camshaft triggered)

HAND HELD PROGRAMMER OR

*NOTE: USE Y-CONNECTOR

USING A MAP SENSOR.

MSD Pulse Ignition for Harley-Davidson