MSD Ignition Tech
MSD Ignition Tech
MSD Ignition Tech
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LIMITED WARRANTY
Autotronic Controls Corporation warrants MSD Ignition products to be free from defects in material and workmanship under normal use and if properly installed for a period of one year from date of purchase. If found to be defective as mentioned above, it will be replaced or repaired if returned prepaid along with proof of date of purchase. This shall constitute the sole remedy of the purchaser and the sole liability of Autotronic Controls Corporation. To the extent permitted by law, the foregoing is exclusive and in lieu of all other warranties or representations whether expressed or implied, including any implied warranty of merchantability or fitness. In no event shall Autotronic Controls Corporation be liable for special or consequential damages.
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TABLE OF CONTENTS
General Tech Tips 6
Coil Compatibility List .................................................................................. 6 Distributor Setup Tips ................................................................................ 13 Flying Magnet Crank Trigger Tips ............................................................... 18 Introduction ................................................................................................ 3 MSD Installation Tips ................................................................................... 8 Mechanical Advance Setup Tips ................................................................. 15 Spark Plugs and Spark Plug Wires ............................................................. 11 Three-In-One Distributor Tool .................................................................... 17 MSD Distributor's Magnetic Pickup ............................................................. 24 MSD PN 8360 Distributor ......................................................................... 25 MSD PN 8460 Distributor ......................................................................... 26 MSD 6 w/Timing Accessory ........................................................................ 25 Pertronix Kit ............................................................................................. 39 Points/Amplifier Trigger ............................................................................. 24
40
Dual Magnetic Pickups w/two MSD's .......................................................... 43 Points /Amplifier w/one MSD ..................................................................... 41 Points /Amplifier w/two MSD's ................................................................... 41 Points /Amplifier w/two Coils ..................................................................... 42 Magnetic Pickup w/two MSD's ................................................................... 42 Magnetic Pickup w/two Coils ..................................................................... 43
44
23
Magnetic Pickup Distributor/Crank Trigger ................................................... 46 Points/Amplifier Trigger ............................................................................. 45 Wiring with MSD Timing Accessory ............................................................. 46
Accel BEI Distributor w/MSD BEI Quick Connect ........................................... 39 Chrysler Electronic Ignition w/Magnetic Pickup ............................................ 33 Dodge Late Model w/Two Pin Connector Coil ............................................... 34 Ford Duraspark using Amplifier/Points ........................................................ 31 Ford Duraspark w/Magnetic Pickup ............................................................ 31 Ford TFI Ignition ...................................................................................... 32 Ford TFI Ignition using Harness PN 8874 ................................................... 32 Ford TFI Ignition using Harness PN 8874 w/Timing Accessory ....................... 33 General Import Wiring .............................................................................. 36 GM Dual Connector Coil ............................................................................. 29 GM w/Harness PN 8876/8877 .................................................................. 30 GM w/Harness PN 8876/8877 w/Timing Accessory ..................................... 30 GM HEI 4-Pin Module (Magnetic Trigger Pickup) ......................................... 28 GM HEI 5 or 7-Pin Module (Amplifier Trigger) ............................................. 28 GM HEI w/External Coil, Single Connector System ........................................ 26 GM Large Cap HEI Distributors ................................................................... 27 GM Late Model LT-1 Single Connector Coil .................................................. 29 Honda/Acura w/External Coil ..................................................................... 36 Honda/Acura w/Internal Coil ..................................................................... 35 Honda/Acura w/Power Cap/External MSD Coil ............................................. 35 Jeep w/Integrated Coil/Module .................................................................. 34 Magnetic Pickup Distributors ..................................................................... 38 Mallory Unilite ......................................................................................... 38 Mazda Rotary .......................................................................................... 37 Mazda Rotary w/Two MSD Units ................................................................ 37
4
47
GM HEI ................................................................................................... 50 GM HEI (Amplifier and Magnetic Pickup Trigger) ......................................... 51 Magnetic Pickup Distributor/Crank Trigger ................................................... 49 Points/Amplifier Trigger ............................................................................. 49 Magnetic Pickup Distributors ..................................................................... 52 Mallory Unilite ......................................................................................... 52 Wiring with MSD Timing Accessory ............................................................. 53 7AL-3 RAS to Nitrous ................................................................................ 55 7AL-3 RAS to Shift Light ........................................................................... 55 7AL-3 Rev Limiters ................................................................................... 53 7AL-3 Start Retard ................................................................................... 54 7AL-3 Step Retards .................................................................................. 54
56
Cam Sync ................................................................................................ 58 Flow Chart ............................................................................................... 61 Hand Held Programmers ........................................................................... 60 Magnetic Pickup Distributor/Crank Trigger ................................................... 58 Rev Limiters ............................................................................................. 59 Stage Retard ........................................................................................... 59
62
Dual Coil w/Magnetic Pickup Trigger .......................................................... 63 Magnetic Pickup Trigger ............................................................................ 63
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TABLE OF CONTENTS
MSD 10 Ignition Installation MSD DIS-2 & DIS-4 Ignition Installation 64 67
Magnetic Pickup ...................................................................................... 66 Magnetic Pickup w/Timing Accessory .......................................................... 66 DIS-2 to 4-Cylinder Coil Pack ..................................................................... 69 DIS-2 with PN 8870 Coil Spacers .............................................................. 70 DIS-4 to 6-Cylinder Coil Pack ..................................................................... 69 DIS-4 to 8-Cylinder Coil Pack ..................................................................... 70 GM Dual Conntector Coil ............................................................................ 90 Points/Amplifier Ignition ...........................................................................89
91
71
Ford TFI Ignition ...................................................................................... 72 GM HEI ................................................................................................... 72 4-Cylinder Coil Pack .................................................................................. 73 8-Cylinder Coil Pack .................................................................................. 73 8-Cylinder Coil Per Cylinder ....................................................................... 74
Adjustable Timing Control PN 8680 ........................................................... 93 Boost Timing Master PN 8762/PN 8962 .................................................... 92 Digital Retard PN 8975 ............................................................................ 96 Multi Function Ignition Control PN 8977/PN 8979 .................................... 105 Multi Step Retard PN 8972 ....................................................................... 94 Programmable Timing Control PN 8981 ...................................................... 99 Start Retard PN 8982 ............................................................................. 101 3-Stage Retard PN 8970 .......................................................................... 94 Timing Computer PN 8980 ........................................................................ 98 Vari-Curve Control PN 8983 .................................................................... 103
108
75
Chrysler Electronic Ignition ........................................................................ 78 Dodge Late Model Ignition ........................................................................ 78 Ford Duraspark Ignition .......................................................................... 77 Ford TFI Ignition ...................................................................................... 77 GM Dual Connector Coil ............................................................................. 76 GM HEI ................................................................................................... 76
Multi-Channel Programmable Boost Controller PN 6562 ............................. 112 Multi-Channel Programmable Boost Controller w/Fuel Adder PN 6563 ......... 112 Programmable DIS-2 PN 6212 ................................................................ 108
115
Module Selectors
79
GM Dual Connector Coil ........................................................................... 117 Mercruiser Ignition ................................................................................. 117 MSD Magnetic Pickup Distrbutor .............................................................. 116 Points/Amplifier Ignition ......................................................................... 116
Basic Three Step Installation ..................................................................... 80 Basic Two Step Installation ........................................................................ 79 Launch Control ......................................................................................... 81 MSD 6 Series Ignition, Timing Control w/Three Retards ................................ 80
118 119
General Installation ............................................................................... 118 PN 8910 Tach Adapter Installation ......................................................... 122 PN 8910-EIS Tach Adapter Installation .................................................. 122 PN 8912 Tach Adapter to DIS-2 ............................................................. 124 PN 8912 Tach Adapter to DIS-4 ............................................................. 124 PN 8920 Tach Adapter to Current Triggered Tach ...................................... 123 PN 8920 Tach Adapter to Voltage Triggered Tach ...................................... 123
82
Activating Nitrous ..................................................................................... 83 Activating a Shift Light ............................................................................. 82 Activating a Timing Control Retard ............................................................. 83
MSD Relays
84
RPM Switch and Nitrous ........................................................................... 85 Fuel Pump ............................................................................................... 85 Two Step/Clutch Setup .............................................................................. 85
125
86
PN 7552 to Programmable 7 Ignition ........................................................ 88 PN 7552 to RPM Activated Switch ............................................................. 88 PN 8952 to Ford TFI Ignition ..................................................................... 87 PN 8952 to MSD Ignition Control............................................................... 86 PN 8952 to Points/Amplifier Ignition ......................................................... 87
MSD Tester PN 8996 ............................................................................. 128 MSD Tester PN 8998 with MSD 6 Series and Points .................................. 126 MSD Tester PN 8998 with MSD 7 Series and Magnetic Pickup ................... 126 MSD Tester PN 8998 with MSD 7 Series and Timing Control ...................... 127 MSD Tester PN 8998 with MSD Programmable Digital 7 ........................... 127
Troubleshooting
129
89
Checking MSD Ignition Controls .............................................................. 130 Checking MSD Magnetic Pickups ............................................................. 129 Checking MSD Spark Plug Wires ............................................................. 129
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MSD-5/ BLASTER
# NO # # # YES # # NO YES YES YES YES NO NO NO NO NO NO YES YES YES YES YES NO YES YES YES YES YES NO NO YES YES NO YES NO NO NO YES YES YES YES NO YES YES YES NO NO YES YES YES
MSD-6 SERIES
# NO # # # YES # # YES YES YES YES YES NO NO NO NO YES NO YES YES YES YES YES NO YES YES YES YES YES NO NO YES YES YES YES NO NO NO YES YES YES YES NO YES YES YES YES YES YES YES YES
MSD Blaster 2 Coil PN 8200 Chrome MSD Pro Power Coil PN 8201 (Drag Race Only) MSD Blaster 2 Coil PN 8202 Red MSD Blaster 2 Coil PN 8203 w/hardware MSD Blaster 2 Coil PN 8205 (Ford style Nail Head) MSD Extra Duty RV Coil PN 8206 MSD Blaster 2 High Vibration Coil PN 8222 MSD Blaster 3 Power Tower Coil PN 8223 MSD GM HEI High Output Coil PN 8225 MSD TFI Blaster Coil PN 8227 MSD GM Blaster Coil PN 8226 MSD SS Blaster Coil PN 8207 MSD HVC Blaster Coil PN 8252 MSD HVC Pro Power Coil PN 8251 MSD 6 HVC Coil PN 8250 (Use only with PN 6600 Ignition) MSD Pro Coupler Coil PN 8209R (Use only with MSD 10, PN 7500) Accel BEI 140004 (Race use only) Accel HEI Super Coils 140003, 140005 Accel BEI 140004 (Racing use only) Accel Super Coil 140008, 140001 Accel 140108 Accel 140205 Accel 140207 Accel 140305 Accel 140306 Accel 7750 Accel 7751 Accel 7752 Accel 7753 Accel 8140, 8140C Allison PS-10 Allison PS-15 Allison PS-20 Allison PS-30 Bosch (Blue Coil) Bosch (Red Coil) Bosch 0221 121001 Chrysler 2875004 Chrysler 3690560 Chrysler E12495531 Chrysler OEM12V Coil* Crane PS-20, PS-40 Crane PS-91 Crane PS-92 Delco 190-12V Delco 202 Ford D5TE Ford D6VE-AA Ford D7VE-AA Ford D7AE-1209AA Ford TFI Coil Ford OEM 12V Coil* 6
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GM Transistor GM HEI Coil GM OEM 12V Coil Holley 33-27 Holley 820-100 Holley 820-200 Holley 820-300 Holley 820-101 Holley 820-102 Holley 820-201 Holley 820-202 Holley 820-111 Holley 820-211 Holley 820-112 Holley 820-212 Holley 820-113 Holley 820-213 Holley 820-114 Holley 820-214 Holley 820-116 Holley 820-216 Jacobs Compu-Coil 380672 Jacobs Ultra Coils (380871-380877) Jacobs 380272 Jacobs 380272F Jacobs 380282 Jacobs 380672F Jacobs 380672T Jacobs 380677 Jacobs Energy Team Coils (380772-38077) Mallory 28880 Mallory 29212 HEI-Low rpm Mallory 29213 Ford TFI Low rpm Mallory 29214 Mallory 29215 Mallory 29216 Mallory 28675 Mallory 28720 Mallory 29150 Mallory 29217 Mallory 29440 Mallory 29620 Mallory 29625 Mallory 29901 Mallory Super Mag 28900 Moroso 72350 Any foreign or domestic 12V Coil*
*
NO NO YES YES NO NO NO NO NO YES YES NO YES NO YES NO YES NO YES NO YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES NO YES YES NO NO YES YES
NO YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES YES NO YES YES YES YES YES YES YES YES YES YES YES YES NO NO YES YES
NO YES YES YES YES YES YES NO NO NO NO NO NO NO NO NO NO NO NO NO NO YES YES NO YES NO YES YES NO YES YES YES YES YES YES YES NO NO YES YES YES NO NO YES NO YES YES
NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO NO
The factory coil from any vehicle that has a 12 volt negative ground electrical system and has a ballast resistor or resistance wiring in the original ignition key wire will work with the MSD.
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out starting it, disconnect the small Red wire on the MSD 6, 7, 8 or 10 Series.
Grounds
A poor ground connection can cause many frustrating problems. When a wire is specified to go to ground it should be connected to the battery negative terminal, engine block or a common solid ground on the chassis. Always connect the ground to a clean, paint free metal surface and always have a ground strap between the engine and the chassis. Do not rely on solid engine mounts as a ground between the chassis and engine.
Wire Length
WIRING TIPS
When making permanent electrical connections it is imperative that proper terminals, connectors and soldering be used. Using connectors such as MSD's Weathertight or Deutsch connectors provide positive locking, sealed connections. Never simply "twist and tape" wires together. Faulty wiring will result in ignition and electrical problems.
The power leads and the wires of the MSD can be shortened, however the correct connectors should be properly installed and soldered in place. If the wires of your MSD Ignition are not long enough for your application, they can be lengthened if properly done. If lengthening the heavy Power Cables, the next size larger (10 gauge) must be used. For the 14 gauge wiring, use the same size or 12 gauge. Always take the time to solder and insulate these connections. Doing it right the first time will save you frustration later!
Ballast Resistors
When using an MSD 5 or Blaster Ignition, if a ballast resistor was originally used in the coil wiring, it should be bypassed. If a ballast resistor was not used, it is not necessary to install one. When an aftermarket coil is used with the Blaster Ignition or MSD 5, follow the coil recommendation for a resistor. A factory ballast resistor does not need to be bypassed with an MSD 6, 7, 8 or 10 Ignition.
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BATTERY
The battery is one of the most important parts of the automotive electrical system. A MINIMUM battery rating, when used with an alternator, should be no less than 25 amp/hours. If no alternator is used, allow at least 15 amp/hour for every 1/2 hour of MSD operation. If the engine is cranked using the same battery or other accessories such as fuel pumps and electric fans are used, the rating should be more. In all cases, to ensure adequate running time, the battery should be fully charged at the start of operation. A fully charged 12 volt battery will read around 12.6 volts on a voltmeter and should not drop below 8 volts when cranking. Each cell of a fully charged battery will read 1.260 on a hydrometer. An MSD Ignition Control will operate at full strength with 11-18 volts. Here are a few battery tips on charging and jump starts: When charging the battery, DO NOT run the engine. Some chargers may produce potentially damaging high voltage spikes that could damage the ignition control. It is not necessary to disconnect the MSD when charging the battery, as long as the charger is making good contact with the battery. Receiving a jump from another battery or car will not damage the MSD Ignition.
The MSD 6, 7, 8 and 10 Ignition Controls all feature a Tach Output terminal to provide a trigger signal to tachometers, an MSD Shift Light, or rpm activated switches. The Tach Output Terminal produces a 12 volt square wave signal with a 30% duty cycle. A standard female faston terminal is supplied for easy installation. Most factory and aftermarket tachometers will accept this signal, however there are exceptions (see the chart on page 10). Some factory and "budget" tachometers may require a Tach Adapter to operate correctly. MSD offers a couple different adapters for various applications. Before purchasing an Adapter, try connecting the tachometer's trigger wire directly to the MSD's tach output terminal. If the tach still does not operate (and is properly wired) you may need a Tach Adapter. There are two main Tach Adapters available for single channel, MSD Ignitions: PN 8920: If you are using the magnetic pickup connector (Green and Violet wires) to trigger the MSD, you need the PN 8920 Adapter. PN 8910: If your tachometer was originally triggered from the coil negative terminal (you are using the White wire of the MSD), you need the PN 8910 Adapter. The chart on page 10 lists common tachometers.
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Note: On the list above, the trigger wire on tachometers that are marked NONE may be connected to the Tach Output Terminal on the MSD 6 Series Ignition Unit using the supplied Female Faston Receptacle.
No Run on Some Foreign Vehicles There is a chance that some electronic fuel injected import vehicles may require an MSD PN 8910 Tach Adapter in order to start and run. This is because some fuel management systems use the same trigger source for the EFI and the MSD. With both components connected, the voltage signal is not strong enough to accurately trigger the EFI. The MSD PN 8910 Adapter will boost this signal and generally remedy the problem.
NOTE: If the PN 8910 Adapter does not fix the no-
Current Triggered Tachs If you have a current triggered tachometer (originally triggered from coil +) and are using the White wire of the MSD as a trigger, a Chrysler Dual Ballast Resistor (used from '73-'76) may be used to cure the tachometer. The diagram below shows the correct wiring.
run situation, MSD offers a few "special appli cation" adapters. Call our Customer Support Department for the correct Adapter for your application.
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MSD offers two great spark plug wires; Heli-Core Wire and the 8.5mm Super Conductor Wire. The HeliCore Wires are a premium performance wire upgrade for any car or truck. For serious performance, the 8.5mm Super Conductor Wire is the wire of choice. Both sets of wires feature a conductor that is helically wound around a special center core that is designed to suppress, or
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Spark Plugs
Choosing the correct spark plug design and heat range is important when trying to get all the performance possible. Since there are so many engine combinations and manufacturers, MSD cannot recommend which plug or what size gap is exactly right for your car. It is recommended to follow the engine builders or manufacturers recommendations for plug heat range and gap. Once a proper plug is selected, you can experiment with the gap to get the best performance. By using these recommendations as a starting point, you can experiment by opening the gap in 0.005" increments then test. When the performance falls off, the gap is too large. Carbureted or fuel injection engines can use larger gaps, but turbo or supercharged engines should stick with the smaller gap. If no significant gains are achieved, go with the smaller gap. Remember, the larger gap taxes the plug, wires, cap and rotor.
GAP
.040 - .045 .032 - .040 .025 - .032
Note: These are recommended for normally aspirated engines only. Reduce the gap for blower, turbo or nitrous applications.
After changing the gap, reading the spark plugs is a helpful tool in getting the right tune up. The air/fuel ratio and how its burning can be read on the ceramic portion of the spark plug. A ring can be seen where the effective heat transfer takes place. The closer this ring is to the tip, the richer the mixture. Closer to the base of the plug means the engine is running more lean.
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MSD Distributors use a magnetic pickup to trigger the ignition. This pickup is maintenance-free and extremely reliable. There are two wires that come out of the pickup and are routed into a 2-pin connector that mates with the connector from the MSD Ignition. The Black/Violet wire is negative (-) while the Black/ Orange is postive (+). The wires that come out of the MSD are Violet(+) and Green (-). The 2-Pin connectors are designed to only connect one way so the wiring cannot be switched. If for some reason the connectors are changed, be sure the wires are connected with matching polarity. If they are not, the engine may or may not start, but if it does the timing will be inconsistent and it will run rough and not accelerate. The magnetic pickup wires should always be routed clear of the spark plug wires and coil wires. It is ideal to route the wires near the frame or engine because there is less electrical activity near these surfaces. The wires should always be twisted to help prevent any EMI interference. In applications with a lot of wiring such as electrical fuel injection systems, a shielded harness is recommended. MSD offers a shielded magnetic pickup harness, PN 8862, that ensures an EMI-free trigger signal to the MSD Ignition.
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If the distributor has vacuum advance, leave it connected and check the phasing at your average driving rpm and at a lower rpm. At high rpm, note the rotor position and mark it on the cap terminal, then check it at low rpm and again mark the rotor position. The phasing should be set in the middle. If the phasing is not correct on a points or electronic triggered distributor, the trigger device must be moved until rotor/terminal alignment is achieved. (MSD magnetic pickup distributors are set at the factory and should not require adjusting.) If your application does require adjustment MSD offers a Cap-A-Dapt with an adjustable rotor, PN 8420. This compensates for the phasing without having to move the trigger mechanism. If you are using a Crank Trigger system to trigger the ignition, rotor phasing is easy to set by adjusting the housing of the distributor. For applications that advance or retard the timing electronically, rotor phasing must be taken into consideration. If a multiple stage nitrous engine removes 16 of timing at top end, the rotor tip will be past the cap terminal when the spark is triggered.
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SPRING COMBINATION 2-Heavy Silver 1-Heavy Silver 1-Light Blue 1-Heavy Silver 1-Light Silver 2-Light Blue 1-Light Silver 1-Light Blue 2-Light Silver
Timing Functions
There are several different timing specifications that are used when referring to the ignition timing.
FASTEST
Red - 28 Silver - 25
Blue - 21 Black - 18
To change the advance stop bushing, remove the locknut and washer on the bottom of the advance assembly. Remove the bushing and install the new one.
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Non-Magnetic Pickup
The MSD Crank Trigger System uses a non-magnetic pickup to trigger the ignition. Magnets are embedded in the flywheel to produce the trigger signal. The nonmagnetic pickup can only be triggered by the magnets in the flywheel. This design prevents the chance of false triggering. When installing the pickup, it is recommended to twist the wires together and route the wires near the frame or engine. These areas act as an electrical shield against electrical interference in the air. Also keep the wires away from any spark plug wires, coil wires and ignition wires.
Pickup Mounting
The MSD Crank Trigger Kits come with all of the hardware needed to mount the pickup. Many kits feature a bracket that can be installed on either side of the engine block. Some kits are also supplied with several spacers to help obtain the correct alignment of the pickup and wheel. Due to the variety of balancers and pulleys, some modifying may be required to achieve the correct positioning of the bracket and pickup.
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NOTE:
Wire Functions
Red: Black: Orange: White: Blaster Ignition Only Green: Violet: Magnetic pickup negative (-). Magnetic pickup positive (+). Connects Connects Connects Connects to the positive (+) terminal of the coil, or a switched 12v. to ground. to the negative (-) terminal of the coil. to the points or electronic ignition amplifier output.
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Operating Specifications
Operating Voltage: Current Requirements: RPM Range: Spark Duration: Primary Voltage Output: Weight and Size: +12 - 18 volts, will run down to 5 volts 5 amps @ 5,000 rpm NOTE: MSD SCI Ignitions share 10 amps @ 10,000 rpm the same wiring as the 6 15,000 rpm with 14.4 volt supply Series. 20 degrees (crankshaft rotation) 460 - 480 volts 6A and SCI: 2.75lbs., 8"L x 3.5"W x 2.25"H 6T: 3lbs., 8"L x 3.5"W x 2.25"H 6AL and SCI-L: 3lbs., 8"L x 4"W x 2.25"H 6BTM: 3lbs., 8"L x 4"W x 2.25"H
Wire Functions
Power Cables: Red: Orange: Black: White: The heavy red connects to the battery positive (+) terminal. The heavy Black connects to the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volts source. Connects to the positive (+) terminal of the coil. This is the only wire that makes electrical contact with the coil positive terminal. Connects to the negative (-) terminal of the coil. This the only wire that makes electrical contact with the coil negative terminal. This is one of the wires that provides a trigger signal for the MSD. It connects to the breaker points, electronic ignition amplifier output or to the Yellow wire of an MSD timing accessory. When this wire is used, the Magnetic connector is not (Violet and Green wires). These wires are routed together in one harness to form the magnetic pickup connector. They plug directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When they are used, the White wire is not.
WARNING: When using a capacitive discharge ignition control, there is high voltage present at the coil primary terminals. Never touch the coil or connect test equipment to these terminals. WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
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NOTE: The ignition module of the Ready to Run distributor still triggers the MSD.
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There are three different large cap HEI distributors. To indentify which of the following diagrams fit you specific application, remove the distributor cap and rotor and locate the ignition module at the base of the distributor. Count the number of terminals on both ends of the module and follow the corresponding diagram. GM used 4, 5, and 7-pin modules in these distributors.
NOTE:
Some 5-pin models may experience a hesitation or stall on decceleration. If this occurs, contact MSD Tech Line for the required bolt-in diode to correct the problem. MSD Tech Line (915) 855-7123
1. Remove the distributor cap and rotor. 2. Disconnect the connector with the white and green wires from the module, and remove the module, condenser and cable from the distributor. 3. Install the PN 8861 cable as shown using the module mounting screws and the wire clamps supplied in the MSD Parts kit. Push the two tabs on the PN 8861 cable into the connector from the HEI magnetic pickup (Green to Green, Violet to White). Notice that the tabs are different sizes so they can be installed one way only. 4. Reinstall the cap and rotor and connect the MSD Ignition control as shown in the next diagram.
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NOTE: The GM Ignition Module is removed and replaced with the MSD PN 8861 Wire Harness. See page 27.
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NOTE: MSD offers a direct plug in harness, PN 8876, for this coil.
NOTE: Cut and splice the two pink wires (coil positive) together and connect to orange wire of MSD. Cut and splice the two white wires (coil negative) together and connect to the white of MSD. If the vehicle is not equipped with a factory tach, there will only be one white wire.
NOTE: The coil connector is labeled A-B-C. The wire in the A port is positive (pink). The wires in B and C are coil negative wires, color will vary by application.
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MSD 6 AND SCI SERIES TO HONDA/ACURA WITH BLASTER COIL AND POWER CAP
NOTE: MSD offers a variety of Honda Distributor Caps that accept an external coil wire.
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+
TRAILING COIL
ORIGINAL WIRES TO "LEADING" COIL
HEAVY RED HEAVY BLACK
TO BATTERY TO BATTERY
+
N RA GE BL K
O
AUTOTRONIC CONTROLS CORPORATION
AC
LEADING COIL
TACH OUTPUT
N IGNITIO
Multiple Spark Discharge
PART NO.
SERIAL NO..
WH
RED ITE
TO BATTERY TO BATTERY
+
N RA GE BL K
O
AUTOTRONIC CONTROLS CORPORATION
AC
LEADING COIL
TACH OUTPUT
IGNITIO
PART NO.
SERIAL NO..
WH
RED ITE
TO BATTERY TO BATTERY
+
A OR NG E A CK
RED ITE
TACH OUTPUT
IG
NITION
BL
TRAILING COIL
FROM POINTS OR ELECTRONIC IGNITION AMPLIFIER
PART NO.
SERIAL NO..
WH
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NOTE: The PN 8801 (BEI Quick Connect) is discontinued. If you did not find a schematic to match your application, or if you need assistance, please contact MSD Tech at (915) 855-7123.
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NOTE: The 6-HVC Ignition must be used with the HVC Coil, PN 8250.
Wire Functions
Power Cables: Red: Orange: Black: White: The heavy red connects to the battery positive (+) terminal. The heavy Black connects to the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volts source. Connects to the positive (+) terminal of the coil. This is the only wire that makes electrical contact with the coil positive terminal. Connects to the negative (-) terminal of the coil. This the only wire that makes electrical contact with the coil negative terminal. This is one of the wires that provides a trigger signal for the MSD. It connects to the breaker points, electronic ignition amplifier output or to the Yellow wire of an MSD timing accessory. When this wire is used, the Magnetic pickup wires are not (Violet and Green wires). These wires are routed together in one harness to form the magnetic pickup connector. They plug directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When they are used, the White wire is not.
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TWO MSD 6 SERIES AND COILS WITH A SINGLE MAGNETIC PICKUP DISTRIBUTOR
TWO MSD 6 SERIES AND COILS WITH A DUAL MAGNETIC PICKUP DISTRIBUTOR
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Voltage: Operating Voltage: Current Requirements: R P M Range: Spark Series Duration: Primary Voltage: Primar y Voltage: Energy Output Max: Weight and Size:
12 - 18 Volts .7 Amp per 1,000 rpm 12,500 w/ 14.4 Volts 20 Crankshaft 535 Volts 135 millijoules 3.7 lbs, 8.5x4.5x2.2
12 - 18 Volts 1.1 Amp per 1,000 rpm 12,500 w/ 14.4 Volts 20 Crankshaft 535 Volts 190 millijoules 3.7 lbs, 8.5x4.5x2.2
Wire Functions
P o wer Cables: Red: Orange: Black: W hite: Green/Violet: Green/Violet: The heavy Red connects to the battery positive (+) terminal. The heavy Black connects the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volts source. Connects to the positive (+) coil terminal. This is the only wire that makes electrical contact with the coil positive terminal. Connects to the negative (-) coil terminal. This is the only wire that makes electrical contact with the coil negative terminal. Connects to a points or amplifier trigger source. When this wire is used, the Magnetic Pickup is not (Green and Violet). These wires are routed into a 2-pin connector. It connects to the magnetic pickup of an MSD Distributor or Crank Trigger. The Violet is mag positive (+) and the Green is negative (-). If this connector is used, the White wire will not be connected. This wire is used to activate the Two Step Rev Limit. When 12 volts are applied, the Launch rpm limit is activated. This is the Retard activation wire. When 12 volts are applied, the Retard stage is activated. Magnetic Pickup Compensation circuit adjusts for different style pickups. See page 45 for programming information.
WARNING: When using a capacitive discharge ignition control, there is high voltage present at the coil primary terminals. Never touch the coil or connect test equipment to these terminals. WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
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Operating Specifications
Voltage: Operating Voltage: Current Requirements: R P M Range: Spark Series Duration: Primary Voltage: Primar y Voltage: Energy Output Max: Weight and Size:
7AL-2
7AL-3
12 - 18 Volts 1 Amp per 1,000 rpm 14,000 w/ 14.4 Volts 20 Crankshaft 550 Volts 160 Millijoules 4.75lbs, 8x 3.75x5.75
12 - 18 Volts 1 Amp per 1,000 rpm 14,000 w/ 14.4 Volts 20 Crankshaft 470 Volts 115 millijoules 4.75lbs, 8x 3.75x5.75
Wire Functions
Power Cables: The heavy Red connects to the battery positive (+) terminal. The heavy Black connects to the battery negative (-) terminal or other good engine ground. On the 7AL-3 these are called out as Batt+ and Batt -. Connects to a switched 12 volt source. Connects to the positive (+) terminal of the coil. This is the only wire that makes electrical contact with the coil (+) terminal. Connects to the negative (-) terminal of the coil. This the only wire that makes electrical contact with the coil negative terminal. Connects to a points or amplifier trigger source. When this wire is used, the Magnetic Pickup is not (Green and Violet). These wires are routed into a 2-pin connector. It connects to the magnetic pickup of an MSD Distributor or Crank Trigger. The Violet is mag positive (+) and the Green is negative (-). If this connector is used, the White wire will not be connected.
Red (IGN): Orange (COIL +): Black (COIL -): White (PNTS): Violet (Mag +): Green (Mag-):
On the 7AL-2 there is a ground stud located below the rpm socket. Other electrical accessories can be connected to this ground. WARNING: When using a capacitive discharge ignition control, there is high voltage present at the coil primary terminals. Never touch the coil or connect test equipment to these terminals. WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
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Start Retard
When 12 volts are applied to this terminal, the timing will be retarded 25 until the engine reaches 1300 rpm where it deactivates. This can be connected to the starter solenoid to receive 12 volts when cranking or can be connected directly to 12 volts such as from the IGN terminal.
Retard Stages
There are four stages of retard. The amounts are cumulative with a total of 20 being the max retard. Each stage is activated when the corresponding terminal is REMOVED from ground. If a stage is not going to be used, a Zero degree module MUST be installed or the terminal(s) must be grounded.
Two terminals are used to make up this circuit; RAS On/Off and Output RAS. The Output RAS terminal will supply a ground path to activate a circuit at a desired rpm (capable of up to 10 Amps). To use this circuit, 12 volts must be supplied to the RAS On/Off terminal.
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There are three different large cap HEI distributors. To indentify which of the following diagrams fit your specific application, remove the distributor cap and rotor and locate the ignition module at the base of the distributor. Count the number of terminals on both ends of the module and follow the corresponding diagram. GM used 4, 5, and 7-pin modules in these distributors.
NOTE:
Some 5-pin models may experience a hesitation or stall on decceleration. If this occurs, contact MSD Tech Line for the required bolt-in diode to correct the problem. MSD Tech Line (915) 855-7123
NOTE: The PN 8861 cable is not supplied with the MSD 7 Ignition.
NOTE: A Low Resistance HEI Rotor Bushing, PN 8412, must be used with an MSD 7AL Ignition.
1. Remove the distributor cap and rotor. 2. Disconnect the connector with the white and green wires from the module, and remove the module, condenser and cable from the distributor. 3. Install the PN 8861 cable as shown using the module mounting screws and the wire clamps supplied in the MSD Parts kit. Push the two tabs on the PN 8861 cable into the connector from the HEI magnetic pickup (Green to Green, Violet to White). Notice that the tabs are different sizes so they can be installed one way only. 4. Reinstall the cap and rotor and connect the MSD Ignition control as shown in the next diagram.
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NOTE: A Low Resistance HEI Rotor Bushing, PN 8412, must be used with an MSD 7AL Ignition.
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NOTE: The rev limiter activates when 12 Volts are supplied to the "Burnout" or "Launch" terminal.
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NOTE: The retards will activate when removed from ground. The positive side of the solenoid will provide ground until activated. NOTE: If a stage is not used, a ZERO Degree module must be installed or the terminal must be grounded.
NOTE: Once the engine revs past 1,300 rpm the 25 start retard will not activate again until the ignition is shut off.
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The OUTPUT RAS Terminal will supply a Ground at the selected RPM.
NOTE: A short jumper is supplied that can be used to provide a switched 12 Volts from the "IGN" terminal to the "RAS ON/OFF" terminal.
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Operating Specifications
Operating Voltage: Current Requirements: RPM Range: Spark Duration: Primary Voltage Output: Spark Energy Output: Weight and Size: +12 - 18 volts 1.1 Amp per 1,000 RPM 12,500 rpm with 14.4 volt supply 20 Crankshaft 535 Volts 190 milliJoules Per Spark 4.7lbs., 9.5"L x 4.5"W x 2.2"H
Note: The Pro Power HVC Coil, PN 8251, is the only coil recommended for use with the PN 7530.
Optional Accessories
Pro-Data+ Software The Pro-Data+ software is a Windows based, easy to use software. It opens quickly and displays a plotted rpm/timing chart for the entire run and for the launch. There is also a tachometer and dial showing the timing retard plus a complete ladder of all of the adjustments. The software can be used with any PC running Windows 95, 98 or NT. It is available on a 3.5 floppy or can be downloaded through the MSD Ignition website at: www.msdignition.com Programmer/ Monitor, P N 7550 and P N 7553 Programmer/Monitor PN 7550 Monitor, PN 7553 If you do not have a laptop or PC, all of the Programmable 7 Ignition Controls optional programs can be set with this hand held Programmer/Monitor. The Programmer communicates to the Programmable Ignition via the 9-pin cable. The LCD will display the programming options which you can scroll through to adjust or view the program that is already in the ignition. RP PN 7551 Manual R P M Launch Control, P N 7551 This handy controller lets you change the launch rpm setting of the Programmable 7 Ignition Control manually and at the last minute. It plugs into the 9-pin harness. There are two control knobs and the launch setting can be adjusted from 3,000 to 12,500 rpm in 100 rpm increments. The rpm limit can be changed with the engine running and the new setting is verified with the flash of a built-in LED. Synchronization Pickup Kit In order to take advantage of the Programmable Digital-7s Individual Cylinder Management system, a synchronization pickup must be incorporated so the ignition knows exactly which cylinder is firing. With this information the MSD can begin your unique timing sequence through each cylinder! MSD offers two ways to accomplish this. Sync PN Cam Sync Pickup Kit, P N 2346 The Pickup Kit is supplied with a non-magnetic pickup, connectors, the magnet and retainer. You will need to fabricate a bracket assembly and install the magnet. Wire Sync PN 7555 Spark Plug Wire Sync Kit, P N 7555 This pickup simply installs to the number one spark plug wire and senses the trigger signal. A fiber optic cable connects to the ignition to send the signal.
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Heavy Red
Violet and Green (Magnetic Pickup Connector) Cam Sync Lt Blue and Lt Green Fiber Optic Connection
Accessories When 12 volts are applied, this wire activates several features Dark Blue including; Launch rev limit, Launch Retard value, Launch Timing Curve and will reset the Shift Light sequence to 1st gear. This wire activates the Burnout rev limit when 12 volts are applied. Light Blue This wire activates the first retard stage when it is applied to 12 Pink volts. When 12 volts is removed the retard is deactivated. This wire activates the second retard stage when it is applied to 12 Violet volts. When 12 volts is removed the retard is deactivated. This wire activates the third retard stage when it is applied to 12 Tan volts. When 12 volts is removed the retard is deactivated. Shift Light activation wire. Supplies ground to activate a light. Yellow RPM Activation Switch. This wire will supply a ground to complete a Brown/White circuit at a desired rpm. It will handle up to 3 amps continuous.
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PROGRAM MONITOR
ENTER
NEXT
ENTER
NEXT
TM
PN 7550
AUTOTRONIC CONTROLS CORPORATION
1490 HENRY BRENNAN DR., EL PASO, TX 79936
Cylinder Retards Sequence 3 4 5 6 2 1 7 8 OFF OFF Start Retard 3 2 1 PN 7553 Step Retards
7550 P N 7550 7550 P N 7550 Launch Rev Limiter These buttons take you directly to the RPM Launch setting for quick starting line changes. From this screen, the rpm value automatically is saved without having to go to the Save menu.
7553 P N 7553 7553 Timing P N 7553 Degree and Timing Dials These two control dials provide instant editing of the cylinder-to-cylinder timing, step retards and the start retard values in 0.1 increments. This is ideal when working on a dyno and tuning in the cylinder-to-cylinder timing or step retards. When a change is made using the dials, it is instantly saved within the MSD.
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^Stat 1 ScanTime
^Start Step1
TM
S ^Step1 ^RevBurn RevMax RevLaunch ^RevBurn Rpm 7500 S ^RevLaunch Rpm6300 S S Save Cancel Default Item * DefaultTable * Default Product ^RevMax Rpm9500 S ^Step3 S
Deg2.0 Rpm800
^Step2
Deg5.0 Rpm8500
S S
^Rpm12000 Launch Copy RetDeg3.7 S CylCnt CylDeg* MagComp Shift* S ^StepRetards OffDelay2.35Sec S ^SparkSEQ6 Deg2.2
Alert List 1 No Cam Sync ^Alert1Sync SCAN 2 Low Battery No Cam ^Alerts/Scan0
On2000 Off9000
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Operating Specifications
Operating Voltage: Current Requirements: RPM Range: Spark Duration: Primary Voltage Output: Spark Energy: Weight and Size: +12 - 18 volts 36 Amps @ 12,000 rpm 15,000 rpm with 14.4 volt supply 20 Crankshaft 480 Volts 315 - 345 milliJoules per spark PN 7800; 7lbs., 10"L x 3.75"W x 5.75"H
Note: The Dual Coil MSD 8, PN 7802, has been discontinued. This Ignition fires two coils at the same time, for use in dual plug heads. (Two distributor heads are required.)
Wire Functions
Power Cables: Red (IGN): Orange (COIL +): Black (COIL-): Green (Mag-): Violet (Mag+): The heavy Red connects to the battery positive (+) terminal. The heavy Black connects to the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volt source. Connects to the positive (+) terminal of the coil. This is the only wire that makes electrical contact with the coil (+) terminal. Connects to the negative (-) terminal of the coil. This the only wire that makes electrical contact with the coil negative terminal. These wires are routed into a 2-pin connector. It connects to the magnetic pickup of an MSD Distributor or Crank Trigger. The Violet is mag positive (+) and the Green is negative (-).
Note: If using a points/amplifier trigger signal, connect it to the Mag + terminal. WARNING: When using a capacitive discharge ignition control, there is high voltage present at the coil primary terminals. Never touch the coil or connect test equipment to these terminals. WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
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Operating Specifications
Operating Voltage: Current Requirements: RPM Range: Spark Duration: Primary Voltage Output: Spark Energy: Weight and Size: 12 - 18 volts 17 Amps @ 8,000 rpm 13,000 rpm with 14.4 volt supply CD Coil; 20 Crankshaft Inductive Coil; 20 - 30 Crankshaft 520 Volts CD Coil; 130 milliJoules per spark Inductive Coil; 500 milliJoules stored 4.8lbs., 9"L x 4"W x 5.75"H
Wire Functions
The MSD 10 features two terminal strips. P o wer Cables: The heavy Red connects to the battery positive (+) terminal. The heavy Black connects the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volts source. Connects to the positive side of the Pro Power Coupler Coil. Connects to the negative side of the Pro Power Coupler Coil. Connects to the negative (-) coil terminal. This is the only wire that makes electrical contact with the coil negative terminal. Connects to the positive (+) coil terminal. This is the only wire that makes electrical contact with the coil positive terminal. This is the trigger input terminal for points, amplifiers, a timing control or from an ECU. If this is connected, the magnetic pickup terminals will not be used. These are the magnetic pickup terminals that connect to an MSD Distributor or Crank Trigger. If these terminals are connected, the Points terminal will not be used. This is the tach output terminal. It provides a 12 volt square wave signal that most tachometers will accept. This is the Two Step activation terminal. When this wire is grounded, Module 2 is activated. When not grounded, Module 1 is active. This can be used as an emergency kill switch. When grounded, the ignition system is turned Off.
Ignition (Red): P ower Coil + (Red): P o wer Coil (Blue): C D Coil - (Black): C D Coil + (Orange): (White): P oints (White):
(Violet): Mag + (Violet): Mag (Green) (Gray): Tach (Gray): Two Step (Yellow): (Yello ellow): (Brown): Kill (Brown):
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Operating Specifications
Operating Voltage: Current Requirements: R P M Output: Spark Series Duration: Primary Voltage: Primar y Voltage: Energy Output Max: Weight and Size:
DIS-2/DIS-4
DIS-2HO/DIS-4HO
12 - 18 Volts 5.3A/10A at 10K rpm 14,000 w/ 14.4 Volts 20 Crankshaft 470 Volts 170 millijoules DIS-2 3.7lbs, 8.5x 4.5x2.2 DIS-4 4.5lbs, 9.5x 4.5x2.2
12 - 18 Volts 4.0A/ 7.4A at 10K rpm 14,000 w/ 14.4 Volts 20 Crankshaft 470 Volts 115 millijoules DIS-2 3.7lbs, 8.5x 4.5x2.2 DIS-4 4.5lbs, 9.5x 4.5x2.2
Wire Functions
P ower Cables: The heavy Red connects to the battery positive (+) terminal. The heavy Black connects the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volts source. Connects to the positive (+) coil terminal/wire. Connects to the negative (-) terminal/wire of the coil (Channel 1). Connects to the negative (-) terminal/wire of the coil (Channel 2). Connects to the negative (-) terminal/wire of the coil (Channel 3, DIS-4 only). Connects to the negative (-) terminal/wire of the coil (Channel 4, DIS-4 only).
Red: Brown/Orange: Brown/Orange: Brown/White: Brown/W wn/White: Brown/Green: Brown/Green: Brown/Yellow: wn/Yello Brown/Yellow: Brown/V wn/Violet: Brown/Violet:
Trigger Wires
There are two or more circuits that can be used to trigger the MSD DIS Ignitions from the electronic amplifier. W hite: Green: ellow: Yellow: V iolet: Connects Connects Connects Connects to to to to the the the the electronic electronic electronic electronic ignition ignition ignition ignition amplifier amplifier amplifier amplifier output output output output of of of of channel channel channel channel 1. 2. 3. 4.
Accessories
Blue: Brown: Brown: Two Step Activation wire. When connected to ground, the lower or launch rpm limit is activated. Ignition interrupt feature. When connected to ground the ignition output is interrupted.
WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
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AUTOTRONIC CONTROLS CORPORATION 1490 HENRY BRENNAN, EL PASO, TEXAS 79936 (915) 857-5200 FAX (915) 857-3344 MAX/MIN REV LIMIT (+) Selector, S1, extends the range of the Max Speed Rev Limit and the Staging Rev Limit by 4000 rpm. Set selector S1 to ON to increase the indicated Rev Limit points by 4000 rpm. HIGH SPEED RETARD When the High Speed Retard selector, S2, is ON the ignitions high speed retard feature will retard the ignition timing 20 starting at 1000 rpm before the Max Speed Rev Limit point. ELECTRIC START Selector S3 programs the ignition spark to occur after one revolution for electric starter equipped engines or immediately for hand crank/ kick start type engines. Set selector S3 to ON for hand crank/kick start engines only. WASTE SPARK Selector S4 programs the ignition for use with single (coil per cylinder) or dual output (coil pack) type coils. Set selector S4 to OFF for engines equipped with one coil per cylinder (720 firing) or to ON for all coil pack (360 firing) equipped engines. MAX TIMING The Max Timing selectors, S6, S7 and S8 are for a feature which is not programmed into this model. Changing the position of the Max Timing selectors will not affect the operation of this ignition. STAGING REV LIMIT Selectors S1, S2, S3 and S4 set the rpm point at which the Staging Rev Limit feature limits the engine rpm at. Position the selectors to the desired rpm below. RPM S1 S2 S3 S4 3000 OFF OFF OFF OFF 3250 ON OFF OFF OFF 3500 OFF ON OFF OFF 3750 ON ON OFF OFF 4000 OFF OFF ON OFF 4250 ON OFF ON OFF 4500 OFF ON ON OFF 4750 ON ON ON OFF 5000 OFF OFF OFF ON 5250 ON OFF OFF ON 5500 OFF ON OFF ON 5750 ON ON OFF ON 6000 OFF OFF ON ON 6250 ON OFF ON ON 6500 OFF ON ON ON MAX SPEED RETARD The Max Speed Retard sets the amount of ignition retard that occurs between the Retard Begin Speed and the Max Speed Rev Limit. Position selectors S5, S6, S7 and S8 to the amount of retard desired. DEG S5 S6 S7 S8 0 OFF OFF OFF OFF 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 8 OFF OFF OFF ON 9 ON OFF OFF ON 10 OFF ON OFF ON 11 ON ON OFF ON 12 OFF OFF ON ON 13 ON OFF ON ON 14 OFF ON ON ON 15 ON ON ON ON RETARD BEGIN SPEED The Retard Begin Speed, S1, S2 and S3 of Switch 3 determines the rpm point at which the ignitions retard function will begin to retard the timing. Position the switches to the desired rpm point shown in the graph below. RPM S1 S2 S3 4000 OFF OFF OFF 4500 ON OFF OFF 5000 OFF ON OFF 5500 ON ON OFF 6000 OFF OFF ON 6500 ON OFF ON 7000 OFF ON ON 7500 ON ON ON TIMING SETUP When the Timing Setup function, S4, is On the ignitions spark output is disabled and the built-in LED indicator is turned on. Note: the Timing Setup switch must be set in the Off position in order for the ignition to fire. MAX SPEED REV LIMIT Selectors S5, S6, S7, and S8 determine the rpm point at which the engine over-rev limiter is activated. Position the selectors to the desired rev limit indicated below. RPM S5 S6 S7 S8 6250 OFF OFF OFF OFF 6500 ON OFF OFF OFF 6750 OFF ON OFF OFF 7000 ON ON OFF OFF 7250 OFF OFF ON OFF 7500 ON OFF ON OFF 7750 OFF ON ON OFF 8000 ON ON ON OFF 8250 OFF OFF OFF ON 8500 ON OFF OFF ON 8750 OFF ON OFF ON 9000 ON ON OFF ON 9250 OFF OFF ON ON 9500 ON OFF ON ON 9750 OFF ON ON ON 10000 ON ON ON ON
NOTE: The ignition switch must be turned ON then OFF before new program changes will take effect.
68
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COIL
COIL
RED (2 WIRES)
BROWN/GREEN (CHANNEL 2)
GREEN WHITE 8-PIN CONNECTOR
COIL BLUE IGNITION INTERRUPT (GROUND TO ACTIVATE) TWO STEP (TO GROUND) HEAVY BLACK TO BATTERY HEAVY RED TO BATTERY +
TRIGGER 2
BROWN
TM
TACH OUTPUT
IGNITION
DIGITAL DIS-2
BLACK TO GROUND
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Capacitive Discharge: The MSD Stacker Ignitions feature a capacitive discharge ignition design.
The majority of factory ignition systems are inductive ignitions. In an inductive ignition, the coil must store and step up the voltage to maximum strength in between each firing. At higher rpm, since there is less time to charge the coil to full capacity, the voltage falls short of reaching maximum energy resulting in a loss of power or top end miss. The MSD Stacker Ignitions feature a step up transformer and capacitor which is quickly charged to full power (120 millijoules) in less than one millisecond. This produces a full power spark throughout the entire rpm range of the engine.
Multiple Sparks: Due to the quick charge time of the Stackers CD design, they are capable of
delivering a series of full power sparks to each spark plug. Under 3,000 rpm, the Stackers deliver a series of sparks that lasts for 20 of crankshaft rotation for each firing of the spark plug. The number of sparks that occur depends on rpm. Above 3,000 rpm there is simply not enough time to fire the spark plug more than once, but there is always one full power spark. The high output and multiple sparks of the Stacker Ignitions work together with the stock inductive spark to ensure complete combustion of the fuel mixture. Improved combustion results in quick starts, smooth idle, quick throttle response and increased performance.
Specifications:
Operating Voltage: Current Requirements: RPM Range: Spark Series Duration: Primary Voltage: Energy Output: 10-18 Volts, 1 Amp per 1,000 rpm 15,000 RPM with 14 Volt Input 20 250 Volts 120 millijoules Stacker Ignition, Single Channel, PN 7000 For 4, 6 or 8-cylinder engines with a distributor, points or electronic. Stacker-4 Ignition, PN 7010 Designed to work with four channel DIS vehicles. Stacker-8 Ignition, PN 7020 Designed for engines with individual coils per cylinder. Up to eight cylinders.
These are the Red and Black wires (14 gauge) and are responsible for getting direct battery voltage to the ignition. The ignition has an internal fuse so no fuse is necessary. Red(14 Gauge) This wire connects to the battery positive (+) terminal. Black(14 Gauge) This wire connects to ground, either at the battery negative (-) terminal or to the engine. Red(18 Gauge) This wire turns the Stacker On and needs to be connected to a switched 12 volt source. A coil positive (+) wire is a wire that can be spliced into. Trigger/Output Orange Wires (18 Gauge) The Orange wire(s) on the MSD Stackers, one on the Stacker, four on the Stacker-4, eight on the Stacker-8, are the trigger wires and need to be connected to each coils negative wire. Use the supplied ring lug or Blue tab splice connectors to connect the Orange wires to their connection (Figure 1). Note: If your application does not use all of the Orange wires (the channels), the remaining Orange wires should be connected to an active channel.
Power Leads
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IGNITION
DISTRIBUTOR PN 7010 7000
RED
BLACK
BATTERY
INDICATES CONNECTION
IGNITION
DISTRIBUTOR PN 7010 7000
RED
BLACK
BATTERY
72
A B
A B
RED ORANGE
B A A
B A
+ B D N G C-
KEY CONNECTOR HEAVY RED OR PINK WIRE FROM CAR WIRING HARNESS
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COIL HARNESS
ORANGE
IGNITION
D C
R
A B
E F
ORANGE
B A
BLACK
BATTERY
RED
ORANGE
A B D C
ORANGE ORANGE
IGNITION
E F
RED BLACK
ORANGE
RED
B A
BATTERY
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Wire Functions
Red: Black: Trigger Pickup Wires: Green: White: Violet: Connects to a switched 12 volt source. Connects to ground. Connects to the coil negative (-) terminal. Connects to Points or Amplifier trigger wire. Connects to the magnetic pickup positive (+) wire.
Cylinder Programming Loops: There are two wire loops, Red and Blue under a small cover on the side of the Control. For a 6-cylinder engine, cut the Red loop. For 4-cylinder applications, cut the Blue and Red loops. Note: MSD also offers another Soft Touch Rev Control, PN 8738. This Control can only be used with an MSD 6T, 6TN and 6-HVC Ignition Control. Note: This Rev Control is not recommended for Chrysler Gold and Chrome Ignition boxes.
BLACK
RED
HIT GR
EE
RPM MODULE
PN 8728 DISTRIBUTOR
+
FROM POINTS OR AMPLIFIER
75
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TFI COIL
TO GROUND
77
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Note: This Rev Control is not recommended for Chrysler Gold and Chrome Ignition boxes.
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Wire Functions
Two Pin Connector: Black: Red: Blue: Plugs into the module holder of the MSD component. Connects to engine ground. Activation wire, when 12 Volts are applied. Activation wire (Three Step and Launch Control only), when 12 Volts are applied.
Note: This is the module socket in an RPM Switch, Rev Limiter or Timing Computer.
TO MODULE SOCKET
TO 12V RED
MODULE SELECTOR
STEP
TM
PN 8739
AUTOTRONIC CONTROLS CORPORATION
MODULE 2 MODULE 1
TO GROUND
BLACK
79
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Bare Wire: Connects to ground. This ground acts as an EMI shield for the wiring of the control.
TO BATTERY TO BATTERY
SWITCHED 12 VOLT
1000 s
8 7 6 5 4 3 2 9 10 1 0 9 8 7 6
TM
100 s
1 2 3 4 5
LAUNCH CONTROL
with 3 STEP
GROUND
PN 8735
81
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Wire Functions
Red: Black: White: Connects to a switched 12 volt source. Connects to ground. The rpm input wire that picks up engine rpm. It connects to the tach output terminal of an MSD Ignition. When used with inductive or factory ignitions it connects to the coil negative terminal. This wire is normally open and will switch to ground at your desired rpm to complete a circuit. This is on the PN 8950 only. This wire is normally closed to ground and will open a circuit at your desired rpm.
Cylinder Programming Loops: There are two wire loops, Red and Blue, on the side of the Control. For a 6cylinder engine, cut the Red loop. For 4-cylinder applications, cut the Blue and Red loops.
GRAY RED
YELLOW
TM
TO TACH TERMINAL WHITE ON MSD OR COIL (-) IF AN MSD IGNITION IS NOT USED
RPM MODULE
BLACK TO GROUND
82
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RED WHITE
RPM MODULE
(+) 12 VOLT
TO TACH TERMINAL ON MSD OR COIL (-) IF AN MSD IS NOT USED
NOS
RPM ACTIVATED WINDOW SWITCH
PN 8956
AUTOTRONIC CONTROLS CORPORATION 1490 HENRY BRENNAN DR., EL PASO, TX. 79936
GROUND
ON
OFF
GROUND
YELLOW
GND
12 VOLTS
83
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MSD RELAYS
INSIDE
NO - NORMALLY OPEN NC - NORMALLY CLOSED C - COMMON
86
87
86
85
85
30 C
NC
0 3 4 2 0 3
C
4
NO
2
84
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30
86
85
YELLOW
IGNITION
87a
TM
87
TO GROUND
BLACK TO GROUND
30
86
85
12V
87a
87
12V
TO GROUND
TO GROUND
RED
MODULE SELECTOR
TM
STEP
PN 8739
BLACK
87A NC 30
(+) 12V
TO GROUND
RELAY PN 8961
IF YOUR APPLICATION REQUIRES USING THE CLUTCH FOR EVERY SHIFT, THIS DIAGRAM WILL PROVIDE A REV LIMIT ON THE LAUNCH ONLY AND HOLD THE LINE LOCK ON UNTIL THE CLUTCH PEDAL IS RELEASED.
85
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Wire Functions
Red: Black: Green:
Connects to switched 12 volt source Connects to ground This is the rpm input wire that picks up engine rpm. It connects to the tach output terminal of an MSD Ignition. When used with inductive or factory ignitions it connects to the coil negative terminal.
Cylinder Programming
The Shift Light is programmed for 8-cylinder operation. There are three wire loops, that need to be modified for use on other engine configuration. For a 6cylinder engine, cut one loop. Cut two loops for 4cylinder engines and three loops for two cylinder engines. Note: Once installed, whenever the ignition is turned On, the Shift Light will flash to confirm operation.
SHIFT LIGHT
N IGNITIO
Multiple Spark Discharge
PART NO.
SERIAL NO..
OR
MSD 7,8, OR 10 SERIES TO SWITCHED 12 VOLTS
C+ CIGN RPM MODULE PTS M+ MTACH OUTPUT
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BLACK TO GROUND
COIL
RED TO COIL
+
BLACK
87
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ACTIVATION WIRES
-
Yellow Orange/Yellow Orange/Yellow Orange/Yellow Orange/Yellow Has a matching two pin connector with a Red/Green wire and an Orange/Yellow
12 VOLTS
RED YELLOW
TM
IGNITION
DIGITAL-7
P rogram
mable
YELLOW
+
ORANGE
MAGNETIC PICKUP
IG
NITION
TACH OUTPUT
WHITE
WHITE RED
BLACK
RED
TO POINTS OR AMPLIFIER
YELLOW
RPM ACTIVATED SWITCH
PN 8950
AUTOTRONIC CONTROLS CORPORATION 1490 HENRY BRENNAN DR., EL PASO, TX. 79936
ON
OFF
12 VOLTS
TO GROUND
88
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Wire Functions
Black and Gray: Orange: Red: These wires are routed together into a Weathertight Connector to hook to the Adjustable Timing Control Knob. Connects to the coil negative (-) terminal. Connects to the original switched 12 volt wire that used to connect to the coil positive (+) terminal. With the BTM, the wires hook together, but not on the coil terminal. Connects to engine or chassis ground. The supplied violet jumper connects from the battery positive (+) terminal to the coil (+) terminal. This is the trigger signal wire and connects to the points or electronic ignition trigger wire. This connector is used when triggering the ignition from a magnetic pickup. Magnetic pickup positive (+). Magnetic pickup negative (-).
12V
RE
BOOST RETARD
1 2
D
NG
A OR
BLACK GRAY
TM
IGNITION
GREEN
VIOLET
WHITE
FROM POINTS
89
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WHITE
ORAN GE
RED
(+)
(-)
COIL CONNECTOR
TM
IGNITION
TO GROUND
BLACK
TFI COIL
DISTRIBUTOR
WHITE
BOOST RETARD
1 2
PINK
RED
OR AN
GE
WHITE
TM
IGNITION
BLACK TO GROUND
COIL
90
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General Wiring
Red: Black: Yellow: Connects to switched 12 volt source. Connects to ground. This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Activation Wires
Depending on which Timing Control you have, there will be a variety of colors and functions. The following pages explain the operation of each Control and their wiring functions. NOTE: It is recommended to check your ignition timing after installing any Timing Control. In some cases the timing may be altered due to magnetic pickup compensation circuits. WARNING: During installation, disconnect the battery. When disconnecting the battery always remove the negative cable first and install it last.
Programming Loops
VIOLET LOOP (START RETARD) OR WHITE LOOP (MAGNETIC PICKUP) BLUE LOOP HIGH SPEED RETARD MODULE
CYLINDERS 8 6 4
MAGNETIC PICKUP LOOP (WHITE) CUT LOOP MSD DIST., CRANK TRIGGER DO NOT CUT POINTS/AMPLIFIER DIST. *AVAILABLE ON CERTAIN CONTROLS ONLY
RED LOOP
91
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BOOST TIMING MASTER FOR MSD IGNITIONS, PN 8762 WITH VACUUM ADVANCE , PN 8962
The Boost Timing Masters are designed to be used with an MSD Ignition Control. They allow you to retard the timing in relation to boost pressure created by a turbo or supercharger. Timing adjustments can be made by the driver with a dash mounted control knob. The timing can be retarded up to a maximum of 20. Part Number 8962 is a BTM with an additional vacuum advance feature. When vacuum is present, you can adjust up to 20 of timing advance. This adjustment is made with a locking potentiometer on the side of the unit. Both BTMs must be used with an MSD Ignition Control and can be used on 4, 6 or 8-cylinder engines, see page 91.
General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed. Control Knob: The control knob wiring is routed through a 2-Pin Weathertight Connector. It does not matter which color wire is connected to which. The control knob shows 1, 2 and 3 increments. The ignition timing will be retarded 1, 2 or 3 per pound of boost with a maximum of 15. (With the knob set at 2, at 6-lbs of boost there will be 12 of retard.) When the control knob is at full counterclockwise position, there will be no retard.
TO BATTERY + TO BATTERY HEAVY RED HEAVY BLACK
+
NG E BL
TACH OUTPUT
IGNITIO
A OR
AUTOTRONIC CONTROLS CORPORATION
AC
PART NO.
SERIAL NO..
WHITE
BOOST RETARD
1 2
RE
DISTRIBUTOR
DISTRIBUTOR WITH MAGNETIC PICKUP GREEN
PN 8762
TM
IGNITION
YELLOW
WHITE
TO GROUND
BLACK
RED
VIOLET
OR
MSD CRANK TRIGGER WHEEL
PN 8860
92
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed. Magnetic Pickup Loop: When used with a magnetic pickup, a white wire loop must be cut. The loop is with the cylinder select loops. See page 91. Control Knob: The control knob wiring is routed through a 2-Pin Weathertight Connector. It does not matter which color wire is connected to which. Cylinder Select: There are two wire loops under the small cover on the side of the control. For 6-cylinder operation, cut the Red loop, for 4-cylinder engines, cut both the Red and Blue loop. See page 91.
RE
AUTOTRONIC CONTROLS CORPORATION
TACH OUTPUT
IGNITIO
PART NO.
SERIAL NO..
WHITE
TM
DISTRIBUTOR
DISTRIBUTOR WITH MAGNETIC PICKUP GREEN
IGNI
TIO
135
1 79 1
1 13 5
AD
VA N C E
YELLOW
RED
VIOLET
OR
MSD CRANK TRIGGER WHEEL
BLACK
TO GROUND
PN 8860
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Activation Wires
Brown: Orange: Gray: When removed from ground, the FIRST stage is activated. When removed from ground, the SECOND stage is activated. When removed from ground, the THIRD stage is activated.
Note: If a stage is not going to be used, the wire should be grounded or a Zero degree module must be installed.
Start Retard
Violet: Activates the start retard when supplied with 12 volts. The PN 8970 will automatically deactivate the retard once the engine reaches over 1300 rpm and will not return again until the ignition is turned Off or engine rpm drops below 400 rpm. The PN 8972 requires momentary 12 volts to activate and will deactivate when 12 Volts are removed. Under the cover next to the Blue and Red cylinder loops is a Violet loop. This adjusts the start retard of the PN 8970 only. When it is not cut, the retard is 10, cutting it will retard it 25.
Violet Loop:
Cylinder Select: There are two wire loops under the small cover on the side of the control. For 6-cylinder operation, cut the Red loop, for 4-cylinder engines, cut both the Red and Blue loop. See page 91.
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TO BATTERY TO BATTERY
+
OR
AN
GE
+
K
BL
AC
RED
WHITE
NOT USED
BLACK WHITE
RED
YELLOW
MAGNETIC PICKUP
BROWN
12V ACTIVATION
12V ACTIVATION
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Activation Wires
Brown: Orange: Gray: Dark Blue: When removed from ground, the FIRST stage is activated. When removed from ground, the SECOND stage is activated. When removed from ground, the THIRD stage is activated. When removed from ground, the FOURTH stage is activated.
Note: If a stage is not going to be used, the wire should be grounded or the rotary switch must be turned to Zero.
Start Retard
Activates the start retard when supplied to 12 volts. Once the engine reaches over 800 rpm, the retard will be deactivated and will not return again until the ignition is turned Off or engine rpm drops below 500 rpm. There is a rotary dial that controls the amount of retard in 5 increments with a max of 20.
Cylinder Select
A rotary dial is used to select the number of cylinders. See page 97.
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GRAY WIRE
9 01
9 01
9 01
9 01
23
23
23
23
23
23
23
45 6
45 6
3 2 STEP RETARD
0-ZERO 1-5 DEG 2-10 DEG
4
3-15 DEG 4-20 DEG 5-25 DEG
BROWN WIRE
ORANGE WIRE
T A C H
PTS M+
M-
IGN
C-
RED
NOT USED
WHITE
RED
YEL
TM
LOW
DIGITAL
GREEN
BLACK
IGNITION
MULTI-RETARD
WHITE
VIOLET
NOT USED
TO GROUND
12V ACTIVATION
78
78
78
78
78
78
45 6
45 6
45 6
45 6
45 6
78
+
BLACK PRO POWER COIL
DISTRIBUTOR
DISTRIBUTOR WITH MAGNETIC PICKUP
OR
MSD CRANK TRIGGER WHEEL
12V ACTIVATION
97
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Retard Stage
There is a Gray and Black wire routed together into a 2-pin connector. The Gray is the activation wire for the retard stage. The black is a ground wire. Gray: When this wire is removed from ground, the retard stage is activated. Black: This is a ground wire. By connecting this to the Gray wire, the retard will not activate. A mating connector is supplied to jump the two toghether
+
ORANGE
+
BLACK
C+
T A C H
PTS
M-
IGN
C-
M+
NOT USED
WHITE
RED
NOT USED
WHITE
GREEN
RED
YELLOW
VIOLET
OR
TO GROUND
12V ACTIVATION
CYLINDERS 8 6 4
98
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Retard Stage
There is a single stage of retard that is activated when the Gray wire is removed from ground. The amount of retard is adjustable with plug-in modules. When the retard is not being used, the Gray wire MUST be grounded or a Zero degree module must be installed. Gray: When this wire is removed from ground, the retard stage is activated.
Start Retard
When 12 volts is present on the Violet wire, the timing will be retarded 20 during cranking. Violet: Activates 20 of retard when connected to 12 volts. Connect to the start side of the starter solenoid wiring.
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Initial Timing: This adjusts the timing setting where the engine idles. This amount can be adjusted 20 from where the mechanical timing is set. To adjust the initial timing, turn the control pot counterclockwise. It will retard the timing up to 20 from the mechanical timing.
RPM: This is the rpm point in which the advance will begin. To set this, accelerate the engine to the rpm point that you want the advance to start. Turn the RPM control pot counterclockwise until the timing begins to change.
Slope: This is the point where the timing advances to the mechanical timing again. To set this, rev the engine up to the rpm point that the timing should be completely in at. Turn the Slope control pot counterclockwise until the timing begins to change.
TO BATTERY
TO BATTERY
+
ORANGE
+
BLACK
C+
T A C H
PTS
M-
IGN
C-
M+
NOT USED
RED
NOT USED
WHITE
RED
GREEN VIOLET
OR
TO GROUND
BLACK
GRAY
CYLINDERS 8 6 4
100
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Start Retard
Violet: Activates the start retard when supplied to 12 volts. Once the engine reaches over 1,300 rpm, the retard will be deactivated and will not return again until the ignition is turned Off or engine rpm drops below 400 rpm. Under the cover next to the Blue and Red cylinder loops is a Violet loop. This adjusts the start retard. When it is not cut, the retard is 10, cutting it will retard it 25.
Violet Loop:
Retard Stage
There is a single stage of retard that is activated when the Gray wire is removed from ground. When the retard is not being used, the Gray wire MUST be grounded or a Zero degree module must be installed. Gray: When this wire is removed from ground, the retard stage is activated.
VIOLET LOOP (START RETARD) HIGH SPEED RETARD MODULE BLUE LOOP RED LOOP
CYLINDERS 8 6 4 RETARD 10 25
CUT LOOPS NONE RED RED & BLUE CUT LOOP NONE VIOLET
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+
ORANGE
+
BLACK
C+
T A C H
PTS
M-
IGN
C-
M+
NOT USED
RED
NOT USED
WHITE
OR
TO GROUND
TO STARTER SOLENOID (FOR START RETARD)
GRAY VIOLET
RED
CYLINDERS 8 6 4
+
ORANGE
+
BLACK
C+
T A C H
PTS
M-
IGN
C-
M+
NOT USED
RED
YELLOW
GREEN VIOLET
NOT USED
RED
HI
TE
CYLINDERS 8 6 4 CUT LOOPS NONE RED RED & BLUE
TO GROUND
BLACK
GRAY VIOLET
NOT USED
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General Wiring
Red: Connects to switched 12 volt source. Black: Connects to ground. Yellow: This is the trigger output to the Ignition. It will connect to the MSDs White wire or Points terminal.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not and should be sealed.
Start Retard
Violet: Activates the start retard when supplied to 12 volts. Once the engine reaches over 1,300 rpm, the retard will be deactivated and will not return again until the ignition is turned Off or engine rpm drops below 400 rpm. Under the cover next to the Blue and Red cylinder loops is a Violet loop. This adjusts the start retard. When is not cut, the retard is 10, cutting it will retard it 25.
Violet Loop:
Retard Stage
There are two retard stages that can activated independently. If used at the same time, the retard rates are cumulative. When the retard is not being used, the activation wire(s) MUST be grounded or a Zero degree module must be installed. If not, the timing will be retarded the default amount, 20. Brown/Orange: Brown/White: When this wire is removed from ground, the #1 retard stage is activated. When this wire is removed from ground, the #2 retard stage is activated.
Cylinder Select: There are two wire loops under the small cover on the side of the control. For 6-cylinder operation, cut the Red loop, for 4-cylinder engines, cut both the Red and Blue loop. See page 91.
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FOR AN ADVANCE CURVE First, you must set the mechanical timing to what will be the maximum amount of timing that the curve reaches. Install a ZERO module in the Neg jack and 15 module in the Pos jack. This will determine how much advance you want to add.
FOR A RETARD CURVE Install a ZERO module in the Pos jack and a 5 module in the Neg jack. This will determine the total amount of timing that is removed by the End rpm.
VARI-CURVE, PN 8983
HEAVY RED HEAVY BLACK TO BATTERY TO BATTERY
+
ORANGE
+
BLACK
C+
T A C H
PTS
M-
IGN
C-
M+
NOT USED
RED
NOT USED
WHITE
VARI-CURVE PN 8983
YELLOW
GREEN
RED
VIOLET
OR
BROWN/ORANGE
TO GROUND
TO STARTER VIOLET SOLENOID (FOR START RETARD) BROWN/WHITE
12V ACTIVATION
104
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TO BATTERY TO BATTERY
+
ORANGE
PN 8251
C+ CIGN PTS M+ M-
RED BROWN/WHITE
BLACK
MSD MSD PROGRAMMER PROGRAMMER MONITOR MONITOR
ENTER
NEXT
TM
VIOLET(+)/ GREEN(-)
PN 7550
TO 12V
PN 8860 HARNESS
BOOST PORT (PN 8977 ONLY)
PINK - #1 RETARD STEP DK BROWN - #2 RETARD STEP TAN - #3 RETARD STEP ORANGE/YELLOW - SHIFT LIGHT LT BLUE - BURNOUT LIMIT DK BLUE - LAUNCH REV LIMIT, LAUNCH RETARD, SHIFT LIGHT GEAR RESET
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Violet & Green (Magnetic Pickup Connector) Brown/White Cam Sync Lt Blue and Lt Green Fiber Optic Connection RPM Controls Yellow 2-Pin Plug Dark Blue Light Blue Orange/Yellow Retard Stages Pink Dark Brown Tan
This wire is responsible for turning the MSD On and Off. Connects to a switched 12 volt source such as the ignition key or switch. This wire connects to a good ground, either at the battery negative (-) terminal or to the engine. There are two circuits that can be used to trigger the Controller; a Points circuit (the White wire) and a Magnetic Pickup circuit (the Green and Violet wires). The two circuits will never be used at the same time. This wire is used to connect to breaker points, electronic ignition amplifier output or to the trigger output of the ECU. When this wire is used, the Magnetic Pickup connector is not used. These wires are routed together in one harness as the magnetic pickup connector. The connector plugs directly into an MSD distributor or crank trigger. It will also connect to aftermarket pickups. The Violet wire is positive (+) and the Green wire is negative (-). When these wires are used, the White wire is not. This is the output trigger signal. It connects to the points input of the MSD Ignition Control. This 2-pin connector plugs into a Cam Sync Sensor to indicate when the number one cylinder is triggered. The wires are Lt Blue and Lt Green. This is where the fiber optic cable of the PN 7555 Inductive Sync Kit connects to take advantage of the Individual Cylinder Management feature. This must be covered when using the 2-pin cam sync input. This connector plugs into the MSD Ignition Control's rpm module receptacle. When 12 volts are applied, this wire activates several features including; Launch rev limit, Launch Retard value and will reset the Shift Light sequence to 1st gear. This wire activates the Burnout rev limit when 12 volts are applied. Shift Light activation wire. Supplies ground to activate a light. This wire activates the first retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated. This wire activates the second retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated. This wire activates the third retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated.
LED - The LED will verify the trigger signals. It will also flash a trouble code 11 if there is a problem with the Cam Sync signal (for individual cylinder management). The Controllers share many of the same features as the Programmable Digital-7 Ignition. See page 56 for more information and wiring samples.
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Menus
Monitor List: 1 ScanTime 1Sec 2 CamSync NONE 3 Rpm 12500 4 RetSum 00.0 5 ShiftLt OFF 6 Gear 1 7 MaxCylDeg 0.0 8 Pressure12.50 9 BoostRet00.0 10 TrigSrc NONE 11 Step1In OFF 12 Step2In OFF 13 Step3In OFF 14 RevLaunIn OFF 15 RevBurnIn OFF
RevLim Retards*
ENTER
NEXT
^Stat 1 ScanTime
SCAN #Sec
^Start Step1
S ^Step1 Deg##.# Rpm###00 S ^Step3 Gears* RunCurve * ^Step3 Deg##.# Rpm###00 S S Save Cancel Default Item * 8977 Only Default Default Table * Product ^Psi##.## Boost Copy RetDeg##.# S CylCnt CylDeg* MagComp Shift* S ^CylCnt # ^SarkSEQ# Deg ##.# ^MagComp Deg#.# S Alerts AlertsPer Alert List ^Alert# SCAN 1 No Cam Sync No Cam Sync ^Alerts/Scan# * S ^LastGear# DropRpm##00 S S S S ^Rpm###00 Run Copy RetDeg##.# S S ^BoostCurve * StepOffDelay S S
^Step2
^RevBurn RevMax RevLaunch ^RevBurn Rpm ###00 S ^RevLaunch Rpm ###00 S ^RevMax Rpm ###00 S
^Gear# Deg#.# S
^StepRetards OffDelay#.##Sec
^ShiftGears ShiftLights
^ShiftLight# Rpm###00 S
107
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Operating Specifications
Operating Voltage: Current Requirements: RPM Range: Spark Series Duration: Primary Voltage: Energy Output: 11-18 Volts, Negative ground 8 Amps at 10,000 rpm 15,000 with 14 Volts 20 Crankshaft 500 Volts 190 Millijoules
Note: The programming and features of the Programmable DIS-2 are explained at length in the installation instructions. These can be downloaded at www.msdignition.com or contact the MSD Customer Support Department and they will send you a copy (915-855-7123).
Power Leads
These are the two heavy 12 gauge wires and are responsible for getting direct battery voltage to the ignition. The Ignition is load protected from reverse battery connections and will automatically shut down if there is over 27 volts input. This wire connects directly to the battery positive (+) terminal or a positive battery junction such as the starter solenoid. Note: Do not connect to the alternator. This wire connects to a good ground, either at the battery negative (-) terminal or to the engine. Note: Engine must be grounded to battery negative. This wire is responsible for turning the DIS-2 On and Off. Connect to a switched 12 volt source such as the ignition key or switch.
Coil 1
This wire connects to the coil 1 positive (+) terminal. This is the ONLY wire that makes electrical contact with the positive coil terminal. This wire connects to the coil 1 negative (-) terminal. This is the ONLY wire that makes electrical contact with the negative coil terminal. This wire connects to the coil 2 positive (+) terminal. This is the ONLY wire that makes electrical contact with the positive coil terminal. This wire connects to the coil 2 negative (-) terminal. This is the ONLY wire that makes electrical contact with the negative coil terminal.
108
Coil 2
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4 - Pin Connector
Trigger Pickups White/Blue Black White (Coil 1) Green (Coil 2) 2 - Pin Connector Cam Sync Accessories 3-Step Rev Light Blue Dark Blue
Not Used - This wire has 12 volts and must be sealed. Not Used This wire is used to connect to the electronic ignition amplifier output or to the trigger output of the ECU for coil 1. This wire is used to connect to the electronic ignition amplifier output or to the trigger output of the ECU for coil 2.
This 2-pin connector plugs into a Cam Sync Sensor to indicate when the number one cylinder is triggered. This wire activates the Burnout rev limit when 12 volts are applied. When 12 volts are applied, this wire activates several features including; Launch rev limit, Launch Retard value, Launch Timing Curve and will reset the Shift Light sequence to 1st gear & Step 3 slope. Used to provide a tach signal to rpm sensing devices. 12 volt square wave with 30 duty cycle. This wire activates the first retard stage when it is applied to 12 volts. When 12 volts are removed the retard is deactivated. This wire activates the second retard stage when it is applied to 12 volts. When 12 volts are removed the retard is deactivated. This wire activates the third retard stage when it is applied to 12 volts. When 12 volts are removed the retard is deactivated if ramp value = 0. Step 3 retard ramp can be activated by this wire providing a progressive retard ramp that is programmable from .1 to 9.9 seconds.
Shift Light/Shifter 2 Pin Connector Red/Green Yellow/Orange RPM Switch Purple/Blue Map Sensor 3 Pin Connector Brown/Violet Brown/Yellow Dark Brown
Shift Light activation wire. Connects to the Shift Light PN 7552 or to any device with a 3 amp or less current draw. A 3 amp fuse is in line on the Red/Green wire. RPM Activation Switch. This wire will supply a ground to complete a circuit at a desired rpm. It will handle up to 3 amps continuous.
Three Pin Connector - Used for an optional external pressure sensor for turbo or supercharger applications. (2 - Bar/2-29 psi - PN 23121) (3 - Bar/2-44 psi - PN 23131).
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TM
BROWN/ORANGE BROWN/WHITE
PROGRAMMER PN 7550
ENTER
NEXT
TM
PN 7550
AUTOTRONIC CONTROLS CORPORATION
1490 HENRY BRENNAN DR., EL PASO, TX 79936
OR WINDOWS LAPTOP
PROGRAMABLE DIS-2 IGNITION CONTROL PN 6212 LT BLUE CAM SYNC PICKUP GREEN TAN PINK LT BLUE #3 #1 BURNOUT VIOLET LIMIT DK BLUE #2 BROWN/YELLOW LAUNCH REV LIMIT RETARD DARK BROWN LAUNCH RETARD SHIFT LIGHT GEAR RESET STEPS 3 PIN BOOST SENSOR BROWN/VIOLET
C B A
12V TO ACTIVATE
MAP SENSOR 2-BAR 2-29 PSI (PN 23121) 3-BAR 2-44 PSI (PN 23131)
110
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Menus
6212 M01 Terminal Screens
MSD PROGRAMMER MONITOR MSD PROGRAMMER Monitor Stats MONITOR RevLim Retards*
^s ScanTime 1Sec H CamSync NONE
ENTER
NEXT
^Stat 1 ScanTime
SCAN #Sec
S
^Step1 Deg##.# Rpm###00
S S S
^Step2 Deg##.# Rpm###00
S S S
^RevBurn RevMax RevLaunch ^RevBurn Rpm ###00 ^RevMax Rpm ###00 ^Step3 Rpm##.# Deg##.# Ramp#.#
S S
^Gear# Deg#.#
S S
^StepRetards OffDelay#.##Sec
S S
Save Cancel Default Item * ^Rpm###00 Run Copy RetDeg##.#
S
^RunCurve * LaunchCurve * ^Rpm###00 Launch Copy RetDeg##.#
S
Default Table * Default Product
^BoostCurve BoostSensor
S
CylCnt CylDeg* CamSync Shift*
^CylCnt # Ws WSON
^CamSync EXTERN
Alerts RpmSw AlertsPer Alert List 1 No Cam Sync 2 low Batt ^Alerts# SCAN No Cam Sync ^Alerts/Scan# ^LastGear# DropRpm##00
^ShiftGears ShiftLights
S
^RpmSw ON###00 OFF###00
^ShiftLight# Rpm###00
111
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DIS-4 MULTI-CHANNEL PROGRAMMABLE BOOST CONTROLLER, PN 6562 WITH FUEL ADDER, PN 6563
The Multi-Channel Programmable Boost Controllers are designed to be used with the MSD DIS-4, PN 6215, or DIS-4HO, PN 62151, though it can also be used with MSD single channel ignitions (MSD 7AL-2). The controllers allow users to program and control a variety of rpm and timing functions ranging from Individual Cylinder Timing to retards for each gear. Programming the features of the Controllers can be done with a PC using MSDs Pro-Data+ software, or with the MSD Hand Held Monitor, PN 7550 (See Page 60). This software can be downloaded from www.msdignition.com at no charge. The PN 6563 features a Fuel Adder circuit that gives you the ability to program the output of up to four additional fuel injectors. Note: The programming and features of these Controllers are explained at length in the installation instructions. These can be downloaded at www.msdignition.com or contact the MSD Customer Support Department and they will send you a copy (915-855-7123).
BROWN
TM
IGNITION
DIGITAL DIS-4
TO BATTERY TO BATTERY
TAN (STEP 3 RETARD) - ACTIVATED WHEN CONNECTED TO 12 VOLTS DARK BROWN (STEP 2 RETARD) - ACTIVATED WHEN CONNECTED TO 12 VOLTS PINK (STEP 1 RETARD) - ACTIVATED WHEN CONNECTED TO 12 VOLTS BLACK (-) - BATTERY NEGATIVE DARK BLUE (LAUNCH REV LIMITER) - ACTIVATED WHEN GROUNDED LIGHT BLUE (BURNOUT REV LIMITER) - ACTIVATED WHEN GROUNDED BOOST PORT
ORANGE/YELLOW - SHIFT LIGHT LIGHT GREEN/LIGHT BLUE - CAM-SYNC PICKUP INPUT VIOLET/GREEN - MAGNETIC PICKUP INPUT TRIGGER NOT USED
PASSENGER COIL
HARNESS
NOTE: The vehicle coil harness is cut about 3 inches from coil connector and both ends are terminated with supplied Butt Splice connectors. This allows the MSD Ignition to be unplugged and the stock ignition to be reconnected with the supplied bypass plug.
TRIGGER 2
IGNITION 12 VOLTS
TRIGGER 1
IGNITION 12 VOLTS
HARNESS
TRIGGER 3
BROWN/YELLOW
COIL (-) CHL 3 COIL (+) COIL (-) CHL 4 BROWN/VIOLET BROWN/ORANGE
112
DRIVERS COIL
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Red Black Trigger Wires White (Channel 1) Green (Channel 2) Yellow (Channel 3) Violet (Channel 4) Violet & Green (Magnetic Pickup Connector) Brown/White Brown/Green Brown/Yellow Brown/Violet Cam Sync Lt Blue and Lt Green Fuel Adder White/Blue Violet/Blue Red/Green RPM Controls Yellow 2-Pin Plug Dark Blue Light Blue Orange/Yellow Retard Stages Pink Dark Brown Tan
This wire is responsible for turning the MSD On and Off. Connects to a switched 12 volt source such as the ignition key or switch. This wire connects to a good ground, either at the battery negative (-) terminal or to the engine. There are two circuits that can be used to trigger the Controller; a Points/Amplifier circuit (the White, Green, Yellow, Violet wire) and a Magnetic Pickup circuit (the Green and Violet wires). The two circuits will never be used at the same time. This wire connects to electronic ignition amplifier output or to the trigger output of the ECU. When this wire is used, the Magnetic Pickup connector is not used. This wire connects to electronic ignition amplifier output or to the trigger output of the ECU. When this wire is used, the Magnetic Pickup connector is not used. This wire connects to electronic ignition amplifier output or to the trigger output of the ECU. When this wire is used, the Magnetic Pickup connector is not used. This wire connects to electronic ignition amplifier output or to the trigger output of the ECU. When this wire is used, the Magnetic Pickup connector is not used. These wires are routed together in one harness as the magnetic pickup connector. The connector plugs directly into an MSD distributor or crank trigger. It will also connect to aftermarket pickups. The Violet wire is positive (+) and the Green wire is negative (-). When these wires are used, the White, Green, Yellow, Violet wire are not. (Distributor applications only.) Channel 1 output trigger signal. It connects to the trigger input of the MSD Ignition Control. 2 output trigger signal. It connects to the trigger input of the MSD Ignition Channel Control. 3 output trigger signal. It connects to the trigger input of the MSD Ignition Channel Control. 4 output trigger signal. It connects to the trigger input of the MSD Ignition Channel Control. This 2-pin connector plugs into a Cam Sync Sensor to indicate when the number one cylinder is triggered. The wires are Lt Blue and Lt Green. Injector output #1 to Fuel Injector Injector output #2 to Fuel Injector (+) 12 Volts to Fuel Injectors. This connector plugs into the MSD Ignition Control's rpm module receptacle. Not used with MSD DIS Ignitions. When grounded, this wire activates several features including; Launch Retard value and will reset the Shift Light sequence to 1st gear. (On single channel ignitions it also activates the Launch rpm limit.) Splice it into the DIS Ignition's blue wire. This wire activates the Burnout rev limit when grounded, when used with single channel ignitions only. Shift Light activation wire. Supplies ground to activate a light. This wire activates the first retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated. This wire activates the second retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated. This wire activates the third retard stage when it is applied to 12 volts. When 12 volts is removed the retard is deactivated.
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Menus
Monitor List: ScanTime 1Sec CamSync NONE Rpm 12500 RetSum 00.0 ShiftLt OFF Gear 1 MaxCylDeg 0.0 Fuel 0.0 (PN 6563 only) Pressure 12.75 BoostRet 0.0 TrigSrc NONE DisIn OK Step1In OFF Step2In OFF Step3In OFF RevLaunIn OFF RevBurnIn OFF FuelAdd ON (6563 only)
MSD PROGRAMMER MONITOR MSD PROGRAMMER Monitor Stats MONITOR
RevLim
Retards*
ENTER
NEXT
^Stat 1 ScanTime
SCAN #Sec
^Start Step1
TM
S ^Step1 Deg##.# Rpm###00 S ^Step3 Gears* RunCurve * ^Step3 Deg##.# Rpm###00 S S Save Cancel Default Item * ^Rpm###00 Run Copy RetDeg##.# S S ^BoostCurve * StepOffDelay ^PSI##.## Boost Copy RetDeg##.# S CylCnt CylDeg* RST Comp Shift* S S S
^Step2
^RevBurn RevMax RevLaunch ^RevBurn Rpm ###00 S ^RevLaunch Rpm ###00 S ^RevMax Rpm ###00 S
^Gear# Deg#.# S
^Alerts/Scan#
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Specifications:
Operating Voltage: Current Requirements: RPM Range: Spark Duration: Primary Voltage Output: Spark Energy Output: Weight and Size:
6M-2
11 - 18 volts 1 Amp per 1,000 rpm 15,000 rpm with 14.4 volt supply 20 (crankshaft rotation) 460 - 480 volts 105 - 115 milliJoules 6M-2: 2.75lbs., 8"L x 3.5"W x 2.25"H
7ML-2
12 - 18 Volts 1 Amp per 1,000 rpm 14,000 w/ 14.4 Volts 20 (crankshaft rotation) 470 Volts 115 millijoules 4.75lbs, 8x 3.75x5.75
Wire Functions
Power Cables: The heavy Red connects to the battery positive (+) terminal. The heavy Black connects to the battery negative (-) terminal or other good engine ground. Connects to a switched 12 volt source. Connects to the positive (+) terminal of the coil. This is the only wire that makes electrical contact with the coil positive terminal. Connects to the negative (-) terminal of the coil. This is the only wire that makes electrical contact with the coil negative terminal. This is one of the wires that provides a trigger signal for the MSD. It connects to the breaker points or electronic ignition output. When this wire is used the Magnetic pickup connector is not (Violet and Green). These wires are routed in the same 2-pin connector. they plug directly into the 2-pin connector of the MSD Marine Distributors. The Violet wire is positive (+) and the Green wire is negative (-). When they are used, the White wire is not.
WARNING: When using a capacitive discharge ignition control, there is high voltage
present at the coil primary terminals. Do not touch the coil or connect test equipment to these terminals.
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ORANGE BLACK VIOLET (MAG+) COIL MAGNETIC DISTRIBUTOR HARNESS NOT USED
HEAVY BLACK
TO BATTERY
TO BATTERY
TM
IGNITIO
PART NO.
SERIAL NO..
GREEN (MAG-)
MSD 6M-2 MARINE IGNITION PN 6460 CYLINDER SELECT LOOP PN 8768 CUT RED ONLY CUT RED & BLUE 6 CYLINDER 4 CYLINDER
POINTS DISTRIBUTOR
Soft Touch
IGNITION
LISTED
UL
RPM MODULE
+
ORANGE
BLACK
HEAVY BLACK
HEAVY RED
TO BATTERY
TO BATTERY
BLACK
COIL CABLE HARNESS PN 64601 VIOLET (MAG+) GREEN (MAG-) RED LOOP BLUE LOOP
WHITE
TM
IGNITIO
PART NO.
SERIAL NO..
GRAY TO TACH
TM
CYLINDER SELECT LOOP PN 8768 CUT RED ONLY CUT RED & BLUE 6 CYLINDER 4 CYLINDER
IGNITION
NOT USED
Soft Touch
LISTED
UL
RPM MODULE
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RED
BLK BLK
BLK B BLK A
12 HARNESS
PART NO.
SERIAL NO..
GRAY
TACH OUTPUT
TO BATTERY TO BATTERY
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Wire Functions
Red: Black: Orange: White: To the coil positive (+) terminal. Connects to engine ground. Connects to the coil negative (-) terminal. Connects to the points output or electronic amplifier trigger wire.
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TACHOMETER INFORMATION
This section is designed to aid you in the installation of any aftermarket, or factory tachometer. The Tach Output Terminal on the MSD Ignition Unit produces a 12V, square wave signal with a 30% duty cycle which will drive most tachometers, however, some may require either an MSD PN 8910, PN 8910EIS or PN 8920 Tach Adapter. The installation and operation of the tachometer is going to depend on how the MSD Ignition Unit is installed on the vehicle. The MSD Ignition Unit is installed either using the WHITE wire for triggering or the Magnetic Connector. Below is a chart listing some popular aftermarket tachometer brand names and the names of some auto manufacturer's factory tachometers and which Tach Adapter may be required. The trigger wire on tachometers that are marked NONE may be connected to the Tach Output Terminal on the MSD Ignition Unit using the supplied female faston terminal.
AFTERMARKET TACHOMETERS
AUTOGAGE AUTOMETER CLASSIC DIXCO FARIA FORD MOTORSPORTS MSD FAST TACH MALLORY MEDALLION MOROSO PRO-FORM SMITH (2000 and older) STEWART WARNER S.W. & BI TORX SUN VEGLIA BORLETTI VDO (1999 and older) VDO (2000 and newer)
*If your installation is being used on a factory style electronic ignition, use PN 8910EIS
FACTORY TACHOMETERS
AMC CHRYSLER FORD (Before 1976) FORD (After 1976) GENERAL MOTORS IMPORTS Notes are on following pages.
Note: For DIS, multichannel, equipped vehicles, MSD offers a two channel Tach Adapter, PN 8912. The MSD DIS-2 would require one, while the DIS-4 Ignitions would need two PN 8912, for certain applications. See page 124.
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TACHOMETER INFORMATION
Tachometer Trigger Wire
This diagram shows a typical wiring schematic for aftermarket tachometers. These tachometers will usually have three wires and sometimes a fourth for a panel light. The tach trigger wire is the wire that originally went from the Tachometer to the Negative side of the coil. With an MSD installed, remove the wire that is connected to the coil negative terminal and connect it to the MSD Tach Output Terminal as shown.
NOTES
Note #1 Tachometer Types
There are basically two types of tachometers: Current Triggered Tachometers and Voltage Triggered Tachometers. The type of tachometer that is on the vehicle may be recognized by the way it is connected to the ignition coil. The drawings below show two wiring diagrams to help in determining which type of tachometer is on the vehicle.
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TACHOMETER INFORMATION
Note #3 GM Inline Filters
Many General Motors Corporation vehicles have an in-line filter that should be bypassed when the factory tachometer drops back to zero as the engine RPM is increasing. The drawings at the right show what the filter might look like. Locate the filter by tracing the wire from the TACH Terminal on vehicles equipped with an HEI Ignition System. On vehicles equipped without an HEI, trace the wire from the coil negative terminal until the filter is found. Disconnect both wires from the filter and leave disconnected. Connect the wire going to the tachometer to the MSD Ignition Unit Tach Output Terminal as shown in this Figure.
TACH ADAPTERS
TACH ADAPTER
PN 8920
AUTOTRONIC CONTROLS CORPORATION
1490 Henry Brennan Dr., El Paso, TX 79936
PN 8920
PN 8910
PN 8910EIS
PN 8912
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PN 8910
TO BATTERY TO BATTERY
TM
O
AUTOTRONIC CONTROLS CORPORATION
N RA
PART NO.
SERIAL NO..
BL
HI
TACH
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General Wiring
Black: Red: Brown/White: Brown/Green: White: Green: Connects to Ground. Connects to 12 volts (ignition). Connects to the White wire going to the Coils and ECU. Connects to the Green wire going to the Coils and ECU. Connects to the White wire going to the MSD DIS Ignition. Connects to the Green wire going to the MSD DIS Ignition.
TM
BROWN/WHITE
WHITE RED
GREEN GREEN
BLACK
WHITE
TO MSD DIS-2
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General Wiring
Red: Black: Connects to switched 12 volt source. Connects to ground.
Trigger Wires
White: Connects to points or an ignition amplifier output. When this wire is used the Magnetic Pickup is not (Violet and Green). Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). When this connector is used, the White wire is not.
Cam Sync
Light Blue and This connector is used to confirm the cam sync signal for use with Individual Cylinder Green: Management circuit. When the engine runs, it will show Cam Sync - Sync for a good signal Cam Sync - None if there is a problem. Cylinder Select: Push the Program Selection button on top of the PN 8998 to select 4, 6 or 8-cylinder operation. (There is a toggle switch on the PN 8995 for cylinder selection.)
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TM
PN 8996
- +
OR
CAM SYNC
MAGNETIC PICKUP
DISCONNECT
CONNECT TO GROUND
BLACK
RED
BLACK
RED
TM
DIGITAL-7
Program
mable
N RA
GE
+
CK
COIL
BLA
(+)
BATTERY
(-)
PROGRAMMER PN 7550
ENTER
NEXT
TM
PN 7550
AUTOTRONIC CONTROLS CORPORATION
1490 HENRY BRENNAN DR., EL PASO, TX 79936
RED
TO 12 VOLTS
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General Wiring
Red: Black: Connects to switched 12 volt source. Connects to ground.
Trigger Wires
White: Green: Yellow: Violet: Channel 1 Trigger wire. Channel 2 Trigger wire Channel 3 Trigger wire. Channel 4 Trigger wire.
Magnetic Pickup Connector Violet and Green: These wires are routed together in one harness and form the magnetic pickup connector. This connector plugs directly into an MSD Distributor or Crank Trigger. The Violet wire is positive (+) and the Green wire is negative (-). This connector is used with standard, single channel MSD Ignitions, not for the DIS Ignitions. Cylinder Select: Push the Program Selection button on top of the Tester to select 4, 6 or 8-cylinder standard or DIS operation.
WARNING: Do not connect more than one channel of the Tester unless each spark plug wire is removed
from the spark plug in the cylinders and placed close to ground. If left connected to the plugs, a spark will occur in the cylinder igniting any fuel in the cylinder.
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TROUBLESHOOTING
MSD Spark Plug Wires
If you suspect a spark plug wire to be open, or the cause for poor engine performance, the resistance of each wire can be checked. This will tell you two things: 1. That there is continuity (plug wire is not open). 2. That there is too much resistance in the wire. Using an Ohm Meter, connect the terminals to the spark plug wire connectors. It is a good idea to try to push the boot up, to ensure that a good contact is being made. The resistance should be: A. Heli-Core Wire: 150 - 1,200 ohms per foot of wire B. 8.5mm Super Conductor: 40 - 50 ohms, per foot of wire
NOTE: For other brand wires check with the manufacturer for their specifications.
Checking Pickups
You can check the resistance of the magnetic pickup of an MSD Distributor. Using an Ohm Meter, connect the leads to the VIOLET and ORANGE wires at the two wire distributor connector. A. The resistance should be: 400 - 1,300 ohms. B. If the resistance is out of this specification, check all of the wiring connections. If the wires are okay, the magnetic pickup is at fault.
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White Wire Trigger If triggering using the White wire of the MSD Series Ignition: A. B. C. D. E. Make sure the ignition switch is in the "OFF" position. Remove the coil wire from the distributor cap and set the wire 1/2" from ground, such as the intake manifold or cylinder head. (Do not crank or attempt to start the engine.) Disconnect the MSD White wire from the distributor's points or ignition amplifier. Turn the ignition switch to the "ON" position. Do not attempt to crank the engine. Tap the White wire to ground several times. Each time the magnetic pickup wires (Violet and Green) are shorted together or the White wire is tapped to ground, a spark should jump from the coil wire to ground. If there is no spark substitute another coil and repeat the test. After repeating the test with another coil, if a spark still does not occur from the coil wire, remove the small "Red" wire from your MSD going to your ignition key "On/Off" source and attach it directly to the positive (+) terminal on your battery. Attaching the "Red" wire directly to the positive side of the battery will cause the engine not to shut off when the ignition key is turned off. If attaching the wire to the positive side of the battery cures the problem, then you must find a different "On/Off" 12 volt source for the small "Red" wire from the MSD. If after all of the above tests have been performed and no spark appears, then your box is in need of repair.
NOTE:
In case of malfunction, the MSD will be repaired free of charge according to the terms of the warranty. When returning an MSD Ignition Unit for service, proof of purchase must be supplied for warranty verification. After the warranty period has expired, repair service is charged between a minimum and maximum charge. Send the unit prepaid with proof of purchase to the attention of: Customer Service Department, Autotronic Controls Corporation, 12120 Esther Lama Drive, Dock 5, El Paso, Texas 79936. The repaired unit will be returned as soon as possible after receipt, C.O.D. regular ground UPS (unless otherwise noted) for any charges (Ground shipping is covered under warranty). Be sure you include a detailed account of any problems experienced.
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RECOMENDATION FORM
NOTE: Technical information is available by mail, phone or the internet. MSD Ignition 1490 Henry Brennan Dr. El Paso, Texas 79936 Attn: Customer Service Dept. Name: Address: City: Telephone: Telephone: (915) 855-7123, Fax: (915) 857-3344 8 a.m. - 5 p.m. Mountain Standard Time E-mail: [email protected]
State:
Zip:
below 1. Please fill in the information below concerning your application: Vehicle Model, Make & Year: Engine Size: How many Cylinders: Computer Controlled? Yes No Compression Ratio: Fuel Injection Type (Check all that apply, list model, brand and type if available): Fuel Injected: NO2: Carburetor: Turbocharger: Blower: Boost Pressure: What Type of Cam Do You Have? Solid Lifter Hydraulic Lifter Roller Other (Specify): To RPM Range of Engine: From Other Headers Type of Exhaust: Stock Approx. Weight of Car: Other Transmission Type: Automatic Stall Speed of Torque Convertor: What Type of Fuel Do You Use: How 2. How will this engine Economy/Street Performance/Street Tow Vehicle Street & Strip be used? Bracket Race Road Race Street Rod Oval Track: Dirt
RPM
Asphalt
What 3. What type of ignition are you currently using? Ignition Control: Distributor: Coil:
Spark Plug Wires: Tachometer: Accessories, ie. Timing Control, Rev Control:
4. Please list any additional information you feel should be considered for your application.
When completed, please mail this form to the address at the top left of page, or fax it to (915) 857-3344. Additional copies of this form are available from MSD Ignition.
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