Petroleum Engineering Summer Course 2015 Wellhead Design & Completions

Chair of Petroleum & Geothermal Energy Recovery
Petroleum Engineering
Summer Course 2015
Wellhead Design &
Completions
Clemens Langbauer
www.starse.com.cn
Well Structure / Wellhead Design
Christmas Tree
Cellar
sunryoil.com/wellhead_xmas.html
Page 2
Well Structure
Wellhead
Casing Shoe
Marine conductor
Conductor casing
Intermediate casing/
Liner hanger with

LH packer
Production casing
Production liner
Production liner wt. extension

Page 3
Bit / Casing Size Selection
Source: Petroleum Engineering Handbook: Drilling Engineering
Page 4
Bit / Casing Size Selection

Example RAG:
Wellbore Diameter
Casing Diameter
Conductor
20
17
Surface Casing
13 3/8
12
Intermediate Casing
9 5/8
Intermediate Casing
6 od. 6
Production Liner
Page 5
Wellhead
Tubing Head Adapter
Tubing Hanger
Tubing Head
Casing Spool
Secondary Seal
Primary Seal
Casing Hanger
Casing Head
Vetcogray: FC wellhead systems
Page 6
Wellhead
Page 7
Cellar
A dug-out area, lined with cement or very large diameter thin-wall pipe,
located below the rig.
-
Depth of the cellar is such that the master valve of the Christmas
tree is easy to reach from ground level
Prior to setting surface casing, the cellar also takes mud returns
from the well
Cavity for the casing spools
www.ogpe.com
www.frogsinternational.com
Page 8
Base Plate
The base plate is a load-supporting device attached to the starting
casing head by means of either mechanical or permanent (welding)
connection.
Baseplate Size
11"
13 5/8"
16 3/4"
20 3/4" & 21 1/4"
Current Load Capacity

2200 kN vertical load
www.downingwell.com
www.networkintl.com
Page 9
Casing Head
-
attached to the top end of the surface casing
provides a support for the other strings and a sealing of the annular
space between two casing strings
composed of a casing-hanger bowl to support the smaller casing
www.fmctechnologies.com
Source: Petroleum Engineering Handbook
Page 10
Casing Hanger
The Casing Hanger is a mechanism/ device that seats in the bowl of the
casing head / casing spool to suspend the next smaller casing string
securely and provide a seal between the suspended casing and the
casing head bowl.
Page 11
Casing Spool
A Casing Spool is an intermediate casing head attached to the top
flange to the top flange of the underlying casing head to provide a
support for the next smaller casing string and a sealing of the annular
space between the two casing strings.
www.techno-me.com
Page 12
Primary / Secondary Packoff

The primary and secondary packoffs are used to seal the annular space
between two casing strings.
Page 13
Tubing Head
A Tubing Head is a spool type unit attached to the top flange of the
uppermost casing head to provide a support for the tubing string and to
seal the annular space between the tubing string and the production
casing string.
Page 14
Tubing Hanger
A Tubing Hanger is a device used to provide a seal between the tubing
and the tubing head.
Page 15
Tubing Head Adapter

A Tubing Head Adapter provides a transition from the wellhead to the
master valve of the tree.
Page 16
Wellhead Installation
Flanged
valve
Casing head
Pressure
gauge
Threaded
ball valve
Base plate
Page 17
Casing
hanger
Casing spool
Flanged
valve
Casing head
Pressure
gauge
Threaded
ball valve
Base plate
Page 18
Tubing head
Casing
hanger
Casing spool
Flanged
valve
Casing head
Pressure
gauge
Threaded
ball valve
Base plate
Page 19
Subsea / Land Wellhead
Page 20
Subsea / Land Wellhead
Page 21
Example
Evaluate the required components, the size, the height and the weight of
a wellhead that must support three casing strings (13 3/8, 9 5/8, 7)
and a 2 7/8 tubing string.
Page 22
Ex: Casing Head
Page 23
Ex: Casing Hanger
Page 24
Ex: Casing Packoffs
Page 25
Ex: Casing Spool
Page 26
Ex: Tubing Head
Page 27
Ex: Tubing Hanger
Page 28
Ex 1: Tubing Head Adapter
Page 29
Homework 1
Homework 1
Deadline: 25.08.2015
09:00
Evaluate the required components, the size, the height and the weight of
a wellhead that must support four casing strings (20, 13 3/8, 9 5/8, 7)
and a 3 1/2 tubing string.
(Include the product number of the selected component!)
Page 30
Christmas Tree Assembly

The Christmas Tree is an assembly of valves and fittings used to
control production and provide access to the production tubing string. It
includes all equipment above the tubing head top flange.
completioninfo.com
Page 31

The purposes of the Christmas tree are to
-
provide the primary method of closing in a well
isolate the well from adjacent wells
connect the flowline
provide vertical access for well interventions (slickline, electricline,

coiled tubing etc.) whilst the well is live
interface with the tubing hanger
Connect or interface the tree to the wellhead
Page 32
J. Bellarby: Well Completion Design
Page 33
Oil Well Tree Assembly
Renpu: Advanced Well Completion Engineering
Page 34
Gas Well Tree Assembly
Renpu: Advanced Well Completion Engineering
Page 35
Subsea Christmas Tree Assembly
www.offshore-mag.com
Page 36
Christmas Tree Safety System
Page 37
Completion Engineering
A completion is the interface between
the reservoir and the surface. The
objective is to allow a safe and
environmental friendly protection.
www.starse.com.cn
Page 38
Completion Components
Surface Components
Christmas Tree
Well Head
Intermediate Components
Subsurface Safety Valves

Tubing
Injection Lines
Completion Fluids
Reservoir Components
Perforations
Sand screens
Packers
l
Pumps
Page 39
Completions
Completion as part of the well control envelope:
At least two tested independent barriers between hydrocarbons in the
reservoir and the environment at all times
Primary barrier:
barrier that initially prevents hydrocarbons from escaping e.g. the mud,
the tubing or the Christmas tree
Secondary barrier:
backup to the primary barrier it is not normally in use until the primary
barrier fails.
The secondary barrier must be independent of the primary barrier. Any
event that could destroy the primary barrier should not affect the
secondary barrier.
Page 40
Completions
Page 41
Completions
Source: Well Completion Design Book
Page 42
The role of a Completion Engineer
Page 43
The role of a Completion Engineer
Page 44
Types of Completions
Objectives of wells:
Producer:
- Oil
- Gas
- Water
Injector / Disposal:
- Gas
- Water
- Steam
Combination:
- Gas storage
- Time shifted (produce HC and then convert to water injection duty)
- Produce through the tubing and inject down the annulus
Page 45
Types of Completions
Reservoir Completion:
connection between reservoir and well
Decisions:
- Well trajectory and inclination
- Open hole versus cased hole
- Sand control requirement and type of sand
control
- Stimulation (proppants or acid)
- Single or multi-zone (commingled or
selective)
Upper Completion:
conduit from reservoir completion to surface
facilities
Page 46
Reservoir Completions
Page 47
Upper Completions
Page 48
Completions
Page 49

Petroleum Engineering Summer Course 2015 Wellhead Design & Completions

Uploaded by

Copyright:

Available Formats

Petroleum Engineering Summer Course 2015 Wellhead Design & Completions

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Petroleum Engineering Summer Course 2015 Wellhead Design & Completions

Uploaded by

Copyright:

Available Formats

What are the main components of a wellhead system?

What are the main components of a wellhead system?

What are the different types of well completions?

What are the different types of well completions?

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Well Structure / Wellhead Design

Chair of Petroleum & Geothermal Energy Recovery

Liner hanger with

Production liner wt. extension

Chair of Petroleum & Geothermal Energy Recovery

Bit / Casing Size Selection

Source: Petroleum Engineering Handbook: Drilling Engineering

Chair of Petroleum & Geothermal Energy Recovery

Bit / Casing Size Selection

Chair of Petroleum & Geothermal Energy Recovery

Vetcogray: FC wellhead systems

Chair of Petroleum & Geothermal Energy Recovery

Vetcogray: FC wellhead systems

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Current Load Capacity

Chair of Petroleum & Geothermal Energy Recovery

attached to the top end of the surface casing

composed of a casing-hanger bowl to support the smaller casing

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Primary / Secondary Packoff

Vetcogray: FC wellhead systems

Chair of Petroleum & Geothermal Energy Recovery

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Tubing Head Adapter

Source: Petroleum Engineering Handbook

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Subsea / Land Wellhead

Source: Petroleum Engineering Handbook: Drilling Engineering

Chair of Petroleum & Geothermal Energy Recovery

Subsea / Land Wellhead

Source: Petroleum Engineering Handbook: Drilling Engineering

Chair of Petroleum & Geothermal Energy Recovery

Chair of Petroleum & Geothermal Energy Recovery

Ex: Casing Head

Vetcogray: FC wellhead systems

Chair of Petroleum & Geothermal Energy Recovery

Ex: Casing Hanger

Vetcogray: FC wellhead systems

Chair of Petroleum & Geothermal Energy Recovery

Ex: Casing Packoffs